CN106544684A - A kind of cleaning surface of strip steel agent and its preparation and application - Google Patents
A kind of cleaning surface of strip steel agent and its preparation and application Download PDFInfo
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- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
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Abstract
本发明公开一种带钢表面清洗剂及制备和使用方法,氢氧化钠20‑25%,碳酸钠5‑10%,葡萄糖酸钠3‑5%,阴离子型表面活性剂3.5‑15%,非离子型表面活性剂0.5‑10%,螯合剂5‑10%,水20‑63%;所述的螯合剂为乙二胺四乙酸四钠四水化合物。阴离子型表面活性剂为十二烷基苯磺酸钠和十二烷基硫酸钠一种及以上。非离子型表面活性剂为烷基聚氧乙烯醚和聚乙二醇辛基苯基醚一种及以上。将本清洗剂用于冷轧板和镀锌板等金属材料的脱脂处理,实现带钢清洗无污染物,提高清洗效果且降低成本;清洗剂应用乙二胺四乙酸四钠四水化合物的代替传统的磷酸盐充当螯合剂,安全环保;能够实现对于镀锌基板的清洗效果,减少由于带钢表面污染物对后续镀锌工艺的影响,提高了镀锌产品质量。The invention discloses a steel strip surface cleaning agent and its preparation and use method, comprising 20-25% of sodium hydroxide, 5-10% of sodium carbonate, 3-5% of sodium gluconate, 3.5-15% of anionic surfactant, non- The ionic surfactant is 0.5-10%, the chelating agent is 5-10%, and the water is 20-63%. The chelating agent is tetrasodium edetate tetrahydrate. The anionic surfactant is one or more of sodium dodecylbenzenesulfonate and sodium dodecylsulfate. The nonionic surfactant is one or more of alkyl polyoxyethylene ether and polyethylene glycol octylphenyl ether. Use this cleaning agent for the degreasing treatment of metal materials such as cold-rolled sheets and galvanized sheets to realize strip steel cleaning without pollutants, improve the cleaning effect and reduce costs; the cleaning agent should be replaced by tetrasodium ethylenediaminetetraacetic acid tetrahydrate The traditional phosphate acts as a chelating agent, which is safe and environmentally friendly; it can achieve the cleaning effect on the galvanized substrate, reduce the impact of strip surface pollutants on the subsequent galvanizing process, and improve the quality of galvanized products.
Description
技术领域technical field
本发明涉及带钢表面清洗剂领域,具体涉及一种带钢清洗剂及其制备和使用方法。The invention relates to the field of strip steel surface cleaning agents, in particular to a strip steel cleaning agent and a preparation and use method thereof.
背景技术Background technique
金属板材在进行镀锌、彩涂之前必须经过脱脂等表面处理工艺,除去金属表面的轧制润滑油、设备杂油和铁粉等其它污垢,金属表面的脱脂程度将直接影响到带钢的后续处理质量。因此,开发高效脱脂剂提高镀锌前带钢除油清洗能力是镀锌生产普遍关心的问题。国内外一些单位学者通过不断探索,对带钢表面油性污染物清洗问题的研究与应用取得了很大的进展,但清洗剂主要使用进口产品,其成本较高。Before galvanizing and color coating, metal sheets must undergo surface treatment processes such as degreasing to remove rolling lubricants, equipment miscellaneous oils, iron powder and other dirt on the metal surface. The degreasing degree of the metal surface will directly affect the follow-up of the strip steel. Handling quality. Therefore, the development of high-efficiency degreasing agent to improve the degreasing and cleaning ability of strip steel before galvanizing is a common concern in galvanizing production. Scholars from some units at home and abroad have made great progress in the research and application of the cleaning of oily pollutants on the surface of strip steel through continuous exploration, but the cleaning agents are mainly imported products, and their cost is relatively high.
如CN102220592A(预涂层钢板前处理用无泡浮油型碱性清洗剂),包括下述重量百分数的组份:氢氧化钠10-25%,碳酸钠41-60%,正磷酸钠10-25%,三聚磷酸钠3-15%,葡萄糖酸钠1-3%,聚醚型表面活性剂5-15%,其含磷污染环境且成本较高。Such as CN102220592A (foam-free slick type alkaline cleaning agent for pre-treatment of pre-coated steel plates), comprising the following components in percentage by weight: sodium hydroxide 10-25%, sodium carbonate 41-60%, sodium orthophosphate 10- 25%, sodium tripolyphosphate 3-15%, sodium gluconate 1-3%, polyether surfactant 5-15%, which contains phosphorus and pollutes the environment and has a higher cost.
CN101358355A(无磷脱脂剂的添加剂和含有该添加剂的无磷脱脂剂)由以下重量份比的原料构成:添加剂0.6-4份;自消泡乳化剂1-5份;表面活性剂1-5份;氢氧化钠5-25份;乙二胺四乙酸四钠1-5份;碳酸钠1-15份;硅酸钠0.1-15份;水40-99份。脱脂剂中含有硅组分,如果残留带钢表面会造成后续镀锌过程出现脱锌问题。CN101358355A (additive to non-phosphorus degreasing agent and non-phosphorus degreasing agent containing the additive) consists of raw materials in the following weight ratios: 0.6-4 parts of additive; 1-5 parts of self-defoaming emulsifier; 1-5 parts of surfactant ; 5-25 parts of sodium hydroxide; 1-5 parts of tetrasodium edetate; 1-15 parts of sodium carbonate; 0.1-15 parts of sodium silicate; 40-99 parts of water. The degreasing agent contains silicon components. If the surface of the strip remains, it will cause dezincification in the subsequent galvanizing process.
CN104711612A(镀锌工件常温弱碱性脱脂剂及生产方法),所用原料及质量百分比如下:椰油酰胺基丙基二甲基氧化铵3~6%、醋酸钠6~8%、无水硫酸钠1~2%、乙二胺四乙酸1~2%、浸泡脱脂除油专用表面活性剂3~6%、渗透剂JFC1~2%水余量。碱性较弱会导致去污能力降低,清洗残留物在带钢表面会降低后续退火和镀锌过程效率。CN104711612A (normal temperature weak alkaline degreasing agent for galvanized workpiece and production method), the raw materials used and the mass percentage are as follows: 3-6% of cocoamidopropyl dimethyl ammonium oxide, 6-8% of sodium acetate, anhydrous sodium sulfate 1-2%, ethylenediaminetetraacetic acid 1-2%, soaking degreasing and degreasing special surfactant 3-6%, penetrating agent JFC 1-2%, water balance. Weak alkalinity will lead to reduced decontamination ability, and cleaning residues on the strip surface will reduce the efficiency of subsequent annealing and galvanizing processes.
CN103469232A(一种脱脂剂组合物),化学成分按质量百分比计为:碱金属氢氧化物:20~35%,第二碱源:1~5%,无机脱脂助剂:1~10%,有机脱脂助剂:1-10%,表面活性剂:1~5%,消泡剂:0.5~5%,水:余量。并未明确说明脱脂剂中各种组分的具体名称。CN103469232A (a degreasing agent composition), the chemical composition is calculated by mass percentage: alkali metal hydroxide: 20-35%, the second alkali source: 1-5%, inorganic degreasing aid: 1-10%, organic Degreasing aid: 1-10%, surfactant: 1-5%, defoamer: 0.5-5%, water: balance. The specific names of the various components in the degreasing agent are not clearly stated.
CN1804130A(一种用于冷轧镀锌前处理的清洗剂),其组分及其重量百分比为:氢氧化钠10~50%,碳酸钠10~40%,聚合磷酸钠5~30%,葡萄糖酸盐5~30%,复合烷基磷酸酯表面活性剂1~7%,聚醚型消泡剂1~7%。采用阴离子和非离子表面活性剂组合方式,在镀锌带钢清洗效果较好,另外其含磷污染环境且成本较高。CN1804130A (a cleaning agent used for pretreatment of cold-rolled galvanizing), its components and weight percentages are: sodium hydroxide 10-50%, sodium carbonate 10-40%, polysodium phosphate 5-30%, glucose Salt 5-30%, complex alkyl phosphate surfactant 1-7%, polyether defoamer 1-7%. The combination of anionic and nonionic surfactants has a better cleaning effect on galvanized steel strips. In addition, it contains phosphorus and pollutes the environment and has a high cost.
发明内容Contents of the invention
针对上述缺陷,本发明所要解决的技术问题是克服镀锌带钢表面清洗不净,而造成影响镀锌产品质量的现有技术问题,提供一种带钢表面清洗剂及其制备方法,其脱脂效率高,清洗效果好,并且采用复配的生产工艺、常温使用、低泡沫的节能环保等优点。In view of the above-mentioned defects, the technical problem to be solved in this invention is to overcome the prior art problem that the cleaning of the galvanized steel strip surface is not clean and cause the quality of the galvanized product, and to provide a strip steel surface cleaning agent and a preparation method thereof. High efficiency, good cleaning effect, and the use of compound production technology, normal temperature use, low foam, energy saving and environmental protection and other advantages.
为了实现上述目的,本发明的技术方案是这样实现的:In order to achieve the above object, the technical solution of the present invention is achieved in that:
一种带钢表面清洗剂,由下述质量百分比组成:氢氧化钠20-25%,碳酸钠5-10%,葡萄糖酸钠3-5%,阴离子型表面活性剂3.5-15%,非离子型表面活性剂0.5-10%,螯合剂5-10%,水20-63%;所述的螯合剂为乙二胺四乙酸四钠四水化合物。A strip steel surface cleaning agent is composed of the following mass percentages: 20-25% sodium hydroxide, 5-10% sodium carbonate, 3-5% sodium gluconate, 3.5-15% anionic surfactant, nonionic Type surfactant 0.5-10%, chelating agent 5-10%, water 20-63%; The chelating agent is tetrasodium edetate tetrahydrate.
所述的阴离子型表面活性剂为十二烷基苯磺酸钠和十二烷基硫酸钠一种及以上。The anionic surfactant is one or more of sodium dodecylbenzenesulfonate and sodium dodecylsulfate.
所述的非离子型表面活性剂为烷基聚氧乙烯醚和聚乙二醇辛基苯基醚一种及以上。The nonionic surfactant is one or more of alkyl polyoxyethylene ether and polyethylene glycol octylphenyl ether.
组分的机理及作用:The mechanism and function of the components:
氢氧化钠:20-25%,主要用途是皂化去油润湿钢板表面,氢氧化钠能与动植物油脂发生皂化反应,生成甘油和肥皂,而甘油和肥皂易溶于水,从而去除油污,对金属有一定的腐蚀性,腐蚀作用较弱;Sodium hydroxide: 20-25%, the main purpose is to saponify and remove oil to wet the surface of the steel plate. Sodium hydroxide can undergo saponification reaction with animal and vegetable oils to generate glycerin and soap, and glycerin and soap are easily soluble in water to remove oil stains. It has certain corrosiveness to metal, and its corrosion effect is weak;
碳酸钠:5-10%,主要用途是起碱性缓冲助洗、保证溶液的稳定性、提高清洗剂的使用寿命作用。Sodium carbonate: 5-10%, the main purpose is to act as an alkaline buffer and builder, to ensure the stability of the solution, and to improve the service life of the cleaning agent.
葡萄糖酸钠:3-5%,可与清洗液中的Fe、Ca、Mg等金属离子形成配位化合物,减少这些金属离子与油脂皂化形成的脂肪酸结合成金属皂的可能。Sodium gluconate: 3-5%, can form coordination compounds with metal ions such as Fe, Ca, and Mg in the cleaning solution, reducing the possibility of these metal ions combining with fatty acids formed by saponification of oil to form metal soaps.
阴离子型表面活性剂3.5-15%,为十二烷基苯磺酸钠和十二烷基硫酸钠一种及以上,非离子型表面活性剂为烷基聚氧乙烯醚和聚乙二醇辛基苯基醚一种及以上,可以起到提高去污能力、增溶、消泡、乳化和润湿等作用。十二烷基苯磺酸钠或十二烷基硫酸钠与烷基聚氧乙烯醚或聚乙二醇辛基苯基醚两种表面活性剂配合使用对于金属表面去污效率更高。Anionic surfactant 3.5-15%, one or more of sodium dodecylbenzenesulfonate and sodium dodecyl sulfate, nonionic surfactants are alkyl polyoxyethylene ether and polyethylene glycol octane One or more phenyl ethers can play the role of improving detergency, solubilization, defoaming, emulsification and wetting. Sodium dodecylbenzene sulfonate or sodium lauryl sulfate is used in combination with two surfactants, alkyl polyoxyethylene ether or polyethylene glycol octylphenyl ether, for higher decontamination efficiency on metal surfaces.
螯合剂5-10%,乙二胺四乙酸四钠四水化合物作为螯合剂,其结构为亲水-疏水链接,乳化力强,浊点低,可以强烈地吸附在污垢表面,提高去污能力,而且他们是金属的缓蚀剂,可以防止金属的腐蚀。Chelating agent 5-10%, tetrasodium ethylenediaminetetraacetic acid tetrahydrate as a chelating agent, its structure is a hydrophilic-hydrophobic link, strong emulsifying power, low cloud point, can be strongly adsorbed on the surface of the dirt, and improve the decontamination ability , and they are metal corrosion inhibitors, which can prevent metal corrosion.
一种带钢表面清洗剂的制备方法,包括以下步骤:A preparation method of strip steel surface cleaning agent, comprising the following steps:
1)先将水放入容器中,启动搅拌器;1) Put water into the container first, and start the agitator;
2)依次将氢氧化钠、碳酸钠、葡萄糖酸钠、所述的阴离子型表面活性剂投入到容器中,充分搅拌混合,使各成分溶解;2) Sodium hydroxide, sodium carbonate, sodium gluconate, and the anionic surfactant are put into the container in turn, fully stirred and mixed to dissolve the ingredients;
3)将乙二胺四乙酸四钠四水化合物螯合剂投入容器中,充分搅拌混合,使各成分溶解;3) Put tetrasodium ethylenediaminetetraacetic acid tetrahydrate chelating agent into the container, fully stir and mix, and dissolve each component;
4)将非离子表面活性剂投入到容器,充分搅拌,静止陈化后包装入桶即可。4) Put the non-ionic surfactant into the container, fully stir it, and pack it into a bucket after static aging.
所述的陈化不小于1小时。The aging is not less than 1 hour.
一种带钢表面清洗剂的使用方法,使用时浓度为3-7%,余量为水,处理温度为45-60℃,处理方式为浸泡和/或喷淋,处理时间1-3分钟。A method for using a steel strip surface cleaning agent, the concentration is 3-7%, the balance is water, the treatment temperature is 45-60°C, the treatment method is soaking and/or spraying, and the treatment time is 1-3 minutes.
将本发明清洗剂用于冷轧板和镀锌板等金属材料的脱脂处理,实现带钢清洗无污染物,提高清洗效果且降低成本;清洗剂应用乙二胺四乙酸四钠四水化合物的代替传统的磷酸盐充当螯合剂,安全环保;能够实现对于镀锌基板的清洗效果,减少由于带钢表面污染物对后续镀锌工艺的影响,提高了镀锌产品质量。The cleaning agent of the present invention is used for the degreasing treatment of metal materials such as cold-rolled sheets and galvanized sheets, so as to realize strip steel cleaning without pollutants, improve the cleaning effect and reduce costs; the cleaning agent uses tetrasodium ethylenediaminetetraacetic acid tetrahydrate Instead of traditional phosphate as a chelating agent, it is safe and environmentally friendly; it can achieve the cleaning effect on the galvanized substrate, reduce the impact of strip surface pollutants on the subsequent galvanizing process, and improve the quality of galvanized products.
具体实施方式detailed description
下面结合实施例对本发明作详细的说明。Below in conjunction with embodiment the present invention is described in detail.
实施例1:Example 1:
氢氧化钠 15%Sodium Hydroxide 15%
碳酸钠 5%Sodium Carbonate 5%
葡萄糖酸钠 2%Sodium Gluconate 2%
乙二胺四乙酸四钠四水化合物 2%Tetrasodium EDTA Tetrahydrate 2%
十二烷基苯磺酸钠和十二烷基硫酸钠 4%Sodium Dodecylbenzene Sulfonate and Sodium Lauryl Sulfate 4%
烷基聚氧乙烯醚和聚乙二醇辛基苯基醚 4%Alkyl polyoxyethylene ether and polyethylene glycol octylphenyl ether 4%
水 68%Water 68%
先把计量的水放入容器中,启动搅拌器。依次将计量的氢氧化钠、碳酸钠、葡萄糖酸钠、十二烷基苯磺酸钠和十二烷基硫酸钠投入到容器中,充分搅拌混合,使各成分溶解。然后,将计量的乙二胺四乙酸四钠四水化合物螯合剂投入容器中,充分搅拌混合,使各成分溶解。First put the measured amount of water into the container and start the mixer. Put the measured sodium hydroxide, sodium carbonate, sodium gluconate, sodium dodecylbenzenesulfonate and sodium dodecyl sulfate into the container in turn, stir and mix thoroughly to dissolve each component. Then, put the metered tetrasodium ethylenediaminetetraacetic acid tetrahydrate chelating agent into the container, stir and mix sufficiently to dissolve each component.
最后,将计量的烷基聚氧乙烯醚、聚乙二醇辛基苯基醚类非离子表面活性剂投入到容器,充分搅拌,静止陈化不小于1小时。Finally, put the measured amount of alkyl polyoxyethylene ether and polyethylene glycol octylphenyl ether nonionic surfactant into the container, stir well, and age it statically for not less than 1 hour.
生产现场使用时本品的浓度为5%,余量为水。将本发明用于冷轧板和镀锌板等金属材料的脱脂处理,处理温度为45-60,℃处理方式为浸泡,处理时间1-3分钟。When used in the production site, the concentration of this product is 5%, and the balance is water. The present invention is used for the degreasing treatment of metal materials such as cold-rolled sheets and galvanized sheets, the treatment temperature is 45-60°C, the treatment method is soaking, and the treatment time is 1-3 minutes.
实施例2:Example 2:
氢氧化钠 18%Sodium Hydroxide 18%
碳酸钠 8%Sodium Carbonate 8%
葡萄糖酸钠 3%Sodium Gluconate 3%
乙二胺四乙酸四钠四水化合物 3%Tetrasodium EDTA Tetrahydrate 3%
十二烷基苯磺酸钠 2%Sodium dodecylbenzenesulfonate 2%
烷基聚氧乙烯醚 2%Alkyl polyoxyethylene ether 2%
水 64%Water 64%
先把计量的水放入容器中,启动搅拌器。依次将计量的氢氧化钠、碳酸钠、葡萄糖酸钠、十二烷基苯磺酸钠投入到容器中,充分搅拌混合,使各成分溶解。然后,将计量的乙二胺四乙酸四钠四水化合物螯合剂投入容器中,充分搅拌混合,使各成分溶解。First put the measured amount of water into the container and start the mixer. Put the measured sodium hydroxide, sodium carbonate, sodium gluconate, and sodium dodecylbenzenesulfonate into the container in sequence, stir and mix thoroughly to dissolve each component. Then, put the metered tetrasodium ethylenediaminetetraacetic acid tetrahydrate chelating agent into the container, stir and mix sufficiently to dissolve each component.
最后,将计量的烷基聚氧乙烯醚非离子表面活性剂投入到容器,充分搅拌,静止陈化不小于1小时。Finally, the measured amount of alkyl polyoxyethylene ether nonionic surfactant is put into the container, fully stirred, and statically aged for not less than 1 hour.
生产现场使用时本品的浓度为4%,余量为水。将本发明用于冷轧板和镀锌板等金属材料的脱脂处理,处理温度为45-60℃,处理方式为浸泡和喷淋,处理时间1-3分钟。When used in the production site, the concentration of this product is 4%, and the balance is water. The present invention is used for the degreasing treatment of metal materials such as cold-rolled sheets and galvanized sheets, the treatment temperature is 45-60° C., the treatment methods are soaking and spraying, and the treatment time is 1-3 minutes.
实施例3:Example 3:
氢氧化钠 20%Sodium Hydroxide 20%
碳酸钠 10%Sodium Carbonate 10%
葡萄糖酸钠 4%Sodium Gluconate 4%
乙二胺四乙酸四钠四水化合物 3%Tetrasodium EDTA Tetrahydrate 3%
十二烷基硫酸钠 2%Sodium Lauryl Sulfate 2%
聚乙二醇辛基苯基醚 2%Polyethylene glycol octylphenyl ether 2%
水 59%Water 59%
先把计量的水放入容器中,启动搅拌器。依次将计量的氢氧化钠、碳酸钠、葡萄糖酸钠、十二烷基硫酸钠投入到容器中,充分搅拌混合,使各成分溶解。然后,将计量的乙二胺四乙酸四钠四水化合物螯合剂投入容器中,充分搅拌混合,使各成分溶解。First put the measured amount of water into the container and start the mixer. Put the measured sodium hydroxide, sodium carbonate, sodium gluconate, and sodium lauryl sulfate into the container in sequence, stir and mix thoroughly to dissolve each component. Then, put the metered tetrasodium ethylenediaminetetraacetic acid tetrahydrate chelating agent into the container, stir and mix sufficiently to dissolve each component.
最后,将计量的聚乙二醇辛基苯基醚类非离子表面活性剂投入到容器,充分搅拌,静止陈化不小于1小时。Finally, the measured amount of polyethylene glycol octyl phenyl ether nonionic surfactant is put into the container, fully stirred, and statically aged for not less than 1 hour.
生产现场使用时本品的浓度为6%,余量为水。将本发明用于冷轧板和镀锌板等金属材料的脱脂处理,处理温度为45-60℃,处理方式为喷淋,处理时间1-3分钟。When used in the production site, the concentration of this product is 6%, and the balance is water. The present invention is used for the degreasing treatment of metal materials such as cold-rolled sheets and galvanized sheets, the treatment temperature is 45-60° C., the treatment method is spraying, and the treatment time is 1-3 minutes.
将实施例1、2、3所制的产品用于对冷轧板和镀锌板金属材料的脱脂处理。处理后带钢表面挂水均匀,水膜连续,清洗效果好。本发明对油脂的渗透和乳化力极强,脱脂率达到98%。The products made in Examples 1, 2, and 3 are used for the degreasing treatment of cold-rolled sheets and galvanized sheet metal materials. After the treatment, the surface of the steel strip hangs water evenly, the water film is continuous, and the cleaning effect is good. The invention has strong penetration and emulsification power to oil, and the degreasing rate reaches 98%.
将实施例1、2、3所制的产品用于冷轧板和镀锌板等金属材料的脱脂处理,处理后的带钢经后续工序(镀锌)处理后,根据国家标准《GB1771-91色漆和清漆耐中性盐雾性能的测定》、《GB1732-79(88)漆膜耐冲击性能测定法》、《GB1720-(79)88漆膜附着力测试法》对其进行测试,中性盐雾实验达到400h,耐冲击力能力达到50cm/kg,涂层附着力划格实验为I级。The products made in Examples 1, 2, and 3 are used for the degreasing treatment of metal materials such as cold-rolled sheets and galvanized sheets, and the processed strip steel is processed according to the national standard "GB1771-91" Determination of neutral salt spray resistance of paints and varnishes", "GB1732-79(88) Determination of impact resistance of paint films", "GB1720-(79)88 Test method of paint film adhesion" to test them, in The permanent salt spray test reaches 400h, the impact resistance capacity reaches 50cm/kg, and the cross-cut test of coating adhesion is Class I.
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