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CN106449787A - Solar cell spin-coated with borate diffusion layer and production process of solar cell - Google Patents

Solar cell spin-coated with borate diffusion layer and production process of solar cell Download PDF

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CN106449787A
CN106449787A CN201611030920.3A CN201611030920A CN106449787A CN 106449787 A CN106449787 A CN 106449787A CN 201611030920 A CN201611030920 A CN 201611030920A CN 106449787 A CN106449787 A CN 106449787A
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silicon substrate
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李恒亮
张洪宝
朱琛
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ZHEJIANG YUHUI SOLAR ENERGY JIANGSU CO Ltd
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F77/00Constructional details of devices covered by this subclass
    • H10F77/30Coatings
    • H10F77/306Coatings for devices having potential barriers
    • H10F77/311Coatings for devices having potential barriers for photovoltaic cells
    • H10F77/315Coatings for devices having potential barriers for photovoltaic cells the coatings being antireflective or having enhancing optical properties
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Abstract

本发明公开了一种旋涂硼酸盐扩散层的太阳能电池,包括N型硅衬底,N型硅衬底的表面场自下而上依次铺设有B型扩散层及绝缘层,其中,B型扩散层的材质为硼酸盐,绝缘层的材质为SiNx层膜,绝缘层的上表面设置有P型金属电极;本发明还设计了一种旋涂硼酸盐扩散层的太阳能电池的制作工艺;本发明所设计的旋涂硼酸盐扩散层的太阳能电池具有扩散温度低、时间短、工艺简单和环境友好等优点,因此,这种扩散工艺在制备N型太阳能电池的发射极方面具有广阔的应用前景。

The invention discloses a solar cell with a spin-coated borate diffusion layer, which includes an N-type silicon substrate, and the surface field of the N-type silicon substrate is sequentially laid with a B-type diffusion layer and an insulating layer, wherein, B The material of the type diffusion layer is borate, the material of the insulating layer is a SiNx film, and the upper surface of the insulating layer is provided with a P-type metal electrode; Technology; the solar cell of the spin-coated borate diffusion layer designed by the present invention has advantages such as low diffusion temperature, short time, simple technique and environmental friendliness, therefore, this diffusion process has advantages in preparing the emitter electrode of N-type solar cell Broad application prospects.

Description

一种旋涂硼酸盐扩散层的太阳能电池及其制作工艺A solar cell with spin-coated borate diffusion layer and its manufacturing process

技术领域technical field

本发明涉及太阳能电池的生产技术领域,特别是一种旋涂硼酸盐扩散层的太阳能电池及其制作工艺。The invention relates to the technical field of solar cell production, in particular to a solar cell with a spin-coated borate diffusion layer and a manufacturing process thereof.

背景技术Background technique

P型晶体硅在地面应用中仍然存在衰减,而n型晶体硅的性能则更为稳定;早在1973年H.Fischer等就发现刚制作好的P型硼掺Cz硅太阳电池在光照下会出现明显的性能衰减;1997年J.Schmidt等证实硼掺杂Cz硅出现的光致衰减是由硼氧对导致的;由于n型磷掺杂Cz硅中硼含量极低,所以由硼氧对所导致的光致衰减并不明显;这一点已经被很多实验结果验证另一方面,在太阳能级硅材料中,n型晶体硅比P型晶体硅具有更长的少子寿命。P-type crystalline silicon still has attenuation in ground applications, while the performance of n-type crystalline silicon is more stable; as early as 1973, H.Fischer et al. found that the newly fabricated P-type boron-doped Cz silicon solar cells would be degraded under light. There is obvious performance attenuation; in 1997, J.Schmidt et al confirmed that the light-induced attenuation of boron-doped Cz silicon is caused by boron-oxygen pairs; since the boron content in n-type phosphorus-doped Cz silicon is extremely low, the boron-oxygen The resulting light-induced attenuation is not obvious; this has been verified by many experimental results. On the other hand, among solar-grade silicon materials, n-type crystalline silicon has a longer minority carrier lifetime than p-type crystalline silicon.

据J.Zhao等n报道,不同体电阻率的n型Cz硅少子寿命都在1ms以上,远远高于P型Cz硅的水平,甚至比P型Fz硅的少子寿命还要长;据A.Cuevas等报道,n型多晶硅的少子寿命达100us,经过磷吸杂后,可以提升到1ms;D.Macdonald等对此进行了解释:因为铁等常见金属杂质对电子的俘获截面比对空穴的俘获截面大,所以在低注入情况下,n型硅比P型硅具有更长的少子寿;n型晶体硅的上述优点引起了研究人员的兴趣,使得n型晶体硅太阳电池在结构和工艺方面获得了快速发展。According to the report of J.Zhao et al., the minority carrier lifetime of n-type Cz silicon with different volume resistivity is above 1ms, much higher than that of p-type Cz silicon, and even longer than that of p-type Fz silicon; according to A .Cuevas et al. reported that the minority carrier lifetime of n-type polycrystalline silicon reaches 100us, which can be increased to 1ms after phosphorus gettering; The capture cross-section of n-type silicon is large, so in the case of low injection, n-type silicon has a longer minority carrier life than p-type silicon; the above advantages of n-type crystalline silicon have aroused the interest of researchers, making n-type crystalline silicon solar cells in structure and Technology has achieved rapid development.

按发射极的成分和形成方式区分,n型太阳电池可以分为铝发射极、硼发射极和非晶硅/晶体硅异质结太阳电池3类;按发射极的位置区分,n型太阳电池又可以分为前发射极和背发射极两类;对于铝背发射极,很多研究者都进行了详细的论述和研究,本文不论述研究。According to the composition and formation method of the emitter, n-type solar cells can be divided into three types: aluminum emitter, boron emitter and amorphous silicon/crystalline silicon heterojunction solar cells; according to the position of the emitter, n-type solar cells It can be divided into two types: front emitter and back emitter; for aluminum back emitter, many researchers have carried out detailed discussion and research, and this article does not discuss the research.

现在,我们主要研究硼扩散方法制备硼前发射极太阳能电池;由于B2O3的沸点高于P2O5,因此固态硼源扩散的结的均匀性难以控制,生产中通常使用液态BBr3作为硼源进行扩散,但是这种工艺对设备要求较高,而且所用的扩散源有毒,扩散排放的气体需要特别处理;研究者还开发出了通过丝印和旋涂的硼浆料进行扩散的工艺,但是通常需要使用特制的浆料。Now, we mainly study boron diffusion method to prepare boron front-emitter solar cells; since the boiling point of B2O3 is higher than that of P2O5, it is difficult to control the uniformity of the diffusion junction of solid boron source, and liquid BBr3 is usually used as boron source for diffusion in production, but This process has high requirements on equipment, and the diffusion source used is toxic, and the gas emitted by diffusion needs special treatment; researchers have also developed a diffusion process through silk screen and spin-coated boron paste, but usually requires the use of special slurry.

硼盐酸具有廉价、无毒等优点,因此也有研究者也开发了使用其作为扩散源相关工艺,但是这些扩散工艺通常需要1000℃高温扩散1小时才能完成;本文主要以旋涂硼盐酸的硅片作为扩散源、利用硼盐酸进行扩散来制作硼前发射极n型硅太阳能电池。Boron hydrochloric acid has the advantages of being cheap and non-toxic, so some researchers have also developed related processes using it as a diffusion source, but these diffusion processes usually require high temperature diffusion at 1000°C for 1 hour to complete; this paper mainly uses silicon wafers spin-coated with boron hydrochloric acid As a diffusion source, boron hydrochloric acid is used for diffusion to fabricate a boron front-emitter n-type silicon solar cell.

发明内容Contents of the invention

本发明所要解决的技术问题是,克服现有技术的缺点,提供一种旋涂硼酸盐扩散层的太阳能电池及其制作工艺。The technical problem to be solved by the present invention is to overcome the shortcomings of the prior art and provide a solar cell with a spin-coated borate diffusion layer and a manufacturing process thereof.

为了解决以上技术问题,本发明提供一种旋涂硼酸盐扩散层的太阳能电池,包括N型硅衬底,N型硅衬底的表面场自下而上依次铺设有B型扩散层及绝缘层,其中,B型扩散层的材质为硼酸盐,绝缘层的材质为SiNx层膜,绝缘层的上表面设置有P型金属电极;In order to solve the above technical problems, the present invention provides a solar cell with a spin-coated borate diffusion layer, including an N-type silicon substrate, and the surface field of the N-type silicon substrate is sequentially laid with a B-type diffusion layer and an insulating layer from bottom to top. layer, wherein the material of the B-type diffusion layer is borate, the material of the insulating layer is a SiNx film, and the upper surface of the insulating layer is provided with a P-type metal electrode;

N型硅衬底的背表面场设置有n型金属电极。The back surface field of the n-type silicon substrate is provided with an n-type metal electrode.

本发明进一步限定的技术方案是:The technical scheme further defined in the present invention is:

进一步的,前述的旋涂硼酸盐扩散层的太阳能电池,P型金属电极与N型硅衬底的边缘之间留有距离,n型金属电极与N型硅衬底的边缘之间留有距离。Further, in the solar cell of the aforementioned spin-coated borate diffusion layer, a distance is left between the P-type metal electrode and the edge of the N-type silicon substrate, and a distance is left between the n-type metal electrode and the edge of the N-type silicon substrate. distance.

前述的旋涂硼酸盐扩散层的太阳能电池,SiNx层膜为氮化硅和二氧化硅构成的叠层膜。In the aforementioned solar cell with a spin-coated borate diffusion layer, the SiNx layer film is a stacked film composed of silicon nitride and silicon dioxide.

前述的旋涂硼酸盐扩散层的太阳能电池,二氧化硅层膜位于氮化硅层膜的下方,二氧化硅层膜的厚度为41-43nm,氮化硅层膜的厚度为80-83nm。In the aforementioned solar cell with a spin-coated borate diffusion layer, the silicon dioxide layer is located under the silicon nitride layer, the thickness of the silicon dioxide layer is 41-43nm, and the thickness of the silicon nitride layer is 80-83nm .

本发明还设计了一种旋涂硼酸盐扩散层的太阳能电池的制作工艺,选用N型硅衬底作为基底,包括如下具体步骤:The present invention also designs a kind of manufacturing process of the solar cell of spin-coating borate diffusion layer, selects N-type silicon substrate as base, comprises following specific steps:

①将硼盐酸溶液涂覆在N型硅衬底的表面场,并将N型硅衬底放入管式炉中进行扩散,通入N 2气体作为保护,N2气体的流量为11slm,扩散温度为910-930℃,扩散时间为11-13min,形成B型扩散层;① Coat the boric hydrochloric acid solution on the surface field of the N-type silicon substrate, put the N-type silicon substrate into a tube furnace for diffusion, and feed N 2 gas as a protection. The flow rate of N 2 gas is 11slm, and the diffusion The temperature is 910-930°C, and the diffusion time is 11-13min to form a B-type diffusion layer;

硼盐酸溶液的制备为:将B2O5溶解到稀盐酸中形成13-16wt%的溶液; The preparation of the boron hydrochloric acid solution is as follows: dissolving B2O5 into dilute hydrochloric acid to form a 13-16wt % solution;

②在N型硅衬底的背表面场采用PCLO3扩散方法,控制扩散的流量1000sccm,扩散时间为9-11mi n,扩散温度880-900℃;②The PCLO3 diffusion method is used on the back surface field of the N-type silicon substrate, the diffusion flow rate is controlled to 1000 sccm, the diffusion time is 9-11min, and the diffusion temperature is 880-900°C;

③在B型扩散层的上表面采用硝酸氧化制作厚度为41-43nm的二氧化硅层膜,在二氧化硅层膜上采用PECV D沉积厚度为80-83nm的氮化硅层膜,二氧化硅层膜作为钝化层,氮化硅层作为减反射层,控制反射率小于8%,钝化层与减反射层共同作为绝缘层;③Use nitric acid oxidation on the upper surface of the B-type diffusion layer to make a silicon dioxide film with a thickness of 41-43nm, and use PECV D to deposit a silicon nitride film with a thickness of 80-83nm on the silicon dioxide film. The silicon layer film is used as a passivation layer, the silicon nitride layer is used as an anti-reflection layer, and the reflectivity is controlled to be less than 8%, and the passivation layer and the anti-reflection layer are used together as an insulating layer;

④在绝缘层上印刷Ag/Al浆,制作P型金属电极;在N型硅衬底的背表面场印刷Ag浆做为n型金属电极。前述的旋涂硼酸盐扩散层的太阳能电池的制作工艺,选用N型硅衬底作为基底,包括如下具体步骤:④ Print Ag/Al paste on the insulating layer to make P-type metal electrodes; field-print Ag paste on the back surface of N-type silicon substrate as n-type metal electrodes. The manufacturing process of the aforementioned solar cell with a spin-coated borate diffusion layer selects an N-type silicon substrate as a base, and includes the following specific steps:

①将硼盐酸溶液涂覆在N型硅衬底的表面场,并将N型硅衬底放入管式炉中进行扩散,通入N 2气体作为保护,N2气体的流量为11slm,扩散温度为920℃,扩散时间为12min,控制管内均匀度小于10%,控制片内均匀度小于7%;形成B型扩散层;① Coat the boric hydrochloric acid solution on the surface field of the N-type silicon substrate, put the N-type silicon substrate into a tube furnace for diffusion, and feed N 2 gas as a protection. The flow rate of N 2 gas is 11slm, and the diffusion The temperature is 920°C, the diffusion time is 12 minutes, the uniformity in the control tube is less than 10%, and the uniformity in the control sheet is less than 7%; a B-type diffusion layer is formed;

硼盐酸溶液的制备为:将B2O5溶解到稀盐酸中形成15wt%的溶液;The preparation of the boron hydrochloric acid solution is: dissolving B 2 O 5 in dilute hydrochloric acid to form a 15wt% solution;

②在N型硅衬底的背表面场采用PCLO3扩散方法,控制扩散的流量1000sccm,扩散时间为9-11mi n,扩散温度880-900℃;②The PCLO3 diffusion method is used on the back surface field of the N-type silicon substrate, the diffusion flow rate is controlled to 1000 sccm, the diffusion time is 9-11min, and the diffusion temperature is 880-900°C;

③在B型扩散层的上表面采用硝酸氧化制作厚度为42nm的二氧化硅层膜,在二氧化硅层膜上采用PECVD沉积厚度为82nm的氮化硅层膜,二氧化硅层膜作为钝化层,氮化硅层作为减反射层,控制反射率小于8%,钝化层与减反射层共同作为绝缘层;③Use nitric acid oxidation on the upper surface of the B-type diffusion layer to make a silicon dioxide film with a thickness of 42nm, and use PECVD to deposit a silicon nitride film with a thickness of 82nm on the silicon dioxide film, and the silicon dioxide film is used as a passivation film. The silicon nitride layer is used as an anti-reflection layer, and the reflectivity is controlled to be less than 8%, and the passivation layer and the anti-reflection layer are used together as an insulating layer;

④在绝缘层上印刷Ag/Al浆,制作P型金属电极;在N型硅衬底的背表面场印刷Ag浆做为n型金属电极。前述的旋涂硼酸盐扩散层的太阳能电池的制作工艺,选用N型硅衬底作为基底,包括如下具体步骤:④ Print Ag/Al paste on the insulating layer to make P-type metal electrodes; field-print Ag paste on the back surface of N-type silicon substrate as n-type metal electrodes. The manufacturing process of the aforementioned solar cell with a spin-coated borate diffusion layer selects an N-type silicon substrate as a base, and includes the following specific steps:

①将硼盐酸溶液涂覆在N型硅衬底的表面场,并将N型硅衬底放入管式炉中进行扩散,通入N 2气体作为保护,N2气体的流量为11slm,扩散温度为920℃,扩散时间为12min,控制管内均匀度小于10%,控制片内均匀度小于7%;形成B型扩散层;① Coat the boric hydrochloric acid solution on the surface field of the N-type silicon substrate, put the N-type silicon substrate into a tube furnace for diffusion, and feed N 2 gas as a protection. The flow rate of N 2 gas is 11slm, and the diffusion The temperature is 920°C, the diffusion time is 12 minutes, the uniformity in the control tube is less than 10%, and the uniformity in the control sheet is less than 7%; a B-type diffusion layer is formed;

硼盐酸溶液的制备为:将B2O5溶解到稀盐酸中形成15wt%的溶液;The preparation of the boron hydrochloric acid solution is: dissolving B 2 O 5 in dilute hydrochloric acid to form a 15wt% solution;

②在N型硅衬底的背表面场采用PCLO3扩散方法,控制扩散的流量1000sccm,扩散时间为10min,扩散温度890℃;②Using the PCLO3 diffusion method on the back surface field of the N-type silicon substrate, controlling the diffusion flow rate to 1000sccm, the diffusion time to 10min, and the diffusion temperature to 890°C;

③在B型扩散层的上表面采用硝酸氧化制作厚度为42nm的二氧化硅层膜,在二氧化硅层膜上采用PECVD沉积厚度为81nm的氮化硅层膜,二氧化硅层膜作为钝化层,氮化硅层作为减反射层,控制反射率小于8%,钝化层与减反射层共同作为绝缘层;③Use nitric acid oxidation on the upper surface of the B-type diffusion layer to make a silicon dioxide film with a thickness of 42nm, and use PECVD to deposit a silicon nitride film with a thickness of 81nm on the silicon dioxide film. The silicon nitride layer is used as an anti-reflection layer, and the reflectivity is controlled to be less than 8%, and the passivation layer and the anti-reflection layer are used together as an insulating layer;

④在绝缘层上印刷Ag/Al浆,制作P型金属电极;在N型硅衬底的背表面场印刷Ag浆做为n型金属电极。前述的旋涂硼酸盐扩散层的太阳能电池的制作工艺,在N型硅衬底的侧表面上涂覆防抗覆冰附着乳液,防抗覆冰附着乳液的质量百分比组分为:4-甲基环己基异氰酸酯:7-9%,氨基甲酸乙酯:11-13%,α-亚麻酸:3.3-3.5%,乙氧化双酚A二甲基丙烯酸酯:1.3-1.5%,三羟甲基丙烷三甲基丙烯酸酯:4.5-4.7%,过氧化苯甲酰:3.2-3.4%,丙烯酸丁酯:2.3-2.5%,2-羟基-1,2-二苯基乙酮:2.7-2.9%,锑掺杂氧化锡纳米晶:2.8-3%,纳米二氧化钛:4.3-4.5%,纳米碳化硅:2.5-2.7%,乙烯-醋酸乙烯:2.5-2.7%,聚氧乙烯脂肪醇醚:3.7-3.9%,聚二甲基硅氧烷:1.4-1.6%,聚醚改性硅油:1.1-1.3%,助溶剂:5.4-5.6%,附着力促进剂:9.3-9.5%,有机氟防水剂:余量。④ Print Ag/Al paste on the insulating layer to make P-type metal electrodes; field-print Ag paste on the back surface of N-type silicon substrate as n-type metal electrodes. The manufacturing process of the solar cell of the aforementioned spin-coated borate diffusion layer is coated with an anti-icing adhesion emulsion on the side surface of the N-type silicon substrate, and the mass percent composition of the anti-icing adhesion emulsion is: 4- Methylcyclohexyl isocyanate: 7-9%, Urethane: 11-13%, Alpha-linolenic acid: 3.3-3.5%, Ethoxylated bisphenol A dimethacrylate: 1.3-1.5%, Trimethylol Propanyl trimethacrylate: 4.5-4.7%, Benzoyl peroxide: 3.2-3.4%, Butyl acrylate: 2.3-2.5%, 2-Hydroxy-1,2-diphenylethanone: 2.7-2.9 %, antimony-doped tin oxide nanocrystal: 2.8-3%, nano-titanium dioxide: 4.3-4.5%, nano-silicon carbide: 2.5-2.7%, ethylene-vinyl acetate: 2.5-2.7%, polyoxyethylene fatty alcohol ether: 3.7 -3.9%, polydimethylsiloxane: 1.4-1.6%, polyether modified silicone oil: 1.1-1.3%, co-solvent: 5.4-5.6%, adhesion promoter: 9.3-9.5%, organic fluorine water repellent :margin.

前述的旋涂硼酸盐扩散层的太阳能电池的制作工艺,防抗覆冰附着乳液的质量百分比组分为:4-甲基环己基异氰酸酯:8%,氨基甲酸乙酯:12%,α-亚麻酸:3.3%,乙氧化双酚A二甲基丙烯酸酯:1.3%,三羟甲基丙烷三甲基丙烯酸酯:4.6%,过氧化苯甲酰:3.3%,丙烯酸丁酯:2.4%,2-羟基-1,2-二苯基乙酮:2.8%,锑掺杂氧化锡纳米晶:2.9%,纳米二氧化钛:4.4%,纳米碳化硅:2.6%,乙烯-醋酸乙烯:2.7%,聚氧乙烯脂肪醇醚:3.8%,聚二甲基硅氧烷:1.5%,聚醚改性硅油:1.2%,助溶剂:5.5%,附着力促进剂:9.4%,有机氟防水剂:余量。In the manufacturing process of the aforementioned solar cell with spin-coated borate diffusion layer, the mass percentage components of the anti-icing adhesion emulsion are: 4-methylcyclohexyl isocyanate: 8%, urethane: 12%, α- Linolenic Acid: 3.3%, Ethoxylated Bisphenol A Dimethacrylate: 1.3%, Trimethylolpropane Trimethacrylate: 4.6%, Benzoyl Peroxide: 3.3%, Butyl Acrylate: 2.4%, 2-Hydroxy-1,2-diphenylethanone: 2.8%, antimony-doped tin oxide nanocrystals: 2.9%, nano-titanium dioxide: 4.4%, nano-silicon carbide: 2.6%, ethylene-vinyl acetate: 2.7%, poly Oxyethylene fatty alcohol ether: 3.8%, polydimethylsiloxane: 1.5%, polyether modified silicone oil: 1.2%, cosolvent: 5.5%, adhesion promoter: 9.4%, organic fluorine water repellent: balance .

本发明的有益效果是:The beneficial effects of the present invention are:

本发明中将N型硅衬底放入管式炉中进行扩散,通入N2气体作为保护,N2气体的流量为11slm,扩散温度为920℃,扩散时间为12min,控制管内均匀度小于10%,控制片内均匀度小于7%,如表1所示,得到的平均方阻为70.2Ω/sq,偏差≤3Ω/sq;与固态硼扩散和液态硼扩散具有扩散温度低、时间短、工艺简单和环境友好等优点,因此,这种扩散工艺在制备N型太阳能电池的发射极方面具有广阔的应用前景。此外,这种扩散工艺还可以应用到制备P型电池的背场。In the present invention, the N-type silicon substrate is put into a tube furnace for diffusion, and N 2 gas is introduced as protection, the flow rate of N 2 gas is 11slm, the diffusion temperature is 920°C, the diffusion time is 12min, and the uniformity in the control tube is less than 10%, control the uniformity in the chip to be less than 7%, as shown in Table 1, the obtained average square resistance is 70.2Ω/sq, the deviation is ≤3Ω/sq; it has low diffusion temperature and short time with solid boron diffusion and liquid boron diffusion , simple process and environmental friendliness, etc., therefore, this diffusion process has broad application prospects in preparing the emitter of N-type solar cells. In addition, this diffusion process can also be applied to the back field of P-type batteries.

表1Table 1

第一温区The first temperature zone 第二温区Second temperature zone 第三温区The third temperature zone 第四温区The fourth temperature zone 第五温区fifth temperature zone 67.567.5 71.271.2 6969 70.570.5 70.170.1 70.270.2 73.573.5 68.768.7 70.670.6 68.968.9 69.369.3 69.569.5 68.968.9 70.970.9 6969 70.170.1 7070 70.370.3 6969 69.369.3 68.268.2 70.170.1 7171 68.568.5 70.270.2 平均值average value 69.0669.06 70.8670.86 69.5869.58 69.969.9 69.569.5

本发明的防抗覆冰附着乳液通过其科学的配方,在N型硅衬底的侧表面喷洒附着乳液后,附着乳液在室外紫外光线的作用下,其中聚合物会发生二次共聚和交联反应,生成网状结构的保护膜,大幅度提高了附着乳液与N型硅衬底的侧表面的粘结强度、强剥离强度和撕裂强度,从而解决了防抗覆冰附着乳液与N型硅衬底的侧表面不易结合的技术问题,使N型硅衬底的侧表面具有优良的拒水性、防水防冻和防抗覆冰性能,使其用于雨天寒冷环境时仍保持优良性能;The anti-icing adhesion emulsion of the present invention uses its scientific formula, after spraying the adhesion emulsion on the side surface of the N-type silicon substrate, the adhesion emulsion will undergo secondary copolymerization and crosslinking under the action of outdoor ultraviolet light reaction to generate a protective film with a network structure, which greatly improves the bonding strength, strong peel strength and tear strength of the side surface of the adhesion emulsion and the N-type silicon substrate, thereby solving the problem of anti-icing adhesion emulsion and N-type silicon substrate. The technical problem that the side surface of the silicon substrate is not easy to combine makes the side surface of the N-type silicon substrate have excellent water repellency, waterproof antifreeze and anti-icing performance, so that it can still maintain excellent performance when used in rainy and cold environments;

根据试验,将本发明的旋涂硼酸盐扩散层的太阳能电池置于暴雨中,拒水性能是普通太阳能电池的3-5倍;将本发明的旋涂硼酸盐扩散层的太阳能电池外置于零下1-15℃的环境中,雨水后太阳能电池外表面不易结冰;According to the test, the solar cell of the spin-coated borate diffusion layer of the present invention is placed in a rainstorm, and the water repellency is 3-5 times that of a common solar cell; Placed in an environment of minus 1-15°C, the outer surface of the solar cell is not easy to freeze after rain;

另外,本发明附着乳液中,锑掺杂氧化锡纳米晶、纳米二氧化钛、纳米碳化硅能等成分的加入使N型硅衬底的侧表面具有很好的抗静电性和吸收隔热性,且具有防霉杀菌和防污性,还能提高其耐磨损性,获得了意想不到的技术效果。In addition, in the adhesive emulsion of the present invention, the addition of antimony-doped tin oxide nanocrystals, nano-titanium dioxide, and nano-silicon carbide can make the side surface of the N-type silicon substrate have good antistatic properties and absorption and heat insulation properties, and It has anti-mildew, anti-fouling and anti-fouling properties, and can also improve its wear resistance, obtaining unexpected technical effects.

附图说明Description of drawings

图1为本发明所设计的旋涂硼酸盐扩散层的太阳能电池的结构示意图;Fig. 1 is the structural representation of the solar cell of spin coating borate diffusion layer designed by the present invention;

其中,1-P型金属电极,2-绝缘层,3-B型扩散层,4-N型硅衬底,5-n型金属电极,6-n型金属电极与N型硅衬底边缘距离,7-P型金属电极与N型硅衬底边缘的距离。Among them, 1-P-type metal electrode, 2-insulating layer, 3-B-type diffusion layer, 4-N-type silicon substrate, 5-n-type metal electrode, 6-n-type metal electrode and N-type silicon substrate edge distance , 7-The distance between the P-type metal electrode and the edge of the N-type silicon substrate.

具体实施方式detailed description

实施例1Example 1

如图1所示,本实施例提供的一种旋涂硼酸盐扩散层的太阳能电池,包括N型硅衬底4,N型硅衬底4的表面场自下而上依次铺设有B型扩散层3及绝缘层2,其中,B型扩散层3的材质为硼酸盐,绝缘层2的材质为SiNx层膜,绝缘层2的上表面设置有P型金属电极1;As shown in Figure 1, a solar cell with a spin-coated borate diffusion layer provided in this embodiment includes an N-type silicon substrate 4, and the surface field of the N-type silicon substrate 4 is sequentially laid with B-type silicon substrates from bottom to top. The diffusion layer 3 and the insulating layer 2, wherein, the material of the B-type diffusion layer 3 is borate, the material of the insulating layer 2 is a SiNx film, and the upper surface of the insulating layer 2 is provided with a P-type metal electrode 1;

N型硅衬底4的背表面场设置有n型金属电极5。The back surface field of the N-type silicon substrate 4 is provided with an n-type metal electrode 5 .

前述的旋涂硼酸盐扩散层的太阳能电池,P型金属电极1与N型硅衬底4的边缘之间留有距离,n型金属电极5与N型硅衬底4的边缘之间留有距离。In the solar cell of the aforementioned spin-coated borate diffusion layer, a distance is left between the P-type metal electrode 1 and the edge of the N-type silicon substrate 4, and a distance is left between the n-type metal electrode 5 and the edge of the N-type silicon substrate 4. There is a distance.

前述的旋涂硼酸盐扩散层的太阳能电池,SiNx层膜为氮化硅和二氧化硅构成的叠层膜。In the aforementioned solar cell with a spin-coated borate diffusion layer, the SiNx layer film is a stacked film composed of silicon nitride and silicon dioxide.

前述的旋涂硼酸盐扩散层的太阳能电池,二氧化硅层膜位于氮化硅层膜的下方,二氧化硅层膜的厚度为41-43nm,氮化硅层膜的厚度为80-83nm。In the aforementioned solar cell with a spin-coated borate diffusion layer, the silicon dioxide layer is located under the silicon nitride layer, the thickness of the silicon dioxide layer is 41-43nm, and the thickness of the silicon nitride layer is 80-83nm .

实施例2Example 2

本实施例提供了一种旋涂硼酸盐扩散层的太阳能电池的制作工艺,选用N型硅衬底4作为基底,包括如下具体步骤:This embodiment provides a manufacturing process for a solar cell with a spin-coated borate diffusion layer, using an N-type silicon substrate 4 as the substrate, including the following specific steps:

①将硼盐酸溶液涂覆在N型硅衬底4的表面场,并将N型硅衬底4放入管式炉中进行扩散,通入N 2气体作为保护,N2气体的流量为11slm,扩散温度为920℃,扩散时间为12min,控制管内均匀度小于10%,控制片内均匀度小于7%;形成B型扩散层3;① Coat the boric hydrochloric acid solution on the surface field of the N-type silicon substrate 4, put the N-type silicon substrate 4 into the tube furnace for diffusion, and feed N2 gas as protection, and the flow rate of N2 gas is 11slm , the diffusion temperature is 920°C, the diffusion time is 12min, the uniformity in the tube is controlled to be less than 10%, and the uniformity in the sheet is controlled to be less than 7%; a B-type diffusion layer 3 is formed;

硼盐酸溶液的制备为:将B2O5溶解到稀盐酸中形成15wt%的溶液;The preparation of the boron hydrochloric acid solution is: dissolving B 2 O 5 in dilute hydrochloric acid to form a 15wt% solution;

②在N型硅衬底4的背表面场采用PCLO3扩散方法,控制扩散的流量1000sccm,扩散时间为9-11m in,扩散温度880-900℃;②The PCLO3 diffusion method is adopted in the back surface field of the N-type silicon substrate 4, the diffusion flow rate is controlled to 1000 sccm, the diffusion time is 9-11 min, and the diffusion temperature is 880-900°C;

③在B型扩散层3的上表面采用硝酸氧化制作厚度为42nm的二氧化硅层膜,在二氧化硅层膜上采用PECVD沉积厚度为82nm的氮化硅层膜,二氧化硅层膜作为钝化层,氮化硅层作为减反射层,控制反射率小于8%,钝化层与减反射层共同作为绝缘层2;③The upper surface of the B-type diffusion layer 3 is oxidized with nitric acid to make a silicon dioxide film with a thickness of 42nm, and a silicon nitride film with a thickness of 82nm is deposited on the silicon dioxide film by PECVD, and the silicon dioxide film is used as The passivation layer, the silicon nitride layer is used as the anti-reflection layer, and the reflectivity is controlled to be less than 8%, and the passivation layer and the anti-reflection layer are used together as the insulating layer 2;

④在绝缘层2上印刷Ag/Al浆,制作P型金属电极1;在N型硅衬底4的背表面场印刷Ag浆做为n型金属电极5。④ Printing Ag/Al paste on the insulating layer 2 to make a P-type metal electrode 1 ; printing Ag paste on the back surface of the N-type silicon substrate 4 as an n-type metal electrode 5 .

实施例3Example 3

本实施例提供了一种旋涂硼酸盐扩散层的太阳能电池的制作工艺,选用N型硅衬底4作为基底,包括如下具体步骤:This embodiment provides a manufacturing process for a solar cell with a spin-coated borate diffusion layer, using an N-type silicon substrate 4 as the substrate, including the following specific steps:

①将硼盐酸溶液涂覆在N型硅衬底4的表面场,并将N型硅衬底4放入管式炉中进行扩散,通入N 2气体作为保护,N2气体的流量为11slm,扩散温度为920℃,扩散时间为12min,控制管内均匀度小于10%,控制片内均匀度小于7%;形成B型扩散层3;① Coat the boric hydrochloric acid solution on the surface field of the N-type silicon substrate 4, put the N-type silicon substrate 4 into the tube furnace for diffusion, and feed N2 gas as protection, and the flow rate of N2 gas is 11slm , the diffusion temperature is 920°C, the diffusion time is 12min, the uniformity in the tube is controlled to be less than 10%, and the uniformity in the sheet is controlled to be less than 7%; a B-type diffusion layer 3 is formed;

硼盐酸溶液的制备为:将B2O5溶解到稀盐酸中形成15wt%的溶液;The preparation of the boron hydrochloric acid solution is: dissolving B 2 O 5 in dilute hydrochloric acid to form a 15wt% solution;

②在N型硅衬底4的背表面场采用PCLO3扩散方法,控制扩散的流量1000sccm,扩散时间为10min,扩散温度890℃;②The PCLO3 diffusion method is adopted in the back surface field of the N-type silicon substrate 4, the diffusion flow rate is controlled to 1000 sccm, the diffusion time is 10 min, and the diffusion temperature is 890°C;

③在B型扩散层3的上表面采用硝酸氧化制作厚度为42nm的二氧化硅层膜,在二氧化硅层膜上采用PECVD沉积厚度为81nm的氮化硅层膜,二氧化硅层膜作为钝化层,氮化硅层作为减反射层,控制反射率小于8%,钝化层与减反射层共同作为绝缘层2;③The upper surface of the B-type diffusion layer 3 is oxidized with nitric acid to make a silicon dioxide film with a thickness of 42nm, and a silicon nitride film with a thickness of 81nm is deposited on the silicon dioxide film by PECVD, and the silicon dioxide film is used as The passivation layer, the silicon nitride layer is used as the anti-reflection layer, the reflectivity is controlled to be less than 8%, and the passivation layer and the anti-reflection layer are used together as the insulating layer 2;

④在绝缘层2上印刷Ag/Al浆,制作P型金属电极1;在N型硅衬底4的背表面场印刷Ag浆做为n型金属电极5。④ Printing Ag/Al paste on the insulating layer 2 to make a P-type metal electrode 1 ; printing Ag paste on the back surface of the N-type silicon substrate 4 as an n-type metal electrode 5 .

本实施例在N型硅衬底4的侧表面上涂覆防抗覆冰附着乳液,防抗覆冰附着乳液的质量百分比组分为:4-甲基环己基异氰酸酯:8%,氨基甲酸乙酯:12%,α-亚麻酸:3.3%,乙氧化双酚A二甲基丙烯酸酯:1.3%,三羟甲基丙烷三甲基丙烯酸酯:4.6%,过氧化苯甲酰:3.3%,丙烯酸丁酯:2.4%,2-羟基-1,2-二苯基乙酮:2.8%,锑掺杂氧化锡纳米晶:2.9%,纳米二氧化钛:4.4%,纳米碳化硅:2.6%,乙烯-醋酸乙烯:2.7%,聚氧乙烯脂肪醇醚:3.8%,聚二甲基硅氧烷:1.5%,聚醚改性硅油:1.2%,助溶剂:5.5%,附着力促进剂:9.4%,有机氟防水剂:余量。In this embodiment, the anti-icing adhesion emulsion is coated on the side surface of the N-type silicon substrate 4. The mass percentage composition of the anti-icing adhesion emulsion is: 4-methylcyclohexyl isocyanate: 8%, urethane Esters: 12%, Alpha-Linolenic Acid: 3.3%, Ethoxylated Bisphenol A Dimethacrylate: 1.3%, Trimethylolpropane Trimethacrylate: 4.6%, Benzoyl Peroxide: 3.3%, Butyl Acrylate: 2.4%, 2-Hydroxy-1,2-Diphenylethanone: 2.8%, Antimony Doped Tin Oxide Nanocrystalline: 2.9%, Nano Titanium Dioxide: 4.4%, Nano Silicon Carbide: 2.6%, Ethylene- Vinyl acetate: 2.7%, polyoxyethylene fatty alcohol ether: 3.8%, polydimethylsiloxane: 1.5%, polyether modified silicone oil: 1.2%, cosolvent: 5.5%, adhesion promoter: 9.4%, Organic fluorine water repellent: balance.

以上实施例仅为说明本发明的技术思想,不能以此限定本发明的保护范围,凡是按照本发明提出的技术思想,在技术方案基础上所做的任何改动,均落入本发明保护范围之内。The above embodiments are only to illustrate the technical ideas of the present invention, and can not limit the protection scope of the present invention with this. All technical ideas proposed in accordance with the present invention, any changes made on the basis of technical solutions, all fall within the protection scope of the present invention. Inside.

Claims (9)

1. a kind of solar cell of spin coating borate diffusion layer is it is characterised in that include N-type silicon substrate(4), described N-type silicon Substrate(4)Surface field be equipped with Type B diffusion layer from bottom to top successively(3)And insulating barrier(2), wherein, described Type B diffusion layer (3)Material be borate, described insulating barrier(2)Material be SiNx layer film, described insulating barrier(2)Upper surface be provided with P Type metal electrode(1);
Described N-type silicon substrate(4)Back surface field be provided with N-shaped metal electrode(5).
2. the solar cell of spin coating borate diffusion layer according to claim 1 is it is characterised in that described p-type metal Electrode(1)With N-type silicon substrate(4)Edge between leave distance, described N-shaped metal electrode(5)With N-type silicon substrate(4)Side Distance is left between edge.
3. the solar cell of spin coating borate diffusion layer according to claim 2 is it is characterised in that described SiNx layer film Stack membrane for silicon nitride and silica composition.
4. the solar cell of spin coating borate diffusion layer according to claim 3 is it is characterised in that described silica Tunic is located at the lower section of silicon nitride tunic, and the thickness of described silica tunic is 41-43nm, the thickness of described silicon nitride tunic For 80-83nm.
5. a kind of manufacture craft of the solar cell of spin coating borate diffusion layer is it is characterised in that select N-type silicon substrate(4) As substrate, comprise the following specific steps that:
Boron salt acid solution is coated in N-type silicon substrate(4)Surface field, and by N-type silicon substrate(4)Put in tube furnace and carry out Diffusion, is passed through N2Gas is as protection, N2The flow of gas is 11slm, and diffusion temperature is 910-930 DEG C, and diffusion time is 11- 13min, forms Type B diffusion layer(3);
Being prepared as of described boron salt acid solution:By B2O5It is dissolved into the solution forming 13-16wt% in watery hydrochloric acid;
In N-type silicon substrate(4)Back surface field adopt PCLO3 method of diffusion, control diffusion flow 1000sccm, during diffusion Between be 9-11min, diffusion temperature 880-900 DEG C;
In Type B diffusion layer(3)Upper surface adopt nitric acid oxidation make thickness be 41-43nm silica tunic, two The silicon nitride tunic that PECVD deposit thickness is 80-83nm is adopted on silica tunic, described silica tunic is as passivation Layer, described silicon nitride layer, as antireflection layer, controls reflectivity to be less than 8%, passivation layer and antireflection layer are collectively as insulating barrier (2);
In insulating barrier(2)Upper printing Ag/Al slurry, makes p-type metal electrode(1);In N-type silicon substrate(4)Back surface field print Brush Ag starches as N-shaped metal electrode(5).
6. the manufacture craft of the solar cell of spin coating borate diffusion layer according to claim 5 is it is characterised in that select Use N-type silicon substrate(4)As substrate, comprise the following specific steps that:
Boron salt acid solution is coated in N-type silicon substrate(4)Surface field, and by N-type silicon substrate(4)Put in tube furnace and carry out Diffusion, is passed through N2Gas is as protection, N2The flow of gas is 11slm, and diffusion temperature is 920 DEG C, and diffusion time is 12min, control In tubulation, the uniformity is less than 10%, and in control sheet, the uniformity is less than 7%;Form Type B diffusion layer(3);
Being prepared as of described boron salt acid solution:By B2O5It is dissolved into the solution forming 15wt% in watery hydrochloric acid;
In N-type silicon substrate(4)Back surface field adopt PCLO3 method of diffusion, control diffusion flow 1000sccm, during diffusion Between be 9-11min, diffusion temperature 880-900 DEG C;
In Type B diffusion layer(3)Upper surface adopt nitric acid oxidation make thickness be 42nm silica tunic, in titanium dioxide On silicon membrane layer adopt PECVD deposit thickness be 82nm silicon nitride tunic, described silica tunic as passivation layer, described nitrogen SiClx layer, as antireflection layer, controls reflectivity to be less than 8%, passivation layer and antireflection layer are collectively as insulating barrier(2);
In insulating barrier(2)Upper printing Ag/Al slurry, makes p-type metal electrode(1);In N-type silicon substrate(4)Back surface field print Brush Ag starches as N-shaped metal electrode(5).
7. the manufacture craft of the solar cell of spin coating borate diffusion layer according to claim 5 is it is characterised in that select Use N-type silicon substrate(4)As substrate, comprise the following specific steps that:
Boron salt acid solution is coated in N-type silicon substrate(4)Surface field, and by N-type silicon substrate(4)Put in tube furnace and carry out Diffusion, is passed through N2Gas is as protection, N2The flow of gas is 11slm, and diffusion temperature is 920 DEG C, and diffusion time is 12min, control In tubulation, the uniformity is less than 10%, and in control sheet, the uniformity is less than 7%;Form Type B diffusion layer(3);
Being prepared as of described boron salt acid solution:By B2O5It is dissolved into the solution forming 15wt% in watery hydrochloric acid;
In N-type silicon substrate(4)Back surface field adopt PCLO3 method of diffusion, control diffusion flow 1000sccm, during diffusion Between be 10min, 890 DEG C of diffusion temperature;
In Type B diffusion layer(3)Upper surface adopt nitric acid oxidation make thickness be 42nm silica tunic, in titanium dioxide On silicon membrane layer adopt PECVD deposit thickness be 81nm silicon nitride tunic, described silica tunic as passivation layer, described nitrogen SiClx layer, as antireflection layer, controls reflectivity to be less than 8%, passivation layer and antireflection layer are collectively as insulating barrier(2);
In insulating barrier(2)Upper printing Ag/Al slurry, makes p-type metal electrode(1);In N-type silicon substrate(4)Back surface field print Brush Ag starches as N-shaped metal electrode(5).
8. the system of the solar cell of spin coating borate diffusion layer according to any one claim in claim 5-7 Make technique it is characterised in that in described N-type silicon substrate(4)Side surface on coat anti-anti-ice cover attachment emulsion, described anti-anti- cover The mass percent group that ice adheres to emulsion is divided into:4- isocyanatomethyl:7-9%, urethanes:11-13%, α- Leukotrienes:3.3-3.5%, ethoxylated bisphenol A dimethylacrylate:1.3-1.5%, trimethylol propane trimethyl acrylic acid Ester:4.5-4.7%, benzoyl peroxide:3.2-3.4%, butyl acrylate:2.3-2.5%, 2- hydroxyl -1,2- diphenylethan: 2.7-2.9%, antimony doped stannum oxide nano-crystal:2.8-3%, nano titanium oxide:4.3-4.5%, nanometer silicon carbide:2.5-2.7%, Ethene-vinyl acetate:2.5-2.7%, polyoxyethylene aliphatic alcohol ether:3.7-3.9%, dimethyl silicone polymer:1.4-1.6%, polyethers Modified silicon oil:1.1-1.3%, cosolvent:5.4-5.6%, adhesion promoter:9.3-9.5%, organic fluorine waterproof agent:Surplus.
9. the manufacture craft of the solar cell of spin coating borate diffusion layer according to claim 1 is it is characterised in that institute The mass percent group stating anti-anti-ice cover attachment emulsion is divided into:4- isocyanatomethyl:8%, urethanes: 12%, alpha-linolenic acid:3.3%, ethoxylated bisphenol A dimethylacrylate:1.3%, trimethylol-propane trimethacrylate: 4.6%, benzoyl peroxide:3.3%, butyl acrylate:2.4%, 2- hydroxyl -1,2- diphenylethan:2.8%, Sb doped aoxidizes Tin is nanocrystalline:2.9%, nano titanium oxide:4.4%, nanometer silicon carbide:2.6%, ethene-vinyl acetate:2.7%, polyoxyethylene fat Fat alcohol ether:3.8%, dimethyl silicone polymer:1.5%, polyether modified silicon oil:1.2%, cosolvent:5.5%, adhesion promoter: 9.4%, organic fluorine waterproof agent:Surplus.
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CN104600151A (en) * 2013-10-31 2015-05-06 东京应化工业株式会社 Composition forprewetting
CN105609571A (en) * 2016-02-25 2016-05-25 上海大族新能源科技有限公司 IBC solar cell and manufacturing method thereof
CN106087155A (en) * 2016-08-15 2016-11-09 苏州惠锋化纤机械有限公司 A kind of short fine production line press-down type crimping machine

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101358106A (en) * 2008-09-25 2009-02-04 武汉工程大学 Anti-icing nanocomposite coating and its application
CN102110742A (en) * 2010-11-30 2011-06-29 奥特斯维能源(太仓)有限公司 Method for passivating crystal silicon P-type surface
CN103247715A (en) * 2012-02-10 2013-08-14 信越化学工业株式会社 Solar cell and method of manufacturing the same
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Application publication date: 20170222