CN106469988B - Power circuit of sewing machine motor - Google Patents
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- 238000009958 sewing Methods 0.000 title claims abstract description 67
- 238000001514 detection method Methods 0.000 claims abstract description 41
- 239000003990 capacitor Substances 0.000 claims abstract description 22
- 230000001133 acceleration Effects 0.000 description 12
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M7/00—Conversion of AC power input into DC power output; Conversion of DC power input into AC power output
- H02M7/02—Conversion of AC power input into DC power output without possibility of reversal
- H02M7/04—Conversion of AC power input into DC power output without possibility of reversal by static converters
- H02M7/06—Conversion of AC power input into DC power output without possibility of reversal by static converters using discharge tubes without control electrode or semiconductor devices without control electrode
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P7/00—Arrangements for regulating or controlling the speed or torque of electric DC motors
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
- H02M1/0003—Details of control, feedback or regulation circuits
- H02M1/0009—Devices or circuits for detecting current in a converter
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Abstract
Description
技术领域technical field
本发明涉及一种缝纫机电动机的电源电路。The invention relates to a power supply circuit of a sewing machine motor.
背景技术Background technique
在各国或每个地区使用的交流电源,关于电压、单相和三相的总数,标准并不统一,在每个国家、每个地区各不相同。例如,关于电压,大致分为100~120V的电压域(下面,称为100V电压域)和200~240V(下面,称为200V电压域)的电压域。For the AC power used in each country or region, the standard is not uniform about the voltage, the total number of single-phase and three-phase, and it varies in each country and each region. For example, the voltage is roughly divided into a voltage range of 100 to 120V (hereinafter, referred to as a 100V voltage range) and a voltage range of 200 to 240V (hereinafter, referred to as a 200V voltage range).
进行交流电源电压的整流的现有的电源电路具备:二极管电桥,其具有与交流电源连接的两个输入部和与负载连接的两个输出部;两个电容器,它们串联连接在二极管电桥的两个输出部之间;以及开关,其将两个电容器之间和二极管电桥的一个输入部,切换为短路状态和断路状态(例如,参照专利文献1)。A conventional power supply circuit for rectifying an AC power supply voltage includes a diode bridge having two input parts connected to the AC power supply and two output parts connected to a load; and two capacitors connected in series to the diode bridge between two output parts of the ; and a switch that switches between two capacitors and one input part of the diode bridge between a short-circuit state and an open-circuit state (for example, refer to Patent Document 1).
在该电源电路中,在将开关设为断路状态时能够进行全波整流,在设为短路状态时能够进行倍压整流。In this power supply circuit, full-wave rectification can be performed when the switch is in the open state, and voltage doubler rectification can be performed when the switch is in the short-circuit state.
而且,针对100V电压域的交流电源,将开关操作为短路状态而进行倍压整流,针对200V电压域的交流电源,将开关操作为断路状态而进行全波整流。Then, for the AC power supply in the 100V voltage range, the switch is operated in a short-circuit state to perform voltage doubler rectification, and for the AC power supply in the 200V voltage range, the switch is operated in an open state to perform full-wave rectification.
专利文献1:日本特开平11-285253号公报Patent Document 1: Japanese Patent Application Laid-Open No. 11-285253
但是,上述现有的电源电路不具备下述机制,即,在外部对交流电源的电压或相数、正执行全波整流和倍压整流中的哪种整流等进行识别的机制。因此,在作为缝纫机电动机的控制电路而应用的情况下,无法与交流电源的电压或相数等相对应地进行适当的控制。However, the above-described conventional power supply circuit does not have a mechanism for externally identifying the voltage or phase number of the AC power supply, which rectification of full-wave rectification and voltage doubler rectification is being performed, and the like. Therefore, when applied as a control circuit of a sewing machine motor, appropriate control cannot be performed in accordance with the voltage of the AC power supply, the number of phases, and the like.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种缝纫机电动机的电源电路,该缝纫机电动机的电源电路能够与交流电源的电压或相数相对应地进行适当的控制,本发明具有下面的(1)或(2)的任意特征。An object of the present invention is to provide a power supply circuit for a sewing machine motor that can be appropriately controlled in accordance with the voltage or the number of phases of an AC power supply, the present invention having the following (1) or (2) any feature.
(1)(1)
一种缝纫机电动机的电源电路,其特征在于,具备:A power supply circuit for a sewing machine motor, characterized in that it has:
第1二极管电桥,其具有与交流电源连接的两个输入部和与负载连接的两个输出部;a first diode bridge having two input parts connected to an AC power supply and two output parts connected to a load;
两个电容器,它们串联连接在所述第1二极管电桥的两个输出部之间;two capacitors connected in series between the two outputs of the first diode bridge;
切换部,其将所述两个电容器的中间和所述第1二极管电桥的一个输入部,切换为短路状态和断路状态;a switching part, which switches the middle of the two capacitors and one input part of the first diode bridge to a short-circuit state and an open-circuit state;
第2二极管电桥,其具有与所述第1二极管电桥并联地连接于所述交流电源的两个输入部;以及a second diode bridge having two input parts connected to the AC power supply in parallel with the first diode bridge; and
电压检测部,其对所述第2二极管电桥的两个输出部的电压进行检测,a voltage detection unit that detects the voltages of the two output units of the second diode bridge,
该缝纫机电动机的电源电路具备:The power circuit of this sewing machine motor has:
判定部,其求出所述电压检测部的检测电压的连续变化时的最小电位的持续时间,根据该最小电位的持续时间,对所述切换部是处于倍压整流状态、还是全波整流状态进行判定;以及A determination unit that obtains the duration of the minimum potential when the detection voltage of the voltage detection unit continuously changes, and determines whether the switching unit is in a voltage-doubling rectification state or a full-wave rectification state according to the duration of the minimum potential make a determination; and
电动机控制部,其根据由所述判定部求出的整流状态,进行缝纫机电动机的输出控制。The motor control unit performs output control of the sewing machine motor based on the rectification state obtained by the determination unit.
(2)(2)
在上述(1)记载的缝纫机电动机的电源电路中,其特征在于,In the power supply circuit of the sewing machine motor according to the above (1), it is characterized in that:
所述判定部求出所述电压检测部的检测电压的连续变化时的最大电位的持续时间,根据该最大电位的持续时间,对所述交流电源的相数进行判定,The determination unit obtains the duration of the maximum potential when the detection voltage of the voltage detection unit continuously changes, and determines the number of phases of the AC power supply based on the duration of the maximum potential,
所述电动机控制部根据由所述判定部求出的所述交流电源的相数,进行缝纫机电动机的输出控制。The motor control unit performs output control of the sewing machine motor based on the number of phases of the AC power source obtained by the determination unit.
发明的效果effect of invention
本发明的电源电路能够对交流电源的交流电压的电压域是哪个电压域进行识别,电动机控制部能够对应于交流电压的电压域以使交流电源的负载进一步变少的方式控制缝纫机电动机。The power supply circuit of the present invention can recognize which voltage range of the AC voltage of the AC power supply is, and the motor control unit can control the sewing machine motor so as to further reduce the load of the AC power supply according to the voltage range of the AC voltage.
另外,由此,即使在与使用多台缝纫机的缝制工厂等的设施的交流电源连接而向缝纫机电动机供电的情况下,也能够减少供给电源的电压降低(电压波动)的发生,使多台缝纫机进行良好的缝制。In addition, even when the sewing machine motor is supplied with power by being connected to an AC power supply of a facility such as a sewing factory that uses a plurality of sewing machines, the occurrence of voltage drop (voltage fluctuation) in the power supply can be reduced, and a plurality of sewing machines can be A sewing machine makes good sewing.
附图说明Description of drawings
图1是表示作为发明的实施方式的缝纫机电动机的电源电路的框图。FIG. 1 is a block diagram showing a power supply circuit of a sewing machine motor as an embodiment of the invention.
图2是表示交流电源为单相100V电压域的情况下的检测电压的波形的线图。FIG. 2 is a graph showing the waveform of the detection voltage when the AC power supply is in the single-phase 100V voltage range.
图3是表示交流电源为单相200V电压域的情况下的检测电压的波形的线图。FIG. 3 is a graph showing the waveform of the detected voltage when the AC power supply is in the single-phase 200V voltage range.
图4是表示交流电源为三相200V电压域的情况下的检测电压的波形的线图。FIG. 4 is a graph showing the waveform of the detected voltage when the AC power supply is in the three-phase 200V voltage range.
标号的说明Description of the label
10 电源电路10 Power circuit
11 缝纫机电动机11 Sewing machine motor
12 交流电源12 AC Power
20 第1二极管电桥20 1st diode bridge
21、22 输入部21, 22 Input section
23、24 输出部23, 24 Output part
25~28 二极管25~28 Diode
30 第2二极管电桥30 2nd diode bridge
31、32 输入部31, 32 Input section
33、34 输出部33, 34 Output part
35~38 二极管35~38 Diode
41、42 电容器41, 42 Capacitors
43 手动开关(切换部)43 Manual switch (switching part)
44 电压检测部44 Voltage detection section
45、46 电阻器45, 46 Resistors
51 三相用整流电路51 Three-phase rectifier circuit
52 电动机驱动电路(电动机控制部)52 Motor drive circuit (motor control part)
53 判定部53 Judgment Section
Th 最大电位时间(最大电位的持续时间)Th maximum potential time (duration of maximum potential)
Tl 最小电位时间(最小电位的持续时间)Tl Minimum Potential Time (Duration of Minimum Potential)
Vh 最大电位Vh maximum potential
Vl 最小电位Vl minimum potential
具体实施方式Detailed ways
[发明的实施方式的概要][Outline of Embodiment of Invention]
下面,作为本发明的实施方式,基于附图对缝纫机电动机的电源电路10进行说明。该缝纫机电动机的电源电路针对作为缝纫机的缝制驱动源的缝纫机电动机11进行电源供给和其输出控制。Hereinafter, as an embodiment of the present invention, the
供给至缝纫机的交流电源在每个国家、每个地区,电压、相数存在差异。The voltage and number of phases of the AC power supplied to the sewing machine vary by country and region.
在这里,以作为交流电源而使用下述三种交流电源的情况为例进行说明,即,(1)单相100V电压域(100~120V)、50Hz;(2)单相200V电压域(200~240V)、50Hz;以及(3)三相200V电压域(200~240V)、50Hz。Here, the following three types of AC power sources are used as an example for description: (1) single-phase 100V voltage range (100-120V), 50Hz; (2) single-phase 200V voltage range (200V) ~240V), 50Hz; and (3) three-phase 200V voltage domain (200 ~ 240V), 50Hz.
缝纫机电动机的电源电路10在与上述三种中的任意交流电源连接的情况下,均变换为适于缝纫机电动机11的驱动的280V的直流电压而进行电源供给。但是,在上述(1)~(3)中的任意情况下,如果均以相同的输出使缝纫机电动机11进行驱动,则按照(1)、(2)、(3)的顺序,对交流电源的负担变大。The
因此,例如,在缝纫机为工业用、且在工厂内大量缝纫机同时运转的环境中,在(1)、(2)的交流电源的情况下,负载变得过量,有可能发生供给电源的电压降低(电压波动)。Therefore, for example, in an environment where sewing machines are industrially used and a large number of sewing machines are operated simultaneously in a factory, in the case of the AC power sources of (1) and (2), the load becomes excessive, and the voltage of the power supply may drop. (voltage fluctuation).
因此,上述缝纫机电动机的电源电路10的目的在于,对交流电源的电压、相数进行判定,对缝纫机电动机11进行适当的输出控制。Therefore, the purpose of the
[缝纫机电动机的电源电路的概略结构][Schematic structure of power supply circuit of sewing machine motor]
图1是缝纫机电动机的电源电路10的框图。FIG. 1 is a block diagram of a
如图所示,缝纫机电动机的电源电路10具备:第1二极管电桥20,其具备与交流电源12连接的两个输入部21、22和与负载(缝纫机电动机侧)连接的两个输出部23、24;两个电容器41、42,它们串联连接在第1二极管电桥20的两个输出部23、24之间;作为切换部的手动开关43,其将两个电容器41、42之间和第1二极管电桥20的一个输入部22,切换为短路状态和断路状态;第2二极管电桥30,其具备与第1二极管电桥20并联地连接于交流电源12的两个输入部31、32;电压检测部44,其对第2二极管电桥30的两个输出部33、34的电压进行检测;以及两个电阻器45、46,它们串联连接在第2二极管电桥30的两个输出部33、34之间。As shown in the figure, the
[第1二极管电桥][1st diode bridge]
第1二极管电桥20具备:二极管25,其将阳极端子与输入部21连接,将阴极端子与输出部23连接;二极管26,其将阳极端子与输出部24连接,将阴极端子与输入部21连接;二极管27,其将阳极端子与输入部22连接,将阴极端子与输出部23连接;以及二极管28,其将阳极端子与输出部24连接,将阴极端子与输入部22连接。The
第1二极管电桥20的输出部23和输出部24,与三相用整流电路51的输入部连接。另外,在输出部23和输出部24之间架设有串联连接的两个电容器41、42。The
缝纫机电动机11是AC伺服电动机,三相用整流电路51将通过第1二极管电桥20和电容器41、42整流化后的电流进一步优化用于AC伺服电动机驱动。The
该三相用整流电路51具备串联连接的两个二极管511、512,将它们均设为阳极端子朝向输出部24侧,阴极端子朝向输出部23侧。The three-
另外,在供给至缝纫机的交流电源为三相的情况下,U相与第1二极管电桥20的输入部21连接,V相与第1二极管电桥20的输入部22连接,W相与三相用整流电路51的两个二极管511、512之间连接。In addition, when the AC power supply to the sewing machine is three-phase, the U-phase is connected to the
[电容器及手动开关][Capacitor and manual switch]
在上述电容器41和电容器42的中间点与第1二极管电桥20的输入部22之间,如前述所示,设置有将它们相互间切换为短路状态和断路状态的手动开关43。Between the intermediate point of the
该手动开关43在交流电源12为(1)单相100V电压域的情况下,切换为短路状态而执行倍压整流,在交流电源12为(2)单相200V电压域(200~240V)或(3)三相200V电压域的情况下,切换为断路状态而执行全波整流。The
如果将手动开关43设为短路状态,则在交流电源12的输出为正电位的情况下,电流以从第1二极管电桥20的输入部21穿过输出部23,进一步经过电容器41、手动开关43而返回至交流电源12的路径流动。When the
另外,在交流电源12的输出为负电位的情况下,电流以经由手动开关43及电容器42而从第1二极管电桥20的输出部24穿过输入部21,返回至交流电源12的路径流动。In addition, when the output of the
其结果,进行倍压整流,相对于输入侧的交流100V,输出侧升压至直流280V。As a result, voltage doubler rectification is performed, and the output side is boosted to DC 280V with respect to the AC 100V on the input side.
另外,如果将手动开关43设为断路状态,则在交流电源12的输出为正电位的情况下,电流以从第1二极管电桥20的输入部21穿过输出部23,进一步经过电容器41、42,从第1二极管电桥20的输出部24穿过输入部22,返回至交流电源12的路径流动。In addition, when the
另外,在交流电源12的输出为负电位的情况下,电流以从第1二极管电桥20的输入部22穿过输出部23,进一步经过电容器41、42,从第1二极管电桥20的输出部24穿过输入部21,返回至交流电源12的路径流动。In addition, when the output of the
其结果,进行全波整流,相对于输入侧的交流200V,输出侧升压至直流280V。As a result, full-wave rectification is performed, and the output side is boosted to DC 280V with respect to the AC 200V on the input side.
[第2二极管电桥][Second diode bridge]
第2二极管电桥30具备:二极管35,其将阳极端子与输入部31连接,将阴极端子与输出部33连接;二极管36,其将阳极端子与输出部34连接,将阴极端子与输入部31连接;二极管37,其将阳极端子与输入部32连接,将阴极端子与输出部33连接;以及二极管38,其将阳极端子与输出部34连接,将阴极端子与输入部32连接。The
第2二极管电桥30的输入部31与第1二极管电桥20的输入部21一起与交流电源12连接,第2二极管电桥30的输入部32与第1二极管电桥20的输入部22一起与交流电源12连接。由此,第1二极管电桥20和第2二极管电桥30在并联状态下与交流电源12连接。The
在从第2二极管电桥30的输出部33至输出部34之间设置有串联连接的两个电阻器45、46,电压检测部44对电阻器46的两侧的电位差进行检测。Two
通过上述第2二极管电桥30的结构和电阻器45、46,电压检测部44能够将由第1二极管电桥20及电容器41、42整流化后的电源电压以通过固定的比率减小后的值进行检测。With the configuration of the
[判定部][judgment department]
电压检测部44与判定部53连接,向该判定部53输入检测电压。The
该判定部53对来自电压检测部44的检测电压的时间序列变化进行监视,根据该检测电压的变化,对交流电源12是(1)单相100V电压域、(2)单相200V电压域、(3)三相200V电压域中的哪个进行判定。The
在这里,对通过判定部53实施的判定的方法进行说明。判定部53将电压检测部44的检测电压按照时间序列进行记录。在这里,图2示出交流电源12为(1)单相100V电压域的情况下的检测电压的变化的记录,图3示出交流电源12为(2)单相200V电压域的情况下的检测电压的变化的记录,图4示出交流电源12为(3)三相200V电压域的情况下的检测电压的变化的记录。Here, the method of determination by the
以图2为例,首先,判定部53求出所得到的检测电压的最小值即最小电位Vl,计算最小电位Vl持续的期间即最小电位时间Tl。通过求出从最小电位Vl至预先确定的增加幅度α的电位所持续的期间,即,电位处在Vl~Vl+α的范围内的期间,从而能够取得最小电位时间Tl。Taking FIG. 2 as an example, first, the
同样地,判定部53求出所得到的检测电压的最大值即最大电位Vh,计算最大电位Vh持续的期间即最大电位时间Th。通过求出从最大电位Vh至预先确定的减小幅度β的电位所持续的期间,即,电位处在Vh-β~Vh的范围内的期间,从而能够取得最大电位时间Th。Similarly, the
例如,在(1)单相100V电压域、(2)单相200V电压域、(3)三相200V电压域的情况下,作为一个例子能够取得下述的数值。For example, in the case of (1) single-phase 100V voltage domain, (2) single-phase 200V voltage domain, and (3) three-phase 200V voltage domain, the following numerical values can be obtained as an example.
在(1)单相100V电压域的情况下,最大电位:2.5V,最大电位时间4ms,最小电位:1.25V,最小电位时间10ms,重复时间20ms(后面记述)(1) In the case of single-phase 100V voltage domain, maximum potential: 2.5V, maximum potential time 4ms, minimum potential: 1.25V, minimum potential time 10ms, repetition time 20ms (described later)
在(2)单相200V电压域的情况下,最大电位:2.5V,最大电位时间4ms,最小电位:0.63V,最小电位时间1.5ms,重复时间10ms(后面记述)(2) In the case of single-phase 200V voltage domain, maximum potential: 2.5V, maximum potential time 4ms, minimum potential: 0.63V, minimum potential time 1.5ms, repetition time 10ms (described later)
在(3)三相200V电压域的情况下,最大电位:2.5V,最大电位时间12ms,最小电位:0.63V,最小电位时间2ms,重复时间20ms(后面记述)(3) In the case of three-phase 200V voltage domain, maximum potential: 2.5V, maximum potential time 12ms, minimum potential: 0.63V, minimum potential time 2ms, repetition time 20ms (described later)
根据上述的例子可知,最小电位时间根据是倍压整流、还是全波整流而明显不同,因此,判定部53预先关于最小电位时间而确定阈值(例如4~8ms左右,在这里设为6ms),能够判定为在大于或等于该阈值的情况下进行倍压整流,在小于阈值的情况下进行全波整流。As can be seen from the above example, the minimum potential time is significantly different depending on whether it is voltage doubler rectification or full-wave rectification. Therefore, the
另外,根据是进行倍压整流和全波整流中的哪一个,能够判定交流电源12的交流电压是100V电压域(上述(1))、还是200V电压域(上述(2)或(3))。In addition, it can be determined whether the AC voltage of the
并且,最大电位时间根据是单相、还是三相而明显不同,因此判定部53预先关于最大电位时间而确定阈值(例如6~10ms左右,在这里设为8ms),能够判定为在大于或等于该阈值的情况下,交流电源12的相数为三相(上述(3)),在小于阈值的情况下,相数为单相(上述(1)或(2))。Since the maximum potential time is significantly different depending on whether it is single-phase or three-phase, the
如上所述,通过关于最小电位时间和最大电位时间进行情况区分,因此,判定部53能够对(1)单相100V电压域、(2)单相200V电压域、(3)三相200V电压域全部进行识别。As described above, by distinguishing between the minimum potential time and the maximum potential time, the
并且,判定部53根据上述(1)~(3)的电压域的判定结果和电压检测部44的检测电压,能够求出交流电源12的电源频率。Then, the
即,判定部53通过求出连续的波形的重复周期而取得交流电源12的电源频率。That is, the
具体地说,如图2~图4所示,根据检测电压的变化的记录,对从检测出最小电位Vl(或最大电位)至检测出下一个最小电位Vl为止的重复时间Tf进行计算。Specifically, as shown in FIGS. 2 to 4 , from the detection of the change in the detection voltage, the repetition time Tf from the detection of the minimum potential Vl (or the maximum potential) to the detection of the next minimum potential Vl is calculated.
而且,判定部53在电压域是(1)单相100V电压域的情况下,由于(电源周期)=(重复时间Tf),因此根据重复时间Tf的倒数对电源频率(=1/Tf)进行计算。Furthermore, when the voltage domain is (1) the single-phase 100V voltage domain, the
另外,判定部53在电压域是(2)单相200V电压域的情况下,由于(电源周期)=(重复时间Tf)×2,因此根据重复时间2·Tf的倒数对电源频率(=1/(2·Tf))进行计算。In addition, when the voltage domain is (2) the single-phase 200V voltage domain, the
另外,判定部53在电压域是(3)三相200V电压域的情况下,由于(电源周期)=(重复时间Tf),因此根据重复时间Tf的倒数对电源频率(=1/Tf)进行计算。In addition, when the voltage domain is (3) the three-phase 200V voltage domain, since (power supply cycle)=(repetition time Tf), the
例如,在求出重复时间Tf=20[ms],电压域是(1)单相100V电压域的情况下,能够根据1/Tf=1/20[ms]计算出电源频率50[Hz]。For example, when the repetition time Tf=20 [ms] is obtained and the voltage domain is (1) the single-phase 100 V voltage domain, the power supply frequency 50 [Hz] can be calculated from 1/Tf=1/20 [ms].
同样地,在重复时间Tf=10[ms],电压域是(2)单相200V电压域的情况下,能够根据1/(2·Tf)=1/(2·10)[ms]计算出电源频率50[Hz],在重复时间Tf=20[ms],电压域是(3)三相200V电压域的情况下,能够根据1/Tf=1/20[ms]计算出电源频率50[Hz]。Similarly, when the repetition time Tf=10 [ms] and the voltage domain is (2) the single-phase 200V voltage domain, it can be calculated from 1/(2·Tf)=1/(2·10)[ms] When the power frequency is 50 [Hz], the repetition time Tf = 20 [ms], and the voltage domain is (3) the three-phase 200 V voltage domain, the power frequency 50 [ Hz].
[电动机驱动电路][Motor drive circuit]
前述的三相用整流电路51与作为电动机控制部的电动机驱动电路52连接。该电动机驱动电路52作为原则性的功能,从未图示的缝纫机的控制装置被输入速度指令,进行缝纫机电动机11的电流控制,以使得按照与当前的缝纫机电动机11和指令速度之差对应的加速度进行加速。由此,能够驱动缝纫机电动机11,以成为控制装置的速度指令所示的目标速度。The aforementioned three-
并且,电动机驱动电路52被输入来自判定部53的(1)单相100V电压域、(2)单相200V电压域、(3)三相200V电压域的识别结果。Then, the identification results of (1) single-phase 100V voltage domain, (2) single-phase 200V voltage domain, and (3) three-phase 200V voltage domain are input from the
即,电动机驱动电路52关于(1)单相100V电压域、(2)单相200V电压域、(3)三相200V电压域分别设定有不同的系数K1、K2、K3,将缝纫机电动机11控制为,按照将与识别结果对应的系数K1、K2、K3和前述的缝纫机电动机11的电流控制中的“与当前的缝纫机电动机11和指令速度之差对应的加速度”相乘而得到的加速度进行加速。That is, the
上述系数K1、K2、K3的大小设定为K1<K2<K3。即,在交流电源12是(1)单相100V电压域的情况下,进行以低加速进行加速的速度控制,在交流电源12是(2)单相200V电压域的情况下,进行以中加速进行加速的速度控制,在交流电源12是(3)三相200V电压域的情况下,进行以高加速进行加速的速度控制。The magnitudes of the coefficients K1, K2, and K3 are set to K1<K2<K3. That is, when the
其原因在于,在使缝纫机电动机11加速的情况下,加速度越大,从交流电源12流入的电流量越大,交流电源12的负载变得越大。This is because, when accelerating the
即,关于交流电源12,交流电压越高,能够流过越大的电流,相数越多,能够流过越大的电流。That is, regarding the
因此,电动机驱动电路52在能够流过的电流最小的(1)单相100V电压域的情况下抑制加速度,针对能够流过的电流最大的(3)三相200V电压域将加速度增大,从而无论在交流电源12是哪种电压域的情况下,均能够以减少负载的产生的方式控制缝纫机电动机11。Therefore, the
[缝纫机电动机的电源电路的作用][The role of the power circuit of the sewing machine motor]
在使用缝纫机电动机的电源电路10时,首先,与交流电源12的交流电压的电压域相对应地进行手动开关43的切换。即,由缝纫机的操作员判断是进行倍压整流和全波整流中的哪一个而进行手动开关43的切换操作。When the
其结果,在交流电源12是(1)单相100V电压域的情况下执行倍压整流,在交流电源12是(2)单相200V电压域或(3)三相200V电压域的情况下执行全波整流。As a result, the voltage doubler rectification is performed when the
电压检测部44进行电压检测,在交流电源12是(1)单相100V电压域的情况下以图2所示的波形进行电压检测,在交流电源12是(2)单相200V电压域的情况下以图3所示的波形进行电压检测,在交流电源12是(3)三相200V电压域的情况下以图4所示的波形进行电压检测,输入至判定部53。The
判定部53根据来自电压检测部44的电压检测,对最小电位Vl、最小电位时间Tl、最大电位Vh和最大电位时间Th进行计算,分别与阈值进行比较,对交流电源12是(1)单相100V电压域、(2)单相200V电压域、(3)三相200V电压域中的哪一个进行确定而输入至电动机驱动电路52。The
电动机驱动电路52与判定部53的判定结果相对应地选择系数K1~K3,按照乘以该系数后的加速度执行缝纫机电动机11的速度控制。The
[发明的技术效果][Technical effect of invention]
如上所述,缝纫机电动机的电源电路10具备:第1二极管电桥20,其与交流电源12连接;两个电容器41、42,它们与第1二极管电桥20的输出部23、24连接;作为切换部的手动开关43,其将两个电容器41、42的中间和第1二极管电桥20的输入部22,切换为短路状态和断路状态;第2二极管电桥30;电压检测部44,其对第2二极管电桥30的两个输出部33、34的电压进行检测;判定部53,其求出电压检测部44的检测电压的连续变化时的最小电位Vl的持续时间(最小电位时间Tl),根据该最小电位时间Tl对手动开关43处于倍压整流状态、还是全波整流状态进行判定;以及作为电动机控制部的电动机驱动电路52,其根据由判定部53求出的整流状态进行缝纫机电动机的输出控制。As described above, the
因此,能够对交流电源12的交流电压的电压域是哪个电压域进行识别的电动机驱动电路52,能够对应于交流电压的电压域以使交流电源12的负载进一步变少的方式控制缝纫机电动机11。Therefore, the
另外,由此,即使在使用多台缝纫机的缝制工厂等设施与交流电源连接而向缝纫机电动机11供电的情况下,也能够减少供给电源的电压降低(电压波动)的发生,使多台缝纫机进行良好的缝制。In addition, even when a facility such as a sewing factory using a plurality of sewing machines is connected to an AC power source to supply power to the
并且,判定部53求出电压检测部44的检测电压的连续变化时的最大电位Vh的持续时间(最大电位时间Th),根据该最大电位时间Th判定交流电源12的相数,电动机驱动电路52根据由判定部53求出的交流电源12的相数进行缝纫机电动机11的输出控制,因此能够对应于其相数而以使交流电源12的负载变少的方式对缝纫机电动机11进行控制。Then, the
因此,即使在使用多台缝纫机的环境下,也能够减少供给电源的电压降低(电压波动)的发生,进行更良好的缝制。Therefore, even in an environment in which a plurality of sewing machines are used, the occurrence of voltage drop (voltage fluctuation) in the power supply can be reduced, and better sewing can be performed.
另外,判定部53能够对交流电源12的交流电压的电压域是哪个电压域进行识别,因此根据电压检测部44的检测电压求出连续的波形的重复周期,从而也能够求出交流电源12的电源频率。In addition, since the
[其他][other]
另外,判定部53求出交流电源12的交流电压的电压域的种类,但也能够求出电压域内的更详细的交流电源的交流电压,而不是交流电压的电压域。In addition, the
即,判定部53取得来自电压检测部44的检测电压的时间序列变化,求出最大电位Vh,但由于该最大电位Vh的值与交流电源的交流电压的值具有相关性,因此通过在判定部53附设对记录了最大电位Vh的值与交流电源电压的值的对应关系的表格进行储存的存储部,从而能够根据最大电位Vh的值而求出交流电源的交流电压的值。根据最大电位Vh的值,能够以大约1[V]单位的精度求出交流电源的交流电压的值,因此例如,在(1)单相100V电压域,交流电压的值处在100~120V的范围内,能够以1[V]单位确定该值。关于其他(2)、(3)的电压域也是同样的。That is, the
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