CN106497022B - A preparation method of special synthetic paper with the function of adsorbing benzene - Google Patents
A preparation method of special synthetic paper with the function of adsorbing benzene Download PDFInfo
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Abstract
本发明公开了一种具有吸附苯的功能特种合成纸的制备方法。本发明主要是,将聚氨酯颗粒、溶剂在反应器中搅拌,再静置,使聚氨酯颗粒完全溶解在溶剂中,得到聚氨酯溶液;在所得聚氨酯溶液中加入钛酸正丁酯,搅拌,混合均匀,得到混合溶液;在所得混合溶液中加入分子筛粉,搅拌,得到固液混合物,静置去泡;将所得固液混合物涂布于离型纸上,然后一同浸入冰醋酸水溶液中,待固液混合物完全固化成膜后取出放置于电热鼓风干燥箱中干燥;将膜与离型纸剥离,即得到具有吸附苯功能的特种合成纸产品。本发明特种合成纸内部的分子筛粉末以及特种合成纸的多孔结构,大大提升了特种合成纸对室内空气中苯的吸附性能。The invention discloses a preparation method of special synthetic paper with the function of absorbing benzene. The present invention mainly comprises: stirring the polyurethane particles and the solvent in the reactor, and then standing still, so that the polyurethane particles are completely dissolved in the solvent to obtain a polyurethane solution; adding n-butyl titanate to the obtained polyurethane solution, stirring, and mixing uniformly, Obtain a mixed solution; add molecular sieve powder to the obtained mixed solution, stir to obtain a solid-liquid mixture, and let it stand to defoam; apply the obtained solid-liquid mixture on a release paper, and then immerse it together in an aqueous solution of glacial acetic acid, and wait for the solid-liquid mixture to After the film is fully cured, it is taken out and placed in an electric blast drying oven to dry; the film and the release paper are peeled off to obtain a special synthetic paper product with the function of absorbing benzene. The molecular sieve powder inside the special synthetic paper of the invention and the porous structure of the special synthetic paper greatly improve the adsorption performance of the special synthetic paper to benzene in the indoor air.
Description
技术领域technical field
本发明属于有机-无机复合材料生产技术领域,具体涉及一种具有吸附苯的功能特种合成纸的制备方法。The invention belongs to the technical field of organic-inorganic composite material production, and in particular relates to a method for preparing special synthetic paper with the function of absorbing benzene.
背景技术Background technique
特种合成纸,又被称为第二代纸。它是以高分子材料和无机填充物为主要原料,经特殊工艺加工而成的一种新型纸张,同时具有塑料和传统纸张特征的多功能复合材料。特种合成纸的生产过程污染较少,同时具有比传统纸张更优良的使用性能,如防水、防潮、耐折、阻燃等,可广泛应用于室内墙纸、户外广告和期刊印刷等,是现代纸张生产的一次重大改革。Special synthetic paper, also known as the second generation paper. It is a new type of paper processed by a special process with polymer materials and inorganic fillers as the main raw materials. It is a multifunctional composite material with the characteristics of plastic and traditional paper. The production process of special synthetic paper has less pollution, and it has better performance than traditional paper, such as waterproof, moisture-proof, folding resistance, flame retardant, etc. It can be widely used in indoor wallpaper, outdoor advertising and periodical printing, etc. It is a modern paper A major overhaul of production.
目前,特种合成纸产品虽然具有良好的书写和印刷效果,但在应用于室内装修墙纸时仍存在一些不足,比如吸附室内气相苯等有毒有害气体的性能不强等。研究表明,建筑装饰中使用的大量化工原材料,如涂料、油漆及填料等都含大量有机溶剂,经装修后会释放大量的苯到室内空气中。医学表明,短期接触苯会出现头痛、恶心、呕吐、神志模糊、知觉丧失、昏迷、抽搐等反应,严重者会因为中枢系统麻痹而死亡。长期接触苯会对血液造成极大伤害,引起慢性中毒,从而导致白血病等疾病。因此必须对墙纸在现有的基础上结合特种合成纸的特种功能进行改进,使其能对室内气相苯等有毒有害气体进行有效吸附,使特种合成纸在室内装修墙纸领域有更广阔的发展前景。At present, although special synthetic paper products have good writing and printing effects, they still have some shortcomings when applied to interior decoration wallpapers, such as the poor performance of adsorbing toxic and harmful gases such as indoor vapor phase benzene. Studies have shown that a large number of chemical raw materials used in architectural decoration, such as coatings, paints and fillers, contain a large amount of organic solvents, which will release a large amount of benzene into the indoor air after decoration. According to medical science, short-term exposure to benzene may cause reactions such as headache, nausea, vomiting, confusion, loss of consciousness, coma, convulsions, etc., and severe cases may cause death due to central paralysis. Long-term exposure to benzene will cause great damage to the blood, cause chronic poisoning, and lead to leukemia and other diseases. Therefore, it is necessary to improve the wallpaper on the existing basis and combine the special functions of special synthetic paper, so that it can effectively adsorb toxic and harmful gases such as indoor gas phase benzene, so that special synthetic paper has a broader development prospect in the field of interior decoration wallpaper .
发明内容Contents of the invention
本发明的目的在于提供一种材料易得、工艺简单的具有吸附苯功能的特种合成纸的制备方法。The purpose of the present invention is to provide a preparation method of special synthetic paper with the function of absorbing benzene, which has easy-to-obtain materials and simple process.
本发明的目的是通过如下的技术方案来实现的:The purpose of the present invention is achieved through the following technical solutions:
该具有吸附苯功能的特种合成纸的制备方法,包括如下顺序的步骤:The preparation method of the special synthetic paper with the function of adsorbing benzene comprises the steps in the following order:
(1)将10~20重量份的聚氨酯颗粒、50~120重量份的溶剂在反应器中搅拌30分钟,再静置48小时,使聚氨酯颗粒完全溶解在溶剂中,得到聚氨酯溶液;(1) Stir 10-20 parts by weight of polyurethane particles and 50-120 parts by weight of solvent in a reactor for 30 minutes, then let stand for 48 hours to completely dissolve the polyurethane particles in the solvent to obtain a polyurethane solution;
(2)在步骤(1)所得聚氨酯溶液中加入14.1~32.6重量份的钛酸正丁酯,搅拌30分钟,混合均匀,得到混合溶液;(2) Add 14.1 to 32.6 parts by weight of n-butyl titanate to the polyurethane solution obtained in step (1), stir for 30 minutes, and mix evenly to obtain a mixed solution;
(3)在步骤(2)所得混合溶液中加入2~55重量份的分子筛粉,搅拌1小时,得到固液混合物,静置去泡;(3) Add 2 to 55 parts by weight of molecular sieve powder to the mixed solution obtained in step (2), stir for 1 hour to obtain a solid-liquid mixture, and let stand to defoam;
(4)将步骤(3)所得的固液混合物涂布于离型纸上,然后一同浸入冰醋酸水溶液中,待固液混合物完全固化成膜后取出放置于电热鼓风干燥箱中干燥1小时;(4) Coat the solid-liquid mixture obtained in step (3) on the release paper, and then immerse it in the aqueous solution of glacial acetic acid. After the solid-liquid mixture is completely solidified and forms a film, take it out and place it in an electric blast drying oven to dry for 1 hour. ;
(5)将膜与离型纸剥离,再根据需求将膜制品剪裁成合适尺寸,即得到具有吸附苯功能的特种合成纸产品。(5) Peel off the film and the release paper, and then cut the film product into a suitable size according to the requirements, and then obtain a special synthetic paper product with the function of absorbing benzene.
优选地,步骤(1)中所述聚氨酯颗粒为聚酯型热塑性聚氨酯颗粒和聚醚型热塑性聚氨酯颗粒中的至少一种,其邵氏硬度为85A~95A。Preferably, the polyurethane particles in step (1) are at least one of polyester thermoplastic polyurethane particles and polyether thermoplastic polyurethane particles, and the Shore hardness thereof is 85A-95A.
优选地,步骤(1)中所述溶剂为N,N-二甲基甲酰胺和N,N-二甲基乙酰胺中的至少一种。Preferably, the solvent in step (1) is at least one of N,N-dimethylformamide and N,N-dimethylacetamide.
优选地,步骤(3)中所述分子筛粉为10X分子筛粉,颗粒大小为325目、400目、500目和600目中的一种或者两种以上的混合物。Preferably, the molecular sieve powder in step (3) is 10X molecular sieve powder, and the particle size is one of 325 mesh, 400 mesh, 500 mesh and 600 mesh or a mixture of two or more.
优选地,步骤(4)中所述冰醋酸水溶液浓度为5%。Preferably, the concentration of the aqueous solution of glacial acetic acid in step (4) is 5%.
优选地,步骤(4)中所述电热鼓风干燥箱中温度为50~60℃。Preferably, the temperature in the electric blast drying oven described in step (4) is 50-60°C.
优选地,步骤(4)中,通过调节涂布于离型纸上的固液混合物厚度控制特种合成纸的总厚度为0.05~0.15mm,以A4纸张面积计质量为3.3~4.8g。Preferably, in step (4), by adjusting the thickness of the solid-liquid mixture coated on the release paper, the total thickness of the special synthetic paper is controlled to be 0.05-0.15mm, and the mass is 3.3-4.8g based on the area of A4 paper.
优选地,步骤(5)所得特种合成纸外观为白色,特种合成纸中聚氨酯的质量百分比为13.8%~77.2%,分子筛的质量百分比为8.6%~75.7%,由钛酸正丁酯水解生成二氧化钛的质量百分比为9.3%~14.2%。Preferably, the appearance of the special synthetic paper obtained in step (5) is white, the mass percentage of polyurethane in the special synthetic paper is 13.8% to 77.2%, the mass percentage of molecular sieve is 8.6% to 75.7%, and titanium dioxide is generated by hydrolysis of n-butyl titanate The mass percentage is 9.3% to 14.2%.
本发明与现有合成纸生产技术相比具有如下特点:Compared with the existing synthetic paper production technology, the present invention has the following characteristics:
(1)本发明特种合成纸内部的10X分子筛粉末以及特种合成纸的多孔结构,大大提升了特种合成纸对室内空气中苯的吸附性能。(1) The 10X molecular sieve powder inside the special synthetic paper of the present invention and the porous structure of the special synthetic paper greatly improve the adsorption performance of the special synthetic paper to benzene in the indoor air.
(2)在本发明生产过程中,合成纸内部生成的二氧化钛颗粒,可对特种合成纸吸附的苯产生光催化降解作用,并能够将其分解为无毒物质,起到净化空气的作用。(2) During the production process of the present invention, the titanium dioxide particles generated inside the synthetic paper can produce photocatalytic degradation of the benzene absorbed by the special synthetic paper, and can decompose it into non-toxic substances to purify the air.
具体实施方式Detailed ways
下面通过具体实施例来对本发明作进一步详细的描述,其中,所述原料均为工业化产品,设备为普通工业化的生产设备。The present invention will be further described in detail through specific examples below, wherein the raw materials are all industrial products, and the equipment is common industrial production equipment.
实施例1:Example 1:
称取15千克邵氏硬度为85A的聚酯型热塑性聚氨酯和55千克N,N-二甲基甲酰胺置于反应器中,搅拌30分钟后静置48小时,使聚酯型热塑性聚氨酯完全溶解在N,N-二甲基甲酰胺中;再加入16.3千克钛酸正丁酯并搅拌30分钟得到混合溶液;然后在混合溶液中加入22.5千克325目的10X分子筛粉并搅拌1小时得到固液混合物;将所得的固液混合物静置去泡后涂布于离型纸上,并立即一同浸入5%的冰醋酸水溶液中;待固液混合物完全固化成膜后,取出并放置在电热鼓风干燥箱中于50℃干燥1小时,将膜与离型纸剥离;通过调节涂布于离型纸上的固液混合物厚度来控制膜的总厚度为0.05mm;最后根据需求将膜制品剪裁为合适尺寸,即得到具有吸附苯功能的特种合成纸产品。Weigh 15 kg of polyester thermoplastic polyurethane with a Shore hardness of 85A and 55 kg of N,N-dimethylformamide in the reactor, stir for 30 minutes and then let it stand for 48 hours to completely dissolve the polyester thermoplastic polyurethane In N,N-dimethylformamide; add 16.3 kg of n-butyl titanate and stir for 30 minutes to obtain a mixed solution; then add 22.5 kg of 325 mesh 10X molecular sieve powder to the mixed solution and stir for 1 hour to obtain a solid-liquid mixture ;Statically defoam the obtained solid-liquid mixture and spread it on the release paper, and immediately immerse it in 5% glacial acetic acid aqueous solution together; After the solid-liquid mixture is completely solidified into a film, take it out and place it in an electric blast to dry Dry in the box at 50°C for 1 hour, and peel off the film from the release paper; control the total thickness of the film to 0.05mm by adjusting the thickness of the solid-liquid mixture coated on the release paper; finally, cut the film product according to the requirements Size, that is, to obtain special synthetic paper products with the function of absorbing benzene.
本实施例中所得特种合成纸的聚酯型热塑性聚氨酯的质量百分含量为36.3%,分子筛粉质量百分含量为54.4%,二氧化钛质量百分含量为9.3%。特种合成纸产品颜色为白色,厚度为0.05mm,质量(以A4纸张面积计)为3.3g。The special synthetic paper obtained in this embodiment has a mass percentage of polyester thermoplastic polyurethane of 36.3%, a molecular sieve powder of 54.4%, and a titanium dioxide mass percentage of 9.3%. The special synthetic paper product is white in color, 0.05mm in thickness, and 3.3g in weight (based on the area of A4 paper).
实施例2:Example 2:
称取10千克邵氏硬度为90A的聚醚型热塑性聚氨酯和120千克N,N-二甲基乙酰胺置于反应器中,搅拌30分钟后静置48小时,使聚醚型热塑性聚氨酯完全溶解在N,N-二甲基乙酰胺中;再加入32.6千克钛酸正丁酯并搅拌30分钟得到混合溶液;然后在混合溶液中加入55千克400目的10X分子筛粉并搅拌1小时得到固液混合物;将所得的固液混合物静置去泡后涂布于离型纸上,并立即一同浸入5%的冰醋酸水溶液中;待固液混合物完全固化成膜后,取出并放置在电热鼓风干燥箱中于53℃干燥1小时,将膜与离型纸剥离;通过调节涂布于离型纸上的固液混合物厚度来控制膜的总厚度为0.07mm;最后根据需求将膜制品剪裁为合适尺寸,即得到具有吸附苯功能的特种合成纸产品。Weigh 10 kg of polyether thermoplastic polyurethane with a Shore hardness of 90A and 120 kg of N,N-dimethylacetamide in the reactor, stir for 30 minutes and then let it stand for 48 hours to completely dissolve the polyether thermoplastic polyurethane In N,N-dimethylacetamide; add 32.6 kg of n-butyl titanate and stir for 30 minutes to obtain a mixed solution; then add 55 kg of 400 mesh 10X molecular sieve powder to the mixed solution and stir for 1 hour to obtain a solid-liquid mixture ;Statically defoam the obtained solid-liquid mixture and spread it on the release paper, and immediately immerse it in 5% glacial acetic acid aqueous solution together; After the solid-liquid mixture is completely solidified into a film, take it out and place it in an electric blast to dry Dry in the box at 53°C for 1 hour, and peel off the film from the release paper; control the total thickness of the film to 0.07mm by adjusting the thickness of the solid-liquid mixture coated on the release paper; finally, cut the film product to a suitable size Size, that is, to obtain special synthetic paper products with the function of absorbing benzene.
本实施例中所得特种合成纸的聚醚型热塑性聚氨酯的质量百分含量为13.8%,分子筛粉质量百分含量为75.7%,二氧化钛质量百分含量为10.5%。特种纸产品颜色为白色,厚度为0.07mm,质量(以A4纸张面积计)为3.6g。The mass percentage of polyether thermoplastic polyurethane in the special synthetic paper obtained in this embodiment is 13.8%, the mass percentage of molecular sieve powder is 75.7%, and the mass percentage of titanium dioxide is 10.5%. The special paper product is white in color, 0.07mm in thickness, and 3.6g in weight (based on the area of A4 paper).
实施例3:Example 3:
称取20千克邵氏硬度为95A的聚酯型热塑性聚氨酯和120千克N,N-二甲基甲酰胺置于反应器中,搅拌30分钟后静置48小时,使聚酯型热塑性聚氨酯完全溶解在N,N-二甲基甲酰胺中;再加入28.2千克钛酸正丁酯并搅拌30分钟得到混合溶液;然后在混合溶液中加入20千克500目的10X分子筛粉并搅拌1小时得到固液混合物;将所得的固液混合物静置去泡后涂布于离型纸上,并立即一同浸入5%的冰醋酸水溶液中;待固液混合物完全固化成膜后,取出并放置在电热鼓风干燥箱中于57℃干燥1小时,将膜与离型纸剥离;通过调节涂布于离型纸上的固液混合物厚度来控制膜的总厚度为0.09mm;最后根据需求将膜制品剪裁为合适尺寸,即得到具有吸附苯功能的特种合成纸产品。Weigh 20 kg of polyester thermoplastic polyurethane with a Shore hardness of 95A and 120 kg of N,N-dimethylformamide in the reactor, stir for 30 minutes and then let it stand for 48 hours to completely dissolve the polyester thermoplastic polyurethane In N,N-dimethylformamide; add 28.2 kg of n-butyl titanate and stir for 30 minutes to obtain a mixed solution; then add 20 kg of 500 mesh 10X molecular sieve powder to the mixed solution and stir for 1 hour to obtain a solid-liquid mixture ;Statically defoam the obtained solid-liquid mixture and spread it on the release paper, and immediately immerse it in 5% glacial acetic acid aqueous solution together; After the solid-liquid mixture is completely solidified into a film, take it out and place it in an electric blast to dry Dry in the box at 57°C for 1 hour, and peel off the film from the release paper; control the total thickness of the film to 0.09mm by adjusting the thickness of the solid-liquid mixture coated on the release paper; finally, cut the film product according to the requirements Size, that is, to obtain special synthetic paper products with the function of absorbing benzene.
本实施例中所得特种合成纸的聚酯型热塑性聚氨酯的质量百分含量为42.9%,分子筛粉质量百分含量为42.9%,二氧化钛质量百分含量为14.2%。特种纸产品颜色为白色,厚度为0.09mm,质量(以A4纸张面积计)为3.9g。The special synthetic paper obtained in this embodiment has a mass percentage of polyester thermoplastic polyurethane of 42.9%, a molecular sieve powder of 42.9%, and a titanium dioxide mass percentage of 14.2%. The specialty paper product is white in color, 0.09mm in thickness, and 3.9g in weight (based on the area of A4 paper).
实施例4:Example 4:
称取18千克邵氏硬度为94A的聚醚型热塑性聚氨酯和60千克N,N-二甲基乙酰胺置于反应器中,搅拌30分钟后静置48小时,使聚醚型热塑性聚氨酯完全溶解在N,N-二甲基乙酰胺中;再加入14.1千克钛酸正丁酯并搅拌30分钟得到混合溶液;然后在混合溶液中加入2千克600目的10X分子筛粉并搅拌1小时得到固液混合物;将所得的固液混合物静置去泡后涂布于离型纸上,并立即一同浸入5%的冰醋酸水溶液中;待固液混合物完全固化成膜后,取出并放置在电热鼓风干燥箱中于59℃干燥1小时,将膜与离型纸剥离;通过调节涂布于离型纸上的固液混合物厚度来控制膜的总厚度为0.11mm;最后根据需求将膜制品剪裁为合适尺寸,即得到具有吸附苯功能的特种合成纸产品。Weigh 18 kg of polyether thermoplastic polyurethane with a Shore hardness of 94A and 60 kg of N,N-dimethylacetamide in the reactor, stir for 30 minutes and then let it stand for 48 hours to completely dissolve the polyether thermoplastic polyurethane In N,N-dimethylacetamide; add 14.1 kg of n-butyl titanate and stir for 30 minutes to obtain a mixed solution; then add 2 kg of 600 mesh 10X molecular sieve powder to the mixed solution and stir for 1 hour to obtain a solid-liquid mixture ;Statically defoam the obtained solid-liquid mixture and spread it on the release paper, and immediately immerse it in 5% glacial acetic acid aqueous solution together; After the solid-liquid mixture is completely solidified into a film, take it out and place it in an electric blast to dry Dry in the box at 59°C for 1 hour, and peel off the film from the release paper; control the total thickness of the film to 0.11mm by adjusting the thickness of the solid-liquid mixture coated on the release paper; finally, cut the film product according to the requirements Size, that is, to obtain special synthetic paper products with the function of absorbing benzene.
本实施例中所得特种合成纸的聚醚型热塑性聚氨酯的质量百分含量为77.2%,分子筛粉质量百分含量为8.6%,二氧化钛质量百分含量为14.2%。特种合成纸产品颜色为白色,厚度为0.11mm,质量(以A4纸张面积计)为4.1g。The mass percentage of polyether thermoplastic polyurethane in the special synthetic paper obtained in this example is 77.2%, the mass percentage of molecular sieve powder is 8.6%, and the mass percentage of titanium dioxide is 14.2%. The special synthetic paper product is white in color, 0.11mm in thickness, and 4.1g in weight (based on the area of A4 paper).
实施例5:Example 5:
称取20千克邵氏硬度为86A的聚醚型热塑性聚氨酯和57千克N,N-二甲基乙酰胺置于反应器中,搅拌30分钟后静置48小时,使聚醚型热塑性聚氨酯完全溶解在N,N-二甲基乙酰胺中;再加入14.5千克钛酸正丁酯并搅拌30分钟得到混合溶液;然后在混合溶液中加入325目、400目、500目和600目的10X分子筛粉各1.25千克并搅拌1小时得到固液混合物;将所得的固液混合物静置去泡后涂布于离型纸上,并立即一同浸入5%的冰醋酸水溶液中;待固液混合物完全固化成膜后,取出并放置在电热鼓风干燥箱中于60℃干燥1小时,将膜与离型纸剥离;通过调节涂布于离型纸上的固液混合物厚度来控制膜的总厚度为0.15mm;最后根据需求将膜制品剪裁为合适尺寸,即得到具有吸附苯功能的特种合成纸产品。Weigh 20 kg of polyether thermoplastic polyurethane with a Shore hardness of 86A and 57 kg of N,N-dimethylacetamide in the reactor, stir for 30 minutes and then let it stand for 48 hours to completely dissolve the polyether thermoplastic polyurethane In N,N-dimethylacetamide; add 14.5 kg of n-butyl titanate and stir for 30 minutes to obtain a mixed solution; 1.25 kg and stirred for 1 hour to obtain a solid-liquid mixture; put the obtained solid-liquid mixture on the release paper after standing to defoam, and immediately immerse it in 5% glacial acetic acid aqueous solution together; wait until the solid-liquid mixture is completely solidified to form a film Finally, take it out and place it in an electric blast drying oven to dry at 60°C for 1 hour, and peel off the film from the release paper; control the total thickness of the film to 0.15mm by adjusting the thickness of the solid-liquid mixture coated on the release paper ;Finally, the film product is cut to a suitable size according to the demand, that is, a special synthetic paper product with the function of absorbing benzene can be obtained.
本实施例中所得特种合成纸的聚酯型热塑性聚氨酯的质量百分含量为70.4%,分子筛粉质量百分含量为17.6%,二氧化钛质量百分含量为12.0%。特种合成纸纸产品颜色为白色,厚度为0.15mm,质量(以A4纸张面积计)为4.8g。The special synthetic paper obtained in this example has a mass percentage of polyester thermoplastic polyurethane of 70.4%, a mass percentage of molecular sieve powder of 17.6%, and a mass percentage of titanium dioxide of 12.0%. Special synthetic paper is white in color, 0.15mm in thickness, and 4.8g in weight (based on the area of A4 paper).
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