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CN106543681A - A kind of Merlon strengthens composite and preparation method thereof - Google Patents

A kind of Merlon strengthens composite and preparation method thereof Download PDF

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Publication number
CN106543681A
CN106543681A CN201611141018.9A CN201611141018A CN106543681A CN 106543681 A CN106543681 A CN 106543681A CN 201611141018 A CN201611141018 A CN 201611141018A CN 106543681 A CN106543681 A CN 106543681A
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China
Prior art keywords
merlon
composite
parts
basalt fibre
pretreatment
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CN201611141018.9A
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Chinese (zh)
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不公告发明人
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Deyang Li Long Yun Intellectual Property Operation Co Ltd
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Deyang Li Long Yun Intellectual Property Operation Co Ltd
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Priority to CN201611141018.9A priority Critical patent/CN106543681A/en
Publication of CN106543681A publication Critical patent/CN106543681A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/04Ingredients treated with organic substances
    • C08K9/06Ingredients treated with organic substances with silicon-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/32Phosphorus-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/02Fibres or whiskers
    • C08K7/04Fibres or whiskers inorganic
    • C08K7/10Silicon-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/02Ingredients treated with inorganic substances
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/32Phosphorus-containing compounds
    • C08K2003/321Phosphates
    • C08K2003/325Calcium, strontium or barium phosphate

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)

Abstract

The invention discloses a kind of Merlon strengthens composite and preparation method thereof, composite of the present invention includes that following weight portion raw material is prepared from:0.1 15.0 parts of basalt fibre, 85.0 99.5 parts of Merlon, 13 parts of coupling agent, 10 25 parts of activator;Contain barium phosphate in described basalt fibre;Described activator is mineral acid that mass fraction is 3 5%;The composite property is excellent, is conducive to polycarbonate composite material in the popularization and application of every field.

Description

A kind of Merlon strengthens composite and preparation method thereof
Technical field
The present invention relates to polycarbonate composite material field, and in particular to a kind of Merlon strengthens composite and its system Preparation Method.
Background technology
Merlon is the high molecular polymer containing carbonate group in strand, and makrolon material has preferably comprehensive Performance is closed, Merlon water white transparency, heat-resisting, shock resistance, good flame resistance, compact dimensions good stability are having using in temperature There is good mechanical performance;But as carbonate group has stronger activity, cause makrolon material to there is resistance to elevated temperatures Difference, the defect for wearing no resistance, therefore, under some special environments, makrolon material needs to carry out the enhancing such as high temperature resistant, wear-resisting Can just be applied after modification.Now to the fiber-reinforced modified main employing glass fiber material of makrolon material and Carbon fibre material is modified process, and modified effect is notable, but glass fibre and carbon fiber production cost height, environmental pollution are greatly, The application of modified polycarbonate material is limited seriously.
Basalt fibre is a kind of emerging novel inorganic environment-friendly and green high performance fibre material, is following China's emphasis One of four big high-performance fibers of development, it is aoxidized by silicon dioxide, aluminium oxide, calcium oxide, ferrum oxide and titanium dioxide etc. The basalt building stones of thing composition are prepared from by spinning technique after high-temperature fusion.Basalt continuous fiber is not only stable Property it is good, but also there are various excellent properties such as electrical insulating property, anticorrosive, flame resistant, high temperature resistant, and, basalt fibre The garbage that production technology is produced is few, and environmental pollution is little, directly can proceed in ecological environment, without any danger after product abandonment Evil, thus be a kind of genuine green, environment-friendly materials.
Therefore, using nontoxic, pollution-free, wide material sources, excellent performance, stably good basalt fiber material substituting glass Glass fiber and carbon fiber strengthen to makrolon material, and it is Merlon that obtained from, Merlon strengthens composite Strengthen the new direction of composite development.But as basalt fibre is inorganic material, and Merlon is the organic material of macromolecule Material, both compatibility extreme differences, and basalt fibre self structure and stable performance, fiber surface is smooth, surface activity site is few, Basalt fibre is caused to be more difficult to carry out chemical bonding and mechanical riveted, i.e. basalt with makrolon material in modifying process Fiber is to be individually present in makrolon material, not good to makrolon material reinforced effects, and Merlon strengthens composite wood The poor-performing of material.
The content of the invention
It is an object of the invention to overcome Merlon to strengthen the defect of composite property difference, there is provided a kind of Merlon Strengthen composite and preparation method thereof;The present invention selects the basalt fibre containing barium phosphate as reinforcing material, is being coupled Carry out being coupled in the presence of agent and activator with Merlon, it is bonded, compound, so as to obtain basalt fibre and Merlon material The more preferable makrolon material of the material compatibility is combined, and basalt fibre more preferably, makes the composite to Merlon potentiation Performance is more excellent, is conducive to polycarbonate composite material in the popularization and application of every field.
In order to realize foregoing invention purpose, the invention provides a kind of Merlon strengthens composite, including it is following heavy Amount part raw material is prepared from:The basalt fibre of 0.1-15.0 parts, the Merlon of 85.0-99.5 parts, the coupling of 1-3 parts Agent, the activator of 10-25 parts.
A kind of above-mentioned Merlon strengthens composite, wherein it is described including short basalt fiber, basalt long fiber, One kind in basalt fiber cotton.
Wherein, contain barium phosphate in described basalt fibre;Contain phosphate radical, phosphate radical and organic group in barium phosphate Bonding capability it is strong, the polarity of basalt fibre and organic material can be reduced, increase and organic material the compatibility;Preferably, Described basalt fibre contains the barium phosphate of mass percent 0.1-2.0%;Most preferably, described basalt fibre contains The barium phosphate of mass percent 0.3-0.8%.
Wherein, described coupling agent be aminopropyl triethoxysilane, glycidyl ether oxygen propyl trimethoxy silicane and One or more in methacryloxypropyl trimethoxy silane.
Wherein, described activator is the mineral acid that mass fraction is 3-5%;Described mineral acid is hydrochloric acid, sulphuric acid, nitre One or more in acid, phosphoric acid.
Wherein, the Merlon strengthens composite, also including auxiliary agent;The auxiliary agent includes dispersant, antibacterial, resists One or more in electrostatic agent, fire retardant, age resister, ultraviolet (UV) resistant agent;The species of the auxiliary agent can be according to Merlon Strengthen composite to require to carry out specific aim adjustment addition in different application field.
Preferably, the Merlon strengthens composite, including following weight portion raw material is prepared from:5-10.0 part The Merlon of basalt fibre 90.0-95.0 parts, the coupling agent of 2-3 parts, the activator of 15-20 parts.
A kind of Merlon strengthens composite, and composite of the present invention is from bonded containing being easier with organic matrix The basalt fibre of barium phosphate as reinforcing material, and in the presence of coupling agent and activator, make makrolon material with it is profound Double bonded structures can be formed between military rock fiber, bonded power is strong, is not likely to produce phase separation, so that basalt fibre and poly- carbonic acid More preferably, basalt fiber is dramatically increased to the potentiation of Merlon for the compatibility of ester material, the property of resulting composite Also can significantly improve.
In order to realize foregoing invention purpose, further, the invention provides a kind of Merlon strengthens composite Preparation method, comprises the following steps:
(1)Pretreatment:Basalt fibre is carried out into pretreatment with coupling agent and activator and obtains treated basalt fiber;
(2)It is compound:Treated basalt fiber and makrolon material are carried out into Combined Processing, obtaining Merlon strengthens composite wood Material.
A kind of above-mentioned Merlon strengthens the preparation method of composite, and wherein in step 1, the temperature of pretreatment is 70-90 DEG C, temperature is higher, and response speed is faster, but control is more difficult, and temperature is lower, and response speed is slower, and reaction effect is poorer;It is preferred that , pretreatment temperature is 80-85 DEG C.
A kind of above-mentioned Merlon strengthens the preparation method of composite, and wherein in step 1, the time of pretreatment is 20- 50min, process time are longer, and better to basalt fibre surface treatment effect but long process time causes to process transition, Basalt fiber performance is remarkably decreased, and is unfavorable for the enhancing modified to Merlon;Preferably, described pretreatment time is 30-40min。
A kind of above-mentioned Merlon strengthens the preparation method of composite, and the wherein Combined Processing in step 2 is referred to and passed through Pretreatment basalt fibre and makrolon material are carried out chemical bonding by process meanses, make basalt fibre and Merlon material The method that material forms unified entirety.
A kind of Merlon strengthens the preparation method of composite, and preparation method of the present invention is first with barium phosphate in certain bar Principle that can be bonded with organic group under part, by the pretreatment of coupling agent and activator, increases basalt fibre surface activity Plus, increase the compatibility with Merlon, then by Combined Processing, make basalt fibre composite strengthening be carried out with Merlon and obtain Strengthen composite to the more excellent Merlon of performance, the inventive method is simple, convenient, being adapted to Merlon strengthens compound The industrialization of material, large-scale production.
Compared with prior art, beneficial effects of the present invention:
1st, the present invention strengthens composite from containing the basalt fibre conduct that bonded barium phosphate is easier with organic matrix Reinforcing material, the compatibility with Merlon are good, and bonded power is strong, are not susceptible to be separated, increasing of the basalt fiber to Merlon Pretend with dramatically increasing, the performance of composite is significantly improved.
2nd, the present invention strengthens composite for Sexual behavior mode coupling agent and activator, makes basalt fibre and Merlon shape Into double bonded structures, the power that be combined with each other between basalt fibre and Merlon is higher, and the performance of composite is more preferable.
3rd, preparation method of the present invention, by the pretreatment to basalt fibre, increases basalt fibre surface activity, with The compatibility of Merlon increases, and the potentiation of polycarbonate composite material is increased.
Specific embodiment
With reference to test example and specific embodiment, the present invention is described in further detail.But this should not be understood Scope for above-mentioned theme of the invention is only limitted to below example, and all technologies realized based on present invention belong to this The scope of invention.
Embodiment 1
(1)Pretreatment:By the basalt fibre containing 0.3% barium phosphate of the 5 weight portions aminopropyl-triethoxy of 2 weight portions It is fine that the mass fraction of silane and 15 weight portions is that 3% hydrochloric acid carries out the pretreatment 30min basalt that must be modified at a temperature of 90 DEG C Dimension;
(2)It is compound:The makrolon material of treated basalt fiber and 95 weight portions is carried out into Combined Processing, Merlon is obtained Strengthen composite.
Embodiment 2
(1)Pretreatment:By the basalt fibre containing 0.8% barium phosphate of the 10 weight portions glycidyl ether oxygen third of 3 weight portions The mass fraction of base trimethoxy silane and 20 weight portions is that 5% sulphuric acid at a temperature of 70 DEG C carries out pretreatment 40min and must change Property basalt fibre;
(2)It is compound:The makrolon material of treated basalt fiber and 90 weight portions is carried out into Combined Processing, Merlon is obtained Strengthen composite.
Embodiment 3
(1)Pretreatment:By the basalt fibre containing 2% barium phosphate of the 0.1 weight portion methacryloxy of 1 weight portion The mass fraction of propyl trimethoxy silicane and 10 weight portions is that 3% phosphoric acid at a temperature of 90 DEG C carries out pretreatment 20min and obtains Treated basalt fiber;
(2)It is compound:The makrolon material of treated basalt fiber and 99.5 weight portions is carried out into Combined Processing, poly- carbonic acid is obtained Ester strengthens composite.
Embodiment 4
(1)Pretreatment:By the basalt fibre containing 0.1% barium phosphate of 15.0 weight portions three ethoxy of aminopropyl of 3 weight portions The mass fraction of base silane and 25 weight portions is that 5% nitric acid carries out pretreatment 50min at a temperature of 70 DEG C and must be modified basalt Fiber;
(2)It is compound:The makrolon material of treated basalt fiber and 85.0 weight portions is carried out into Combined Processing, poly- carbonic acid is obtained Ester strengthens composite.
Comparative example 1
(1)Pretreatment:By the basalt fibre of 5 the weight portions aminopropyl triethoxysilane and 15 weight portions of 2 weight portions Mass fraction is that 3% hydrochloric acid at a temperature of 90 DEG C carries out pretreatment 30min and obtains treated basalt fiber;
(2)It is compound:The makrolon material of treated basalt fiber and 95 weight portions is carried out into Combined Processing, Merlon is obtained Strengthen composite.
Comparative example 2
(1)Pretreatment:By the basalt fibre containing 0.3% barium phosphate of the 5 weight portions aminopropyl-triethoxy of 2 weight portions Silane at a temperature of 90 DEG C carries out pretreatment 30min and obtains treated basalt fiber;
(2)It is compound:The makrolon material of treated basalt fiber and 95 weight portions is carried out into Combined Processing, Merlon is obtained Strengthen composite.
Comparative example 3
(1)Pretreatment:By the basalt fibre containing 0.3% barium phosphate of the 20 weight portions aminopropyl-triethoxy of 2 weight portions It is fine that the mass fraction of silane and 15 weight portions is that 3% hydrochloric acid carries out the pretreatment 30min basalt that must be modified at a temperature of 90 DEG C Dimension;
(2)It is compound:The makrolon material of treated basalt fiber and 95 weight portions is carried out into Combined Processing, Merlon is obtained Strengthen composite.
Preparation-obtained Merlon in above-described embodiment 1-4 and comparative example 1-3 is strengthened composite carries out performance Test experiments record experimental result, and record data is as follows:(Merlon:Tensile strength 65MPa, impact strength 60kJ/m2, break Split percentage elongation 80%)
Numbering Merlon strengthens composite impact intensity(kJ/m2 Merlon strengthens composite tensile strength(MPa) Merlon strengthens fracture of composite materials percentage elongation(%)
Embodiment 1 89 82 126
Embodiment 2 90 83 124
Embodiment 3 85 81 122
Embodiment 4 87 79 123
Comparative example 1 72 73 86
Comparative example 2 71 74 85
Comparative example 3 92 76 72
Above-mentioned analysis of experimental data is understood, is increased using the Merlon that technical solution of the present invention is prepared in embodiment 1-4 The notch impact strength of composite, tensile strength, elongation at break have and are obviously improved by force;And in 1 preparation method of comparative example Using basalt fibre do not contain barium phosphate, after pretreatment, fiber surface activity point position is few and active group is few, with poly- carbonic acid Ester material poor compatibility, the chemical bonding ability with makrolon material, Merlon strengthen composite property and significantly drop It is low;Activator is not used in 2 preparation method of comparative example carries out pretreatment, it is impossible to which the barium phosphate on basalt fibre surface is lived Change, less able with the chemical bonding of makrolon material, Merlon strengthens composite property and significantly reduces;Comparative example 3 Excessive basalt fibre used in preparation method, although notch impact strength and tensile strength are more preferable, but elongation at break is aobvious Writing reduces, in the case of can be applicable to have particular/special requirement to composite.

Claims (10)

1. a kind of Merlon strengthens composite, it is characterised in that be prepared from including following weight portion raw material:0.1- 15.0 parts of basalt fibre, the Merlon of 85.0-99.5 parts, the coupling agent of 1-3 parts, the activator of 10-25 parts;
Contain barium phosphate in described basalt fibre;Described activator is the mineral acid that mass fraction is 3-5%.
2. composite according to claim 1, it is characterised in that described basalt fibre contains mass percent The barium phosphate of 0.1-2.0%.
3. composite according to claim 2, it is characterised in that described basalt fibre contains mass percent The barium phosphate of 0.3-0.8%.
4. composite according to claim 1, it is characterised in that described mineral acid is hydrochloric acid, sulphuric acid, nitric acid, phosphorus One or more in acid.
5. composite according to claim 1, it is characterised in that described coupling agent is aminopropyl-triethoxy silicon One kind or many in alkane, glycidyl ether oxygen propyl trimethoxy silicane and methacryloxypropyl trimethoxy silane Kind.
6. composite according to claim 1, it is characterised in that be prepared from including following weight portion raw material:5- The Merlon of 10.0 parts basalt fibre 90.0-95.0 parts, the coupling agent of 2-3 parts, the activator of 15-20 parts.
7. the composite according to any one of claim 1-6, it is characterised in that also including auxiliary agent;The auxiliary agent includes One or more in dispersant, antibacterial, antistatic additive, fire retardant, age resister, ultraviolet (UV) resistant agent.
8. a kind of Merlon strengthens the preparation method of composite, it is characterised in that comprise the following steps:
(1)Pretreatment:Basalt fibre is carried out into pretreatment with coupling agent and activator and obtains treated basalt fiber;
(2)It is compound:Treated basalt fiber and makrolon material are carried out into Combined Processing, obtaining Merlon strengthens composite wood Material.
9. preparation method according to claim 8, it is characterised in that the temperature of pretreatment is 70-90 DEG C in step 1, in advance The time of process is 20-50min.
10. preparation method according to claim 8, it is characterised in that the temperature of pretreatment is 80-85 DEG C in step 1, in advance The time of process is 30-40min.
CN201611141018.9A 2016-12-12 2016-12-12 A kind of Merlon strengthens composite and preparation method thereof Pending CN106543681A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1303736A (en) * 2000-07-21 2001-07-18 中国科学院山西煤炭化学研究所 Fibrous carbon-based adsorption material and its preparation method
CN103450624A (en) * 2013-08-14 2013-12-18 上海瀚氏模具成型有限公司 Basalt fiber enhanced PC (poly carbonate) and ABS (acrylonitrile butadiene styrene) composite plastic for automobile interior parts
CN103502160A (en) * 2010-12-22 2014-01-08 阿萨默玄武岩纤维有限公司 Pre-treatment of raw material for producing basalt fibers
CN104692027A (en) * 2015-03-04 2015-06-10 无锡宝通带业股份有限公司 Preparation method of basalt fiber conveying belt
CN105385136A (en) * 2015-11-03 2016-03-09 浙江理工大学 Basalt fiber reinforced halogen-free flame-retardant polycarbonate composite and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1303736A (en) * 2000-07-21 2001-07-18 中国科学院山西煤炭化学研究所 Fibrous carbon-based adsorption material and its preparation method
CN103502160A (en) * 2010-12-22 2014-01-08 阿萨默玄武岩纤维有限公司 Pre-treatment of raw material for producing basalt fibers
CN103450624A (en) * 2013-08-14 2013-12-18 上海瀚氏模具成型有限公司 Basalt fiber enhanced PC (poly carbonate) and ABS (acrylonitrile butadiene styrene) composite plastic for automobile interior parts
CN104692027A (en) * 2015-03-04 2015-06-10 无锡宝通带业股份有限公司 Preparation method of basalt fiber conveying belt
CN105385136A (en) * 2015-11-03 2016-03-09 浙江理工大学 Basalt fiber reinforced halogen-free flame-retardant polycarbonate composite and preparation method thereof

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
Z. DING ET AL.: "Feasibility of basalt fiber reinforced inorganic adhensive for concrete strengtening", 《ADVANCED MATERIALS RESEARCH》 *

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