CN106473166B - The camellia oleifera fruit fresh fruit shelling cleaner and method of stranding combination are ground in a kind of cutting - Google Patents
The camellia oleifera fruit fresh fruit shelling cleaner and method of stranding combination are ground in a kind of cutting Download PDFInfo
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- CN106473166B CN106473166B CN201610865707.8A CN201610865707A CN106473166B CN 106473166 B CN106473166 B CN 106473166B CN 201610865707 A CN201610865707 A CN 201610865707A CN 106473166 B CN106473166 B CN 106473166B
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N5/00—Machines for hulling, husking or cracking nuts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/18—Drum screens
- B07B1/22—Revolving drums
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
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Abstract
本发明公开了一种切割碾搓组合的油茶果鲜果脱壳清选机及方法,包括分级机构、脱壳机构和清选机构,所述分级机构为内外圆筒的组合结构,内圆筒内壁有导向螺旋并布有直径沿螺旋运动方向增加的圆形阵列孔,外圆筒内对应圆形阵列孔直径大小分区设有档板,档板间低点开有相应大小落料孔;所述脱壳机构为弧形板、滚筒、高速转动刀轮构成的切割碾搓组合装置,高速转动刀轮安装在弧形板中部,距离滚筒最近端的距离略小于油茶果的平均直径,滚筒及橡胶弧形板之间的间隙可用间隙调节机构调整;所述清选机构为传送带结构,带表面覆盖有一定阻尼材料;本发明主要提升了油茶果鲜果脱壳清选效率。
The invention discloses a machine and method for shelling and cleaning fresh Camellia oleifera fruits combined with cutting, grinding and rubbing, comprising a grading mechanism, a shelling mechanism and a cleaning mechanism. The grading mechanism is a combined structure of an inner and outer cylinder, and the inner wall of the inner cylinder There is a guide helix and a circular array of holes whose diameter increases along the direction of the spiral movement, and baffles are arranged in the outer cylinder corresponding to the diameter of the circular array of holes, and the low points between the baffles are provided with corresponding size blanking holes; The shelling mechanism is a cutting and rolling combination device composed of an arc plate, a roller, and a high-speed rotating knife wheel. The high-speed rotating knife wheel is installed in the middle of the arc plate, and the distance from the nearest end of the roller is slightly smaller than the average diameter of the camellia oleifera fruit. The roller and the rubber arc The gap between the shaped plates can be adjusted by a gap adjustment mechanism; the cleaning mechanism is a conveyor belt structure, and the surface of the belt is covered with a certain damping material; the invention mainly improves the efficiency of shelling and cleaning of fresh Camellia oleifera fruit.
Description
技术领域technical field
本发明涉及农产品脱壳装置,具体涉及一种切割碾搓组合的油茶果鲜果脱壳清选机及方法。The invention relates to an agricultural product shelling device, in particular to a machine and method for shelling and cleaning fresh camellia oleifera fruits combined with cutting and rolling.
背景技术Background technique
现在的油茶果脱壳装置中,采用柔性碾搓办法的不少,但是通常不经分级,不考虑果壳硬度差异,直接碾搓脱壳,这种脱壳方式对脱壳率和破损率都不利。In the present shelling devices of camellia oleifera fruit, there are many methods of flexible rolling and rubbing, but usually without grading, regardless of the difference in hardness of the fruit shell, directly rolling and shelling, this shelling method has a great impact on the shelling rate and damage rate. unfavorable.
发明内容Contents of the invention
为了克服上述现有技术存在的问题,本发明的目的是提供一种切割碾搓组合的油茶果鲜果脱壳清选机及方法,实现了分级脱壳清选切割碾搓一次自动完成,提升了油茶果鲜果脱壳清选效率,提升油茶籽的产出质量。In order to overcome the problems existing in the above-mentioned prior art, the purpose of the present invention is to provide a combination of cutting, rolling, and fresh fruit shelling and cleaning machine and method for camellia oleifera fruit, which realizes the automatic completion of graded shelling, cleaning, cutting, and rolling once, and improves the Camellia oleifera fresh fruit shelling and cleaning efficiency improves the output quality of camellia oleifera seeds.
为了达到以上目的,本发明采用如下技术方案:In order to achieve the above object, the present invention adopts following technical scheme:
一种切割碾搓组合的油茶果鲜果脱壳清选机,包括从上至下依次设置的分级机构、脱壳机构和清选机构;A cutting, grinding, and rubbing combination fresh fruit shelling and cleaning machine for Camellia oleifera, including a grading mechanism, a shelling mechanism and a cleaning mechanism arranged in sequence from top to bottom;
所述分级机构包括嵌套在一起的内筒3和外筒2,所述内筒3一端无端盖,便于进料,另一端盖与转轴4固连,以使内筒做圆周运动,内筒3内壁有导向螺旋,筒壁布有圆形阵列孔5,圆形阵列孔5直径沿螺旋运动方向增加,第一进料斗1尾端伸入内筒3导向螺旋起始位置;所述外筒2一端无端盖,便于进料,另一端盖与转轴4通过轴承连接,以使外筒不转动,其内对应圆形阵列孔5直径大小分区设有挡板6,挡板6为圆环结构,与内筒3存在间隙,挡板6间区域的低点开有与内筒壁圆形阵列孔5相应大小的落料孔7;The grading mechanism includes an inner cylinder 3 and an outer cylinder 2 nested together. One end of the inner cylinder 3 has no end cap, which is convenient for feeding materials. 3. There is a guide screw on the inner wall, and a circular array hole 5 is arranged on the cylinder wall. The diameter of the circular array hole 5 increases along the direction of the spiral movement. The tail end of the first feeding hopper 1 extends into the inner cylinder 3. There is no end cover at one end of the cylinder 2, which is convenient for feeding materials, and the other end cover is connected with the rotating shaft 4 through a bearing so that the outer cylinder does not rotate, and there are baffles 6 corresponding to the diameters of the circular array holes 5 in different sizes, and the baffles 6 are rings Structure, there is a gap with the inner cylinder 3, and the low point of the area between the baffles 6 has a blanking hole 7 corresponding to the size of the inner cylinder wall circular array hole 5;
所述脱壳机构包括与分级机构的挡板6数量一致且设置在挡板6 正下方的多个滚筒9,滚筒9下方设置有弧形板11,弧形板11中部安装有高速转动刀轮10,高速转动刀轮10距离滚筒9最近端的距离小于油茶果的平均直径,以保证碾搓效果,弧形板11上端按照有第二进料斗8,滚筒9及弧形板11之间的间隙采用间隙调节机构12调整,高速转动刀轮10与滚筒9反向转动;The shelling mechanism includes a plurality of drums 9 that are consistent with the number of baffles 6 of the grading mechanism and are arranged directly below the baffles 6. An arc-shaped plate 11 is arranged below the drum 9, and a high-speed rotating cutter wheel is installed in the middle of the arc-shaped plate 11. 10. The distance between the high-speed rotating cutter wheel 10 and the nearest end of the drum 9 is smaller than the average diameter of the Camellia oleifera fruit, so as to ensure the grinding effect, the upper end of the arc-shaped plate 11 is arranged according to the second feeding hopper 8, the distance between the drum 9 and the arc-shaped plate 11 The gap is adjusted by the gap adjustment mechanism 12, and the high-speed rotating cutter wheel 10 rotates in reverse with the drum 9;
所述清选机构为倾斜布置的传送带13。The cleaning mechanism is a conveyor belt 13 arranged obliquely.
所述转轴4倾斜布置,同样,内筒3和外筒2也倾斜布置,倾斜角度为10°~20°。The rotating shaft 4 is arranged obliquely, similarly, the inner cylinder 3 and the outer cylinder 2 are also arranged obliquely, and the inclination angle is 10°-20°.
所述外筒2为略偏心的结构。The outer cylinder 2 is a slightly eccentric structure.
所述滚筒9和传送带13表面覆盖有一定阻尼材料。The surface of the roller 9 and the conveyor belt 13 is covered with a certain damping material.
所述弧形板11的材料为橡胶。The material of the curved plate 11 is rubber.
上述所述切割碾搓组合的油茶果鲜果脱壳清选机分级脱壳清选的方法,首先调整好脱壳机构中滚筒9与弧形板11的间隙,启动动力系统并倒入油茶果鲜果后,油茶果鲜果从第一进料斗1滑下,冲入倾斜布置的内筒3底部,油茶果随着内筒3的转动沿其内的导向螺旋斜向上运动,由于内筒3内壁还布有直径增大的圆形阵列孔5,当油茶果在螺旋运动中遇到孔径合适的圆孔时就会由于离心力的作用掉出内筒3,与外筒2内壁碰撞,受到环形挡板6的限制,在重力作用沿内壁滑下到落料孔7掉出外筒2,实现了大小分级的油茶果鲜果进入第二进料斗8,沿第二进料斗8滑下,进入滚筒9与弧形板11之间的间隙,到达高速转动刀轮10位置,受到滚筒9和高速转动刀轮 10共同的挤压和切割作用,鲜果果壳被切割出裂缝后继续沿间隙运动,该间隙通过安装在机架上的间隙调节机构12调整,经过进一步碾搓破裂,裂缝扩展壳籽逐步分离,落入清选机构的传送带13上,摩擦系数较大的壳随传送带向上运动,摩擦系数小的籽相对壳向下运动,实现了最终的分离。The method of grading shelling and cleaning of the above-mentioned fresh camellia oleifera fruit shelling and cleaning machine combined with cutting and rolling, firstly adjust the gap between the drum 9 and the arc-shaped plate 11 in the shelling mechanism, start the power system and pour in the fresh camellia oleifera fruit Finally, the fresh fruit of camellia oleifera slides down from the first feeding hopper 1, and rushes into the bottom of the inner cylinder 3 which is inclined. There are circular array holes 5 with enlarged diameters. When camellia oleifera encounters a circular hole with a suitable diameter during the spiral movement, it will fall out of the inner cylinder 3 due to the centrifugal force, collide with the inner wall of the outer cylinder 2, and be affected by the annular baffle. 6, under the action of gravity, slide down along the inner wall to the drop hole 7 and fall out of the outer cylinder 2, realizing the grading of fresh camellia oleifera fruit into the second feeding hopper 8, sliding down the second feeding hopper 8, and entering the drum 9 The gap with the arc-shaped plate 11 reaches the position of the high-speed rotating cutter wheel 10, and is squeezed and cut by the roller 9 and the high-speed rotating cutter wheel 10. After the fresh fruit shell is cut out of the crack, it continues to move along the gap. Through the adjustment of the gap adjustment mechanism 12 installed on the frame, after further crushing and crushing, the cracks expand and the shell seeds are gradually separated and fall onto the conveyor belt 13 of the cleaning mechanism. The shells with a large friction coefficient move upward with the conveyor belt, and the friction coefficient is small. The seeds move downward relative to the shell to achieve final separation.
和现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:
1、本发明可以实现对新鲜油茶果进行分级筛选,有效减少油茶果脱壳过程中的破损率。1. The present invention can realize the classification and screening of fresh camellia oleifera fruit, and effectively reduce the breakage rate in the shelling process of camellia oleifera fruit.
2、本发明采用切割和碾搓组合方式对新鲜油茶果进行脱壳,极大提高了脱壳效率。2. The present invention adopts the combination of cutting and grinding to shell the fresh camellia oleifera fruit, which greatly improves the shelling efficiency.
3、本发明利用果壳摩擦系数实现对油茶果的清选,结构简单,清选速度较快,有重要的工程意义。3. The present invention utilizes the friction coefficient of the fruit shell to realize the cleaning of camellia oleifera fruit, has a simple structure and a fast cleaning speed, and has important engineering significance.
附图说明Description of drawings
图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
图中:1、第一进料斗,2、外筒,3、内筒,4、转轴,5、圆形阵列孔,6、挡板,7、落料孔,8、第二进料斗,9、滚筒,10、高速转动刀轮,11、弧形板,12、间隙调节机构,13、传送带。In the figure: 1. The first feeding hopper, 2. The outer cylinder, 3. The inner cylinder, 4. The rotating shaft, 5. The circular array holes, 6. The baffle, 7. The blanking hole, 8. The second feeding hopper , 9, drum, 10, high-speed rotating knife wheel, 11, arc plate, 12, gap adjustment mechanism, 13, conveyor belt.
具体实施方式Detailed ways
下面结合附图和具体实施方式,对本发明做进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
如图1所示,本发明一种切割碾搓组合的油茶果鲜果脱壳清选机,包括从上至下依次设置的分级机构、脱壳机构和清选机构;所述分级机构包括嵌套在一起的内筒3和外筒2,所述内筒3一端无端盖,便于进料,另一端盖与转轴4固连,以使内筒做圆周运动,内筒3内壁有导向螺旋,筒壁布有圆形阵列孔5,圆形阵列孔5直径沿螺旋运动方向增加,第一进料斗1尾端伸入内筒3导向螺旋起始位置;所述外筒2一端无端盖,便于进料,另一端盖与转轴4通过轴承连接,以使外筒不转动,其内对应圆形阵列孔5直径大小分区设有挡板6,挡板6为圆环结构,与内筒3存在间隙,挡板6间区域的低点开有与内筒壁圆形阵列孔5相应大小的落料孔7;所述脱壳机构包括与分级机构的挡板6数量一致且设置在挡板6正下方的多个滚筒9,滚筒9下方设置有弧形板11,弧形板11中部安装有高速转动刀轮10,高速转动刀轮10距离滚筒9最近端的距离小于油茶果的平均直径,以保证碾搓效果,弧形板11上端安装有第二进料斗8,滚筒9及弧形板11 之间的间隙采用间隙调节机构12调整,高速转动刀轮10与滚筒9反向转动;所述清选机构为倾斜布置的传送带13。As shown in Fig. 1, a kind of cutting and rubbing combined fresh camellia oleifera fruit shelling and cleaning machine of the present invention includes a grading mechanism, a shelling mechanism and a cleaning mechanism arranged in sequence from top to bottom; the grading mechanism includes nested The inner cylinder 3 and the outer cylinder 2 together, one end of the inner cylinder 3 has no end cover, which is convenient for feeding, and the other end cover is fixedly connected with the rotating shaft 4, so that the inner cylinder can make a circular motion, and the inner wall of the inner cylinder 3 has a guide screw, the cylinder There are circular array holes 5 on the wall, the diameter of the circular array holes 5 increases along the direction of the spiral movement, the tail end of the first feed hopper 1 extends into the inner cylinder 3 to guide the starting position of the spiral; one end of the outer cylinder 2 has no end cap, which is convenient Feeding, the other end cover is connected with the rotating shaft 4 through bearings so that the outer cylinder does not rotate, and the diameter of the corresponding circular array hole 5 is divided into baffles 6. The baffle 6 is a ring structure and exists with the inner cylinder 3. The gap, the low point of the area between the baffles 6 is provided with a blanking hole 7 of a size corresponding to the circular array hole 5 of the inner cylinder wall; A plurality of cylinders 9 directly below, an arc-shaped plate 11 is arranged below the cylinder 9, a high-speed rotating cutter wheel 10 is installed in the middle of the arc-shaped plate 11, and the distance between the high-speed rotating cutter wheel 10 and the nearest end of the cylinder 9 is less than the average diameter of the Camellia oleifera fruit, so that To ensure the rubbing effect, a second feed hopper 8 is installed on the upper end of the arc-shaped plate 11, and the gap between the cylinder 9 and the arc-shaped plate 11 is adjusted by a gap adjustment mechanism 12, and the high-speed rotating cutter wheel 10 rotates in reverse with the cylinder 9; The cleaning mechanism is a conveyor belt 13 arranged obliquely.
作为本发明的优选实施方式,所述转轴4倾斜布置,同样内筒3 和外筒2也倾斜布置,倾斜角度为10°~20°,这样方便油茶果鲜果通过进料斗1滑入内筒3底部。As a preferred embodiment of the present invention, the rotating shaft 4 is arranged obliquely, and the inner cylinder 3 and the outer cylinder 2 are also arranged obliquely, and the inclination angle is 10° to 20°, so that it is convenient for the fresh fruits of camellia oleifera to slide into the inner cylinder 3 through the feeding hopper 1 bottom.
作为本发明的优选实施方式,所述外筒2为略偏心的结构,这样有利于不同大小的油茶果鲜果进入对应的阵列孔,提高分级效率。As a preferred embodiment of the present invention, the outer cylinder 2 has a slightly eccentric structure, which facilitates fresh camellia oleifera fruits of different sizes to enter the corresponding array holes and improves the classification efficiency.
作为本发明的优选实施方式,所述滚筒9和传送带13表面覆盖有一定阻尼材料,这样可以实现不同大小鲜果的脱壳,以及不同摩擦系数的果壳和籽的清选。As a preferred embodiment of the present invention, the surface of the drum 9 and the conveyor belt 13 is covered with a certain damping material, which can realize the shelling of fresh fruits of different sizes, and the cleaning of shells and seeds of different friction coefficients.
所述弧形板11的材料为橡胶,这样增加油茶果脱壳挤压效率,提高脱壳机构的使用寿命。The material of the arc-shaped plate 11 is rubber, which increases the extrusion efficiency of camellia oleifera fruit shelling and improves the service life of the shelling mechanism.
如图1所示,本发明切割碾搓组合的油茶果鲜果脱壳清选机分级脱壳清选的方法,首先调整好脱壳机构中滚筒9与弧形板11的间隙,启动动力系统并倒入油茶果鲜果后,油茶果鲜果从第一进料斗1滑下,冲入倾斜布置的内筒3底部,油茶果随着内筒3的转动沿其内的导向螺旋斜向上运动,由于内筒3内壁还布有直径增大的圆形阵列孔 5,当油茶果在螺旋运动中遇到孔径合适的圆孔时就会由于离心力的作用掉出内筒3,与外筒2内壁碰撞,受到环形挡板6的限制,在重力作用沿内壁滑下到落料孔7掉出外筒2,实现了大小分级的油茶果鲜果进入第二进料斗8,沿第二进料斗8滑下,进入滚筒9与弧形板 11之间的间隙,到达高速转动刀轮10位置,受到滚筒9和高速转动刀轮10共同的挤压和切割作用,鲜果果壳被切割出裂缝后继续沿间隙运动,该间隙通过安装在机架上的间隙调节机构12调整,经过进一步碾搓破裂,裂缝扩展壳籽逐步分离,落入清选机构的传送带13 上,摩擦系数较大的壳随传送带向上运动,摩擦系数小的籽相对壳向下运动,实现了最终的分离。As shown in Figure 1, the method for the graded shelling and cleaning of the fresh fruit shelling and cleaning machine of camellia oleifera fruit which is combined by cutting and rubbing of the present invention, at first adjust the gap between the drum 9 and the arc plate 11 in the shelling mechanism, start the power system and After pouring the fresh camellia oleifera fruit, the fresh camellia oleifera fruit slides down from the first feeding hopper 1 and rushes into the bottom of the inclined inner cylinder 3, and the camellia oleifera fruit moves obliquely upwards along the guide spiral inside it as the inner cylinder 3 rotates. The inner wall of the inner cylinder 3 is also provided with a circular array of holes 5 with an increased diameter. When the Camellia oleifera fruit encounters a circular hole with a suitable diameter during the spiral movement, it will fall out of the inner cylinder 3 due to the centrifugal force and collide with the inner wall of the outer cylinder 2. , is limited by the annular baffle 6, slides down the inner wall to the drop hole 7 and falls out of the outer cylinder 2 under the action of gravity, and realizes that the fresh fruits of camellia oleifera and graded in size enter the second feeding hopper 8, and slide along the second feeding hopper 8 down, enter the gap between the drum 9 and the arc-shaped plate 11, and reach the position of the high-speed rotating knife wheel 10, and are squeezed and cut by the drum 9 and the high-speed rotating knife wheel 10. After the fresh fruit shell is cut out of the crack, it continues to Gap movement, the gap is adjusted by the gap adjustment mechanism 12 installed on the frame. After further crushing and crushing, the cracks expand and the shell seeds are gradually separated and fall on the conveyor belt 13 of the cleaning mechanism. The shells with a large friction coefficient go up with the conveyor belt. Movement, the seeds with a small friction coefficient move downward relative to the shell, realizing the final separation.
Claims (5)
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CN201610865707.8A CN106473166B (en) | 2016-09-29 | 2016-09-29 | The camellia oleifera fruit fresh fruit shelling cleaner and method of stranding combination are ground in a kind of cutting |
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CN113712212B (en) * | 2021-09-10 | 2022-11-04 | 湖南省林大生物科技有限公司 | Camellia oleifera fruit unshelling device |
CN114308614B (en) * | 2021-12-06 | 2023-09-15 | 江西绿野轩生物科技有限公司 | Hierarchical decortication cleaning plant of tea-oil camellia fruit |
CN114098099B (en) * | 2021-12-31 | 2024-08-02 | 湖南省农友机械集团有限公司 | Vertical oil tea fruit peeling device |
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