CN106431087A - Micro powder reinforced polyurethane-based high-strength waterproof heat preservation and decoration integrated material and preparation method thereof - Google Patents
Micro powder reinforced polyurethane-based high-strength waterproof heat preservation and decoration integrated material and preparation method thereof Download PDFInfo
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Abstract
本发明涉及一种微粉强化聚氨酯基高强防水保温装饰一体化材料及其制备方法。该材料是以聚氨酯为基体树脂,通过添加大量微粉颗粒和多种配合剂,研磨并控制发泡,制备而成的闭孔材料。通过刷涂、喷涂或浇注可做成涂层、卷材或板、块材。通过着色剂的调整,可将其做成红、黄、蓝、黑、白等颜色。这种材料具有高效防水、保温性能与装饰效果俱佳、强度高、耐腐蚀性好、阻燃等综合优点。作为涂层与基底结合牢、表面光洁;作为卷材,具有很好的柔韧性,可用于新建或既有房屋、隧道、地下设施等的防水保温;作为板材,可将沙石颗粒粘结至半干的浆料表面而获得各类石纹装饰效果的建筑用板材。该材料成本极低,具有很好的市场前景。
The invention relates to a micropowder-reinforced polyurethane-based high-strength waterproof heat preservation and decoration integrated material and a preparation method thereof. The material is a closed-cell material prepared by using polyurethane as the base resin, adding a large amount of micropowder particles and various compounding agents, grinding and controlling foaming. It can be made into coatings, coils or plates and blocks by brushing, spraying or pouring. Through the adjustment of the colorant, it can be made into red, yellow, blue, black, white and other colors. This material has comprehensive advantages such as high-efficiency waterproof, excellent thermal insulation performance and decorative effect, high strength, good corrosion resistance, and flame retardancy. As a coating, it is firmly combined with the substrate and has a smooth surface; as a coil, it has good flexibility and can be used for waterproofing and heat preservation of new or existing houses, tunnels, underground facilities, etc.; as a plate, it can bond sand and gravel particles to The semi-dry slurry surface can obtain various stone pattern decoration effects for building boards. The cost of the material is extremely low and has a good market prospect.
Description
技术领域technical field
本发明涉及一种微粉强化聚氨酯基高强防水保温装饰一体化材料及其制备方法。The invention relates to a micropowder-reinforced polyurethane-based high-strength waterproof heat preservation and decoration integrated material and a preparation method thereof.
背景技术Background technique
近年来,房地产得到了蓬勃发展,随着人们对建筑节能、安全、环保的要求的提高,建筑防水保温材料的研发成为建筑行业的一个重要课题。我国是建筑能耗大国,单位面积采暖能耗相当于气候条件相近国家的2~3倍,建筑能耗已占社会总能耗的1/3,建筑节能任重道远;此外,现代化建筑对防水的要求也越来越高,如何从源头上解决建筑的防水问题也是现代化建筑所关注的焦点。综观国内外现有防水保温材料,主要存在以下问题:In recent years, real estate has developed vigorously. With the improvement of people's requirements for building energy saving, safety and environmental protection, the research and development of building waterproof and thermal insulation materials has become an important topic in the construction industry. my country is a country with large building energy consumption. The energy consumption per unit area of heating is equivalent to 2 to 3 times that of countries with similar climate conditions. Building energy consumption has accounted for 1/3 of the total energy consumption of the society. Building energy conservation has a long way to go. In addition, modern buildings require waterproof How to solve the waterproof problem of buildings from the source is also the focus of attention of modern buildings. Looking at the existing waterproof and thermal insulation materials at home and abroad, there are mainly the following problems:
(1)现有的建筑材料的防水与保温通常不能很好兼顾,保温效果好的一般有机建材的孔隙率高,吸水率较高,其防水性能大打折扣,且防火等级低。防水效果好的一般有机建材的强度偏低,容易损坏,无法满足现代建筑对一体化材料高强以及长期高效防水保温的需求。(1) The waterproof and thermal insulation of the existing building materials are usually not well balanced. Generally, the organic building materials with good thermal insulation effect have high porosity and high water absorption rate, and their waterproof performance is greatly reduced, and their fire protection rating is low. Generally, organic building materials with good waterproof effects have low strength and are easily damaged, which cannot meet the needs of modern buildings for integrated materials with high strength and long-term efficient waterproof and thermal insulation.
(2)现有的防水层施工时,所需材料种类繁多,且需多次施工,工艺复杂。另外,多数防水层的造价高昂,成本约80-110元/㎡。(2) During the construction of the existing waterproof layer, there are various types of materials required, and multiple constructions are required, and the process is complicated. In addition, the cost of most waterproof layers is high, and the cost is about 80-110 yuan/㎡.
(3)现有的保温材料采用无机材料时,在使用过程中表现出吸水率高,易开裂,易渗水,保温防水效果差的缺陷。(3) When the existing thermal insulation material adopts inorganic materials, it shows the defects of high water absorption rate, easy cracking, easy water seepage and poor thermal insulation and waterproof effect during use.
(4)目前的EPS板、XPS板、PU硬质泡沫等有机保温材料占据了我国外墙保温市场的80%以上。虽然该类有机保温材料具有导热系数小、保温性能好的特点,但是其防火性能差,无法满足较高的防火标准。(4) At present, organic insulation materials such as EPS board, XPS board, and PU rigid foam occupy more than 80% of the external wall insulation market in my country. Although this type of organic thermal insulation material has the characteristics of small thermal conductivity and good thermal insulation performance, its fireproof performance is poor and cannot meet high fireproof standards.
(5)由于施工过程的一体化程度不高,建筑外墙窗台、立柱、横梁等处经常出现不同程度裂缝,在养护和使用过程中,这些裂缝会扩展深化,进而导致保温防水系统的破坏。而这正是现有建筑外墙设计、施工的一个难点。(5) Due to the low degree of integration of the construction process, cracks of different degrees often appear on the window sills, columns, beams, etc. of the exterior walls of the building. During the maintenance and use process, these cracks will expand and deepen, which will lead to the destruction of the thermal insulation and waterproof system. And this is just a difficult point of existing building exterior wall design, construction.
因此,高效、节能、绿色、安全、低成本的防水保温装饰一体化材料具有很好的行业竞争力和市场前景。Therefore, high-efficiency, energy-saving, green, safe, and low-cost waterproof, thermal insulation and decorative integrated materials have good industry competitiveness and market prospects.
发明内容Contents of the invention
本发明提供一种微粉强化聚氨酯基高强防水保温装饰一体化材料及其制备方法,具有高效防水、保温性能与装饰效果俱佳、强度高、耐腐蚀性好、线膨胀系数低、软化温度高、抗氧化、耐老化、阻燃等综合优点。The invention provides a micropowder-reinforced polyurethane-based high-strength waterproof heat-preservation and decoration integrated material and a preparation method thereof, which have high-efficiency waterproof, good heat-preservation performance and decorative effect, high strength, good corrosion resistance, low coefficient of linear expansion, high softening temperature, Anti-oxidation, anti-aging, flame retardant and other comprehensive advantages.
本发明的技术方案为:一种微粉强化聚氨酯基高强防水保温装饰一体化材料,以基体树脂通过添加微粉颗粒、固化剂和配合剂,研磨并控制发泡,制备而成的闭孔材料,孔隙率50~95%,孔径0.1~3mm,能够通过刷涂、喷涂或浇注,做成厚度0.1~1.5mm涂层、1.5~3mm卷材、3~30mm板材或30mm以上块材,抗拉强度10MPa以上,抗压强度1~12MPa,导热系数0.02~0.2W/(m.K),0.4MPa不透水12h,能够通过着色剂调整得到不同颜色;所述的一体化材料以质量份计包括100份的基体树脂、20-120份的固化剂、30-120份的微粉颗粒;所述的基体树脂为脂肪族聚醚多元醇。The technical solution of the present invention is: a micropowder-reinforced polyurethane-based high-strength waterproof thermal insulation and decorative integrated material, which is a closed-cell material prepared by adding micropowder particles, curing agents and compounding agents to the matrix resin, grinding and controlling foaming. The rate is 50-95%, and the hole diameter is 0.1-3mm. It can be made into a coating with a thickness of 0.1-1.5mm, a coil with a thickness of 1.5-3mm, a plate with a thickness of 3-30mm or a block with a tensile strength of 10MPa by brushing, spraying or pouring. Above, the compressive strength is 1-12MPa, the thermal conductivity is 0.02-0.2W/(m.K), the 0.4MPa is impervious to water for 12 hours, and different colors can be obtained by adjusting the colorant; the integrated material includes 100 parts by mass of the matrix Resin, 20-120 parts of curing agent, 30-120 parts of micropowder particles; the base resin is aliphatic polyether polyol.
所述的固化剂为二四甲苯二异氰酸酯、多苯基甲烷多异氰酸酯中的任一种。The curing agent is any one of di-tetramethylbenzene diisocyanate and polyphenylmethane polyisocyanate.
所述的微粉颗粒包括滑石粉、粉煤灰、污泥粉、建筑固废微粉中的任一种或多种混合物,粒径在10-100μm以下。The micropowder particles include any one or mixtures of talcum powder, fly ash, sludge powder, and construction solid waste micropowder, and the particle size is below 10-100 μm.
以质量份计,所述的配合剂中各组分含量为:催化剂0-2份,扩链剂0-12份,阻燃剂3-30份,防老剂0.1-1份,紫外吸收剂0-1份,吸水剂0-1份,稀释剂0-10份,分散剂0.5-2份,消泡剂0-1.5份,流平剂0.5-2份,防沉剂0.5-2份,发泡剂0-20份,乳化剂0-2份,泡沫稳定剂0-3份,抑烟剂0-5份,着色剂0-5份和增塑剂0-10份。In terms of parts by mass, the content of each component in the compounding agent is: 0-2 parts of catalyst, 0-12 parts of chain extender, 3-30 parts of flame retardant, 0.1-1 part of anti-aging agent, 0 parts of ultraviolet absorber -1 part, 0-1 part of water absorbing agent, 0-10 part of diluent, 0.5-2 part of dispersant, 0-1.5 part of defoamer, 0.5-2 part of leveling agent, 0.5-2 part of anti-settling agent, 0-20 parts of foaming agent, 0-2 parts of emulsifier, 0-3 parts of foam stabilizer, 0-5 parts of smoke suppressant, 0-5 parts of coloring agent and 0-10 parts of plasticizer.
所述的催化剂为辛酸亚锡、二丁基二月桂酸酯、三乙醇胺中的任意一种;所述的扩链剂为1,4-丁二醇、三羟甲基丙烷和4,4'-二氨基-3,3'-二氯二苯基甲烷中的任意一种或两种混合物;所述的阻燃剂为三氧化二锑、氢氧化铝、1,2-亚乙基四(1-氯-2-丙基)磷酸酯、甲基膦酸二甲酯、硼砂、硼酸中的任意一种或多种混合物;所述的防老剂为芳香胺类抗氧化剂、受阻酚类抗氧化剂、喹啉的均聚物中的任意一种;所述的紫外吸收剂为邻羟基苯甲酸苯酯、2-(2ˊ-羟基-5ˊ-甲基苯基)苯并三氮唑、2,4-二羟基二苯甲酮、2-(2H-苯并三唑-2-基)-4,6-二(1-甲基-1-苯乙基)-苯酚、2-羟基-4-正辛氧基二苯甲酮、单苯甲酸间苯二酚酯中的任意一种;所述的吸水剂为氧化钙、氢氧化钠、无水氯化钙、硅酸铝钠、对甲基苯磺酰异氰酸酯中的任意一种或多种混合物;所述的稀释剂为邻苯二甲酸二丁酯、乙酸丁酯、二甲苯中的任意一种;所述的分散剂为BYK系列分散剂中的任意一种;所述的消泡剂为聚硅氧烷溶液、改性聚硅氧烷溶液以及含疏水粒子的聚硅氧烷类中的任意一种;所述的流平剂为异佛尔酮、BYK-358、二丙酮醇、Solvesso150中的任意一种;所述的防沉剂为聚酰胺蜡、气相白炭黑、膨润土、氢化蓖麻油中的任意一种;所述的发泡剂为去离子水、环戊烷、二氯甲烷、一氟三氯甲烷、二氟二氯甲烷中的任意一种;所述的乳化剂为二烷基苯磺酸钠、吐温80、油酸聚氧乙烯酯、脂肪胺聚氧乙烯醚中的任意一种;所述的泡沫稳定剂为磺化的蓖麻醇钠盐、甲基硅油201中的任意一种;所述的抑烟剂为氧化亚铜、氢氧化铝、氧化锑中的一种或多种、或与卤化物的复合物;所述的着色剂为无机颜料或有机颜料;所述的增塑剂为邻苯二甲酸二丁酯、邻苯二甲酸二甲氧基乙酯、苯甲酸二醇酯以及己二酸二辛酯中的任意一种。The catalyst is any one of stannous octoate, dibutyl dilaurate, and triethanolamine; the chain extender is 1,4-butanediol, trimethylolpropane and 4,4' -Any one or two mixtures of diamino-3,3'-dichlorodiphenylmethane; the flame retardant is antimony trioxide, aluminum hydroxide, 1,2-ethylenetetra( Any one or more mixtures of 1-chloro-2-propyl) phosphate, dimethyl methylphosphonate, borax, boric acid; the anti-aging agent is aromatic amine antioxidant, hindered phenolic antioxidant , any one in the homopolymer of quinoline; Described ultraviolet absorber is phenyl o-hydroxybenzoate, 2-(2′-hydroxyl-5′-methylphenyl) benzotriazole, 2,4 -Dihydroxybenzophenone, 2-(2H-benzotriazol-2-yl)-4,6-bis(1-methyl-1-phenylethyl)-phenol, 2-hydroxy-4-n- Any one of octyloxybenzophenone and resorcinol monobenzoate; the water-absorbing agent is calcium oxide, sodium hydroxide, anhydrous calcium chloride, sodium aluminum silicate, p-toluene Any one or more mixtures of sulfonyl isocyanates; the diluent is any one of dibutyl phthalate, butyl acetate, and xylene; the dispersant is BYK series dispersants any one of; the defoaming agent is any one of polysiloxane solution, modified polysiloxane solution and polysiloxanes containing hydrophobic particles; the leveling agent is different Any one of ketone, BYK-358, diacetone alcohol, Solvesso150; the described anti-settling agent is any one of polyamide wax, fumed silica, bentonite, hydrogenated castor oil; the foaming The agent is any one of deionized water, cyclopentane, dichloromethane, fluorotrichloromethane, and difluorodichloromethane; the emulsifier is sodium dialkylbenzenesulfonate, Tween 80, oil Any one of polyoxyethylene acid esters, fatty amine polyoxyethylene ethers; the foam stabilizer is any one of sulfonated ricinoleol sodium salt, methyl silicone oil 201; the smoke suppressant One or more of cuprous oxide, aluminum hydroxide, antimony oxide, or a compound with a halide; the colorant is an inorganic pigment or an organic pigment; the plasticizer is phthalic acid Any one of dibutyl ester, dimethoxyethyl phthalate, glycol benzoate, and dioctyl adipate.
基于所述的一种微粉强化聚氨酯基高强防水保温装饰一体化材料的涂层制备方法,步骤为:Based on the coating preparation method of a micropowder reinforced polyurethane-based high-strength waterproof, thermal insulation and decorative integrated material, the steps are:
(1)原料干燥:将各原料烘干;(1) raw material drying: each raw material is dried;
(2)微粉复配:称量充分干燥后的微粉颗粒,直接投入配料锅,复配时按配比投入混料锅,采用行星式混料机混合均匀后再投入配料锅;(2) Micropowder compounding: Weigh the fully dried micropowder particles, put them directly into the batching pot, put them into the mixing pot according to the proportion when compounding, use a planetary mixer to mix evenly, and then put them into the batching pot;
(3)黑料配制:按配比将粉料配合剂投入基体树脂,搅拌均匀后依次称重并加入黑料所需配合剂,在搅拌机上低速充分搅拌,直至完全混合均匀,随后将混合均匀的浆料经三辊机研磨至粒径50μm以下,获得均匀粘稠的膏状物黑料,并放入80℃烘箱24-72h;(3) Black material preparation: put the powder compounding agent into the matrix resin according to the proportion, after stirring evenly, weigh in turn and add the compounding agent required for the black material, stir fully on the mixer at a low speed until it is completely mixed, and then put the evenly mixed The slurry is ground by a three-roll machine to a particle size below 50 μm to obtain a uniform and viscous paste black material, and put into an oven at 80°C for 24-72h;
(4)白料配制:将白料各组分按配比称重,投入另一个配料锅,混合均匀后,倒入容器;(4) White material preparation: weigh each component of the white material according to the proportion, put it into another batching pot, mix it evenly, and pour it into the container;
(5)一体化浆料配制:将黑料从烘箱中取出,并按配比投入白料,快速搅拌均匀后即获得一体化浆料,即用;(5) Integrated slurry preparation: take the black material out of the oven, and put in the white material according to the proportion, and after stirring quickly, the integrated slurry is obtained, ready to use;
(6)高强防水装饰一体化涂层制备:首先清除施工表面的油污或碎片,修平基面存在的明显的裂缝、缺陷、孔洞等区域,然后通过刷涂或喷涂技术,涂布混合好的一体化浆料,指触不粘时,进行第二遍涂布,完全干燥后即获得微粉强化聚氨酯基高强防水保温装饰一体化涂层,或者在浆料涂布10-30min后,将沙石颗粒直接抛洒至半干的浆料表面,以获得各类石纹装饰效果的高耐候防水装饰一体化涂层。(6) Preparation of high-strength waterproof decorative integrated coating: first remove the oil stains or debris on the construction surface, smooth the obvious cracks, defects, holes and other areas on the base surface, and then apply the mixed one by brushing or spraying technology When the slurry is not sticky to the touch, apply a second coat, and after it is completely dry, a micropowder-reinforced polyurethane-based high-strength waterproof, thermal insulation and decorative integrated coating can be obtained, or after 10-30 minutes of slurry coating, sand and gravel particles Sprinkle directly on the surface of the semi-dry slurry to obtain a highly weather-resistant and waterproof decorative integrated coating with various stone pattern decoration effects.
基于所述的一种微粉强化聚氨酯基高强防水保温装饰一体化材料的卷材的制备方法,步骤制备:Based on the preparation method of a coil of micropowder-reinforced polyurethane-based high-strength waterproof, thermal insulation and decorative integrated material, the preparation steps are as follows:
(1)原料干燥:将各原料烘干;(1) raw material drying: each raw material is dried;
(2)微粉复配:称量充分干燥后的微粉颗粒,直接投入配料锅,复配时按配比投入混料锅,采用行星式混料机混合均匀后再投入配料锅;(2) Micropowder compounding: Weigh the fully dried micropowder particles, put them directly into the batching pot, put them into the mixing pot according to the proportion when compounding, use a planetary mixer to mix evenly, and then put them into the batching pot;
(3)黑料配制:按配比将粉料配合剂投入基体树脂,搅拌均匀后依次称重并加入黑料所需配合剂,在搅拌机上低速充分搅拌,直至完全混合均匀,随后将混合均匀的浆料经三辊机研磨至粒径50μm以下,获得均匀粘稠的膏状物黑料,并放入80℃烘箱24-72h;(3) Black material preparation: put the powder compounding agent into the matrix resin according to the proportion, after stirring evenly, weigh in turn and add the compounding agent required for the black material, stir fully on the mixer at a low speed until it is completely mixed, and then put the evenly mixed The slurry is ground by a three-roll machine to a particle size below 50 μm to obtain a uniform and viscous paste black material, and put into an oven at 80°C for 24-72h;
(4)白料配制:将白料各组分按配比称重,投入另一个配料锅,混合均匀后,倒入容器;(4) White material preparation: weigh each component of the white material according to the proportion, put it into another batching pot, mix it evenly, and pour it into the container;
(5)一体化浆料配制:将黑料从烘箱中取出,并按配比投入白料,快速搅拌均匀后即获得一体化浆料,即用;(5) Integrated slurry preparation: take the black material out of the oven, and put in the white material according to the proportion, and after stirring quickly, the integrated slurry is obtained, ready to use;
(6)以聚四氟乙烯或低压聚乙烯为模具,或在其它材质模具表面包裹聚四氟乙烯或低压聚乙烯,或将金属或陶瓷模具表面进行氟硅烷改性,然后将一体化浆料浇筑于模具内,0.5-1MPa压力条件下,常温发泡1-2h;(6) Use polytetrafluoroethylene or low-pressure polyethylene as the mold, or wrap polytetrafluoroethylene or low-pressure polyethylene on the surface of other material molds, or modify the surface of metal or ceramic molds with fluorosilane, and then apply the integrated slurry Pouring in the mold, under the pressure of 0.5-1MPa, foaming at room temperature for 1-2h;
(7)发泡固化完毕,直接脱模绕卷,即获得防水保温一体化卷材。(7) After the foaming and curing are completed, the mold is directly demolded and rolled, and the waterproof and thermal insulation integrated coil is obtained.
基于所述的一种微粉强化聚氨酯基高强防水保温装饰一体化材料的板材制备方法,步骤为:Based on the preparation method of a micropowder-reinforced polyurethane-based high-strength waterproof, thermal insulation and decorative integrated material, the steps are:
(1)原料干燥:将各原料烘干;(1) raw material drying: each raw material is dried;
(2)微粉复配:称量充分干燥后的微粉颗粒,直接投入配料锅,复配时按配比投入混料锅,采用行星式混料机混合均匀后再投入配料锅;(2) Micropowder compounding: Weigh the fully dried micropowder particles, put them directly into the batching pot, put them into the mixing pot according to the proportion when compounding, use a planetary mixer to mix evenly, and then put them into the batching pot;
(3)黑料配制:按配比将粉料配合剂投入基体树脂,搅拌均匀后依次称重并加入黑料所需配合剂,在搅拌机上低速充分搅拌,直至完全混合均匀,随后将混合均匀的浆料经三辊机研磨至粒径50μm以下,获得均匀粘稠的膏状物黑料,并放入80℃烘箱24-72h;(3) Black material preparation: put the powder compounding agent into the matrix resin according to the proportion, after stirring evenly, weigh in turn and add the compounding agent required for the black material, stir fully on the mixer at a low speed until it is completely mixed, and then put the evenly mixed The slurry is ground by a three-roll machine to a particle size below 50 μm to obtain a uniform and viscous paste black material, and put into an oven at 80°C for 24-72h;
(4)白料配制:将白料各组分按配比称重,投入另一个配料锅,混合均匀后,倒入容器;(4) White material preparation: weigh each component of the white material according to the proportion, put it into another batching pot, mix it evenly, and pour it into the container;
(5)一体化浆料配制:将黑料从烘箱中取出,并按配比投入白料,快速搅拌均匀后即获得一体化浆料,即用;(5) Integrated slurry preparation: take the black material out of the oven, and put in the white material according to the proportion, and after stirring quickly, the integrated slurry is obtained, ready to use;
(6)以聚四氟乙烯或低压聚乙烯为模具,或在其它材质模具表面包裹聚四氟乙烯或低压聚乙烯,或者将金属或陶瓷模具表面进行氟硅烷改性,然后在环境温度22-30℃,相对湿度30-60%条件下,将一体化浆料浇筑于模具内,常温自然发泡;(6) Use polytetrafluoroethylene or low-pressure polyethylene as the mold, or wrap polytetrafluoroethylene or low-pressure polyethylene on the surface of other material molds, or modify the surface of metal or ceramic molds with fluorosilane, and then heat them at an ambient temperature of 22- Under the conditions of 30°C and relative humidity of 30-60%, pour the integrated slurry into the mold, and naturally foam at room temperature;
(7)浆料浇筑10-30min后,将沙石颗粒直接抛洒至半干的浆料表面,固化后脱模,即获得各类装饰效果的高强防水保温装饰一体化板材。(7) After the slurry is poured for 10-30 minutes, sand and gravel particles are directly sprinkled on the surface of the semi-dry slurry, and after curing, the mold is demoulded, and a high-strength waterproof, thermal insulation and decorative integrated board with various decorative effects can be obtained.
有益效果:Beneficial effect:
(1)以粉煤灰、污泥粉等固体废弃物微粉为填料,不但实现了固废利用,变废为宝,保护环境,同时还显著改善了外墙涂料及其涂层的性能。(1) Using solid waste micropowder such as fly ash and sludge powder as filler, not only realizes the utilization of solid waste, turns waste into treasure, protects the environment, but also significantly improves the performance of exterior wall paint and its coating.
(2)固废微粉尺寸细小,表面粗糙,还含有部分中空颗粒,在浆料中不易沉淀,不起泡,分散性好,提高了浆料的储存稳定性,也提高了其制备的防水装饰一体化涂层的附着力、致密性、防水性、耐洗刷性。同时,由于微粉中SiO2和Al2O3含量高,使得制备的各种一体化材料化学稳定性好,尤其是耐碱性、抗泛碱性和耐老化特性,还达到了B1级阻燃性能,与石质、混凝土质或金属质饰面材料结合,可达A级阻燃性能。(2) Solid waste micropowder is small in size, rough in surface, and contains some hollow particles. It is not easy to precipitate in the slurry, does not foam, and has good dispersibility, which improves the storage stability of the slurry and also improves the waterproof decoration of its preparation. The adhesion, compactness, water resistance and scrub resistance of the integrated coating. At the same time, due to the high content of SiO 2 and Al 2 O 3 in the micropowder, the various integrated materials prepared have good chemical stability, especially the properties of alkali resistance, pan-alkaline resistance and aging resistance, and have also reached B1 level flame retardant Performance, combined with stone, concrete or metal facing materials, can reach Class A flame retardant performance.
(3)本发明选用渗透型聚氨酯,可充分渗入混凝土或保温材料的细小孔隙,极大地提高了涂膜的附着力。(3) The present invention selects permeable polyurethane, which can fully infiltrate into the tiny pores of concrete or thermal insulation materials, and greatly improves the adhesion of the coating film.
(4)涂层表面固化速度快,光滑细腻无气孔,装饰效果好。可根据要求加入相应颜料,随意调整颜色,且不易老化变色。(4) The surface of the coating has a fast curing speed, is smooth and fine without pores, and has a good decorative effect. Corresponding pigments can be added according to requirements, and the color can be adjusted at will, and it is not easy to age and change color.
(5)无溶剂,不含煤焦油、二甲苯等有毒和刺激性溶剂,生产和施工时无任何污染,环保绿色。(5) No solvent, no toxic and irritating solvents such as coal tar and xylene, no pollution during production and construction, environmentally friendly and green.
(6)本发明所述的配方,固废微粉加入量大,极大地降低了产品的原料成本。施工时,可用各配方原料,在现场复配,直接获得本发明所述的一体化材料,避免了原料供货方、涂料生产方和涂料使用方之间的物流和仓储成本。(6) According to the formula of the present invention, the amount of solid waste powder added is large, which greatly reduces the raw material cost of the product. During construction, various formula raw materials can be used to compound on site to directly obtain the integrated material of the present invention, avoiding logistics and storage costs among raw material suppliers, paint producers and paint users.
(7)本发明所述的防水装饰一体化涂料,抗流挂性强(可达1~2mm),无需底涂和中涂,只需1~2道次涂覆,即可获得达到GB/T 9755-2014和JG/T210-2007等相关标准指标要求的轻薄涂层,部分指标甚至明显优于标准要求。另外,本发明所述的防水装饰一体化涂料重涂性好,在不满意位置如脱落层、裂缝和漏点修复时,简单喷涂或刷涂即可,无颜色差异,附着力优异,维护和维修成本低。(7) The waterproof and decorative integrated coating of the present invention has strong sag resistance (up to 1-2mm), no need for primer and intermediate coating, and only 1-2 coats can be applied to achieve GB/ For light and thin coatings required by relevant standard indicators such as T 9755-2014 and JG/T210-2007, some indicators are even significantly better than the standard requirements. In addition, the waterproof and decorative integrated coating of the present invention has good recoatability. When repairing unsatisfactory locations such as peeling layers, cracks and leaks, it can be simply sprayed or brushed. There is no color difference, excellent adhesion, and easy maintenance. Low maintenance cost.
(8)在一体化浆料半干时,抛洒沙石颗粒,能根据需要获得各类石纹装饰效果,且沙石颗粒附着力强,显著提升了材料的耐候性。(8) When the integrated slurry is semi-dry, sand and gravel particles can be sprinkled to obtain various stone pattern decoration effects according to needs, and the sand and gravel particles have strong adhesion, which significantly improves the weather resistance of the material.
(9)多种助剂的加入,明显改善了浆料的分散性、均匀性、流平性、流挂性等,可准确控制浆料的固化时间、发泡量、孔隙尺寸等,获得的一体化材料的相关性能也更好,如防水性、保温性、阻燃性、装饰性和强度。(9) The addition of a variety of additives can significantly improve the dispersion, uniformity, leveling, sagging, etc. of the slurry, and can accurately control the curing time, foaming amount, pore size, etc. of the slurry, and the obtained The related properties of integrated materials are also better, such as water resistance, heat preservation, flame retardancy, decoration and strength.
(10)本发明所述的一体化材料配方适用范围广,通过简单的成份配比更改,可获得多种不同性能的材料,用于防水、保温、装饰、墙体等多个领域。在不改变成份配比的情况下,微粉还可以采用滑石粉、高岭土粉、陶土、硅微粉等商业化粉料。(10) The integrated material formulation of the present invention has a wide range of applications, and a variety of materials with different properties can be obtained by simply changing the composition ratio, which can be used in multiple fields such as waterproofing, heat preservation, decoration, and walls. In the case of not changing the composition ratio, commercial powder materials such as talcum powder, kaolin powder, pottery clay, and silica micropowder can also be used for the micropowder.
(11)本发明所述的配方,可制备成保温防水装饰一体化的墙体,无需墙体、防水、保温、装饰等多道次施工,可预先制板,现场吊装,榫锚结合固定,也可现场安装模框,直接浇注成型。只需多点固定于地面,无需地基施工。施工简便,无排放、零污染,可极大地缩短施工周期和建筑成本。(11) The formula described in the present invention can be prepared into a wall with integrated thermal insulation, waterproof and decoration, without the need for multi-pass construction such as wall, waterproof, thermal insulation, decoration, etc., it can be pre-made boards, hoisted on site, and fixed with mortise and anchor. The mold frame can also be installed on site for direct casting. It only needs to be fixed on the ground at multiple points, and no foundation construction is required. The construction is simple, no emission, zero pollution, which can greatly shorten the construction period and construction cost.
(12)本发明所述的配方和材料制备技术,成本低廉,可自动化生产,产品性能好,质量稳定,还可用于公路、桥梁、隧道、轨道、大坝、泳池等的防水,化工装置防火、防腐和保温,或者用于家具、景观、雕塑、船舶、门窗、电器等多个领域,应用前景重要且广阔。(12) The formula and material preparation technology described in the present invention have low cost, can be produced automatically, have good product performance and stable quality, and can also be used for waterproofing of roads, bridges, tunnels, tracks, dams, swimming pools, etc., and fireproofing of chemical equipment , anti-corrosion and heat preservation, or used in many fields such as furniture, landscape, sculpture, ships, doors and windows, electrical appliances, etc., the application prospect is important and broad.
附图说明:Description of drawings:
图1为实施例1中获得的防水保温装饰一体化涂层。Fig. 1 is the waterproof thermal insulation decorative integrated coating obtained in Example 1.
图2为实施例1中不同含量固化剂的试样效果图。图上部试样固化剂100份,下部试样固化剂50份。从图上可以看出,固化剂的含量增加会导致得到的卷材柔性降低,硬度提高。Fig. 2 is the effect diagram of samples with different contents of curing agent in embodiment 1. 100 parts of curing agent for the upper part of the figure, and 50 parts of curing agent for the lower part of the sample. It can be seen from the figure that an increase in the content of the curing agent will result in a decrease in the flexibility of the obtained coil and an increase in hardness.
图3为实施例2中获得的防水保温装饰一体化卷材。Fig. 3 is the waterproof, thermal insulation and decorative integrated roll material obtained in Example 2.
图4为实施例3中所用的内表面包裹聚四氟乙烯的钢制模具。Fig. 4 is the steel mold of the inner surface wrapping polytetrafluoroethylene used in embodiment 3.
图5为实施例3中获得的防水保温装饰一体化板材。Fig. 5 is the waterproof, thermal insulation and decorative integrated board obtained in Example 3.
图6为实施例3中获得的防水保温装饰一体化块材。Fig. 6 is the waterproof, thermal insulation and decorative integrated block material obtained in Example 3.
图7、8为实施例3中获得的具有沙石装饰效果的高强防水保温装饰一体化板材。Figures 7 and 8 are the high-strength waterproof, thermal insulation and decorative integrated boards obtained in Example 3 with sandstone decoration effect.
图9为实施例5添加不同含量吸水剂的试验效果图。(a)1份吸水剂;(b)0份吸水剂。试验说明吸水剂的加入可显著减少材料中的气泡含量。Fig. 9 is a test effect diagram of adding different contents of water-absorbing agent in Example 5. (a) 1 part of water-absorbing agent; (b) 0 parts of water-absorbing agent. The test shows that the addition of water-absorbing agent can significantly reduce the air bubble content in the material.
图10为实施例6添加不同含量稀释剂的试验效果图。(a)10份乙酸丁酯;(b)10份二甲苯;(c)0份稀释剂。从图上可以看出,稀释剂的加入可以明显降低发泡量。Fig. 10 is a test effect diagram of adding diluents with different contents in Example 6. (a) 10 parts butyl acetate; (b) 10 parts xylene; (c) 0 parts diluent. It can be seen from the figure that the addition of diluent can significantly reduce the amount of foaming.
图11为实施例6添加不同含量分散剂的试验效果图。添加不同含量消泡剂得到的块样:(a)0份分散剂;(b)1份分散剂;(c)2份分散剂.从图上可以看出,随着配方中分散剂含量的增加,材料的表面呈现出逐渐减小的粗糙度。Fig. 11 is a test effect diagram of adding different contents of dispersants in Example 6. Block samples obtained by adding different amounts of defoamers: (a) 0 parts of dispersant; (b) 1 part of dispersant; (c) 2 parts of dispersant. It can be seen from the figure that with the increase of the content of dispersant in the formula Increasing, the surface of the material presents a gradually decreasing roughness.
图12为实施例5添加不同含量消泡剂的试验效果图。(a)0.05份消泡剂;(b)0.1份消泡剂;(c)0.2份消泡剂;(d)0.5份消泡剂.从图上可以看出,消泡剂的含量在0.05-0.2份之间增加时,气泡量逐渐减少。Fig. 12 is a test effect diagram of adding different contents of defoamers in Example 5. (a) 0.05 part of defoamer; (b) 0.1 part of defoamer; (c) 0.2 part of defoamer; (d) 0.5 part of defoamer. As can be seen from the figure, the content of defoamer is 0.05 When increasing between -0.2 parts, the amount of bubbles gradually decreases.
图13为实施例6添加不同含量流平剂的试验效果图。(a)0份流平剂;(b)0.5份流平剂;(c)1份流平剂;(d)1.5份流平剂;(e)2份流平剂。从图上可以看出,随着配方中流平剂含量的增加,材料的表面呈现出逐渐减小的粗糙度。Fig. 13 is a test effect diagram of adding different levels of leveling agent in Example 6. (a) 0 parts of leveling agent; (b) 0.5 parts of leveling agent; (c) 1 part of leveling agent; (d) 1.5 parts of leveling agent; (e) 2 parts of leveling agent. It can be seen from the figure that as the leveling agent content in the formula increases, the surface of the material presents a gradually decreasing roughness.
图14为实施例6添加不同含量防沉剂的试验效果图。(a)0份防沉剂;(b)2份防沉剂。从图上可以看出,防沉剂的加入可显著减弱流挂现象。Fig. 14 is a test effect diagram of adding different contents of anti-settling agent in Example 6. (a) 0 parts of anti-settling agent; (b) 2 parts of anti-settling agent. It can be seen from the figure that the addition of anti-settling agent can significantly reduce the sag phenomenon.
图15为实施例6添加增塑剂的试验效果图。从图上可以看出,添加增塑剂的卷材显示良好的柔性。Fig. 15 is a test effect diagram of adding a plasticizer in Example 6. It can be seen from the figure that the plasticizer-added coils show good flexibility.
具体实施方式:detailed description:
一种微粉强化聚氨酯基高强防水保温装饰一体化材料及其制备方法,所述保温装饰一体化材料是以基体树脂、复配微粉、混合改性剂、助剂和固化剂以及助剂为原料,按照配比配制黑料及白料,再经高速机械搅拌混合成一体化浆料。通过刷涂或喷涂技术再采用喷涂、滚涂或刷涂等方法将制备的一体化材浆料涂布于清洁平整的基体表面,1-2h后指触不粘时,进行第二遍涂布,完全干燥后即可获得微粉强化聚氨酯基高强防水装饰一体化涂层,也可在浆料涂布10-30min后,将沙石颗粒直接抛洒至半干的浆料表面,可获得各类石纹装饰效果的高耐候防水装饰一体化涂层。以聚四氟乙烯或低压聚乙烯为模具,或在其它材质模具表面包裹聚四氟乙烯或低压聚乙烯,也可将金属或陶瓷模具表面进行氟硅烷改性,然后将一体化浆料喷涂、涂刷或浇筑于模具内,0.5-1MPa压力条件下,常温发泡1-2h;发泡固化完毕,直接脱模绕卷,即可获得防水保温一体化卷材。或者在浆料浇筑10-30min后,将沙石颗粒直接抛洒至半干的浆料表面,固化后脱模,即可获得各类装饰效果的高强防水保温装饰一体化板材或块材。。A micropowder-reinforced polyurethane-based high-strength waterproof thermal insulation and decoration integrated material and its preparation method. The thermal insulation and decoration integrated material is made of matrix resin, compounded micropowder, mixed modifier, auxiliary agent, curing agent and auxiliary agent. Prepare black material and white material according to the ratio, and then mix them into an integrated slurry by high-speed mechanical stirring. Apply the prepared integrated material slurry on the clean and flat surface of the substrate by brushing or spraying technology and then spray, roll or brush. After 1-2 hours, when it is not sticky to the touch, perform the second coat , After completely drying, you can get a micropowder-reinforced polyurethane-based high-strength waterproof decorative integrated coating. You can also sprinkle sand and gravel particles directly on the surface of the semi-dried slurry after the slurry is coated for 10-30 minutes, and you can get all kinds of stones. Highly weather-resistant and waterproof decorative integrated coating with pattern decoration effect. Use polytetrafluoroethylene or low-pressure polyethylene as the mold, or wrap polytetrafluoroethylene or low-pressure polyethylene on the surface of other material molds, or modify the surface of metal or ceramic molds with fluorosilane, and then spray the integrated slurry, Brush or cast in the mold, under the pressure of 0.5-1MPa, foam at room temperature for 1-2 hours; after foaming and curing, directly release the mold and roll it, and you can get the integrated waterproof and thermal insulation coil. Or, after pouring the slurry for 10-30 minutes, sprinkle sand and gravel particles directly on the surface of the semi-dry slurry, and release the mold after curing to obtain high-strength waterproof, thermal insulation and decorative integrated boards or blocks with various decorative effects. .
所述浆料中,基体树脂为100份,固化剂20-120份,微粉30-120份,配合剂中各组分含量为:催化剂0-2份,扩链剂0-12份,阻燃剂3-30份,防老剂0.1-1份,紫外吸收剂0-1份,吸水剂0-1份,稀释剂0-10份,分散剂0.5-2份,消泡剂0-1.5份,流平剂0.5-2份,防沉剂0.5-2份,发泡剂0-20份,乳化剂0-2份,泡沫稳定剂0-3份,抑烟剂0-5份,着色剂0-5份和增塑剂0-10份。In the slurry, the matrix resin is 100 parts, the curing agent is 20-120 parts, the micropowder is 30-120 parts, and the content of each component in the compounding agent is: catalyst 0-2 parts, chain extender 0-12 parts, flame retardant 3-30 parts of anti-aging agent, 0.1-1 part of anti-aging agent, 0-1 part of ultraviolet absorber, 0-1 part of water-absorbing agent, 0-10 parts of thinner, 0.5-2 parts of dispersant, 0-1.5 parts of defoamer, 0.5-2 parts of leveling agent, 0.5-2 parts of anti-settling agent, 0-20 parts of foaming agent, 0-2 parts of emulsifier, 0-3 parts of foam stabilizer, 0-5 parts of smoke suppressant, 0 parts of coloring agent -5 parts and plasticizer 0-10 parts.
所述的基体树脂为脂肪族聚醚多元醇,固化剂为二四甲苯二异氰酸酯、多苯基甲烷多异氰酸酯中的任一种;所述的微粉颗粒可以是滑石粉、粉煤灰、污泥粉、建筑固废微粉等低值粉料中的任一种或多种混合物,粒径10-100μm以下;所述的配合剂包括催化剂、扩链剂、阻燃剂、防老剂、紫外吸收剂、吸水剂、稀释剂、分散剂、消泡剂、流平剂、防沉剂、发泡剂、乳化剂、泡沫稳定剂、抑烟剂、着色剂和增塑剂。The matrix resin is aliphatic polyether polyol, and the curing agent is any one of di-tetramethylbenzene diisocyanate and polyphenylmethane polyisocyanate; the micropowder particles can be talcum powder, fly ash, sludge Powder, construction solid waste micropowder and other low-value powders or mixtures thereof, with a particle size of 10-100 μm or less; the compounding agents include catalysts, chain extenders, flame retardants, anti-aging agents, and ultraviolet absorbers , water absorbent, diluent, dispersant, defoamer, leveling agent, anti-settling agent, foaming agent, emulsifier, foam stabilizer, smoke suppressant, colorant and plasticizer.
所述的催化剂为辛酸亚锡、二丁基二月桂酸酯、三乙醇胺中的任意一种;所述的扩链剂为1,4-丁二醇、三羟甲基丙烷和4,4'-二氨基-3,3'-二氯二苯基甲烷中的任意一种或两种混合物;所述的阻燃剂为三氧化二锑、氢氧化铝、1,2-亚乙基四(1-氯-2-丙基)磷酸酯、甲基膦酸二甲酯、硼砂、硼酸中的任意一种或多种混合物;所述的防老剂为芳香胺类抗氧化剂、受阻酚类抗氧化剂、喹啉的均聚物中的任意一种;所述的紫外吸收剂为邻羟基苯甲酸苯酯、2-(2ˊ-羟基-5ˊ-甲基苯基)苯并三氮唑、2,4-二羟基二苯甲酮、2-(2H-苯并三唑-2-基)-4,6-二(1-甲基-1-苯乙基)-苯酚、2-羟基-4-正辛氧基二苯甲酮、单苯甲酸间苯二酚酯中的任意一种;所述的吸水剂为氧化钙、氢氧化钠、无水氯化钙、硅酸铝钠、对甲基苯磺酰异氰酸酯中的任意一种或多种混合物;所述的稀释剂为邻苯二甲酸二丁酯、乙酸丁酯、二甲苯中的任意一种;所述的分散剂为BYK-161、BYK-ATU等BYK系列分散剂中的任意一种;所述的消泡剂为聚硅氧烷溶液、改性聚硅氧烷溶液以及含疏水粒子的聚硅氧烷等有机硅类,具体为BYK-A500、BYK-066N、BYK-A555、BYK-070中的任意一种;所述的流平剂为异佛尔酮、BYK-358、二丙酮醇、Solvesso150中的任意一种;所述的防沉剂为聚酰胺蜡、气相白炭黑、膨润土、氢化蓖麻油中的任意一种;所述的发泡剂为去离子水、环戊烷、二氯甲烷、一氟三氯甲烷、二氟二氯甲烷中的任意一种;所述的乳化剂为二烷基苯磺酸钠、吐温80、油酸聚氧乙烯酯、脂肪胺聚氧乙烯醚中的任意一种;所述的泡沫稳定剂为磺化的蓖麻醇钠盐、甲基硅油201中的任意一种;所述的抑烟剂为氧化亚铜、氢氧化铝、氧化锑中的一种或多种以及其与卤化物的复合物;所述的着色剂为常见的无机颜料或有机颜料,具体为钛白粉(二氧化钛)、锌粉(氧化锌)、镉红、三氧化二铁、炭黑等;所述的增塑剂为邻苯二甲酸二丁酯、邻苯二甲酸二甲氧基乙酯、苯甲酸二醇酯以及己二酸二辛酯中的任意一种。The catalyst is any one of stannous octoate, dibutyl dilaurate, and triethanolamine; the chain extender is 1,4-butanediol, trimethylolpropane and 4,4' -Any one or two mixtures of diamino-3,3'-dichlorodiphenylmethane; the flame retardant is antimony trioxide, aluminum hydroxide, 1,2-ethylenetetra( Any one or more mixtures of 1-chloro-2-propyl) phosphate, dimethyl methylphosphonate, borax, boric acid; the anti-aging agent is aromatic amine antioxidant, hindered phenolic antioxidant , any one in the homopolymer of quinoline; Described ultraviolet absorber is phenyl o-hydroxybenzoate, 2-(2′-hydroxyl-5′-methylphenyl) benzotriazole, 2,4 -Dihydroxybenzophenone, 2-(2H-benzotriazol-2-yl)-4,6-bis(1-methyl-1-phenylethyl)-phenol, 2-hydroxy-4-n- Any one of octyloxybenzophenone and resorcinol monobenzoate; the water-absorbing agent is calcium oxide, sodium hydroxide, anhydrous calcium chloride, sodium aluminum silicate, p-toluene Any one or more mixtures of sulfonyl isocyanates; the diluent is any one of dibutyl phthalate, butyl acetate, and xylene; the dispersant is BYK-161, BYK -Any one of the BYK series dispersants such as ATU; the defoamer is polysiloxane solution, modified polysiloxane solution, and polysiloxane containing hydrophobic particles and other organic silicon, specifically BYK - any one of A500, BYK-066N, BYK-A555, BYK-070; the leveling agent is any one of isophorone, BYK-358, diacetone alcohol, Solvesso150; the described The anti-settling agent is any one of polyamide wax, fumed white carbon black, bentonite, hydrogenated castor oil; the foaming agent is deionized water, cyclopentane, dichloromethane, monofluorotrichloromethane, di Any one of fluorodichloromethane; the emulsifier is any one of sodium dialkylbenzenesulfonate, Tween 80, polyoxyethylene oleate, fatty amine polyoxyethylene ether; the described Foam stabilizer is any one in sulfonated castor alcohol sodium salt, methyl silicone oil 201; Described smoke suppressant is one or more in cuprous oxide, aluminum hydroxide, antimony oxide and its and Compounds of halides; the colorant is a common inorganic pigment or organic pigment, specifically titanium dioxide (titanium dioxide), zinc powder (zinc oxide), cadmium red, ferric oxide, carbon black, etc.; the described The plasticizer is any one of dibutyl phthalate, dimethoxyethyl phthalate, glycol benzoate and dioctyl adipate.
制备所述的防水保温装饰一体化材料的方法,包括以下步骤:The method for preparing the waterproof, thermal insulation and decorative integrated material includes the following steps:
(1)原料干燥:将基体树脂及各类配合剂放入80-120℃烘箱中12-36h;(1) Drying of raw materials: Put the matrix resin and various compounding agents in an oven at 80-120°C for 12-36h;
(2)微粉复配:称量充分干燥后的污泥粉、滑石粉、粉煤灰或固废粉末颗粒,直接投入配料锅,复配时按配比投入混料锅,采用行星式混料机混合10-30min后再投入配料锅;(2) Micropowder compounding: Weigh fully dried sludge powder, talcum powder, fly ash or solid waste powder particles, and put them directly into the batching pot. When compounding, put them into the mixing pot according to the ratio, using a planetary mixer After mixing for 10-30 minutes, put it into the batching pot;
(3)粉料配合剂预配:将阻燃剂、防老剂、紫外吸收剂按配比依次称重,投入装有微粉的配料锅,低速搅拌直至粉料完全混合均匀;(3) Pre-preparation of powder compounding agent: weigh the flame retardant, anti-aging agent, and ultraviolet absorber in sequence according to the proportion, put them into the batching pot equipped with micro-powder, and stir at a low speed until the powder is completely mixed evenly;
(4)黑料配制:按配比将粉料配合剂投入基体树脂,搅拌均匀后依次称重并加入其余配合剂,在搅拌机上低速充分搅拌,直至完全混合均匀,随后将混合均匀的浆料经三辊机研磨至粒径50μm以下,获得均匀粘稠的膏状物黑料,并放入80℃烘箱24-72h;(4) Black material preparation: put the powder compounding agent into the matrix resin according to the proportion, weigh it in sequence after stirring evenly and add the rest of the compounding agent, stir fully on the mixer at a low speed until completely mixed evenly, and then pass the uniformly mixed slurry through Grind with a three-roll machine to a particle size of less than 50 μm to obtain a uniform and viscous paste black material, and put it in an oven at 80°C for 24-72h;
(5)白料配制:将固化剂和增塑剂按配比称重,投入另一个配料锅,混合均匀后,倒入容器;(5) White material preparation: weigh the curing agent and plasticizer according to the proportion, put them into another batching pot, mix them evenly, and pour them into the container;
(6)一体化浆料配制:将黑料从烘箱中取出,并按配比投入白料,快速搅拌2-5min后即获得一体化浆料,即用;(6) Integrated slurry preparation: take the black material out of the oven, and put in the white material according to the proportion, and after stirring quickly for 2-5 minutes, the integrated slurry is obtained, which is ready to use;
(7)高强防水装饰一体化涂层制备:首先清除施工表面的油污或碎片,修平基面存在的明显的裂缝、缺陷、孔洞等区域,然后通过刷涂或喷涂技术,涂布混合好的一体化浆料,1-2h后指触不粘时,进行第二遍涂布,完全干燥后即可获得微粉强化聚氨酯基高强防水装饰一体化涂层,也可在浆料涂布10-30min后,将沙石颗粒直接抛洒至半干的浆料表面,可获得各类石纹装饰效果的高耐候防水装饰一体化涂层。(7) Preparation of high-strength waterproof decorative integrated coating: first remove the oil stains or debris on the construction surface, smooth the obvious cracks, defects, holes and other areas on the base surface, and then apply the mixed one by brushing or spraying technology When the slurry is not sticky to the touch after 1-2 hours, apply the second coat. After it is completely dry, you can get a micropowder-reinforced polyurethane-based high-strength waterproof decorative integrated coating. It can also be applied after 10-30 minutes of slurry coating. , Sprinkle sand and gravel particles directly onto the surface of the semi-dry slurry to obtain a highly weather-resistant and waterproof decorative integrated coating with various stone pattern decoration effects.
所述的一种微粉强化聚氨酯基高强防水保温装饰一体化材料,其特征在于防水保温一体化卷材通过以下步骤制备:The micropowder-reinforced polyurethane-based high-strength waterproof, thermal insulation and decorative integrated material is characterized in that the waterproof thermal insulation integrated coil is prepared by the following steps:
(1)采用前述的步骤(1)-(6)配制一体化浆料;(1) adopting aforementioned steps (1)-(6) to prepare integrated slurry;
(2)以聚四氟乙烯或低压聚乙烯为模具,或在其它材质模具表面包裹聚四氟乙烯或低压聚乙烯,也可将金属或陶瓷模具表面进行氟硅烷改性,然后将一体化浆料浇筑于模具内,0.5-1MPa压力条件下,常温发泡1-2h;(2) Use polytetrafluoroethylene or low-pressure polyethylene as the mold, or wrap polytetrafluoroethylene or low-pressure polyethylene on the surface of other material molds, or modify the surface of metal or ceramic molds with fluorosilane, and then apply the integrated slurry The material is poured into the mold, under the pressure of 0.5-1MPa, foaming at room temperature for 1-2h;
(3)发泡固化完毕,直接脱模绕卷,即可获得防水保温一体化卷材。(3) After the foaming and curing are completed, the waterproof and thermal insulation integrated coil can be obtained directly after demoulding and coiling.
所述的一种微粉强化聚氨酯基高强防水保温装饰一体化材料,其特征在于高强防水保温装饰一体化板材通过以下步骤制备:The micropowder-reinforced polyurethane-based high-strength waterproof, thermal insulation and decorative integrated material is characterized in that the high-strength waterproof thermal insulation and decorative integrated board is prepared by the following steps:
(1)采用前述的步骤(1)-(6)配制一体化浆料;(1) adopting aforementioned steps (1)-(6) to prepare integrated slurry;
(2)以聚四氟乙烯或低压聚乙烯为模具,或在其它材质模具表面包裹聚四氟乙烯或低压聚乙烯,也可将金属或陶瓷模具表面进行氟硅烷改性,然后在环境温度22-30℃,相对湿度30-60%条件下,将一体化浆料浇筑于模具内,常温自然发泡;(2) Use polytetrafluoroethylene or low-pressure polyethylene as the mold, or wrap polytetrafluoroethylene or low-pressure polyethylene on the surface of other material molds, or modify the surface of metal or ceramic molds with fluorosilane, and then heat them at an ambient temperature of 22 -30℃, relative humidity 30-60%, pour the integrated slurry into the mold, and naturally foam at room temperature;
(3)浆料浇筑10-30min后,将沙石颗粒直接抛洒至半干的浆料表面,固化后脱模,即可获得各类装饰效果的高强防水保温装饰一体化板材。(3) After the slurry is poured for 10-30 minutes, sand and gravel particles are directly sprinkled on the surface of the semi-dry slurry, and after curing, the mold is demoulded, and a high-strength waterproof, thermal insulation and decorative integrated board with various decorative effects can be obtained.
实施例1Example 1
将100目污泥粉和200目粉煤灰按1:1混合得到的复配微粉、硼砂、硼酸、4,4’一双a,a`-二甲基苄基二苯胺、2-羟基-4-正辛氧基二苯甲酮、气相白炭黑放入80℃鼓风烘箱干燥处理12h后,按重称取100份基体树脂、100份复配微粉、3份硼砂、2份硼酸、2份4,4’一双a,a`-二甲基苄基二苯胺、1份2-羟基-4-正辛氧基二苯甲酮、2份气相白炭黑倒入配料锅。将上述混合料使用机械搅拌器充分搅拌成均匀粘稠的灰色浆料。再向上述灰色浆料中按配比称取并加入0.6份BYK-A555、3份BYK-358、1.5份BYK-161、5份1,4-丁二醇,搅拌均匀后使用三辊研磨机将上述灰色浆料进行研磨,研磨后的的浆料的颗粒大小在50μm以下,再次使用机械搅拌器搅拌研磨后的浆料,即得到均匀黑料。将得到的黑料放入80℃烘箱24h,称取热处理后的200份黑料倒入另一个配料锅,低速搅拌直至完全均匀。然后将5份邻苯二甲酸二丁酯和100份多苯基甲烷多异氰酸酯固化剂混合搅拌均匀获得白料,投入上述配料锅,高速搅拌2min,使配料锅内的黑料和白料混合均匀,即得到一体化浆料。最后将一体化浆料刷涂或喷涂在光洁的304不锈钢板上,2h后涂刷第二道,24h后即可获得高强防水保温装饰一体化涂层(图1)。再向该涂层表面刷涂着色(橘红色)的油性氟碳树脂,即可得到具有鲜艳色彩的装饰面。根据相关标准,该实例制备的一体化材料的装饰面的部分性能测试结果如下表所示。将上述100份多苯基甲烷多异氰酸酯固化剂改为50份即可得到柔性涂层,其与100份固化剂的对比效果图如图2所示。Compound fine powder obtained by mixing 100 mesh sludge powder and 200 mesh fly ash at a ratio of 1:1, borax, boric acid, 4,4'-bis-a,a'-dimethylbenzyldiphenylamine, 2-hydroxy-4 - After n-octyloxybenzophenone and fumed silica were dried in an 80°C blast oven for 12 hours, 100 parts of matrix resin, 100 parts of compound micropowder, 3 parts of borax, 2 parts of boric acid, and 2 parts of boric acid were weighed. Parts of 4,4'-bis-a,a'-dimethylbenzyl diphenylamine, 1 part of 2-hydroxy-4-n-octyloxybenzophenone, and 2 parts of fumed silica are poured into the batching pot. The above mixture is fully stirred into a uniform and viscous gray slurry with a mechanical stirrer. Then weigh and add 0.6 parts of BYK-A555, 3 parts of BYK-358, 1.5 parts of BYK-161, 5 parts of 1,4-butanediol to the above gray slurry according to the proportion, mix well and use a three-roll mill to grind The above-mentioned gray slurry is ground, and the particle size of the ground slurry is below 50 μm, and the mechanical stirrer is used to stir the ground slurry again to obtain a uniform black material. Put the obtained black material into an oven at 80°C for 24 hours, weigh 200 parts of the heat-treated black material and pour it into another batching pot, and stir at a low speed until it is completely uniform. Then mix and stir 5 parts of dibutyl phthalate and 100 parts of polyphenylmethane polyisocyanate curing agent to obtain the white material evenly, put it into the above-mentioned batching pot, stir at high speed for 2 minutes, and mix the black and white materials in the batching pot evenly , that is, an integrated slurry is obtained. Finally, brush or spray the integrated slurry on the smooth 304 stainless steel plate, apply the second coat after 2 hours, and obtain a high-strength waterproof, thermal insulation and decorative integrated coating after 24 hours (Figure 1). Then paint the colored (orange red) oily fluorocarbon resin on the surface of the coating to obtain a brightly colored decorative surface. According to relevant standards, some performance test results of the decorative surface of the integrated material prepared in this example are shown in the table below. The flexible coating can be obtained by changing the above 100 parts of polyphenylmethane polyisocyanate curing agent to 50 parts, and its comparison with 100 parts of curing agent is shown in Figure 2.
实施例2Example 2
将100目污泥粉、三氧化二锑、氢氧化铝、1,2-二氢-2,2,4-三甲基喹啉的均聚物、2-(2H-苯并三唑-2-基)-4,6-二(1-甲基-1-苯乙基)-苯酚、膨润土放入80℃鼓风烘箱进行干燥处理24h后,按重称取100份基体树脂、80份污泥粉、2份三氧化二锑、2份氢氧化铝、2份1,2-二氢-2,2,4-三甲基喹啉的均聚物、1份2-(2H-苯并三唑-2-基)-4,6-二(1-甲基-1-苯乙基)-苯酚、1份膨润土,倒入配料锅。使用机械搅拌器将上述混合料充分搅拌成均匀粘稠的灰色浆料。再向灰料中按配比称取并加入0.5份BYK-066N、3份BYK-358、1份BYK-ATU、6份三羟甲基丙烷、4份氧化亚铜,搅拌均匀后,使用三辊研磨机将上述灰色浆料进行研磨,研磨后的的浆料的颗粒大小在50μm以下,再次使用机械搅拌器搅拌研磨后的浆料,即得到均匀黑料,将黑料在80℃烘箱中放置24h。称取热处理后的200份黑料倒入另一个配料锅,低速搅拌直至完全均匀。然后将10份邻苯二甲酸酯和50份多苯基甲烷多异氰酸酯固化剂混合搅拌均匀获得白料,投入上述配料锅,高速搅拌2min,使配料锅内的黑料和白料混合均匀,即得到一体化浆料。最后将一体化浆料涂覆于瓷砖表面,24h后,脱模卷绕即可获得高强防水装饰一体化卷材(图3)。根据相关标准,该实例制备的一体化卷材的部分性能测试结果如下表所示。100 mesh sludge powder, antimony trioxide, aluminum hydroxide, homopolymer of 1,2-dihydro-2,2,4-trimethylquinoline, 2-(2H-benzotriazole-2 -base)-4,6-bis(1-methyl-1-phenylethyl)-phenol and bentonite were placed in an 80°C blast oven for drying for 24 hours, and 100 parts of matrix resin and 80 parts of dirt were weighed. Mud powder, 2 parts of antimony trioxide, 2 parts of aluminum hydroxide, 2 parts of homopolymer of 1,2-dihydro-2,2,4-trimethylquinoline, 1 part of 2-(2H-benzo Triazol-2-yl)-4,6-bis(1-methyl-1-phenethyl)-phenol, 1 part of bentonite, pour into the ingredients pot. Use a mechanical stirrer to fully stir the above mixture into a uniform and viscous gray slurry. Then weigh and add 0.5 parts of BYK-066N, 3 parts of BYK-358, 1 part of BYK-ATU, 6 parts of trimethylolpropane, and 4 parts of cuprous oxide into the ashes according to the proportion. After stirring evenly, use a three-roller The grinder grinds the above gray slurry, the particle size of the ground slurry is below 50μm, and the mechanical agitator is used to stir the ground slurry again to obtain a uniform black material, and the black material is placed in an oven at 80°C 24h. Weigh 200 parts of black material after heat treatment and pour into another batching pot, stir at low speed until completely uniform. Then 10 parts of phthalates and 50 parts of polyphenylmethane polyisocyanate curing agent are mixed and stirred evenly to obtain the white material, put into the above-mentioned batching pot, and stir at a high speed for 2 minutes to make the black and white materials in the batching pot mix evenly, That is, an integrated slurry is obtained. Finally, the integrated slurry is coated on the surface of the ceramic tile. After 24 hours, the high-strength waterproof decorative integrated coil can be obtained after demoulding and winding (Figure 3). According to relevant standards, some performance test results of the integrated coil prepared in this example are shown in the table below.
实施例3Example 3
将100目污泥粉、100目滑石粉按照2:1混合得到的复配微粉、三氧化二锑、氢氧化铝、甲基膦酸二甲酯、1,2-二氢-2,2,4-三甲基喹啉的均聚物、2-(2H-苯并三唑-2-基)-4,6-二(1-甲基-1-苯乙基)-苯酚、气相白炭黑放入鼓风烘箱进行干燥处理后,按重称取100份基体树脂、80份复配微粉、2份三氧化二锑、2份氢氧化铝、2份1,2-二氢-2,2,4-三甲基喹啉的均聚物、1份2-(2H-苯并三唑-2-基)-4,6-二(1-甲基-1-苯乙基)-苯酚、1份气相白炭黑倒入配料锅。使用机械搅拌器将上述混合料充分搅拌成均匀粘稠的灰色浆料。再向灰料中按配比称取并加入3份BYK-358、1.5份BYK-161、5份1,4-丁二醇、4份氧化亚铜,搅拌均匀后,使用三辊研磨机将上述灰色浆料进行研磨,研磨后的浆料的颗粒大小在50μm以下,再次使用机械搅拌器搅拌研磨后的浆料,即得到均匀黑料,将黑料在80℃烘箱中放置24h。称取200份热处理后的黑料倒入另一个配料锅,低速搅拌直至完全均匀。将10份邻苯二甲酸酯和100份多苯基甲烷多异氰酸酯固化剂混合搅拌均匀获得白料。最后将黑料和白料混合,高速搅拌2min,将混合均匀的浆料浇注于聚四氟乙烯模具(图4)内,常温自然发泡;24h后,即可获得防水保温装饰一体化板材(图5)或块材(图6),在浆料浇筑前将沙石铺在模具底部,或者在浆料浇筑10-30min后,将沙石颗粒直接抛洒至半干的浆料表面,固化后脱模,即可获得各类装饰效果的高强防水装饰一体化板材(图7-8)。根据相关标准,该实例制备的一体化板材的部分性能测试结果如下表所示。Mix 100-mesh sludge powder and 100-mesh talc powder at a ratio of 2:1 to obtain compound micropowder, antimony trioxide, aluminum hydroxide, dimethyl methylphosphonate, 1,2-dihydro-2,2, Homopolymer of 4-trimethylquinoline, 2-(2H-benzotriazol-2-yl)-4,6-bis(1-methyl-1-phenethyl)-phenol, fumed white carbon After the black is put into the blast oven for drying treatment, weigh 100 parts of matrix resin, 80 parts of compound micropowder, 2 parts of antimony trioxide, 2 parts of aluminum hydroxide, 2 parts of 1,2-dihydro-2, Homopolymer of 2,4-trimethylquinoline, 1 part of 2-(2H-benzotriazol-2-yl)-4,6-bis(1-methyl-1-phenylethyl)-phenol 1. Pour 1 part of fumed silica into the batching pot. Use a mechanical stirrer to fully stir the above mixture into a uniform and viscous gray slurry. Then weigh and add 3 parts of BYK-358, 1.5 parts of BYK-161, 5 parts of 1,4-butanediol, and 4 parts of cuprous oxide into the ash material according to the proportion. After stirring evenly, use a three-roll mill to grind the above The gray slurry is ground, and the particle size of the ground slurry is below 50 μm. Stir the ground slurry with a mechanical stirrer again to obtain a uniform black material, and place the black material in an oven at 80°C for 24 hours. Weigh 200 parts of the heat-treated black material and pour it into another batching pot, and stir at a low speed until it is completely uniform. Mix and stir 10 parts of phthalate and 100 parts of polyphenylmethane polyisocyanate curing agent evenly to obtain white material. Finally, mix the black material and the white material, stir at high speed for 2 minutes, pour the uniformly mixed slurry into a polytetrafluoroethylene mold (Figure 4), and naturally foam at room temperature; after 24 hours, you can obtain a waterproof, thermal insulation and decorative integrated board ( Figure 5) or block material (Figure 6), spread sand and gravel on the bottom of the mold before pouring the slurry, or sprinkle sand and gravel particles directly on the surface of the semi-dry slurry after the slurry is poured for 10-30 minutes, after curing After demolding, you can get a high-strength waterproof decorative integrated board with various decorative effects (Figure 7-8). According to relevant standards, some performance test results of the integrated board prepared in this example are shown in the table below.
实施例4Example 4
将100目污泥粉、100目滑石粉按照2:1混合得到的复配微粉、三氧化二锑、氢氧化铝、甲基膦酸二甲酯、1,2-二氢-2,2,4-三甲基喹啉的均聚物、2-(2H-苯并三唑-2-基)-4,6-二(1-甲基-1-苯乙基)-苯酚、气相白炭黑放入鼓风烘箱进行干燥处理后,按重称取100份基体树脂、80份复配微粉、2份三氧化二锑、2份氢氧化铝、2份1,2-二氢-2,2,4-三甲基喹啉的均聚物、1份2-(2H-苯并三唑-2-基)-4,6-二(1-甲基-1-苯乙基)-苯酚、1份气相白炭黑倒入配料锅。使用机械搅拌器将上述混合料充分搅拌成均匀粘稠的灰色浆料。再向灰料中按配比称取并加入10份二氯乙烷、3份BYK-358、1.5份BYK-161、5份1,4-丁二醇、1份甲基硅油201、4份氧化亚铜、1份吐温80,搅拌均匀后,使用三辊研磨机将上述灰色浆料进行研磨,研磨后的浆料的颗粒大小在50μm以下,再次使用机械搅拌器搅拌研磨后的浆料,即得到均匀黑料,将黑料在80℃烘箱中放置24h。称取200份热处理后的黑料倒入另一个配料锅,低速搅拌直至完全均匀。将10份邻苯二甲酸酯和100份多苯基甲烷多异氰酸酯固化剂混合搅拌均匀获得白料。最后将黑料和白料混合,高速搅拌2min,将混合均匀的浆料浇注于聚四氟乙烯模具(图4)内,常温自然发泡;24h后,即可获得高效保温的防水保温一体化板材。Mix 100-mesh sludge powder and 100-mesh talc powder at a ratio of 2:1 to obtain compound micropowder, antimony trioxide, aluminum hydroxide, dimethyl methylphosphonate, 1,2-dihydro-2,2, Homopolymer of 4-trimethylquinoline, 2-(2H-benzotriazol-2-yl)-4,6-bis(1-methyl-1-phenethyl)-phenol, fumed white carbon After the black is put into the blast oven for drying treatment, weigh 100 parts of matrix resin, 80 parts of compound micropowder, 2 parts of antimony trioxide, 2 parts of aluminum hydroxide, 2 parts of 1,2-dihydro-2, Homopolymer of 2,4-trimethylquinoline, 1 part of 2-(2H-benzotriazol-2-yl)-4,6-bis(1-methyl-1-phenylethyl)-phenol 1. Pour 1 part of fumed silica into the batching pot. Use a mechanical stirrer to fully stir the above mixture into a uniform and viscous gray slurry. Then weigh and add 10 parts of dichloroethane, 3 parts of BYK-358, 1.5 parts of BYK-161, 5 parts of 1,4-butanediol, 1 part of methyl silicone oil 201, 4 parts of oxidation Cuprous, 1 part of Tween 80, after stirring evenly, use a three-roll mill to grind the above gray slurry, the particle size of the slurry after grinding is below 50 μm, and stir the slurry after grinding with a mechanical agitator again, A uniform black material is obtained, and the black material is placed in an oven at 80°C for 24 hours. Weigh 200 parts of the heat-treated black material and pour it into another batching pot, and stir at a low speed until it is completely uniform. Mix and stir 10 parts of phthalate and 100 parts of polyphenylmethane polyisocyanate curing agent evenly to obtain white material. Finally, mix the black material and white material, stir at high speed for 2 minutes, pour the evenly mixed slurry into a polytetrafluoroethylene mold (Figure 4), and naturally foam at room temperature; after 24 hours, you can obtain an integrated waterproof and thermal insulation with high efficiency sheet.
实施例5Example 5
将硼酸、硼砂、2-(2H-苯并三唑-2-基)-4,6-二(1-甲基-1-苯乙基)-苯酚、4,4’一双a,a`-二甲基苄基二苯胺放入80℃鼓风烘箱进行干燥处理24h后,按重称取100份基体树脂、1份硼砂、2份硼酸、1份4,4’一双a,a`-二甲基苄基二苯胺、1份2-(2H-苯并三唑-2-基)-4,6-二(1-甲基-1-苯乙基)-苯酚倒入配料锅。将上述混合料使用机械搅拌器充分搅拌成均匀粘稠的浆料。再向上述浆料中按配比称取并加入3份BYK-358、1.5份BYK-161、5份1,4-丁二醇,再次使用机械搅拌器搅拌研磨后的浆料,即得到均匀淡黄色浆料,称取200份均匀淡黄色料倒入另一个配料锅,低速搅拌直至完全均匀。然后将5份邻苯二甲酸二丁酯和100份多苯基甲烷多异氰酸酯固化剂混合搅拌均匀获得白料,投入上述配料锅,高速搅拌2min,使配料锅内的两个组分混合均匀,即得到一体化浆料。最后将一体化浆料浇注在100mL的塑料培养皿中,在室温下完全熟化即得到如图9(a)所示的效果图。Boric acid, borax, 2-(2H-benzotriazol-2-yl)-4,6-bis(1-methyl-1-phenethyl)-phenol, 4,4'-bis-a,a`- After dimethyl benzyl diphenylamine was dried in a blast oven at 80°C for 24 hours, weigh 100 parts of matrix resin, 1 part of borax, 2 parts of boric acid, 1 part of 4,4'-bis-a,a`-di Pour methylbenzyldiphenylamine and 1 part of 2-(2H-benzotriazol-2-yl)-4,6-bis(1-methyl-1-phenethyl)-phenol into the batching pot. The above mixture is fully stirred into a uniform and viscous slurry using a mechanical stirrer. Then weigh and add 3 parts of BYK-358, 1.5 parts of BYK-161, and 5 parts of 1,4-butanediol to the above slurry according to the proportion, and stir the ground slurry with a mechanical stirrer again to obtain a uniform light For yellow slurry, weigh 200 parts of uniform light yellow material and pour it into another batching pot, stir at a low speed until it is completely uniform. Then 5 parts of dibutyl phthalate and 100 parts of polyphenylmethane polyisocyanate curing agent are mixed and stirred evenly to obtain white material, put into the above-mentioned batching pot, and stir at a high speed for 2 minutes to make the two components in the batching pot mix evenly, That is, an integrated slurry is obtained. Finally, the integrated slurry was poured into a 100mL plastic petri dish, and fully matured at room temperature to obtain the effect diagram shown in Figure 9(a).
(1)在其他条件不变的情况下,向淡黄色浆料中加入1份吸水剂即可得到如图9(b)所示的效果图;(1) When other conditions remain unchanged, add 1 part of water-absorbing agent to the light yellow slurry to obtain the effect diagram shown in Figure 9(b);
(2)在其他条件不变的情况下,将“加入3份BYK-358、1.5份BYK-161”分别改为“加入0.5份BYK-A555”、“加入0.1份BYK-A555”、“加入0.2份BYK-A555”、“加入0.5份BYK-A555”,即可得到如图12所示的效果。(2) With other conditions unchanged, change "add 3 parts of BYK-358, 1.5 parts of BYK-161" to "add 0.5 parts of BYK-A555", "add 0.1 parts of BYK-A555", "add 0.2 parts of BYK-A555", "add 0.5 parts of BYK-A555", the effect shown in Figure 12 can be obtained.
实施例6Example 6
将100目污泥粉、硼酸、硼砂、2-(2H-苯并三唑-2-基)-4,6-二(1-甲基-1-苯乙基)-苯酚、4,4’一双a,a`-二甲基苄基二苯胺、气相白炭黑放入80℃鼓风烘箱进行干燥处理24h后,按重称取100份基体树脂、80份污泥粉、2份硼酸、1份硼砂、1份2-(2H-苯并三唑-2-基)-4,6-二(1-甲基-1-苯乙基)-苯酚、1份4,4’一双a,a`-二甲基苄基二苯胺、2份气相白炭黑,倒入配料锅。使用机械搅拌器将上述混合料充分搅拌成均匀粘稠的灰色浆料。再向灰料中按配比称取并加入3份BYK-358、1份BYK-ATU,使用三辊研磨机将上述灰色浆料进行研磨,研磨后的的浆料的颗粒大小在50μm以下,再次使用机械搅拌器搅拌研磨后的浆料,即得到均匀黑料,将黑料在80℃烘箱中放置24h。称取热处理后的200份黑料倒入另一个配料锅,低速搅拌直至完全均匀。然后将5份邻苯二甲酸酯和100份多苯基甲烷多异氰酸酯固化剂混合搅拌均匀获得白料,投入上述配料锅,高速搅拌2min,使配料锅内的黑料和白料混合均匀,即得到一体化浆料。100 mesh sludge powder, boric acid, borax, 2-(2H-benzotriazol-2-yl)-4,6-bis(1-methyl-1-phenylethyl)-phenol, 4,4' A pair of α,α`-dimethylbenzyl diphenylamine and fumed silica were placed in an 80°C blast oven for 24 hours, and then weighed 100 parts of matrix resin, 80 parts of sludge powder, 2 parts of boric acid, 1 part borax, 1 part 2-(2H-benzotriazol-2-yl)-4,6-bis(1-methyl-1-phenethyl)-phenol, 1 part 4,4'-bis-a, a`-Dimethylbenzyl diphenylamine and 2 parts of fumed silica are poured into the batching pot. Use a mechanical stirrer to fully stir the above mixture into a uniform and viscous gray slurry. Then weigh and add 3 parts of BYK-358 and 1 part of BYK-ATU to the ashes according to the proportion, and use a three-roll mill to grind the above gray slurry. The particle size of the slurry after grinding is below 50 μm. Use a mechanical stirrer to stir the ground slurry to obtain a uniform black material, and place the black material in an oven at 80°C for 24 hours. Weigh 200 parts of black material after heat treatment and pour into another batching pot, stir at low speed until completely uniform. Then 5 parts of phthalates and 100 parts of polyphenylmethane polyisocyanate curing agent are mixed and stirred evenly to obtain the white material, put into the above-mentioned batching pot, and stir at a high speed for 2 minutes to make the black and white materials in the batching pot mix evenly, That is, an integrated slurry is obtained.
(1)最后将100g一体化浆料倒入250mL的塑料烧杯,倒入后用红线标定浆料高度,并使其在室温条件下熟化完成(如图10(c));(1) Finally, pour 100g of integrated slurry into a 250mL plastic beaker, mark the height of the slurry with a red line after pouring, and let it mature at room temperature (as shown in Figure 10(c));
(2)或者将适量浆料倾倒在玻璃板上,用1mm涂刮器涂刮后,将玻璃板立起,得到如图14(b)所示的效果;(2) Or pour an appropriate amount of slurry on the glass plate, and after scraping it with a 1mm scraper, stand the glass plate up to obtain the effect shown in Figure 14(b);
(3)在其他条件不变的情况下,将“加入3份BYK-358、1份BYK-ATU”分别改为“加入0份BYK-358”、“加入0.5份BYK-358”、“加入1份BYK-358”、“加入1.5份BYK-358”、“加入2份BYK-358”,并分别将适量的浆料涂刷在瓷砖上,常温固化,得到如图13所示的效果;(3) Under the condition that other conditions remain unchanged, change "add 3 parts of BYK-358, 1 part of BYK-ATU" to "add 0 parts of BYK-358", "add 0.5 parts of BYK-358", "add 1 part of BYK-358", "add 1.5 parts of BYK-358", "add 2 parts of BYK-358", and apply appropriate amount of slurry on the tiles respectively, and cure at room temperature to obtain the effect shown in Figure 13;
(4)在其他条件不变的情况下,不加入气相白炭黑,进行的流挂试验则得到如图14(a)所示的效果;(4) When other conditions remain unchanged, without adding fumed silica, the sag test carried out obtains the effect shown in Figure 14 (a);
(5)在其他条件不变的情况下,分别在灰料中加入10份乙酸丁酯或者10份二甲苯,可以得到如图10(a)、(b)所示的效果;(5) When other conditions remain unchanged, add 10 parts of butyl acetate or 10 parts of xylene respectively to the ash material, and the effects shown in Figure 10 (a) and (b) can be obtained;
(6)在其他条件不变的情况下,将“加入3份BYK-358、1份BYK-ATU”分别改为“加入0份BYK-ATU”、加入1份BYK-ATU”、加入2份BYK-ATU”,并分别将适量的浆料涂刷在瓷砖上,常温固化,得到如图11所示的效果;(6) Under the condition that other conditions remain unchanged, change "add 3 parts of BYK-358, 1 part of BYK-ATU" to "add 0 parts of BYK-ATU", add 1 part of BYK-ATU", add 2 parts BYK-ATU", and apply an appropriate amount of slurry on the tiles, and cure at room temperature to obtain the effect shown in Figure 11;
(7)在其他条件不变的情况下,将5份邻苯二甲酸酯提高为10份邻苯二甲酸酯得到的薄片的柔韧性如图15所示。(7) Under the condition that other conditions remain unchanged, the flexibility of the sheet obtained by increasing 5 parts of phthalate to 10 parts of phthalate is shown in Figure 15.
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