CN106439502B - Slug flow on-Line Monitor Device and removing method in a kind of standpipe - Google Patents
Slug flow on-Line Monitor Device and removing method in a kind of standpipe Download PDFInfo
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- CN106439502B CN106439502B CN201610821162.0A CN201610821162A CN106439502B CN 106439502 B CN106439502 B CN 106439502B CN 201610821162 A CN201610821162 A CN 201610821162A CN 106439502 B CN106439502 B CN 106439502B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17D—PIPE-LINE SYSTEMS; PIPE-LINES
- F17D5/00—Protection or supervision of installations
- F17D5/02—Preventing, monitoring, or locating loss
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17D—PIPE-LINE SYSTEMS; PIPE-LINES
- F17D1/00—Pipe-line systems
- F17D1/005—Pipe-line systems for a two-phase gas-liquid flow
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Abstract
本发明涉及一种立管内段塞流在线监测装置及消除方法,设计长度可调的ERT传感器,紧密贴合立管壁,保证成像的准确性;将ERT传感器呈相同圆心角均布于立管外壁,结合一定图像还原算法得出段塞流实时图像,实现立管内段塞流在线监测;对ERT传感器固定环卡紧结构、压紧结构进行设计,以满足海洋高压低温的环境条件;通过数据传输系统将所得数据传输给海上生产平台中控室,结合段塞流消除方法,为末端生产分离器阀门动作调整提供数据支撑。
The invention relates to an online monitoring device for slug flow in a standpipe and a method for eliminating it. An ERT sensor with adjustable length is designed to closely fit the standpipe wall to ensure the accuracy of imaging; the ERT sensors are evenly distributed on the standpipe at the same central angle The outer wall is combined with a certain image restoration algorithm to obtain a real-time image of slug flow to realize online monitoring of slug flow in the riser; the clamping structure and compression structure of the ERT sensor fixing ring are designed to meet the environmental conditions of high pressure and low temperature in the ocean; through data The transmission system transmits the obtained data to the central control room of the offshore production platform, combined with the slug flow elimination method, to provide data support for the adjustment of the valve action of the terminal production separator.
Description
技术领域technical field
本发明涉及一种立管内段塞流在线监测装置及消除方法,属于海洋集输技术领域。The invention relates to an online monitoring device for slug flow in a standpipe and a method for eliminating it, belonging to the technical field of marine gathering and transportation.
背景技术Background technique
海洋油气开采过程中,利用立管将海底混输管线与海上中心处理平台连接,立管系统中易产生段塞流,输送风险大。In the process of offshore oil and gas exploitation, the riser is used to connect the subsea mixed transportation pipeline with the offshore central processing platform. Slug flow is easy to occur in the riser system, and the risk of transportation is high.
段塞流急剧增大立管内压降,导致井口回压增大,油气井产量降低。立管出口处气、液交替流出,造成下游生产分离器溢流或断流。压力剧烈波动加剧立管壁腐蚀,引起管道震动,处理平台上增压设备发生气蚀。气体喷发过程中产生温降效应,导致管壁结蜡及水合物形成。The slug flow sharply increases the pressure drop in the standpipe, leading to an increase in the back pressure at the wellhead and a reduction in the production of oil and gas wells. Gas and liquid flow out alternately at the outlet of the standpipe, causing the downstream production separator to overflow or stop flow. Severe pressure fluctuations aggravate the corrosion of the standpipe wall, causing pipeline vibration, and cavitation of the booster equipment on the treatment platform. The temperature drop effect occurs during the gas eruption process, leading to wax deposition on the pipe wall and the formation of hydrates.
公开文献上国外研究者未提出相关立管内段塞流在线监测装置设计方案,国内研究者大都停留在理论研究阶段,并没有相关有形化研究成果的报道。In the open literature, foreign researchers have not proposed the design scheme of the online monitoring device for slug flow in the standpipe, and most domestic researchers are still in the theoretical research stage, and there are no reports of relevant tangible research results.
立管内段塞流消除方法主要有:(1)立管底部注气,减小立管内气液混合柱的静压,增强气体携液能力。(2)采用海底气液生产分离器。(3)在海底或平台上利用多相泵增压。(4)立管顶部节流。(5)增加回压。上述方法的实施,未进行立管内段塞流在线监测,缺少段塞流的相关数据支撑,段塞流消除效果有限。The methods for eliminating slug flow in the standpipe mainly include: (1) Gas injection at the bottom of the standpipe to reduce the static pressure of the gas-liquid mixing column in the standpipe and enhance the liquid-carrying capacity of the gas. (2) Subsea gas-liquid production separator is adopted. (3) Use a multiphase pump to pressurize on the seabed or on the platform. (4) Throttling at the top of the riser. (5) Increase back pressure. The implementation of the above method does not carry out on-line monitoring of slug flow in the standpipe, lack of relevant data support for slug flow, and the effect of slug flow elimination is limited.
因此,设计立管内段塞流在线监测装置,研究基于立管内段塞流在线监测装置功能的段塞流消除方法,对于保障立管系统、油气处理设备的安全运行具有十分重要的意义。Therefore, it is of great significance to design the on-line monitoring device for slug flow in the standpipe and study the slug flow elimination method based on the function of the on-line slug flow monitoring device in the standpipe to ensure the safe operation of the riser system and oil and gas processing equipment.
发明内容Contents of the invention
本发明的目的在于提供一种段塞流在线监测装置,实现立管中段塞流的可视化测量,确保海洋集输管线稳定运行。The purpose of the present invention is to provide an on-line monitoring device for slug flow, which can realize the visual measurement of slug flow in the standpipe and ensure the stable operation of the ocean gathering and transportation pipeline.
本发明主要解决了以下几个问题:The present invention mainly solves the following problems:
(1)设计ERT传感器,传感器内设置弹簧,实现传感器自由伸缩,紧密贴合立管外壁;(1) Design the ERT sensor, and set the spring in the sensor to realize the free expansion and contraction of the sensor, and closely fit the outer wall of the riser;
(2)设计传感器固定环的卡紧结构、压紧结构,压紧结构采用不锈钢A2-70材料制备,具有弹性的卡紧结构采用聚四氟乙烯材料制备,以满足海洋高压低温的环境条件;(2) Design the clamping structure and compression structure of the sensor fixing ring. The compression structure is made of stainless steel A2-70 material, and the elastic clamping structure is made of polytetrafluoroethylene material to meet the environmental conditions of high pressure and low temperature in the ocean;
(3)ERT传感器呈相同圆心角均布于管道外壁,结合一定图像还原算法得出段塞流实时图像,实现立管中段塞流在线监测;(3) ERT sensors are evenly distributed on the outer wall of the pipeline at the same central angle, combined with a certain image restoration algorithm to obtain a real-time image of slug flow, and realize online monitoring of slug flow in the riser;
(4)基于立管内段塞流在线监测装置功能的段塞流消除方法,调整末端生产分离器阀门动作,实现段塞流的消除。(4) Based on the slug flow elimination method based on the function of the slug flow online monitoring device in the standpipe, the valve action of the production separator at the end is adjusted to realize the slug flow elimination.
为了实现上述目的,本发明的技术方案如下。In order to achieve the above object, the technical solution of the present invention is as follows.
一种立管内段塞流在线监测装置及消除方法,其特征在于:包括第一ERT传感器11、第二ERT传感器12、第三ERT传感器13、第四ERT传感器14、第五ERT传感器15,第六ERT传感器16、第一固定螺栓211、第二固定螺栓212、第三固定螺栓221、第四固定螺栓222、第五固定螺栓231、第六固定螺栓232、第七固定螺栓241、第八固定螺栓242、第九固定螺栓251、第十固定螺栓252、第十一固定螺栓261、第十二固定螺栓262、传感器固定环3、立管外壁4、立管内壁5。An on-line monitoring device and elimination method for slug flow in a standpipe, characterized in that it includes a first ERT sensor 11, a second ERT sensor 12, a third ERT sensor 13, a fourth ERT sensor 14, a fifth ERT sensor 15, a Six ERT sensors 16, first fixing bolt 211, second fixing bolt 212, third fixing bolt 221, fourth fixing bolt 222, fifth fixing bolt 231, sixth fixing bolt 232, seventh fixing bolt 241, eighth fixing bolt Bolt 242 , ninth fixing bolt 251 , tenth fixing bolt 252 , eleventh fixing bolt 261 , twelfth fixing bolt 262 , sensor fixing ring 3 , standpipe outer wall 4 , standpipe inner wall 5 .
所述传感器固定环3将第一ERT传感器11、第二ERT传感器12、第三ERT传感器13、第四ERT传感器14、第五ERT传感器15、第六ERT传感器16呈相同圆心角均布固定于立管外壁4,所述第一固定螺栓211、第二固定螺栓212插入所述传感器固定环3,固定所述第一ERT传感器11,所述第三固定螺栓221、第四固定螺栓222插入所述传感器固定环3,固定所述第二ERT传感器12,所述第五固定螺栓231、第六固定螺栓232插入所述传感器固定环3,固定所述第三ERT传感器13,所述第七固定螺栓241、第八固定螺栓242插入所述传感器固定环3,固定所述第四ERT传感器14,所述第九固定螺栓251、第十固定螺栓252插入所述传感器固定环3,固定所述第五ERT传感器15,所述第十一固定螺栓261、第十二固定螺栓262插入所述传感器固定环3,固定所述第六ERT传感器16,所述立管外壁4与立管内壁5保持同心。The sensor fixing ring 3 fixes the first ERT sensor 11, the second ERT sensor 12, the third ERT sensor 13, the fourth ERT sensor 14, the fifth ERT sensor 15, and the sixth ERT sensor 16 in the same central angle. Standpipe outer wall 4, the first fixing bolt 211 and the second fixing bolt 212 are inserted into the sensor fixing ring 3 to fix the first ERT sensor 11, and the third fixing bolt 221 and the fourth fixing bolt 222 are inserted into the sensor fixing ring 3. The sensor fixing ring 3 fixes the second ERT sensor 12, the fifth fixing bolt 231 and the sixth fixing bolt 232 are inserted into the sensor fixing ring 3, fixing the third ERT sensor 13, and the seventh fixing The bolt 241 and the eighth fixing bolt 242 are inserted into the sensor fixing ring 3 to fix the fourth ERT sensor 14, and the ninth fixing bolt 251 and the tenth fixing bolt 252 are inserted into the sensor fixing ring 3 to fix the fourth ERT sensor 14. The fifth ERT sensor 15, the eleventh fixing bolt 261 and the twelfth fixing bolt 262 are inserted into the sensor fixing ring 3 to fix the sixth ERT sensor 16, and the outer wall 4 of the riser is concentric with the inner wall 5 of the riser .
进一步的,所述第一ERT传感器11、第二ERT传感器12、第三ERT传感器13、第四ERT传感器14、第五ERT传感器15,第六ERT传感器16为相同型号规格。Further, the first ERT sensor 11 , the second ERT sensor 12 , the third ERT sensor 13 , the fourth ERT sensor 14 , the fifth ERT sensor 15 and the sixth ERT sensor 16 are of the same type and specification.
进一步的,所述第一固定螺栓211、第二固定螺栓212、第三固定螺栓221、第四固定螺栓222、第五固定螺栓231、第六固定螺栓232、第七固定螺栓241、第八固定螺栓242、第九固定螺栓251、第十固定螺栓252、第十一固定螺栓261、第十二固定螺栓262为相同型号规格,在所述传感器固定环3内的固定方式相同。Further, the first fixing bolt 211, the second fixing bolt 212, the third fixing bolt 221, the fourth fixing bolt 222, the fifth fixing bolt 231, the sixth fixing bolt 232, the seventh fixing bolt 241, the eighth fixing bolt The bolt 242 , the ninth fixing bolt 251 , the tenth fixing bolt 252 , the eleventh fixing bolt 261 , and the twelfth fixing bolt 262 are of the same type and specification, and are fixed in the same way in the sensor fixing ring 3 .
进一步的,所述第一ERT传感器11内弹簧102将底座101与传感器贴片103连接,所述弹簧102对传感器贴片103施加压力。Further, the inner spring 102 of the first ERT sensor 11 connects the base 101 with the sensor patch 103 , and the spring 102 exerts pressure on the sensor patch 103 .
进一步的,所述第五固定螺栓231、第六固定螺栓232之间为压紧结构234、具有弹性的卡紧结构235,压紧结构234、具有弹性的卡紧结构235形成安装通道,将第三ERT传感器13固定。Further, between the fifth fixing bolt 231 and the sixth fixing bolt 232 is a compression structure 234 and an elastic clamping structure 235, the compression structure 234 and the elastic clamping structure 235 form an installation channel, and the second Three ERT sensors 13 are fixed.
进一步的,所述压紧结构234、具有弹性的卡紧结构235形成的安装通道与所述第三ERT传感器13直径相同。Further, the installation channel formed by the pressing structure 234 and the elastic clamping structure 235 has the same diameter as the third ERT sensor 13 .
进一步的,所述压紧结构234采用不锈钢A2-70材料制备,具有弹性的卡紧结构235采用聚四氟乙烯材料制备。Further, the pressing structure 234 is made of stainless steel A2-70, and the elastic clamping structure 235 is made of polytetrafluoroethylene.
所述的立管内段塞流在线监测装置,进一步包括上述装置采用的段塞流消除方法:The on-line monitoring device for slug flow in the standpipe further includes the slug flow elimination method adopted by the above-mentioned device:
a:基于第一段塞流在线监测装置19、第二段塞流在线监测装置20、第三段塞流在线监测装置21提供的立管内流体图像,通过立管30底部第一压力传感器18确定刚形成段塞流时的压力阈值P1;a: Based on the images of the fluid in the standpipe provided by the first slug flow on-line monitoring device 19, the second slug flow on-line monitoring device 20, and the third slug flow on-line monitoring device 21, determined by the first pressure sensor 18 at the bottom of the standpipe 30 The pressure threshold P 1 when the slug flow is just formed;
b:第一压力传感器18测量立管30底部压力值P2大于压力阈值P1时,增大第一阀门28开度,立管30内气相流速增加,段塞流流型发生转变,达到消除段塞流的目的,第一压力传感器18测量立管30底部压力值P2小于压力阈值P1时,无段塞流产生,减小第一阀门28开度;b: When the first pressure sensor 18 measures the pressure value P2 at the bottom of the standpipe 30 to be greater than the pressure threshold P1 , the opening of the first valve 28 is increased, the gas phase flow rate in the standpipe 30 increases, and the slug flow pattern changes to eliminate For the purpose of slug flow, when the first pressure sensor 18 measures the pressure value P2 at the bottom of the standpipe 30 is less than the pressure threshold P1 , no slug flow occurs, and the opening of the first valve 28 is reduced;
c:根据上述步骤a、b,第一阀门28开度大小由压力阈值P1及第一压力传感器18测得立管30底部压力值P2决定;c: According to the above steps a and b, the opening of the first valve 28 is determined by the pressure threshold P 1 and the pressure value P 2 at the bottom of the riser 30 measured by the first pressure sensor 18;
d:生产分离器29内设有第一液位计31、第二液位计32,液位高于第一液位计31所在位置时,增大第二阀门37开度,液位低于第二液位计32所在位置时,关闭第二阀门37,直至液位重新增加至第二液位计32所在位置,打开第二阀门37;d: The production separator 29 is provided with a first liquid level gauge 31 and a second liquid level gauge 32. When the liquid level is higher than the position of the first liquid level gauge 31, the opening degree of the second valve 37 is increased, and the liquid level is lower than that of the first liquid level gauge 31. When the second liquid level gauge 32 is at the position, close the second valve 37 until the liquid level increases to the position of the second liquid level gauge 32 again, and open the second valve 37;
e:立管30内无段塞流形成时,通过第二压力传感器24测定生产分离器29内气相压力,将数据反馈给第二控制器23,对第一阀门28开度进行控制,调节生产分离器29内压力;e: When there is no slug flow in the standpipe 30, the gas phase pressure in the production separator 29 is measured by the second pressure sensor 24, and the data is fed back to the second controller 23 to control the opening of the first valve 28 and adjust the production pressure in the separator 29;
f:立管30内出现段塞流时,第二控制器23失效,通过第一控制器25接收立管30底部压力信息,对第一阀门28开度进行控制,第一控制器25为PID控制器。f: When slug flow occurs in the standpipe 30, the second controller 23 fails, and the first controller 25 receives the pressure information at the bottom of the standpipe 30 to control the opening of the first valve 28, and the first controller 25 is a PID controller.
该发明的有益效果在于:The beneficial effects of the invention are:
(1)立管底部、中部、上部设有段塞流在线监测装置,实现立管关键点处流型实时监测,并生成管内油气水三相分布图像;(1) On-line monitoring devices for slug flow are installed at the bottom, middle and upper parts of the standpipe to realize real-time monitoring of the flow pattern at key points of the standpipe and generate images of the three-phase distribution of oil, gas and water in the pipe;
(2)通过耐高压、耐低温传感器固定环将传感器呈相同圆心角环状固定,为海洋恶劣条件下传感器的正常工作提供保障;(2) The sensor is fixed in a circular shape with the same central angle through the high-pressure resistant and low-temperature resistant sensor fixing ring, which provides guarantee for the normal operation of the sensor under the harsh conditions of the ocean;
(3)通过立管内段塞流在线监测装置为末端生产分离器阀门动作调整提供图像及数据支撑,结合段塞流消除方法,实现段塞流的消除。(3) The on-line monitoring device for slug flow in the standpipe provides image and data support for the adjustment of the valve action of the terminal production separator, combined with the slug flow elimination method, the elimination of slug flow is realized.
附图说明Description of drawings
图1是本发明实施例中段塞流在线监测装置安装示意图。Figure 1 is a schematic diagram of the installation of an online slug flow monitoring device in an embodiment of the present invention.
图2是本发明实施例中段塞流在线监测原理图。Fig. 2 is a schematic diagram of on-line monitoring of slug flow in an embodiment of the present invention.
图3是本发明实施例中段塞流在线监测装置示意图。Fig. 3 is a schematic diagram of an on-line monitoring device for slug flow in an embodiment of the present invention.
图4是本发明实施例中ERT传感器示意图。Fig. 4 is a schematic diagram of an ERT sensor in an embodiment of the present invention.
图5是本发明实施例中传感器固定环局部示意图。Fig. 5 is a partial schematic diagram of the sensor fixing ring in the embodiment of the present invention.
图6是本发明实施例中段塞流消除系统示意图。Fig. 6 is a schematic diagram of a slug flow elimination system in an embodiment of the present invention.
图7是本发明实施例中段塞流形成周期示意图。Fig. 7 is a schematic diagram of a slug flow formation cycle in an embodiment of the present invention.
图8是本发明实施例中立管底部压力随阀门开度变化示意图。Fig. 8 is a schematic diagram showing the variation of the pressure at the bottom of the standpipe with the opening of the valve in the embodiment of the present invention.
具体实施方式Detailed ways
下面结合附图对本发明的具体实施方式进行描述,以便更好的理解本发明。Specific embodiments of the present invention will be described below in conjunction with the accompanying drawings, so as to better understand the present invention.
实施例Example
本实施例中,段塞流在线监测装置安装在立管底部、中部、上部,如图1所示。由储层1、储层2、储层3采出的油气水三相经海底集输管线及立管,进入海上平台进行处理,段塞流在线监测装置可在立管上通过传动装置自由移动,实时监测立管内流型变化。In this embodiment, the slug flow on-line monitoring device is installed at the bottom, middle and upper part of the riser, as shown in FIG. 1 . The three-phase oil, gas and water produced from reservoir 1, reservoir 2 and reservoir 3 enter the offshore platform for processing through the submarine gathering pipeline and riser, and the slug flow online monitoring device can move freely on the riser through the transmission device , real-time monitoring of flow pattern changes in the standpipe.
段塞流在线监测原理如图2所示。6个ERT探针呈相同圆心角均布于管道外壁,每次测量时,一个探针处于激活状态,其余5个探针处于未激活状态。第一阶段,对第一激活探针施加5V电压贯穿整个管壁系统,测出激活状态探针至未激活状态探针的电压降Um,同时测出未激活状态探针当前的电流值im,因此,依据欧姆定律,可以测出激活状态探针至未激活状态探针的电阻rm、电阻率Gm:The principle of on-line monitoring of slug flow is shown in Figure 2. Six ERT probes are evenly distributed on the outer wall of the pipeline at the same central angle. For each measurement, one probe is activated and the remaining 5 probes are inactive. In the first stage, a voltage of 5V is applied to the first active probe to run through the entire pipe wall system, and the voltage drop U m from the active state probe to the inactive state probe is measured, and the current current value i of the inactive state probe is measured m , therefore, according to Ohm's law, the resistance r m and the resistivity G m from the active state probe to the inactive state probe can be measured:
第二阶段,另一探针(例如图中所示第二激活探针)处于激活状态,其余探针处于未激活状态,经过6次激活后,各探针均存在一次激活状态,描绘出一幅完整的管道截面电阻率网格,下标m指一次测量过程接收的信号(6探针条件下为5个信号),共进行30次信号处理(6×5=30),随着探针数量增加,图像准确性增大,同时,计算负担加重,实时图像的延迟程度增加。In the second stage, another probe (such as the second activation probe shown in the figure) is in the activated state, and the rest of the probes are in the inactive state. After six activations, each probe has an activated state once, depicting a A complete pipeline cross-sectional resistivity grid, the subscript m refers to the signals received in one measurement process (5 signals under the condition of 6 probes), a total of 30 signal processing (6×5=30), with the probe As the number increases, the accuracy of the image increases, and at the same time, the computational burden increases, and the delay of the real-time image increases.
立管内段塞流在线监测装置如图3所示。包括第一ERT传感器11、第二ERT传感器12、第三ERT传感器13、第四ERT传感器14、第五ERT传感器15,第六ERT传感器16、第一固定螺栓211、第二固定螺栓212、第三固定螺栓221、第四固定螺栓222、第五固定螺栓231、第六固定螺栓232、第七固定螺栓241、第八固定螺栓242、第九固定螺栓251、第十固定螺栓252、第十一固定螺栓261、第十二固定螺栓262、传感器固定环3、立管外壁4、立管内壁5。The on-line monitoring device for slug flow in the standpipe is shown in Figure 3. Including the first ERT sensor 11, the second ERT sensor 12, the third ERT sensor 13, the fourth ERT sensor 14, the fifth ERT sensor 15, the sixth ERT sensor 16, the first fixing bolt 211, the second fixing bolt 212, the Three fixing bolts 221, fourth fixing bolts 222, fifth fixing bolts 231, sixth fixing bolts 232, seventh fixing bolts 241, eighth fixing bolts 242, ninth fixing bolts 251, tenth fixing bolts 252, eleventh fixing bolts The fixing bolt 261 , the twelfth fixing bolt 262 , the sensor fixing ring 3 , the outer wall 4 of the standpipe, and the inner wall 5 of the standpipe.
所述传感器固定环3将第一ERT传感器11、第二ERT传感器12、第三ERT传感器13、第四ERT传感器14、第五ERT传感器15、第六ERT传感器16呈相同圆心角均布固定于立管外壁4,所述第一固定螺栓211、第二固定螺栓212插入所述传感器固定环3,固定所述第一ERT传感器11,所述第三固定螺栓221、第四固定螺栓222插入所述传感器固定环3,固定所述第二ERT传感器12,所述第五固定螺栓231、第六固定螺栓232插入所述传感器固定环3,固定所述第三ERT传感器13,所述第七固定螺栓241、第八固定螺栓242插入所述传感器固定环3,固定所述第四ERT传感器14,所述第九固定螺栓251、第十固定螺栓252插入所述传感器固定环3,固定所述第五ERT传感器15,所述第十一固定螺栓261、第十二固定螺栓262插入所述传感器固定环3,固定所述第六ERT传感器16,所述立管外壁4与立管内壁5保持同心。The sensor fixing ring 3 fixes the first ERT sensor 11, the second ERT sensor 12, the third ERT sensor 13, the fourth ERT sensor 14, the fifth ERT sensor 15, and the sixth ERT sensor 16 in the same central angle. Standpipe outer wall 4, the first fixing bolt 211 and the second fixing bolt 212 are inserted into the sensor fixing ring 3 to fix the first ERT sensor 11, and the third fixing bolt 221 and the fourth fixing bolt 222 are inserted into the sensor fixing ring 3. The sensor fixing ring 3 fixes the second ERT sensor 12, the fifth fixing bolt 231 and the sixth fixing bolt 232 are inserted into the sensor fixing ring 3, fixing the third ERT sensor 13, and the seventh fixing The bolt 241 and the eighth fixing bolt 242 are inserted into the sensor fixing ring 3 to fix the fourth ERT sensor 14, and the ninth fixing bolt 251 and the tenth fixing bolt 252 are inserted into the sensor fixing ring 3 to fix the fourth ERT sensor 14. The fifth ERT sensor 15, the eleventh fixing bolt 261 and the twelfth fixing bolt 262 are inserted into the sensor fixing ring 3 to fix the sixth ERT sensor 16, and the outer wall 4 of the riser is concentric with the inner wall 5 of the riser .
所述第一ERT传感器11、第二ERT传感器12、第三ERT传感器13、第四ERT传感器14、第五ERT传感器15,第六ERT传感器16为相同型号规格。The first ERT sensor 11 , the second ERT sensor 12 , the third ERT sensor 13 , the fourth ERT sensor 14 , the fifth ERT sensor 15 and the sixth ERT sensor 16 are of the same type and specification.
所述第一固定螺栓211、第二固定螺栓212、第三固定螺栓221、第四固定螺栓222、第五固定螺栓231、第六固定螺栓232、第七固定螺栓241、第八固定螺栓242、第九固定螺栓251、第十固定螺栓252、第十一固定螺栓261、第十二固定螺栓262为相同型号规格,在所述传感器固定环3内固定方式相同。The first fixing bolt 211, the second fixing bolt 212, the third fixing bolt 221, the fourth fixing bolt 222, the fifth fixing bolt 231, the sixth fixing bolt 232, the seventh fixing bolt 241, the eighth fixing bolt 242, The ninth fixing bolt 251 , the tenth fixing bolt 252 , the eleventh fixing bolt 261 , and the twelfth fixing bolt 262 are of the same type and specification, and are fixed in the same way in the sensor fixing ring 3 .
ERT传感器如图4所示。弹簧102将底座101与传感器贴片103连接,所述弹簧102对传感器贴片103施加压力,保证ERT传感器与立管外壁紧密贴合,为了达到更好的成像效果,需对ERT探针进行选型,选型表如下所示,为了确保成像的准确性及减弱实时成像的延迟,选用带导体环的ERT传感器。The ERT sensor is shown in Figure 4. The spring 102 connects the base 101 with the sensor patch 103, and the spring 102 exerts pressure on the sensor patch 103 to ensure that the ERT sensor is closely attached to the outer wall of the riser. In order to achieve a better imaging effect, the ERT probe needs to be selected. Type, the selection table is as follows, in order to ensure the accuracy of imaging and reduce the delay of real-time imaging, the ERT sensor with a conductor ring is selected.
传感器固定环局部图如图5所示。所述第五固定螺栓231、第六固定螺栓232之间为压紧结构234、具有弹性的卡紧结构235,压紧结构234、具有弹性的卡紧结构235形成安装通道,将第三ERT传感器13固定。A partial view of the sensor fixing ring is shown in Figure 5. Between the fifth fixing bolt 231 and the sixth fixing bolt 232 is a compression structure 234 and an elastic clamping structure 235. The compression structure 234 and the elastic clamping structure 235 form an installation channel, and the third ERT sensor 13 fixed.
所述压紧结构234、具有弹性的卡紧结构235形成的安装通道与所述第三ERT传感器13直径相同。所述压紧结构234采用不锈钢A2-70材料制备,具有弹性的卡紧结构235采用聚四氟乙烯材料制备。The mounting channel formed by the pressing structure 234 and the elastic clamping structure 235 has the same diameter as the third ERT sensor 13 . The pressing structure 234 is made of stainless steel A2-70, and the elastic clamping structure 235 is made of polytetrafluoroethylene.
段塞流消除系统如图6所示。系统采用的段塞流消除方法如下,a:基于第一段塞流在线监测装置19、第二段塞流在线监测装置20、第三段塞流在线监测装置21提供的立管内流体图像,通过立管30底部第一压力传感器18确定刚形成段塞流时的压力阈值P1;b:第一压力传感器18测量立管30底部压力值P2大于压力阈值P1时,增大第一阀门28开度,使立管30内气相流速增加,段塞流流型发生转变,达到消除段塞流的目的,第一压力传感器18测量立管30底部压力值P2小于压力阈值P1时,无段塞流产生,减小第一阀门28开度;c:根据上述步骤a、b,第一阀门28开度大小由压力阈值P1及第一压力传感器18测得立管30底部压力值P2决定;d:生产分离器29内设有第一液位计31、第二液位计32,液位高于第一液位计31所在位置时,增大第二阀门37开度,液位低于第二液位计32所在位置时,关闭第二阀门37,直至液位重新增加至第二液位计32所在位置,打开第二阀门37;e:立管30内无段塞流形成时,通过第二压力传感器24测定生产分离器29内气相压力,将数据反馈给第二控制器23,对第一阀门28开度进行控制,调节生产分离器29内压力;f:立管30内出现段塞流时,第二控制器23失效,通过第一控制器25接收立管30底部压力信息,对第一阀门28开度进行控制,第一控制器25为PID控制器,17为海底集输生产管线,用于运输油气水三相,末端和立管30连接,22、26、33、34、36均为控制线路。The slug elimination system is shown in Figure 6. The slug flow elimination method adopted by the system is as follows, a: based on the fluid image in the standpipe provided by the first slug flow online monitoring device 19, the second slug flow online monitoring device 20, and the third slug flow online monitoring device 21, through The first pressure sensor 18 at the bottom of the standpipe 30 determines the pressure threshold P 1 when the slug flow is just formed; b: when the first pressure sensor 18 measures the pressure value P 2 at the bottom of the standpipe 30 is greater than the pressure threshold P 1 , increase the first valve 28 degrees of opening, so that the gas phase flow rate in the standpipe 30 increases, the slug flow pattern changes, and the purpose of eliminating the slug flow is achieved. When the first pressure sensor 18 measures the pressure value P2 at the bottom of the standpipe 30 is less than the pressure threshold P1 , No slug flow occurs, reduce the opening of the first valve 28; c: According to the above steps a and b, the opening of the first valve 28 is measured by the pressure threshold P 1 and the pressure value at the bottom of the riser 30 by the first pressure sensor 18 P 2 decision; d: the production separator 29 is provided with a first liquid level gauge 31 and a second liquid level gauge 32, when the liquid level is higher than the position of the first liquid level gauge 31, increase the opening degree of the second valve 37, When the liquid level is lower than the position of the second liquid level gauge 32, close the second valve 37 until the liquid level increases to the position of the second liquid level gauge 32 again, and open the second valve 37; e: there is no slug in the standpipe 30 When the flow is formed, the gas phase pressure in the production separator 29 is measured by the second pressure sensor 24, the data is fed back to the second controller 23, the opening of the first valve 28 is controlled, and the pressure in the production separator 29 is adjusted; f: immediately When slug flow occurs in the pipe 30, the second controller 23 fails, and the first controller 25 receives the pressure information at the bottom of the riser 30 to control the opening of the first valve 28. The first controller 25 is a PID controller, 17 is a submarine gathering and transportation production pipeline, which is used to transport three-phase oil, gas and water, and the end is connected with the standpipe 30. 22, 26, 33, 34, and 36 are all control lines.
段塞流形成周期如图7所示。t0至t1为液体堵塞和液塞增长阶段,立管内较小气流速度下,管内液体向下流动,在立管底部积聚,堵塞管道内流入的气液混合物,使液塞上游的管道压力增大,液塞变长,立管出口处只有少量气液两相流出。t1至t2为气体压力增大阶段,管道内压力增大,同时液体继续积聚,液塞增长,立管内液位逐渐上升,当管道压力高于立管液体静压头时,液体开始从立管顶部流出。t2至t3为液塞流出阶段,管道压力足以举升立管内液柱时,液体开始从立管顶部排出,起初排液速度较低,当气体窜入立管后液体加速,短时间内液体流量达到峰值流量。t3至t4为立管内气体排出阶段,液塞上游积聚的气体极快排出立管,进入平台的接收装置后,立管内气体流速减小,管道压力下降,开始新一轮循环。The cycle of slug flow formation is shown in Fig. 7. t 0 to t 1 is the stage of liquid blockage and liquid slug growth. Under the small air flow velocity in the standpipe, the liquid in the pipe flows downward and accumulates at the bottom of the standpipe, blocking the gas-liquid mixture flowing into the pipe, making the pipeline pressure upstream of the liquid slug Increase, the liquid plug becomes longer, only a small amount of gas-liquid two-phase outflow at the outlet of the standpipe. From t 1 to t 2 is the stage of gas pressure increase, the pressure in the pipeline increases, and at the same time, the liquid continues to accumulate, the liquid plug grows, and the liquid level in the standpipe gradually rises. When the pipeline pressure is higher than the static head of the standpipe, the liquid begins to flow from Outflow from the top of the riser. From t 2 to t 3 is the liquid plug outflow stage. When the pipeline pressure is sufficient to lift the liquid column in the standpipe, the liquid starts to discharge from the top of the standpipe. At first, the liquid discharge speed is low. When the gas enters the standpipe, the liquid accelerates. Liquid flow reaches peak flow. From t3 to t4 is the gas discharge stage in the standpipe. The gas accumulated upstream of the liquid plug is discharged out of the standpipe very quickly. After entering the receiving device of the platform, the gas flow rate in the standpipe decreases, the pipeline pressure drops, and a new cycle begins.
立管底部压力随阀门开度变化如图8所示。对第一阀门28开度进行调节,通过第一段塞流在线监测装置19、第二段塞流在线监测装置20、第三段塞流在线监测装置21提供立管内流型图像,当立管30底部刚出现段塞流时,由第一压力传感器18测得此时立管30底部压力阈值P1,立管30底部第一压力传感器18测得压力值P2大于压力阈值P1时,增加第一阀门28开度,增大气相流速,消除立管30内段塞流,使立管30内压力趋于稳定。The pressure at the bottom of the standpipe varies with the opening of the valve as shown in Figure 8. Adjust the opening degree of the first valve 28, and provide an image of the internal flow pattern of the standpipe through the first slug flow online monitoring device 19, the second slug flow online monitoring device 20, and the third slug flow online monitoring device 21, when the standpipe When the slug flow just appears at the bottom of the standpipe 30, the pressure threshold P1 at the bottom of the riser 30 is measured by the first pressure sensor 18. When the pressure value P2 measured by the first pressure sensor 18 at the bottom of the standpipe 30 is greater than the pressure threshold P1 , Increase the opening degree of the first valve 28, increase the gas phase flow rate, eliminate the slug flow in the standpipe 30, and stabilize the pressure in the standpipe 30.
以上所述是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也视为本发明的保护范围。The above description is a preferred embodiment of the present invention, and it should be pointed out that for those skilled in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications are also considered Be the protection scope of the present invention.
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