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CN106500374A - A kind of biphase composite solar absorber coatings and manufacture method - Google Patents

A kind of biphase composite solar absorber coatings and manufacture method Download PDF

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CN106500374A
CN106500374A CN201610931796.1A CN201610931796A CN106500374A CN 106500374 A CN106500374 A CN 106500374A CN 201610931796 A CN201610931796 A CN 201610931796A CN 106500374 A CN106500374 A CN 106500374A
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nitrogen
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胡雪蛟
刘辉东
杨兵
章先涛
蔡耀
刘琰
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Wuhan University WHU
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S70/00Details of absorbing elements
    • F24S70/20Details of absorbing elements characterised by absorbing coatings; characterised by surface treatment for increasing absorption
    • F24S70/225Details of absorbing elements characterised by absorbing coatings; characterised by surface treatment for increasing absorption for spectrally selective absorption
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
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    • C23C14/0021Reactive sputtering or evaporation
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    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • C23C14/0617AIII BV compounds, where A is Al, Ga, In or Tl and B is N, P, As, Sb or Bi
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    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
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    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/24Vacuum evaporation
    • C23C14/32Vacuum evaporation by explosion; by evaporation and subsequent ionisation of the vapours, e.g. ion-plating
    • C23C14/325Electric arc evaporation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S70/00Details of absorbing elements
    • F24S70/20Details of absorbing elements characterised by absorbing coatings; characterised by surface treatment for increasing absorption
    • F24S70/25Coatings made of metallic material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S70/00Details of absorbing elements
    • F24S70/30Auxiliary coatings, e.g. anti-reflective coatings
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02E10/40Solar thermal energy, e.g. solar towers

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Abstract

本发明公开一种双相纳米复合太阳能吸收涂层及制造方法,该涂层包括在基底上依次设有红外高反射层、主吸收层、次吸收层和减反层,将基底用化学法清洗后置于真空炉中,然后抽真空,往炉中通入高流量氮气,打开Ti靶,在基底沉积TiN的红外高反射层;然后关闭Ti靶,打开AlTi合金靶,通入低流量的氧气和氮气,在低氧低氮环境中,在红外高反射层上沉积双相纳米结构主吸收层;增加氮气流量,在低氧高氮环境中,主吸收层上沉积单相纳米结构的次吸收层;最后关闭氮气,在高氧浓度条件下沉积减反层,关闭加热器,自然冷却即得到四层结构的Ti‑Al‑O‑N双相纳米复合太阳能吸收涂层,本发明制造的涂层吸收效率好,能量转换效率高,具有较大推广应用价值。

The invention discloses a dual-phase nanocomposite solar energy absorbing coating and a manufacturing method thereof. The coating includes sequentially providing an infrared high reflection layer, a main absorbing layer, a secondary absorbing layer and an antireflection layer on a substrate, and cleaning the substrate by a chemical method. Put it in a vacuum furnace, then vacuumize it, feed high-flow nitrogen gas into the furnace, open the Ti target, and deposit a TiN infrared high-reflective layer on the substrate; then close the Ti target, open the AlTi alloy target, and feed low-flow oxygen and nitrogen, in a low-oxygen and low-nitrogen environment, deposit a dual-phase nanostructure primary absorption layer on the infrared high-reflection layer; increase the nitrogen flow rate, and deposit a single-phase nanostructure secondary absorption layer on the primary absorption layer in a low-oxygen and high-nitrogen environment layer; finally turn off the nitrogen, deposit the anti-reflection layer under high oxygen concentration conditions, turn off the heater, and naturally cool to obtain the Ti-Al-O-N dual-phase nanocomposite solar absorbing coating of the four-layer structure. The coating made by the present invention The absorption efficiency of the layer is good, the energy conversion efficiency is high, and it has great promotion and application value.

Description

一种双相纳米复合太阳能吸收涂层及制造方法A dual-phase nanocomposite solar absorbing coating and its manufacturing method

技术领域technical field

本发明涉及一种用于海水淡化的太阳光吸收涂层及其制备方法,具体涉及一种双相纳米复合太阳能吸收涂层及制造方法,属于薄膜材料领域。The invention relates to a solar light absorbing coating for seawater desalination and a preparation method thereof, in particular to a dual-phase nanocomposite solar absorbing coating and a manufacturing method, belonging to the field of thin film materials.

背景技术Background technique

在太阳能光热利用技术中,首先要将太阳辐射转换成热能。在这一过程中,主要采用太阳能吸收涂层,该涂层吸收太阳光谱紫外到近红外范围内的大部分光波,而在红外波段则是透过的,将涂层沉积在金属基底上可利用其高红外反射的特性将红外波反射掉。这样设计的目的是尽可能避免因涂层吸收红外光波而带来高的热发射率,造成热能损失,尤其随涂层工作温度的升高,这部分热损失就越严重。因此涂层的性能的好坏决定太阳能光热转效率的高低。In solar thermal utilization technology, the first step is to convert solar radiation into thermal energy. In this process, solar absorbing coatings are mainly used, which absorb most of the light waves in the ultraviolet to near-infrared range of the solar spectrum, and are transparent in the infrared band. Depositing the coating on a metal substrate can use Its highly infrared reflective properties reflect infrared waves away. The purpose of this design is to avoid as much as possible the high heat emissivity caused by the coating absorbing infrared light waves, resulting in heat energy loss, especially as the working temperature of the coating increases, this part of the heat loss becomes more serious. Therefore, the performance of the coating determines the efficiency of solar heat conversion.

在太阳能吸收涂层领域中,使用最多的是金属陶瓷吸收涂层。这种涂层由纳米尺度的金属颗粒镶嵌在金属氧化物电介质的基体上构成,对太阳辐射具有强烈的吸收作用;在该涂层上沉积一层减反射涂层,可以使其吸收比达到0.9以上。比如在家用太阳能热水系统,普遍采用的是Al-AlN复合吸收涂层,将该涂层沉积于铜或铝等高反射基底,可以使吸收率高达0.95,表面发射率低至0.05。但由于铝的熔点低,在高温下容易扩散,且容易受到水汽腐蚀,导致其性能下降,限制该涂层只能在低温下(100℃)使用。为了在中高温领域利用太阳能,一系列新型的金属陶瓷型太阳能吸收涂层材料已经被开发出来,如发明专利CN102734956A所保护的一种太阳能中高温选择吸热涂层。该技术方案在集热元件基材上先沉积金属(CrAl、NiAl、SiAl)红外反射层,再依次沉积多层成分渐变的金属陶瓷吸收层、最后沉积三氧化二铝减反层。这种涂层具有0.93-0.96的吸收率和0.04-0.08的发射率,光热转换性能非常优越;在400℃的空气中热处理70小时后,吸收性能却有所下降,发射有所增加。In the field of solar absorbing coatings, cermet absorbing coatings are used the most. This coating is composed of nanoscale metal particles embedded in the matrix of metal oxide dielectric, which has a strong absorption effect on solar radiation; depositing a layer of anti-reflection coating on the coating can make its absorption ratio reach 0.9 above. For example, in domestic solar water heating systems, Al-AlN composite absorbing coatings are commonly used. Depositing this coating on a highly reflective substrate such as copper or aluminum can make the absorption rate as high as 0.95 and the surface emissivity as low as 0.05. However, due to the low melting point of aluminum, it is easy to diffuse at high temperatures, and it is easily corroded by water vapor, resulting in a decrease in its performance, which restricts the coating to be used only at low temperatures (100°C). In order to utilize solar energy in the medium and high temperature field, a series of new cermet solar absorbing coating materials have been developed, such as a solar medium and high temperature selective heat absorbing coating protected by the invention patent CN102734956A. In this technical scheme, a metal (CrAl, NiAl, SiAl) infrared reflective layer is first deposited on the base material of the heat collecting element, then a multi-layer cermet absorbing layer with a gradual composition is deposited in sequence, and finally an aluminum oxide anti-reflection layer is deposited. This coating has an absorptivity of 0.93-0.96 and an emissivity of 0.04-0.08, and has excellent light-to-heat conversion performance; after heat treatment in air at 400°C for 70 hours, the absorptivity decreases and the emission increases.

金属陶瓷型吸收涂层多采用磁控溅射技术制备,该技术制备的涂层厚度可以控制,可以结合理论计算结果进行涂层的制备。采用有效介质理论和计算机模拟技术,通过数值优化,可以计算出具体涂层材料获得最佳选择吸收性的光学参数和厚度,然后利用该技术厚度可控的优势制备出涂层。该方法制备的涂层的吸收比高于0.9,发射率低于0.1,在真空中具有较好的热稳定性;已在太阳能热水系统和其他中低温太阳能利用领域实现商业化应用。 然而该方法由于溅射金属原子的离化率低,大部分处于原子态,本身携带的能量低,造成由该方法沉积的涂层存在两个明显的缺陷。一是与基材的结合力低,溅射出来的靶材原子本身不带电荷,与基材结合松散,多为物理粘附,因此结合力低。二是由于原子的能量低,在涂层生长过程中容易形成空洞,这些空洞可以成为氧气的扩散通道,在高温条件下将金属成分氧化,使涂层失去吸收性能。Cermet-type absorbing coatings are mostly prepared by magnetron sputtering technology. The thickness of the coating prepared by this technology can be controlled, and the coating can be prepared in combination with theoretical calculation results. Using effective medium theory and computer simulation technology, through numerical optimization, the optical parameters and thickness of the specific coating material to obtain the best selective absorption can be calculated, and then the coating can be prepared by taking advantage of the controllable thickness of this technology. The absorptivity of the coating prepared by the method is higher than 0.9, the emissivity is lower than 0.1, and has good thermal stability in vacuum; it has been commercially applied in solar water heating systems and other medium and low temperature solar energy utilization fields. However, due to the low ionization rate of sputtered metal atoms in this method, most of them are in the atomic state, and the energy carried by themselves is low, resulting in two obvious defects in the coating deposited by this method. One is the low binding force with the substrate. The sputtered target atoms themselves have no charge and are loosely combined with the substrate. Most of them are physically adhered, so the binding force is low. The second is that due to the low energy of atoms, cavities are easy to form during the coating growth process. These cavities can become oxygen diffusion channels, oxidize the metal components under high temperature conditions, and make the coating lose its absorption performance.

特别是在一些新型的太阳能海水淡化系统中。由于昼夜运行-停歇的温度循环,对吸收涂层与基底的附着力较高的要求。此外,系统工作在高温的蒸汽环境中,吸收涂层不仅要耐高温氧化,还需长期耐海水腐蚀。电弧离子镀技术是一种物理气相沉积技术,由于具有无污染、离化率高、沉积速率快、离子能量大、成本低等特点,是目前硬质涂层的主要制备技术。电弧蒸发的金属原子的离化率达90%以上,可以制备出致密的涂层材料;同时实现涂层与基底材料的化学结合,提高附着力,满足海水淡化系统对太阳能吸收涂层的性能要求。Especially in some new solar desalination systems. Due to the day and night run-off temperature cycles, high requirements are placed on the adhesion of the absorbent coating to the substrate. In addition, the system works in a high-temperature steam environment, and the absorbing coating must not only be resistant to high-temperature oxidation, but also be resistant to seawater corrosion for a long time. Arc ion plating technology is a physical vapor deposition technology. Due to its characteristics of no pollution, high ionization rate, fast deposition rate, high ion energy, and low cost, it is currently the main preparation technology for hard coatings. The ionization rate of metal atoms evaporated by the arc is over 90%, and dense coating materials can be prepared; at the same time, the chemical combination of the coating and the base material can be realized to improve the adhesion and meet the performance requirements of the seawater desalination system for the solar absorbing coating .

发明内容Contents of the invention

本发明旨在提供一种用于海水淡化的高效太阳光吸收涂层及其制备方法。利用大功率阴极电弧离子镀技术等离子高离化率的特点,制备出结构致密的双相纳米复合吸收涂层。并使得该涂层具有良好的抗氧化性和耐海水腐蚀性能,同时能与基底材料结合良好,满足太阳能海水淡化应用条件。并提供该涂层材料的制备方法。The invention aims to provide a high-efficiency solar light absorbing coating for seawater desalination and a preparation method thereof. A two-phase nanocomposite absorbing coating with a dense structure was prepared by utilizing the characteristics of high plasma ionization rate of high-power cathodic arc ion plating technology. And the coating has good oxidation resistance and seawater corrosion resistance, and can be well combined with the base material to meet the application conditions of solar seawater desalination. And the preparation method of the coating material is provided.

本发明所提供的吸收涂层技术方案是:Absorption coating technical scheme provided by the present invention is:

一种双相纳米复合太阳能吸收涂层,其特征在于:在基底上依次设有红外高反射层、主吸收层、次吸收层和减反层,其中基底采用亲水性且耐海水腐蚀的多孔材料制成,红外高反射层为耐海水腐蚀的过渡金属氮化物材料,主吸收层为两种具有不同光学性能的金属纳纳米颗粒材料镶嵌在电介质中组成,次吸收层由单相过渡金属氮化物纳米材料镶嵌电介质中组成,减反层为低折射率材料层,通过涂层渐变结构有利于降低涂层的整体反射率,提高吸收率。A dual-phase nanocomposite solar absorbing coating, characterized in that: an infrared high reflective layer, a main absorbing layer, a secondary absorbing layer and an antireflection layer are successively arranged on a substrate, wherein the substrate adopts a hydrophilic and seawater corrosion-resistant porous The infrared high reflection layer is a transition metal nitride material that is resistant to seawater corrosion. The main absorption layer is composed of two metal nanoparticle materials with different optical properties embedded in the dielectric. The secondary absorption layer is composed of single-phase transition metal nitrogen. The anti-reflection layer is a low-refractive index material layer, and the gradient structure of the coating is beneficial to reduce the overall reflectivity of the coating and increase the absorption rate.

作为改进,所述制成基底的多孔材料孔隙率在20-80%之间,孔径大小为0.1-10微米之间,基底厚度在大于或等于1毫米;红外高反射层为TiN或ZrN的氮化物材料镶嵌在电介质内涂层,其厚度为0.1-1微米;主吸收层由两种不同光学性能的过渡金属纳米颗粒和过渡金属氮化物纳米材料镶嵌在电介质中组成,其中过渡金属纳米颗粒对太阳辐射的吸收峰在200-400纳米之间,过渡金属氮化物纳米材料的吸收峰在500-700纳米之间,两种材料纳米晶的比例在0-1之间可调,两种材料纳米颗粒大小3-15纳米,主吸收层的涂层厚度在30-100纳米;次吸收层的单相过渡金属氮化物纳米材料颗粒大小3-10纳米,涂层厚度30-100纳米;减反层的材料折射率为1.8-2,其厚度50-100纳米。As an improvement, the porosity of the porous material made of the base is between 20-80%, the pore size is between 0.1-10 microns, and the thickness of the base is greater than or equal to 1 mm; the infrared high reflection layer is nitrogen of TiN or ZrN The compound material is embedded in the dielectric inner coating, and its thickness is 0.1-1 micron; the main absorption layer is composed of two kinds of transition metal nanoparticles and transition metal nitride nanomaterials with different optical properties embedded in the dielectric, in which the transition metal nanoparticles are The absorption peak of solar radiation is between 200-400 nanometers, the absorption peak of transition metal nitride nanomaterials is between 500-700 nanometers, the ratio of the nanocrystals of the two materials is adjustable between 0-1, and the nanocrystals of the two materials The particle size is 3-15 nanometers, the coating thickness of the main absorption layer is 30-100 nanometers; the single-phase transition metal nitride nanomaterial particle size of the secondary absorption layer is 3-10 nanometers, and the coating thickness is 30-100 nanometers; the anti-reflection layer The refractive index of the material is 1.8-2, and its thickness is 50-100 nm.

一种制造上述双相纳米复合太阳能吸收涂层方法,其特征在于,包括以下步骤:A method for manufacturing the above-mentioned dual-phase nanocomposite solar absorbing coating, characterized in that it comprises the following steps:

步骤一、准备好制造该双相纳米复合太阳能吸收涂层的设备,该设备包括带有炉门的真空炉,真空炉内设有可旋转的工件架,真空炉内工件架周围设有两个对称分布的加热器,真空炉左右两侧分别设有AlTi合金靶和Ti靶;Step 1. Prepare the equipment for manufacturing the dual-phase nanocomposite solar absorbing coating. The equipment includes a vacuum furnace with a furnace door. A rotatable workpiece frame is arranged in the vacuum furnace. Two workpiece frames are arranged around the vacuum furnace. Symmetrically distributed heaters, AlTi alloy targets and Ti targets are respectively set on the left and right sides of the vacuum furnace;

步骤二、基底材料的清洗,将制作基底的多孔材料依次在丙酮、酒精和去离子水中各超声清洗8-30min后置于干燥器中烘干,然后装载于真空炉内工件架上,关闭炉门;Step 2. Cleaning of the substrate material. The porous material for the substrate is ultrasonically cleaned in acetone, alcohol and deionized water for 8-30 minutes, then placed in a desiccator for drying, and then loaded on the workpiece rack in the vacuum furnace, and the furnace is closed. Door;

步骤三、真空环境的获得,通过抽真空设备将真空炉内抽成真空环境;Step 3, obtaining a vacuum environment, the vacuum furnace is evacuated into a vacuum environment through a vacuum pumping device;

步骤四、启动设备,让工件架带着基体旋转,然后打开Ti靶,利用大功率电弧放电技术用电流把Ti离子从Ti靶上蒸发出来,在真空炉内中通入高流量氮气,在基底上形成TiN的红外高反射层;Step 4. Start the equipment, let the workpiece holder rotate with the substrate, then open the Ti target, use high-power arc discharge technology to evaporate Ti ions from the Ti target with current, and pass high-flow nitrogen gas into the vacuum furnace. An infrared high reflective layer of TiN is formed on it;

步骤五、关闭Ti靶,打开AlTi合金靶并调节电流,往真空炉中通入低流量氧气,并将氮气调节为低流量,低氧低氮环境下,在红外高反射层上沉积双相纳米结构主吸收层;Step 5. Close the Ti target, open the AlTi alloy target and adjust the current, pass low-flow oxygen into the vacuum furnace, and adjust the nitrogen to low flow. In a low-oxygen and low-nitrogen environment, deposit a dual-phase nanometer on the infrared high-reflection layer. Structural primary absorbent layer;

步骤六、增加真空炉中通入氮气的流量,低氧高氮环境下,在主吸收层上沉积单相纳米结构的次吸收层;Step 6. Increase the flow rate of nitrogen gas in the vacuum furnace, and deposit a single-phase nanostructured secondary absorption layer on the main absorption layer under a low-oxygen and high-nitrogen environment;

步骤七、关闭氮气流量计,将通入真空炉中的氧气流量增大,在高氧浓度条件下沉积减反层;Step 7, turn off the nitrogen flow meter, increase the oxygen flow rate into the vacuum furnace, and deposit the anti-reflection layer under the condition of high oxygen concentration;

步骤八、制备结束,关闭AlTi合金靶和真空炉的加热器,然后自然冷却至100℃以下,得到四层结构的Ti-Al-O-N双相纳米复合太阳能吸收涂层。Step 8: After the preparation is completed, the AlTi alloy target and the heater of the vacuum furnace are turned off, and then naturally cooled to below 100° C. to obtain a Ti-Al-O-N dual-phase nanocomposite solar absorbing coating with a four-layer structure.

作为优选,所述真空炉的抽真空设备包括机械泵和分子泵,在步骤三中抽真空时,先通过机械泵抽气,当真空炉内压力到达2pa以下后,打开分子泵将抽气,将真空炉内抽成高真空系统,直到8×10-4pa以下。As preferably, the vacuuming equipment of the vacuum furnace includes a mechanical pump and a molecular pump. When vacuuming in step 3, the mechanical pump is used to pump air. When the pressure in the vacuum furnace reaches below 2pa, the molecular pump is turned on to pump the air. Evacuate the vacuum furnace into a high vacuum system until the pressure is below 8×10 -4 Pa.

作为优选,所述步骤四中,Ti靶的电弧放电功率为0.2-0.5千瓦,在真空炉内中通入氮气的流量为200-500 SCCM,工件架的转速设定为3-5rpm。主要是为了提高等离子中离子的能量,使涂层与基底形成化学结合,提高结合力。Preferably, in the step four, the arc discharge power of the Ti target is 0.2-0.5 kilowatts, the flow rate of nitrogen gas in the vacuum furnace is 200-500 SCCM, and the rotating speed of the workpiece holder is set at 3-5 rpm. The main purpose is to increase the energy of ions in the plasma, to form a chemical bond between the coating and the substrate, and to improve the bonding force.

作为优选,所述步骤五中,AlTi合金靶的功率为0.1-0.3千瓦,通入真空炉中氧气的流量为10-30 SCCM,调节后低流量氮气的流量为20-50 SCCM,双相纳米结构主吸收层沉积时间为1-3min。As a preference, in the step five, the power of the AlTi alloy target is 0.1-0.3 kilowatts, the flow rate of oxygen into the vacuum furnace is 10-30 SCCM, and the flow rate of the adjusted low-flow nitrogen gas is 20-50 SCCM. The deposition time of the structural main absorption layer is 1-3min.

作为优选,所述步骤六中,AlTi合金靶的功率为0.1-0.3千瓦,增加后氮气流量范围是60-100 SCCM ,次吸收层沉积时间为1-3min。As a preference, in the sixth step, the power of the AlTi alloy target is 0.1-0.3 kilowatts, the nitrogen flow range after the increase is 60-100 SCCM, and the deposition time of the secondary absorption layer is 1-3 minutes.

作为优选,所述步骤七中,AlTi合金靶的功率为0.1-0.3千瓦,增大后的氧气流量为200-500 SCCM,减反层沉积时间为1-3min。Preferably, in the step seven, the power of the AlTi alloy target is 0.1-0.3 kilowatts, the increased oxygen flow rate is 200-500 SCCM, and the antireflection layer deposition time is 1-3 minutes.

本发明有益向是:The present invention is beneficial to:

1)采用包含双相纳米颗粒的吸收涂层,有效拓宽涂层对太阳辐射的吸收谱宽,提高涂层的吸收率,进而提高光热转换效率。1) The absorption coating containing dual-phase nanoparticles is used to effectively broaden the absorption spectrum width of the coating for solar radiation, increase the absorption rate of the coating, and then improve the light-to-heat conversion efficiency.

2)采用阴极电弧离子镀技术,该技术的等离子体离化率高,离子能量高,使涂层与基底材料紧密结合,不易脱落;同时高能量离子对涂层有撞击作用,可消除涂层生长过程中的空洞,得到结构致密的涂层,有效提高涂层的抗氧化性和耐海水腐蚀性能。2) Cathodic arc ion plating technology is adopted, which has high plasma ionization rate and high ion energy, so that the coating is closely combined with the base material and is not easy to fall off; at the same time, high-energy ions have an impact on the coating, which can eliminate the coating The voids in the growth process can obtain a dense coating, which can effectively improve the oxidation resistance and seawater corrosion resistance of the coating.

3)该技术涂层沉积速率相对磁控溅射技术要快一个数量级,节省时间,降低成本,且在沉积过程中满足微纳米孔基材不堵孔的要求。3) The coating deposition rate of this technology is an order of magnitude faster than that of the magnetron sputtering technology, which saves time and reduces costs, and meets the requirements of non-blocking of micro-nanoporous substrates during the deposition process.

附图说明Description of drawings

图1为双相纳米复合太阳能吸收涂层结构示意图;Fig. 1 is a schematic diagram of the structure of a dual-phase nanocomposite solar absorbing coating;

图2为制造双相纳米复合太阳能吸收涂层设备的示意图;Fig. 2 is the schematic diagram of manufacturing dual-phase nanocomposite solar absorbing coating equipment;

图3为双相纳米复合太阳能吸收涂层反射光谱图;Fig. 3 is the reflection spectrogram of dual-phase nanocomposite solar absorbing coating;

图中,1-真空抽气口,2-工件架,3-Ti靶,4-加热器,5-炉门,6-AlTi合金靶,7-真空室,8-基底,9-红外高反射层,10-主吸收层,11-次吸收层,12-减反层。In the figure, 1-vacuum exhaust port, 2-workpiece holder, 3-Ti target, 4-heater, 5-furnace door, 6-AlTi alloy target, 7-vacuum chamber, 8-substrate, 9-infrared high reflective layer , 10-main absorption layer, 11-secondary absorption layer, 12-anti-reflection layer.

具体实施方式detailed description

实施本发明方法的装置如图2所示,装置为带有炉门5的真空炉,真空炉炉壁围成真空室7,真空室7高度为0.5-1.5米,体积为50×50×50 厘米。真空室7前面设有炉门5,以方便基底材料的装卸。真空室7设有真空抽气口1,真空炉的真空抽气装置通过真空抽气口1对真空室7进行抽真空,真空抽气装置由机械泵和分子泵组成,极限真空可以达到8×10- 4Pa。 真空室7左右两侧炉壁分别装有AlTi合金靶6和高纯度的Ti靶3,AlTi合金靶6的AlTi原子比67:33,AlTi合金靶6和高纯度的Ti靶3的靶电流均在20-170A内可调。真空炉内装有两个对称分布的加热器4,用于加热真空室7。工件架2可以逆时针转动,转速在1-5rpm内可调,并且接到负偏压上。真空炉的炉壁还是设有可通入氧气、氮气和氩气等工作气体的多个气体管道,由每个气体管道均设有质量流量计控制通入工作气体流量大小。Implement the device of the inventive method as shown in Figure 2, and device is the vacuum furnace that has furnace door 5, and vacuum furnace furnace wall surrounds vacuum chamber 7, and vacuum chamber 7 height is 0.5-1.5 meter, and volume is 50 * 50 * 50 cm. A furnace door 5 is arranged in front of the vacuum chamber 7 to facilitate the loading and unloading of the substrate material. The vacuum chamber 7 is provided with a vacuum pumping port 1. The vacuum pumping device of the vacuum furnace evacuates the vacuum chamber 7 through the vacuum pumping port 1. The vacuum pumping device is composed of a mechanical pump and a molecular pump, and the ultimate vacuum can reach 8×10 - 4Pa . The furnace walls on the left and right sides of the vacuum chamber 7 are equipped with AlTi alloy target 6 and high-purity Ti target 3 respectively. The AlTi atomic ratio of AlTi alloy target 6 is 67:33, and the target current of AlTi alloy target 6 and high-purity Ti target 3 are equal Adjustable within 20-170A. The vacuum furnace is equipped with two symmetrically distributed heaters 4 for heating the vacuum chamber 7 . The workpiece frame 2 can rotate counterclockwise, the rotating speed is adjustable within 1-5rpm, and is connected to the negative bias voltage. The furnace wall of the vacuum furnace is still equipped with a plurality of gas pipelines that can be fed into working gases such as oxygen, nitrogen and argon, and each gas pipeline is equipped with a mass flow meter to control the flow rate of the working gas.

如图1所示,为本发明双相纳米复合太阳能吸收涂层结构示意图,包括在基底8上依次设有红外高反射层9、主吸收层10、次吸收层11和减反层12,其中基底8采用亲水性且耐海水腐蚀的多孔材料制成,红外高反射层9采用耐海水腐蚀的过渡金属氮化物材料,主吸收层10为两种具有不同光学性能的金属纳纳米颗粒材料镶嵌在电介质中组成,次吸收层11由单相过渡金属氮化物纳米材料镶嵌电介质中组成,减反层12为低折射率材料层,通过涂层渐变结构有利于降低涂层的整体反射率,提高吸收率。As shown in Figure 1, it is a schematic diagram of the structure of the dual-phase nanocomposite solar absorbing coating of the present invention, including that an infrared high reflection layer 9, a main absorbing layer 10, a secondary absorbing layer 11 and an antireflection layer 12 are sequentially arranged on a substrate 8, wherein The substrate 8 is made of a porous material that is hydrophilic and resistant to seawater corrosion, the infrared high reflection layer 9 is made of a transition metal nitride material that is resistant to seawater corrosion, and the main absorption layer 10 is inlaid with two metal nanoparticle materials with different optical properties. Composed in the dielectric, the secondary absorption layer 11 is composed of a single-phase transition metal nitride nanomaterial embedded in the dielectric, and the anti-reflection layer 12 is a low-refractive index material layer. The gradient structure of the coating is conducive to reducing the overall reflectivity of the coating and improving the overall reflectivity of the coating. Absorption rate.

所述制成基底8的多孔材料孔隙率在20-80%之间,孔径大小0.1-10微米之间,基底8厚度在大于或等于1毫米;The porous material made of the base 8 has a porosity of 20-80%, a pore size of 0.1-10 microns, and a thickness of the base 8 greater than or equal to 1 mm;

红外高反射层9为TiN或ZrN的氮化物材料镶嵌在电介质内涂层,其厚度为0.1-1微米,红外高反射层9比基底8的材料孔隙大小稍小,保证在沉积过程中不堵孔;The infrared high-reflection layer 9 is a nitride material of TiN or ZrN embedded in the dielectric inner coating, and its thickness is 0.1-1 micron. The infrared high-reflection layer 9 is slightly smaller than the material pore size of the substrate 8, so that it is not blocked during the deposition process. hole;

主吸收层10由两种不同光学性能的过渡金属纳米颗粒和过渡金属氮化物纳米材料镶嵌在电介质中组成,即两种纳米颗粒的吸收峰位置不同,且均处于太阳辐射300-2500纳米范围内,以拓宽涂层的吸收谱;其中过渡金属纳米颗粒对太阳辐射的吸收峰在可见光偏紫外波段200-400纳米之间,过渡金属氮化物纳米材料在可见光偏红外波段500-700纳米之间,两种材料纳米晶的比例在0-1之间可调,两种材料纳米颗粒大小均3-15纳米,主吸收层10的涂层厚度在30-100纳米;The main absorption layer 10 is composed of two kinds of transition metal nanoparticles and transition metal nitride nanomaterials with different optical properties embedded in the dielectric, that is, the absorption peak positions of the two kinds of nanoparticles are different, and both are within the range of 300-2500 nanometers of solar radiation , to broaden the absorption spectrum of the coating; wherein the absorption peak of transition metal nanoparticles to solar radiation is between 200-400 nanometers in the ultraviolet band of visible light, and the transition metal nitride nanomaterial is between 500-700 nanometers in the infrared band of visible light, The ratio of the nanocrystals of the two materials is adjustable between 0-1, the size of the nanoparticles of the two materials is 3-15 nanometers, and the coating thickness of the main absorption layer 10 is 30-100 nanometers;

次吸收层11的单相过渡金属氮化物纳米材料颗粒大小3-10纳米,涂层厚度30-100纳米,纳米颗粒主要选择过渡金属氮化物纳米颗粒,配合主吸收层10,形成渐变结构;The single-phase transition metal nitride nanomaterial particle size of the secondary absorption layer 11 is 3-10 nanometers, and the coating thickness is 30-100 nanometers. The nanoparticles are mainly transition metal nitride nanoparticles, which cooperate with the main absorption layer 10 to form a gradient structure;

减反层12为低折射率材料,可以根据主吸收层10和次吸收层11所采用的材料选取,其厚度控制在50-100纳米,一方面起减反射作用,一方面保护主次吸收层不被氧化和海水腐蚀,减反层12的材料折射率为1.8-2。The anti-reflection layer 12 is a low-refractive-index material, which can be selected according to the materials used in the main absorption layer 10 and the secondary absorption layer 11, and its thickness is controlled at 50-100 nanometers, which plays an anti-reflection role on the one hand and protects the primary and secondary absorption layers Not to be oxidized and corroded by seawater, the material of the anti-reflection layer 12 has a refractive index of 1.8-2.

一种制造上述双相纳米复合太阳能吸收涂层方法,包括以下步骤:A method for manufacturing the above-mentioned dual-phase nanocomposite solar absorbing coating, comprising the following steps:

步骤一、准备好制造该双相纳米复合太阳能吸收涂层的设备,该设备包括带有炉门的真空炉,真空炉内设有可旋转的工件架2,真空炉内工件架2周围设有两个对称分布的加热器4,真空炉左右两侧分别设有AlTi合金靶6和Ti靶3;Step 1, prepare the equipment for manufacturing the dual-phase nanocomposite solar absorbing coating, the equipment includes a vacuum furnace with a furnace door, a rotatable workpiece frame 2 is arranged in the vacuum furnace, and a workpiece frame 2 is arranged around the vacuum furnace. Two symmetrically distributed heaters 4, AlTi alloy targets 6 and Ti targets 3 are respectively arranged on the left and right sides of the vacuum furnace;

步骤二、基底材料的清洗,将制作基底8的多孔材料依次在丙酮、酒精和去离子水中各超声清洗8-30min后置于干燥器中烘干,然后装载于真空炉内工件架2上,关闭炉门5;Step 2. Cleaning of the substrate material. The porous material for making the substrate 8 is ultrasonically cleaned in acetone, alcohol and deionized water for 8-30 minutes in turn, then placed in a desiccator for drying, and then loaded on the workpiece rack 2 in the vacuum furnace. Close the furnace door 5;

步骤三、真空环境的获得,通过抽真空设备将真空炉内抽成真空环境,所述真空炉的抽真空设备包括机械泵和分子泵,在抽真空时,先通过机械泵抽气,当真空炉内压力到达2pa以下后,打开分子泵将抽气,将真空炉内抽成高真空系统,直到8×10-4pa以下;Step 3, obtaining the vacuum environment, the vacuum furnace is evacuated into a vacuum environment by the vacuum equipment, and the vacuum equipment of the vacuum furnace includes a mechanical pump and a molecular pump. After the pressure in the furnace reaches below 2pa, turn on the molecular pump to pump air, and pump the inside of the vacuum furnace into a high vacuum system until it is below 8×10 -4 Pa;

步骤四、启动设备,让工件架2带着基体8旋转,工件架2的转速设定为3-5rpm,然后打开Ti靶3,利用大功率电弧放电技术用电流把Ti离子从Ti靶上蒸发出来,Ti靶3的电弧放电功率为0.2-0.5千瓦;在真空炉内中通入流量为200-500 SCCM(为质量流量单位,标准状态毫升/分)的氮气,在基底形成TiN的红外高反射层9;沉积时间为3-8分钟;Step 4: Start the equipment, let the workpiece holder 2 rotate with the substrate 8, set the rotation speed of the workpiece holder 2 to 3-5rpm, then turn on the Ti target 3, and use high-power arc discharge technology to evaporate Ti ions from the Ti target with current out, the arc discharge power of the Ti target 3 is 0.2-0.5 kilowatts; the nitrogen gas with a flow rate of 200-500 SCCM (mass flow unit, standard state ml/min) is passed into the vacuum furnace, and the infrared high temperature of TiN is formed on the substrate. Reflective layer 9; the deposition time is 3-8 minutes;

步骤五、关闭Ti靶,打开AlTi合金靶6并调节电流,调节AlTi合金靶6的功率为0.1-0.3千瓦,往真空炉中通入流量为10-30 SCCM的氧气,并将氮气调节为低流量,调节后低流量氮气的流量为20-50 SCCM,低氧低氮环境下,在红外高反射层9上沉积双相纳米结构的主吸收层10,沉积时间为1-3min;Step 5, close the Ti target, open the AlTi alloy target 6 and adjust the current, adjust the power of the AlTi alloy target 6 to 0.1-0.3 kilowatts, feed oxygen with a flow rate of 10-30 SCCM into the vacuum furnace, and adjust the nitrogen to low Flow rate, the flow rate of low-flow nitrogen gas after adjustment is 20-50 SCCM, and in a low-oxygen and low-nitrogen environment, deposit a dual-phase nanostructure main absorption layer 10 on the infrared high-reflection layer 9, and the deposition time is 1-3min;

步骤六、增加真空炉中通入氮气的流量到60-100 SCCM,低氧高氮环境下,在主吸收层10上沉积单相纳米结构的次吸收层11,沉积时间为1-3min;Step 6. Increase the nitrogen flow in the vacuum furnace to 60-100 SCCM, and deposit a single-phase nanostructure secondary absorption layer 11 on the main absorption layer 10 under a low-oxygen and high-nitrogen environment, and the deposition time is 1-3 minutes;

步骤七、关闭氮气流量计,将通入真空炉中的氧气流量到200-500 SCCM,在高氧浓度条件下沉积减反层12,减反层12沉积时间为1-3min;Step 7. Turn off the nitrogen gas flowmeter, set the flow rate of oxygen into the vacuum furnace to 200-500 SCCM, and deposit the anti-reflection layer 12 under the condition of high oxygen concentration, and the deposition time of the anti-reflection layer 12 is 1-3min;

步骤八、制备结束,关闭AlTi合金靶6和真空炉的加热器4,然后自然冷却至100℃以下,得到四层结构的Ti-Al-O-N双相纳米复合太阳能吸收涂层。Step 8: After the preparation is completed, the AlTi alloy target 6 and the heater 4 of the vacuum furnace are turned off, and then naturally cooled to below 100° C. to obtain a Ti-Al-O-N dual-phase nanocomposite solar absorbing coating with a four-layer structure.

在主吸收层10和次吸收层11的制备过程中,氧气的流量保持不变,通过控制通入真空室7的氮气流量控制两相纳米颗粒的比例。在沉积的过程中,调节通入真空室7中的氧气流量至某一值,由于Al离子比Ti离子更容易与O离子结合,使得靶材蒸发出来的Al离子大部分参与与O离子的反应,形成非晶Al2O3。非晶Al2O3为电介质。在氮气不足的情况下,Ti离子一部分与N离子结合形成TiN纳米颗粒,一部分形成Ti纳米颗粒,并镶嵌在非晶氧化铝中,最后形成双相纳米晶复合涂层作为主吸收层10。在氮气充足的条件下,Ti离子与N离子结合形成TiN纳米颗粒镶嵌在非晶氧化铝中,形成单相纳米复合涂层作为次吸收层11。在氧气流量充足的条件下,Ti和Al离子都充分氧化形成非晶钛铝氧化物,作为减反层12。During the preparation process of the main absorption layer 10 and the secondary absorption layer 11 , the flow rate of oxygen is kept constant, and the ratio of the two-phase nanoparticles is controlled by controlling the flow rate of nitrogen gas into the vacuum chamber 7 . During the deposition process, adjust the flow rate of oxygen into the vacuum chamber 7 to a certain value. Since Al ions are more likely to combine with O ions than Ti ions, most of the Al ions evaporated from the target participate in the reaction with O ions. , forming amorphous Al 2 O 3 . Amorphous Al2O3 is the dielectric. In the case of insufficient nitrogen, some Ti ions combine with N ions to form TiN nanoparticles, and some form Ti nanoparticles, which are embedded in amorphous alumina, and finally form a dual-phase nanocrystalline composite coating as the main absorption layer 10 . Under the condition of sufficient nitrogen, Ti ions combine with N ions to form TiN nanoparticles embedded in amorphous alumina, forming a single-phase nanocomposite coating as the secondary absorption layer 11 . Under the condition of sufficient oxygen flow rate, both Ti and Al ions are fully oxidized to form amorphous titanium aluminum oxide as the anti-reflection layer 12 .

在沉积TiN的红外高反射层9时,采用大功率,主要是为了提高等离子中离子的能量,使涂层与基底8形成化学结合,提高结合力。通过控制通入反应室的氧气和氮气的比例,调节Ti和TiN纳米晶的比例,获得双相纳米晶复合材料,使涂层具有宽光谱吸收性能。获得单相TiN纳米复合吸收材料,使其与主吸收层形成渐变结构,降低反射,提高吸收性能。通入过量的氧气,获得充分氧化的非晶钛铝氧化物,其折射率在1.8-2左右,有效降低涂层界面的反射;同时该氧化物涂层结构致密,不存在空洞,覆盖主吸收层10和次吸收层11,防止纳米颗粒与高温空气和海水接触,提高涂层性能稳定性。TiN的红外高反射层以下结合具体的实施例对本发明的技术方案作进一步的说明:When depositing the infrared high reflection layer 9 of TiN, high power is used mainly to increase the energy of the ions in the plasma, so as to form a chemical bond between the coating and the substrate 8 and improve the bonding force. By controlling the ratio of oxygen and nitrogen fed into the reaction chamber and adjusting the ratio of Ti and TiN nanocrystals, a dual-phase nanocrystal composite material is obtained, so that the coating has broad-spectrum absorption performance. A single-phase TiN nanocomposite absorbing material is obtained to form a graded structure with the main absorbing layer to reduce reflection and improve absorbing performance. Through excessive oxygen, fully oxidized amorphous titanium aluminum oxide is obtained, and its refractive index is about 1.8-2, which effectively reduces the reflection of the coating interface; at the same time, the oxide coating has a dense structure, no voids, and covers the main absorption The layer 10 and the secondary absorption layer 11 prevent the nanoparticles from contacting with high-temperature air and sea water, and improve the performance stability of the coating. The infrared high reflective layer of TiN will further illustrate the technical solution of the present invention in conjunction with specific examples below:

在10-3Pa的真空度下,控制工件架2转速为5rpm,并往真空炉中通入300 SCCM的氮气,利用Ti靶3蒸发出来的高能离子在经过清洗的不锈钢和多孔毛细材料基底8上沉积TiN的红外高反射层9,沉积源的功率为0.3千瓦,工件上的偏压为-150V,沉积时间为5 min,该红外高反射层9的厚度为200纳米;沉积结束后,关闭Ti靶3,往真空炉中通入流量为20 SCCM的氧气,并调节氮气气流量为20 SCCM,打开AlTi合金靶6,调节设定AlTi合金靶6电流为65A,对应的功率为0.2千瓦,沉积主吸收层10,沉积时间为1.5 min,主吸收层10厚度为60纳米;增加氮气流量为80 SCCM,沉积次吸收层11,沉积时间为1min,次吸收层11厚度为40纳米;关闭氮气流量计,继续增加氧气的流量到300 SCCM,高氧环境下沉积减反层12,沉积时间为2min,厚度为60纳米;沉积结束自然冷却,总厚度为260纳米, 得到四层结构的太阳光吸收涂层。其在0.3-25微米范围内的反射光谱如附图3所示,计算得在不锈钢基底的涂层吸收率为0.936,发射率为0.175;在多孔NiO基材的吸收率为0.958,发射率为0.471。Under the vacuum degree of 10 -3 Pa, the rotation speed of the workpiece holder 2 is controlled to 5 rpm, and 300 SCCM nitrogen gas is introduced into the vacuum furnace, and the high-energy ions evaporated from the Ti target 3 are deposited on the cleaned stainless steel and porous capillary material substrate 8 Deposit the infrared high reflective layer 9 of TiN on the top, the power of the deposition source is 0.3 kilowatts, the bias voltage on the workpiece is -150V, the deposition time is 5 min, and the thickness of the infrared high reflective layer 9 is 200 nanometers; after the deposition is completed, close the Ti target 3, feed oxygen into the vacuum furnace with a flow rate of 20 SCCM, and adjust the flow rate of nitrogen gas to 20 SCCM, open the AlTi alloy target 6, adjust and set the current of the AlTi alloy target 6 to 65A, and the corresponding power is 0.2 kilowatts, Deposit the main absorption layer 10, the deposition time is 1.5 min, the thickness of the main absorption layer 10 is 60 nanometers; increase the nitrogen flow rate to 80 SCCM, deposit the sub-absorption layer 11, the deposition time is 1 min, the thickness of the sub-absorption layer 11 is 40 nanometers; turn off the nitrogen Flowmeter, continue to increase the flow rate of oxygen to 300 SCCM, deposit the anti-reflection layer 12 in a high oxygen environment, the deposition time is 2min, and the thickness is 60 nanometers; after the deposition is completed, it is naturally cooled, and the total thickness is 260 nanometers, and the solar light with a four-layer structure is obtained Absorbs coating. Its reflection spectrum in the range of 0.3-25 microns is shown in accompanying drawing 3, and the calculated coating absorptivity on the stainless steel substrate is 0.936, and the emissivity is 0.175; the absorptivity on the porous NiO substrate is 0.958, and the emissivity is 0.471.

Claims (8)

1.一种双相纳米复合太阳能吸收涂层,其特征在于:在基底上依次设有红外高反射层、主吸收层、次吸收层和减反层,其中基底采用亲水性且耐海水腐蚀的多孔材料制成,红外高反射层为耐海水腐蚀的过渡金属氮化物材料,主吸收层为两种具有不同光学性能的纳米颗粒材料镶嵌在电介质中组成,次吸收层由单相过渡金属氮化物纳米材料镶嵌电介质中组成,减反层为低折射率材料层,通过涂层渐变结构有利于降低涂层的整体反射率,提高吸收率。1. A two-phase nanocomposite solar absorbing coating, characterized in that: on the substrate, an infrared high reflection layer, a main absorbing layer, a secondary absorbing layer and an antireflection layer are successively arranged, wherein the substrate adopts hydrophilicity and seawater corrosion resistance The infrared high reflection layer is a transition metal nitride material resistant to seawater corrosion, the main absorption layer is composed of two nanoparticle materials with different optical properties embedded in the dielectric, and the secondary absorption layer is composed of single-phase transition metal nitrogen The anti-reflection layer is a low-refractive index material layer, and the gradient structure of the coating is beneficial to reduce the overall reflectivity of the coating and increase the absorption rate. 2.根据权利要求1所述一种双相纳米复合太阳能吸收涂层,其特征在于:所述制成基底的多孔材料孔隙率在20-80%之间,孔径大小为0.1-10微米,基底厚度在大于或等于1毫米;红外高反射层为TiN或ZrN的氮化物材料镶嵌在电介质内涂层,其厚度为0.1-1微米;主吸收层由两种不同光学性能的过渡金属纳米颗粒和过渡金属氮化物纳米材料镶嵌在电介质中组成,其中过渡金属纳米颗粒对太阳辐射的吸收峰在200-400纳米之间,过渡金属氮化物纳米材料的吸收峰在500-700纳米之间,两种材料纳米晶的比例在0-1之间可调,两种材料纳米颗粒大小3-15纳米,主吸收层的涂层厚度在30-100纳米;次吸收层的单相过渡金属氮化物纳米材料颗粒大小3-10纳米,涂层厚度30-100纳米;减反层的材料折射率为1.8-2,其厚度50-100纳米。2. A kind of dual-phase nanocomposite solar absorbing coating according to claim 1, characterized in that: the porosity of the porous material made into the base is between 20-80%, and the pore size is 0.1-10 microns, and the base The thickness is greater than or equal to 1 mm; the infrared high reflective layer is TiN or ZrN nitride material embedded in the dielectric inner coating, and its thickness is 0.1-1 micron; the main absorption layer is composed of two transition metal nanoparticles with different optical properties and The transition metal nitride nanomaterial is embedded in the dielectric, and the absorption peak of the transition metal nanoparticle to solar radiation is between 200-400 nanometers, and the absorption peak of the transition metal nitride nanomaterial is between 500-700 nanometers. The ratio of material nanocrystals can be adjusted between 0-1, the size of the nanoparticles of the two materials is 3-15 nanometers, the coating thickness of the main absorption layer is 30-100 nanometers; the single-phase transition metal nitride nanomaterial of the secondary absorption layer The particle size is 3-10 nanometers, and the thickness of the coating is 30-100 nanometers; the refractive index of the material of the antireflection layer is 1.8-2, and the thickness is 50-100 nanometers. 3.一种制造权利要求2所述双相纳米复合太阳能吸收涂层方法,其特征在于,包括以下步骤:3. A method for manufacturing the two-phase nanocomposite solar absorbing coating according to claim 2, characterized in that, comprising the following steps: 步骤一、准备好制造该双相纳米复合太阳能吸收涂层的设备,该设备包括带有炉门的真空炉,真空炉内设有可旋转的工件架,真空炉内工件架周围设有两个对称分布的加热器,真空炉左右两侧分别设有AlTi合金靶和Ti靶;Step 1. Prepare the equipment for manufacturing the dual-phase nanocomposite solar absorbing coating. The equipment includes a vacuum furnace with a furnace door. A rotatable workpiece frame is arranged in the vacuum furnace. Two workpiece frames are arranged around the vacuum furnace. Symmetrically distributed heaters, AlTi alloy targets and Ti targets are respectively set on the left and right sides of the vacuum furnace; 步骤二、基底材料的清洗,将制作基底的多孔材料依次在丙酮、酒精和去离子水中各超声清洗8-30min后置于干燥器中烘干,然后装载于真空炉内工件架上,关闭炉门;Step 2. Cleaning of the substrate material. The porous material for the substrate is ultrasonically cleaned in acetone, alcohol and deionized water for 8-30 minutes, then placed in a desiccator for drying, and then loaded on the workpiece rack in the vacuum furnace, and the furnace is closed. Door; 步骤三、真空环境的获得,通过抽真空设备将真空炉内抽成真空环境;Step 3, obtaining a vacuum environment, the vacuum furnace is evacuated into a vacuum environment through a vacuum pumping device; 步骤四、启动设备,让工件架带着基体旋转,然后打开Ti靶,利用大功率电弧放电技术用电流把Ti离子从Ti靶上蒸发出来,在真空炉内中通入高流量氮气,在基底上形成TiN的红外高反射层;Step 4. Start the equipment, let the workpiece holder rotate with the substrate, then open the Ti target, use high-power arc discharge technology to evaporate Ti ions from the Ti target with current, and pass high-flow nitrogen gas into the vacuum furnace. An infrared high reflective layer of TiN is formed on it; 步骤五、关闭Ti靶,打开AlTi合金靶并调节电流,往真空炉中通入低流量氧气,并将氮气调节为低流量,低氧低氮环境下,在红外高反射层上沉积双相纳米结构主吸收层;Step 5. Close the Ti target, open the AlTi alloy target and adjust the current, pass low-flow oxygen into the vacuum furnace, and adjust the nitrogen to low flow. In a low-oxygen and low-nitrogen environment, deposit a dual-phase nanometer on the infrared high-reflection layer. Structural primary absorbent layer; 步骤六、增加真空炉中通入氮气的流量,低氧高氮环境下,在主吸收层上沉积单相纳米结构的次吸收层;Step 6. Increase the flow rate of nitrogen gas in the vacuum furnace, and deposit a single-phase nanostructured secondary absorption layer on the main absorption layer under a low-oxygen and high-nitrogen environment; 步骤七、关闭氮气流量计,将通入真空炉中的氧气流量增大,在高氧浓度条件下沉积减反层;Step 7, turn off the nitrogen flow meter, increase the oxygen flow rate into the vacuum furnace, and deposit the anti-reflection layer under the condition of high oxygen concentration; 步骤八、制备结束,关闭AlTi合金靶和真空炉的加热器,然后自然冷却至100℃以下,得到四层结构的Ti-Al-O-N双相纳米复合太阳能吸收涂层。Step 8: After the preparation is completed, the AlTi alloy target and the heater of the vacuum furnace are turned off, and then naturally cooled to below 100° C. to obtain a Ti-Al-O-N dual-phase nanocomposite solar absorbing coating with a four-layer structure. 4.如权利要求3所述一种制造双相纳米复合太阳能吸收涂层方法,其特征在于:所述真空炉的抽真空设备包括机械泵和分子泵,在步骤三中抽真空时,先通过机械泵抽气,当真空炉内压力到达2pa以下后,打开分子泵将抽气,将真空炉内抽成高真空系统,直到8×10-4pa以下。4. A kind of method for manufacturing dual-phase nanocomposite solar energy absorbing coating as claimed in claim 3, is characterized in that: the vacuuming equipment of described vacuum furnace comprises mechanical pump and molecular pump, when vacuumizing in step 3, first pass through The mechanical pump pumps air. When the pressure in the vacuum furnace reaches below 2pa, turn on the molecular pump to pump air, and the vacuum furnace is pumped into a high vacuum system until it is below 8×10 -4 pa. 5.如权利要求3所述一种制造双相纳米复合太阳能吸收涂层方法,其特征在于:所述步骤四中,Ti靶的电弧放电功率为0.2-0.5千瓦,在真空炉内中通入氮气的流量为200-500SCCM,工件架的转速设定为3-5rpm。5. A kind of method for manufacturing dual-phase nanocomposite solar energy absorbing coating as claimed in claim 3, is characterized in that: in described step 4, the arc discharge power of Ti target is 0.2-0.5 kilowatts, passes into in the vacuum furnace The flow rate of nitrogen is 200-500SCCM, and the rotating speed of the workpiece holder is set at 3-5rpm. 6.如权利要求3所述一种制造双相纳米复合太阳能吸收涂层方法,其特征在于:所述步骤五中,AlTi合金靶的功率为0.1-0.3千瓦,通入真空炉中氧气的流量为10-30 SCCM,调节后低流量氮气的流量为20-50 SCCM,双相纳米结构主吸收层沉积时间为1-3min。6. A kind of method for manufacturing dual-phase nanocomposite solar energy absorbing coating as claimed in claim 3, is characterized in that: in described step 5, the power of AlTi alloy target is 0.1-0.3 kilowatts, and the flow rate that feeds oxygen in the vacuum furnace It is 10-30 SCCM, the flow rate of the adjusted low-flow nitrogen gas is 20-50 SCCM, and the deposition time of the dual-phase nanostructure main absorption layer is 1-3min. 7.如权利要求3所述一种制造双相纳米复合太阳能吸收涂层方法,其特征在于:所述步骤六中,AlTi合金靶的功率为0.1-0.3千瓦,增加后氮气流量范围是60-100 SCCM ,次吸收层沉积时间为1-3min。7. A kind of method for manufacturing dual-phase nanocomposite solar energy absorbing coating as claimed in claim 3, is characterized in that: in described step 6, the power of AlTi alloy target is 0.1-0.3 kilowatts, and the nitrogen flow range after increasing is 60- 100 SCCM, the deposition time of the secondary absorbing layer is 1-3min. 8.如权利要求3所述一种制造双相纳米复合太阳能吸收涂层方法,其特征在于:所述步骤七中,AlTi合金靶的功率为0.1-0.3千瓦,增大后的氧气流量为200-500 SCCM,减反层沉积时间为1-3min。8. A method for manufacturing a dual-phase nanocomposite solar absorbing coating as claimed in claim 3, characterized in that: in said step seven, the power of the AlTi alloy target is 0.1-0.3 kilowatts, and the increased oxygen flow rate is 200 -500 SCCM, the anti-reflection layer deposition time is 1-3min.
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108977744A (en) * 2018-09-12 2018-12-11 河北工业大学 A kind of method that plasma spraying tailings in vanadium extraction prepares photothermal conversion coating
WO2019053638A1 (en) * 2017-09-15 2019-03-21 Huasheng Graphite Stock Corporation Limited Photothermal distillation apparatus
CN109724274A (en) * 2019-01-31 2019-05-07 武汉大学苏州研究院 A novel nanocomposite solar energy spectrum selective absorption coating and preparation method thereof
WO2023282336A1 (en) * 2021-07-08 2023-01-12 Nano Frontier Technology Co., Ltd. Improvements to light absorbing surfaces

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2019053638A1 (en) * 2017-09-15 2019-03-21 Huasheng Graphite Stock Corporation Limited Photothermal distillation apparatus
CN108977744A (en) * 2018-09-12 2018-12-11 河北工业大学 A kind of method that plasma spraying tailings in vanadium extraction prepares photothermal conversion coating
CN109724274A (en) * 2019-01-31 2019-05-07 武汉大学苏州研究院 A novel nanocomposite solar energy spectrum selective absorption coating and preparation method thereof
WO2023282336A1 (en) * 2021-07-08 2023-01-12 Nano Frontier Technology Co., Ltd. Improvements to light absorbing surfaces

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