CN106514095B - Exterior wall scape light lamp automatic welding tool and welding method - Google Patents
Exterior wall scape light lamp automatic welding tool and welding method Download PDFInfo
- Publication number
- CN106514095B CN106514095B CN201611118149.5A CN201611118149A CN106514095B CN 106514095 B CN106514095 B CN 106514095B CN 201611118149 A CN201611118149 A CN 201611118149A CN 106514095 B CN106514095 B CN 106514095B
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- CN
- China
- Prior art keywords
- electric wire
- pallet
- top board
- lower platen
- light lamp
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention provides a kind of exterior wall scape light lamp automatic welding tool and welding method, including support frame, pallet, pressing plate and keeper；Support frame as described above is arranged on the workbench of electric welding machine, and the pallet is arranged on support frame；The product orientation groove for disposing circuit board is offered on the pallet；The pressing plate includes top board and lower platen, and being provided with the chucking power that connector, top board and lower platen are applied by the connector between the top board and lower platen is clamped on electric wire；The keeper is arranged on pallet, and the top board and lower platen are positioned by the keeper and electric wire are pressed on pallet so that electric wire is aligned with the weld of circuit board.The present invention can make electric wire and circuit board strict counterpoint and automatic welding, reduce cost, improve efficiency, ensure product quality.
Description
Technical field
The present invention relates to light fixture manufacturing technology field, and in particular to a kind of exterior wall scape light lamp automatic welding tool and welding side
Method.
Background technology
Exterior wall scape light lamp is widely used in contour of building, bridge, park, sculpture, square, commercial advertisement as lamp decoration
The places such as illumination.Exterior wall scape light lamp is typically all that multiple circuit boards are joined together to form into a lot of lamp string by electric wire, electricity
When line and circuit board (or being lamp plate) weld, because electric wire is different in size, and also extremely difficult fixation, welding difficulty.
At present, the welding of electric wire and circuit board is typically all and welded manually by electric welder, and welding is accurate, and welder is required
Height, ripe electric welder's scarcity of resources, not only human cost is high, and often faces recruitment famine problem, meanwhile, using manual
The mode efficiency of welding is low, and quality is also difficult to be guaranteed.
The content of the invention
For in the prior art the defects of, the present invention provides a kind of exterior wall scape light lamp automatic welding tool and welding method,
So that electric wire and circuit board strict counterpoint and automatic welding, reduce cost, improve efficiency, ensure product quality.
On the one hand, the invention discloses a kind of exterior wall scape light lamp automatic welding tool, including support frame, pallet, pressing plate with
And keeper；Support frame as described above is arranged on the workbench of electric welding machine, and the pallet is arranged on support frame；Opened on the pallet
Provided with the product orientation groove for disposing circuit board；The pressing plate includes top board and lower platen, the top board and lower platen
Between be provided with the chucking power that connector, top board and lower platen are applied by the connector and be clamped on electric wire；The positioning
Part is arranged on pallet, the top board and lower platen positioned by the keeper and electric wire is pressed on pallet so that electric wire with
The weld alignment of circuit board.
Circuit board is placed in product orientation groove, and by the auxiliary positioning of keeper, top board and lower platen hold electricity
It is simultaneously pressed on pallet by line, can make electric wire and circuit board strict counterpoint；After electric wire and circuit board are fixed, start electric welding machine, electricity
The relative movement of welding-machine operation table and plumb joint, plumb joint weld electric wire the end of a thread on circuit boards one by one, pass through standardization
Mechanical work, cost of labor is not only reduced, improve efficiency, and ensure that product quality.
Further, the connector includes the magnet for being inlaid in correspondence position on top board and lower platen respectively, passes through
The attraction of magnet provides chucking power for top board and lower platen.By magnetic pull clamping is provided for top board and lower platen
Power, the needs for clamping electric wire can be met, but it is easily separated, it is easy to operate.
Further, magnet corresponding with lower platen is embedded with the pallet, lower platen is inhaled by the attraction of magnet
It is attached on pallet.Lower platen is adsorbed on pallet by magnet, makes the position of electric wire more constant.
Further, the keeper is locating dowel, and the top board is provided with the positioning hole matched with the locating dowel, is led to
Locating dowel insertion positioning hole is crossed to realize the positioning of pressing plate.The present invention can quickly and accurately be aligned by locating dowel to pressing plate, behaviour
Facilitate.
Further, the pallet locating slot mutually fitted with the size of the pallet is provided with support frame as described above, pallet is removable
That unloads is positioned in the pallet locating slot.Pallet is removably positioned in the pallet locating slot, is directly changed after welding
The pallet of live wire and circuit board is installed, improves operating efficiency.
Further, the breach for fixing electric wire the end of a thread, every electric wire the end of a thread are provided with the line ball of the top board
A corresponding breach.Further electric wire the end of a thread is fixed by breach, makes the contraposition of electric wire the end of a thread more accurate.
Further, the back side top of support frame as described above is provided with Wire guide roller, the Wire guide roller both ends can axial rotation
Ground is connected in the frame of electric welding machine.Product is welded and is partially disposed on Wire guide roller, during movable workbench, product welds part
Rolled on Wire guide roller, can prevent butt welding good part from causing winding of pulling back, prevent from scraping electric welding machine.
Further, the couple positioned opposite of the top board and lower platen is fluted, and top board and lower platen are recessed by this
Groove is clamped on electric wire.By setting groove, make top board and lower platen clamping electric wire more firm.
Further, the top board is provided with the through hole for blocking electric wire connector, and the upper end of electric wire connector is embedding
Enter in the through hole, the lower end insertion of electric wire connector is arranged in the connector locating slot on pallet.Electric wire connector upper and lower end
It is stuck in the connector locating slot on the through hole and pallet of top board, to fix electric wire connector, further fixes electric wire
Position.
On the other hand, the invention discloses a kind of exterior wall scape light lamp automatic soldering method, comprise the following steps：
Step 1, top board and lower platen are clamped in electric wire end to be welded；
Step 2, circuit board to be welded is placed in the product orientation groove on pallet；
Step 3, the top board for having clamped electric wire and lower platen are placed on pallet, positioned by keeper, makes electric wire
It is aligned with the weld of circuit board；
Step 4, the pallet for fixing electric wire and circuit board is arranged on support frame；
Step 5, it is artificial to proofread electric wire the end of a thread position, make the position alignment of electric wire the end of a thread and welding circuit board；
Step 6, starts electric welding machine, and control electric welding machine welds point by point to the solder joint of electric wire and circuit board automatically；
Step 7, after welding, directly change the next piece of pallet for fixing electric wire and circuit board.
The invention provides a kind of exterior wall scape light lamp automatic soldering method, to substitute traditional human weld, people is reduced
Work cost, improves efficiency；And electric wire is accurate with circuit board alignment, is welded by the machinery of standardization, ensure that product matter
Amount；This method further increases efficiency by directly changing pallet.
The beneficial effects of the invention are as follows：The present invention can be carried out electric wire and circuit board strict counterpoint automatic using electric welding machine
Welding, manually only needs line and circuit board being put between pallet and pressing plate, reduces cost, when changing product, directly more
Pallet is changed, improves operating efficiency, and can guarantee that welding quality.
Brief description of the drawings
, below will be to specific in order to illustrate more clearly of the specific embodiment of the invention or technical scheme of the prior art
The required accompanying drawing used is briefly described in embodiment or description of the prior art.In all of the figs, similar element
Or part is typically identified by similar reference.In accompanying drawing, each element or part might not be drawn according to the ratio of reality.
Fig. 1 is the overall structure diagram of the embodiment of the present invention；
Fig. 2 is the structural representation that the embodiment of the present invention is mounted with pallet during product；
Fig. 3 is the structural representation of pallet when the embodiment of the present invention does not install product；
Fig. 4 is the structural representation of the pressing plate of the embodiment of the present invention；
Fig. 5 is the structural representation of the electric wire of the embodiment of the present invention.
In accompanying drawing, 1 represents support frame；2 represent pallet；21 represent product orientation groove；22 represent connector locating slot；3 tables
Show pressing plate；31 represent top board；32 represent lower platen；311 represent positioning hole；312 indication notch；313 represent through hole；4 represent
Keeper；5 represent magnet；6 represent Wire guide roller；7 indication circuit plates；8 represent electric wire；81 represent electric wire the end of a thread；82 represent electric wire
Connector；9 represent electric welding machine.
Embodiment
The embodiment of technical solution of the present invention is described in detail below in conjunction with accompanying drawing.Following examples are only used for
Clearly illustrate technical scheme, therefore be only used as example, and the protection model of the present invention can not be limited with this
Enclose.
On the one hand, the embodiment of the invention discloses a kind of exterior wall scape light lamp automatic welding tool, as Figure 1-Figure 4, bag
Include support frame 1, pallet 2, pressing plate 3 and keeper 4；Support frame 1 is arranged on the workbench of electric welding machine 9, is set on support frame 1
There is the pallet locating slot that the size with pallet 2 is mutually fitted, pallet 2 is removably positioned in the pallet locating slot, when changing product,
Pallet 2 is directly changed, improves operating efficiency；Product orientation groove 21 is offered on pallet 2, circuit board 7 is placed in product
In locating slot 21, with the position of fixing circuit board 7.
Reference picture 2- Fig. 4, pressing plate 3 are used to fix the position of electric wire 8, and pressing plate 3 includes top board 31 and lower platen 32, top board
Connector is provided between 31 and lower platen 32, the chucking power that top board 31 and lower platen 32 are applied by the connector is clamped in
On electric wire 8, the connector of the present embodiment is the magnet 5 for being inlaid in correspondence position on top board 31 and lower platen 32 respectively, is passed through
The attraction of magnet 5 is that top board 31 and lower platen 32 provide chucking power, can meet the needs for clamping electric wire 8, and easily separated,
It is easy to operate；Meanwhile magnet 5 corresponding with lower platen 32 is embedded with pallet 2, lower platen 32 is inhaled by the attraction of magnet 5
It is attached on pallet 2, makes the position of electric wire 8 more constant.
The couple positioned opposite of top board 31 and lower platen 32 is fluted, and top board 31 and lower platen 32 pass through the grooves hold
On electric wire 8, make top board 31 and the clamping electric wire 8 of lower platen 32 more firm；The both ends live wire connector of electric wire 8 of the present embodiment
82 (as shown in Figure 5), top board 31 are provided with through hole 313, and connector locating slot 22, electric wire connector 82 are provided with pallet 2
Upper end be embedded in the through hole 313, in the lower end of electric wire connector 82 insertion connector locating slot 22, to fix electric wire connector
82, further fix the position of electric wire 8；Meanwhile the breach for fixing electric wire the end of a thread 81 is provided with the line ball of top board 31
312, the corresponding breach 312 of every electric wire the end of a thread 81, align electric wire the end of a thread 81 more accurate.
Top board 31 and lower platen 32 are positioned by keeper 4 and electric wire 8 are pressed on pallet 2 so that electric wire 8 and circuit
The weld alignment of plate 7, the keeper 4 of the present embodiment are the locating dowel being arranged on pallet 2, and top board 31 is provided with fixed with this
The positioning hole 311 of position post matching, locating dowel insertion positioning hole 311 are the positioning that pressing plate 3 can be achieved, and positioning is quick, accurate, operation
It is convenient.
Reference picture 1, the back side top of support frame 1 is provided with Wire guide roller 6, the both ends of Wire guide roller 6 can connect to axial rotation
In the frame of electric welding machine 9, during weld job, product is welded and is partially disposed on Wire guide roller 6, product welds part in wire
Rolled on roller 6, can prevent the movable butt welding good part of pallet from causing winding of pulling back, and can prevent product from welding part and scraping
Electric welding machine 9.
The present embodiment first, electric wire 8 is put into the groove between upper lower platen, electric wire connector 82 when implementing
It is stuck in the through hole 313 of top board 31, is pressed electric wire 8 by upper lower platen, and be fixed upper lower platen by magnet 5
Together, during pressing, an electric wire 8 at each breach 312 need to be ensured；Meanwhile circuit board 7 is placed on pallet 2；Then,
Positioning hole 311 on top board 31 is directed at locating dowel, pressing plate 3 is arranged on pallet 2, to good position；Pallet 2 is arranged on support
On frame 1, the position of electric wire the end of a thread 81 is manually proofreaded；The controlling switch of electric welding machine 9 is pressed, electric welding machine 9 works, electric welding machine 9
Plumb joint moves left and right, and workbench moves forward and backward, and is welded point by point by plumb joint；After welding, next piece of pallet 2 is changed.
On the other hand, the embodiment of the invention discloses a kind of exterior wall scape light lamp automatic soldering method, comprise the following steps：
Step 1, top board 31 and lower platen 32 are clamped in the end to be welded of electric wire 8；
Step 2, circuit board 7 to be welded is placed in the product orientation groove 21 on pallet 2；
Step 3, the top board 31 for having clamped electric wire 8 and lower platen 32 are placed on pallet 2, it is fixed by keeper 4
Position, is directed at electric wire 8 and the weld of circuit board 7；
Step 4, the pallet 2 for fixing electric wire 8 and circuit board 7 is arranged on support frame 1；
Step 5, artificial to proofread the position of electric wire the end of a thread 81, the position precision for making electric wire the end of a thread 81 be welded with circuit board 7 is right
It is accurate；
Step 6, starts electric welding machine 9, and control electric welding machine 9 welds point by point to the solder joint of electric wire 8 and circuit board 7 automatically；
Step 7, after welding, directly change the next piece of pallet 2 for fixing electric wire 8 and circuit board 7.
The present embodiment substitutes traditional human weld's method by above-mentioned automatic soldering method, reduces cost of labor, carries
High efficiency；And electric wire 8 aligns accurately with circuit board 7, is welded by the machinery of standardization, ensure that product quality；We
Method further increases efficiency by directly changing pallet 2.
Finally it should be noted that：Various embodiments above is merely illustrative of the technical solution of the present invention, rather than its limitations；To the greatest extent
The present invention is described in detail with reference to foregoing embodiments for pipe, it will be understood by those within the art that：Its according to
The technical scheme described in foregoing embodiments can so be modified, either which part or all technical characteristic are entered
Row equivalent substitution；And these modifications or replacement, the essence of appropriate technical solution is departed from various embodiments of the present invention technology
The scope of scheme, it all should cover among the claim of the present invention and the scope of specification.
Claims (10)
- A kind of 1. exterior wall scape light lamp automatic welding tool, it is characterised in that：Including support frame, pallet, pressing plate and keeper；Support frame as described above is arranged on the workbench of electric welding machine, and the pallet is arranged on support frame；The product orientation groove for disposing circuit board is offered on the pallet；The pressing plate includes top board and lower platen, connector is provided between the top board and lower platen, top board is with The chucking power that pressing plate is applied by the connector is clamped on electric wire；The keeper is arranged on pallet, and the top board and lower platen are positioned by the keeper and electric wire are pressed in into pallet Above so that electric wire is aligned with the weld of circuit board.
- 2. exterior wall scape light lamp automatic welding tool according to claim 1, it is characterised in that：The connector includes difference The magnet of correspondence position on top board and lower platen is inlaid in, clamping is provided for top board and lower platen by the attraction of magnet Power.
- 3. exterior wall scape light lamp automatic welding tool according to claim 2, it is characterised in that：On the pallet be embedded with Magnet corresponding to lower platen, lower platen are adsorbed on pallet by the attraction of magnet.
- 4. exterior wall scape light lamp automatic welding tool according to claim 1, it is characterised in that：The keeper is positioning Post, the top board are provided with the positioning hole matched with the locating dowel, insert positioning hole by locating dowel to realize determining for pressing plate Position.
- 5. exterior wall scape light lamp automatic welding tool according to claim 1, it is characterised in that：It is provided with support frame as described above The pallet locating slot mutually fitted with the size of the pallet, pallet are removably positioned in the pallet locating slot.
- 6. exterior wall scape light lamp automatic welding tool according to claim 1, it is characterised in that：At the line ball of the top board It is provided with the breach for fixing electric wire the end of a thread, the corresponding breach of every electric wire the end of a thread.
- 7. exterior wall scape light lamp automatic welding tool according to claim 1, it is characterised in that：In the rear side of support frame as described above Top is provided with Wire guide roller, and the Wire guide roller both ends can be connected in the frame of electric welding machine to axial rotation.
- 8. exterior wall scape light lamp automatic welding tool according to claim 1, it is characterised in that：The top board and lower platen Couple positioned opposite it is fluted, top board and lower platen are by the grooves hold on electric wire.
- 9. exterior wall scape light lamp automatic welding tool according to claim 1, it is characterised in that：The top board is provided with use In the through hole for blocking electric wire connector, the upper end of electric wire connector is embedded in the through hole, and the lower end insertion of electric wire connector is set In the connector locating slot on pallet.
- 10. a kind of exterior wall scape light lamp automatic soldering method, it is characterised in that using outer as described in claim any one of 1-9 Wall scape light lamp automatic welding tool, comprises the following steps：Step 1, top board and lower platen are clamped in electric wire end to be welded；Step 2, circuit board to be welded is placed in the product orientation groove on pallet；Step 3, the top board for having clamped electric wire and lower platen are placed on pallet, positioned by keeper, make electric wire and electricity The weld alignment of road plate；Step 4, the pallet for fixing electric wire and circuit board is arranged on support frame；Step 5, it is artificial to proofread electric wire the end of a thread position, make the position alignment of electric wire the end of a thread and welding circuit board；Step 6, starts electric welding machine, and control electric welding machine welds point by point to the solder joint of electric wire and circuit board automatically；Step 7, after welding, directly change the next piece of pallet for fixing electric wire and circuit board.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611118149.5A CN106514095B (en) | 2016-12-07 | 2016-12-07 | Exterior wall scape light lamp automatic welding tool and welding method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611118149.5A CN106514095B (en) | 2016-12-07 | 2016-12-07 | Exterior wall scape light lamp automatic welding tool and welding method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106514095A CN106514095A (en) | 2017-03-22 |
| CN106514095B true CN106514095B (en) | 2018-02-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201611118149.5A Active CN106514095B (en) | 2016-12-07 | 2016-12-07 | Exterior wall scape light lamp automatic welding tool and welding method |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109519894B (en) * | 2018-12-14 | 2020-10-16 | 江苏禧年光电科技有限公司 | Automatic connection method for exterior wall landscape lamp |
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| CN206263504U (en) * | 2016-12-07 | 2017-06-20 | 深圳爱克莱特科技股份有限公司 | Exterior wall scape light lamp automatic welding tool |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| TW549172U (en) * | 2001-12-13 | 2003-08-21 | Hao-Fong Lin | Multi-purpose welding worktable |
| JP4088232B2 (en) * | 2003-10-07 | 2008-05-21 | 株式会社新川 | Bonding method, bonding apparatus, and bonding program |
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204209321U (en) * | 2014-09-22 | 2015-03-18 | 深圳市华高光电科技有限公司 | A kind of LED welding wire fixture |
| CN204584506U (en) * | 2015-04-10 | 2015-08-26 | 肖明响 | A kind of wire fixation kit for USB automatic tin welding machine |
| CN105261910A (en) * | 2015-11-06 | 2016-01-20 | 昆山联滔电子有限公司 | Welding positioning jig |
| CN205237411U (en) * | 2015-12-25 | 2016-05-18 | 广州新晨汽车零部件有限公司 | A location frock for soldering tin |
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| Publication number | Publication date |
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| CN106514095A (en) | 2017-03-22 |
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