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CN106478021B - A kind of preparation method of anti-freezing type concrete - Google Patents

A kind of preparation method of anti-freezing type concrete Download PDF

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Publication number
CN106478021B
CN106478021B CN201610890336.9A CN201610890336A CN106478021B CN 106478021 B CN106478021 B CN 106478021B CN 201610890336 A CN201610890336 A CN 201610890336A CN 106478021 B CN106478021 B CN 106478021B
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concrete
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under
temperature
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CN106478021A (en
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吴蓉蓉
许洪祥
赵玲玲
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Nanjing Wuhuan New Material Technology Co ltd
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Nanjing Wuhuan New Mstar Technology Ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04Portland cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04Waste materials; Refuse
    • C04B18/18Waste materials; Refuse organic
    • C04B18/20Waste materials; Refuse organic from macromolecular compounds
    • C04B18/22Rubber, e.g. ground waste tires
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B20/00Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
    • C04B20/02Treatment
    • C04B20/023Chemical treatment
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/0075Uses not provided for elsewhere in C04B2111/00 for road construction
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Civil Engineering (AREA)
  • Environmental & Geological Engineering (AREA)
  • General Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Road Paving Structures (AREA)

Abstract

The present invention relates to a kind of preparation methods of anti-freezing type concrete, belong to anti-freezing type technical field of concrete preparation.The present invention is first using waste-tyre rubber-powder cheap and easy to get as raw material, the hybrid reaction after calcium hypochlorite and sodium hypochlorite compounding, it is aided with hydrogen peroxide again, make crumb rubber activation, after filtering and washing is dried, activated rubber powder is obtained, styrene etc. is recycled to prepare mixed emulsion, it is mixed in proportion with cement, yellow ground etc., it is agitated to obtain anti-freezing type concrete.The present invention is attached to concrete and activated rubber powder surface using mixed emulsion in inside concrete dehydration, improve the adhesion strength and compatibility of activated rubber powder and concrete, form continuous membrane structure, the strength character and fracture toughness for improving concrete make concrete have excellent frost resistance under the conditions of low-temperature working.

Description

A kind of preparation method of anti-freezing type concrete
Technical field
The present invention relates to a kind of preparation methods of anti-freezing type concrete, belong to anti-freezing type technical field of concrete preparation.
Background technology
Concrete refers to by cementitious material by the general designation of the cementing integral engineered composite material of aggregate.The coagulation usually said A native word refers to making cementitious material, sand, masonry aggregate with cement;With water(Additive and admixture can be contained)Match by a certain percentage Close, it is agitated obtained by cement concrete, also referred to as normal concrete, it is widely used in civil engineering.German construction in 1884 Company has purchased the patent of not Neil, has carried out the scientific experiment of first armored concrete, has had studied the strong of armored concrete Degree, refractory ability.The cohesive force of reinforcing bar and concrete.The meter of armored concrete has been delivered in German engineer Cologne first within 1887 Calculation method;British Wilson application armoured concrete slab patent;U.S. sea of faces strategic point is special to test concrete beam. The ratio of mud that Abrams in 1918 has delivered famous calculating concrete strength is theoretical.Armored concrete, which starts to become, changes this The important materials of a world's landscape.From 19th century after Portland cement occurred in the 20's, due to the concrete being configured to it With the required intensity of engineering and durability, and raw material is easy to get, and cost is relatively low, and especially energy consumption is relatively low, thus purposes pole It is extensive.Simultaneously as the high level of architectural design and superelevation stratification, large span, underground and the harsh development of environment become Gesture, high-strength and super high strength high performance concrete have in the heavy constructions such as high-rise building, bridge spanning the sea, offshore production platform Application advantage outstanding.But hydration heat of concrete used at present is high, shrinkage cracking, volume stability are easy in low temperature Difference, the external world corrode ion and easily migrate into inside concrete, and concrete is caused to be susceptible to steel bar corrosion, shadow in hypersaline environment Ring its service life.
Invention content
The technical problems to be solved by the invention:Occur during preparation and use for conventional concrete, low Easy shrinkage cracking when temperature, volume stability is poor, and the external world corrodes ion and easily migrates into inside concrete, and concrete is caused to exist The problem of easily occurring steel bar corrosion in hypersaline environment, influencing its service life, the present invention is first with waste tire cheap and easy to get Rubber powder is raw material, the hybrid reaction after calcium hypochlorite and sodium hypochlorite compounding, then is aided with hydrogen peroxide, makes crumb rubber activation, through filtering After washing is dry, activated rubber powder is obtained, styrene etc. is recycled to prepare mixed emulsion, mixes, passes through in proportion with cement, yellow ground etc. Stir to get anti-freezing type concrete.The present invention is attached to concrete and activated rubber powder using mixed emulsion in inside concrete dehydration Surface improves the adhesion strength and compatibility of activated rubber powder and concrete, forms continuous membrane structure, improve the intensity of concrete Performance and fracture toughness make concrete have excellent frost resistance under the conditions of low-temperature working.
In order to solve the above-mentioned technical problem, the technical solution adopted in the present invention is:
(1)200~300g waste-tyre rubber-powders, 20~30g calcium hypochlorites are weighed successively, and 10~15g sodium hypochlorite is added In the flask for filling 1~2L deionized waters, then beaker is placed on water-bath magnetic stirring apparatus, in temperature be 65~75 DEG C, rotating speed Under the conditions of 400~600r/min, constant temperature is stirred to react 15~20min, then under stirring, by dropping funel to burning It is 20~25% hydrogen peroxide that 200~300mL mass fractions are added dropwise in bottle, and control drips off in 30~45min, waits being added dropwise, after Continuous constant temperature is stirred to react 45~60min;
(2)When reaction to the end of, filter while hot, remove filtrate, be washed with deionized filter cake until cleaning solution be in neutrality, then Filter cake is transferred to vacuum drying chamber, under the conditions of temperature is 75~80 DEG C, dry 4~6h obtains activated rubber powder, spare;
(3)It counts in parts by weight, sequentially adds 100~110 parts of deionized waters in batch mixer, 60~80 parts of styrene, 30~40 parts of butadiene, 1~3 part of acrylic acid, 6~8 parts of Tea Saponins, 0.2~0.4 part of neopelex, 0.2~0.4 Part ammonium persulfate is 45~50 DEG C in temperature, under the conditions of rotating speed is 1200~1400r/min, constant temperature is stirred 20~ 30min, discharging, obtains mixed emulsion;
(4)It counts in parts by weight, 160~180 parts of deionized waters is sequentially added in concrete mixer, 4~6 parts wooden Plain sodium sulfonate water-reducing agent, 250~300 parts of portland cements, 600~700 parts of yellow ground, 800~1200 parts of stones, 60~80 parts of steps Suddenly(2)Spare activated rubber powder, 40~60 parts of above-mentioned gained mixed emulsions are stirred under the conditions of rotating speed is 60~80r/min 30~45min is to get anti-freezing type concrete.
The present invention application process be:Anti-freezing type concrete obtained by the present invention is layed in extremely frigid zones road surface, adjustment paving If thickness is 14~16cm, then makes road surface average flatness be 5~8mm through manual amendment, 2~4 are conserved with covered rearing with plastic film It, then 28~30 days road surfaces being laid with to get concrete of natural curing.After testing, compression strength is reachable after maintenance of surface 75.6~80.2MPa, after 300~500 freezing-thawing tests, rate of weight loss is 2.2~2.4%, relative dynamic elastic modulus 85 ~89%, compared with traditional concrete pavement, durability significantly improves.
The beneficial effects of the invention are as follows:
(1)Preparation method of the present invention is simple, using waste-tyre rubber-powder as raw material, waste tire is made to be fully used, Its added value is improved, while concrete road strength character and fracture toughness being made to be improved, is conducive to anti-freezing type concrete Sustainable development has both social enviroment protection meaning;
(2)Gained anti-freezing type concrete of the invention is applied to extremely frigid zones pavement construction, can extend making for concrete road surface With the service life, road maintenance frequency is reduced, reduces the waste of resource and the energy, is easy to industrialized production and promotes and implement, have wide General application prospect.
Specific implementation mode
Weigh 200~300g waste-tyre rubber-powders, 20~30g calcium hypochlorites successively first, 10~15g sodium hypochlorite adds In the flask for entering to fill 1~2L deionized waters, then beaker is placed on water-bath magnetic stirring apparatus, is 65~75 DEG C in temperature, turns Speed be 400~600r/min under the conditions of, constant temperature is stirred to react 15~20min, then under stirring, by dropping funel to It is 20~25% hydrogen peroxide that 200~300mL mass fractions are added dropwise in flask, and control drips off in 30~45min, waits being added dropwise, Continue constant temperature and is stirred to react 45~60min;When reaction to the end of, filter while hot, remove filtrate, be washed with deionized filter cake until Cleaning solution is in neutrality, then filter cake is transferred to vacuum drying chamber, and under the conditions of temperature is 75~80 DEG C, dry 4~6h obtains activation glue Powder, it is spare;It counts in parts by weight, sequentially adds 100~110 parts of deionized waters in batch mixer, 60~80 parts of styrene, 30~ 40 parts of butadiene, 1~3 part of acrylic acid, 6~8 parts of Tea Saponins, 0.2~0.4 part of neopelex, 0.2~0.4 part of mistake Ammonium sulfate is 45~50 DEG C in temperature, and under the conditions of rotating speed is 1200~1400r/min, constant temperature is stirred 20~30min, goes out Material, obtains mixed emulsion;It counts in parts by weight, sequentially adds 160~180 parts of deionized waters in concrete mixer, 4~6 parts Sodium lignin sulfonate water reducer, 250~300 parts of portland cements, 600~700 parts of yellow ground, 800~1200 parts of stones, 60~80 The spare activated rubber powder of part, 40~60 parts of above-mentioned gained mixed emulsions are stirred 30 under the conditions of rotating speed is 60~80r/min ~45min is to get anti-freezing type concrete.
Example 1
Weigh 200g waste-tyre rubber-powders, 20g calcium hypochlorites successively first, 10g sodium hypochlorite is added and fills 1L deionizations In the flask of water, then beaker is placed on water-bath magnetic stirring apparatus, in temperature be 65 DEG C, it is permanent under the conditions of rotating speed is 400r/min Temperature is stirred to react 15min, and then under stirring, it is 20% pair that 200mL mass fractions, which are added dropwise, into flask by dropping funel Oxygen water, control drip off in 30min, wait being added dropwise, and continue constant temperature and are stirred to react 45min;To the end of reaction, filter while hot, Remove filtrate, filter cake be washed with deionized until cleaning solution is in neutrality, then filter cake is transferred to vacuum drying chamber, in temperature be 75 Under the conditions of DEG C, dry 4h obtains activated rubber powder, spare;It counts in parts by weight, 100 parts of deionized waters is sequentially added in batch mixer, 60 parts of styrene, 30 parts of butadiene, 1 part of acrylic acid, 6 parts of Tea Saponins, 0.2 part of neopelex, 0.2 part of persulfuric acid Ammonium is 45 DEG C in temperature, and under the conditions of rotating speed is 1200r/min, constant temperature is stirred 20min, and discharging obtains mixed emulsion;By weight Number meter is measured, 160 parts of deionized waters, 4 parts of sodium lignin sulfonate water reducers, 250 parts of silicon are sequentially added in concrete mixer Acid salt cement, 600 parts of yellow ground, 800 parts of stones, 60 parts of spare activated rubber powders, 40 parts of above-mentioned gained mixed emulsions are in rotating speed Under the conditions of 60r/min, 30min is stirred to get anti-freezing type concrete.
Anti-freezing type concrete obtained by the present invention is layed in extremely frigid zones road surface, adjustment laying depth is 14cm, then through people Work finishing makes road surface average flatness be 5mm, is conserved 2 days with covered rearing with plastic film, then natural curing is spread for 28 days to get concrete If road surface.After testing, after maintenance of surface compression strength up to 75.6MPa, after 300 freezing-thawing tests, weight loss Rate is 2.2%, and relative dynamic elastic modulus 85%, compared with traditional concrete pavement, durability significantly improves.
Example 2
Weigh 300g waste-tyre rubber-powders successively first, 30g calcium hypochlorites, 15g sodium hypochlorite, addition fill 2L go from In the flask of sub- water, then beaker is placed on water-bath magnetic stirring apparatus, in temperature be 75 DEG C, under the conditions of rotating speed is 600r/min, Constant temperature is stirred to react 20min, and then under stirring, it is 25% that 300mL mass fractions, which are added dropwise, into flask by dropping funel Hydrogen peroxide, control drip off in 45min, wait being added dropwise, and continue constant temperature and are stirred to react 60min;To the end of reaction, take out while hot Filter removes filtrate, and filter cake is washed with deionized until cleaning solution is in neutrality, then filter cake is transferred to vacuum drying chamber, in temperature Under the conditions of 80 DEG C, dry 6h obtains activated rubber powder, spare;Count in parts by weight, sequentially added in batch mixer 110 parts go from Sub- water, 80 parts of styrene, 40 parts of butadiene, 3 parts of acrylic acid, 8 parts of Tea Saponins, 0.4 part of neopelex, 0.4 part of ammonium persulfate is 50 DEG C in temperature, and under the conditions of rotating speed is 1400r/min, constant temperature is stirred 30min, and discharging obtains mixed Close lotion;It counts in parts by weight, 180 parts of deionized waters is sequentially added in concrete mixer, 6 parts of sodium lignin sulfonates subtract Aqua, 300 parts of portland cements, 700 parts of yellow ground, 1200 parts of stones, 80 parts of spare activated rubber powders, 60 parts of above-mentioned gained Mixed emulsion is stirred 45min to get anti-freezing type concrete under the conditions of rotating speed is 80r/min.
Anti-freezing type concrete obtained by the present invention is layed in extremely frigid zones road surface, adjustment laying depth is 15cm, then through people Work finishing makes road surface average flatness be 6mm, is conserved 3 days with covered rearing with plastic film, then natural curing is spread for 29 days to get concrete If road surface.After testing, after maintenance of surface compression strength up to 78.6MPa, after 400 freezing-thawing tests, weight loss Rate is 2.3%, and relative dynamic elastic modulus 86%, compared with traditional concrete pavement, durability significantly improves.
Example 3
Weigh 150g waste-tyre rubber-powders successively first, 25g calcium hypochlorites, 12g sodium hypochlorite, addition fill 1.5L go from In the flask of sub- water, then beaker is placed on water-bath magnetic stirring apparatus, in temperature be 70 DEG C, under the conditions of rotating speed is 500r/min, Constant temperature is stirred to react 18min, and then under stirring, it is 22% that 250mL mass fractions, which are added dropwise, into flask by dropping funel Hydrogen peroxide, control drip off in 38min, wait being added dropwise, and continue constant temperature and are stirred to react 50min;To the end of reaction, take out while hot Filter removes filtrate, and filter cake is washed with deionized until cleaning solution is in neutrality, then filter cake is transferred to vacuum drying chamber, in temperature Under the conditions of 78 DEG C, dry 5h obtains activated rubber powder, spare;Count in parts by weight, sequentially added in batch mixer 105 parts go from Sub- water, 70 parts of styrene, 35 parts of butadiene, 2 parts of acrylic acid, 7 parts of Tea Saponins, 0.3 part of neopelex, 0.3 part of mistake Ammonium sulfate is 48 DEG C in temperature, and under the conditions of rotating speed is 1300r/min, constant temperature is stirred 25min, and discharging obtains mixed emulsion; It counts in parts by weight, sequentially adds 170 parts of deionized waters in concrete mixer, 5 parts of sodium lignin sulfonate water reducers, 280 Part portland cement, 650 parts of yellow ground, 1000 parts of stones, 70 parts of spare activated rubber powders, 50 parts of above-mentioned gained mixed emulsions, in turning Under the conditions of speed is 70r/min, 38min is stirred to get anti-freezing type concrete.
Anti-freezing type concrete obtained by the present invention is layed in extremely frigid zones road surface, adjustment laying depth is 16cm, then through people Work finishing makes road surface average flatness be 8mm, is conserved 4 days with covered rearing with plastic film, then natural curing is spread for 30 days to get concrete If road surface.After testing, after maintenance of surface compression strength up to 80.2MPa, after 500 freezing-thawing tests, weight loss Rate is 2.4%, and relative dynamic elastic modulus 89%, compared with traditional concrete pavement, durability significantly improves.

Claims (1)

1. a kind of preparation method of anti-freezing type concrete, it is characterised in that specifically preparation process is:
(1)Weigh 200~300g waste-tyre rubber-powders successively, 20~30g calcium hypochlorites, 10~15g sodium hypochlorite, addition fills In the flask of 1~2L deionized waters, then beaker is placed on water-bath magnetic stirring apparatus, in temperature be 65~75 DEG C, rotating speed 400 Under the conditions of~600r/min, constant temperature is stirred to react 15~20min, then under stirring, by dropping funel into flask Dropwise addition 200~300mL mass fractions are 20~25% hydrogen peroxide, and control drips off in 30~45min, waits being added dropwise, and are continued permanent Temperature is stirred to react 45~60min;
(2)It to the end of reaction, filters while hot, removes filtrate, filter cake is washed with deionized until cleaning solution is in neutrality, then will be filtered Cake is transferred to vacuum drying chamber, and under the conditions of temperature is 75~80 DEG C, dry 4~6h obtains activated rubber powder, spare;
(3)It counts in parts by weight, sequentially adds 100~110 parts of deionized waters in batch mixer, 60~80 parts of styrene, 30~ 40 parts of butadiene, 1~3 part of acrylic acid, 6~8 parts of Tea Saponins, 0.2~0.4 part of neopelex, 0.2~0.4 part of mistake Ammonium sulfate is 45~50 DEG C in temperature, and under the conditions of rotating speed is 1200~1400r/min, constant temperature is stirred 20~30min, goes out Material, obtains mixed emulsion;
(4)It counts in parts by weight, 160~180 parts of deionized waters, 4~6 parts of sulfomethylated lignins is sequentially added in concrete mixer Sour sodium water-reducing agent, 250~300 parts of portland cements, 600~700 parts of yellow ground, 800~1200 parts of stones, 60~80 parts of steps (2)Spare activated rubber powder, 40~60 parts of above-mentioned gained mixed emulsions are stirred 30 under the conditions of rotating speed is 60~80r/min ~45min is to get anti-freezing type concrete.
CN201610890336.9A 2016-10-13 2016-10-13 A kind of preparation method of anti-freezing type concrete Active CN106478021B (en)

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Denomination of invention: A preparation method of frost resistant concrete

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