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CN106523011B - A kind of simple light hydraulic support and use the holder Sub-Level Caving coal-mining method - Google Patents

A kind of simple light hydraulic support and use the holder Sub-Level Caving coal-mining method Download PDF

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CN106523011B
CN106523011B CN201611197831.8A CN201611197831A CN106523011B CN 106523011 B CN106523011 B CN 106523011B CN 201611197831 A CN201611197831 A CN 201611197831A CN 106523011 B CN106523011 B CN 106523011B
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coal
support
plate
steel pipe
guide column
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CN106523011A (en
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郭军杰
郭兵兵
韩红强
吴金刚
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Henan University of Science and Technology
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D23/00Mine roof supports for step- by- step movement, e.g. in combination with provisions for shifting of conveyors, mining machines, or guides therefor
    • E21D23/0004Mine roof supports for step- by- step movement, e.g. in combination with provisions for shifting of conveyors, mining machines, or guides therefor along the working face
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21CMINING OR QUARRYING
    • E21C41/00Methods of underground or surface mining; Layouts therefor
    • E21C41/16Methods of underground mining; Layouts therefor
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D23/00Mine roof supports for step- by- step movement, e.g. in combination with provisions for shifting of conveyors, mining machines, or guides therefor
    • E21D23/04Structural features of the supporting construction, e.g. linking members between adjacent frames or sets of props; Means for counteracting lateral sliding on inclined floor

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Remote Sensing (AREA)
  • On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)

Abstract

本发明公开了一种简易轻型支架,包括底板、下平板、上支撑板、支撑加强结构、放煤口支撑调节机构和垂直设置底板上四个以上的顶升油缸,下平板下表面与顶升油缸上端之间通过第一铰链连接,上支撑板平行设置在下平板上方,支撑加强结构设置在上支撑板和下平板之间;放煤口支撑调节机构设置在底板上并位于顶升油缸外侧;本发明还公开了一种采用简易轻型支架放顶煤采煤方法。本发明在一个支架上设置上位和下位两个放煤口进行放顶煤采煤方法,简称一架双位放顶煤采煤方法,有效地适应大型矿井的边角井田和中小井田的机械化开采,可以有效适应更大的煤层厚度变化,实现较高的回采率,提高回采效率,能够有效防止支架损坏和大面积冒顶。

The invention discloses a simple and light bracket, which comprises a bottom plate, a lower plate, an upper support plate, a support strengthening structure, a support adjustment mechanism for a coal outlet, and more than four jacking oil cylinders vertically arranged on the bottom plate. The upper ends of the oil cylinders are connected by a first hinge, the upper support plate is arranged in parallel above the lower plate, and the supporting reinforcement structure is arranged between the upper support plate and the lower plate; the support adjustment mechanism of the coal discharge port is arranged on the bottom plate and outside the jacking oil cylinder; The invention also discloses a coal mining method for top coal caving by using a simple light support. In the present invention, two upper and lower coal outlets are set on one support for top-coal caving mining method, which is referred to as a double-position top-coal caving mining method, which can effectively adapt to the mechanized mining of corner mine fields and small and medium mine fields of large mines. , can effectively adapt to greater changes in coal seam thickness, achieve a higher recovery rate, improve recovery efficiency, and can effectively prevent support damage and large-scale roof fall.

Description

一种简易轻型支架及采用该支架放顶煤采煤方法A simple light support and a method for caving coal with the support

技术领域technical field

本发明属于煤矿安全采煤技术领域,尤其涉及一种简易轻型支架及采用该支架放顶煤采煤方法。The invention belongs to the technical field of safe coal mining in coal mines, and in particular relates to a simple light support and a coal mining method with top coal caving using the support.

背景技术Background technique

目前,在煤炭企业,当井田内煤层较厚且顶煤容易破碎,为了提高生产效率和煤炭采出率,通常采用放顶煤采煤方法进行资源开采。放顶煤采煤方法,实质是在厚煤层中,沿煤层底部布置一个采高2~3m的长壁工作面,用常规方法进行回采,利用矿山压力的作用或铺以人工松动方法,使支架上方的顶煤破碎成散体后由支架后方(上方)放出,并经由刮板输送机运出工作面。但是,在一些中小煤矿企业井田或大型煤矿企业边角井田,由于煤层厚度变化较大,采用大型综采放顶煤比较困难,成本高。为了提高生产效率和煤炭回采率,通常采用轻型简易支架放顶煤采煤方法进行资源开采。现有放顶煤工艺如下:At present, in coal enterprises, when the coal seam in the mine field is thick and the top coal is easily broken, in order to improve production efficiency and coal recovery rate, the top coal mining method is usually used for resource mining. The top-coal caving mining method is essentially to arrange a longwall working face with a mining height of 2-3m along the bottom of the coal seam in a thick coal seam, and to carry out mining by conventional methods, using the effect of mine pressure or laying artificial loosening methods to make the support The top coal above is broken into loose pieces and discharged from the rear (above) of the support, and transported out of the working face via a scraper conveyor. However, in some small and medium-sized coal mining enterprise minefields or large coal mining enterprise corner minefields, it is difficult and costly to adopt large-scale fully mechanized mining for top coal caving due to large variations in coal seam thickness. In order to improve production efficiency and coal recovery rate, the method of top-coal caving with light simple support is usually used for resource mining. The existing top-coal caving process is as follows:

现有放顶煤工艺如下:放煤口设置在简易支架的尾端下部,通常采用单轮、间隔、多口放煤,从煤层运输平巷开始,依次向回风平巷方向进行,先放1#、3#、5#等单号支架上的顶煤,见一定矸后关闭放煤口,留下较大的脊背煤;滞后一段距离放2#、4#、6#等双号支架上的顶煤,将留下的脊背煤中放出一个椭球体。此种回采工艺缺点:The existing top coal caving process is as follows: the coal discharge port is set at the lower part of the tail end of the simple support, usually using single wheel, interval, multi-port coal discharge, starting from the coal seam transportation level roadway, and proceeding to the direction of the return air level roadway, first put For the top coal on odd-number supports such as 1#, 3#, 5#, close the coal outlet after seeing a certain gangue, leaving a large back coal; put 2#, 4#, 6# and other double-number supports after a certain distance Put the top coal on top, and put an ellipsoid out of the remaining spine coal. Disadvantages of this mining process:

(1)对不稳定煤层适应较差,煤层较厚(超过6m)时,部分顶煤放不出来,造成回采率低。(1) Poor adaptability to unstable coal seams. When the coal seam is thick (more than 6m), part of the top coal cannot be put out, resulting in low recovery rate.

(2)煤层较厚时,回采不安全,矸石下落速度快,强烈冲击支架,事故较频繁。(2) When the coal seam is thick, the recovery is unsafe, the falling speed of gangue is fast, and the support is strongly impacted, resulting in frequent accidents.

(3)轻型简易支架受力不稳定,支架顶部的支撑板的支撑强度较低,容易被顶煤压弯,而且稳定性较差,容易造成支架前端下沉,尾部上翘,移袈困难,延长工作时间,增加了工人劳动强度。(3) The light and simple support is unstable under the force. The support plate on the top of the support has low support strength, which is easy to be bent by the top coal, and the stability is poor, which is easy to cause the front end of the support to sink and the tail to be upturned, making it difficult to move. Extending working hours increases the labor intensity of workers.

因而,有必要提供一种改进型轻型简易支架一架双口放顶煤采煤方法,以克服上述缺陷。Therefore, it is necessary to provide an improved light-duty simple support and a double-port caving coal mining method to overcome the above-mentioned defects.

发明内容Contents of the invention

为了解决现有预应力纤维片材张拉端锚固方法中的不足之处,本发明提供了一种安全可靠、可针对大于6m厚的煤层进行开采、支撑强度高、稳定性好的简易轻型支架及采用该支架放顶煤采煤方法。In order to solve the deficiencies in the existing prestressed fiber sheet tension end anchoring method, the present invention provides a simple light support that is safe and reliable, can be mined for coal seams thicker than 6m, has high support strength and good stability And the coal mining method of caving top coal by adopting the support.

为实现上述目的,本发明的具体方案如下:一种简易轻型支架,包括底板、下平板、上支撑板、支撑加强结构、放煤口支撑调节机构和垂直设置在底板上四个以上的顶升油缸,下平板下表面与顶升油缸上端之间通过第一铰链连接,上支撑板平行设置在下平板上方,支撑加强结构设置在上支撑板和下平板之间;放煤口支撑调节机构设置在底板上并位于顶升油缸外侧;In order to achieve the above object, the specific solution of the present invention is as follows: a simple and light bracket, including a bottom plate, a lower plate, an upper support plate, a support reinforcement structure, a support adjustment mechanism for the coal outlet and more than four lifting jacks vertically arranged on the bottom plate. The oil cylinder, the lower surface of the lower plate and the upper end of the jacking oil cylinder are connected by a first hinge, the upper support plate is arranged in parallel above the lower plate, and the support strengthening structure is arranged between the upper support plate and the lower plate; the coal outlet support adjustment mechanism is arranged on on the bottom plate and outside the jacking cylinder;

放煤口支撑调节机构包括下端均垂直固定设在底板上的升降驱动油缸、内导向柱和外导向柱,内导向柱和外导向柱均设有两根,一根内导向柱和一根外导向柱位于底板的边缘一侧,另一根内导向柱和另一根外导向柱位于底板的边缘另一侧,内导向柱和外导向柱上端之间通过连接板固定连接,内导向柱内侧下部与底板之间设置有斜撑板,内导向柱和外导向柱之间设置有挡矸板,外导向柱内侧沿垂直方向设有导向槽,挡矸板外侧转动设有沿导向槽内滚动的导向轮,升降驱动油缸位于挡矸板内侧,升降驱动油缸上端与挡矸板内侧之间通过连接架连接,升降驱动油缸上端与连接架内侧底部之间通过第二铰链铰接,连接架外侧与挡矸板内侧表面固定连接。The support adjustment mechanism of the coal discharge port includes a lifting drive cylinder whose lower end is vertically fixed on the bottom plate, an inner guide column and an outer guide column. There are two inner guide columns and outer guide columns, one inner guide column and one outer guide column The guide column is located on one side of the edge of the bottom plate, another inner guide column and another outer guide column are located on the other side of the edge of the base plate, the upper ends of the inner guide column and the outer guide column are fixedly connected by a connecting plate, and the inner guide column A slanting brace is set between the lower part and the bottom plate, a baffle plate is set between the inner guide column and the outer guide column, the inner side of the outer guide column is provided with a guide groove along the vertical direction, and the outer side of the baffle plate is provided with a rolling guide along the guide groove. The guide wheel of the guide wheel, the lifting drive cylinder is located inside the baffle, the upper end of the lifting drive cylinder is connected with the inside of the baffle through a connecting frame, the upper end of the lifting driving cylinder is hinged with the bottom of the inside of the connecting frame through a second hinge, and the outside of the connecting frame is connected to the inner side of the baffle. The inner surface of the gangue board is fixedly connected.

支撑加强结构包括平行设置的至少三根钢管,钢管上部与上支撑板下表面焊接,钢管下部与下平板上表面焊接,每根钢管两端处的内部均设置有一个定位连接结构;每个定位连接结构均包括纵向定位杆和横向定位杆,纵向定位杆设有至少五根且相互平行设置,每根纵向定位杆的下端均与钢管下部内壁固定连接;每根纵向定位杆的上端均固定连接有一个定位圈,相邻两个定位圈之间、两侧的两个定位圈与钢管侧部内壁之间均通过横向定位杆连接,所有的横向定位杆呈一条直线布置,横向定位杆与纵向定位杆垂直;同一根钢管内的两个定位连接结构之间通过对应插设到定位圈中的钢筋连接,钢筋在定位圈处折弯成钩,钢管两端设置堵板,钢管内充填有混凝土砂浆。The support reinforcement structure includes at least three steel pipes arranged in parallel, the upper part of the steel pipe is welded to the lower surface of the upper support plate, the lower part of the steel pipe is welded to the upper surface of the lower plate, and a positioning connection structure is arranged inside the two ends of each steel pipe; each positioning connection The structures all include longitudinal positioning rods and horizontal positioning rods. There are at least five vertical positioning rods arranged parallel to each other. The lower end of each longitudinal positioning rod is fixedly connected with the inner wall of the lower part of the steel pipe; One positioning ring, between two adjacent positioning rings, and between the two positioning rings on both sides and the inner wall of the steel pipe side are connected by horizontal positioning rods. All the horizontal positioning rods are arranged in a straight line. The rod is vertical; the two positioning connection structures in the same steel pipe are connected by corresponding steel bars inserted into the positioning ring, the steel bars are bent into hooks at the positioning ring, blocking plates are set at both ends of the steel pipe, and the steel pipe is filled with concrete mortar .

采用简易轻型支架放顶煤采煤方法,包括以下步骤:The coal mining method of top-coal caving with simple light support includes the following steps:

1)、利用综采工作面平巷深孔和浅孔,探测煤层层厚变化,并绘制煤层层厚图;1) Use the deep and shallow holes in the entryway of the fully mechanized mining face to detect changes in the thickness of the coal seam and draw a map of the thickness of the coal seam;

2)、在地面上加工支撑加强结构:先在钢管下部内壁焊接纵向的不都等长的5根等水平距离的纵向定位杆,每个纵向定位杆的长度都小于钢管的半径,同时要保证所有的纵向定位杆上端的连线在一条直线上,然后在纵向定位杆的上端依次焊接定位圈,最后再把相邻两个定位圈之间、定位圈和钢管壁支之间通过焊接横向定位杆连接成一条直线,接着使用五根钢筋穿过两个定位连接结构所对应的定位圈之间,并将钢筋两端在定位圈处折弯成钩,然后在钢管两端焊接上堵板,在钢管顶部开着注浆孔,通过注浆孔向钢管内注入混凝土砂浆,在混凝土砂浆凝固的同时,在下平板下表面焊接上第一铰链,混凝土砂浆凝固后,将若干根钢管均匀平行放置到下平板上并将钢管与下平板上表面焊接为一体,然后在钢管顶部放置上支撑板,并将钢管与上支撑板下表面焊接为一体;2) Process the support reinforcement structure on the ground: firstly weld five vertical positioning rods of equal horizontal distance in the longitudinal direction on the inner wall of the lower part of the steel pipe. The length of each longitudinal positioning rod is less than the radius of the steel pipe. The connecting lines of the upper ends of all the longitudinal positioning rods are on a straight line, and then the positioning rings are welded sequentially on the upper ends of the longitudinal positioning rods, and finally the positions between the adjacent two positioning rings, the positioning ring and the steel pipe wall support are laterally positioned by welding The rods are connected in a straight line, and then five steel bars are used to pass between the positioning rings corresponding to the two positioning connection structures, and the two ends of the steel bars are bent into hooks at the positioning rings, and then blocking plates are welded at both ends of the steel pipe. A grouting hole is opened on the top of the steel pipe, and concrete mortar is injected into the steel pipe through the grouting hole. While the concrete mortar is solidifying, the first hinge is welded on the lower surface of the lower plate. After the concrete mortar is solidifying, several steel pipes are evenly placed in parallel. Put the steel pipe on the lower plate and weld the steel pipe to the upper surface of the lower plate as one, then place the upper support plate on the top of the steel pipe, and weld the steel pipe to the lower surface of the upper support plate as one;

3)、将若干组所述的简易轻型支架运输到综采工作面平巷内并进行安装,沿平巷的长度方向依次布置简易轻型支架,并对每组简易轻型支架按顺序进行编号:1#,2#,3#……n#,使每个简易轻型支架的放煤口支撑调节机构的两根外导向柱外侧与平巷的侧壁接触,启动顶升油缸将上支撑板与顶煤层下表面接触并具有一定压力,由于下平板和上支撑板之间设置的支撑加强结构,使上支撑板保持良好的支撑平整度;3) Transport several groups of the simple light supports to the entryway of the fully mechanized mining face and install them, arrange the simple light supports along the length direction of the entry, and number each group of simple light supports in sequence: 1 #, 2#, 3#...n#, make the outside of the two outer guide columns of the coal outlet support adjustment mechanism of each simple light support contact with the side wall of the level road, start the jacking cylinder to connect the upper support plate to the top The lower surface of the coal seam is in contact with a certain pressure, and the upper support plate maintains good support flatness due to the support strengthening structure set between the lower plate and the upper support plate;

4)、根据绘制的煤层层厚图,在层厚大于6m段,先实施上位放煤,此时挡矸板位于内导向柱和外导向柱的下部,挡矸板上边沿、下平板右侧下表面和两根外导向柱之间形成上放煤口;放煤方式按照间隔、顺序、等量放煤,先放1#、3#、5#、7#……单号简易轻型支架上方的顶煤,再放2#、4#、6#、8#……双号简易轻型支架上方的顶煤,每组简易轻型支架处的放煤量为0~3m3或见矸,即层厚大于6m段的煤层的厚度降低到与煤层层厚图上的较薄煤层厚度一致后,启动升降驱动油缸,升降驱动油缸向上通过连接架驱动挡矸板向上移动,挡矸板上的导向轮沿外导向柱上的导向槽向上移动,将上部的上放煤口封堵,完成上位放煤工序;4) According to the drawn coal seam thickness map, in the section where the layer thickness is greater than 6m, the upper coal discharge is first implemented. At this time, the baffle plate is located at the lower part of the inner guide column and the outer guide column, and the edge of the baffle plate and the right side of the lower plate The upper coal discharge port is formed between the lower surface and the two outer guide columns; the coal discharge method is based on the interval, sequence, and equal amount of coal discharge, firstly put 1#, 3#, 5#, 7#... above the single-number simple light support top coal, and then put 2#, 4#, 6#, 8#... the top coal above the double-numbered simple light-weight supports, and the amount of coal placed at each set of simple light-weight supports is 0-3m 3 or see gangue, that is, the layer After the thickness of the coal seam thicker than 6m is reduced to the same thickness as the thinner coal seam on the coal seam thickness map, the lifting drive cylinder is started, and the lifting drive cylinder drives the gangue board to move upward through the connecting frame, and the guide wheel on the gangue board Move upward along the guide groove on the outer guide column, and seal the upper coal discharge port on the upper part to complete the upper coal discharge process;

5)、挡矸板下边沿、底板右侧上表面和两根外导向柱之间形成下放煤口,从下放煤口处采用单轮、间隔、多口放煤,从煤层运输平巷开始,依次向回风平巷方向进行,先放1#、3#、5#、7#……单号简易轻型支架上的顶煤,见一定矸后关闭下放煤口,留下较大的脊背煤;滞后一段距离放2#、4#、6#、8#……双号简易轻型支架上方的顶煤,将留下的脊背煤中放出一个椭球体,完成采煤作业。5) The lower edge of the gangue board, the upper surface on the right side of the bottom plate and the two outer guide columns form a lower coal outlet. From the lower coal outlet, single-wheel, interval, and multiple coal outlets are used to start from the coal seam transportation level roadway. Carry out in the direction of Huifeng level lane in turn, first put 1#, 3#, 5#, 7#... the top coal on the single-numbered simple light-weight support, and close the lower coal outlet after seeing a certain gangue, leaving a large back coal Lag behind a certain distance to put 2#, 4#, 6#, 8#... the top coal above the double-number simple light support, and release an ellipsoid from the remaining back coal to complete the coal mining operation.

采用上述技术方案,本发明的简易轻型支架由于在上支撑板和下平板之间设置的支撑加强结构,支撑加强结构采用多根钢管,并在钢管内设置钢筋混凝土结构,钢管主要用于盛装并紧箍内部的高强混凝土砂浆,使混凝土在自上而下受压条件具备更高的抗压强度。高强混凝土砂浆凝固后在钢管的轴向及环向约束下,抗压强度大大提高。By adopting the above-mentioned technical scheme, the simple light bracket of the present invention adopts a plurality of steel pipes for the support strengthening structure provided between the upper support plate and the lower plate, and a reinforced concrete structure is arranged inside the steel pipes. The steel pipes are mainly used for holding and The high-strength concrete mortar inside the hoop makes the concrete have higher compressive strength under the condition of top-down compression. After the high-strength concrete mortar is solidified, the compressive strength is greatly improved under the axial and circumferential constraints of the steel pipe.

钢筋通过穿过定位圈布置在钢管内。每个定位连接结构的定位圈的个数等于所需要的钢筋的总条数。由于钢筋具有很好的抗拉强度和延性。布置钢筋在钢管的下部,钢筋的嵌入是为了提高支撑架的抗拉强度,降低支撑架的刚度,防止支撑架在局部出现拉伸剪切破坏和脆性破坏,提高支架整体的稳定性。同时钢筋的介入也能提高支撑架整体的延性,防止在高围压下支撑架脆性破坏。每个纵向定位杆的长度都小于钢管的半径,便于节省一定的材料费用。The steel bars are arranged in the steel pipe by passing through the positioning ring. The number of positioning rings for each positioning connection structure is equal to the total number of steel bars required. Because steel bars have good tensile strength and ductility. The steel bars are arranged at the lower part of the steel pipe. The purpose of embedding the steel bars is to increase the tensile strength of the support frame, reduce the stiffness of the support frame, prevent local tensile shear failure and brittle failure of the support frame, and improve the overall stability of the support frame. At the same time, the intervention of steel bars can also improve the overall ductility of the support frame and prevent the brittle failure of the support frame under high confining pressure. The length of each longitudinal positioning rod is less than the radius of the steel pipe, which is convenient for saving certain material costs.

定位圈在施工时钢筋才可以顺利插入钢管内预定的位置,更好的发挥钢筋的抗拉强度,并且在钢管两端处的定位圈的处折弯成钩,这样可以充分提高支架的抗拉性能和稳定性。The steel bar can be smoothly inserted into the predetermined position in the steel pipe during the construction of the positioning ring, so that the tensile strength of the steel bar can be better exerted, and the positioning ring at both ends of the steel pipe can be bent into a hook, which can fully improve the tensile strength of the bracket performance and stability.

挡矸板采用液压驱动升降,并通过导向轮沿导向槽滚动,这样减少上下移动的阻力。内导向柱和外导向柱上端之间通过连接板固定连接,内导向柱内侧下部与底板之间设置有斜撑板,这样可充分提高内导向柱和外导向柱的在垂直方向的稳定性,另外,由于在油缸底部设置的底板,提升支撑强度,这样可避免油缸受力较大插底。The baffle plate adopts hydraulic drive to lift, and rolls along the guide groove through the guide wheel, so as to reduce the resistance of moving up and down. The upper end of the inner guide column and the outer guide column are fixedly connected by a connecting plate, and a slanted brace is provided between the inner lower part of the inner guide column and the bottom plate, which can fully improve the stability of the inner guide column and the outer guide column in the vertical direction. In addition, due to the bottom plate set at the bottom of the oil cylinder, the support strength is improved, which can prevent the oil cylinder from being inserted into the bottom under a large force.

综上所述,本发明针对不稳定煤层较厚段放顶煤采煤,提供一种安全、高效、操作性强的支架和采煤方法,即在一个支架上设置上位和下位两个放煤口进行放顶煤采煤方法(简称一架双位放顶煤采煤方法)。通过所述方法在不稳定厚煤层进行回采时,可以有效地适应大型矿井的边角井田和中小井田的机械化开采,可以有效适应更大的煤层厚度变化,实现较高的回采率,提高回采效率,能够有效防止支架损坏和大面积冒顶。To sum up, the present invention provides a safe, high-efficiency, and highly operable support and coal mining method for top-coal caving mining in thick sections of unstable coal seams, that is, two upper and lower coal caving methods are set on one support. The coal mining method of top-coal caving (referred to as a double-position top-coal caving mining method) is carried out at the mouth. The method can effectively adapt to the mechanized mining of corner wells and small and medium wells in large mines when mining in unstable thick coal seams, can effectively adapt to greater changes in coal seam thickness, achieve a higher recovery rate, and improve recovery efficiency , can effectively prevent support damage and large-scale roof fall.

附图说明Description of drawings

图1是本发明的简易轻型支架的结构示意图;Fig. 1 is the structural representation of simple and easy lightweight support of the present invention;

图2是图1中钢管的横向截面示意图;Fig. 2 is a schematic cross-sectional view of the steel pipe in Fig. 1;

图3是本发明通过上放煤口进行放煤采煤时的示意图;Fig. 3 is the schematic diagram when the present invention carries out coal discharge and coal mining through the upper discharge port;

图4是图3中横断面的示意图;Fig. 4 is the schematic diagram of cross section in Fig. 3;

图5是本发明通过下放煤口进行放煤采煤时的示意图;Fig. 5 is the schematic diagram when the present invention carries out coal mining by lowering the coal mouth;

图6是图5中横断面的示意图。FIG. 6 is a schematic diagram of the cross section in FIG. 5 .

具体实施方式Detailed ways

如图1-6所示,本发明的一种简易轻型支架,包括底板1、下平板2、上支撑板3、支撑加强结构、放煤口支撑调节机构和垂直设置在底板1上四个以上的顶升油缸4,下平板2下表面与顶升油缸4上端之间通过第一铰链5连接,上支撑板3平行设置在下平板2上方,支撑加强结构设置在上支撑板3和下平板2之间;放煤口支撑调节机构设置在底板1上并位于顶升油缸4外侧。As shown in Figures 1-6, a simple light-weight bracket of the present invention includes a bottom plate 1, a lower plate 2, an upper support plate 3, a support strengthening structure, a coal outlet support adjustment mechanism, and more than four vertically arranged on the bottom plate 1. The jacking cylinder 4, the lower surface of the lower plate 2 and the upper end of the jacking cylinder 4 are connected by the first hinge 5, the upper support plate 3 is arranged in parallel above the lower plate 2, and the support strengthening structure is arranged on the upper support plate 3 and the lower plate 2 between; the coal outlet support adjustment mechanism is set on the bottom plate 1 and is located outside the jacking cylinder 4 .

放煤口支撑调节机构包括下端均垂直固定设在底板1上的升降驱动油缸6、内导向柱7和外导向柱8,内导向柱7和外导向柱8均设有两根,一根内导向柱7和一根外导向柱8位于底板1的边缘一侧,另一根内导向柱7和另一根外导向柱8位于底板1的边缘另一侧,内导向柱7和外导向柱8上端之间通过连接板9固定连接,内导向柱7内侧下部与底板1之间设置有斜撑板10,内导向柱7和外导向柱8之间设置有挡矸板11,外导向柱8内侧沿垂直方向设有导向槽12,挡矸板11外侧转动设有沿导向槽12内滚动的导向轮13,升降驱动油缸6位于挡矸板11内侧,升降驱动油缸上端与挡矸板11内侧之间通过连接架14连接,升降驱动油缸6上端与连接架14内侧底部之间通过第二铰链15铰接,连接架14外侧与挡矸板11内侧表面固定连接。The support adjustment mechanism of the coal outlet includes a lifting drive cylinder 6 whose lower end is vertically fixed on the bottom plate 1, an inner guide column 7 and an outer guide column 8, and the inner guide column 7 and the outer guide column 8 are provided with two, one inner guide column Guide post 7 and an outer guide post 8 are positioned at one side of the edge of the base plate 1, another inner guide post 7 and another outer guide post 8 are located at the other side of the edge of the base plate 1, and the inner guide post 7 and the outer guide post The upper ends of 8 are fixedly connected by connecting plate 9, a slanting brace 10 is arranged between the inner lower part of the inner guide column 7 and the bottom plate 1, a baffle plate 11 is arranged between the inner guide column 7 and the outer guide column 8, and the outer guide column 8. The inner side is provided with a guide groove 12 along the vertical direction. The outer side of the gangue board 11 is rotated and provided with a guide wheel 13 rolling along the guide groove 12. The lifting drive cylinder 6 is located inside the gangue board 11. The upper end of the lifting drive cylinder is connected to the gangue board 11. The inner sides are connected by connecting frame 14, and the upper end of lifting drive cylinder 6 is hinged by the second hinge 15 between the inner bottom of connecting frame 14, and the outer side of connecting frame 14 is fixedly connected with the inner surface of gangue board 11.

支撑加强结构包括平行设置的至少三根钢管16,钢管16上部与上支撑板3下表面焊接,钢管16下部与下平板2上表面焊接,每根钢管16两端处的内部均设置有一个定位连接结构;每个定位连接结构均包括纵向定位杆17和横向定位杆18,纵向定位杆17设有至少五根且相互平行设置,每根纵向定位杆17的下端均与钢管16下部内壁固定连接;每根纵向定位杆17的上端均固定连接有一个定位圈19,相邻两个定位圈19之间、两侧的两个定位圈19与钢管16侧部内壁之间均通过横向定位杆18连接,所有的横向定位杆18呈一条直线布置,横向定位杆18与纵向定位杆17垂直;同一根钢管16内的两个定位连接结构之间通过对应插设到定位圈19中的钢筋20连接,钢筋20在定位圈19处折弯成钩,钢管16两端设置堵板22,钢管16内充填有混凝土砂浆21。The support reinforcement structure includes at least three steel pipes 16 arranged in parallel, the upper part of the steel pipes 16 is welded to the lower surface of the upper support plate 3, the lower part of the steel pipes 16 is welded to the upper surface of the lower plate 2, and a positioning connection is arranged inside each steel pipe 16 at both ends. Structure; each positioning connection structure includes a longitudinal positioning rod 17 and a lateral positioning rod 18, and the longitudinal positioning rods 17 are provided with at least five and arranged parallel to each other, and the lower end of each longitudinal positioning rod 17 is fixedly connected to the lower inner wall of the steel pipe 16; The upper end of each longitudinal positioning rod 17 is fixedly connected with a positioning ring 19, between two adjacent positioning rings 19, between the two positioning rings 19 on both sides and the inner wall of the steel pipe 16 sides, are connected by a transverse positioning rod 18 , all the horizontal positioning rods 18 are arranged in a straight line, and the horizontal positioning rods 18 are perpendicular to the longitudinal positioning rods 17; the two positioning connection structures in the same steel pipe 16 are connected by corresponding reinforcement bars 20 inserted into the positioning ring 19, The reinforcing bar 20 is bent into a hook at the positioning ring 19, and the two ends of the steel pipe 16 are provided with blocking plates 22, and the steel pipe 16 is filled with concrete mortar 21.

本发明的采用简易轻型支架放顶煤采煤方法,包括以下步骤:The coal mining method of the present invention adopts simple and easy light bracket caving top coal, comprises the following steps:

1)、利用综采工作面平巷深孔和浅孔,探测煤层层厚变化,并绘制煤层层厚图;1) Use the deep and shallow holes in the entryway of the fully mechanized mining face to detect changes in the thickness of the coal seam and draw a map of the thickness of the coal seam;

2)、在地面上加工支撑加强结构:先在钢管16下部内壁焊接纵向的不都等长的5根等水平距离的纵向定位杆17,每个纵向定位杆17的长度都小于钢管16的半径,同时要保证所有的纵向定位杆17上端的连线在一条直线上,然后在纵向定位杆17的上端依次焊接定位圈19,最后再把相邻两个定位圈19之间、定位圈19和钢管16壁支之间通过焊接横向定位杆18连接成一条直线,接着使用五根钢筋20穿过两个定位连接结构所对应的定位圈19之间,并将钢筋20两端在定位圈19处折弯成钩,然后在钢管16两端焊接上堵板22,在钢管16顶部开着注浆孔,通过注浆孔向钢管16内注入混凝土砂浆21,在混凝土砂浆21凝固的同时,在下平板2下表面焊接上第一铰链5,混凝土砂浆21凝固后,将若干根钢管16均匀平行放置到下平板2上并将钢管16与下平板2上表面焊接为一体,然后在钢管16顶部放置上支撑板3,并将钢管16与上支撑板3下表面焊接为一体;2) Process the supporting and strengthening structure on the ground: firstly weld five longitudinal positioning rods 17 of equal horizontal distance in the longitudinal direction on the inner wall of the lower part of the steel pipe 16, and the length of each longitudinal positioning rod 17 is smaller than the radius of the steel pipe 16 At the same time, it is necessary to ensure that the connecting lines of the upper ends of all the longitudinal positioning rods 17 are on a straight line, and then the positioning rings 19 are welded successively on the upper ends of the longitudinal positioning rods 17, and finally between the adjacent two positioning rings 19, the positioning rings 19 and The wall supports of the steel pipes 16 are connected into a straight line by welding the transverse positioning rods 18, and then five steel bars 20 are used to pass between the positioning circles 19 corresponding to the two positioning connection structures, and the two ends of the steel bars 20 are placed at the positioning circles 19. Bend into a hook, then weld the blocking plate 22 at both ends of the steel pipe 16, open a grouting hole at the top of the steel pipe 16, inject concrete mortar 21 into the steel pipe 16 through the grouting hole, and when the concrete mortar 21 is solidified, the lower plate 2. The first hinge 5 is welded on the lower surface. After the concrete mortar 21 is solidified, several steel pipes 16 are evenly placed on the lower plate 2 in parallel, and the steel pipes 16 are welded together with the upper surface of the lower plate 2, and then placed on the top of the steel pipes 16. Support plate 3, and weld the steel pipe 16 and the lower surface of the upper support plate 3 into one;

3)、如图3和图4所示,将若干组所述的简易轻型支架23运输到综采工作面平巷内并进行安装,沿平巷的长度方向依次布置简易轻型支架23,并对每组简易轻型支架23按顺序进行编号:1#,2#,3#……n#,使每个简易轻型支架23的放煤口支撑调节机构的两根外导向柱8外侧与平巷的侧壁接触,启动顶升油缸4将上支撑板3与顶煤层下表面接触并具有一定压力,由于下平板2和上支撑板3之间设置的支撑加强结构,使上支撑板3保持良好的支撑平整度;3), as shown in Figure 3 and Figure 4, several groups of simple light supports 23 described above are transported to the entryway of the fully mechanized mining face and installed, and the simple light supports 23 are arranged in sequence along the length direction of the entryway, and the Each group of simple light brackets 23 is numbered in sequence: 1#, 2#, 3#...n#, so that the two outer guide columns 8 of the coal outlet support adjustment mechanism of each simple light bracket 23 are in line with the sideways. The side wall is in contact, and the jacking cylinder 4 is started to bring the upper support plate 3 into contact with the lower surface of the top coal seam with a certain pressure. Due to the support strengthening structure provided between the lower plate 2 and the upper support plate 3, the upper support plate 3 maintains a good Support flatness;

4)、根据绘制的煤层层厚图,在层厚大于6m段,先实施上位放煤,此时挡矸板11位于内导向柱7和外导向柱8的下部,挡矸板11上边沿、下平板2右侧下表面和两根外导向柱8之间形成上放煤口24;放煤方式按照间隔、顺序、等量放煤,先放1#、3#、5#、7#……单号简易轻型支架23上方的顶煤,再放2#、4#、6#、8#……双号简易轻型支架23上方的顶煤,每组简易轻型支架23处的放煤量为0~3m3或见矸,即层厚大于6m段的煤层的厚度降低到与煤层层厚图上的较薄煤层厚度一致后,启动升降驱动油缸6,升降驱动油缸6向上通过连接架14驱动挡矸板11向上移动,挡矸板11上的导向轮13沿外导向柱8上的导向槽12向上移动,将上部的上放煤口24封堵,完成上位放煤工序;4) According to the drawn coal seam layer thickness map, in the section where the layer thickness is greater than 6m, the upper coal discharge is first implemented. The upper coal discharge port 24 is formed between the lower surface on the right side of the lower plate 2 and the two outer guide columns 8; the coal discharge method is according to the interval, sequence, and equal amount of coal discharge, and 1#, 3#, 5#, 7#... ...the top coal above the single-number simple light support 23, and then put 2#, 4#, 6#, 8# ... the top coal above the double-number simple light support 23, and the coal discharge amount at each group of simple light support 23 is 0~3m 3 or see coal, that is, after the thickness of the coal seam with a thickness greater than 6m is reduced to the thickness of the thinner coal seam on the coal seam thickness map, start the lifting drive cylinder 6, and the lifting drive cylinder 6 is driven upward through the connecting frame 14 The gangue baffle 11 moves upwards, and the guide wheel 13 on the gangue baffle 11 moves upwards along the guide groove 12 on the outer guide column 8, and the upper upper coal discharge port 24 is blocked to complete the upper coal discharge process;

5)、如图5和图6所示,挡矸板11下边沿、底板1右侧上表面和两根外导向柱8之间形成下放煤口25,从下放煤口25处采用单轮、间隔、多口放煤,从煤层运输平巷开始,依次向回风平巷方向进行,先放1#、3#、5#、7#……单号简易轻型支架23上的顶煤,见一定矸后关闭下放煤口25,留下较大的脊背煤;滞后一段距离放2#、4#、6#、8#……双号简易轻型支架23上方的顶煤,将留下的脊背煤中放出一个椭球体,完成采煤作业。5) As shown in Figure 5 and Figure 6, the lower edge of the gangue plate 11, the upper surface on the right side of the bottom plate 1 and the two outer guide columns 8 form a lower coal outlet 25, and a single wheel, Interval and multi-port coal discharge, start from the coal seam transportation level roadway, and proceed to the return air levelway direction in turn, first put 1#, 3#, 5#, 7#... the top coal on the single-number simple light support 23, see After a certain gangue, close the lower coal outlet 25, leaving a larger back coal; lag behind a certain distance to put 2#, 4#, 6#, 8#... the top coal on the top of the double-number simple light support 23, and leave the back coal An ellipsoid is released from the coal to complete the coal mining operation.

本发明中图3-图6中的其他附图标记分别为:26-煤层;27-矸石层;29-松散煤层;紧邻1#简易轻型支架的巷道为运输平巷30;紧邻n#简易轻型支架的巷道为运输平巷30。Other reference signs in Fig. 3-Fig. 6 in the present invention are respectively: 26-coal seam; 27-gangue layer; 29-loose coal seam; The roadway of the support is the transport level roadway 30.

本发明的简易轻型支架23由于在上支撑板3和下平板2之间设置的支撑加强结构,支撑加强结构采用多根钢管16,并在钢管16内设置钢筋20混凝土结构,钢管16主要用于盛装并紧箍内部的高强混凝土砂浆21,使混凝土在自上而下受压条件具备更高的抗压强度。高强混凝土砂浆21凝固后在钢管16的轴向及环向约束下,抗压强度大大提高。The simple and light support 23 of the present invention is due to the support strengthening structure that is set between the upper support plate 3 and the lower plate 2, the support strengthening structure adopts a plurality of steel pipes 16, and a steel bar 20 concrete structure is set in the steel pipe 16, and the steel pipe 16 is mainly used for The high-strength concrete mortar 21 inside is contained and tightly hooped, so that the concrete has higher compressive strength under the condition of top-down compression. After the high-strength concrete mortar 21 is solidified, under the axial and circumferential constraints of the steel pipe 16, the compressive strength is greatly improved.

钢筋20通过穿过定位圈19布置在钢管16内。每个定位连接结构的定位圈19的个数等于所需要的钢筋20的总条数。由于钢筋20具有很好的抗拉强度和延性。布置钢筋20在钢管16的下部,钢筋20的嵌入是为了提高支撑架的抗拉强度,降低支撑架的刚度,防止支撑架在局部出现拉伸剪切破坏和脆性破坏,提高支架整体的稳定性。同时钢筋20的介入也能提高支撑架整体的延性,防止在高围压下支撑架脆性破坏。每个纵向定位杆17的长度都小于钢管16的半径,便于节省一定的材料费用。The steel bar 20 is arranged in the steel pipe 16 by passing through the positioning ring 19 . The number of positioning rings 19 of each positioning connection structure is equal to the total number of steel bars 20 required. Since the steel bar 20 has good tensile strength and ductility. Arrange the steel bars 20 at the lower part of the steel pipe 16. The embedding of the steel bars 20 is to increase the tensile strength of the support frame, reduce the rigidity of the support frame, prevent the local tensile shear failure and brittle failure of the support frame, and improve the overall stability of the support frame. . At the same time, the intervention of steel bars 20 can also improve the overall ductility of the support frame and prevent brittle failure of the support frame under high confining pressure. The length of each longitudinal positioning rod 17 is less than the radius of the steel pipe 16, which is convenient for saving certain material costs.

定位圈19在施工时钢筋20才可以顺利插入钢管16内预定的位置,更好的发挥钢筋20的抗拉强度,并且在钢管16两端处的定位圈19的处折弯成钩,这样可以充分提高支架的抗拉性能和稳定性。Locating ring 19 just can insert steel bar 20 in the predetermined position in steel pipe 16 smoothly during construction, better play the tensile strength of reinforcing bar 20, and bend into hook at the place of locating ring 19 at steel pipe 16 two ends places, can like this Fully improve the tensile performance and stability of the bracket.

挡矸板11采用液压驱动升降,并通过导向轮13沿导向槽12滚动,这样减少上下移动的阻力。内导向柱7和外导向柱8上端之间通过连接板9固定连接,内导向柱7内侧下部与底板1之间设置有斜撑板10,这样可充分提高内导向柱7和外导向柱8的在垂直方向的稳定性,另外,由于在油缸底部设置的底板1,提升支撑强度,这样可避免油缸受力较大插底。The gangue plate 11 adopts hydraulic drive to lift, and rolls along the guide groove 12 by the guide wheel 13, so as to reduce the resistance of moving up and down. The inner guide column 7 and the upper end of the outer guide column 8 are fixedly connected by a connecting plate 9, and a diagonal brace 10 is arranged between the inner lower part of the inner guide column 7 and the bottom plate 1, so that the inner guide column 7 and the outer guide column 8 can be fully improved. Stability in the vertical direction, in addition, due to the base plate 1 set at the bottom of the oil cylinder, the support strength is improved, so that the oil cylinder can be prevented from being inserted into the bottom due to a large force.

以上实施例仅用以说明而非限制本发明的技术方案,尽管参照上述实施例对本发明进行了详细说明,本领域的普通技术人员应当理解:依然可以对本发明进行修改或者等同替换,而不脱离本发明的精神和范围的任何修改或局部替换,其均应涵盖在本发明的权利要求范围当中。The above embodiments are only used to illustrate and not limit the technical solutions of the present invention. Although the present invention has been described in detail with reference to the above embodiments, those of ordinary skill in the art should understand that the present invention can still be modified or equivalently replaced without departing from it. Any modifications or partial replacements within the spirit and scope of the present invention shall fall within the scope of the claims of the present invention.

Claims (3)

1.一种简易轻型支架,其特征在于:包括底板、下平板、上支撑板、支撑加强结构、放煤口支撑调节机构和垂直设置在底板上四个以上的顶升油缸,下平板下表面与顶升油缸上端之间通过第一铰链连接,上支撑板平行设置在下平板上方,支撑加强结构设置在上支撑板和下平板之间;放煤口支撑调节机构设置在底板上并位于顶升油缸外侧;1. A simple and light support, characterized in that: it includes a base plate, a lower plate, an upper support plate, a support reinforcement structure, a coal outlet support adjustment mechanism and more than four jacking cylinders vertically arranged on the base plate, and the lower surface of the lower plate It is connected with the upper end of the jacking oil cylinder through the first hinge, the upper support plate is arranged in parallel above the lower plate, and the support strengthening structure is arranged between the upper support plate and the lower plate; the support adjustment mechanism of the coal outlet is arranged on the bottom plate and located cylinder outside; 放煤口支撑调节机构包括下端均垂直固定设在底板上的升降驱动油缸、内导向柱和外导向柱,内导向柱和外导向柱均设有两根,一根内导向柱和一根外导向柱位于底板的边缘一侧,另一根内导向柱和另一根外导向柱位于底板的边缘另一侧,内导向柱和外导向柱上端之间通过连接板固定连接,内导向柱内侧下部与底板之间设置有斜撑板,内导向柱和外导向柱之间设置有挡矸板,外导向柱内侧沿垂直方向设有导向槽,挡矸板外侧转动设有沿导向槽内滚动的导向轮,升降驱动油缸位于挡矸板内侧,升降驱动油缸上端与挡矸板内侧之间通过连接架连接,升降驱动油缸上端与连接架内侧底部之间通过第二铰链铰接,连接架外侧与挡矸板内侧表面固定连接。The support adjustment mechanism of the coal discharge port includes a lifting drive cylinder whose lower end is vertically fixed on the bottom plate, an inner guide column and an outer guide column. There are two inner guide columns and outer guide columns, one inner guide column and one outer guide column The guide column is located on one side of the edge of the bottom plate, another inner guide column and another outer guide column are located on the other side of the edge of the base plate, the upper ends of the inner guide column and the outer guide column are fixedly connected by a connecting plate, and the inner guide column A slanting brace is set between the lower part and the bottom plate, a baffle plate is set between the inner guide column and the outer guide column, the inner side of the outer guide column is provided with a guide groove along the vertical direction, and the outer side of the baffle plate is provided with a rolling guide along the guide groove. The guide wheel of the guide wheel, the lifting drive cylinder is located inside the baffle, the upper end of the lifting drive cylinder is connected with the inside of the baffle through a connecting frame, the upper end of the lifting driving cylinder is hinged with the bottom of the inside of the connecting frame through a second hinge, and the outside of the connecting frame is connected to the inner side of the baffle. The inner surface of the gangue board is fixedly connected. 2.根据权利要求1所述的一种简易轻型支架,其特征在于:支撑加强结构包括平行设置的至少三根钢管,钢管上部与上支撑板下表面焊接,钢管下部与下平板上表面焊接,每根钢管两端处的内部均设置有一个定位连接结构;每个定位连接结构均包括纵向定位杆和横向定位杆,纵向定位杆设有至少五根且相互平行设置,每根纵向定位杆的下端均与钢管下部内壁固定连接;每根纵向定位杆的上端均固定连接有一个定位圈,相邻两个定位圈之间、两侧的两个定位圈与钢管侧部内壁之间均通过横向定位杆连接,所有的横向定位杆呈一条直线布置,横向定位杆与纵向定位杆垂直;同一根钢管内的两个定位连接结构之间通过对应插设到定位圈中的钢筋连接,钢筋在定位圈处折弯成钩,钢管两端设置堵板,钢管内充填有混凝土砂浆。2. A simple light bracket according to claim 1, characterized in that: the supporting reinforcement structure includes at least three steel pipes arranged in parallel, the upper part of the steel pipe is welded to the lower surface of the upper support plate, and the lower part of the steel pipe is welded to the upper surface of the lower plate, each A positioning connection structure is arranged inside both ends of the steel pipe; each positioning connection structure includes a longitudinal positioning rod and a horizontal positioning rod, and there are at least five vertical positioning rods arranged in parallel with each other, and the lower end of each longitudinal positioning rod Both are fixedly connected with the inner wall of the lower part of the steel pipe; the upper end of each longitudinal positioning rod is fixedly connected with a positioning ring. Rod connection, all the horizontal positioning rods are arranged in a straight line, and the horizontal positioning rods are perpendicular to the longitudinal positioning rods; the two positioning connection structures in the same steel pipe are connected by corresponding steel bars inserted into the positioning ring, and the steel bars are in the positioning ring The place is bent into a hook, the two ends of the steel pipe are provided with blocking plates, and the steel pipe is filled with concrete mortar. 3.采用如权利要求2所述的简易轻型支架放顶煤采煤方法,其特征在于:包括以下步骤:3. adopt the simple and easy light support top-coal caving coal mining method as claimed in claim 2, it is characterized in that: comprise the following steps: 1)、利用综采工作面平巷深孔和浅孔,探测煤层层厚变化,并绘制煤层层厚图;1) Use the deep and shallow holes in the entryway of the fully mechanized mining face to detect changes in the thickness of the coal seam and draw a map of the thickness of the coal seam; 2)、在地面上加工支撑加强结构:先在钢管下部内壁焊接纵向的不都等长的5根等水平距离的纵向定位杆,每个纵向定位杆的长度都小于钢管的半径,同时要保证所有的纵向定位杆上端的连线在一条直线上,然后在纵向定位杆的上端依次焊接定位圈,最后再把相邻两个定位圈之间、定位圈和钢管壁支之间通过焊接横向定位杆连接成一条直线,接着使用五根钢筋穿过两个定位连接结构所对应的定位圈之间,并将钢筋两端在定位圈处折弯成钩,然后在钢管两端焊接上堵板,在钢管顶部开着注浆孔,通过注浆孔向钢管内注入混凝土砂浆,在混凝土砂浆凝固的同时,在下平板下表面焊接上第一铰链,混凝土砂浆凝固后,将若干根钢管均匀平行放置到下平板上并将钢管与下平板上表面焊接为一体,然后在钢管顶部放置上支撑板,并将钢管与上支撑板下表面焊接为一体;2) Process the support reinforcement structure on the ground: firstly weld five vertical positioning rods of equal horizontal distance in the longitudinal direction on the inner wall of the lower part of the steel pipe. The length of each longitudinal positioning rod is less than the radius of the steel pipe. The connecting lines of the upper ends of all the longitudinal positioning rods are on a straight line, and then the positioning rings are welded sequentially on the upper ends of the longitudinal positioning rods, and finally the positions between the adjacent two positioning rings, the positioning ring and the steel pipe wall support are laterally positioned by welding The rods are connected in a straight line, and then five steel bars are used to pass between the positioning rings corresponding to the two positioning connection structures, and the two ends of the steel bars are bent into hooks at the positioning rings, and then blocking plates are welded at both ends of the steel pipe. A grouting hole is opened on the top of the steel pipe, and concrete mortar is injected into the steel pipe through the grouting hole. While the concrete mortar is solidifying, the first hinge is welded on the lower surface of the lower plate. After the concrete mortar is solidifying, several steel pipes are evenly placed in parallel. Put the steel pipe on the lower plate and weld the steel pipe to the upper surface of the lower plate as one, then place the upper support plate on the top of the steel pipe, and weld the steel pipe to the lower surface of the upper support plate as one; 3)、将若干组所述的简易轻型支架运输到综采工作面平巷内并进行安装,沿平巷的长度方向依次布置简易轻型支架,并对每组简易轻型支架按顺序进行编号:1#,2#,3#……n#,使每个简易轻型支架的放煤口支撑调节机构的两根外导向柱外侧与平巷的侧壁接触,启动顶升油缸将上支撑板与顶煤层下表面接触并具有一定压力,由于下平板和上支撑板之间设置的支撑加强结构,使上支撑板保持良好的支撑平整度;3) Transport several groups of the simple light supports to the entryway of the fully mechanized mining face and install them, arrange the simple light supports along the length direction of the entry, and number each group of simple light supports in sequence: 1 #, 2#, 3#...n#, make the outside of the two outer guide columns of the coal outlet support adjustment mechanism of each simple light support contact with the side wall of the level road, start the jacking cylinder to connect the upper support plate to the top The lower surface of the coal seam is in contact with a certain pressure, and the upper support plate maintains good support flatness due to the support strengthening structure set between the lower plate and the upper support plate; 4)、根据绘制的煤层层厚图,在层厚大于6m段,先实施上位放煤,此时挡矸板位于内导向柱和外导向柱的下部,挡矸板上边沿、下平板右侧下表面和两根外导向柱之间形成上放煤口;放煤方式按照间隔、顺序、等量放煤,先放1#、3#、5#、7#……单号简易轻型支架上方的顶煤,再放2#、4#、6#、8#……双号简易轻型支架上方的顶煤,每组简易轻型支架处的放煤量为0~3m3或见矸,即层厚大于6m段的煤层的厚度降低到与煤层层厚图上的较薄煤层厚度一致后,启动升降驱动油缸,升降驱动油缸向上通过连接架驱动挡矸板向上移动,挡矸板上的导向轮沿外导向柱上的导向槽向上移动,将上部的上放煤口封堵,完成上位放煤工序;4) According to the drawn coal seam thickness map, in the section where the layer thickness is greater than 6m, the upper coal discharge is first implemented. At this time, the baffle plate is located at the lower part of the inner guide column and the outer guide column, and the edge of the baffle plate and the right side of the lower plate The upper coal discharge port is formed between the lower surface and the two outer guide columns; the coal discharge method is based on the interval, sequence, and equal amount of coal discharge, firstly put 1#, 3#, 5#, 7#... above the single-number simple light support top coal, and then put 2#, 4#, 6#, 8#... the top coal above the double-numbered simple light-weight supports, and the amount of coal placed at each set of simple light-weight supports is 0-3m 3 or see gangue, that is, the layer After the thickness of the coal seam thicker than 6m is reduced to the same thickness as the thinner coal seam on the coal seam thickness map, the lifting drive cylinder is started, and the lifting drive cylinder drives the gangue board to move upward through the connecting frame, and the guide wheel on the gangue board Move upward along the guide groove on the outer guide column, and seal the upper coal discharge port on the upper part to complete the upper coal discharge process; 5)、挡矸板下边沿、底板右侧上表面和两根外导向柱之间形成下放煤口,从下放煤口处采用单轮、间隔、多口放煤,从煤层运输平巷开始,依次向回风平巷方向进行,先放1#、3#、5#、7#……单号简易轻型支架上的顶煤,见一定矸后关闭下放煤口,留下较大的脊背煤;滞后一段距离放2#、4#、6#、8#……双号简易轻型支架上方的顶煤,将留下的脊背煤中放出一个椭球体,完成采煤作业。5) The lower edge of the gangue board, the upper surface on the right side of the bottom plate and the two outer guide columns form a lower coal outlet. From the lower coal outlet, single-wheel, interval, and multiple coal outlets are used to start from the coal seam transportation level roadway. Carry out in the direction of Huifeng level lane in turn, first put 1#, 3#, 5#, 7#... the top coal on the single-numbered simple light-weight support, and close the lower coal outlet after seeing a certain gangue, leaving a large back coal Lag behind a certain distance to put 2#, 4#, 6#, 8#... the top coal above the double-number simple light support, and release an ellipsoid from the remaining back coal to complete the coal mining operation.
CN201611197831.8A 2016-12-22 2016-12-22 A kind of simple light hydraulic support and use the holder Sub-Level Caving coal-mining method Expired - Fee Related CN106523011B (en)

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