CN106435772A - Method and device for preparing nano fiber by using electrostatic method - Google Patents
Method and device for preparing nano fiber by using electrostatic method Download PDFInfo
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- CN106435772A CN106435772A CN201610920303.4A CN201610920303A CN106435772A CN 106435772 A CN106435772 A CN 106435772A CN 201610920303 A CN201610920303 A CN 201610920303A CN 106435772 A CN106435772 A CN 106435772A
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- 239000002121 nanofiber Substances 0.000 title claims abstract description 77
- 238000000034 method Methods 0.000 title claims abstract description 47
- 230000005686 electrostatic field Effects 0.000 claims abstract description 37
- 238000009826 distribution Methods 0.000 claims abstract description 29
- 230000000694 effects Effects 0.000 claims abstract description 3
- 230000005540 biological transmission Effects 0.000 claims description 18
- 230000033001 locomotion Effects 0.000 claims description 9
- 239000002184 metal Substances 0.000 claims description 9
- 230000003068 static effect Effects 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims description 4
- 230000007935 neutral effect Effects 0.000 claims description 4
- 230000005611 electricity Effects 0.000 claims 3
- 230000001105 regulatory effect Effects 0.000 claims 1
- 230000005684 electric field Effects 0.000 abstract description 12
- 238000010041 electrostatic spinning Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 16
- 238000001523 electrospinning Methods 0.000 description 12
- 229920001410 Microfiber Polymers 0.000 description 9
- 238000011160 research Methods 0.000 description 9
- 239000007788 liquid Substances 0.000 description 8
- 239000000835 fiber Substances 0.000 description 7
- 238000003860 storage Methods 0.000 description 7
- 238000004804 winding Methods 0.000 description 7
- 238000010438 heat treatment Methods 0.000 description 5
- 238000002347 injection Methods 0.000 description 5
- 239000007924 injection Substances 0.000 description 5
- 239000000243 solution Substances 0.000 description 5
- 238000009987 spinning Methods 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000003658 microfiber Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000007781 pre-processing Methods 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/0007—Electro-spinning
- D01D5/0061—Electro-spinning characterised by the electro-spinning apparatus
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/0007—Electro-spinning
- D01D5/0061—Electro-spinning characterised by the electro-spinning apparatus
- D01D5/0069—Electro-spinning characterised by the electro-spinning apparatus characterised by the spinning section, e.g. capillary tube, protrusion or pin
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/0007—Electro-spinning
- D01D5/0061—Electro-spinning characterised by the electro-spinning apparatus
- D01D5/0076—Electro-spinning characterised by the electro-spinning apparatus characterised by the collecting device, e.g. drum, wheel, endless belt, plate or grid
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/0007—Electro-spinning
- D01D5/0061—Electro-spinning characterised by the electro-spinning apparatus
- D01D5/0092—Electro-spinning characterised by the electro-spinning apparatus characterised by the electrical field, e.g. combined with a magnetic fields, using biased or alternating fields
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
Abstract
本发明涉及静电法制备纳米纤维的方法和装置,属于静电纺丝领域。一种静电法制备纳米纤维的方法,其特征在于:通过接收器的设置和接收器与出丝装置的配合,在出丝装置和接收器之间形成特定强度或分布的高压静电场,在高压静电场的作用下,带电液滴形成泰勒锥并产生鞭动效应,进而形成特定的纳米纤维或特定排列的纳米纤维。本发明的方法和装置提出通过改变收集器或接收器进而影响高压电场,使高压电场具有不同的分布强度,从而形成不同分布或形式的纳米纤维及纳米纤维集合体,从而能够制备特定要求或特定排列的纳米纤维和具有特定结构的纳米纤维集合体。
The invention relates to a method and a device for preparing nanofibers by an electrostatic method, and belongs to the field of electrostatic spinning. A method for preparing nanofibers by an electrostatic method, characterized in that: through the arrangement of the receiver and the cooperation between the receiver and the wire outlet device, a high-voltage electrostatic field with a specific intensity or distribution is formed between the wire outlet device and the receiver, and the high-voltage Under the action of the electrostatic field, the charged droplets form Taylor cones and produce a whipping effect, and then form specific nanofibers or nanofibers in a specific arrangement. The method and device of the present invention propose to affect the high-voltage electric field by changing the collector or receiver, so that the high-voltage electric field has different distribution intensities, thereby forming nanofibers and nanofiber aggregates with different distributions or forms, so that specific requirements or special requirements can be prepared. Aligned nanofibers and nanofiber aggregates with specific structures.
Description
技术领域technical field
本发明涉及静电纺丝的方法和装置,尤其涉及静电法制备纳米纤维及纳米纤维集合体的方法和装置。The invention relates to an electrospinning method and a device, in particular to a method and a device for preparing nanofibers and nanofiber aggregates by an electrostatic method.
背景技术Background technique
静电纺丝作为一种纳米纤维制造技术,主要是利用高压电场下,液滴变成锥形,形成泰勒锥,然后在静电力的作用下延伸,形成纳米级超细纤维。静电纺丝以其可纺材料种类繁多、工艺可控性好等优点,已成为当前制备纳米纤维材料的研究热点。As a nanofiber manufacturing technology, electrospinning mainly uses high-voltage electric field to make the droplet become cone-shaped to form a Taylor cone, and then extend under the action of electrostatic force to form nano-scale ultrafine fibers. Electrospinning has become a research hotspot in the preparation of nanofiber materials due to its advantages such as a wide variety of spinnable materials and good process controllability.
基于目前对于静电纺丝的研究,认为静电纺丝的实质是快速产生喷射流,因此现在一系列对于静电纺丝的研究都主要集中于喷丝孔的结构形态对纤维成型的影响,具体体现在对于溶液或熔体的喷射针头的研究,如各种形状或型式的喷射针头,亦或是无针头的喷射筒或喷射装置等。Based on the current research on electrospinning, it is believed that the essence of electrospinning is to rapidly generate jet flow. Therefore, a series of researches on electrospinning are mainly focused on the influence of the structure of the spinneret hole on the fiber formation, which is specifically reflected in Research on injection needles for solutions or melts, such as various shapes or types of injection needles, or needle-free injection cylinders or injection devices.
或者是对于静电纺丝技术工业化的研究,如对于产生的纳米级超细纤维的收集方法等。如美国专利US6106913A中,利用气流沉积法将超细纤维引导到长丝上,经牵引卷绕形成高强力纳米纤维包芯纱;或者是中国专利CN201410280734.X中采用的动态旋转的喇叭形收集器,将超细纤维引导到长丝上及进行加捻的收集方法。Or research on the industrialization of electrospinning technology, such as the collection method for the produced nano-scale ultrafine fibers. For example, in the U.S. Patent US6106913A, the ultrafine fiber is guided to the filament by the air deposition method, and the high-strength nanofiber core-spun yarn is formed by traction and winding; or the dynamically rotating horn-shaped collector used in the Chinese patent CN201410280734.X , a collection method that guides microfibers onto filaments and twists them.
在这些基于静电纺丝产生纳米超细纤维的产生方法和收集利用方法的研究中,前者主要研究的是利用不同的喷丝头或喷嘴产生不同形状的流体,采用的均是收集板或接收板对产生的纤维进行收集;后者虽然对收集器或者说接收器进行了改进,但是收集器就没有作为高压电场的组成部分,而是仅作为收集装置对在高压电场内产生的超细纤维进行收集。In these researches on the production method and collection and utilization method of nano-ultrafine fibers based on electrospinning, the former mainly studies the use of different spinnerets or nozzles to produce fluids of different shapes, all of which are collecting plates or receiving plates. Collect the generated fibers; although the latter improves the collector or receiver, the collector is not used as a component of the high-voltage electric field, but only as a collection device for the ultra-fine fibers generated in the high-voltage electric field. collect.
发明内容Contents of the invention
本发明提出了一种静电法制备纳米纤维的方法和装置,通过改变收集器或接收器进而影响高压电场,使高压电场具有不同的分布强度,从而形成不同分布或形式的纳米纤维。The present invention proposes a method and device for preparing nanofibers by electrostatic method. By changing the collector or receiver to affect the high-voltage electric field, the high-voltage electric field has different distribution intensities, thereby forming nanofibers with different distributions or forms.
技术方案Technical solutions
一种静电法制备纳米纤维的方法,其特征在于:通过接收器的设置和接收器与出丝装置的配合,在出丝装置和接收器之间形成特定强度或分布的高压静电场,在高压静电场的作用下,带电液滴形成泰勒锥并产生鞭动效应,进而形成特定的纳米纤维或特定排列的纳米纤维。A method for preparing nanofibers by an electrostatic method, characterized in that: through the arrangement of the receiver and the cooperation between the receiver and the wire outlet device, a high-voltage electrostatic field with a specific intensity or distribution is formed between the wire outlet device and the receiver, and the high-voltage Under the action of the electrostatic field, the charged droplets form Taylor cones and produce a whipping effect, and then form specific nanofibers or nanofibers in a specific arrangement.
通过调节接收器和出丝装置之间的距离调节高压静电场的强度,形成特定强度的高压静电场。The intensity of the high-voltage electrostatic field is adjusted by adjusting the distance between the receiver and the wire output device to form a high-voltage electrostatic field with a specific intensity.
通过调节接收器的形状从而调节高压静电场的分布,在出丝装置和接收器之间形成特定分布的高压静电场。By adjusting the shape of the receiver so as to adjust the distribution of the high-voltage electrostatic field, a specific distribution of high-voltage electrostatic field is formed between the wire output device and the receiver.
所述出丝装置连接静电发生器的正极,所述接收器连接静电发生器的负极或接地。The wire output device is connected to the positive pole of the static generator, and the receiver is connected to the negative pole of the static generator or grounded.
所述出丝装置的出丝孔的横截面为同心的形状或者偏心的形状。The cross section of the wire outlet hole of the wire outlet device is concentric or eccentric.
一种应用上述的方法的静电法制备纳米纤维的装置,包括出丝装置和接收器,其特征在于:所述出丝装置连接静电发生器的正极,所述接收器连接静电发生器的负极或接地,在出丝装置和接收器之间形成高压静电场,所述接收器通过同轴连接组件与静电发生器的负极或零线相连,接收器一端设置有接头,所述同轴连接组件与接头同轴相连。A device for preparing nanofibers using the electrostatic method of the above-mentioned method, including a silk output device and a receiver, characterized in that: the silk output device is connected to the positive pole of the electrostatic generator, and the receiver is connected to the negative pole of the electrostatic generator or Grounding, forming a high-voltage electrostatic field between the wire output device and the receiver, the receiver is connected to the negative pole or neutral line of the electrostatic generator through a coaxial connection assembly, and a joint is provided at one end of the receiver, and the coaxial connection assembly is connected to the neutral wire of the electrostatic generator. The joints are connected coaxially.
所述同轴连接组件包括与接收器的接头同轴连接的传动轴,传动轴外套装有同轴的空心轴,空心轴通过轴承设置在固定轴承架上,所述空心轴和传动轴之间通过调节螺丝固定。The coaxial connection assembly includes a transmission shaft coaxially connected with the joint of the receiver, the transmission shaft is covered with a coaxial hollow shaft, the hollow shaft is arranged on the fixed bearing frame through the bearing, and the gap between the hollow shaft and the transmission shaft Fixed by adjusting screw.
所述空心轴侧壁开有通孔,孔内设置调节螺丝,通过松开调节螺丝调节传动轴与空心轴的相对位置,固定调节螺丝后将传动轴与空心轴之间固定,实现接收器位置的前后调节。There is a through hole on the side wall of the hollow shaft, and an adjusting screw is set in the hole. By loosening the adjusting screw, the relative position of the transmission shaft and the hollow shaft is adjusted. After fixing the adjusting screw, the transmission shaft and the hollow shaft are fixed to realize the position of the receiver. front and rear adjustment.
所述接收器采用具有一定分布面形状的接收器,包括塔板式接收器或者圆环式接收器,或轮盘式接收器,或圆盘网眼式接收器,或网眼式喇叭接收器。The receiver adopts a receiver with a certain distribution surface shape, including a tray receiver or a ring receiver, or a wheel receiver, or a disc mesh receiver, or a mesh horn receiver.
所述接收器采用点状或线状接收器,包括针板式接收器或者锥形金属螺旋线接收器。The receiver adopts a point or line receiver, including a needle plate receiver or a tapered metal helical wire receiver.
所述出丝装置采用点状出丝装置,包括单喷丝头或多喷丝头。The filament outlet device adopts a point-shaped filament outlet device, including a single spinneret or multiple spinnerets.
所述出丝装置为设置在喷丝头架上的双喷丝头,所述双喷丝头对称设置,两个喷丝头架的底部均垂直固定在长连杆一端,长连杆另一端采用定位销固定,在长连杆中部连接有短连杆,所述短连杆一端采用销轴固定在长连杆上,短连杆另一端连接一根拉杆,且通过销轴固定在所述拉杆一端,所述拉杆固定在导向座上,拉动拉杆,拉杆通过短连杆推动长连杆绕长连杆的固定端转动,带动两个喷丝头架上的喷丝头远离或接近接收器。The silk-out device is a double spinneret arranged on the spinneret rack, and the double spinneret is arranged symmetrically, and the bottoms of the two spinneret racks are vertically fixed on one end of the long connecting rod, and the other end of the long connecting rod It is fixed by a positioning pin, and a short connecting rod is connected to the middle of the long connecting rod. One end of the pull rod, the pull rod is fixed on the guide seat, pull the pull rod, the pull rod pushes the long connecting rod to rotate around the fixed end of the long connecting rod through the short connecting rod, and drives the spinnerets on the two spinneret holders away from or close to the receiver .
所述出丝装置采用具有一定分布面形状的出丝装置,包括开有多个集中的喷丝孔的喷丝板。The wire outlet device adopts a wire outlet device with a certain distribution surface shape, including a spinneret with a plurality of concentrated spinneret holes.
所述出丝装置设置在喷丝头臂前端,喷丝头臂由往复运动装置带动,实现沿接收器的接收面的往复运动。The filament output device is arranged at the front end of the spinneret arm, and the spinneret arm is driven by a reciprocating device to realize reciprocating motion along the receiving surface of the receiver.
所述往复运动装置包括滑轨和滑板,喷丝头臂安装在滑板上,驱动电机安装在滑轨两侧,带动平行于滑轨并设置在滑轨上方的同步带,从而带动设置在同步带上的滑板,在滑轨上滑动,滑板带动喷丝头臂在滑轨上往复运动。The reciprocating device includes a slide rail and a slide plate, the spinneret arm is installed on the slide plate, and the drive motor is installed on both sides of the slide rail to drive the timing belt parallel to the slide rail and arranged above the slide rail, thereby driving the timing belt arranged on the slide rail The slide plate on the slide slides on the slide rail, and the slide plate drives the spinneret arm to reciprocate on the slide rail.
所述喷丝头臂采用多段臂,出丝装置与喷丝头臂前端、以及喷丝头臂各段臂之间均采用销轴连接,以实现相互转动,喷丝头臂后端也以销轴连接在往复运动装置上,能够使出丝装置停留在设定的位置,调节出丝装置与接收器之间的距离。The spinneret arm adopts multi-section arms, and the wire outlet device and the front end of the spinneret arm and the arms of each section of the spinneret arm are connected by pins to realize mutual rotation, and the rear end of the spinneret arm is also pinned. The shaft is connected to the reciprocating device, which can make the wire output device stay at the set position and adjust the distance between the wire output device and the receiver.
有益效果Beneficial effect
本发明提供的静电法制备纳米纤维的方法和装置通过接收器的设置改变高压电场的强度或分布,从而控制带电液滴在高压电场内形成泰勒锥,以及在高压电场内后续的运动轨迹,形成特定要求的纳米纤维或者特定排列的纳米纤维;The method and device for preparing nanofibers by the electrostatic method provided by the present invention change the intensity or distribution of the high-voltage electric field through the setting of the receiver, thereby controlling the charged droplets to form Taylor cones in the high-voltage electric field, and the subsequent trajectory in the high-voltage electric field to form Nanofibers with specific requirements or nanofibers with specific arrangements;
本发明的制备纳米纤维的装置通过同轴连接组件连接接收器和高压静电发生器负极,使装置可以更换不同的接收器,从而可以根据需求的纳米纤维的结构和种类更换接收器,提高装置的通用性和适应性。The device for preparing nanofibers of the present invention connects the receiver and the negative electrode of the high-voltage electrostatic generator through a coaxial connection assembly, so that the device can be replaced with different receivers, so that the receiver can be replaced according to the structure and type of nanofibers required, and the efficiency of the device can be improved. Versatility and adaptability.
附图说明Description of drawings
图1为本发明的出丝装置与接收器形成点对面分布的静电场的示意图;Fig. 1 is the schematic diagram of the electrostatic field that point-to-face distribution is formed between the silk outlet device and the receiver of the present invention;
图2为本发明的出丝装置与接收器形成点对点分布的静电场的示意图;Fig. 2 is the schematic diagram that the electrostatic field of point-to-point distribution is formed by the silk outlet device of the present invention and the receiver;
图3为本发明的出丝装置与接收器形成面对点分布的静电场的示意图;Fig. 3 is the schematic diagram of the electrostatic field of face-to-point distribution formed by the silk output device and the receiver of the present invention;
图4为本发明的出丝装置与接收器形成面对面分布的静电场的示意图;Fig. 4 is the schematic diagram of the electrostatic field distributed face-to-face between the silk output device and the receiver of the present invention;
图5为本发明中采用牵引长丝连续制备纳米纤维集合体的示意图;Fig. 5 is a schematic diagram of continuously preparing nanofiber aggregates by drawing filaments in the present invention;
图6为本发明的装置示意图,其中出丝装置采用点状出丝装置;Fig. 6 is a schematic diagram of the device of the present invention, wherein the silk-discharging device adopts a point-shaped silk-discharging device;
图7为接收器安装在同轴连接组件上的示意图;Fig. 7 is a schematic diagram of the receiver installed on the coaxial connection assembly;
图8为喷丝头架结构示意图;Fig. 8 is a schematic view of the structure of the spinneret frame;
图9为出丝装置为喷丝板时,往复运动装置示意图;Fig. 9 is a schematic diagram of the reciprocating motion device when the silk outlet device is a spinneret;
图10为图9的仰视示意图;Figure 10 is a schematic bottom view of Figure 9;
图11为喷丝头臂的侧视示意图;Figure 11 is a schematic side view of the spinneret arm;
图12为出丝装置为喷丝板时,箱体内出丝装置和接收器的设置示意图;Fig. 12 is a schematic diagram of the arrangement of the wire outlet device and the receiver in the box when the wire outlet device is a spinneret;
图13为塔板式接收器示意图;Fig. 13 is a schematic diagram of a tray receiver;
图14为针板式接收器示意图;Fig. 14 is a schematic diagram of a needle plate receiver;
图15为锥形金属螺旋线接收器示意图。Figure 15 is a schematic diagram of a tapered metal helix receiver.
其中:1-封闭式箱体,2-控制电柜,3-接收器接头,4-安全开关,5-加热排风装置,6-储液装置,7-固定轴承架,8-喷丝头架,9-纳米纤维,10-静电发生器,11-磁眼,12-隔板底座,13-牵引长丝,14-丝架,15-卷绕装置,16-出丝装置,17-接收器,18-往复运动装置,19-转动电机,20-预处理装置,21-调节螺丝,22-空心轴,23-传动轴,24-轴承,25-接收器底板,26-接收器前端,181-驱动电机,182-喷丝头臂,183-销轴,184-同步带,185-滑轨,186-滑板,187-接近开关,81-喷丝头架,82-长连杆,83-短连杆,84-拉杆,85-回位弹簧,86-导向座,87-通孔星形把手。Among them: 1-enclosed box, 2-control electric cabinet, 3-receiver connector, 4-safety switch, 5-heating and exhaust device, 6-liquid storage device, 7-fixed bearing frame, 8-spinneret Frame, 9-nanofiber, 10-electrostatic generator, 11-magnetic eye, 12-baffle base, 13-drawing filament, 14-wire frame, 15-winding device, 16-filament output device, 17-receiving Device, 18-reciprocating device, 19-rotating motor, 20-preprocessing device, 21-adjusting screw, 22-hollow shaft, 23-transmission shaft, 24-bearing, 25-receiver bottom plate, 26-receiver front end, 181-drive motor, 182-spinneret arm, 183-pin shaft, 184-synchronous belt, 185-slide rail, 186-slider, 187-proximity switch, 81-spinneret frame, 82-long connecting rod, 83 -short connecting rod, 84-pull rod, 85-return spring, 86-guiding seat, 87-through-hole star handle.
具体实施方式detailed description
下面结合具体实施例和附图,对本发明进一步说明。The present invention will be further described below in combination with specific embodiments and accompanying drawings.
基于泰勒提出的泰勒锥的电液运动模型,现在广泛的对于静电纺丝的研究均集中在对于溶液或熔体的喷射装置的研究或者是纤维收集装置的研究上,但是对于制备不同特性或不同结构要求的纳米纤维集合体,现在仍然是没有什么方法。Based on the electrohydraulic motion model of Taylor cone proposed by Taylor, the extensive research on electrospinning is now focused on the research on the solution or melt injection device or the research on the fiber collection device, but for the preparation of different characteristics or different The structural requirements for nanofibrous aggregates are still largely unknown.
本发明提出了通过改变作为静电场一部分的接收器,使高压电场在强度和分布上达到特定的要求,从而在带电液滴形成泰勒锥过程中,和在泰勒锥形成之后超过临界电荷密度,泰勒锥变得不稳定,形成射流喷射,及射流在电场中加速,直径变小,松弛形成超细纤维的这一系列运动过程中,影响带电液滴,形成特定形式的纳米超细纤维,且接收器作为收集装置,使纳米超细纤维按照一定排列和要求进行收集,形成特定分布的纳米纤维和特定结构的纳米纤维集合体。The present invention proposes to make the high-voltage electric field meet specific requirements in intensity and distribution by changing the receiver as part of the electrostatic field, so that the critical charge density, Taylor The cone becomes unstable, forming a jet jet, and the jet is accelerated in the electric field, the diameter becomes smaller, and the series of movements of the microfiber is relaxed, affecting the charged droplet, forming a specific form of nano-ultrafine fiber, and receiving As a collection device, the nano ultrafine fibers are collected according to a certain arrangement and requirements, forming nanofibers with a specific distribution and a nanofiber aggregate with a specific structure.
当接收器与出丝装置分别接在高压静电发生器的负极和正极上时,在接收器和出丝装置之间形成高压静电场,出丝装置连接的储液装置内的溶液或熔体在经过出丝装置的喷丝头前方的毛细管时,液滴已带电,且在接收器与出丝装置形成的静电场内受到静电力的作用。When the receiver and the wire outlet device are respectively connected to the negative and positive poles of the high-voltage electrostatic generator, a high-voltage electrostatic field is formed between the receiver and the wire outlet device, and the solution or melt in the liquid storage device connected to the wire outlet device is in the When passing through the capillary in front of the spinneret of the spinning device, the droplet has been charged and is subjected to electrostatic force in the electrostatic field formed by the receiver and the spinning device.
当出丝装置采用点状出丝装置,接收器采用具有一定分布面的形状时,在出丝装置和接收器之间形成点对面分布的静电场,如附图1所示意,16为出丝装置,17为接收器,出丝装置喷出的射流在这种静电场中会形成图中虚线所示意的类锥形的射流区域,影响纳米纤维的形态和分布。When the wire outlet device adopts a point-shaped wire outlet device and the receiver adopts a shape with a certain distribution surface, an electrostatic field distributed point-to-face is formed between the wire outlet device and the receiver, as shown in Figure 1, 16 is the wire outlet The device, 17, is a receiver, and the jet ejected from the filament output device will form a cone-like jet area shown by the dotted line in the figure in this electrostatic field, which will affect the shape and distribution of nanofibers.
而当出丝装置采用点状出丝装置,接收器采用点状或线状接收器时,在出丝装置和接收器之间形成点对点分布的静电场,如附图2所示意,出丝装置喷出的射流在这种静电场中会形成图中虚线所示意的纺锤形的射流区域。And when the wire outlet device adopts a point-shaped wire outlet device, and the receiver adopts a point-shaped or linear receiver, an electrostatic field distributed point-to-point is formed between the wire outlet device and the receiver, as shown in Figure 2, the wire outlet device In this electrostatic field, the ejected jet will form a spindle-shaped jet region as indicated by the dotted line in the figure.
当出丝装置采用具有一定分布面的形状,接收器采用点状或线状接收器时,在出丝装置和接收器之间形成面对点分布的静电场,如附图3所示意,出丝装置喷出的射流在这种静电场中会形成图中虚线所示意的倒锥形的射流区域。When the wire outlet device adopts a shape with a certain distribution surface, and the receiver adopts a point-shaped or linear receiver, an electrostatic field distributed in a point-to-point manner is formed between the wire outlet device and the receiver, as shown in Figure 3. In this electrostatic field, the jet stream ejected from the wire device will form an inverted cone-shaped jet area as indicated by the dotted line in the figure.
当出丝装置采用具有一定分布面的形状,接收器也采用具有一定分布面的形状时,在出丝装置和接收器之间形成面对面分布的静电场,如附图3所示意,出丝装置喷出的射流在这种静电场中会形成图中虚线所示意的筒状的射流区域。When the wire outlet device adopts a shape with a certain distribution surface, and the receiver also adopts a shape with a certain distribution surface, an electrostatic field distributed face-to-face is formed between the wire outlet device and the receiver, as shown in Figure 3, the wire outlet device In this electrostatic field, the ejected jet forms a cylindrical jet region as indicated by the dotted line in the figure.
点状或成一定平面分布的出丝装置现在已经有多种,因此通过改变不同的接收器与出丝装置进行配合,形成不同的静电场,就能形成不同的射流区域,影响纳米纤维的形态和分布,得到特定需求的纳米纤维或特定分布排列的纳米纤维。There are many kinds of filament discharge devices distributed in a point shape or in a certain plane. Therefore, by changing the cooperation between different receivers and filament discharge devices to form different electrostatic fields, different jet regions can be formed to affect the shape of nanofibers. and distribution to obtain nanofibers with specific requirements or nanofibers with specific distributions.
还可以同时通过调节接收器和出丝装置之间的距离调节高压静电场的强度,形成特定强度的高压静电场,辅助形成不同的纳米纤维。At the same time, the intensity of the high-voltage electrostatic field can be adjusted by adjusting the distance between the receiver and the filament output device to form a high-voltage electrostatic field with a specific strength to assist in the formation of different nanofibers.
出丝装置的出丝孔可以采用单孔或者多层复合孔,成型出单一纤维或复合纤维,出丝孔的横截面可以为同心的形状或者偏心的形状,从而在带电液滴形成泰勒锥时控制纳米纤维的形状。The outlet hole of the wire outlet device can adopt single hole or multi-layer composite hole to form a single fiber or composite fiber. The cross section of the outlet hole can be concentric or eccentric, so that when the charged droplet forms a Taylor cone Controlling the shape of the nanofibers.
使接收器与出丝装置相对运动,使形成的纳米纤维更多更好或者按照一定序列沉积在与出丝装置相对运动的接收器上,形成需要的纳米纤维集合体。在收集过程中,使接收器绕中心轴线旋转,能够帮助收集。Make the receiver and the silk outlet device move relatively, so that more and better nanofibers are formed or deposit on the receiver that moves relatively with the silk outlet device in a certain sequence to form the required nanofiber assembly. During collection, the collection can be assisted by rotating the receiver about the central axis.
还可以在接收器的中心轴线上设置一根牵引长丝,与以中心轴线为旋转轴旋转的接收器配合接收纳米纤维,纳米纤维在静电场力、牵引长丝的牵引力及接收器作用力下在牵引长丝表面形成纳米纤维集合体,牵引长丝一端连接卷绕装置,实现连续制备纳米纤维集合体。如附图5所示意,图中13为牵引长丝。It is also possible to set a drawing filament on the central axis of the receiver, and cooperate with the receiver rotating with the central axis as the rotation axis to receive nanofibers. A nanofiber assembly is formed on the surface of the drawing filament, and one end of the drawing filament is connected to a winding device to realize continuous preparation of the nanofiber assembly. As shown in accompanying drawing 5, among the figure 13 is drawing filament.
或者将出丝装置沿接收器的接收面往复运动,在接收器的接收面上形成薄片式纳米纤维集合体,接收器沿平行于出丝装置运动方向的旋转轴进行旋转,形成连续薄片式纳米纤维集合体。Or reciprocate the output device along the receiving surface of the receiver to form a sheet-like nanofiber aggregate on the receiving surface of the receiver. fiber aggregates.
基于上述的制备纳米纤维和纳米纤维集合体的方法,可以采用如附图6所示意的装置。将出丝装置和接收器设置在封闭式箱体内部,出丝装置连接静电发生器的正极,接收器连接静电发生器的负极或接地,在出丝装置和接收器之间形成高压静电场,所述接收器通过同轴连接组件与静电发生器的负极或零线相连,接收器一端设置有接头,所述同轴连接组件与接头同轴相连,所述同轴连接组件连接转动电机输出轴。Based on the above method for preparing nanofibers and nanofiber aggregates, a device as shown in Figure 6 can be used. Set the wire outlet device and the receiver inside the closed box, the wire outlet device is connected to the positive pole of the electrostatic generator, the receiver is connected to the negative pole of the electrostatic generator or grounded, and a high-voltage electrostatic field is formed between the wire outlet device and the receiver. The receiver is connected to the negative pole or neutral line of the electrostatic generator through a coaxial connection assembly, and a joint is provided at one end of the receiver, and the coaxial connection assembly is connected to the joint coaxially, and the coaxial connection assembly is connected to the output shaft of the rotating motor .
所述同轴连接组件包括与接收器的接头同轴连接的传动轴,传动轴外套装有同轴的空心轴,空心轴通过轴承设置在固定轴承架上,所述空心轴和传动轴之间通过调节螺丝固定。所述空心轴侧壁开有通孔,孔内设置调节螺丝,通过松开调节螺丝调节传动轴与空心轴的相对位置,固定调节螺丝后将传动轴与空心轴之间固定,实现接收器位置的前后调节。如附图7所示意。The coaxial connection assembly includes a transmission shaft coaxially connected with the joint of the receiver, the transmission shaft is covered with a coaxial hollow shaft, the hollow shaft is arranged on the fixed bearing frame through the bearing, and the gap between the hollow shaft and the transmission shaft Fixed by adjusting screw. There is a through hole on the side wall of the hollow shaft, and an adjusting screw is set in the hole. By loosening the adjusting screw, the relative position of the transmission shaft and the hollow shaft is adjusted. After fixing the adjusting screw, the transmission shaft and the hollow shaft are fixed to realize the position of the receiver. front and rear adjustment. As shown in Figure 7.
在接收器的中心轴线上设置一根牵引长丝,所述接收器和同轴连接组件的中心均设置有联通的孔道,用于牵引长丝穿过,牵引长丝被卷绕装置带动,经过接收器和出丝装置之间的静电场区域,将在牵引长丝表面形成的纳米纤维集合体进行连续收集。如附图6所示意,图中13为牵引长丝,14为丝架,15为卷绕装置。A traction filament is arranged on the central axis of the receiver, and the center of the receiver and the coaxial connection assembly is provided with a communicating hole for the traction filament to pass through. The traction filament is driven by the winding device and passes through the The electrostatic field area between the receiver and the filament discharge device continuously collects the nanofiber aggregates formed on the surface of the drawn filaments. As shown in accompanying drawing 6, among the figure 13 is drawing filament, and 14 is wire frame, and 15 is winding device.
所述接收器可以采用具有一定接收面的形状,如塔板式接收器或者圆环式接收器,或轮盘式接收器,或圆盘网眼式接收器,或网眼式喇叭接收器。多种接收器均能使纳米纤维更加有序,结合紧密。轮盘式接收器、网眼式喇叭接收器和圆盘网眼式接收器主要借助接收器两侧开有气流孔,能够形成旋窝气流来束缚射流发散,使纳米纤维有序排列。如附图13为塔板式接收器示意图。The receiver can be in a shape with a certain receiving surface, such as a tray receiver or a ring receiver, or a wheel receiver, or a disc mesh receiver, or a mesh horn receiver. A variety of receptors can make the nanofibers more orderly and tightly combined. The wheel-type receiver, the mesh-type horn receiver and the disc-mesh receiver mainly rely on the airflow holes on both sides of the receiver, which can form a swirling airflow to restrain the divergence of the jet and arrange the nanofibers in an orderly manner. Figure 13 is a schematic diagram of a tray receiver.
所述接收器也可以采用点状或线状接收器,如针板式接收器或者锥形金属螺旋线接收器。当采用针式点阵的接收器时,能使纳米纤维分成若干股,避免了纳米纤维杂乱无章,而是分别依附在不同接收针上,实现有序排列;而采用锥形螺旋金属线接收器时,电荷集中在螺旋金属线上,会使锥形金属螺旋线的顶端接收的纳米纤维更加密集,沉积的纳米纤维密度更大,而后面纳米纤维密度逐渐变小,实现特定结构的纳米纤维。如附图14为针板式接收器示意图,附图15为锥形金属螺旋线接收器示意图,这两种接收器均是包括非金属的接收器底板和金属的接收器前端,接收器前端分别为针板式和锥形金属螺旋线式,针板式的前端呈由点组成的直线状接收器。The receiver can also be a point or line receiver, such as a needle plate receiver or a tapered metal helical wire receiver. When the receiver of needle lattice is used, the nanofiber can be divided into several strands, which avoids the disorder of the nanofiber, but is attached to different receiving needles respectively to achieve an orderly arrangement; while using a tapered helical wire receiver , the concentration of charges on the helical metal wire will make the nanofibers received at the top of the tapered metal helix more dense, and the density of the deposited nanofibers will be higher, while the density of the nanofibers will gradually decrease to achieve a specific structure of nanofibers. For example, accompanying drawing 14 is a schematic diagram of a needle plate receiver, and accompanying drawing 15 is a schematic diagram of a conical metal helical wire receiver. These two receivers all include a non-metallic receiver base plate and a metal receiver front end, and the receiver front ends are respectively Needle plate type and tapered metal spiral type, the front end of the needle plate type is a linear receiver composed of points.
而出丝装置也可以采用点状出丝装置,包括单喷丝头或多喷丝头。本实施例里采用的出丝装置为设置在喷丝头架上的双喷丝头,所述双喷丝头对称设置,两个喷丝头架的底部均垂直固定在长连杆一端,长连杆另一端采用定位销固定,在长连杆中部连接有短连杆,所述短连杆一端采用销轴固定在长连杆上,短连杆另一端连接一根拉杆,且通过销轴固定在所述拉杆一端,所述拉杆固定在导向座上,拉动拉杆,拉杆通过短连杆推动长连杆绕长连杆的固定端转动,带动两个喷丝头架上的喷丝头远离或接近接收器。如附图8所示意。And the wire outlet device can also adopt a point-shaped wire outlet device, including a single spinneret or multiple spinnerets. The silk-out device adopted in this embodiment is a double spinneret arranged on the spinneret frame, and the double spinneret is symmetrically arranged, and the bottoms of the two spinneret frames are all vertically fixed on one end of the long connecting rod, and the length The other end of the connecting rod is fixed with a positioning pin, and a short connecting rod is connected in the middle of the long connecting rod. It is fixed at one end of the pull rod, and the pull rod is fixed on the guide seat. When the pull rod is pulled, the pull rod pushes the long connecting rod to rotate around the fixed end of the long connecting rod through the short connecting rod, driving the spinnerets on the two spinneret holders away from the or close to the receiver. As shown in Figure 8.
所述出丝装置或者也可以采用具有一定分布面形状的出丝装置,如开有多个集中的喷丝孔的喷丝板。出丝装置设置在喷丝头臂前端,喷丝头臂由往复运动装置带动,实现沿接收器的接收面的往复运动。Alternatively, the wire outlet device may be a wire outlet device with a certain distribution surface shape, such as a spinneret with a plurality of concentrated spinneret holes. The spinning device is arranged at the front end of the spinneret arm, and the spinneret arm is driven by a reciprocating device to realize reciprocating motion along the receiving surface of the receiver.
所述往复运动装置包括滑轨和滑板,喷丝头臂安装在滑板上,驱动电机安装在滑轨两侧,带动平行于滑轨并设置在滑轨上方的同步带,从而带动设置在同步带上的滑板,在滑轨上滑动,滑板带动喷丝头臂在滑轨上往复运动。在滑轨两端分别设置有位置可调的接近开关,用于检测滑板运动中的边缘位置,限定喷丝头臂往复运动的移动幅度。所述喷丝头臂可以采用多段臂,出丝装置与喷丝头臂前端、以及喷丝头臂各段臂之间均采用销轴连接,以实现相互转动,喷丝头臂后端也以销轴连接在往复运动装置上,能够使出丝装置停留在设定的位置,调节出丝装置与接收器之间的距离。往复运动装置的结构如附图9~11所示意,图10为图9的仰视示意图,图11为侧视的喷丝头臂示意图。附图12为在封闭式箱体内设置喷丝板的出丝装置和圆筒状接收器的设置示意图。The reciprocating device includes a slide rail and a slide plate, the spinneret arm is installed on the slide plate, and the drive motor is installed on both sides of the slide rail to drive the timing belt parallel to the slide rail and arranged above the slide rail, thereby driving the timing belt arranged on the slide rail The slide plate on the slide slides on the slide rail, and the slide plate drives the spinneret arm to reciprocate on the slide rail. Proximity switches with adjustable positions are respectively arranged at both ends of the slide rail, which are used to detect the position of the edge during the motion of the slide plate and limit the moving range of the reciprocating motion of the spinneret arm. The spinneret arm can adopt multi-section arms, and the wire output device and the front end of the spinneret arm and each section of the spinneret arm are connected by pin shafts to realize mutual rotation. The rear end of the spinneret arm is also connected with The pin shaft is connected to the reciprocating device, which can make the wire output device stay at the set position and adjust the distance between the wire output device and the receiver. The structure of the reciprocating device is shown in Figures 9 to 11. Figure 10 is a schematic bottom view of Figure 9, and Figure 11 is a schematic view of the spinneret arm viewed from the side. Accompanying drawing 12 is the schematic diagram of the installation of the spinning device and the cylindrical receiver of the spinneret in the closed box.
所述封闭式箱体内主要为静电场区域,箱体内还设置有温湿度传感器和加热排风装置,用于调节箱体内部的温度、湿度和排风。如附图6中所示意,在箱体顶部设置有加热排风装置,采用均匀分布的多个加热模块对箱体内进行均匀加热,每个加热模块的边缘都设置有排风孔。采用封闭式箱体,既能减小环境对静电纺丝的影响,又提高了安全性,箱体侧面开有箱体门,箱体门与箱体接触的地方设置有安全开关,用于控制箱体门开启的情况下所述静电发生器停止工作。安全开关镶嵌在箱体边缘与箱体门接触的地方,并且与高压静电发生器相连,如果在高压静电发生器开启的时候打开箱门,高压静电发生器可以实现自动断电,从而确保操作时的安全性。The closed box body is mainly an electrostatic field area, and a temperature and humidity sensor and a heating exhaust device are also arranged in the box body to adjust the temperature, humidity and exhaust air inside the box body. As shown in Figure 6, a heating and exhaust device is provided on the top of the box, and a plurality of evenly distributed heating modules are used to uniformly heat the box, and the edge of each heating module is provided with an exhaust hole. The closed box body can not only reduce the influence of the environment on electrospinning, but also improve the safety. There is a box door on the side of the box body, and a safety switch is set at the place where the box door contacts the box body for control. The electrostatic generator stops working when the cabinet door is opened. The safety switch is inlaid in the place where the edge of the box body contacts with the box door, and is connected with the high-voltage electrostatic generator. If the box door is opened when the high-voltage electrostatic generator is turned on, the high-voltage electrostatic generator can automatically cut off the power, so as to ensure the safety during operation. security.
箱体侧壁还设置有储液装置,所述储液装置包括多个独立的储液罐,各储液罐分别连接所述出丝装置的不同的喷丝头。储液装置可以采用机械驱动出液或者气动驱动出液。The side wall of the box body is also provided with a liquid storage device, and the liquid storage device includes a plurality of independent liquid storage tanks, and each liquid storage tank is respectively connected to different spinnerets of the silk output device. The liquid storage device can be mechanically driven or pneumatically driven to discharge liquid.
箱体底部设置有控制电柜,箱体侧面设置转动电机,控制电柜连接外接电源,控制电柜内设置有静电发生器及控制器,控制电柜内侧面设置有电缆履带,将连接线集束到电缆履带中,从控制电柜顶板后侧引出,分别连接至箱体内的装置和箱体侧面的装置上。There is a control electric cabinet at the bottom of the box, and a rotating motor on the side of the box. The control electric cabinet is connected to an external power supply. An electrostatic generator and a controller are installed inside the control electric cabinet. Cable crawlers are installed on the inner side of the control electric cabinet to bundle the connecting wires. Into the cable crawler, lead out from the rear side of the top plate of the control electric cabinet, and connect to the device inside the box and the device on the side of the box respectively.
附图6所示意的装置工作时,牵引长丝由丝架推绕出后,经过开有通孔的传动轴进入箱体内部,传动轴通孔另一端连接接收器中心的通孔,使牵引长丝由接收器通孔穿出后进入到接收器和出丝装置的喷丝头之间的静电纺丝区域,然后由箱体对侧的侧壁上的磁眼导出,被箱体外部的卷绕装置收集。静电纺丝过程中,开启箱体外侧的推进系统和高压静电发生器,使喷丝头喷出溶液,并在静电场作用下形成纳米纤维,形成的纳米纤维沉积到牵引长丝上,形成纳米纤维集合体。连接接收器的传动轴外侧套装有同轴的空心轴,空心轴固定在固定轴承架上,并且传动轴另一端伸出箱体,并设置有从动轮与转动电机连接。在转动电机的驱动下,旋转的接收器带动沉积的纳米纤维不断旋转,然后通过牵引长丝将成型的纳米纤维集合体导出,缠绕到箱体外的卷绕装置上。When the device shown in accompanying drawing 6 is in operation, after the traction filament is pushed out by the wire rack, it enters the inside of the casing through the transmission shaft with a through hole, and the other end of the transmission shaft through hole is connected to the through hole in the center of the receiver, so that the traction The filament passes through the through hole of the receiver and enters the electrospinning area between the receiver and the spinneret of the filament outlet device, and then is led out by the magnetic eye on the opposite side wall of the box, and is drawn by the outer side of the box. Winding device collection. During the electrospinning process, the propulsion system and the high-voltage electrostatic generator on the outside of the box are turned on, so that the spinneret ejects the solution, and forms nanofibers under the action of an electrostatic field, and the formed nanofibers are deposited on the drawn filaments to form nanofibers. fiber aggregates. A coaxial hollow shaft is set outside the transmission shaft connected to the receiver, the hollow shaft is fixed on the fixed bearing frame, and the other end of the transmission shaft protrudes from the casing, and a driven wheel is provided to connect with the rotating motor. Driven by the rotating motor, the rotating receiver drives the deposited nanofibers to rotate continuously, and then the formed nanofiber assembly is exported by pulling the filaments, and wound onto the winding device outside the box.
附图12所示意的装置工作时,圆筒状接收器旋转,采用喷丝板的出丝装置在往复运动装置带动下相对接收器的接收面往复运动,在接收器的接收面上形成薄片式纳米纤维集合体,接收器沿平行于出丝装置运动方向的旋转轴进行旋转,形成连续薄片式纳米纤维集合体,导出到箱体外后即可实现连续制备薄片式纳米纤维集合体。When the device shown in accompanying drawing 12 is in operation, the cylindrical receiver rotates, and the wire output device using the spinneret reciprocates relative to the receiving surface of the receiver under the drive of the reciprocating motion device, forming a thin sheet type on the receiving surface of the receiver. For the nanofiber assembly, the receiver rotates along the rotation axis parallel to the moving direction of the silk outlet device to form a continuous sheet-type nanofiber assembly, which can be continuously prepared after being exported to the outside of the box.
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