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CN106469988B - Power circuit of sewing machine motor - Google Patents

Power circuit of sewing machine motor Download PDF

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Publication number
CN106469988B
CN106469988B CN201610694591.6A CN201610694591A CN106469988B CN 106469988 B CN106469988 B CN 106469988B CN 201610694591 A CN201610694591 A CN 201610694591A CN 106469988 B CN106469988 B CN 106469988B
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voltage
power supply
diode bridge
sewing machine
unit
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CN106469988A (en
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塚原慎也
北田贤治
氏家宗久
中山元
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Juki Corp
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Juki Corp
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M7/00Conversion of AC power input into DC power output; Conversion of DC power input into AC power output
    • H02M7/02Conversion of AC power input into DC power output without possibility of reversal
    • H02M7/04Conversion of AC power input into DC power output without possibility of reversal by static converters
    • H02M7/06Conversion of AC power input into DC power output without possibility of reversal by static converters using discharge tubes without control electrode or semiconductor devices without control electrode
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M1/00Details of apparatus for conversion
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02PCONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P7/00Arrangements for regulating or controlling the speed or torque of electric DC motors
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M1/00Details of apparatus for conversion
    • H02M1/0003Details of control, feedback or regulation circuits
    • H02M1/0009Devices or circuits for detecting current in a converter

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Rectifiers (AREA)
  • Sewing Machines And Sewing (AREA)
  • Control Of Ac Motors In General (AREA)

Abstract

The invention performs appropriate control according to the voltage or the number of phases of the AC power supply. The disclosed device is provided with: a 1 st diode bridge connected to an alternating current power supply; two capacitors connected in series between two outputs of the 1 st diode bridge; a switching unit for switching the middle of the two capacitors and one input unit of the 1 st diode bridge to a short-circuit state and an open-circuit state; a 2 nd diode bridge having two input parts connected to the ac power supply in parallel with the 1 st diode bridge; a voltage detection unit for detecting voltages of two output units of the 2 nd diode bridge, the present invention includes: a determination unit that obtains a duration of a minimum potential when the voltage detected by the voltage detection unit continuously changes, and determines whether the switching unit is in the voltage doubler rectification state or the full-wave rectification state based on the duration of the minimum potential; and a motor control unit for controlling the output of the sewing machine motor according to the rectification state obtained by the determination unit.

Description

缝纫机电动机的电源电路Power circuit of sewing machine motor

技术领域technical field

本发明涉及一种缝纫机电动机的电源电路。The invention relates to a power supply circuit of a sewing machine motor.

背景技术Background technique

在各国或每个地区使用的交流电源,关于电压、单相和三相的总数,标准并不统一,在每个国家、每个地区各不相同。例如,关于电压,大致分为100~120V的电压域(下面,称为100V电压域)和200~240V(下面,称为200V电压域)的电压域。For the AC power used in each country or region, the standard is not uniform about the voltage, the total number of single-phase and three-phase, and it varies in each country and each region. For example, the voltage is roughly divided into a voltage range of 100 to 120V (hereinafter, referred to as a 100V voltage range) and a voltage range of 200 to 240V (hereinafter, referred to as a 200V voltage range).

进行交流电源电压的整流的现有的电源电路具备:二极管电桥,其具有与交流电源连接的两个输入部和与负载连接的两个输出部;两个电容器,它们串联连接在二极管电桥的两个输出部之间;以及开关,其将两个电容器之间和二极管电桥的一个输入部,切换为短路状态和断路状态(例如,参照专利文献1)。A conventional power supply circuit for rectifying an AC power supply voltage includes a diode bridge having two input parts connected to the AC power supply and two output parts connected to a load; and two capacitors connected in series to the diode bridge between two output parts of the ; and a switch that switches between two capacitors and one input part of the diode bridge between a short-circuit state and an open-circuit state (for example, refer to Patent Document 1).

在该电源电路中,在将开关设为断路状态时能够进行全波整流,在设为短路状态时能够进行倍压整流。In this power supply circuit, full-wave rectification can be performed when the switch is in the open state, and voltage doubler rectification can be performed when the switch is in the short-circuit state.

而且,针对100V电压域的交流电源,将开关操作为短路状态而进行倍压整流,针对200V电压域的交流电源,将开关操作为断路状态而进行全波整流。Then, for the AC power supply in the 100V voltage range, the switch is operated in a short-circuit state to perform voltage doubler rectification, and for the AC power supply in the 200V voltage range, the switch is operated in an open state to perform full-wave rectification.

专利文献1:日本特开平11-285253号公报Patent Document 1: Japanese Patent Application Laid-Open No. 11-285253

但是,上述现有的电源电路不具备下述机制,即,在外部对交流电源的电压或相数、正执行全波整流和倍压整流中的哪种整流等进行识别的机制。因此,在作为缝纫机电动机的控制电路而应用的情况下,无法与交流电源的电压或相数等相对应地进行适当的控制。However, the above-described conventional power supply circuit does not have a mechanism for externally identifying the voltage or phase number of the AC power supply, which rectification of full-wave rectification and voltage doubler rectification is being performed, and the like. Therefore, when applied as a control circuit of a sewing machine motor, appropriate control cannot be performed in accordance with the voltage of the AC power supply, the number of phases, and the like.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种缝纫机电动机的电源电路,该缝纫机电动机的电源电路能够与交流电源的电压或相数相对应地进行适当的控制,本发明具有下面的(1)或(2)的任意特征。An object of the present invention is to provide a power supply circuit for a sewing machine motor that can be appropriately controlled in accordance with the voltage or the number of phases of an AC power supply, the present invention having the following (1) or (2) any feature.

(1)(1)

一种缝纫机电动机的电源电路,其特征在于,具备:A power supply circuit for a sewing machine motor, characterized in that it has:

第1二极管电桥,其具有与交流电源连接的两个输入部和与负载连接的两个输出部;a first diode bridge having two input parts connected to an AC power supply and two output parts connected to a load;

两个电容器,它们串联连接在所述第1二极管电桥的两个输出部之间;two capacitors connected in series between the two outputs of the first diode bridge;

切换部,其将所述两个电容器的中间和所述第1二极管电桥的一个输入部,切换为短路状态和断路状态;a switching part, which switches the middle of the two capacitors and one input part of the first diode bridge to a short-circuit state and an open-circuit state;

第2二极管电桥,其具有与所述第1二极管电桥并联地连接于所述交流电源的两个输入部;以及a second diode bridge having two input parts connected to the AC power supply in parallel with the first diode bridge; and

电压检测部,其对所述第2二极管电桥的两个输出部的电压进行检测,a voltage detection unit that detects the voltages of the two output units of the second diode bridge,

该缝纫机电动机的电源电路具备:The power circuit of this sewing machine motor has:

判定部,其求出所述电压检测部的检测电压的连续变化时的最小电位的持续时间,根据该最小电位的持续时间,对所述切换部是处于倍压整流状态、还是全波整流状态进行判定;以及A determination unit that obtains the duration of the minimum potential when the detection voltage of the voltage detection unit continuously changes, and determines whether the switching unit is in a voltage-doubling rectification state or a full-wave rectification state according to the duration of the minimum potential make a determination; and

电动机控制部,其根据由所述判定部求出的整流状态,进行缝纫机电动机的输出控制。The motor control unit performs output control of the sewing machine motor based on the rectification state obtained by the determination unit.

(2)(2)

在上述(1)记载的缝纫机电动机的电源电路中,其特征在于,In the power supply circuit of the sewing machine motor according to the above (1), it is characterized in that:

所述判定部求出所述电压检测部的检测电压的连续变化时的最大电位的持续时间,根据该最大电位的持续时间,对所述交流电源的相数进行判定,The determination unit obtains the duration of the maximum potential when the detection voltage of the voltage detection unit continuously changes, and determines the number of phases of the AC power supply based on the duration of the maximum potential,

所述电动机控制部根据由所述判定部求出的所述交流电源的相数,进行缝纫机电动机的输出控制。The motor control unit performs output control of the sewing machine motor based on the number of phases of the AC power source obtained by the determination unit.

发明的效果effect of invention

本发明的电源电路能够对交流电源的交流电压的电压域是哪个电压域进行识别,电动机控制部能够对应于交流电压的电压域以使交流电源的负载进一步变少的方式控制缝纫机电动机。The power supply circuit of the present invention can recognize which voltage range of the AC voltage of the AC power supply is, and the motor control unit can control the sewing machine motor so as to further reduce the load of the AC power supply according to the voltage range of the AC voltage.

另外,由此,即使在与使用多台缝纫机的缝制工厂等的设施的交流电源连接而向缝纫机电动机供电的情况下,也能够减少供给电源的电压降低(电压波动)的发生,使多台缝纫机进行良好的缝制。In addition, even when the sewing machine motor is supplied with power by being connected to an AC power supply of a facility such as a sewing factory that uses a plurality of sewing machines, the occurrence of voltage drop (voltage fluctuation) in the power supply can be reduced, and a plurality of sewing machines can be A sewing machine makes good sewing.

附图说明Description of drawings

图1是表示作为发明的实施方式的缝纫机电动机的电源电路的框图。FIG. 1 is a block diagram showing a power supply circuit of a sewing machine motor as an embodiment of the invention.

图2是表示交流电源为单相100V电压域的情况下的检测电压的波形的线图。FIG. 2 is a graph showing the waveform of the detection voltage when the AC power supply is in the single-phase 100V voltage range.

图3是表示交流电源为单相200V电压域的情况下的检测电压的波形的线图。FIG. 3 is a graph showing the waveform of the detected voltage when the AC power supply is in the single-phase 200V voltage range.

图4是表示交流电源为三相200V电压域的情况下的检测电压的波形的线图。FIG. 4 is a graph showing the waveform of the detected voltage when the AC power supply is in the three-phase 200V voltage range.

标号的说明Description of the label

10 电源电路10 Power circuit

11 缝纫机电动机11 Sewing machine motor

12 交流电源12 AC Power

20 第1二极管电桥20 1st diode bridge

21、22 输入部21, 22 Input section

23、24 输出部23, 24 Output part

25~28 二极管25~28 Diode

30 第2二极管电桥30 2nd diode bridge

31、32 输入部31, 32 Input section

33、34 输出部33, 34 Output part

35~38 二极管35~38 Diode

41、42 电容器41, 42 Capacitors

43 手动开关(切换部)43 Manual switch (switching part)

44 电压检测部44 Voltage detection section

45、46 电阻器45, 46 Resistors

51 三相用整流电路51 Three-phase rectifier circuit

52 电动机驱动电路(电动机控制部)52 Motor drive circuit (motor control part)

53 判定部53 Judgment Section

Th 最大电位时间(最大电位的持续时间)Th maximum potential time (duration of maximum potential)

Tl 最小电位时间(最小电位的持续时间)Tl Minimum Potential Time (Duration of Minimum Potential)

Vh 最大电位Vh maximum potential

Vl 最小电位Vl minimum potential

具体实施方式Detailed ways

[发明的实施方式的概要][Outline of Embodiment of Invention]

下面,作为本发明的实施方式,基于附图对缝纫机电动机的电源电路10进行说明。该缝纫机电动机的电源电路针对作为缝纫机的缝制驱动源的缝纫机电动机11进行电源供给和其输出控制。Hereinafter, as an embodiment of the present invention, the power supply circuit 10 of the sewing machine motor will be described based on the drawings. The power supply circuit of the sewing machine motor performs power supply and output control to the sewing machine motor 11 which is a sewing drive source of the sewing machine.

供给至缝纫机的交流电源在每个国家、每个地区,电压、相数存在差异。The voltage and number of phases of the AC power supplied to the sewing machine vary by country and region.

在这里,以作为交流电源而使用下述三种交流电源的情况为例进行说明,即,(1)单相100V电压域(100~120V)、50Hz;(2)单相200V电压域(200~240V)、50Hz;以及(3)三相200V电压域(200~240V)、50Hz。Here, the following three types of AC power sources are used as an example for description: (1) single-phase 100V voltage range (100-120V), 50Hz; (2) single-phase 200V voltage range (200V) ~240V), 50Hz; and (3) three-phase 200V voltage domain (200 ~ 240V), 50Hz.

缝纫机电动机的电源电路10在与上述三种中的任意交流电源连接的情况下,均变换为适于缝纫机电动机11的驱动的280V的直流电压而进行电源供给。但是,在上述(1)~(3)中的任意情况下,如果均以相同的输出使缝纫机电动机11进行驱动,则按照(1)、(2)、(3)的顺序,对交流电源的负担变大。The power supply circuit 10 of the sewing machine motor is converted into a DC voltage of 280 V suitable for driving the sewing machine motor 11 when connected to any of the above-mentioned three AC power supplies, and supplies power. However, in any of the above-mentioned (1) to (3), if the sewing machine motor 11 is driven with the same output, in the order of (1), (2), and (3), The burden increases.

因此,例如,在缝纫机为工业用、且在工厂内大量缝纫机同时运转的环境中,在(1)、(2)的交流电源的情况下,负载变得过量,有可能发生供给电源的电压降低(电压波动)。Therefore, for example, in an environment where sewing machines are industrially used and a large number of sewing machines are operated simultaneously in a factory, in the case of the AC power sources of (1) and (2), the load becomes excessive, and the voltage of the power supply may drop. (voltage fluctuation).

因此,上述缝纫机电动机的电源电路10的目的在于,对交流电源的电压、相数进行判定,对缝纫机电动机11进行适当的输出控制。Therefore, the purpose of the power supply circuit 10 for the sewing machine motor described above is to determine the voltage and the number of phases of the AC power supply, and to appropriately control the output of the sewing machine motor 11 .

[缝纫机电动机的电源电路的概略结构][Schematic structure of power supply circuit of sewing machine motor]

图1是缝纫机电动机的电源电路10的框图。FIG. 1 is a block diagram of a power supply circuit 10 of a sewing machine motor.

如图所示,缝纫机电动机的电源电路10具备:第1二极管电桥20,其具备与交流电源12连接的两个输入部21、22和与负载(缝纫机电动机侧)连接的两个输出部23、24;两个电容器41、42,它们串联连接在第1二极管电桥20的两个输出部23、24之间;作为切换部的手动开关43,其将两个电容器41、42之间和第1二极管电桥20的一个输入部22,切换为短路状态和断路状态;第2二极管电桥30,其具备与第1二极管电桥20并联地连接于交流电源12的两个输入部31、32;电压检测部44,其对第2二极管电桥30的两个输出部33、34的电压进行检测;以及两个电阻器45、46,它们串联连接在第2二极管电桥30的两个输出部33、34之间。As shown in the figure, the power supply circuit 10 of the sewing machine motor includes a first diode bridge 20 including two input parts 21 and 22 connected to the AC power supply 12 and two output parts 23 connected to a load (sewing machine motor side) , 24; two capacitors 41, 42, which are connected in series between the two output parts 23, 24 of the first diode bridge 20; a manual switch 43 as a switching part, which connects the two capacitors 41, 42 and the One input part 22 of the first diode bridge 20 is switched between a short-circuit state and an open state; the second diode bridge 30 includes two input parts 31 connected to the AC power supply 12 in parallel with the first diode bridge 20 , 32; a voltage detection unit 44 which detects the voltages of the two output units 33 and 34 of the second diode bridge 30; and two resistors 45 and 46 which are connected in series to two of the second diode bridge 30 between the output units 33 and 34 .

[第1二极管电桥][1st diode bridge]

第1二极管电桥20具备:二极管25,其将阳极端子与输入部21连接,将阴极端子与输出部23连接;二极管26,其将阳极端子与输出部24连接,将阴极端子与输入部21连接;二极管27,其将阳极端子与输入部22连接,将阴极端子与输出部23连接;以及二极管28,其将阳极端子与输出部24连接,将阴极端子与输入部22连接。The first diode bridge 20 includes a diode 25 that connects the anode terminal to the input unit 21 and the cathode terminal to the output unit 23 , and a diode 26 that connects the anode terminal to the output unit 24 and the cathode terminal to the input unit 21 Connections; a diode 27 which connects the anode terminal to the input part 22 and the cathode terminal to the output part 23; and a diode 28 which connects the anode terminal to the output part 24 and the cathode terminal to the input part 22.

第1二极管电桥20的输出部23和输出部24,与三相用整流电路51的输入部连接。另外,在输出部23和输出部24之间架设有串联连接的两个电容器41、42。The output unit 23 and the output unit 24 of the first diode bridge 20 are connected to the input unit of the three-phase rectifier circuit 51 . In addition, two capacitors 41 and 42 connected in series are bridged between the output unit 23 and the output unit 24 .

缝纫机电动机11是AC伺服电动机,三相用整流电路51将通过第1二极管电桥20和电容器41、42整流化后的电流进一步优化用于AC伺服电动机驱动。The sewing machine motor 11 is an AC servo motor, and the three-phase rectifier circuit 51 further optimizes the current rectified by the first diode bridge 20 and the capacitors 41 and 42 for driving the AC servo motor.

该三相用整流电路51具备串联连接的两个二极管511、512,将它们均设为阳极端子朝向输出部24侧,阴极端子朝向输出部23侧。The three-phase rectifier circuit 51 includes two diodes 511 and 512 connected in series, and the anode terminals of these diodes are directed to the output unit 24 side, and the cathode terminals are directed to the output unit 23 side.

另外,在供给至缝纫机的交流电源为三相的情况下,U相与第1二极管电桥20的输入部21连接,V相与第1二极管电桥20的输入部22连接,W相与三相用整流电路51的两个二极管511、512之间连接。In addition, when the AC power supply to the sewing machine is three-phase, the U-phase is connected to the input part 21 of the first diode bridge 20, the V-phase is connected to the input part 22 of the first diode bridge 20, and the W-phase is connected to the three-phase The two diodes 511 and 512 of the phase-use rectifier circuit 51 are connected.

[电容器及手动开关][Capacitor and manual switch]

在上述电容器41和电容器42的中间点与第1二极管电桥20的输入部22之间,如前述所示,设置有将它们相互间切换为短路状态和断路状态的手动开关43。Between the intermediate point of the capacitors 41 and 42 and the input unit 22 of the first diode bridge 20, as described above, there is provided a manual switch 43 that switches between the short-circuit state and the open-circuit state.

该手动开关43在交流电源12为(1)单相100V电压域的情况下,切换为短路状态而执行倍压整流,在交流电源12为(2)单相200V电压域(200~240V)或(3)三相200V电压域的情况下,切换为断路状态而执行全波整流。The manual switch 43 switches to a short-circuit state when the AC power supply 12 is in the (1) single-phase 100V voltage range to perform voltage doubler rectification, and when the AC power supply 12 is in (2) the single-phase 200V voltage range (200-240V) or (3) In the case of the three-phase 200V voltage range, it switches to the open-circuit state and performs full-wave rectification.

如果将手动开关43设为短路状态,则在交流电源12的输出为正电位的情况下,电流以从第1二极管电桥20的输入部21穿过输出部23,进一步经过电容器41、手动开关43而返回至交流电源12的路径流动。When the manual switch 43 is in a short-circuit state, when the output of the AC power supply 12 is at a positive potential, the current flows from the input unit 21 of the first diode bridge 20 through the output unit 23, and further passes through the capacitor 41 and the manual switch. 43 and flow back to the path of the AC power source 12 .

另外,在交流电源12的输出为负电位的情况下,电流以经由手动开关43及电容器42而从第1二极管电桥20的输出部24穿过输入部21,返回至交流电源12的路径流动。In addition, when the output of the AC power supply 12 has a negative potential, current flows through the manual switch 43 and the capacitor 42 from the output section 24 of the first diode bridge 20 through the input section 21 and returns to the AC power supply 12 . .

其结果,进行倍压整流,相对于输入侧的交流100V,输出侧升压至直流280V。As a result, voltage doubler rectification is performed, and the output side is boosted to DC 280V with respect to the AC 100V on the input side.

另外,如果将手动开关43设为断路状态,则在交流电源12的输出为正电位的情况下,电流以从第1二极管电桥20的输入部21穿过输出部23,进一步经过电容器41、42,从第1二极管电桥20的输出部24穿过输入部22,返回至交流电源12的路径流动。In addition, when the manual switch 43 is turned off, when the output of the AC power supply 12 is at a positive potential, the current flows from the input portion 21 of the first diode bridge 20 through the output portion 23, and further passes through the capacitor 41, 42 , which flows from the output portion 24 of the first diode bridge 20 through the input portion 22 and returns to the path of the AC power source 12 .

另外,在交流电源12的输出为负电位的情况下,电流以从第1二极管电桥20的输入部22穿过输出部23,进一步经过电容器41、42,从第1二极管电桥20的输出部24穿过输入部21,返回至交流电源12的路径流动。In addition, when the output of the AC power supply 12 has a negative potential, the current passes through the output unit 23 from the input unit 22 of the first diode bridge 20 , and then passes through the capacitors 41 and 42 , and then passes through the output unit of the first diode bridge 20 . The portion 24 flows through the input portion 21 and returns to the path of the AC power source 12 .

其结果,进行全波整流,相对于输入侧的交流200V,输出侧升压至直流280V。As a result, full-wave rectification is performed, and the output side is boosted to DC 280V with respect to the AC 200V on the input side.

[第2二极管电桥][Second diode bridge]

第2二极管电桥30具备:二极管35,其将阳极端子与输入部31连接,将阴极端子与输出部33连接;二极管36,其将阳极端子与输出部34连接,将阴极端子与输入部31连接;二极管37,其将阳极端子与输入部32连接,将阴极端子与输出部33连接;以及二极管38,其将阳极端子与输出部34连接,将阴极端子与输入部32连接。The second diode bridge 30 includes a diode 35 that connects the anode terminal to the input unit 31 and the cathode terminal to the output unit 33 , and a diode 36 that connects the anode terminal to the output unit 34 and the cathode terminal to the input unit 31 Connections; a diode 37 which connects the anode terminal to the input part 32 and the cathode terminal to the output part 33 ; and a diode 38 which connects the anode terminal to the output part 34 and the cathode terminal to the input part 32 .

第2二极管电桥30的输入部31与第1二极管电桥20的输入部21一起与交流电源12连接,第2二极管电桥30的输入部32与第1二极管电桥20的输入部22一起与交流电源12连接。由此,第1二极管电桥20和第2二极管电桥30在并联状态下与交流电源12连接。The input unit 31 of the second diode bridge 30 is connected to the AC power supply 12 together with the input unit 21 of the first diode bridge 20 , and the input unit 32 of the second diode bridge 30 is connected to the input unit 22 of the first diode bridge 20 together Connect to the AC power source 12 . Thus, the first diode bridge 20 and the second diode bridge 30 are connected to the AC power supply 12 in a parallel state.

在从第2二极管电桥30的输出部33至输出部34之间设置有串联连接的两个电阻器45、46,电压检测部44对电阻器46的两侧的电位差进行检测。Two resistors 45 and 46 connected in series are provided between the output unit 33 and the output unit 34 of the second diode bridge 30 , and the voltage detection unit 44 detects the potential difference across the resistor 46 .

通过上述第2二极管电桥30的结构和电阻器45、46,电压检测部44能够将由第1二极管电桥20及电容器41、42整流化后的电源电压以通过固定的比率减小后的值进行检测。With the configuration of the second diode bridge 30 and the resistors 45 and 46 described above, the voltage detection unit 44 can reduce the power supply voltage rectified by the first diode bridge 20 and the capacitors 41 and 42 to a value reduced by a fixed ratio. test.

[判定部][judgment department]

电压检测部44与判定部53连接,向该判定部53输入检测电压。The voltage detection unit 44 is connected to the determination unit 53 , and the detection voltage is input to the determination unit 53 .

该判定部53对来自电压检测部44的检测电压的时间序列变化进行监视,根据该检测电压的变化,对交流电源12是(1)单相100V电压域、(2)单相200V电压域、(3)三相200V电压域中的哪个进行判定。The determination unit 53 monitors the time-series change of the detected voltage from the voltage detection unit 44, and based on the change of the detected voltage, determines whether the AC power supply 12 is in (1) a single-phase 100V voltage region, (2) a single-phase 200V voltage region, (3) Which of the three-phase 200V voltage domains is determined.

在这里,对通过判定部53实施的判定的方法进行说明。判定部53将电压检测部44的检测电压按照时间序列进行记录。在这里,图2示出交流电源12为(1)单相100V电压域的情况下的检测电压的变化的记录,图3示出交流电源12为(2)单相200V电压域的情况下的检测电压的变化的记录,图4示出交流电源12为(3)三相200V电压域的情况下的检测电压的变化的记录。Here, the method of determination by the determination part 53 is demonstrated. The determination part 53 records the detection voltage of the voltage detection part 44 in time series. Here, FIG. 2 shows a record of the change of the detection voltage when the AC power source 12 is in the (1) single-phase 100V voltage domain, and FIG. 3 shows the change in the detection voltage when the AC power source 12 is in the (2) single-phase 200V voltage domain. The record of the change of the detected voltage, FIG. 4 shows the record of the change of the detected voltage when the AC power supply 12 is in the (3) three-phase 200V voltage range.

以图2为例,首先,判定部53求出所得到的检测电压的最小值即最小电位Vl,计算最小电位Vl持续的期间即最小电位时间Tl。通过求出从最小电位Vl至预先确定的增加幅度α的电位所持续的期间,即,电位处在Vl~Vl+α的范围内的期间,从而能够取得最小电位时间Tl。Taking FIG. 2 as an example, first, the determination unit 53 obtains the minimum potential V1, which is the minimum value of the detected voltage, and calculates the minimum potential time T1, which is the period during which the minimum potential V1 continues. The minimum potential time T1 can be obtained by obtaining the period from the minimum potential V1 to the potential of the predetermined increase width α, that is, the period during which the potential is in the range of V1 to V1+α.

同样地,判定部53求出所得到的检测电压的最大值即最大电位Vh,计算最大电位Vh持续的期间即最大电位时间Th。通过求出从最大电位Vh至预先确定的减小幅度β的电位所持续的期间,即,电位处在Vh-β~Vh的范围内的期间,从而能够取得最大电位时间Th。Similarly, the determination unit 53 obtains the maximum potential Vh, which is the maximum value of the detected voltage, and calculates the maximum potential time Th, which is a period during which the maximum potential Vh continues. The maximum potential time Th can be obtained by obtaining the period from the maximum potential Vh to the potential of the predetermined decrease width β, that is, the period during which the potential is in the range of Vh-β to Vh.

例如,在(1)单相100V电压域、(2)单相200V电压域、(3)三相200V电压域的情况下,作为一个例子能够取得下述的数值。For example, in the case of (1) single-phase 100V voltage domain, (2) single-phase 200V voltage domain, and (3) three-phase 200V voltage domain, the following numerical values can be obtained as an example.

在(1)单相100V电压域的情况下,最大电位:2.5V,最大电位时间4ms,最小电位:1.25V,最小电位时间10ms,重复时间20ms(后面记述)(1) In the case of single-phase 100V voltage domain, maximum potential: 2.5V, maximum potential time 4ms, minimum potential: 1.25V, minimum potential time 10ms, repetition time 20ms (described later)

在(2)单相200V电压域的情况下,最大电位:2.5V,最大电位时间4ms,最小电位:0.63V,最小电位时间1.5ms,重复时间10ms(后面记述)(2) In the case of single-phase 200V voltage domain, maximum potential: 2.5V, maximum potential time 4ms, minimum potential: 0.63V, minimum potential time 1.5ms, repetition time 10ms (described later)

在(3)三相200V电压域的情况下,最大电位:2.5V,最大电位时间12ms,最小电位:0.63V,最小电位时间2ms,重复时间20ms(后面记述)(3) In the case of three-phase 200V voltage domain, maximum potential: 2.5V, maximum potential time 12ms, minimum potential: 0.63V, minimum potential time 2ms, repetition time 20ms (described later)

根据上述的例子可知,最小电位时间根据是倍压整流、还是全波整流而明显不同,因此,判定部53预先关于最小电位时间而确定阈值(例如4~8ms左右,在这里设为6ms),能够判定为在大于或等于该阈值的情况下进行倍压整流,在小于阈值的情况下进行全波整流。As can be seen from the above example, the minimum potential time is significantly different depending on whether it is voltage doubler rectification or full-wave rectification. Therefore, the determination unit 53 determines a threshold value for the minimum potential time in advance (for example, about 4 to 8 ms, which is set to 6 ms here). It can be determined that the voltage-doubling rectification is performed when the threshold value is greater than or equal to the threshold value, and the full-wave rectification is performed when the threshold value is smaller than the threshold value.

另外,根据是进行倍压整流和全波整流中的哪一个,能够判定交流电源12的交流电压是100V电压域(上述(1))、还是200V电压域(上述(2)或(3))。In addition, it can be determined whether the AC voltage of the AC power supply 12 is in the 100V voltage range (the above (1)) or the 200V voltage range (the above (2) or (3)) depending on which of the voltage doubler rectification and the full-wave rectification is performed. .

并且,最大电位时间根据是单相、还是三相而明显不同,因此判定部53预先关于最大电位时间而确定阈值(例如6~10ms左右,在这里设为8ms),能够判定为在大于或等于该阈值的情况下,交流电源12的相数为三相(上述(3)),在小于阈值的情况下,相数为单相(上述(1)或(2))。Since the maximum potential time is significantly different depending on whether it is single-phase or three-phase, the determination unit 53 determines a threshold value (for example, about 6 to 10 ms, here, 8 ms) for the maximum potential time in advance, and can determine that the maximum potential time is greater than or equal to 8 ms. In the case of this threshold value, the number of phases of the AC power supply 12 is three-phase (the above (3)), and when it is less than the threshold value, the number of phases is one phase (the above-mentioned (1) or (2)).

如上所述,通过关于最小电位时间和最大电位时间进行情况区分,因此,判定部53能够对(1)单相100V电压域、(2)单相200V电压域、(3)三相200V电压域全部进行识别。As described above, by distinguishing between the minimum potential time and the maximum potential time, the determination unit 53 can determine (1) the single-phase 100V voltage domain, (2) the single-phase 200V voltage domain, and (3) the three-phase 200V voltage domain. All are identified.

并且,判定部53根据上述(1)~(3)的电压域的判定结果和电压检测部44的检测电压,能够求出交流电源12的电源频率。Then, the determination unit 53 can obtain the power supply frequency of the AC power supply 12 based on the determination results of the voltage domains of the above (1) to (3) and the detection voltage of the voltage detection unit 44 .

即,判定部53通过求出连续的波形的重复周期而取得交流电源12的电源频率。That is, the determination unit 53 obtains the power supply frequency of the AC power supply 12 by obtaining the repetition period of the continuous waveform.

具体地说,如图2~图4所示,根据检测电压的变化的记录,对从检测出最小电位Vl(或最大电位)至检测出下一个最小电位Vl为止的重复时间Tf进行计算。Specifically, as shown in FIGS. 2 to 4 , from the detection of the change in the detection voltage, the repetition time Tf from the detection of the minimum potential Vl (or the maximum potential) to the detection of the next minimum potential Vl is calculated.

而且,判定部53在电压域是(1)单相100V电压域的情况下,由于(电源周期)=(重复时间Tf),因此根据重复时间Tf的倒数对电源频率(=1/Tf)进行计算。Furthermore, when the voltage domain is (1) the single-phase 100V voltage domain, the determination unit 53 performs (power supply cycle)=(repetition time Tf) on the power supply frequency (=1/Tf) based on the reciprocal of the repetition time Tf. calculate.

另外,判定部53在电压域是(2)单相200V电压域的情况下,由于(电源周期)=(重复时间Tf)×2,因此根据重复时间2·Tf的倒数对电源频率(=1/(2·Tf))进行计算。In addition, when the voltage domain is (2) the single-phase 200V voltage domain, the determination unit 53 calculates the power supply frequency (=1 based on the reciprocal of the repetition time 2·Tf) because (power supply cycle)=(repetition time Tf)×2 /(2·Tf)) to calculate.

另外,判定部53在电压域是(3)三相200V电压域的情况下,由于(电源周期)=(重复时间Tf),因此根据重复时间Tf的倒数对电源频率(=1/Tf)进行计算。In addition, when the voltage domain is (3) the three-phase 200V voltage domain, since (power supply cycle)=(repetition time Tf), the determination unit 53 calculates the power supply frequency (=1/Tf) based on the reciprocal of the repetition time Tf calculate.

例如,在求出重复时间Tf=20[ms],电压域是(1)单相100V电压域的情况下,能够根据1/Tf=1/20[ms]计算出电源频率50[Hz]。For example, when the repetition time Tf=20 [ms] is obtained and the voltage domain is (1) the single-phase 100 V voltage domain, the power supply frequency 50 [Hz] can be calculated from 1/Tf=1/20 [ms].

同样地,在重复时间Tf=10[ms],电压域是(2)单相200V电压域的情况下,能够根据1/(2·Tf)=1/(2·10)[ms]计算出电源频率50[Hz],在重复时间Tf=20[ms],电压域是(3)三相200V电压域的情况下,能够根据1/Tf=1/20[ms]计算出电源频率50[Hz]。Similarly, when the repetition time Tf=10 [ms] and the voltage domain is (2) the single-phase 200V voltage domain, it can be calculated from 1/(2·Tf)=1/(2·10)[ms] When the power frequency is 50 [Hz], the repetition time Tf = 20 [ms], and the voltage domain is (3) the three-phase 200 V voltage domain, the power frequency 50 [ Hz].

[电动机驱动电路][Motor drive circuit]

前述的三相用整流电路51与作为电动机控制部的电动机驱动电路52连接。该电动机驱动电路52作为原则性的功能,从未图示的缝纫机的控制装置被输入速度指令,进行缝纫机电动机11的电流控制,以使得按照与当前的缝纫机电动机11和指令速度之差对应的加速度进行加速。由此,能够驱动缝纫机电动机11,以成为控制装置的速度指令所示的目标速度。The aforementioned three-phase rectifier circuit 51 is connected to a motor drive circuit 52 serving as a motor control unit. The motor drive circuit 52 has a function in principle. A speed command is input from a control device of the sewing machine (not shown), and the current of the sewing machine motor 11 is controlled so that the acceleration corresponding to the difference between the current sewing machine motor 11 and the command speed is obtained. to accelerate. Thereby, the sewing machine motor 11 can be driven so that it may become the target speed indicated by the speed command of the control device.

并且,电动机驱动电路52被输入来自判定部53的(1)单相100V电压域、(2)单相200V电压域、(3)三相200V电压域的识别结果。Then, the identification results of (1) single-phase 100V voltage domain, (2) single-phase 200V voltage domain, and (3) three-phase 200V voltage domain are input from the determination unit 53 to the motor drive circuit 52 .

即,电动机驱动电路52关于(1)单相100V电压域、(2)单相200V电压域、(3)三相200V电压域分别设定有不同的系数K1、K2、K3,将缝纫机电动机11控制为,按照将与识别结果对应的系数K1、K2、K3和前述的缝纫机电动机11的电流控制中的“与当前的缝纫机电动机11和指令速度之差对应的加速度”相乘而得到的加速度进行加速。That is, the motor drive circuit 52 sets different coefficients K1, K2, and K3 for (1) the single-phase 100V voltage domain, (2) the single-phase 200V voltage domain, and (3) the three-phase 200V voltage domain, respectively, and the sewing machine motor 11 The control is performed according to the acceleration obtained by multiplying the coefficients K1, K2, K3 corresponding to the recognition results and the "acceleration corresponding to the difference between the current sewing machine motor 11 and the command speed" in the current control of the sewing machine motor 11 described above. accelerate.

上述系数K1、K2、K3的大小设定为K1<K2<K3。即,在交流电源12是(1)单相100V电压域的情况下,进行以低加速进行加速的速度控制,在交流电源12是(2)单相200V电压域的情况下,进行以中加速进行加速的速度控制,在交流电源12是(3)三相200V电压域的情况下,进行以高加速进行加速的速度控制。The magnitudes of the coefficients K1, K2, and K3 are set to K1<K2<K3. That is, when the AC power supply 12 is in the (1) single-phase 100V voltage range, the speed control for accelerating at low acceleration is performed, and when the AC power supply 12 is in the (2) single-phase 200V voltage range, medium acceleration is performed. The speed control for acceleration is performed, and when the AC power source 12 is in the (3) three-phase 200V voltage range, the speed control for acceleration at high acceleration is performed.

其原因在于,在使缝纫机电动机11加速的情况下,加速度越大,从交流电源12流入的电流量越大,交流电源12的负载变得越大。This is because, when accelerating the sewing machine motor 11 , the greater the acceleration, the greater the amount of current flowing from the AC power source 12 , and the greater the load on the AC power source 12 .

即,关于交流电源12,交流电压越高,能够流过越大的电流,相数越多,能够流过越大的电流。That is, regarding the AC power supply 12 , the higher the AC voltage, the larger the current that can flow, and the larger the number of phases, the larger the current that can flow.

因此,电动机驱动电路52在能够流过的电流最小的(1)单相100V电压域的情况下抑制加速度,针对能够流过的电流最大的(3)三相200V电压域将加速度增大,从而无论在交流电源12是哪种电压域的情况下,均能够以减少负载的产生的方式控制缝纫机电动机11。Therefore, the motor drive circuit 52 suppresses the acceleration in the (1) single-phase 100V voltage region where the current that can flow is the smallest, and increases the acceleration in the (3) three-phase 200V voltage region where the current that can flow is the largest. Regardless of the voltage range of the AC power source 12, the sewing machine motor 11 can be controlled so as to reduce the generation of the load.

[缝纫机电动机的电源电路的作用][The role of the power circuit of the sewing machine motor]

在使用缝纫机电动机的电源电路10时,首先,与交流电源12的交流电压的电压域相对应地进行手动开关43的切换。即,由缝纫机的操作员判断是进行倍压整流和全波整流中的哪一个而进行手动开关43的切换操作。When the power supply circuit 10 of the sewing machine motor is used, first, the manual switch 43 is switched according to the voltage range of the AC voltage of the AC power supply 12 . That is, the operator of the sewing machine determines which of the voltage-doubling rectification and the full-wave rectification is to be performed, and performs the switching operation of the manual switch 43 .

其结果,在交流电源12是(1)单相100V电压域的情况下执行倍压整流,在交流电源12是(2)单相200V电压域或(3)三相200V电压域的情况下执行全波整流。As a result, the voltage doubler rectification is performed when the AC power source 12 is in the (1) single-phase 100V voltage domain, and is executed when the AC power source 12 is in the (2) single-phase 200V voltage domain or (3) three-phase 200V voltage domain. Full wave rectification.

电压检测部44进行电压检测,在交流电源12是(1)单相100V电压域的情况下以图2所示的波形进行电压检测,在交流电源12是(2)单相200V电压域的情况下以图3所示的波形进行电压检测,在交流电源12是(3)三相200V电压域的情况下以图4所示的波形进行电压检测,输入至判定部53。The voltage detection unit 44 performs voltage detection, and performs voltage detection with the waveform shown in FIG. 2 when the AC power supply 12 is in the (1) single-phase 100V voltage range, and when the AC power supply 12 is in the (2) single-phase 200V voltage range Next, voltage detection is performed with the waveform shown in FIG. 3 , and when the AC power supply 12 is in the (3) three-phase 200V voltage range, the voltage detection is performed with the waveform shown in FIG.

判定部53根据来自电压检测部44的电压检测,对最小电位Vl、最小电位时间Tl、最大电位Vh和最大电位时间Th进行计算,分别与阈值进行比较,对交流电源12是(1)单相100V电压域、(2)单相200V电压域、(3)三相200V电压域中的哪一个进行确定而输入至电动机驱动电路52。The determination unit 53 calculates the minimum potential V1, the minimum potential time T1, the maximum potential Vh, and the maximum potential time Th based on the voltage detection from the voltage detection unit 44, and compares them with the thresholds, respectively, and determines that the AC power supply 12 is (1) single-phase. Which of the 100V voltage domain, (2) the single-phase 200V voltage domain, and (3) the three-phase 200V voltage domain is determined and input to the motor drive circuit 52 .

电动机驱动电路52与判定部53的判定结果相对应地选择系数K1~K3,按照乘以该系数后的加速度执行缝纫机电动机11的速度控制。The motor drive circuit 52 selects the coefficients K1 to K3 in accordance with the determination result of the determination unit 53, and executes the speed control of the sewing machine motor 11 in accordance with the acceleration multiplied by the coefficients.

[发明的技术效果][Technical effect of invention]

如上所述,缝纫机电动机的电源电路10具备:第1二极管电桥20,其与交流电源12连接;两个电容器41、42,它们与第1二极管电桥20的输出部23、24连接;作为切换部的手动开关43,其将两个电容器41、42的中间和第1二极管电桥20的输入部22,切换为短路状态和断路状态;第2二极管电桥30;电压检测部44,其对第2二极管电桥30的两个输出部33、34的电压进行检测;判定部53,其求出电压检测部44的检测电压的连续变化时的最小电位Vl的持续时间(最小电位时间Tl),根据该最小电位时间Tl对手动开关43处于倍压整流状态、还是全波整流状态进行判定;以及作为电动机控制部的电动机驱动电路52,其根据由判定部53求出的整流状态进行缝纫机电动机的输出控制。As described above, the power supply circuit 10 of the sewing machine motor includes: the first diode bridge 20 connected to the AC power supply 12; the two capacitors 41 and 42 connected to the output parts 23 and 24 of the first diode bridge 20; The manual switch 43 of the switching section switches the middle of the two capacitors 41 and 42 and the input section 22 of the first diode bridge 20 between the short-circuit state and the open-circuit state; the second diode bridge 30; the voltage detection section 44, which Detects the voltages of the two output parts 33 and 34 of the second diode bridge 30; ), according to the minimum potential time T1 to determine whether the manual switch 43 is in a voltage-doubling rectification state or a full-wave rectification state; Output control of the motor.

因此,能够对交流电源12的交流电压的电压域是哪个电压域进行识别的电动机驱动电路52,能够对应于交流电压的电压域以使交流电源12的负载进一步变少的方式控制缝纫机电动机11。Therefore, the motor drive circuit 52 capable of recognizing the voltage range of the AC voltage of the AC power supply 12 can control the sewing machine motor 11 so as to further reduce the load on the AC power supply 12 according to the voltage range of the AC voltage.

另外,由此,即使在使用多台缝纫机的缝制工厂等设施与交流电源连接而向缝纫机电动机11供电的情况下,也能够减少供给电源的电压降低(电压波动)的发生,使多台缝纫机进行良好的缝制。In addition, even when a facility such as a sewing factory using a plurality of sewing machines is connected to an AC power source to supply power to the sewing machine motor 11, the occurrence of voltage drop (voltage fluctuation) in the power supply can be reduced, and the plurality of sewing machines can be Make good sewing.

并且,判定部53求出电压检测部44的检测电压的连续变化时的最大电位Vh的持续时间(最大电位时间Th),根据该最大电位时间Th判定交流电源12的相数,电动机驱动电路52根据由判定部53求出的交流电源12的相数进行缝纫机电动机11的输出控制,因此能够对应于其相数而以使交流电源12的负载变少的方式对缝纫机电动机11进行控制。Then, the determination unit 53 obtains the duration of the maximum potential Vh (maximum potential time Th) when the detection voltage of the voltage detection unit 44 changes continuously, and determines the number of phases of the AC power supply 12 based on the maximum potential time Th, and the motor drive circuit 52 The output control of the sewing machine motor 11 is performed according to the number of phases of the AC power supply 12 obtained by the determination unit 53 , so that the sewing machine motor 11 can be controlled so as to reduce the load on the AC power supply 12 according to the number of phases.

因此,即使在使用多台缝纫机的环境下,也能够减少供给电源的电压降低(电压波动)的发生,进行更良好的缝制。Therefore, even in an environment in which a plurality of sewing machines are used, the occurrence of voltage drop (voltage fluctuation) in the power supply can be reduced, and better sewing can be performed.

另外,判定部53能够对交流电源12的交流电压的电压域是哪个电压域进行识别,因此根据电压检测部44的检测电压求出连续的波形的重复周期,从而也能够求出交流电源12的电源频率。In addition, since the determination unit 53 can recognize which voltage range of the AC voltage of the AC power supply 12 is in the voltage range, it is possible to obtain the repetition period of the continuous waveform from the detected voltage of the voltage detection unit 44 , so that the voltage range of the AC power supply 12 can also be obtained. power frequency.

[其他][other]

另外,判定部53求出交流电源12的交流电压的电压域的种类,但也能够求出电压域内的更详细的交流电源的交流电压,而不是交流电压的电压域。In addition, the determination unit 53 obtains the type of the voltage domain of the AC voltage of the AC power source 12 , but it is also possible to obtain the AC voltage of the AC power source in more detail in the voltage domain instead of the voltage domain of the AC voltage.

即,判定部53取得来自电压检测部44的检测电压的时间序列变化,求出最大电位Vh,但由于该最大电位Vh的值与交流电源的交流电压的值具有相关性,因此通过在判定部53附设对记录了最大电位Vh的值与交流电源电压的值的对应关系的表格进行储存的存储部,从而能够根据最大电位Vh的值而求出交流电源的交流电压的值。根据最大电位Vh的值,能够以大约1[V]单位的精度求出交流电源的交流电压的值,因此例如,在(1)单相100V电压域,交流电压的值处在100~120V的范围内,能够以1[V]单位确定该值。关于其他(2)、(3)的电压域也是同样的。That is, the determination unit 53 obtains the time-series change of the detection voltage from the voltage detection unit 44 and obtains the maximum potential Vh. However, since the value of the maximum potential Vh has a correlation with the value of the AC voltage of the AC power supply, the determination unit 53 obtains the maximum potential Vh. The value of the AC voltage of the AC power source can be obtained from the value of the maximum potential Vh by providing a storage unit that stores a table in which the correspondence between the value of the maximum potential Vh and the value of the AC power supply voltage is recorded. From the value of the maximum potential Vh, the value of the AC voltage of the AC power supply can be obtained with an accuracy of about 1 [V] unit. Therefore, for example, in the (1) single-phase 100V voltage range, the value of the AC voltage is in the range of 100 to 120V. range, the value can be determined in 1[V] units. The same applies to the voltage domains of the other (2) and (3).

Claims (2)

1. A power supply circuit for a sewing machine motor, comprising:
a 1 st diode bridge having two input parts connected to an alternating current power supply and two output parts connected to a load;
two capacitors connected in series between two outputs of the 1 st diode bridge;
a switching unit that switches the middle of the two capacitors and one input unit of the 1 st diode bridge between a short-circuit state and an open-circuit state;
a 2 nd diode bridge having two input parts connected to the ac power supply in parallel with the 1 st diode bridge; and
a voltage detection unit for detecting voltages of the two output units of the 2 nd diode bridge,
the power circuit of the sewing machine motor comprises:
a determination unit that obtains a duration of a minimum potential when the voltage detected by the voltage detection unit continuously changes, and determines whether the switching unit is in a voltage doubler rectification state or a full-wave rectification state based on the duration of the minimum potential; and
and a motor control unit for controlling the output of the motor of the sewing machine based on the rectified state obtained by the determination unit.
2. The power supply circuit for a sewing machine motor according to claim 1,
the determination unit determines a duration of a maximum potential when the voltage detected by the voltage detection unit continuously changes, determines the number of phases of the AC power supply based on the duration of the maximum potential,
the motor control unit controls the output of the motor of the sewing machine based on the number of phases of the ac power supply determined by the determination unit.
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