CN106493909A - A fully automatic blister machine and a method for taking and receiving materials from the blister machine - Google Patents
A fully automatic blister machine and a method for taking and receiving materials from the blister machine Download PDFInfo
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- CN106493909A CN106493909A CN201610880521.XA CN201610880521A CN106493909A CN 106493909 A CN106493909 A CN 106493909A CN 201610880521 A CN201610880521 A CN 201610880521A CN 106493909 A CN106493909 A CN 106493909A
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- 238000000034 method Methods 0.000 title claims abstract description 19
- 230000007246 mechanism Effects 0.000 claims abstract description 152
- 238000013519 translation Methods 0.000 claims abstract description 49
- 230000009471 action Effects 0.000 claims abstract description 36
- 238000012546 transfer Methods 0.000 claims abstract description 22
- 238000000926 separation method Methods 0.000 claims abstract description 14
- 239000007924 injection Substances 0.000 claims description 13
- 238000002347 injection Methods 0.000 claims description 13
- 238000009434 installation Methods 0.000 claims description 7
- 230000001360 synchronised effect Effects 0.000 claims description 5
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- 239000011230 binding agent Substances 0.000 claims 10
- 238000012856 packing Methods 0.000 claims 6
- 230000001939 inductive effect Effects 0.000 claims 5
- 238000009987 spinning Methods 0.000 claims 2
- 238000003754 machining Methods 0.000 claims 1
- 238000003825 pressing Methods 0.000 abstract description 36
- 241000252254 Catostomidae Species 0.000 abstract 1
- 230000006698 induction Effects 0.000 description 26
- 238000001746 injection moulding Methods 0.000 description 14
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- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14008—Inserting articles into the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/1769—Handling of moulded articles or runners, e.g. sorting, stacking, grinding of runners
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Abstract
Description
技术领域technical field
本发明涉及工件加工领域,具体涉及一种全自动吸塑机及吸塑机取收料方法。The invention relates to the field of workpiece processing, in particular to a fully automatic blister machine and a method for picking up materials from the blister machine.
背景技术Background technique
随着生产自动化水平的提高,应用程控机械手、机器人自动执行生产任务也越来越多。现代化的注塑机常常配置有机械手,需要使用机械手来拾取注塑机生产的产品,并放置到预定的位置,以提高生产效率。With the improvement of production automation level, there are more and more applications of program-controlled manipulators and robots to automatically perform production tasks. Modern injection molding machines are often equipped with manipulators, which need to be used to pick up the products produced by the injection molding machine and place them at a predetermined location to improve production efficiency.
目前,也有出现以机械手自动上料、卸料并移置预定位置的治具,但是该此类治具存在设计不合理、步骤复杂、定位不精确,导致埋入金属件到注塑模的位置不一致、存在较大误差,无法自动校正,因此难以保证产品质量。At present, there are also jigs that automatically load, unload, and move to a predetermined position with a manipulator. However, this type of jig has unreasonable design, complicated steps, and inaccurate positioning, resulting in inconsistent positions between embedded metal parts and injection molds. , There is a large error, which cannot be automatically corrected, so it is difficult to guarantee product quality.
发明内容Contents of the invention
鉴于上述,本发明的目的在于,提供一种全自动吸塑机,本发明的目的还在于,提供一种效率高,安全,保证成品质量的吸塑机取收料方法,用机械生产代替了手工作业,使生产过程更加稳定、可靠,减少了人工搬运的过程,同时解决物料转移过程损坏实现物料本身。In view of the above, the purpose of the present invention is to provide a fully automatic plastic suction machine. The purpose of the present invention is also to provide a method for taking and receiving materials from the plastic suction machine with high efficiency, safety, and guaranteed quality of finished products. Manual operation makes the production process more stable and reliable, reduces the process of manual handling, and at the same time solves the damage of the material transfer process to realize the material itself.
为实现上述目的,本发明所采用的技术方案是:To achieve the above object, the technical solution adopted in the present invention is:
一种全自动吸塑机,包括机架,还包括设置机架上:A fully automatic blister machine, including a frame, and also includes setting on the frame:
供料装置,供料装置包括上料推送机构以及与上料推送机构相配合的压料分离机构,所述上料推送机构用来将物料推送至预设定取料位置上,所述压料分离机构用来将取料位置上的多个物料分离出单个物料;The feeding device, the feeding device includes a feeding push mechanism and a pressing separation mechanism matched with the feeding pushing mechanism, the feeding pushing mechanism is used to push the material to a preset pick-up position, the pressing material The separation mechanism is used to separate multiple materials at the picking position into a single material;
取收装置,包括取收治具,所述取收治具包括若干个用来取收之用的真空吸盘;The collection device includes a collection jig, and the collection jig includes several vacuum suction cups for collection;
转移装置,转移装置包括升降旋转机构、平移机构;所述升降旋转机构设置有取收装置安装工位,所述升降旋转机构设置在平移机构安装工位上,所述升降旋转机构用来控制取收装置旋转动作、升降动作之用;所述平移机构用来控制取装置平移动作之用。A transfer device, the transfer device includes a lifting and rotating mechanism and a translation mechanism; the lifting and rotating mechanism is provided with a receiving device installation station, and the lifting and rotating mechanism is arranged on the translation mechanism installation station, and the lifting and rotating mechanism is used to control the taking The receiving device is used for the rotating action and lifting action; the translation mechanism is used for controlling the translational action of the taking device.
作为本发明进一步改进,所述上料推送机构包括上料底板,设置在上料底板上部的顶升底板、流利条、导向定位杆、导向感应组、侧导向杆组、接近开关、感应键轴夹紧器、升降丝杆法兰;以及设置在上料底板下部的螺杆升降机组、顶升导向杆。As a further improvement of the present invention, the feeding and pushing mechanism includes a feeding bottom plate, a jacking bottom plate, a fluent bar, a guide positioning rod, a guiding induction group, a side guide rod group, a proximity switch, and an induction key shaft arranged on the top of the feeding bottom plate. A clamp, a lifting screw flange; and a screw lifting unit and a jacking guide rod arranged at the lower part of the feeding floor.
作为本发明进一步改进,所述压料分离机构包括压料台,设置压料台上的下压块,以及驱动下压块升降动作的回转下压气缸组。As a further improvement of the present invention, the pressing separation mechanism includes a pressing table, a lower pressing block arranged on the pressing table, and a rotary pressing cylinder group for driving the lower pressing block to move up and down.
作为本发明进一步改进,所述升降旋转机构包括升降气缸、直线导向副、轴动力、升降转台板、升降滑块板、圆筒垫板、滑台垫板、感应环、旋转感应座、接近开关、缓冲器、行程开关组、行程碰块、直线轴承导向副,其中,升降气缸、直线导向副、轴动力、缓冲器、直线轴承导向副设置在升降转台板与升降滑块板之间,圆筒垫板设置在升降转台板上,滑台垫板设置在圆筒垫板上,行程碰块设置在滑台垫板上,行程开关组设置在升降转台板上,感应环、旋转感应座设置在升降转台板上,接近开关设置在旋转感应座上。As a further improvement of the present invention, the lifting and rotating mechanism includes a lifting cylinder, a linear guide pair, a shaft power, a lifting turntable, a lifting slider plate, a cylinder backing plate, a sliding table backing plate, an induction ring, a rotating induction seat, and a proximity switch. , buffer, travel switch group, travel block, linear bearing guide pair, wherein, the lifting cylinder, linear guide pair, shaft power, buffer, and linear bearing guide pair are arranged between the lifting turntable plate and the lifting slider plate. The cylinder backing plate is set on the lifting turntable, the sliding table backing plate is set on the cylinder backing plate, the stroke bumper is set on the sliding table backing plate, the travel switch group is set on the lifting turntable, the induction ring and the rotating induction seat are set On the lifting turntable, the proximity switch is arranged on the rotating induction seat.
作为本发明进一步改进,所述平移机构包括双导轨滑台,设置在双导轨滑台上的双导轨滑块组合,以及驱动双导轨滑块组合在双导轨滑台直线运动的同步带轮和驱动马达。As a further improvement of the present invention, the translation mechanism includes a double guide rail slide table, a double guide rail slide block assembly arranged on the double guide rail slide table, and a synchronous pulley and a drive for driving the double guide rail slide block assembly to move linearly on the double guide rail slide table. motor.
一种吸塑机取收料方法,其包括如下步骤:A method for taking and receiving material from a blister machine, comprising the steps of:
(1)供料装置,包括上料推送机构以及与上料推送机构相配合的压料分离机构,上料推送机构用来将物料推送至预设定取料位置上,压料分离机构物料用来将取料位置上的多个物料分离出单个物料;(1) The feeding device, including the feeding and pushing mechanism and the pressing and separating mechanism matched with the feeding and pushing mechanism. The feeding and pushing mechanism is used to push the material to the preset pick-up position. To separate multiple materials at the retrieving position into a single material;
(2)取收装置,包括取收治具,取收治具包括若干个用来取收之用的真空吸盘;(2) Retrieval device, including the retrieving jig, which includes several vacuum suction cups for retrieving;
(3)转移装置,包括平移机构、升降旋转机构;升降旋转机构设置有取收装置安装工位,升降旋转机构设置在平移机构安装工位上,升降旋转机构用来控制取收装置旋转动作、升降动作之用;平移机构用来控制取装置平移动作之用;(3) The transfer device includes a translation mechanism and a lifting and rotating mechanism; the lifting and rotating mechanism is provided with a receiving device installation station, and the lifting and rotating mechanism is set on the translation mechanism installation station, and the lifting and rotating mechanism is used to control the rotation of the collecting and receiving device. For the lifting action; the translation mechanism is used to control the translation action of the fetching device;
(4)控制系统,控制系统分别与供料装置、取收装置、转移装置电连接,并控制其工作状态;(4) Control system, the control system is electrically connected with the feeding device, receiving device and transfer device respectively, and controls their working status;
(5)接通电源,初始化控制系统,上料推送机构与压料分离机构相配合之下,将物料推送分离到预设定的取料位置上;(5) Turn on the power supply, initialize the control system, and push and separate the materials to the pre-set pick-up position under the cooperation of the feeding and pushing mechanism and the pressing and separating mechanism;
(6)取收装置在升降旋转机构带动下转移到取料位置上方,取收装置到位取料位置上方后,取收装置在升降旋转机构带动下执行下降动作,取收治具上的真空吸盘对物料做吸取动作,并在升降旋转机构带动下执行上升动作;(6) Driven by the lifting and rotating mechanism, the take-up device is transferred to the top of the pick-up position. After the take-up and take-up device is in place above the take-up position, the take-up device performs a downward movement driven by the lift and turn mechanism, and the vacuum suction cup on the pick-up fixture is right The material does the suction action, and performs the upward action driven by the lifting and rotating mechanism;
(7)完成取料步骤后,取收装置在升降旋转机构带动下转移离开取料位置,平移机构启动,取收装置在平移机构带动下推送至注塑机;(7) After completing the retrieving step, the retrieving device is moved away from the retrieving position driven by the lifting and rotating mechanism, the translation mechanism is activated, and the retrieving device is pushed to the injection molding machine driven by the translation mechanism;
(8)完成推送步骤后,取收装置在升降旋转机构带动下执行下降动作,取收治具上的真空吸盘对物料做下料动作,将物料加入到注塑机加工位置,取收装置在升降旋转机构及平移机构带动下回到初始位置;(8) After the push step is completed, the take-up device performs a downward movement driven by the lifting and rotating mechanism, and the vacuum suction cup on the take-and-take jig performs a material-feeding action on the material, and the material is added to the processing position of the injection molding machine, and the take-up device is lifted and rotated Driven by the mechanism and the translation mechanism, it returns to the initial position;
(9)完成下料注塑步骤后,注塑机打开,取收装置在平移机构带动下推送至注塑机,取收装置在升降旋转机构带动下执行下降动作,取收治具上的真空吸盘对物料做取料动作,将注塑品从注塑机内取出,并平移机构、升降旋转机构带动下转移到成品区,取收治具上的真空吸盘对注塑品做下料动作;(9) After finishing the blanking injection molding step, the injection molding machine is turned on, and the receiving device is pushed to the injection molding machine driven by the translation mechanism, and the receiving device performs a downward movement driven by the lifting and rotating mechanism, and the vacuum suction cup on the receiving jig is used for the material. Taking action, take out the injection molded product from the injection molding machine, and transfer it to the finished product area under the drive of the translation mechanism and the lifting and rotating mechanism, and take the vacuum suction cup on the jig to do the unloading action for the injection molded product;
(10)重复步骤(6)至(9),进入下一轮循环。(10) Repeat steps (6) to (9) to enter the next cycle.
作为本发明进一步改进,所述上料推送机构包括上料底板,设置在上料底板上部的顶升底板、流利条、导向定位杆、导向感应组、侧导向杆组、接近开关、感应键轴夹紧器;以及设置在上料底板下部的螺杆升降机组、顶升导向杆。As a further improvement of the present invention, the feeding and pushing mechanism includes a feeding bottom plate, a jacking bottom plate, a fluent bar, a guide positioning rod, a guiding induction group, a side guide rod group, a proximity switch, and an induction key shaft arranged on the top of the feeding bottom plate. clamper; and the screw lift unit and the jacking guide rod arranged at the lower part of the loading floor.
作为本发明进一步改进,所述压料分离机构包括压料台,设置压料台上的下压块,以及驱动下压块升降动作的回转下压气缸组。As a further improvement of the present invention, the pressing separation mechanism includes a pressing table, a lower pressing block arranged on the pressing table, and a rotary pressing cylinder group for driving the lower pressing block to move up and down.
作为本发明进一步改进,所述升降旋转机构包括升降气缸、直线导向副、轴动力、升降转台板、升降滑块板、圆筒垫板、滑台垫板、感应环、旋转感应座、接近开关、缓冲器、行程开关组、行程碰块、直线轴承导向副,其中,升降气缸、直线导向副、轴动力、缓冲器、直线轴承导向副设置在升降转台板与升降滑块板之间,圆筒垫板设置在升降转台板上,滑台垫板设置在圆筒垫板上,行程碰块设置在滑台垫板上,行程开关组设置在升降转台板上,感应环、旋转感应座设置在升降转台板上,接近开关设置在旋转感应座上。As a further improvement of the present invention, the lifting and rotating mechanism includes a lifting cylinder, a linear guide pair, a shaft power, a lifting turntable, a lifting slider plate, a cylinder backing plate, a sliding table backing plate, an induction ring, a rotating induction seat, and a proximity switch. , buffer, travel switch group, travel block, linear bearing guide pair, wherein, the lifting cylinder, linear guide pair, shaft power, buffer, and linear bearing guide pair are arranged between the lifting turntable plate and the lifting slider plate. The cylinder backing plate is set on the lifting turntable, the sliding table backing plate is set on the cylinder backing plate, the stroke bumper is set on the sliding table backing plate, the travel switch group is set on the lifting turntable, the induction ring and the rotating induction seat are set On the lifting turntable, the proximity switch is arranged on the rotating induction seat.
作为本发明进一步改进,所述平移机构包括双导轨滑台,设置在双导轨滑台上的双导轨滑块组合,以及驱动双导轨滑块组合在双导轨滑台直线运动的同步带轮和驱动马达。As a further improvement of the present invention, the translation mechanism includes a double guide rail slide table, a double guide rail slide block assembly arranged on the double guide rail slide table, and a synchronous pulley and a drive for driving the double guide rail slide block assembly to move linearly on the double guide rail slide table. motor.
本发明的有益效果为:The beneficial effects of the present invention are:
1、本发明通过设置供料装置,包括上料推送机构以及与上料推送机构相配合的压料分离机构,实现将物料推送至预设定取料位置上,以及将取料位置上的多个物料分离出单个物料,并利用光感应器检测物料到位,实现物料连续上料,提高物料输送响应速度。1. The present invention realizes pushing the material to the preset picking position by setting the feeding device, including the feeding pushing mechanism and the material pressing separation mechanism matched with the feeding pushing mechanism, and multiple A single material is separated from each material, and the optical sensor is used to detect the material in place, so as to realize continuous feeding of materials and improve the response speed of material conveying.
2、本发明通过设置取收装置,包括取收治具,取收治具包括若干个用来取收之用的真空吸盘,用机械生产代替了手工作业,使生产过程更加稳定、可靠,减少了人工搬运的过程,同时解决物料转移过程损坏实现物料本身。2. The present invention is provided with a collection device, including a collection jig, and the collection jig includes several vacuum suction cups for collection, replacing manual work with mechanical production, making the production process more stable and reliable, and reducing labor costs. During the handling process, at the same time, it solves the damage of the material transfer process and realizes the material itself.
3、本发明通过设置转移装置,包括平移机构、升降旋转机构;用来控制取收装置旋转动作、升降动作之用,以及用来控制取装置平移动作之用,提高物料转移效率、节省了搬运,提高了产能,提升整机机动性。3. The present invention improves material transfer efficiency and saves handling by providing a transfer device, including a translation mechanism and a lifting and rotating mechanism; it is used to control the rotation action and lifting action of the take-up device, and to control the translation action of the take-up device. , increased production capacity, and enhanced machine mobility.
为更清楚地阐述本发明的结构特征和功效,下面结合附图与具体实施例来对其进行详细说明。In order to more clearly illustrate the structural features and functions of the present invention, it will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
附图说明Description of drawings
图1是本发明吸塑机的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of blister machine of the present invention;
图2是本发明供料装置2的立体结构示意图;Fig. 2 is a three-dimensional structural schematic diagram of a feeding device 2 of the present invention;
图3是本发明供料装置2的主视结构示意图;Fig. 3 is a schematic diagram of the front view of the feeding device 2 of the present invention;
图4是本发明供料装置2的侧视结构示意图;Fig. 4 is a side view structural schematic diagram of the feeding device 2 of the present invention;
图5是本发明升降旋转机构40的立体结构示意图;FIG. 5 is a schematic diagram of a three-dimensional structure of the lifting and rotating mechanism 40 of the present invention;
图6是本发明升降旋转机构40的侧视结构示意图;FIG. 6 is a schematic side view of the lifting and rotating mechanism 40 of the present invention;
图7是本发明平移机构50的立体结构示意图。FIG. 7 is a schematic perspective view of the translation mechanism 50 of the present invention.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅附图1至7,本实施例提供一种全自动吸塑机,包括机架1,还包括设置机架1上:Please refer to accompanying drawings 1 to 7, the present embodiment provides a kind of fully automatic blister machine, comprises frame 1, also includes setting on frame 1:
供料装置2,供料装置2包括上料推送机构20以及与上料推送机构20相配合的压料分离机构21,上料推送机构20用来将物料推送至预设定取料位置上,压料分离机构21用来将取料位置上的多个物料分离出单个物料;The feeding device 2, the feeding device 2 includes a feeding push mechanism 20 and a pressing separation mechanism 21 matched with the feeding pushing mechanism 20, the feeding pushing mechanism 20 is used to push the material to a preset pick-up position, The material pressing separation mechanism 21 is used to separate multiple materials on the material taking position into a single material;
取收装置3,包括取收治具30,取收治具30包括若干个用来取收之用的真空吸盘31;The receiving device 3 includes a receiving jig 30, and the taking jig 30 includes several vacuum suction cups 31 for taking;
转移装置4,转移装置包括升降旋转机构40、平移机构50;升降旋转机构40设置有取收装置3安装工位,升降旋转机构40设置在平移机构50安装工位上,升降旋转机构40用来控制取收装置3旋转动作、升降动作之用;平移机构50用来控制取装置3平移动作之用。The transfer device 4, the transfer device includes a lifting and rotating mechanism 40, a translation mechanism 50; the lifting and rotating mechanism 40 is provided with a receiving device 3 installation stations, and the lifting and rotating mechanism 40 is arranged on the translation mechanism 50 installation stations, and the lifting and rotating mechanism 40 is used for It is used to control the rotation and lifting actions of the receiving device 3 ; the translation mechanism 50 is used to control the translational action of the receiving device 3 .
上料推送机构20包括上料底板200,设置在上料底板200上部的顶升底板202、流利条203、导向定位杆204、导向感应组205、侧导向杆组206、接近开关207、感应键轴夹紧器208、升降丝杆法兰213;以及设置在上料底板200下部的螺杆升降机组201、顶升导向杆209。The feeding push mechanism 20 includes a feeding base plate 200, a jacking base plate 202, a fluent bar 203, a guide positioning rod 204, a guide sensing group 205, a side guide rod group 206, a proximity switch 207, and an induction key arranged on the upper part of the feeding base plate 200. A shaft clamp 208, a lifting screw flange 213; and a screw lifting unit 201 and a jacking guide rod 209 arranged on the lower part of the loading floor 200.
压料分离机构21包括压料台210,设置压料台210上的下压块211,以及驱动下压块211升降动作的回转下压气缸组212。The pressing separation mechanism 21 includes a pressing table 210, a lower pressing block 211 disposed on the pressing table 210, and a rotary pressing cylinder group 212 for driving the lower pressing block 211 to move up and down.
升降旋转机构40包括升降气缸400、直线导向副401、轴动力403、升降转台板403、升降滑块板404、圆筒垫板405、滑台垫板406、感应环407、旋转感应座408、接近开关409、缓冲器410、行程开关组411、行程碰块412、直线轴承导向副413;其中,升降气缸400、直线导向副401、轴动力403、缓冲器410、直线轴承导向副413设置在升降转台板403与升降滑块板404之间,圆筒垫板405设置在升降转台板403上,滑台垫板406设置在圆筒垫板405上,行程碰块412设置在滑台垫板406上,行程开关组411设置在升降转台板403上,感应环407、旋转感应座408设置在升降转台板403上,接近开关409设置在旋转感应座408上。The lifting and rotating mechanism 40 includes a lifting cylinder 400, a linear guide pair 401, a shaft power 403, a lifting turntable plate 403, a lifting slider plate 404, a cylinder backing plate 405, a sliding table backing plate 406, an induction ring 407, a rotating induction seat 408, Proximity switch 409, buffer 410, travel switch group 411, travel block 412, linear bearing guide pair 413; wherein, lifting cylinder 400, linear guide pair 401, shaft power 403, buffer 410, linear bearing guide pair 413 are arranged on Between the lifting turntable plate 403 and the lifting slider plate 404, the cylindrical backing plate 405 is set on the lifting turntable plate 403, the sliding table backing plate 406 is set on the cylindrical backing plate 405, and the stroke bumper 412 is set on the sliding table backing plate On 406, the travel switch group 411 is arranged on the lifting turntable plate 403, the induction ring 407, the rotation induction seat 408 are arranged on the lifting turntable plate 403, and the proximity switch 409 is arranged on the rotation induction seat 408.
平移机构包括双导轨滑台500,设置在双导轨滑台500上的双导轨滑块组合501,以及驱动双导轨滑块组合501在双导轨滑台500直线运动的同步带轮502和驱动马达503。The translation mechanism includes a double guide rail slide table 500, a double guide rail slide block assembly 501 arranged on the double guide rail slide table 500, and a synchronous pulley 502 and a drive motor 503 that drive the double guide rail slide block assembly 501 to move linearly on the double guide rail slide table 500 .
本实施例还提供一种吸塑机取收料方法,具体包括如下步骤:This embodiment also provides a method for taking and receiving material from a blister machine, which specifically includes the following steps:
(1)供料装置2,包括上料推送机构20以及与上料推送机构20相配合的压料分离机构21,上料推送机构20用来将物料推送至预设定取料位置上,压料分离机构21物料用来将取料位置上的多个物料分离出单个物料;(1) The feeding device 2 includes a feeding and pushing mechanism 20 and a pressing and separating mechanism 21 matched with the feeding and pushing mechanism 20. The feeding and pushing mechanism 20 is used to push the material to a preset pick-up position. The material separation mechanism 21 is used to separate multiple materials on the retrieving position into a single material;
(2)取收装置3,包括取收治具30,取收治具30包括若干个用来取收之用的真空吸盘31;(2) The collection device 3 includes a collection jig 30, and the collection jig 30 includes several vacuum suction cups 31 for collection;
(3)转移装置4,包括平移机构50、升降旋转机构40;升降旋转机构40设置有取收装置3安装工位,升降旋转机构40设置在平移机构50安装工位上,升降旋转机构40用来控制取收装置3旋转动作、升降动作之用;平移机构50用来控制取装置3平移动作之用;(3) The transfer device 4 includes a translation mechanism 50 and an elevating and rotating mechanism 40; It is used to control the rotation and lifting actions of the receiving device 3; the translation mechanism 50 is used to control the translational action of the receiving device 3;
(4)控制系统,控制系统分别与供料装置2、取收装置3、转移装置4电连接,并控制其工作状态;(4) Control system, the control system is electrically connected with the feeding device 2, the receiving device 3, and the transfer device 4 respectively, and controls their working status;
(5)接通电源,初始化控制系统,上料推送机构20与压料分离机构21相配合之下,将物料推送分离到预设定的取料位置上;(5) Turn on the power supply, initialize the control system, and push and separate the materials to the preset pick-up position under the cooperation of the feeding and pushing mechanism 20 and the pressing and separating mechanism 21;
(6)取收装置3在升降旋转机构40带动下转移到取料位置上方,取收装置3到位取料位置上方后,取收装置3在升降旋转机构40带动下执行下降动作,取收治具30上的真空吸盘31对物料做吸取动作,并在升降旋转机构40带动下执行上升动作;(6) The receiving device 3 is transferred to the upper part of the material picking position driven by the lifting and rotating mechanism 40. After the receiving device 3 is in place above the material picking position, the receiving device 3 is driven by the lifting and rotating mechanism 40 to perform a descending action to collect the jig The vacuum suction cup 31 on the 30 performs a suction action on the material, and performs an upward action driven by the lifting and rotating mechanism 40;
(7)完成取料步骤后,取收装置3在升降旋转机构40带动下转移离开取料位置,平移机构50启动,取收装置3在平移机构50带动下推送至注塑机;(7) After the material retrieving step is completed, the retrieving device 3 is moved away from the material retrieving position driven by the lifting and rotating mechanism 40 , the translation mechanism 50 is activated, and the retrieving device 3 is pushed to the injection molding machine driven by the translation mechanism 50 ;
(8)完成推送步骤后,取收装置3在升降旋转机构40带动下执行下降动作,取收治具30上的真空吸盘31对物料做下料动作,将物料加入到注塑机加工位置,取收装置3在升降旋转机构40及平移机构50带动下回到初始位置;(8) After the pushing step is completed, the receiving device 3 performs a downward movement driven by the lifting and rotating mechanism 40, and the vacuum suction cup 31 on the receiving fixture 30 performs a material feeding action on the material, and the material is added to the processing position of the injection molding machine, and the material is collected. The device 3 returns to the initial position driven by the lifting and rotating mechanism 40 and the translation mechanism 50;
(9)完成下料注塑步骤后,注塑机打开,取收装置3在平移机构50带动下推送至注塑机,取收装置3在升降旋转机构40带动下执行下降动作,取收治具30上的真空吸盘31对物料做取料动作,将注塑品从注塑机内取出,并平移机构50、升降旋转机构40带动下转移到成品区,取收治具30上的真空吸盘31对注塑品做下料动作;(9) After finishing the step of blanking and injection molding, the injection molding machine is turned on, and the receiving device 3 is pushed to the injection molding machine driven by the translation mechanism 50 , and the receiving device 3 is driven by the lifting and rotating mechanism 40 to perform a descending action, and the receiving device 30 is taken. The vacuum suction cup 31 takes the material, takes the injection molded product out of the injection molding machine, and transfers it to the finished product area under the drive of the translation mechanism 50 and the lifting and rotating mechanism 40, and takes the vacuum suction cup 31 on the jig 30 to unload the injection molded product action;
(10)重复步骤(6)至(9),进入下一轮循环。(10) Repeat steps (6) to (9) to enter the next cycle.
上料推送机构20包括上料底板200,设置在上料底板200上部的顶升底板202流利条203、导向定位杆204、导向感应组205、侧导向杆组206、接近开关207、感应键轴夹紧器208、升降丝杆法兰213;以及设置在上料底板200下部的螺杆升降机组201、顶升导向杆209。The feeding push mechanism 20 includes a feeding base plate 200, a lifting base plate 202, a fluent bar 203, a guide positioning rod 204, a guide sensing group 205, a side guide rod group 206, a proximity switch 207, and an induction key shaft arranged on the upper part of the feeding base plate 200. Clamp 208 , lifting screw flange 213 ; and screw lifting unit 201 and jacking guide rod 209 arranged on the lower part of the feeding floor 200 .
压料分离机构21包括压料台210,设置压料台210上的下压块211,以及驱动下压块211升降动作的回转下压气缸组212。The pressing separation mechanism 21 includes a pressing table 210, a lower pressing block 211 disposed on the pressing table 210, and a rotary pressing cylinder group 212 for driving the lower pressing block 211 to move up and down.
升降旋转机构40包括升降气缸400、直线导向副401、轴动力403、升降转台板403、升降滑块板404、圆筒垫板405、滑台垫板406、感应环407、旋转感应座408、接近开关409、缓冲器410、行程开关组411、行程碰块412、直线轴承导向副413,其中,升降气缸400、直线导向副401、轴动力403、缓冲器410、直线轴承导向副413设置在升降转台板403与升降滑块板404之间,圆筒垫板405设置在升降转台板403上,滑台垫板406设置在圆筒垫板405上,行程碰块412设置在滑台垫板406上,行程开关组411设置在升降转台板403上,感应环407、旋转感应座408设置在升降转台板403上,接近开关409设置在旋转感应座408上。The lifting and rotating mechanism 40 includes a lifting cylinder 400, a linear guide pair 401, a shaft power 403, a lifting turntable plate 403, a lifting slider plate 404, a cylinder backing plate 405, a sliding table backing plate 406, an induction ring 407, a rotating induction seat 408, Proximity switch 409, buffer 410, travel switch group 411, travel block 412, linear bearing guide pair 413, wherein, lifting cylinder 400, linear guide pair 401, shaft power 403, buffer 410, linear bearing guide pair 413 are arranged on Between the lifting turntable plate 403 and the lifting slider plate 404, the cylindrical backing plate 405 is set on the lifting turntable plate 403, the sliding table backing plate 406 is set on the cylindrical backing plate 405, and the stroke bumper 412 is set on the sliding table backing plate On 406, the travel switch group 411 is arranged on the lifting turntable plate 403, the induction ring 407, the rotation induction seat 408 are arranged on the lifting turntable plate 403, and the proximity switch 409 is arranged on the rotation induction seat 408.
平移机构包括双导轨滑台500,设置在双导轨滑台500上的双导轨滑块组合501,以及驱动双导轨滑块组合501在双导轨滑台500直线运动的同步带轮502和驱动马达503。The translation mechanism includes a double guide rail slide table 500, a double guide rail slide block assembly 501 arranged on the double guide rail slide table 500, and a synchronous pulley 502 and a drive motor 503 that drive the double guide rail slide block assembly 501 to move linearly on the double guide rail slide table 500 .
本发明的设计重点:Design focus of the present invention:
1、通过设置供料装置2,包括上料推送机构20以及与上料推送机构20相配合的压料分离机构21,实现将物料推送至预设定取料位置上,以及将取料位置上的多个物料分离出单个物料,并利用光感应器检测物料到位,实现物料连续上料,提高物料输送响应速度。1. By setting the feeding device 2, including the feeding and pushing mechanism 20 and the pressing and separating mechanism 21 that cooperates with the feeding and pushing mechanism 20, it is possible to push the material to the preset pick-up position, and push the material to the pick-up position. Multiple materials are separated into a single material, and the optical sensor is used to detect the material in place, so as to realize continuous feeding of materials and improve the response speed of material conveying.
2、通过设置取收装置3,包括取收治具30,取收治具30包括若干个用来取收之用的真空吸盘31,用机械生产代替了手工作业,使生产过程更加稳定、可靠,减少了人工搬运的过程,同时解决物料转移过程损坏实现物料本身。2. By arranging the collection device 3, including the collection jig 30, the collection jig 30 includes several vacuum suction cups 31 for collection, replacing manual work with mechanical production, making the production process more stable and reliable, reducing The process of manual handling is eliminated, and at the same time, the damage to the material transfer process is solved to realize the material itself.
3、通过设置转移装置4,包括平移机构50、升降旋转机构40;用来控制取收装置3旋转动作、升降动作之用,以及用来控制取装置3平移动作之用,提高物料转移效率、节省了搬运,提高了产能,提升整机机动性。3. By setting the transfer device 4, including the translation mechanism 50 and the lifting and rotating mechanism 40; it is used to control the rotation action and lifting action of the collection device 3, and to control the translation action of the retrieval device 3, so as to improve the material transfer efficiency. It saves handling, increases production capacity, and improves the mobility of the whole machine.
以上所述,仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制。任何熟悉本领域的技术人员,在不脱离本发明技术方案范围情况下,都可利用上述揭示的方法和技术内容对本发明技术方案作出许多可能的变动和修饰,或修改为等同变化的等效实施例。故凡是未脱离本发明技术方案的内容,依据本发明之形状、构造及原理所作的等效变化,均应涵盖于本发明的保护范围内。The above descriptions are only preferred embodiments of the present invention, and do not limit the present invention in any form. Any person familiar with the art, without departing from the scope of the technical solution of the present invention, can use the methods and technical content disclosed above to make many possible changes and modifications to the technical solution of the present invention, or modify it into an equivalent implementation of equivalent changes example. Therefore, all equivalent changes made according to the shape, structure and principle of the present invention that do not deviate from the technical solution of the present invention shall fall within the scope of protection of the present invention.
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CN108045889A (en) * | 2017-12-20 | 2018-05-18 | 无锡特恒科技有限公司 | Iron core cylindricality feed mechanism |
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CN109130147A (en) * | 2018-07-12 | 2019-01-04 | 东莞市松研智达工业设计有限公司 | Thermal-arrest shuttle coats complete machine |
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CN112869585B (en) * | 2021-02-22 | 2022-08-23 | 广东智源机器人科技有限公司 | Device for automatic production of food |
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