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CN106441974B - An automatic sampler for agricultural products - Google Patents

An automatic sampler for agricultural products Download PDF

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Publication number
CN106441974B
CN106441974B CN201610659890.6A CN201610659890A CN106441974B CN 106441974 B CN106441974 B CN 106441974B CN 201610659890 A CN201610659890 A CN 201610659890A CN 106441974 B CN106441974 B CN 106441974B
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sampling
cup
seat
gear
test tube
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CN106441974A (en
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罗敏峰
许明凯
钟友松
林明眺
林银
胡建芳
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Fujian University Of Science And Technology
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/02Devices for withdrawing samples
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/02Devices for withdrawing samples
    • G01N1/04Devices for withdrawing samples in the solid state, e.g. by cutting
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/02Devices for withdrawing samples
    • G01N1/10Devices for withdrawing samples in the liquid or fluent state
    • G01N1/14Suction devices, e.g. pumps; Ejector devices
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/10Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
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  • Pathology (AREA)
  • Hydrology & Water Resources (AREA)
  • Sampling And Sample Adjustment (AREA)

Abstract

本发明涉及一种农产品自动采样仪,包括有设置在工作台上的分杯机构、采样机构、取液机构和试管上料机构;其中工作台上设置有四工位转盘,旋转一周即可完成落杯、采样、取液和旧杯的回收四个步骤,并配合采样机构的设计,可兼容对不同农产品的取样,简化取样过程和难度;取液过程也采用四工位,分别完成取液、释放、退吸嘴、上新吸嘴,并在一弧形空间内完成,与四工位转盘形成有机衔接,使得结构更为紧凑,自动化程度高,检测过程无需专业人员操作的特点,可广泛运用于农产品生产、销售和加工的各个环节,由机械代替人工检测,自动完成采样、取液检测等流程。

Figure 201610659890

The invention relates to an automatic sampler for agricultural products, which includes a cup dividing mechanism, a sampling mechanism, a liquid-taking mechanism and a test tube feeding mechanism arranged on a workbench; the workbench is provided with a four-station turntable, which can be completed by rotating it once. The four steps of dropping the cup, sampling, taking liquid and recycling the old cup, combined with the design of the sampling mechanism, can be compatible with sampling of different agricultural products, simplifying the sampling process and difficulty; the liquid taking process also uses four stations to complete the liquid taking separately , releasing, withdrawing the suction nozzle, and installing a new suction nozzle are all completed in an arc-shaped space, forming an organic connection with the four-station turntable, making the structure more compact, with a high degree of automation, and the detection process does not require professional operation. It is widely used in all aspects of agricultural product production, sales and processing, replacing manual inspection with machinery, and automatically completing the processes of sampling, liquid extraction and inspection.

Figure 201610659890

Description

一种农产品自动采样仪An automatic sampler for agricultural products

技术领域:Technical field:

本实用新型属于检测采样装备领域,特别涉及一种农产品自动采样仪。The utility model belongs to the field of testing and sampling equipment, in particular to an automatic sampling instrument for agricultural products.

背景技术:Background technique:

随着食品安全问题的突出,越来越多的人开始重视饮食安全。在平常生活中,人们最先关注的是餐桌上的水果蔬菜肉类是否具有农药残留。然而由于市场上的果蔬肉类农药残留检测的方法繁琐,检验流程复杂,操作要求高,多数要求有一定操作水平的专业人员进行检测,目前市场上符合此操作规范的人员不多,从而使造成检测时效性不强,检测效果不理想,甚至是人为的疏忽等。如何提供一种自动化程度高,无需专业检测人员,适应各种使用环境的检测设备,即成为本实用新型研究的对象。As food safety issues become prominent, more and more people begin to pay attention to food safety. In daily life, the first thing people pay attention to is whether the fruits, vegetables and meat on the table have pesticide residues. However, due to the cumbersome detection methods, complex inspection procedures and high operational requirements for pesticide residue detection in fruits, vegetables and meat on the market, most of them require professionals with a certain level of operation to carry out the detection. The timeliness of detection is not strong, the detection effect is not ideal, or even human negligence. How to provide a detection device with a high degree of automation, no need for professional detection personnel, and adaptable to various use environments has become the research object of the present invention.

发明内容:Invention content:

本实用新型的目的是发明一种由机械自动完成果蔬肉类产品检测前采样流程的农产品自动采样仪。The purpose of the utility model is to invent an automatic sampler for agricultural products that can automatically complete the sampling process before the detection of fruit, vegetable and meat products by machinery.

本实用新型技术方案是这样实现的:一种农产品自动采样仪,包括有工作台、分杯机构、采样机构、取液机构和试管上料机构;其特征是:The technical scheme of the utility model is realized in the following way: an automatic sampler for agricultural products, including a workbench, a cup dividing mechanism, a sampling mechanism, a liquid taking mechanism and a test tube feeding mechanism; it is characterized in that:

工作台:具有上、中、下三层台面,中台面通过轴承定位有一环状结构的转盘,该转盘圆周上均匀分布有若干缺口,每个缺口上设置有托板和称重传感器;所述转盘下方固定有一内齿圈;下台面安装有工位电机和取样电机,工位电机轴带动有第一齿轮,该第一齿轮与所述内齿圈啮合,驱动转盘旋转至设计工位上;所述分杯机构、采样机构、取液机构和试管上料机构分布在上台面和中台面上,上台面对应开设有通向中台面的落杯孔、采样孔、取液孔和落管孔;Workbench: It has three layers of upper, middle and lower tables. The middle table is positioned with a ring-shaped turntable through bearings. There are a number of gaps evenly distributed on the circumference of the turntable. Each gap is provided with a supporting plate and a weighing sensor; An inner ring gear is fixed under the turntable; a station motor and a sampling motor are installed on the lower table, the station motor shaft drives a first gear, and the first gear meshes with the inner ring gear to drive the turntable to rotate to the design station; The cup dividing mechanism, sampling mechanism, liquid taking mechanism and test tube feeding mechanism are distributed on the upper table and the middle table, and the upper table is correspondingly provided with cup drop holes, sampling holes, liquid taking holes and drop tube holes leading to the middle table. ;

分杯机构:包括分杯座、分杯盖、外齿圈、分杯齿轮和步进电机;分杯座和分杯盖具有落杯通孔,所述外齿圈与通孔同心旋转定位在分杯座上,所述复数个分杯齿轮均匀分布在外齿圈外围,与外齿圈啮合,且被约束在分杯座与分杯盖之间;分杯齿轮上固定有分杯螺旋轮,借助复数个分杯螺旋轮共同支撑着套叠在一起的取样杯,分杯螺旋轮旋转一周能卸去对一个取样杯的支撑,取样杯从所述通孔、中台面落杯孔、下落至转盘对应的托板上;所述步进电机输出与外齿圈传动连接;Cup-distributing mechanism: including cup-dividing seat, cup-dividing cover, outer ring gear, cup-dividing gear and stepping motor; On the cup-dividing seat, the plurality of cup-dividing gears are evenly distributed on the periphery of the outer ring gear, meshed with the outer ring gear, and constrained between the cup-dividing seat and the cup-dividing cover; the cup-dividing gear is fixed with a cup-dividing helical wheel, The nested sampling cups are supported by a plurality of cup-dividing helical wheels, and the support of a sampling cup can be removed by one rotation of the cup-dividing helical wheels. The supporting plate corresponding to the turntable; the output of the stepping motor is connected to the transmission of the outer ring gear;

采样机构:包括安装在上台面的进给总成和安装在中台面的取样刀具总成;进给总成包括进给座、进给电机、丝杆、滑块和杯座;进给电机和丝杆分别定位在进给座两侧,且通过齿轮副传动连接;滑块滑动定位在杯座导轨上、且通过丝母与所述丝杆配合,由丝杆驱动滑块升降运动,并带动固定在滑块下部的杯座升降,该杯座能下降穿过所述采样孔;所述杯座具有杯腔,该杯腔能容纳和定位采集杯;所述取样刀具总成包括取样电机、变速箱和刀具,取样电机轴经变速箱带动刀具旋转;所述刀具由若干三角刀片搭建成的圆锥形结构,刀具上方正对着采集杯、下方正对着托板上的取样杯;Sampling mechanism: including the feed assembly installed on the upper table and the sampling tool assembly installed on the middle table; the feed assembly includes feed seat, feed motor, screw rod, slider and cup holder; feed motor and The screw rods are respectively positioned on both sides of the feed seat, and are connected by gear pair transmission; the slider is slidably positioned on the guide rail of the cup holder, and cooperates with the screw rod through the screw nut, and the screw rod drives the slider to move up and down, and drives the The cup holder fixed on the lower part of the slider is lifted, and the cup holder can descend through the sampling hole; the cup holder has a cup cavity, which can accommodate and position the collection cup; the sampling tool assembly includes a sampling motor, The gearbox and the cutter, the sampling motor shaft drives the cutter to rotate through the gearbox; the cutter is a conical structure made of several triangular blades, the top of the cutter faces the collection cup, and the bottom faces the sampling cup on the pallet;

取液机构:包括取液器座和吸管总成,该吸管总成借助升降座活动定位在取液器座上,升降座一侧通过直线轴承定位在取液器座的导柱上、另一侧设置有一齿条;所述取液器座上设置一由升降舵机带动的取液齿轮,该取液齿轮与所述齿条啮合,驱动升降座带吸管总成往复升降动作;所述取液器座通过一转轴定位在上台面上,该转轴上固定有摆动齿轮,该摆动齿轮与固定在上台面底面的取液电机输出轴上的齿轮啮合,由取液电机驱动吸管总成在不同工位完成吸液、释放和更换吸嘴动作;在吸管总成摆动轨迹的中台面上设置有吸嘴料座;Liquid-taking mechanism: including the liquid-taking seat and the suction pipe assembly, the suction pipe assembly is movably positioned on the liquid-taking seat by means of the lifting seat, one side of the lifting seat is positioned on the guide column of the liquid-taking seat through a linear bearing, and the other is There is a rack on the side; a liquid-taking gear driven by the lifting steering gear is set on the liquid-taking device seat, and the liquid-taking gear meshes with the rack to drive the lifting seat with the suction pipe assembly to reciprocate and lift; the liquid-taking gear The device base is positioned on the upper table through a rotating shaft, and the rotating shaft is fixed with a swing gear, which meshes with the gear on the output shaft of the liquid-taking motor fixed on the bottom of the upper table, and the suction pipe assembly is driven by the liquid-taking motor in different working stages. Complete suction, release and replacement of suction nozzles at one position; a suction nozzle material seat is set on the middle platform of the swing track of the suction pipe assembly;

试管上料机构:包括安装在上台面的料仓总成和活动定位在中台面上的试管旋转座,料仓总成嵌设在上台面的落管孔中,从料仓总成出管口排出的正置试管,一一落入正下方的试管旋转座中,等待接纳所述吸管总成释放的取样液。Test tube feeding mechanism: including the bin assembly installed on the upper table and the test tube rotating seat movably positioned on the middle table. The discharged upright test tubes fall into the test tube rotating seat directly below one by one, waiting to receive the sampling liquid released by the straw assembly.

所述取样刀具总成的变速箱驱动有一对刀具,一对刀具对称分布在取样电机轴两侧,且刀具和变速箱可绕取样电机轴旋转。The gearbox of the sampling cutter assembly drives a pair of cutters, which are symmetrically distributed on both sides of the sampling motor shaft, and the cutters and the gearbox can rotate around the sampling motor shaft.

所述取样刀具总成中的变速箱通过轴承定位在取样电机轴上,所述取样电机轴上固定的齿轮与变速箱中一对对称分布的刀具齿轮啮合,该刀具齿轮通过空心轴定位在变速箱上,刀具的底部锁固在空心轴上端面;所述取样电机轴上套设有一轴套,该轴套上端部锁固在变速箱上、下端部固定有一大齿轮,该大齿轮与工位电机轴上设置的第二主动齿轮啮合,由工位电机驱动转盘换位的同时,使一对刀具同步换位。The gearbox in the sampling tool assembly is positioned on the sampling motor shaft through bearings, and the fixed gear on the sampling motor shaft meshes with a pair of symmetrically distributed cutter gears in the gearbox, and the cutter gears are positioned on the gear shifting shaft through the hollow shaft. On the box, the bottom of the tool is locked on the upper surface of the hollow shaft; a sleeve is set on the shaft of the sampling motor, the upper end of the sleeve is locked on the gearbox, and a large gear is fixed on the lower end. The second driving gear arranged on the bit motor shaft meshes, and when the turntable is driven by the bit motor to change positions, a pair of cutters are synchronously changed positions.

所述吸管总成包括吸管、管套、升降座和吸液舵机;管套套设在吸管外,两者分别定位在升降座上,管套顶端的外展部在升降座升至接近高位时能被取液器座抵触及,并迫使管套相对于吸管向下移位,能够顶出套设在吸管下端部的吸嘴,实现更换吸嘴动作;吸液舵机驱动一凸轮,该凸轮抵触在吸管活塞端,凸轮旋转驱动吸管吸液或释放动作。The suction pipe assembly includes a suction pipe, a pipe sleeve, a lifting seat and a liquid suction steering gear; the pipe sleeve is set outside the suction pipe, and the two are respectively positioned on the lifting seat. Can be touched by the liquid extractor seat, and force the sleeve to move downward relative to the suction pipe, and can push out the suction nozzle sleeved at the lower end of the suction pipe to realize the action of replacing the suction nozzle; the liquid suction steering gear drives a cam, and the cam Contrasted with the piston end of the straw, the cam rotates to drive the suction or release action of the straw.

所述料仓总成具有进料斗、圆形腔、旋转试管叉和出管口;圆形腔厚度能容纳一试管,出管口处于圆形腔相切的垂直向下方向,进料斗下方切入圆形腔;所述旋转试管叉安装在圆形腔中心上,旋转试管叉具有复数根径向辐射状叉柄,在叉柄前端设置有切向叉杆,复数根叉杆朝同一旋转方向,旋转时从进料斗下方钩起倒致的试管,旋转半周后送入出管口,逐一排出落入正下方的试管旋转座中;所述试管旋转座同一圆周上均匀分布有复数个试管插孔,在管座电机驱动下,试管旋转座上的试管插孔逐一处于所述出管口正下方,承纳落入的试管。The silo assembly has a feed hopper, a circular chamber, a rotating test tube fork and a pipe outlet; the thickness of the circular chamber can accommodate a test tube, and the pipe outlet is in a vertical downward direction tangent to the circular chamber, and the feed hopper Cut into the circular cavity at the bottom; the rotating test tube fork is installed on the center of the circular cavity. The rotating test tube fork has a plurality of radial radial fork handles, and a tangential fork rod is arranged at the front end of the fork handle, and the plurality of fork rods rotate toward the same direction. When rotating, hook up the inverted test tubes from the bottom of the feeding hopper, and send them into the outlet port after half a circle of rotation, and discharge them one by one into the test tube rotating seat directly below; the test tube rotating seat is evenly distributed on the same circumference. The test tube jacks are driven by the tube base motor, and the test tube jacks on the test tube rotating seat are located directly below the tube outlet one by one to accommodate the falling test tubes.

所述转盘上设置有四个缺口,分别对应落杯、采样、取液和回收工位。There are four notches on the turntable, which correspond to the cup dropping, sampling, liquid taking and recovery stations respectively.

所述转盘在缺口旋转后沿设置有挡板;回收工位对应设置有取样杯导向板,该导向板固定在上台面底部,并延伸至转盘外沿。The turntable is provided with a baffle on the rear edge of the notch; the recovery station is correspondingly provided with a sampling cup guide plate, which is fixed at the bottom of the upper table and extends to the outer edge of the turntable.

本实用新型由机械代替人工检测,自动完成采样、取液检测等流程,尤其是采用四工位的转盘,旋转一周即可完成落杯、采样、取液和旧杯的回收四个步骤,并配合采样机构的设计,可兼容对不同农产品的取样,简化取样过程和难度;取液过程也采用四工位,分别完成取液、释放、退吸嘴、上新吸嘴,并在一弧形空间内完成,与四工位转盘形成有机衔接,使得结构更为紧凑,自动化程度高,检测过程无需专业人员操作的特点,可广泛运用于农产品生产、销售和加工的各个环节。The utility model replaces the manual detection with machinery, and automatically completes the processes of sampling, liquid extraction, and detection. In particular, the four-station turntable is used to complete the four steps of cup dropping, sampling, liquid extraction, and recycling of old cups after one rotation. With the design of the sampling mechanism, it is compatible with the sampling of different agricultural products, simplifying the sampling process and difficulty; the liquid extraction process also adopts four stations, which respectively complete the liquid extraction, release, suction nozzle retraction, and new suction nozzle, and in an arc It is completed within the space and forms an organic connection with the four-station turntable, making the structure more compact, with a high degree of automation, and the detection process does not require professional operation. It can be widely used in various links of agricultural product production, sales and processing.

附图说明:Description of drawings:

下面结合具体图例对本实用新型做进一步说明:Below in conjunction with specific legend the utility model is further described:

图1采样仪立体示意图Figure 1 Stereoscopic schematic diagram of sampler

图2采样仪工作台三层台面分解示意图Figure 2 Schematic diagram of three-layer workbench decomposition of the sampler workbench

图3中台面分解示意图Schematic diagram of tabletop decomposition in Figure 3

图4分杯机构分解示意图Fig. 4 exploded schematic diagram of the cup distributing mechanism

图5进给总成与取样刀具总成位置关系示意图Figure 5 Schematic diagram of the positional relationship between the feed assembly and the sampling tool assembly

图6取样刀具总成剖面示意图Figure 6 Schematic diagram of the cross-section of the sampling tool assembly

图7取液机构立体示意图Figure 7 Stereoscopic schematic diagram of the liquid taking mechanism

图8试管上料机构示意图Figure 8 Schematic diagram of test tube feeding mechanism

其中in

11—上台面 111—落杯孔 112—采样孔 113—取液孔11—Top table 111—Cup drop hole 112—Sampling hole 113—Liquid extraction hole

114—落管孔 12—中台面 13—下台面 2—转盘114—drop pipe hole 12—middle table 13—lower table 2—turntable

21—缺口 22—托板 23—称重传感器 24—内齿圈21—notch 22—supporting plate 23—load cell 24—inner ring gear

25—工位电机 26—第一齿轮 27—第二齿轮 28—挡板25—station motor 26—first gear 27—second gear 28—baffle plate

29—导向板 31—分杯座 310—通孔 32—分杯盖29—guiding plate 31—cup holder 310—through hole 32—cup cover

33—外齿圈 34—分杯齿轮 341—分杯螺旋轮 35—步进电机33—outer ring gear 34—cup gear 341—cup helical wheel 35—stepping motor

4—进给总成 41—进给座 42—进给电机 43—丝杆4—feed assembly 41—feed base 42—feed motor 43—screw

44—滑块 45—杯座 46—齿轮副 47—杯座导轨44—slider 45—cup holder 46—gear pair 47—cup holder guide rail

5—取样刀具总成 51—取样电机 511—取样电机轴 52—变速箱5—sampling tool assembly 51—sampling motor 511—sampling motor shaft 52—gearbox

521—齿轮 522—刀具齿轮 523—空心轴 524—轴套521—gear 522—cutter gear 523—hollow shaft 524—shaft sleeve

525—大齿轮 53—刀具 6—吸管总成 61—取液器座525—big gear 53—knife 6—suction tube assembly 61—liquid collector seat

611—导柱 612—取液齿轮 613—摆动齿轮 62—升降座611—Guide column 612—Filling gear 613—Swing gear 62—Elevating seat

621—直线轴承 622—齿条 63—取液电机 64—吸嘴料座621—Linear bearing 622—Rack 63—Liquid extraction motor 64—Suction nozzle seat

65—吸管 66—管套 67—凸轮 68—收纳斗65—suction tube 66—sleeve 67—cam 68—storage bucket

69—万向轮 7—料仓总成 71—进料斗 72—圆形腔69—Universal wheel 7—Storage assembly 71—Feed hopper 72—Circular cavity

73—旋转试管叉 731—叉柄 732—叉杆 74—出管口73—Rotating test tube fork 731—Fork handle 732—Fork rod 74—Tube outlet

8—试管旋转座 81—试管插孔 82—管座电机 9—取样杯8—Test tube rotating seat 81—Test tube socket 82—Tube base motor 9—Sampling cup

91—采集杯 92—吸嘴 93—试管91—collection cup 92—suction nozzle 93—test tube

具体实施方式:Detailed ways:

参照图1、图2和图3,农产品自动采样仪,包括有工作台、分杯机构、采样机构、取液机构和试管上料机构;其中:Referring to Figure 1, Figure 2 and Figure 3, the automatic sampler for agricultural products includes a workbench, a cup dividing mechanism, a sampling mechanism, a liquid taking mechanism and a test tube feeding mechanism; wherein:

工作台:具有上台面11、中台面12和下台面13三层结构,中台面12通过轴承定位有一环状结构的转盘2,该转盘2圆周上均匀分布有若干缺口21,每个缺口21上设置有托板22和称重传感器23;转盘2下方固定有一内齿圈24;下台面13安装有工位电机25和取样电机,工位电机轴带动有第一齿轮26,该第一齿轮与内齿圈24啮合,驱动转盘2旋转至设计工位上。Worktable: It has a three-layer structure of upper table 11, middle table 12 and lower table 13. The middle table 12 is positioned with a ring-shaped turntable 2 through bearings. There are several gaps 21 evenly distributed on the circumference of the turntable 2. Each gap 21 A supporting plate 22 and a load cell 23 are provided; an internal ring gear 24 is fixed below the turntable 2; a station motor 25 and a sampling motor are installed on the lower table 13, and the station motor shaft drives a first gear 26, which is connected to the The ring gear 24 is engaged, and the turntable 2 is driven to rotate to the design station.

具体地说,转盘2上设置有四个缺口21,分别对应落杯、采样、取液和回收工位,也即转盘2旋转一周,每个托板22上的取样杯9即可完成全部工序。为了取样杯9能顺利回收,转盘2在缺口旋转后沿设置有挡板28;回收工位对应设置有取样杯导向板29,该导向板29固定在上台面11底部,并延伸至转盘2外沿,将使用过的取样杯往转盘外侧推送出,落入接纳的收集桶中。Specifically, the turntable 2 is provided with four notches 21, which correspond to the stations of cup dropping, sampling, liquid extraction and recovery respectively, that is, the turntable 2 rotates once, and the sampling cups 9 on each pallet 22 can complete the entire process. . In order to recover the sampling cup 9 smoothly, the turntable 2 is provided with a baffle plate 28 after the notch rotates; Push the used sampling cup out to the outside of the turntable and fall into the receiving collection bucket.

在上台面11和中台面12上还分布有分杯机构、采样机构、取液机构和试管上料机构,而上台面11对应开设有通向中台面12的落杯孔111、采样孔112、取液孔113和落管孔114。On the upper table 11 and the middle table 12, there are also a cup dividing mechanism, a sampling mechanism, a liquid taking mechanism and a test tube feeding mechanism, and the upper table 11 is correspondingly provided with a cup drop hole 111 leading to the middle table 12, a sampling hole 112, Liquid intake hole 113 and drop tube hole 114.

结合图4,分杯机构:包括分杯座31、分杯盖32、外齿圈33、分杯齿轮34和步进电机35;分杯座31和分杯盖32具有落杯通孔310,外齿圈33与通孔310同心旋转定位在分杯座31上,复数个分杯齿轮34均匀分布在外齿圈33外围,与外齿圈33啮合,且被约束在分杯座31与分杯盖32之间;分杯齿轮34上固定有分杯螺旋轮341,借助复数个分杯螺旋轮341共同支撑着套叠在一起的取样杯9,分杯螺旋轮341旋转一周能卸去对一个取样杯9的支撑,取样杯从通孔310、中台面的落杯孔111、下落至转盘2对应的托板22上;步进电机35输出与外齿圈33传动连接,由步进电机35驱动实现分杯动作。With reference to Fig. 4, the cup dividing mechanism: includes a cup dividing seat 31, a dividing cup cover 32, an outer ring gear 33, a dividing cup gear 34 and a stepping motor 35; the dividing cup seat 31 and the dividing cup cover 32 have a cup drop through hole 310, The outer ring gear 33 and the through hole 310 are concentrically rotated and positioned on the cup holder 31. A plurality of cup gears 34 are evenly distributed on the periphery of the outer ring gear 33, meshed with the outer ring gear 33, and are constrained between the cup holder 31 and the cup holder. Between the covers 32; the cup-dividing screw wheel 34 is fixed on the cup-dividing screw wheel 341, and the sampling cups 9 nested together are supported by a plurality of cup-dividing spiral wheels 341, and the cup-dividing spiral wheel 341 can be removed for one rotation. The support of the sampling cup 9, the sampling cup falls from the through hole 310, the cup drop hole 111 on the middle table surface to the supporting plate 22 corresponding to the turntable 2; The driver realizes the cup splitting action.

结合图5和图6,采样机构:包括安装在上台面11的进给总成4和安装在中台面12的取样刀具总成5;进给总成4包括进给座41、进给电机42、丝杆43、滑块44和杯座45;进给电机42和丝杆43分别定位在进给座41两侧,且通过齿轮副46传动连接,由进给电机42带动丝杆43正反旋转;滑块44滑动定位在杯座导轨47上、且通过丝母与丝杆43配合,由丝杆43驱动滑块44升降运动,并带动固定在滑块44下部的杯座45升降,该杯座45能逐渐下降穿过采样孔112,完成取样动作;杯座45具有杯腔,该杯腔能容纳和定位采集杯91,采集杯91用来装农产品取下的块样。5 and 6, the sampling mechanism: includes the feed assembly 4 installed on the upper table 11 and the sampling tool assembly 5 installed on the middle table 12; the feed assembly 4 includes a feed seat 41, a feed motor 42 , screw mandrel 43, slide block 44 and cup holder 45; feed motor 42 and screw mandrel 43 are respectively positioned on the two sides of feed seat 41, and are connected by transmission of gear pair 46, drive screw mandrel 43 front and back by feed motor 42 Rotation; slide block 44 is slidably positioned on the cup holder guide rail 47, and cooperates with the screw mandrel 43 through the screw nut, the slide block 44 is driven by the screw mandrel 43 to move up and down, and drives the cup holder 45 fixed on the bottom of the slide block 44 to lift. The cup holder 45 can gradually descend through the sampling hole 112 to complete the sampling action; the cup holder 45 has a cup cavity, which can accommodate and position the collection cup 91, which is used to hold the lump samples taken from the agricultural products.

取样刀具总成5包括取样电机51、变速箱52和刀具53,取样电机轴511经变速箱52带动刀具53旋转,切削采集杯91中的农产品块样,将其切削成碎末或湖状;刀具53由若干三角刀片531搭建成的圆锥形结构,刀具53上方正对着采集杯91、下方正对着托板上的取样杯9,切削的碎末直接落入取样杯9中;更进一步地说,取样刀具总成5的变速箱52驱动有一对刀具53,一对刀具53对称分布在取样电机轴两侧,且刀具53和变速箱52可绕取样电机轴511旋转,切换刀具53,以便一把处于切削作业,另一把处于清洗状态,交替进行,既保证取样效率,又不会产生交叉污染。The sampling tool assembly 5 includes a sampling motor 51, a gearbox 52 and a cutter 53. The sampling motor shaft 511 drives the cutter 53 to rotate through the gearbox 52, and cuts the agricultural product block sample in the collection cup 91, cutting it into powder or lake shape; Cutter 53 is a conical structure built by several triangular blades 531. The top of cutter 53 is facing the collection cup 91, and the bottom is facing the sampling cup 9 on the supporting plate. The cutting powder directly falls into the sampling cup 9; further Said, the gearbox 52 of the sampling cutter assembly 5 drives a pair of cutters 53, and the pair of cutters 53 are symmetrically distributed on both sides of the sampling motor shaft, and the cutter 53 and the gearbox 52 can rotate around the sampling motor shaft 511 to switch the cutters 53, So that one is in the cutting operation, and the other is in the cleaning state, alternately, which not only ensures the sampling efficiency, but also does not cause cross-contamination.

具体地说,取样刀具总成5中的变速箱52通过轴承定位在取样电机轴511上,取样电机轴511上固定的齿轮521与变速箱中一对对称分布的刀具齿轮522啮合,该刀具齿轮522通过空心轴523定位在变速箱52上,刀具53的底部锁固在空心轴523上端面;取样电机轴511上套设有一轴套524,该轴套524上端部锁固在变速箱52上、下端部固定有一大齿轮525,该大齿轮525与工位电机25轴上设置的第二主动齿轮27啮合,由工位电机驱动转盘2换位的同时,使一对刀具53同步换位。刀具齿轮522和空心轴523可如本实例连体结构,也可以为分体结构。Specifically, the gearbox 52 in the sampling tool assembly 5 is positioned on the sampling motor shaft 511 through a bearing, and the fixed gear 521 on the sampling motor shaft 511 meshes with a pair of symmetrically distributed cutter gears 522 in the gearbox. 522 is positioned on the gearbox 52 through the hollow shaft 523, and the bottom of the tool 53 is locked on the upper end surface of the hollow shaft 523; the sampling motor shaft 511 is provided with a bushing 524, and the upper end of the bushing 524 is locked on the gearbox 52 , lower end is fixed with a large gear 525, and this large gear 525 meshes with the second drive gear 27 that is provided with on the station motor 25 shafts, and when the station motor drives the rotating disk 2 transposition, a pair of cutters 53 are synchronously transposed. The cutter gear 522 and the hollow shaft 523 can be a connected structure as in this example, or can be a split structure.

结合图7,取液机构:包括吸管总成6和取液器座61,该吸管总成6借助升降座62活动定位在取液器座61上,升降座62一侧通过直线轴承621定位在取液器座61的导柱611上、另一侧设置有一齿条622;取液器座61上设置一由升降舵机带动的取液齿轮612,该取液齿轮612与齿条622啮合,驱动升降座62带吸管总成6往复升降动作;所述取液器座61通过一转轴定位在上台面11上,该转轴上固定有摆动齿轮613,该摆动齿轮613与固定在上台面11底面的取液电机63输出轴上的齿轮啮合,由取液电机63驱动吸管总成6在不同工位完成吸液、释放和更换吸嘴动作;在吸管总成6摆动轨迹的中台面12上设置有吸嘴料座64,在吸嘴料座64中预备洁净的吸嘴92,以便每次提取、释放完成后,更换新的吸嘴92,避免交叉污染。为了保持取液器座61的运行平稳,在悬出端设置有万向轮69,该万向轮69可在上台面11滚动,支撑着取液座61的摆动运行。Referring to Fig. 7, the liquid-taking mechanism: includes the suction pipe assembly 6 and the liquid-taking device seat 61, the suction pipe assembly 6 is movably positioned on the liquid-taking device seat 61 by means of the elevating seat 62, and one side of the elevating seat 62 is positioned on the On the guide post 611 of the liquid extractor seat 61, a rack 622 is arranged on the other side; on the liquid extractor seat 61, a liquid extractor gear 612 driven by the lifting steering gear is arranged, and the liquid extractor gear 612 meshes with the rack gear 622 to drive Lifting seat 62 with suction pipe assembly 6 moves up and down reciprocally; said liquid collector seat 61 is positioned on the upper table 11 through a rotating shaft, and a swinging gear 613 is fixed on the rotating shaft, and the swinging gear 613 is fixed on the bottom surface of the upper table 11. The gears on the output shaft of the liquid-taking motor 63 are engaged, and the suction pipe assembly 6 is driven by the liquid-taking motor 63 to complete suction, release and replacement of suction nozzles at different stations; Suction nozzle material seat 64, clean suction nozzle 92 is prepared in the suction nozzle material seat 64, so that after each extraction and release are completed, new suction nozzles 92 are replaced to avoid cross-contamination. In order to keep the liquid-taking seat 61 running smoothly, a universal wheel 69 is provided at the hanging end, and the universal wheel 69 can roll on the upper table 11 to support the swinging operation of the liquid-taking seat 61 .

更具体地说,吸管总成6包括吸管65、管套66、升降座62和吸液舵机;管套66套设在吸管65外,两者分别定位在升降座62上,管套66顶端的外展部在升降座62升至接近高位时能被取液器座61抵触及,并迫使管套66相对于吸管65向下移位,能够顶出套设在吸管65下端部的吸嘴92,实现更换吸嘴动作;吸液舵机驱动一凸轮67,该凸轮67抵触在吸管65的活塞端,凸轮67旋转驱动吸管65吸液或释放取样液的动作。More specifically, the suction pipe assembly 6 includes a suction pipe 65, a pipe sleeve 66, a lifting seat 62 and a liquid suction steering gear; When the lifting seat 62 is raised to a high position, it can be touched by the liquid extractor seat 61 and force the sleeve 66 to move downward relative to the suction pipe 65, so that the suction nozzle sleeved at the lower end of the suction pipe 65 can be pushed out. 92, to realize the action of replacing the suction nozzle; the suction steering gear drives a cam 67, which is in contact with the piston end of the suction pipe 65, and the rotation of the cam 67 drives the suction pipe 65 to suck liquid or release the sampling liquid.

如图2,吸管总成6运动轨迹为圆弧线,故上台面11开设的取液孔113也圆弧形,吸管总成6的行程两端,对应中台面12上的试管旋转座8的一试管插孔81和转盘2一托板22正上方,完成取液和释放取样液动作;在试管旋转座8与转盘2之间的中台面12上,设置有吸嘴料座64和收纳斗68,收纳斗68用来收集更换后的吸嘴92或者导入下方的收纳桶中。吸管总成6运行到此两工位时,完成退下用过的吸嘴92,从吸嘴料座64中再套上新的吸嘴,而后移动至转盘2处,再吸入取样液。As shown in Figure 2, the trajectory of the suction pipe assembly 6 is an arc, so the liquid-taking hole 113 provided on the upper table 11 is also arc-shaped. A test tube socket 81 and the turntable 2-supporting plate 22 are directly above, to complete the action of taking liquid and releasing the sampling liquid; on the middle table 12 between the test tube rotating seat 8 and the turntable 2, a nozzle material seat 64 and a storage bucket are arranged 68. The storage bucket 68 is used to collect the replaced suction nozzles 92 or introduce them into the storage bucket below. When the suction pipe assembly 6 moves to these two stations, finish moving back the used suction nozzle 92, put a new suction nozzle from the suction nozzle material seat 64, then move to the rotating disk 2 places, and then inhale the sampling liquid.

结合图8,试管上料机构:包括安装在上台面11的料仓总成7和活动定位在中台面12上的试管旋转座8,料仓总成7嵌设在上台面11的落管孔114中。With reference to Fig. 8, the test tube feeding mechanism: including the feed bin assembly 7 installed on the upper table 11 and the test tube rotating seat 8 movably positioned on the middle table 12, the feed bin assembly 7 is embedded in the drop tube hole of the upper table 11 114 in.

料仓总成7具有进料斗71、圆形腔72、旋转试管叉73和出管口74;圆形腔72厚度能容纳一试管,出管口74处于圆形腔72相切的垂直向下方向,进料斗71下方切入圆形腔72;旋转试管叉73安装在圆形腔72的中心上,旋转试管叉73具有复数根径向辐射状叉柄731,在叉柄731前端设置有切向叉杆732,复数根叉杆732朝同一旋转方向,旋转时从进料斗71下方钩起倒致的试管93,旋转半周后送入出管口74,从出管口74排出正置的试管93,逐一落入正下方的试管旋转座8中,等待接纳吸管总成6释放的取样液;The feed bin assembly 7 has a feed hopper 71, a circular chamber 72, a rotating test tube fork 73 and a pipe outlet 74; In the downward direction, the circular cavity 72 is cut below the feeding hopper 71; the rotating test tube fork 73 is installed on the center of the circular cavity 72, and the rotating test tube fork 73 has a plurality of radial radial fork handles 731, and the front end of the fork handle 731 is provided with Tangential to the fork bar 732, a plurality of fork bar 732 faces the same rotation direction, hooks the inverted test tube 93 from the bottom of the feed hopper 71 during rotation, sends it into the outlet port 74 after half a circle of rotation, and discharges it from the outlet port 74 The test tubes 93 fall into the test tube rotating seat 8 directly below one by one, waiting to receive the sampling liquid released by the straw assembly 6;

结合图3,试管旋转座8同一圆周上均匀分布有复数个试管插孔81,在管座电机82驱动下,试管旋转座上的试管插孔81逐一处于所述出管口74正下方,承纳落入的试管93。试管93注入取样液后,即由人工取走放置检测箱中检测。3, a plurality of test tube sockets 81 are evenly distributed on the same circumference of the test tube rotating seat 8. Driven by the tube seat motor 82, the test tube sockets 81 on the test tube rotating seat are located directly below the outlet port 74 one by one. Dropped into the test tube 93. After the test tube 93 is injected with the sampling liquid, it is manually taken away and placed in the detection box for detection.

Claims (7)

1. An automatic sampling instrument for agricultural products comprises a workbench, a cup separating mechanism, a sampling mechanism, a liquid taking mechanism and a test tube feeding mechanism; the method is characterized in that:
a working table: the turntable is provided with an upper layer of table top, a middle layer of table top and a lower layer of table top, the middle layer of table top is positioned with a turntable with an annular structure through a bearing, a plurality of notches are uniformly distributed on the circumference of the turntable, and a supporting plate and a weighing sensor are arranged on each notch; an annular gear is fixed below the turntable; the lower table top is provided with a station motor and a sampling motor, a station motor shaft drives a first gear, the first gear is meshed with the annular gear, and the turntable is driven to rotate to a design station; the cup separating mechanism, the sampling mechanism, the liquid taking mechanism and the test tube feeding mechanism are distributed on the upper table top and the middle table top, and the upper table top is correspondingly provided with a cup falling hole, a sampling hole, a liquid taking hole and a tube falling hole which lead to the middle table top;
cup separating mechanism: comprises a cup separating seat, a cup separating cover, an outer gear ring, a cup separating gear and a stepping motor; the outer tooth wheel and the through hole are concentrically and rotatably positioned on the cup separating seat, and a plurality of cup separating gears are uniformly distributed on the periphery of the outer tooth wheel, meshed with the outer tooth wheel and restrained between the cup separating seat and the cup separating cover; a cup separating spiral wheel is fixed on the cup separating gear, a plurality of cup separating spiral wheels jointly support the sample cups which are nested together, the cup separating spiral wheel rotates for a circle to remove the support of one sample cup, and the sample cup falls from the through hole, the cup falling hole on the middle table surface and falls onto the supporting plate corresponding to the turntable; the output of the stepping motor is in transmission connection with the outer teeth;
sampling mechanism: comprises a feeding assembly arranged on the upper table top and a sampling cutter assembly arranged on the middle table top; the feeding assembly comprises a feeding seat, a feeding motor, a screw rod, a sliding block and a cup seat; the feeding motor and the screw rod are respectively positioned at two sides of the feeding seat and are in transmission connection through the gear pair; the sliding block is positioned on the cup seat guide rail in a sliding way, is matched with the screw rod through the screw nut, drives the sliding block to move up and down by the screw rod, and drives the cup seat fixed at the lower part of the sliding block to move up and down, and the cup seat can descend to pass through the sampling hole; the cup seat is provided with a cup cavity which can accommodate and position the collecting cup; the sampling cutter assembly comprises a sampling motor, a gearbox and a cutter, wherein a sampling motor shaft drives the cutter to rotate through the gearbox; the cutter is of a conical structure built by a plurality of triangular blades, the upper part of the cutter faces the collecting cup, and the lower part of the cutter faces the sampling cup on the supporting plate;
liquid taking mechanism: the liquid taking device comprises a liquid taking device seat and a suction pipe assembly, wherein the suction pipe assembly is movably positioned on the liquid taking device seat by virtue of a lifting seat, one side of the lifting seat is positioned on a guide post of the liquid taking device seat by virtue of a linear bearing, and the other side of the lifting seat is provided with a rack; the liquid taking device seat is provided with a liquid taking gear driven by a lifting steering engine, and the liquid taking gear is meshed with the rack to drive the lifting seat to reciprocate with the suction pipe assembly; the liquid taking device seat is positioned on the upper table top through a rotating shaft, a swing gear is fixed on the rotating shaft and meshed with a gear on an output shaft of a liquid taking motor fixed on the bottom surface of the upper table top, and the liquid taking motor drives a suction pipe assembly to finish the actions of sucking liquid, releasing and replacing a suction nozzle at different stations; a suction nozzle material seat is arranged on the middle table surface of the swing track of the suction pipe assembly;
test tube feed mechanism: the automatic sampling device comprises a bin assembly arranged on an upper table top and a test tube rotating seat movably positioned on a middle table top, wherein the bin assembly is embedded in a pipe falling hole of the upper table top, and directly-arranged test tubes discharged from the pipe outlet of the bin assembly fall into the test tube rotating seats right below one by one to wait for receiving sampling liquid released by the suction tube assembly.
2. The automatic agricultural product sampling instrument according to claim 1, characterized in that: the gearbox of sampling cutter assembly drives has a pair of cutter, and a pair of cutter symmetry distributes in sampling motor shaft both sides, and cutter and gearbox can rotate around the sampling motor shaft.
3. An automatic sampler for agricultural products according to claim 1 or 2, characterized in that: the gearbox in the sampling cutter assembly is positioned on a sampling motor shaft through a bearing, a gear fixed on the sampling motor shaft is meshed with a pair of symmetrically distributed cutter gears in the gearbox, the cutter gears are positioned on the gearbox through a hollow shaft, and the bottom of a cutter is locked on the upper end face of the hollow shaft; the sampling motor shaft is sleeved with a shaft sleeve, the upper end part of the shaft sleeve is locked on the upper end part and the lower end part of the gearbox, a large gear is fixed on the upper end part and the lower end part of the shaft sleeve, the large gear is meshed with a second driving gear arranged on the station motor shaft, and the station motor drives the turntable to shift and synchronously shift a pair of cutters.
4. The automatic agricultural product sampling instrument according to claim 1, characterized in that: the straw assembly comprises a straw, a pipe sleeve, a lifting seat and a liquid suction steering engine; the pipe sleeve is sleeved outside the suction pipe, the pipe sleeve and the suction pipe are respectively positioned on the lifting seat, the abduction part at the top end of the pipe sleeve can be contacted by the liquid extractor seat when the lifting seat is lifted to be close to the high position, the pipe sleeve is forced to downwards shift relative to the suction pipe, and the suction nozzle sleeved at the lower end part of the suction pipe can be ejected out to realize the action of replacing the suction nozzle; the liquid suction steering engine drives a cam which is abutted against the piston end of the suction pipe, and the cam rotates to drive the suction pipe to suck or release.
5. The automatic agricultural product sampling instrument according to claim 1, characterized in that: the feed bin assembly is provided with a feed hopper, a circular cavity, a rotary test tube fork and a discharge port; the thickness of the circular cavity can accommodate a test tube, the outlet pipe opening is positioned in the vertical downward direction tangential to the circular cavity, and the lower part of the feed hopper cuts into the circular cavity; the rotary test tube fork is arranged on the center of the circular cavity, the rotary test tube fork is provided with a plurality of radial fork handles, the front ends of the fork handles are provided with tangential fork rods, the plurality of fork rods face the same rotation direction, the inverted test tubes are hooked from the lower part of the feed hopper during rotation, and the test tubes are sent into the pipe opening after half a period of rotation and are discharged one by one into the test tube rotating seat which falls under the feed hopper; the test tube rotating seat is characterized in that a plurality of test tube jacks are uniformly distributed on the same circumference of the test tube rotating seat, and under the drive of a tube seat motor, the test tube jacks on the test tube rotating seat are located under the tube outlet one by one to accept the dropped test tubes.
6. The automatic agricultural product sampling instrument according to claim 1, characterized in that: four notches are arranged on the rotary table and correspond to the cup falling, sampling, liquid taking and recycling stations respectively.
7. An automatic sampler for agricultural products according to claim 1 or 6, characterized in that: the rotating disk is provided with a baffle plate at the rotating rear edge of the notch; the recovery station is correspondingly provided with a sampling cup guide plate which is fixed at the bottom of the upper table top and extends to the outer edge of the turntable.
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