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CN106540983A - A kind of high solidity major diameter rod material production technology - Google Patents

A kind of high solidity major diameter rod material production technology Download PDF

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Publication number
CN106540983A
CN106540983A CN201610877199.5A CN201610877199A CN106540983A CN 106540983 A CN106540983 A CN 106540983A CN 201610877199 A CN201610877199 A CN 201610877199A CN 106540983 A CN106540983 A CN 106540983A
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CN
China
Prior art keywords
production technology
rolling
major diameter
high temperature
temperature
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610877199.5A
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Chinese (zh)
Inventor
王明家
付峰
付一峰
王子兮
周宣
谭明
刘玉明
徐国荣
张怀德
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
YANGZHOU CHENGDE HEAVY MACHINERY CO Ltd
Original Assignee
YANGZHOU CHENGDE HEAVY MACHINERY CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by YANGZHOU CHENGDE HEAVY MACHINERY CO Ltd filed Critical YANGZHOU CHENGDE HEAVY MACHINERY CO Ltd
Priority to CN201610877199.5A priority Critical patent/CN106540983A/en
Publication of CN106540983A publication Critical patent/CN106540983A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C37/00Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
    • B21C37/04Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of bars or wire
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B37/00Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J5/00Methods for forging, hammering, or pressing; Special equipment or accessories therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21KMAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
    • B21K29/00Arrangements for heating or cooling during processing
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/06Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of rods or wires

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Forging (AREA)
  • Metal Rolling (AREA)

Abstract

A kind of high solidity major diameter rod material production technology, belongs to metal material plastic working field, by heating after round strand carry out draw out deep processing;Steel billet is carried out into High temperature diffusion process;Blank is carried out into finishing rolling.The invention has the advantages that:High temperature forging closes hole defect, and closure interface fully is pressed close to contact with each other, and is that transboundary continuously growth creates conditions crystal grain;Soak accelerates atoms permeating to be conducive to hole fully disappearance defect healing so that seam regional chemistry composition and microscopic structure homogenization;Product quality is significantly improved in the case of a small amount of production cost is only increased.

Description

A kind of high solidity major diameter rod material production technology
Technical field
The invention belongs to metal material plastic working field, and in particular to eliminate and produce major diameter rod by heavy in section continuous casting billet Material product Hole type defect, obtains the process of high solidity product.
Background technology
Heavy in section continuous casting billet lumber recovery is high, manufacturing cost is relatively low, and practical value is obvious.Generally heavy forging material internal is tight The seam of contact interface is mainly realized by mechanism such as dislocation diffusion, interface diffusion and diffusion into the surfaces, it is clear that high temperature long-time has Beneficial to the interfacial weld.But determined by coagulating property, inside which, be inevitably present various defects, such as pore, shrinkage cavity and in The defects such as the heart is loose, segregation, field trash, crackle.Wherein hole type defect is the principal mode of heavy in section continuous casting billet internal flaw, Its presence destroys the seriality of metal material, is susceptible to stress concentration and Crack Damage, leads in forging and the operation of rolling During causing to be on active service, forging severe life time reduction is even scrapped.
At present, the hole type defect in the continuous casting billet of heavy in section is difficult to by way of improving continuous casting technology disappear well Remove, mainly by subsequent thermal processing solving.Traditional large-scale bar generally using forging or rolls both techniques Production, number of patent application is 201010578599.9《Forging rolling New process combining》The original traditional processing technology skill of technological break-through Art flow process so that the mechanical property and performance of pole shape steel product is able to greatly enhance and improves.
In recent years with the development of industry, market proposes tightened up requirement to the specification and quality of continuous casting billet product, more Urgent requirement developing heavy in section, the continuous casting billet of super-section.Domestic iron and steel enterprises in 2009 start to produce a diameter of Ф as a trial 600mm, Ф 800mm continuous casting billets, product quality are reached the international leading level in succession, can produce within 2010 a diameter of Ф 900mm The continuous casting billet of specification, Jiangyin company successfully develops the continuous casting billet that diameter reaches Ф 1000mm within 2011.But continuous casting billet section Size is bigger, and its central defect is more serious, it is necessary to develop new technique to meet actual demands of engineering.
The content of the invention
For the disadvantages described above that the technological process that major diameter bar product is produced using heavy in section continuous casting billet is present, in order to disappear Except hole type defect, the present invention proposes a kind of high solidity major diameter rod material production technology.
The present invention includes following sequential steps:
1)Round strand after by heating carries out draw out deep processing, hole type defect is closed by the step;
2)Steel billet is carried out into High temperature diffusion process, welded closed defect is made by the step;
3)Blank is carried out into finishing rolling.
In step 1 of the present invention)In, by draw out deep processing, forging deflection is big, and core deformation infiltration is complete, Hole type defect is constantly caved under the collective effect of compressive stress and shearing force, makes cave fillings and close interface fully to press close to phase Mutually contact, be that transboundary continuously growth creates conditions crystal grain.Plastic strain in plastic processing, in closure near interface shape Into organizational structuries such as substantial amounts of dislocation, sub boundary, crystal boundary and rooms, stress concentration is serious.What these plastic deformations were produced lacks Fall into and express passway is provided for Elements Diffusion, also provide driving force for recrystallization.Meanwhile, shearing fortune is susceptible between the interface of laminating Oxide-film that is dynamic and destroying interface, is conducive to subsequent alloying element atoms permeating.
Although hole type defect is closed completely after draw out, interface does not still thoroughly eliminate, material property Essential improvement is obtained not yet.In step 2 of the present invention)In, increase High temperature diffusion insulation operation before the rolling, it is possible to use forged Dislocation that journey is produced, room, subgrain, substructure and the stress concentration such as recrystallization, realize alloying element atom around interface It is quick to spread, and improve holding temperature, extend temperature retention time, be conducive to the abundant forming core of new recrystal grain and growth, most Closure interface healing band is eliminated eventually, microstructure homogenization is realized, reaching improves the purpose of performance.
Finally, employing finishing rolling mill practice can meet the lengthening coefficient requirement of blank, and the dimensional accuracy for meeting steel part will Ask, the dimensional accuracy of product is significantly larger than traditional forging products precision, substantially reduces the workload of follow-up cold conditions finishing procedure, Greatly shorten life cycle of the product.Simultaneously to step 2)Soak play assosting effect, improve hole seam process.This Outward, caused by rolling deformation recrystallization can further crystal grain thinning, promotion core area chemical analysis and microscopic structure it is uniform Change.
It is an advantage of the current invention that:(1)High temperature forging closes hole defect, and closure interface fully is pressed close to contact with each other, For crystal grain, transboundary continuously growth creates conditions;(2)Soak accelerates atoms permeating to be conducive to hole fully disappearance defect healing, So that seam regional chemistry composition and microscopic structure homogenization;(3)Produced with milling method, rolling deformation is continuous, finished size High precision, while further speeding up hole seam eliminates defect;(4)Simple production process, production efficiency are high, are only increasing a small amount of Product quality is significantly improved in the case of production cost.
In a word, the present invention between forging process and rolling process increases High temperature diffusion treatment process steps, its objective is Accelerate hole seam process, prevent the tension in the operation of rolling from closure hole is pulled open again, be conducive to improve product quality And qualification rate.Bar product of the major diameter without hole type defect can be produced using the inventive method.
Further, step 1 of the present invention)During middle draw out deep processing, the initial forging temperature of circle strand is 1200 DEG C, final forging temperature is 1000 DEG C.The thermoplasticity of continuous casting billet is reduced with the decline of temperature, and its resistance of deformation is then risen therewith Height, when forging temperature is less than 1000 DEG C, its plastic fluidity is poor, is unfavorable for cave fillings, thus forging temperature should be controlled More than 1000 DEG C.If heating-up temperature is too high, crystal grain is grown up rapidly becomes thick, reduces mechanical property, therefore the forging temperature that begins Degree control is below 1200 DEG C.
The step 1)In, every time drafts is 100mm~150mm, the minimum pulling of draw out deep processing Than for 1.5: 1.When pulling than less than 1.5 when, hole interface be part fit, by it is whole link up gap be divided into some compared with Little hole, and then seam cannot be realized in subsequent heat treatment and hot procedure.When pulling is than more than 1.5, hole is complete Complete closure and close interface fully press close to contact with each other, be material transmission and crystal grain transboundary continuously growth create conditions.
The step 2)Described in High temperature diffusion process when steel billet temperature be 1150 DEG C~1220 DEG C, the time be 3~15 Hour.
According to Fick First Laws, diffusion coefficient exponentially increases as temperature is raised, therefore heating-up temperature is higher, more sharp In diffusion;Simultaneously to occur overheated and burn-off phenomenon in preventing insulating process, heating-up temperature should control 1150 DEG C ~ 1220 DEG C it Between.High temperature diffusion process is repaired beneficial to defect atoms permeating, and as no plastic deformation and pressure-driven accelerate diffusion Effect, defect self-diffusion repair process are slower, it is therefore desirable to time enough, form firm metallic bond and then weld between atom Close.Temperature retention time needed for the steel billet of unlike material different size is different, and larger-diameter steel billet heat insulating is after 15 hours, inner void The seam of type defect completely, reaches metallurgical binding, realizes microstructure homogenization;Energy saving is based on simultaneously, reduces iron loss, it is maximum Temperature retention time was selected as 15 hours.
The step 3)In, every time drafts≤100mm, the rolling of finishing rolling compare for 1.2~2.5: 1.It is full The lengthening coefficient requirement of sufficient blank and the high accuracy dimensional requirement of steel part, are less than or equal to the drafts of 100mm using every time Carry out finishing rolling.In combination with the production task demand of various different size bars, blank practical distortion scope is big, its rolling Than should be between 1.2~2.5: 1.
Specific embodiment
Employing present invention process described further below produces the specific embodiment of Φ 600mm major diameter Q345D round steel, main Forging press, high-temperature heater and the heavy merchant mill utilized by sequential series arrangement cooperates and performs following technique road Line:Continuous casting billet heating, pressing tongs handle, draw out, pre- finish rolling rolling, finishing rolling, cooling, aligning, packing and warehouse-in.
Circular continuous casting billet of the billet bloom size adopted in the present embodiment for Φ 900mm, as the present invention adopts hammer cogging, With very big compatibility, it is easy to the blank using plurality of specifications, the technique of committed step is as follows:
First, draw out deep processing:Round strand after by heating sends into forcing press, using the drafts of Δ H=100mm/ passages Carry out pulling operation, every time rotary billet draw out make blank extensional between upper and lower V-type anvil, by forging plus Eight prism shapes of work diagonally line length 700mm, this operation realize pulling than for 1.65: 1.
The present embodiment adopts large-sized forging forcing press, is operated using larger reduction in pass, can be met large-scale The compression ratio of bar is required, it is therefore an objective to is made cave fillings and is closed interface fully to fit, be that subsequent defective seam creates conditions, together When be conducive to improving the internal soundness of material so that the mechanical property of final great circle rod steel product is significantly improved, and is significantly carried High cogging efficiency.Substantial amounts of deformation heat can be produced simultaneously, maintained the temperature of blank, be also beneficial to defect seam.
2nd, High temperature diffusion:Steel after hammer cogging are sent to into high-temperature heater immediately, 5 hours are incubated at 1200 DEG C. Soak can accelerate atoms permeating, be conducive to the abundant forming core of recrystal grain and growth, eliminate the hole interface of closure, real Existing seam and metallurgical binding, and make seam regional chemistry composition and microscopic structure homogenization.
3rd, finishing rolling:The octagonal hole type design of diagonal line length 625mm is adopted on milling train, it is prismatic to above-mentioned eight Shape blank carries out finishing rolling, 90 ° of every time double steel, and roll reduction is Δ H=80mm/ passages, it is ensured that metal grain degree is equal Even property.In the present embodiment, after pre- finish rolling, the section configuration of steel billet is octagonal, and its overall size substantially 680 × 602mm is real Now rolling compares 1.23: 1.
The lengthening coefficient requirement of blank can be met by pre- finishing rolling step, the high accuracy dimensional requirement of steel part is met, much More than the dimensional accuracy of traditional forging, the production of overlength, high dimensional accuracy and high performance steel can be completed by pre- finish rolling system Require.
Finish rolling is carried out using Φ 600mm finished products circular holes on milling train, using small deformation amount Δ H=30mm/ passages, finishing The surface of blank so that surface size is more accurate, this operation realize that rolling compares 1.20: 1.
Rollgang coordinates straightener, completes the thermal straightening of extrusion bar of large cross section especially long bar.
Hot-rolled finished product is made by finish rolling, due to the finish rolling system using light reduction, the dimensional accuracy of final products is much Higher than the dimensional accuracy of traditional forging product, the workload of follow-up cold conditions finishing procedure is substantially reduced, product is greatly shortened Production cycle.Using above-mentioned Technology, the hole type defect of large-diameter circular bar steel material is eliminated so that the mechanics of final products Performance, performance and shape of product precision are significantly improved.

Claims (5)

1. a kind of high solidity major diameter rod material production technology, it is characterised in that including following sequential steps:
1)Round strand after by heating carries out draw out deep processing;
2)Steel billet is carried out into High temperature diffusion process;
3)Blank is carried out into finishing rolling.
2. production technology according to claim 1, it is characterised in that:The step 1)Middle draw out deep processing process The initial forging temperature of middle round strand is 1200 DEG C, and final forging temperature is 1000 DEG C.
3. production technology according to claim 1 and 2, it is characterised in that:The step 1)In, every time drafts is 100mm~150mm, the minimum pulling of draw out deep processing is than being 1.5: 1.
4. production technology according to claim 1 and 2, it is characterised in that:The step 2)Described in High temperature diffusion process When steel billet temperature be 1150 DEG C~1220 DEG C, the time be 3~15 hours.
5. production technology according to claim 1 and 2, it is characterised in that:The step 3)In, every time drafts≤ 100mm, the rolling of finishing rolling compare for 1.2~2.5: 1.
CN201610877199.5A 2016-10-09 2016-10-09 A kind of high solidity major diameter rod material production technology Pending CN106540983A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610877199.5A CN106540983A (en) 2016-10-09 2016-10-09 A kind of high solidity major diameter rod material production technology

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
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Publications (1)

Publication Number Publication Date
CN106540983A true CN106540983A (en) 2017-03-29

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113752082A (en) * 2021-09-17 2021-12-07 苏州鼎隆精密机械制造有限公司 Production process of precise concentric shaft

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0489111A (en) * 1990-08-02 1992-03-23 Kawasaki Steel Corp Method for joining billets in hot rolling
CN1251786A (en) * 1999-10-19 2000-05-03 赵士英 Technology for manufacturing mandrel used to roll seamless steel tube
CN102069345A (en) * 2009-11-25 2011-05-25 宝山钢铁股份有限公司 Method for manufacturing large-specification steel pipe retained mandrel
CN102126121A (en) * 2010-12-08 2011-07-20 扬州诚德重工有限公司 New process combining forging and rolling
CN102477518A (en) * 2010-11-24 2012-05-30 宝山钢铁股份有限公司 Steel used for steam turbine blades and manufacturing method thereof
CN102581186A (en) * 2012-02-15 2012-07-18 德谦杭重锻造有限公司 Method for controlling internal defect of large forging
CN103352171A (en) * 2013-07-12 2013-10-16 抚顺特殊钢股份有限公司 High-alloy steel D2 rolling method
US20160271665A1 (en) * 2015-03-20 2016-09-22 Showa Denko K.K. Aluminum bar and method for producing same

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0489111A (en) * 1990-08-02 1992-03-23 Kawasaki Steel Corp Method for joining billets in hot rolling
CN1251786A (en) * 1999-10-19 2000-05-03 赵士英 Technology for manufacturing mandrel used to roll seamless steel tube
CN102069345A (en) * 2009-11-25 2011-05-25 宝山钢铁股份有限公司 Method for manufacturing large-specification steel pipe retained mandrel
CN102477518A (en) * 2010-11-24 2012-05-30 宝山钢铁股份有限公司 Steel used for steam turbine blades and manufacturing method thereof
CN102126121A (en) * 2010-12-08 2011-07-20 扬州诚德重工有限公司 New process combining forging and rolling
CN102581186A (en) * 2012-02-15 2012-07-18 德谦杭重锻造有限公司 Method for controlling internal defect of large forging
CN103352171A (en) * 2013-07-12 2013-10-16 抚顺特殊钢股份有限公司 High-alloy steel D2 rolling method
US20160271665A1 (en) * 2015-03-20 2016-09-22 Showa Denko K.K. Aluminum bar and method for producing same

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113752082A (en) * 2021-09-17 2021-12-07 苏州鼎隆精密机械制造有限公司 Production process of precise concentric shaft
CN113752082B (en) * 2021-09-17 2023-12-12 苏州鼎隆精密机械制造有限公司 Production process of precise concentric shaft

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