CN106498251B - A kind of biological medical magnesium alloy and preparation method thereof - Google Patents
A kind of biological medical magnesium alloy and preparation method thereof Download PDFInfo
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Abstract
一种生物医用镁合金及其制备方法,属于生物医用金属材料领域。该合金组成及其质量百分比为:Mn 0.05‑0.2%,Zn 1‑4%,Ca 0.05‑1%,且其中Zn/Ca的摩尔比大于1.5,其余为Mg。本发明通过一定的熔炼工艺、合金成分配比等关键技术参数制备了一种新型人体可降解医用合金。该合金不含稀土元素且主要有Mg‑Zn‑Ca相,其主要分布于晶界,少量分布于基体内部。该合金具有优异的生物相容性、突出的力学性能、优良的塑性加工性能且降解速率可控。该合金应用特征在于:1)可降解心血管支架材料;2)骨科植入物,骨板骨钉等制备。A biomedical magnesium alloy and a preparation method thereof belong to the field of biomedical metal materials. The composition and mass percentage of the alloy are: Mn 0.05-0.2%, Zn 1-4%, Ca 0.05-1%, wherein the molar ratio of Zn/Ca is greater than 1.5, and the rest is Mg. The invention prepares a novel human body degradable medical alloy through certain key technical parameters such as smelting process and alloy composition ratio. The alloy does not contain rare earth elements and mainly has Mg-Zn-Ca phase, which is mainly distributed in the grain boundary and a small amount is distributed in the interior of the matrix. The alloy has excellent biocompatibility, outstanding mechanical properties, excellent plastic processing properties and controllable degradation rate. The application of the alloy is characterized in that: 1) a degradable cardiovascular support material; 2) preparation of orthopedic implants, bone plates and bone nails, and the like.
Description
技术领域technical field
本发明属于生物医用金属材料领域,具体涉及一种Mg-Zn-Mn-Ca系生物医用镁合金及其制备方法。The invention belongs to the field of biomedical metal materials, and in particular relates to a Mg-Zn-Mn-Ca series biomedical magnesium alloy and a preparation method thereof.
背景技术Background technique
镁合金作为新型的可降解医用金属材料,近几年来受到了医学材料界的广泛关注。与传统的医用金属材料不锈钢、钛合金、钴铬合金相比,镁合金作为医用金属材料具有以下优点:1、具有良好的生物相容性,无毒可在人体内降解,其降解产物不会对人体产生危害。2、镁合金的弹性模量为45GPa左右,与人骨的弹性模量接近,作为骨科植入物能够有效的减轻“应力遮挡效应”。3、具有较高的比强度和比刚度,而且加工性能好,能够满足医用植入材料的要求。4、资源丰富,价格低廉。因此,镁合金作为可降解医用金属材料具有广阔的应用前景。As a new type of biodegradable medical metal material, magnesium alloy has attracted extensive attention in the field of medical materials in recent years. Compared with traditional medical metal materials such as stainless steel, titanium alloy, and cobalt-chromium alloy, magnesium alloy has the following advantages as a medical metal material: 1. It has good biocompatibility, is non-toxic and can be degraded in the human body, and its degradation products will not Harmful to the human body. 2. The elastic modulus of magnesium alloy is about 45GPa, which is close to that of human bone. As an orthopedic implant, it can effectively reduce the "stress shielding effect". 3. It has high specific strength and specific stiffness, and good processing performance, which can meet the requirements of medical implant materials. 4. Abundant resources and low prices. Therefore, magnesium alloys have broad application prospects as biodegradable medical metal materials.
目前有关医用镁合金的研究热点主要集中在Mg-Al系以及Mg-Re系合金。而Al是神经毒性元素,稀土元素容易在脑中富集,危害人体健康。因此有必要开发具有较好生物相容性的镁合金。另外镁合金的降解速率过快也是制约其应用的重要因素。合金化是提高镁合金的腐蚀性能、解决镁合金降解速率过快的一种有效途径。作为生物医用镁合金,采用微合金化方法改善镁合金耐腐蚀性的同时还应避免引入对人体有害的元素。因此,选用具有较好生物相容性合金化元素开发出可控降解的医用镁合金具有重要意义。At present, the research hotspots on medical magnesium alloys mainly focus on Mg-Al and Mg-Re alloys. Al is a neurotoxic element, and rare earth elements are easy to accumulate in the brain, endangering human health. Therefore, it is necessary to develop magnesium alloys with better biocompatibility. In addition, the rapid degradation rate of magnesium alloy is also an important factor restricting its application. Alloying is an effective way to improve the corrosion performance of magnesium alloys and solve the problem of rapid degradation of magnesium alloys. As a biomedical magnesium alloy, the microalloying method should be used to improve the corrosion resistance of the magnesium alloy while avoiding the introduction of harmful elements. Therefore, it is of great significance to develop medical magnesium alloys with controllable degradation by selecting alloying elements with good biocompatibility.
发明内容Contents of the invention
本发明的目的在于提供一种无毒可降解医用镁合金,同时提供一种制备该合金的方法。The purpose of the present invention is to provide a non-toxic and degradable medical magnesium alloy, and at the same time provide a method for preparing the alloy.
本发明的目的是通过以下技术方案实现的:The purpose of the present invention is achieved through the following technical solutions:
一种生物医用镁合金,其特征在于,该镁合金各组分及其质量百分含量为:Zn 1-4%,Mn 0.05-0.2%,Ca 0.05-1%,且Zn/Ca的摩尔比大于1.5,其余为Mg和不可避免的杂质元素。A biomedical magnesium alloy, characterized in that the components of the magnesium alloy and their mass percentages are: Zn 1-4%, Mn 0.05-0.2%, Ca 0.05-1%, and the molar ratio of Zn/Ca Greater than 1.5, the rest are Mg and unavoidable impurity elements.
进一步优选,镁合金中组分Zn、Mn、Ca和不可避免的杂质元素所占质量百分含量总量不大于5%。Further preferably, the total weight percentage of components Zn, Mn, Ca and unavoidable impurity elements in the magnesium alloy is not more than 5%.
本发明生物医用镁合金在Hank’s等人体模拟体液中腐蚀速率为0.2mm/y-1.2mm/y,可根据需要进行调控。The corrosion rate of the biomedical magnesium alloy of the present invention is 0.2mm/y-1.2mm/y in the simulated body fluid of a human body such as Hank's, which can be regulated as required.
所述医用镁合金的制备方法包括以下步骤:The preparation method of the medical magnesium alloy comprises the following steps:
(1)原料准备:原材料分别为纯镁(99.9wt.%)、纯锌(99.99wt.%)、Mg-Ca中间合金(优选Mg-9.4wt.%Ca中间合金)和Mg-Mn中间合金(优选Mg-7.4wt.%Mn中间合金);将原材料表面用砂轮打磨清理,清除表面氧化物,以减少熔炼杂质的产生。(1) Raw material preparation: raw materials are pure magnesium (99.9wt.%), pure zinc (99.99wt.%), Mg-Ca master alloy (preferably Mg-9.4wt.% Ca master alloy) and Mg-Mn master alloy (preferably Mg-7.4wt.%Mn master alloy); grinding and cleaning the surface of the raw material with a grinding wheel to remove surface oxides to reduce the generation of smelting impurities.
(2)熔炼:将石墨坩埚放在电阻炉中预热,待炉温升至300-500℃后,向炉中通入N2+SF6混合气体;其中,N2和SF6的体积流量比优选100:1。通保护气体5min后将纯镁锭放入坩埚,将炉温升至680-760℃,待镁锭完全熔化,按照纯Zn、Mg-Ca中间合金、Mg-Mn中间合金的顺序添加熔炼;优选每添加一种合金,待合金完全熔化后匀速、逆时针搅拌5-8min,740℃保温静置15min,最后将熔体温度降至720℃,静置30min;整个熔炼过程持续通入N2+SF6的混合保护气体,防止镁合金熔体的氧化或燃烧。(2) Melting: Preheat the graphite crucible in a resistance furnace, and after the temperature of the furnace rises to 300-500°C, feed the mixed gas of N 2 +SF 6 into the furnace; among them, the volume flow rate of N 2 and SF 6 The ratio is preferably 100:1. Put the pure magnesium ingot into the crucible after passing the protective gas for 5 minutes, raise the furnace temperature to 680-760°C, and wait until the magnesium ingot is completely melted, add and melt in the order of pure Zn, Mg-Ca master alloy, and Mg-Mn master alloy; preferably Each time an alloy is added, after the alloy is completely melted, stir at a constant speed and counterclockwise for 5-8 minutes, keep it at 740°C for 15 minutes, and finally lower the temperature of the melt to 720°C, and let it stand for 30 minutes; N 2 + is continuously introduced throughout the melting process The mixed protective gas of SF 6 prevents the oxidation or combustion of the magnesium alloy melt.
进一步纯Zn、Mg-Ca中间合金、Mg-Mn中间合金的加入量要高于理论用量,高出量用于过程的烧损。Further, the addition amount of pure Zn, Mg-Ca master alloy and Mg-Mn master alloy should be higher than the theoretical amount, and the higher amount is used for the burning loss of the process.
(3)浇铸:扒渣,随后将熔液匀速浇入预热的金属模具,凝固后脱模得到合金铸锭。模具的预热温度为200℃,浇铸时为防止发生氧化或者燃烧,先在模具内通入保护气体,浇铸过程中往液流处连续输送保护气体进行保护。(3) Casting: remove slag, then pour the melt into a preheated metal mold at a constant speed, and demould after solidification to obtain an alloy ingot. The preheating temperature of the mold is 200°C. In order to prevent oxidation or burning during casting, a protective gas is introduced into the mold first, and the protective gas is continuously delivered to the liquid flow for protection during the casting process.
本发明的有益效果在于:The beneficial effects of the present invention are:
1.制备了一种具有较好生物相容性且降解速率可控的生物医用镁合金。1. A biomedical magnesium alloy with good biocompatibility and controllable degradation rate was prepared.
2.通过控制合金成分,调控合金中的Zn/Ca原子比来控制合金中的第二相种类和体积分数,从而调控合金的降解速率。2. By controlling the alloy composition and adjusting the Zn/Ca atomic ratio in the alloy to control the type and volume fraction of the second phase in the alloy, thereby adjusting the degradation rate of the alloy.
3.本发明制备的医用镁合金第二相主要为一种Mg-Zn-Ca相且主要分布在晶界处,少量分布于基体内部。3. The second phase of the medical magnesium alloy prepared by the present invention is mainly a Mg-Zn-Ca phase and is mainly distributed at the grain boundary, and a small amount is distributed inside the matrix.
4.本发明镁合金具有良好的力学性能。Zn和Mn具有固溶强化和时效强化的双重作用。另外,Zn容易和其它合金元素或金属杂质形成化合物,能进一步加强固溶强化效果。Ca元素的添加能提高镁合金的成型性和强度。从而有效保障了镁合金良好的力学性能。4. The magnesium alloy of the present invention has good mechanical properties. Zn and Mn have dual functions of solid solution strengthening and aging strengthening. In addition, Zn is easy to form compounds with other alloy elements or metal impurities, which can further enhance the effect of solid solution strengthening. The addition of Ca element can improve the formability and strength of magnesium alloy. Therefore, the good mechanical properties of the magnesium alloy are effectively guaranteed.
5.本发明的生物医用镁合金其应用特征在于用于制备可降解心血管支架、骨钉、骨板等骨科植入物。5. The application of the biomedical magnesium alloy of the present invention is characterized in that it is used to prepare orthopedic implants such as degradable cardiovascular stents, bone nails, and bone plates.
6.本制备方法具有原材料成本低、制备工艺简单易操作等优点。6. The preparation method has the advantages of low raw material cost, simple and easy-to-operate preparation process, and the like.
附图说明Description of drawings
图1为实施例1中镁合金的光学金相照片;Fig. 1 is the optical metallographic photograph of magnesium alloy in embodiment 1;
图2为实施例1中镁合金的腐蚀10天后的形貌;Fig. 2 is the appearance after the corrosion of magnesium alloy in embodiment 1 10 days;
图3为实施例1中镁合金的极化曲线。FIG. 3 is the polarization curve of the magnesium alloy in Example 1.
具体实施方式:Detailed ways:
如下结合具体的实施案例进一步说明本发明,指出的是:以下实施案例只用于说明本发明的具体实施方法,并不能限制本发明权利保护范围。The present invention is further described in conjunction with specific examples of implementation as follows, and it is pointed out that the following examples of implementation are only used to illustrate specific implementation methods of the present invention, and cannot limit the scope of protection of the present invention.
实施例1Example 1
铸态Mg-4.0wt%Zn-0.1wt%Mn-0.2wt%Ca镁合金的制备,合金中Zn/Ca(原子比12.25)。Preparation of as-cast Mg-4.0wt% Zn-0.1wt% Mn-0.2wt% Ca magnesium alloy, Zn/Ca (atomic ratio 12.25) in the alloy.
1)原料准备:试验原材料分别为纯镁(99.9wt.%)916g、纯锌(99.99wt.%)43.7g(按10%烧损计算)、Mg-9.4wt.%Ca中间合金27.5g(按30%烧损计算)和Mg-7.4wt.%Mn中间合金17.4g(按30%烧损计算),并将原材料用砂轮打磨除去表面氧化物。1) Raw material preparation: The test raw materials are 916g of pure magnesium (99.9wt.%), 43.7g of pure zinc (99.99wt.%) (calculated according to 10% burning loss), 27.5g of Mg-9.4wt.%Ca master alloy ( Calculated by 30% burning loss) and 17.4g of Mg-7.4wt.%Mn master alloy (calculated based on 30% burning loss), and the raw materials were polished with grinding wheels to remove surface oxides.
2)熔炼:2) Melting:
为防止镁合金熔体的氧化或燃烧,整个熔炼过程持续通入N2+SF6的混合保护气体,其中,N2和SF6的流量比是100:1;In order to prevent the oxidation or combustion of the magnesium alloy melt, the mixed protective gas of N 2 +SF 6 is continuously introduced into the whole melting process, and the flow ratio of N 2 and SF 6 is 100:1;
a)将坩埚、扒渣工具、搅拌棒以及模具在200℃烘箱中烘干待用;a) Dry the crucible, slag removal tool, stirring rod and mold in an oven at 200°C for use;
b)将处理好的坩埚放入电阻炉中,设定温度为300℃,待炉温达到时,通入保护气体;b) Put the treated crucible into a resistance furnace, set the temperature to 300°C, and when the furnace temperature reaches, pass in protective gas;
c)通入保护气体5min后加入打磨好的高纯镁锭,同时炉温升至760℃;c) Add the polished high-purity magnesium ingot after feeding the protective gas for 5 minutes, and at the same time, the furnace temperature rises to 760°C;
d)待镁锭完全熔化后,加入高纯锌,待锌完全熔化后,匀速、逆时针搅拌5min,炉温降为740℃,保温15min后加入Mg-9.4wt.%Ca中间合金,待Mg-9.4wt.%Ca中间合金完全熔化后,匀速、逆时针搅拌5min,740℃保温15min后加入Mg-7.4wt.%Mn中间合金,待Mg-7.4wt.%Mn中间合金完全熔化后,匀速、逆时针搅拌5min;d) After the magnesium ingot is completely melted, add high-purity zinc. After the zinc is completely melted, stir at a constant speed and counterclockwise for 5 minutes. After the -9.4wt.% Ca master alloy is completely melted, stir it counterclockwise at a constant speed for 5 minutes, keep it at 740°C for 15 minutes, and then add the Mg-7.4wt.% Mn master alloy. After the Mg-7.4wt.% Mn master alloy is completely melted, , Stir counterclockwise for 5 minutes;
e)炉温设为720℃,静置30min,扒渣。e) Furnace temperature is set to 720°C, let stand for 30 minutes, and remove slag.
3)浇铸:取出坩埚,进行浇铸;浇铸时为防止发生氧化或者燃烧,先在铸型内通入保护气体,浇铸过程中往液流处连续输送保护气体进行保护,将熔液匀速浇入200℃预热后的金属模具,凝固后脱模得到合金铸锭。3) Casting: Take out the crucible and start casting; in order to prevent oxidation or burning during casting, a protective gas is introduced into the mold first, and the protective gas is continuously delivered to the liquid flow for protection during the casting process, and the melt is poured into the 200 The metal mold preheated at ℃ is solidified and released from the mold to obtain an alloy ingot.
合金耐腐蚀性能:合金试样表面积(cm2)和Hank’s溶液的体积(ml)比为1/150,在37.4℃的Hank’s溶液中浸泡腐蚀,合金腐蚀速率为0.31mm/y。Alloy corrosion resistance: The ratio of the surface area (cm 2 ) of the alloy sample to the volume (ml) of Hank's solution is 1/150, and the corrosion rate of the alloy is 0.31mm/y when immersed in Hank's solution at 37.4°C.
实施例2:Example 2:
铸态Mg-2.0wt%Zn-0.2wt%Mn-0.5wt%Ca镁合金的制备,合金中Zn/Ca(原子比2.45)。Preparation of as-cast Mg-2.0wt% Zn-0.2wt% Mn-0.5wt% Ca magnesium alloy, Zn/Ca (atomic ratio 2.45) in the alloy.
1)原料准备:试验原材料分别为纯镁(99.9wt.%)882g、纯锌(99.99wt.%)21.9g(按15%烧损计算)、Mg-9.4wt.%Ca中间合金68.8g(按30%烧损计算)和Mg-7.4wt.%Mn中间合金34.9g(按30%烧损计算),并将原材料用砂轮打磨除去表面氧化物。1) Raw material preparation: The test raw materials are 882g of pure magnesium (99.9wt.%), 21.9g of pure zinc (99.99wt.%) (calculated according to 15% burning loss), 68.8g of Mg-9.4wt.% Ca master alloy ( 30% burning loss calculation) and Mg-7.4wt.%Mn master alloy 34.9g (calculation is based on 30% burning loss), and the raw material is polished with a grinding wheel to remove surface oxides.
2)熔炼:2) Melting:
为防止镁合金熔体的氧化或燃烧,整个熔炼过程持续通入N2+SF6的混合保护气体,其中,N2和SF6的流量比是100:1;In order to prevent the oxidation or combustion of the magnesium alloy melt, the mixed protective gas of N 2 +SF 6 is continuously introduced into the whole melting process, and the flow ratio of N 2 and SF 6 is 100:1;
a)将坩埚、扒渣工具、搅拌棒以及模具在200℃烘箱中烘干待用;a) Dry the crucible, slag removal tool, stirring rod and mold in an oven at 200°C for use;
b)将处理好的坩埚放入电阻炉中,设定温度为300℃,待炉温达到时,通入保护气体;b) Put the treated crucible into a resistance furnace, set the temperature to 300°C, and when the furnace temperature reaches, pass in protective gas;
c)通入保护气体5min后加入打磨好的高纯镁锭,同时炉温升至760℃;c) Add the polished high-purity magnesium ingot after feeding the protective gas for 5 minutes, and at the same time, the furnace temperature rises to 760°C;
d)待镁锭完全熔化后,加入高纯锌,待锌完全熔化后,匀速、逆时针搅拌5min,炉温降为740℃,保温15min后加入Mg-9.4wt.%Ca中间合金,待Mg-9.4wt.%Ca中间合金完全熔化后,匀速、逆时针搅拌5min,740℃保温15min后加入Mg-7.4wt.%Mn中间合金,待Mg-7.4wt.%Mn中间合金完全熔化后,匀速、逆时针搅拌5min;d) After the magnesium ingot is completely melted, add high-purity zinc. After the zinc is completely melted, stir at a constant speed and counterclockwise for 5 minutes. After the -9.4wt.% Ca master alloy is completely melted, stir it counterclockwise at a constant speed for 5 minutes, keep it at 740°C for 15 minutes, and then add the Mg-7.4wt.% Mn master alloy. After the Mg-7.4wt.% Mn master alloy is completely melted, , Stir counterclockwise for 5 minutes;
e)炉温设为720℃,静置30min,扒渣。e) Furnace temperature is set to 720°C, let stand for 30 minutes, and remove slag.
3)浇铸:取出坩埚,进行浇铸;浇铸时为防止发生氧化或者燃烧,先在铸型内通入保护气体,浇铸过程中往液流处连续输送保护气体进行保护,将熔液匀速浇入200℃预热后的金属模具,凝固后脱模得到合金铸锭。3) Casting: Take out the crucible and start casting; in order to prevent oxidation or burning during casting, a protective gas is introduced into the mold first, and the protective gas is continuously delivered to the liquid flow for protection during the casting process, and the melt is poured into the 200 The metal mold preheated at ℃ is solidified and released from the mold to obtain an alloy ingot.
合金耐腐蚀性能:合金试样表面积(cm2)和Hank’s溶液的体积(ml)比为1/150,在37.4℃的Hank’s溶液中浸泡腐蚀,合金腐蚀速率为0.63mm/y。Alloy corrosion resistance: The ratio of the surface area (cm 2 ) of the alloy sample to the volume (ml) of Hank's solution is 1/150, and the corrosion rate of the alloy is 0.63mm/y when immersed in Hank's solution at 37.4°C.
实施例3:Example 3:
铸态Mg-1.0wt%Zn-0.05wt%Mn-0.2wt%Ca镁合金的制备,合金中Zn/Ca(原子比3.06)。Preparation of as-cast Mg-1.0wt% Zn-0.05wt% Mn-0.2wt% Ca magnesium alloy, Zn/Ca (atomic ratio 3.06) in the alloy.
1)原料准备:试验原材料分别为纯镁(99.9wt.%)924g、纯锌(99.99wt.%)10.9g(按15%烧损计算)、Mg-9.4wt.%Ca中间合金27.61g(按30%烧损计算)和Mg-7.4wt.%Mn中间合金8.77g(按30%烧损计算),并将原材料用砂轮打磨除去表面氧化物。1) Raw material preparation: The test raw materials are 924g of pure magnesium (99.9wt.%), 10.9g of pure zinc (99.99wt.%) (calculated according to 15% burning loss), 27.61g of Mg-9.4wt.%Ca master alloy ( Calculated by 30% burning loss) and 8.77g of Mg-7.4wt.% Mn master alloy (calculated by 30% burning loss), and the raw materials were polished with grinding wheels to remove surface oxides.
2)熔炼:2) Melting:
为防止镁合金熔体的氧化或燃烧,整个熔炼过程持续通入N2+SF6的混合保护气体,其中,N2和SF6的流量比是100:1;In order to prevent the oxidation or combustion of the magnesium alloy melt, the mixed protective gas of N 2 +SF 6 is continuously introduced into the whole melting process, and the flow ratio of N 2 and SF 6 is 100:1;
a)将坩埚、扒渣工具、搅拌棒以及模具在200℃烘箱中烘干待用;a) Dry the crucible, slag removal tool, stirring rod and mold in an oven at 200°C for use;
b)将处理好的坩埚放入电阻炉中,设定温度为300℃,待炉温达到时,通入保护气体;b) Put the treated crucible into a resistance furnace, set the temperature to 300°C, and when the furnace temperature reaches, pass in protective gas;
c)通入保护气体5min后加入打磨好的高纯镁锭,同时炉温升至760℃;c) Add the polished high-purity magnesium ingot after feeding the protective gas for 5 minutes, and at the same time, the furnace temperature rises to 760°C;
d)待镁锭完全熔化后,加入高纯锌,待锌完全熔化后,匀速、逆时针搅拌5min,炉温降为740℃,保温15min后加入Mg-9.4wt.%Ca中间合金,待Mg-9.4wt.%Ca中间合金完全熔化后,匀速、逆时针搅拌5min,740℃保温15min后加入Mg-7.4wt.%Mn中间合金,待Mg-7.4wt.%Mn中间合金完全熔化后,匀速、逆时针搅拌5min;d) After the magnesium ingot is completely melted, add high-purity zinc. After the zinc is completely melted, stir at a constant speed and counterclockwise for 5 minutes. After the -9.4wt.% Ca master alloy is completely melted, stir it counterclockwise at a constant speed for 5 minutes, keep it at 740°C for 15 minutes, and then add the Mg-7.4wt.% Mn master alloy. After the Mg-7.4wt.% Mn master alloy is completely melted, , Stir counterclockwise for 5 minutes;
e)炉温设为720℃,静置30min,扒渣。e) Furnace temperature is set to 720°C, let stand for 30 minutes, and remove slag.
3)浇铸:取出坩埚,进行浇铸;浇铸时为防止发生氧化或者燃烧,先在铸型内通入保护气体,浇铸过程中往液流处连续输送保护气体进行保护,将熔液匀速浇入200℃预热后的金属模具,凝固后脱模得到合金铸锭。3) Casting: Take out the crucible and start casting; in order to prevent oxidation or burning during casting, a protective gas is introduced into the mold first, and the protective gas is continuously delivered to the liquid flow for protection during the casting process, and the melt is poured into the 200 The metal mold preheated at ℃ is solidified and released from the mold to obtain an alloy ingot.
合金耐腐蚀性能:合金试样表面积(cm2)和Hank’s溶液的体积(ml)比为1/150,在37.4℃的Hank’s溶液中浸泡腐蚀,合金腐蚀速率为0.86mm/y。Alloy corrosion resistance: The ratio of the surface area (cm 2 ) of the alloy sample to the volume (ml) of Hank's solution is 1/150, and the corrosion rate of the alloy is 0.86mm/y when immersed in Hank's solution at 37.4°C.
实施例4:Example 4:
铸态Mg-4.0wt%Zn-0.1wt%Mn-1.0wt%Ca镁合金的制备,合金中Zn/Ca(原子比2.45)。Preparation of as-cast Mg-4.0wt% Zn-0.1wt% Mn-1.0wt% Ca magnesium alloy, Zn/Ca (atomic ratio 2.45) in the alloy.
1)原料准备:试验原材料分别为纯镁(99.9wt.%)806g、纯锌(99.99wt.%)43.6g(按15%烧损计算)、Mg-9.4wt.%Ca中间合金137.3g(按30%烧损计算)和Mg-7.4wt.%Mn中间合金17.4g(按30%烧损计算),并将原材料用砂轮打磨除去表面氧化物。1) Raw material preparation: The test raw materials are 806g of pure magnesium (99.9wt.%), 43.6g of pure zinc (99.99wt.%) (calculated according to 15% burning loss), 137.3g of Mg-9.4wt.%Ca master alloy ( Calculated by 30% burning loss) and 17.4g of Mg-7.4wt.%Mn master alloy (calculated based on 30% burning loss), and the raw materials were polished with grinding wheels to remove surface oxides.
2)熔炼:2) Melting:
为防止镁合金熔体的氧化或燃烧,整个熔炼过程持续通入N2+SF6的混合保护气体,其中,N2和SF6的流量比是100:1;In order to prevent the oxidation or combustion of the magnesium alloy melt, the mixed protective gas of N 2 +SF 6 is continuously introduced into the whole melting process, and the flow ratio of N 2 and SF 6 is 100:1;
a)将坩埚、扒渣工具、搅拌棒以及模具在200℃烘箱中烘干待用;a) Dry the crucible, slag removal tool, stirring rod and mold in an oven at 200°C for use;
b)将处理好的坩埚放入电阻炉中,设定温度为300℃,待炉温达到时,通入保护气体;b) Put the treated crucible into a resistance furnace, set the temperature to 300°C, and when the furnace temperature reaches, pass in protective gas;
c)通入保护气体5min后加入打磨好的高纯镁锭,同时炉温升至760℃;c) Add the polished high-purity magnesium ingot after feeding the protective gas for 5 minutes, and at the same time, the furnace temperature rises to 760°C;
d)待镁锭完全熔化后,加入高纯锌,待锌完全熔化后,匀速、逆时针搅拌5min,炉温降为740℃,保温15min后加入Mg-9.4wt.%Ca中间合金,待Mg-9.4wt.%Ca中间合金完全熔化后,匀速、逆时针搅拌5min,740℃保温15min后加入Mg-7.4wt.%Mn中间合金,待Mg-7.4wt.%Mn中间合金完全熔化后,匀速、逆时针搅拌5min;d) After the magnesium ingot is completely melted, add high-purity zinc. After the zinc is completely melted, stir at a constant speed and counterclockwise for 5 minutes. After the -9.4wt.% Ca master alloy is completely melted, stir it counterclockwise at a constant speed for 5 minutes, keep it at 740°C for 15 minutes, and then add the Mg-7.4wt.% Mn master alloy. After the Mg-7.4wt.% Mn master alloy is completely melted, , Stir counterclockwise for 5 minutes;
e)炉温设为720℃,静置30min,扒渣。e) Furnace temperature is set to 720°C, let stand for 30 minutes, and remove slag.
3)浇铸:取出坩埚,进行浇铸;浇铸时为防止发生氧化或者燃烧,先在铸型内通入保护气体,浇铸过程中往液流处连续输送保护气体进行保护,将熔液匀速浇入200℃预热后的金属模具,凝固后脱模得到合金铸锭。3) Casting: Take out the crucible and start casting; in order to prevent oxidation or burning during casting, a protective gas is introduced into the mold first, and the protective gas is continuously delivered to the liquid flow for protection during the casting process, and the melt is poured into the 200 The metal mold preheated at ℃ is solidified and released from the mold to obtain an alloy ingot.
合金耐腐蚀性能:合金试样表面积(cm2)和Hank’s溶液的体积(ml)比为1/150,在37.4℃的Hank’s溶液中浸泡腐蚀,合金腐蚀速率为1.12mm/y。Alloy corrosion resistance: The ratio of the surface area (cm 2 ) of the alloy sample to the volume (ml) of Hank's solution is 1/150, and the corrosion rate of the alloy is 1.12mm/y when immersed in Hank's solution at 37.4°C.
实施例5:Example 5:
铸态Mg-3.0wt%Zn-0.1wt%Mn-0.5wt%Ca镁合金的制备,合金中Zn/Ca(原子比3.67)。Preparation of as-cast Mg-3.0wt% Zn-0.1wt% Mn-0.5wt% Ca magnesium alloy, Zn/Ca (atomic ratio 3.67) in the alloy.
1)原料准备:试验原材料分别为纯镁(99.9wt.%)806g、纯锌(99.99wt.%)32.84g(按15%烧损计算)、Mg-9.4wt.%Ca中间合金68.82g(按30%烧损计算)和Mg-7.4wt.%Mn中间合金17.5g(按30%烧损计算),并将原材料用砂轮打磨除去表面氧化物。1) Raw material preparation: The test raw materials are 806g of pure magnesium (99.9wt.%), 32.84g of pure zinc (99.99wt.%) (calculated according to 15% burning loss), 68.82g of Mg-9.4wt.%Ca master alloy ( Calculated by 30% burning loss) and 17.5g of Mg-7.4wt.%Mn master alloy (calculated based on 30% burning loss), and the raw materials were polished with grinding wheels to remove surface oxides.
2)熔炼:2) Melting:
为防止镁合金熔体的氧化或燃烧,整个熔炼过程持续通入N2+SF6的混合保护气体,其中,N2和SF6的流量比是100:1;In order to prevent the oxidation or combustion of the magnesium alloy melt, the mixed protective gas of N 2 +SF 6 is continuously introduced into the whole melting process, and the flow ratio of N 2 and SF 6 is 100:1;
a)将坩埚、扒渣工具、搅拌棒以及模具在200℃烘箱中烘干待用;a) Dry the crucible, slag removal tool, stirring rod and mold in an oven at 200°C for use;
b)将处理好的坩埚放入电阻炉中,设定温度为300℃,待炉温达到时,通入保护气体;b) Put the treated crucible into a resistance furnace, set the temperature to 300°C, and when the furnace temperature reaches, pass in protective gas;
c)通入保护气体5min后加入打磨好的高纯镁锭,同时炉温升至760℃;c) Add the polished high-purity magnesium ingot after feeding the protective gas for 5 minutes, and at the same time, the furnace temperature rises to 760°C;
d)待镁锭完全熔化后,加入高纯锌,待锌完全熔化后,匀速、逆时针搅拌5min,炉温降为740℃,保温15min后加入Mg-9.4wt.%Ca中间合金,待Mg-9.4wt.%Ca中间合金完全熔化后,匀速、逆时针搅拌5min,740℃保温15min后加入Mg-7.4wt.%Mn中间合金,待Mg-7.4wt.%Mn中间合金完全熔化后,匀速、逆时针搅拌5min;d) After the magnesium ingot is completely melted, add high-purity zinc. After the zinc is completely melted, stir at a constant speed and counterclockwise for 5 minutes. After the -9.4wt.% Ca master alloy is completely melted, stir it counterclockwise at a constant speed for 5 minutes, keep it at 740°C for 15 minutes, and then add the Mg-7.4wt.% Mn master alloy. After the Mg-7.4wt.% Mn master alloy is completely melted, , Stir counterclockwise for 5 minutes;
e)炉温设为720℃,静置30min,扒渣。e) Furnace temperature is set to 720°C, let stand for 30 minutes, and remove slag.
3)浇铸:取出坩埚,进行浇铸;浇铸时为防止发生氧化或者燃烧,先在铸型内通入保护气体,浇铸过程中往液流处连续输送保护气体进行保护,将熔液匀速浇入200℃预热后的金属模具,凝固后脱模得到合金铸锭。3) Casting: Take out the crucible and start casting; in order to prevent oxidation or burning during casting, a protective gas is introduced into the mold first, and the protective gas is continuously delivered to the liquid flow for protection during the casting process, and the melt is poured into the 200 The metal mold preheated at ℃ is solidified and released from the mold to obtain an alloy ingot.
合金耐腐蚀性能:合金试样表面积(cm2)和Hank’s溶液的体积(ml)比为1/150,在37.4℃的Hank’s溶液中浸泡腐蚀,合金腐蚀速率为0.43mm/y。Alloy corrosion resistance: The ratio of the surface area (cm 2 ) of the alloy sample to the volume (ml) of Hank's solution is 1/150, and the corrosion rate of the alloy is 0.43mm/y when immersed in Hank's solution at 37.4°C.
实施例6:Embodiment 6:
铸态Mg-3.0wt%Zn-0.1wt%Mn-0.2wt%Ca镁合金的制备,合金中Zn/Ca(原子比9.19)。Preparation of as-cast Mg-3.0wt% Zn-0.1wt% Mn-0.2wt% Ca magnesium alloy, Zn/Ca (atomic ratio 9.19) in the alloy.
1)原料准备:试验原材料分别为纯镁(99.9wt.%)806g、纯锌(99.99wt.%)32.87g(按15%烧损计算)、Mg-9.4wt.%Ca中间合金27.55g(按30%烧损计算)和Mg-7.4wt.%Mn中间合金17.5g(按30%烧损计算),并将原材料用砂轮打磨除去表面氧化物。1) Raw material preparation: The test raw materials are 806g of pure magnesium (99.9wt.%), 32.87g of pure zinc (99.99wt.%) (calculated according to 15% burning loss), 27.55g of Mg-9.4wt.%Ca master alloy ( Calculated by 30% burning loss) and 17.5g of Mg-7.4wt.%Mn master alloy (calculated based on 30% burning loss), and the raw materials were polished with grinding wheels to remove surface oxides.
2)熔炼:为防止镁合金熔体的氧化或燃烧,整个熔炼过程持续通入N2+SF6的混合保护气体,其中,N2和SF6的流量比是100:1;2) Smelting: In order to prevent the oxidation or combustion of the magnesium alloy melt, the mixed protective gas of N 2 +SF 6 is continuously introduced into the whole smelting process, wherein the flow ratio of N 2 and SF 6 is 100:1;
a)将坩埚、扒渣工具、搅拌棒以及模具在200℃烘箱中烘干待用;a) Dry the crucible, slag removal tool, stirring rod and mold in an oven at 200°C for use;
b)将处理好的坩埚放入电阻炉中,设定温度为300℃,待炉温达到时,通入保护气体;b) Put the treated crucible into a resistance furnace, set the temperature to 300°C, and when the furnace temperature reaches, pass in protective gas;
c)通入保护气体5min后加入打磨好的高纯镁锭,同时炉温升至760℃;c) Add the polished high-purity magnesium ingot after feeding the protective gas for 5 minutes, and at the same time, the furnace temperature rises to 760°C;
d)待镁锭完全熔化后,加入高纯锌,待锌完全熔化后,匀速、逆时针搅拌5min,炉温降为740℃,保温15min后加入Mg-9.4wt.%Ca中间合金,待Mg-9.4wt.%Ca中间合金完全熔化后,匀速、逆时针搅拌5min,740℃保温15min后加入Mg-7.4wt.%Mn中间合金,待Mg-7.4wt.%Mn中间合金完全熔化后,匀速、逆时针搅拌5min;d) After the magnesium ingot is completely melted, add high-purity zinc. After the zinc is completely melted, stir at a constant speed and counterclockwise for 5 minutes. After the -9.4wt.% Ca master alloy is completely melted, stir it counterclockwise at a constant speed for 5 minutes, keep it at 740°C for 15 minutes, and then add the Mg-7.4wt.% Mn master alloy. After the Mg-7.4wt.% Mn master alloy is completely melted, , Stir counterclockwise for 5 minutes;
e)炉温设为720℃,静置30min,扒渣。浇铸:取出坩埚,进行浇铸;浇铸时为防止发生氧化或者燃烧,先在铸型内通入保护气体,浇铸过程中往液流处连续输送保护气体进行保护,将熔液匀速浇入200℃预热后的金属模具,凝固后脱模得到合金铸锭。e) Furnace temperature is set to 720°C, let stand for 30 minutes, and remove slag. Casting: Take out the crucible and start casting; in order to prevent oxidation or burning during casting, a protective gas is introduced into the mold first, and the protective gas is continuously sent to the liquid flow for protection during the casting process, and the melt is poured into the 200°C preheated The heated metal mold is demolded after solidification to obtain an alloy ingot.
合金耐腐蚀性能:合金试样表面积(cm2)和Hank’s溶液的体积(ml)比为1/150,在37.4℃的Hank’s溶液中浸泡腐蚀,合金腐蚀速率为0.26mm/y。Alloy corrosion resistance: The ratio of the surface area (cm 2 ) of the alloy sample to the volume (ml) of Hank's solution is 1/150, and the corrosion rate of the alloy is 0.26mm/y when immersed in Hank's solution at 37.4°C.
实施例7:Embodiment 7:
铸态Mg-2.0wt%Zn-0.15wt%Mn-0.05wt%Ca镁合金的制备,合金中Zn/Ca(原子比24.5)。Preparation of as-cast Mg-2.0wt% Zn-0.15wt% Mn-0.05wt% Ca magnesium alloy, Zn/Ca (atomic ratio 24.5) in the alloy.
1)原料准备:试验原材料分别为纯镁(99.9wt.%)806g、纯锌(99.99wt.%)21.94g(按15%烧损计算)、Mg-9.4wt.%Ca中间合金6.9g(按30%烧损计算)和Mg-7.4wt.%Mn中间合金26.28g(按30%烧损计算),并将原材料用砂轮打磨除去表面氧化物。1) Raw material preparation: The test raw materials are 806g of pure magnesium (99.9wt.%), 21.94g of pure zinc (99.99wt.%) (calculated according to 15% burning loss), 6.9g of Mg-9.4wt.%Ca master alloy ( Calculated by 30% burning loss) and 26.28g of Mg-7.4wt.%Mn master alloy (calculated by 30% burning loss), and the raw materials were polished with grinding wheels to remove surface oxides.
2)熔炼:2) Melting:
为防止镁合金熔体的氧化或燃烧,整个熔炼过程持续通入N2+SF6的混合保护气体,其中,N2和SF6的流量比是100:1;In order to prevent the oxidation or combustion of the magnesium alloy melt, the mixed protective gas of N 2 +SF 6 is continuously introduced into the whole melting process, and the flow ratio of N 2 and SF 6 is 100:1;
a)将坩埚、扒渣工具、搅拌棒以及模具在200℃烘箱中烘干待用;a) Dry the crucible, slag removal tool, stirring rod and mold in an oven at 200°C for use;
b)将处理好的坩埚放入电阻炉中,设定温度为300℃,待炉温达到时,通入保护气体;b) Put the treated crucible into a resistance furnace, set the temperature to 300°C, and when the furnace temperature reaches, pass in protective gas;
c)通入保护气体5min后加入打磨好的高纯镁锭,同时炉温升至760℃;c) Add the polished high-purity magnesium ingot after feeding the protective gas for 5 minutes, and at the same time, the furnace temperature rises to 760°C;
d)待镁锭完全熔化后,加入高纯锌,待锌完全熔化后,匀速、逆时针搅拌5min,炉温降为740℃,保温15min后加入Mg-9.4wt.%Ca中间合金,待Mg-9.4wt.%Ca中间合金完全熔化后,匀速、逆时针搅拌5min,740℃保温15min后加入Mg-7.4wt.%Mn中间合金,待Mg-7.4wt.%Mn中间合金完全熔化后,匀速、逆时针搅拌5min;d) After the magnesium ingot is completely melted, add high-purity zinc. After the zinc is completely melted, stir at a constant speed and counterclockwise for 5 minutes. After the -9.4wt.% Ca master alloy is completely melted, stir it counterclockwise at a constant speed for 5 minutes, keep it at 740°C for 15 minutes, and then add the Mg-7.4wt.% Mn master alloy. After the Mg-7.4wt.% Mn master alloy is completely melted, , Stir counterclockwise for 5 minutes;
e)炉温设为720℃,静置30min,扒渣。e) Furnace temperature is set to 720°C, let stand for 30 minutes, and remove slag.
3)浇铸:取出坩埚,进行浇铸;浇铸时为防止发生氧化或者燃烧,先在铸型内通入保护气体,浇铸过程中往液流处连续输送保护气体进行保护,将熔液匀速浇入200℃预热后的金属模具,凝固后脱模得到合金铸锭。3) Casting: Take out the crucible and start casting; in order to prevent oxidation or burning during casting, a protective gas is introduced into the mold first, and the protective gas is continuously delivered to the liquid flow for protection during the casting process, and the melt is poured into the 200 The metal mold preheated at ℃ is solidified and released from the mold to obtain an alloy ingot.
合金耐腐蚀性能:合金试样表面积(cm2)和Hank’s溶液的体积(ml)比为1/150,在37.4℃的Hank’s溶液中浸泡腐蚀,合金腐蚀速率为0.83mm/y。Alloy corrosion resistance: The ratio of the surface area (cm 2 ) of the alloy sample to the volume (ml) of Hank's solution is 1/150, and the corrosion rate of the alloy is 0.83mm/y when immersed in Hank's solution at 37.4°C.
尽管这里已详细列出并说明了优选实施案例,但本领域技术人员可知,可在不脱离本发明精髓的情况下进行各种改进、添加、替换等方式,这些内容都被认定为属于权利要求所限定的本发明的范围之内。Although the preferred implementation cases have been listed and described in detail here, those skilled in the art know that various improvements, additions, substitutions, etc. can be made without departing from the essence of the present invention, and these contents are all deemed to belong to the claims within the scope of the present invention.
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CN109252117B (en) * | 2018-11-20 | 2020-10-13 | 北京工业大学 | Degradable bone-implanted magnesium alloy and preparation method thereof |
CN110129600A (en) * | 2019-06-17 | 2019-08-16 | 大连大学 | A multi-component, high-hardness biomedical Mg-Zn-Nd-Y-Zr-Ca alloy and its preparation method |
CN111686299A (en) * | 2020-07-08 | 2020-09-22 | 东莞理工学院 | Medical magnesium alloy and preparation method and application thereof |
CN112080655B (en) * | 2020-08-04 | 2021-07-16 | 北京航空航天大学 | Micro-alloyed medical antibacterial Zn-Mg-Ag alloy and preparation method thereof |
CN115444971B (en) * | 2022-09-27 | 2024-02-20 | 天津理工大学 | A comprehensive processing method for biodegradable porous magnesium alloy scaffolds for bone defect repair |
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CN101392344A (en) * | 2008-11-06 | 2009-03-25 | 上海交通大学 | Biodegradable Mg-Mn-Zn-Ca Multi-element Magnesium Alloy Materials |
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