Summary of the invention
The technical problems to be solved by the invention are to realize the sharp again of space junk metal material based on increases material manufacturing technology
With.
Technical solution of the invention are as follows:
A kind of space junk reuse method based on increasing material manufacturing comprising following steps:
1) energy-dispersion X-ray fluorescence spectrometer or laser induced breakdown spectroscopy space junk material tests: are utilized
Space junk material is detected, available metal material is filtered out;
2) space junk material decomposes: the purpose recycled according to space junk, the space junk metal material that will be filtered out
Material is decomposed into powder, silk ribbon or liquid form;Wherein, space junk metal material is carried out using gas atomization or water atomization
Powdered;Silk ribbon is carried out to space junk metal material using single wire drawing, cutting method, molten pumping method or clustered drawing;
It is liquefied using the method for crucible high-temperature fusion to space junk metal material;
3) space junk material increasing material manufacturing: for the metal material of space junk powdered, using Laser Melting Deposition
Or the mode of electron beam selective melting deposition realizes increasing material manufacturing;For the metal material of space junk silk ribbon, using laser
Melt deposition or electron beam fuse deposition technique realize increasing material manufacturing;For the metal material of space junk liquefied, using gold
Belong to droplet discharge technique or metal melting paint-on technique realizes increasing material manufacturing.
Further, the gas atomization in the step 2) is vacuum gas atomization.
Further, the space junk metal material silk ribbon method in the step 2) is also alternative will not have preferably
The space junk of ductility is made into metal spindle by high-temperature heating, forms sheet metal by rolling, then form gold by cutting
Belong to silk ribbon.
Further, the molten drop spraying technique in the step 3) is using high pressure protective gas by the liquid of melting
Its high speed then is sprayed at the particle of small and dispersed and deposits to the matrix surface by pre-treatment by state metal atomization, and molten drop exists
After the process adhered to, sprawled, merge, consolidate and add up, complete deposition blank is formed.
Further, the metal melting paint-on technique in the step 3) is to push molten metal to flow out using pressurization gas
Head is coated, and forms shallow-layer molten bath in substrate simultaneously, so that the melt of coating head outflow deposits in conjunction with molten bath.
The beneficial effects of the present invention are:
(1) it using space junk as research object, proposes increases material manufacturing technology being applied to space debris mitigation field, it is real
The recycling of existing space junk metal material.
(2) space junk material is carried out using laser induced breakdown spectroscopy or energy-dispersion X-ray fluorescence spectrometer
Detection, have many advantages, such as under space vacuum environment adaptability it is good, almost without material damage.
(3) electron beam fuse increases material manufacturing technology, symmetrical liquid drop injecting manufacturing technology, metal melting paint-on technique etc. are utilized
Space junk material increases material manufacturing technology has many advantages, such as that adaptability is good, realizability in space.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to the accompanying drawings and embodiments, right
The present invention is described in further detail.
As shown in Figure 1, the space junk reuse method of the invention based on increasing material manufacturing includes the inspection of space junk material
Survey, space junk material decomposes and three steps of increasing material manufacturing, specific as follows:
Step 1, space junk material tests
Optimum choice energy-dispersion X-ray fluorescence spectrometer of the present invention or laser induced breakdown spectroscopy carry out material inspection
It surveys.
The measuring for materials used both at home and abroad at present has scanning electron microscope (SEM), energy-dispersive X-ray fluorescence (EDXRF) light
Spectrometer, direct-reading spectrometer and laser induced breakdown spectroscopy etc..
It is largely metal material since space junk mainly comes from the spacecrafts such as final vehicle and inert satellite, because
The object that space chip material detects in this present invention is metal material.In addition, since space junk is mainly used as recycling,
Therefore small as far as possible to the damage of sample in the detection, simultaneously because chip size is inconsistent, require detection device to detection as far as possible
The size no requirement (NR) of article, additionally, due to being mainly used under space vacuum microgravity environment, which must have space
Environmental suitability.On the basis of meeting requirements above, due to the limitation of space transportation system resource, detection device be should be as small as possible
Type, lighting, by comparative analysis: energy-dispersion X-ray fluorescence spectrometer and laser induced breakdown spectroscopy can
Space junk measuring for materials preferably in the present invention.
1 a variety of materials detection technique advantage and disadvantage of table
Step 2, space junk material decompose
On the basis of space junk detection, the mode based on increasing material manufacturing is different, decomposes using by space junk material
For the form of powdered silk ribbon shape or melt shape.
The main raw material(s) of the metal increasing material manufacturing on ground is powder, silk material etc. at present.Wherein metal powder increases material system
Make it is most widely used, metal powder needed for increasing material manufacturing need to meet tiny partial size, narrow particle size distribution, sphericity high, good fluidity and
Apparent density is high.Currently, the commonly used powder preparation method of metallurgical industry can be divided mainly into according to preparation process: reduction method,
Electrolysis method, mechanical crushing method, atomization etc..But electrolysis method and reduction method are only limitted to the production of elemental metals powder, and for closing
Bronze end is then not suitable for.Mechanical crushing method low efficiency, energy consumption is high, mostly the means of supplementing out economy as other powder methods processed, or for mixing
Powder of different nature.Molten metal is atomized into fine drop by atomization, and powder is frozen into cooling medium.Atomization master
Metal liquid stream is smashed as ejection medium with pressure-air, nitrogen, argon gas etc. (gas atomization) and high pressure water (water atomization).
Atomization can carry out the production of nearly all metal being melted, and be particularly suitable for production alloy powder.Therefore powder preparation
In mainly use atomization, wherein being divided into water atomization and aerosolization.Due to the contact with water during water atomization, powder can be improved
Oxygen content, limit water atomization in the application for the metal powder that preparation sphericity is high, oxygen content is low.Prepared by gas atomization
Powder have many advantages, such as that purity is high, oxygen content is low, powder size is controllable, production cost is low and sphericity is high, but aerosolization
Water atomization is lower than to the crushing efficiency of metal bath, increases the preparation cost of atomized powder.Vacuum gas atomization can be further
It improves powder purity, reduce oxygen content, and have the advantages that powder size is thin.For space junk powder, in conjunction in space
Vacuum gas atomization can be used in vacuum advantage.
In wire preparation, single wire drawing, cutting method, molten pumping method and clustered drawing etc. generally can be used.Monofilament
Drawing uses multi-mould continuous drawing, and wire is made to be forced through mold under external force, and metal cross-sectional area is compressed, and
Obtain required cross sectional shape and size;Cutting method is to make chip using the friction between lathe and the cutter of high-speed rotation
A kind of processing method separated from basis material;Molten pumping method is by METAL HEATING PROCESS to molten condition, then is passed through centainly
Melt is sprayed or throws away and form filament by device;Clustered drawing is that more wire rods are integrated to a branch of, additional cladding material
Material carries out drawing, and the method can be such that the number of drawing greatly reduces, while be pulled off prevented also from individual filament.
Since metal wire material is for metal powder, the more preferably control positioning under microgravity environment, therefore can emphasis
Consider the preparation to wire.If the summary of material resolving device is further considered, in the situation that product strength is of less demanding
Under, can be used, by high-temperature heating, will further be made into metal spindle with the space junk of preferable ductility, by rolling shape
Wire belt is formed at sheet metal, then by cutting.
In molten metal preparation, mainly space junk is put into crucible, using electric heating form heating crucible, so that
Space junk fusing.The form of molten metal includes symmetrical liquid drop and molten, and symmetrical liquid drop passes through the spray orifice that is connected with crucible
It sprays and is formed, driving is broadly divided into Pneumatic driving type, driving type piezoelectric actuator, mechanical-vibration type, stress waves etc.;Molten is logical
The coating head being connected with crucible is crossed to convey to substrate.
Step 3, space junk material increasing material manufacturing
For using metal powder as the increasing material manufacturing mode of raw material, mainly having Laser Melting Deposition, electron beam constituency molten
Change the modes such as deposition.Laser Melting Deposition is using laser as energy source, and the metal powder of synchronous transport is layered according to CAD
The graphic file of generation, layer by layer deposition go out the technical process of 3-dimensional metal material object parts.It is more flexible on forming dimension, it can be with
Realize as low as millimeter magnitude, the big forming to several meters or more metal parts.Electron beam selective melting deposition refers to that electron beam is deflecting
It is scanned under coil drive by the path planned in advance, melts the metal powder of preparatory laying, after the scanning for completing a level, such as
This is repeated, layer upon layer, the metal parts until producing needs.
It is heavy for using wire belt as the increasing material manufacturing mode of raw material, mainly having Laser Melting Deposition, electron beam fuse
Product technology etc..As shown in Fig. 2, wherein electron beam fuse deposition is using electron beam as heat source, it will be former using electron beam is focused
Material (wire) melts in high vacuum environment, constructs complex object.Since electron beam metal silk increasing material manufacturing mode is in vacuum
There is unique advantage, the characteristic of vacuum environment can greatly simplify the vaccum-pumping equipment in electron beam system, letter under environment
Makeup is set, simultaneously because the accessibility of silk ribbon after melting is good compared with powder, more adapts to the environment of microgravity, while the energy of electron beam
It measures utilization rate and is much higher than laser, it is therefore, more excellent using electron beam fuse increasing material manufacturing mode.
It is molten metal state for raw material, as shown in figure 3, wherein symmetrical liquid drop increasing material manufacturing is to use high pressure protective
The liquid metal of melting is atomized into the particle of small and dispersed by gas, then is sprayed and deposited to by preheating with flank speed
The matrix surface of equal pre-treatments, molten drop are ultimately forming one completely after the processes such as adhering to, sprawling, merge, consolidate, add up
Deposition blank;Metal melting coating increasing material manufacturing is that molten metal outflow coating is pushed using pressurization gas or other modes
Head, while shallow-layer molten bath is formed in substrate, so that the melt of coating head outflow deposits in conjunction with molten bath.
In addition to embodiment described above, the present invention can also have other embodiments or be implemented in different ways.It should
Know, the invention is not limited to details shown in described in specification or in the accompanying drawings, when only introducing a reality here
When applying, claim is not limited to the embodiment.
The present invention is not disclosed technology and belongs to common sense well known to those skilled in the art.