CN106430244A - Method for recovering and purifying ammonia gas from ammonia nitrogen wastewater - Google Patents
Method for recovering and purifying ammonia gas from ammonia nitrogen wastewater Download PDFInfo
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- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 title claims abstract description 149
- XKMRRTOUMJRJIA-UHFFFAOYSA-N ammonia nh3 Chemical compound N.N XKMRRTOUMJRJIA-UHFFFAOYSA-N 0.000 title claims abstract description 82
- 238000000034 method Methods 0.000 title claims abstract description 80
- 239000002351 wastewater Substances 0.000 title claims abstract description 70
- 238000001179 sorption measurement Methods 0.000 claims abstract description 57
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 48
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims abstract description 26
- 238000000746 purification Methods 0.000 claims abstract description 23
- 229910021529 ammonia Inorganic materials 0.000 claims description 53
- 239000007789 gas Substances 0.000 claims description 52
- 239000007788 liquid Substances 0.000 claims description 35
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 24
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 20
- 238000006243 chemical reaction Methods 0.000 claims description 18
- 239000003463 adsorbent Substances 0.000 claims description 10
- 229920005989 resin Polymers 0.000 claims description 9
- 239000011347 resin Substances 0.000 claims description 9
- 238000001816 cooling Methods 0.000 claims description 7
- 229910021536 Zeolite Inorganic materials 0.000 claims description 4
- 239000002253 acid Substances 0.000 claims description 4
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims description 4
- 239000010457 zeolite Substances 0.000 claims description 4
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 2
- -1 haydite Chemical compound 0.000 claims description 2
- 239000002808 molecular sieve Substances 0.000 claims description 2
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 claims description 2
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 claims 2
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 claims 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims 1
- 239000005864 Sulphur Substances 0.000 claims 1
- 229910001882 dioxygen Inorganic materials 0.000 claims 1
- 150000004676 glycans Chemical class 0.000 claims 1
- 239000005416 organic matter Substances 0.000 abstract description 10
- 238000004065 wastewater treatment Methods 0.000 abstract description 9
- 238000005265 energy consumption Methods 0.000 abstract description 6
- 239000000463 material Substances 0.000 abstract description 6
- 238000004064 recycling Methods 0.000 abstract description 6
- 229920006395 saturated elastomer Polymers 0.000 abstract description 4
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 35
- 235000011114 ammonium hydroxide Nutrition 0.000 description 35
- 238000010521 absorption reaction Methods 0.000 description 31
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 21
- 239000003795 chemical substances by application Substances 0.000 description 19
- 238000011084 recovery Methods 0.000 description 17
- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical compound N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 description 16
- 229910052921 ammonium sulfate Inorganic materials 0.000 description 16
- 235000011130 ammonium sulphate Nutrition 0.000 description 16
- 238000002474 experimental method Methods 0.000 description 15
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 14
- 238000005516 engineering process Methods 0.000 description 12
- 239000000243 solution Substances 0.000 description 11
- 239000012535 impurity Substances 0.000 description 10
- 238000000926 separation method Methods 0.000 description 9
- 238000007670 refining Methods 0.000 description 8
- 239000007864 aqueous solution Substances 0.000 description 7
- 238000004939 coking Methods 0.000 description 7
- 238000004821 distillation Methods 0.000 description 7
- 239000010815 organic waste Substances 0.000 description 7
- 238000002203 pretreatment Methods 0.000 description 7
- 239000007787 solid Substances 0.000 description 7
- 238000012360 testing method Methods 0.000 description 7
- 230000009286 beneficial effect Effects 0.000 description 6
- 150000001735 carboxylic acids Chemical class 0.000 description 5
- 239000010865 sewage Substances 0.000 description 5
- 238000009833 condensation Methods 0.000 description 4
- 230000005494 condensation Effects 0.000 description 4
- 239000000945 filler Substances 0.000 description 4
- 239000012855 volatile organic compound Substances 0.000 description 4
- 239000012071 phase Substances 0.000 description 3
- 239000002910 solid waste Substances 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000007664 blowing Methods 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 230000003197 catalytic effect Effects 0.000 description 2
- 238000002309 gasification Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 239000004475 Arginine Substances 0.000 description 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 229920001661 Chitosan Polymers 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- ODKSFYDXXFIFQN-UHFFFAOYSA-N arginine Natural products OC(=O)C(N)CCCNC(N)=N ODKSFYDXXFIFQN-UHFFFAOYSA-N 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 239000003034 coal gas Substances 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012851 eutrophication Methods 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- LPUQAYUQRXPFSQ-DFWYDOINSA-M monosodium L-glutamate Chemical compound [Na+].[O-]C(=O)[C@@H](N)CCC(O)=O LPUQAYUQRXPFSQ-DFWYDOINSA-M 0.000 description 1
- 239000004223 monosodium glutamate Substances 0.000 description 1
- 235000013923 monosodium glutamate Nutrition 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000002957 persistent organic pollutant Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000008929 regeneration Effects 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- 230000026676 system process Effects 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
- 238000009875 water degumming Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01C—AMMONIA; CYANOGEN; COMPOUNDS THEREOF
- C01C1/00—Ammonia; Compounds thereof
- C01C1/02—Preparation, purification or separation of ammonia
- C01C1/10—Separation of ammonia from ammonia liquors, e.g. gas liquors
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01C—AMMONIA; CYANOGEN; COMPOUNDS THEREOF
- C01C1/00—Ammonia; Compounds thereof
- C01C1/02—Preparation, purification or separation of ammonia
- C01C1/022—Preparation of aqueous ammonia solutions, i.e. ammonia water
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01C—AMMONIA; CYANOGEN; COMPOUNDS THEREOF
- C01C1/00—Ammonia; Compounds thereof
- C01C1/24—Sulfates of ammonium
- C01C1/242—Preparation from ammonia and sulfuric acid or sulfur trioxide
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/80—Compositional purity
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Analytical Chemistry (AREA)
- Physical Water Treatments (AREA)
- Water Treatment By Sorption (AREA)
Abstract
本发明公开了一种从氨氮废水中回收并提纯氨气的方法,属于废水处理技术与资源化领域。本发明包括以下步骤:1、采用空气吹脱方式将含氨氮的废水在碱性条件下进行吹脱,去除废水中大部分氨氮和易挥发的有机物,废水氨氮达标后进入污水系统处理,气相部分(粗氨气)进行后续处理;2、粗氨气经过换热冷却,分离粗氨气中的水蒸汽;3、通过吸附工序对粗氨气进行吸附净化,去除粗氨气中夹杂的大部分易挥发的有机物;4、采用水或者硫酸对吸附净化后的氨气进行吸收;5、吸附饱和的吸附材料进行再生,实现循环利用。本发明在节省能耗的前提下极大的提高了氨氮吹脱效率,且氨气可进行回收利用并能有效的纯化,保障了回收资源的可回收价值。
The invention discloses a method for recovering and purifying ammonia gas from ammonia nitrogen wastewater, belonging to the field of wastewater treatment technology and resource utilization. The present invention comprises the following steps: 1. The waste water containing ammonia nitrogen is blown off under alkaline conditions by means of air blow-off to remove most of the ammonia nitrogen and volatile organic matter in the waste water. (Crude ammonia gas) for follow-up treatment; 2. The crude ammonia gas is cooled by heat exchange to separate the water vapor in the crude ammonia gas; 3. The crude ammonia gas is adsorbed and purified through the adsorption process to remove most of the inclusions in the crude ammonia gas Volatile organic matter; 4. Use water or sulfuric acid to absorb the ammonia gas after adsorption and purification; 5. Regenerate the saturated adsorption material to realize recycling. The invention greatly improves the stripping efficiency of ammonia nitrogen on the premise of saving energy consumption, and the ammonia gas can be recycled and effectively purified, thereby ensuring the recoverable value of recovered resources.
Description
技术领域technical field
本发明属于废水处理技术与资源化领域,更具体地说,涉及一种从氨氮废水中回收并提纯氨气的方法。The invention belongs to the field of waste water treatment technology and resource utilization, and more specifically relates to a method for recovering and purifying ammonia from ammonia nitrogen waste water.
背景技术Background technique
高浓度氨氮废水来源广泛,包括有焦化厂剩余氨水、煤气化废水、味精废水、垃圾填埋场废水等。以上各种废水氨氮浓度高低不同,且成分比较复杂,含有较多有机物。水体中氨氮含量超标会造成水体生态环境恶化,危害水生生物及人体健康,造成水体富营养化,增加水处理成本。High-concentration ammonia-nitrogen wastewater comes from a wide range of sources, including residual ammonia water from coking plants, coal gasification wastewater, monosodium glutamate wastewater, and landfill wastewater. The ammonia nitrogen concentration of the above various wastewaters is different, and the composition is relatively complex, containing more organic matter. Excessive ammonia nitrogen content in the water body will cause the deterioration of the ecological environment of the water body, endanger aquatic organisms and human health, cause eutrophication of the water body, and increase the cost of water treatment.
目前对于高氨氮废水的治理技术,首先需要将氨氮从水中分离出来,然后污水再进入后续生化单元进行生物脱氮,目前国内常见的氨氮分离工艺包括蒸氨法和吹脱法。国内的蒸氨工艺主要是直接蒸氨工艺,采用水蒸汽作为加热剂,使循环水液面上氨气的平衡蒸汽压大于热载体中氨气的分压,气液两相传质传热,使氨气逐渐从循环水中释放出来。回收氨氮制成氨水,氨水直接回用至硫铵工序或与烟道气反应制成硫酸铵。直接蒸氨工艺耗能较大,废水中的氨氮难以完全释放出来,氨氮回收率较低;蒸氨温度较高(105~110℃),部分易挥发有机物在蒸氨过程中同氨气一起挥发出来,影响回收氨气的纯度品质。At present, for the treatment technology of high ammonia nitrogen wastewater, ammonia nitrogen needs to be separated from the water first, and then the sewage enters the subsequent biochemical unit for biological denitrification. At present, the common ammonia nitrogen separation processes in China include ammonia distillation method and stripping method. The domestic ammonia distillation process is mainly a direct ammonia distillation process, using water vapor as a heating agent, so that the equilibrium vapor pressure of ammonia on the circulating water surface is greater than the partial pressure of ammonia in the heat carrier, and the gas-liquid two-phase mass transfer and heat transfer make the Ammonia gas is gradually released from the circulating water. Ammonia nitrogen is recovered to make ammonia water, which is directly reused in the ammonium sulfate process or reacted with flue gas to make ammonium sulfate. The direct ammonia distillation process consumes a lot of energy, it is difficult to completely release the ammonia nitrogen in the wastewater, and the ammonia nitrogen recovery rate is low; the ammonia distillation temperature is high (105-110°C), and some volatile organic compounds volatilize together with the ammonia gas during the ammonia distillation process out, affecting the purity quality of recovered ammonia.
氨氮吹脱法是废水中氨氮分离的主要方法之一,吹脱出来的氨气主要是用水或硫酸吸收制成氨水或者硫酸铵溶液,但是这种方法存在的主要问题有:1、反应温度高,热能消耗大,且废水中的氨氮难以完全释放出来,氨氮回收率较低;2、吹脱过程气水比例较大,电量消耗大;3、在吹脱过程中,一些低沸点、易挥发的有机物随氨气溢出,导致回收氨水或硫酸铵纯度不高,含有较多有机杂质。The ammonia nitrogen stripping method is one of the main methods for ammonia nitrogen separation in wastewater. The ammonia gas stripped out is mainly absorbed by water or sulfuric acid to make ammonia water or ammonium sulfate solution, but the main problems of this method are: 1. High reaction temperature, The heat energy consumption is large, and the ammonia nitrogen in the wastewater is difficult to be completely released, and the ammonia nitrogen recovery rate is low; 2. The gas-water ratio is large in the stripping process, and the power consumption is large; 3. During the stripping process, some low-boiling point, volatile The organic matter overflows with the ammonia gas, resulting in the recovery of ammonia water or ammonium sulfate with low purity and containing more organic impurities.
现有中国专利申请公布号为CN 102060406 A,申请公布日为2011年5月18日的专利申请文件公开了一种高效吹脱与尾气氨资源化氨氮废水闭路处理集成工艺,中国专利申请公布号为CN 103318918 A,申请公布日为2013年9月25日的专利申请文件公开了一种净化回收氨气的方法,上述两件专利均提出了氨氮高效吹脱及吸收的工艺技术,提高了氨氮的吹脱效率,降低传统蒸氨、吹脱工艺中能耗的问题,但是对于回收氨纯度不高,有机杂质较多的问题,均未提出理想的解决方案。中国专利申请公布号为CN 102030438 A,申请公布日为2011年4月27日的专利申请文件公开了一种氨氮废水的处理方法,采用初步吹脱、树脂吸附的工艺处理氨氮废水,虽然解决了吹脱法对于低浓度氨氮废水处理效率低的缺点,但是采用树脂吸附氨氮,没有考虑气体中水蒸气可能在树脂内的冷却,冷却后的水蒸汽会导致树脂压降急速增加,同时也会增加氨氮在树脂单元的溶解,不仅消耗大量的动力能源,而且不利于氨氮的回收效率,成本较高。The existing Chinese patent application publication number is CN 102060406 A, and the patent application document with the application publication date of May 18, 2011 discloses an integrated process for closed-circuit treatment of ammonia-nitrogen wastewater with high-efficiency stripping and tail gas ammonia resource utilization. It is CN 103318918 A, and the patent application document with the publication date of application on September 25, 2013 discloses a method for purifying and recovering ammonia. Both of the above two patents propose a process technology for efficient stripping and absorption of ammonia nitrogen, which improves the ammonia nitrogen High stripping efficiency, reducing energy consumption in the traditional ammonia distillation and stripping process, but no ideal solution has been proposed for the problem of low purity ammonia recovery and many organic impurities. The Chinese patent application publication number is CN 102030438 A, and the patent application document published on April 27, 2011 discloses a treatment method for ammonia nitrogen wastewater. The stripping method has the disadvantage of low treatment efficiency for low-concentration ammonia-nitrogen wastewater, but the use of resin to adsorb ammonia nitrogen does not consider the possible cooling of water vapor in the gas in the resin. The cooled water vapor will cause a rapid increase in resin pressure drop and increase ammonia nitrogen. The dissolution in the resin unit not only consumes a large amount of power energy, but also is not conducive to the recovery efficiency of ammonia nitrogen, and the cost is high.
中国专利申请号为201410078586.3,申请公布日为2015年9月9日的专利申请文件公开了一种含氨氮废水的处理设备,包括一气提塔、一加热器、一催化剂反应器及一气对气热交换器。含氨氮废水与气提气体于气提塔进行气提而成为气提后废水及含氨气体。加热器加热所述含氨气体,并经催化剂反应器处理而使气体中的氨氧化并得到一处理后气体。该气对气热交换器用以令所述含氨气体与处理后气体进行热交换。其中,气对气热交换器的热交换效率系根据所述含氨气体的总热值而相应调整,令所述热交换效率随着所述总热值的升高而相应地调低,或令所述热交换效率随着所述总热值的降低而相应地调高。但是该专利仅为含氨氮废水的处理方法,不是氨水精制的过程,其权利要求6中也明确表明,“所述含氨氮废水含有挥发性有机化合物,至少部分所述挥发性有机化合物于气提时被气提气提带出”;中国专利申请公布号为CN 102730718 A,申请公布日为2012年10月17日的专利申请文件公开了一种氨精制系统以及氨的精制方法,采用将粗氨进行气化、吸附杂质、冷凝分离的方式进行粗氨的精制(提纯)。此方法采用合成沸石吸附粗氨气中的水分及挥发性低的杂质,但未考虑较高温度的气体对于吸附材料吸附性能的影响,通常情况下,气体温度越高,吸附剂对挥发性有机物的捕捉效率越低,而且粗氨气中所含水分容易使吸附材料饱和,降低吸附能力,并因此增加能耗、增加成本。The Chinese patent application number is 201410078586.3, and the patent application document published on September 9, 2015 discloses a treatment equipment for wastewater containing ammonia nitrogen, including a stripping tower, a heater, a catalyst reactor and a gas-to-gas heat switch. Ammonia-nitrogen-containing wastewater and stripping gas are stripped in a stripping tower to become stripped wastewater and ammonia-containing gas. The heater heats the ammonia-containing gas, and the ammonia-containing gas is treated by the catalyst reactor to oxidize the ammonia in the gas to obtain a treated gas. The gas-to-gas heat exchanger is used for exchanging heat between the ammonia-containing gas and the treated gas. Wherein, the heat exchange efficiency of the gas-to-air heat exchanger is adjusted accordingly according to the total calorific value of the ammonia-containing gas, so that the heat exchange efficiency is correspondingly adjusted down as the total calorific value increases, or Let the heat exchange efficiency increase correspondingly with the decrease of the total calorific value. However, this patent is only a treatment method for ammonia-nitrogen-containing wastewater, not a process of refining ammonia water. It also clearly states in claim 6 that "the ammonia-nitrogen-containing wastewater contains volatile organic compounds, and at least part of the volatile organic compounds is It is taken out by gas lift"; the Chinese patent application publication number is CN 102730718 A, and the application publication date is that the patent application document on October 17, 2012 discloses an ammonia refining system and a refining method for ammonia. The refinement (purification) of crude ammonia is carried out by gasification, adsorption of impurities, condensation and separation of ammonia. This method uses synthetic zeolite to adsorb moisture and low-volatility impurities in crude ammonia gas, but does not consider the influence of higher temperature gas on the adsorption performance of the adsorbent. Generally, the higher the gas temperature, the less the adsorbent has on the volatile organic compounds. The lower the capture efficiency, and the moisture contained in the crude ammonia gas will easily saturate the adsorption material, reduce the adsorption capacity, and thus increase energy consumption and cost.
发明内容Contents of the invention
1.要解决的问题1. The problem to be solved
针对现有氨氮废水氨氮吹脱过程能耗较大、粗氨气吸附提纯过程中高温对于吸附材料的影响和水蒸汽对于吸附过程的影响、回收产品(氨水或硫酸铵)纯度不高等技术问题,本发明提供一种从氨氮废水中回收并提纯氨气的方法,以气体换热冷凝为特色工艺,将冷凝水用作吸收液进行循环使用,从而实现氨氮的强化去除、高效回收和提纯精制。Aiming at technical problems such as the high energy consumption of the ammonia nitrogen stripping process of the existing ammonia nitrogen wastewater, the influence of high temperature on the adsorption material and the influence of water vapor on the adsorption process in the crude ammonia adsorption and purification process, and the low purity of the recovered product (ammonia water or ammonium sulfate), etc., The invention provides a method for recovering and purifying ammonia gas from ammonia-nitrogen wastewater, which uses gas heat exchange and condensation as a characteristic process, and uses condensed water as an absorption liquid for recycling, thereby realizing enhanced removal, efficient recovery and purification of ammonia nitrogen.
2.技术方案2. Technical solution
为了解决上述问题,本发明所采用的技术方案如下:In order to solve the above problems, the technical scheme adopted in the present invention is as follows:
一种从高氨氮废水中回收并提纯氨气的方法,包括如下步骤:A method for recovering and purifying ammonia from high-ammonia-nitrogen wastewater, comprising the steps of:
1)通过空气吹脱工序对含氨氮废水在碱性条件下进行吹脱处理,吹脱过程中投加定量的脱氮剂,并控制反应温度和气水比;从空气吹脱工序导出的液相部分氨氮浓度达到生化处理标准后去污水处理站处理,气相部分(粗氨气)进行步骤2)处理;1) The ammonia-nitrogen-containing wastewater is stripped under alkaline conditions through the air stripping process, and a quantitative denitrification agent is added during the stripping process, and the reaction temperature and gas-water ratio are controlled; the liquid phase derived from the air stripping process Part of the ammonia nitrogen concentration reaches the biochemical treatment standard and goes to the sewage treatment station for treatment, and the gas phase part (crude ammonia gas) is processed in step 2);
2)从步骤1)空气吹脱工序导出的气相部分(粗氨气)进行热量交换,将气体冷却,粗氨气中水蒸汽首先冷凝分离下来,降低水蒸汽对后续步骤的干扰,冷凝液用作氨气吸收液循环使用,气体进入步骤3)处理;2) The gas phase part (crude ammonia gas) derived from the step 1) air stripping process is subjected to heat exchange, and the gas is cooled, and the water vapor in the crude ammonia gas is first condensed and separated to reduce the interference of water vapor to subsequent steps, and the condensate is used Make ammonia absorbing liquid and recycle, and gas enters step 3) processing;
3)对降温后的粗氨气进行吸附提纯,通过本步骤,可去除粗氨气中夹杂的绝大部分易挥发的有机杂质;3) Adsorption and purification of the crude ammonia after cooling, through this step, most of the volatile organic impurities mixed in the crude ammonia can be removed;
4)采用水或者硫酸作为吸收液对步骤3)吸附净化后的氨气进行吸收,制成氨水或者硫酸铵,氨水或硫酸铵可作为产品回收利用。4) Using water or sulfuric acid as the absorbing liquid to absorb the ammonia gas after adsorption and purification in step 3) to produce ammonia water or ammonium sulfate, which can be recycled as products.
进一步的,该工艺方法中将气体换热前移至吹脱和吸附工序之间,不仅保证消除了吹脱出的水蒸汽对吸附过程的干扰,也强化了精氨的吸收效率。Furthermore, in this process, the gas heat exchange is moved forward between the stripping and adsorption processes, which not only ensures that the interference of the water vapor blown out on the adsorption process is eliminated, but also enhances the absorption efficiency of arginine.
更进一步的,前置的气体冷却步骤收集的冷凝液中含有大量的氨,该部分冷凝液用作精氨吸收步骤中的吸收液,不仅实现冷凝液的回收利用,而且从整体上也提高了氨气的回收效率。Furthermore, the condensate collected in the pre-gas cooling step contains a large amount of ammonia, and this part of the condensate is used as the absorption liquid in the refined ammonia absorption step, which not only realizes the recycling of the condensate, but also improves the overall Ammonia recovery efficiency.
更进一步的,所述的步骤1)中,废水pH调节至9~14,废水温度控制在20℃~90℃,吹脱时长为0.5~10h,气水比为(300~5500):1,废水经过氨气吹脱后,残余污水进入生化单元进行后续处理。Further, in the step 1), the wastewater pH is adjusted to 9-14, the wastewater temperature is controlled at 20°C-90°C, the stripping time is 0.5-10h, and the gas-water ratio is (300-5500):1, After the wastewater is blown off with ammonia gas, the residual sewage enters the biochemical unit for subsequent treatment.
更进一步的,所述的步骤1)中脱氮剂的投加量为0~30ppm,所谓的脱氮剂由乙二醇脱氨酶10~20%,高铁酸盐5~10%,有机羧酸类5~30%,双氧水5~30%混溶在水溶液中组成(质量分数),也可以是其他具有类似功能氨氮脱除产品。Further, the dosage of the denitrification agent in the step 1) is 0-30ppm, the so-called denitrification agent consists of ethylene glycol deaminase 10-20%, ferrate 5-10%, organic carboxyl 5-30% of acids, 5-30% of hydrogen peroxide are miscible in the aqueous solution (mass fraction), and can also be other ammonia nitrogen removal products with similar functions.
更进一步的,所述的步骤2)中,粗氨气经过换热冷却后,经过气液分离去除冷凝水分,换热过程可以是自来水换热,也可以是空气换热,气液分离主要采用气液重力不同来实现。Furthermore, in the step 2), after the crude ammonia is cooled by heat exchange, the condensed moisture is removed through gas-liquid separation. The heat exchange process can be tap water heat exchange or air heat exchange. The gas-liquid separation mainly adopts Gas-liquid gravity is different to achieve.
更进一步的,所述的步骤3)中,吸附填料主要是活性炭、沸石、陶粒、分子筛、天然吸附剂、壳聚糖、树脂等多孔材料中的一种或多种组合而成,可以将粗氨气中绝大部分有机杂质截留下来,实现氨气的净化,吸附填料吸附饱和后可用蒸汽进行脱附再生,吸附填料再生后可循环使用,减少氨气回收、精制系统的经济成本。Further, in the described step 3), the adsorption filler is mainly one or more combinations of porous materials such as activated carbon, zeolite, ceramsite, molecular sieve, natural adsorbent, chitosan, resin, etc., can be Most of the organic impurities in the crude ammonia gas are retained to realize the purification of ammonia gas. After the adsorption filler is saturated, it can be desorbed and regenerated with steam. After the adsorption filler is regenerated, it can be recycled, reducing the economic cost of the ammonia recovery and refining system.
更进一步的,所述的步骤4)中,对吸附净化后的氨气进行吸收所用的吸收液可以是水或硫酸,硫酸浓度可为1%~98%,氨氮吸收效率高达99%以上。Furthermore, in the step 4), the absorption liquid used for absorbing the adsorbed and purified ammonia gas can be water or sulfuric acid, the concentration of sulfuric acid can be 1%-98%, and the ammonia nitrogen absorption efficiency is as high as 99%.
更近一步的,本发明可以合理平衡能量,充分实现资源回用,同步解决氨氮废水的脱氮及氨水回收、精制问题。Further, the present invention can reasonably balance energy, fully realize resource reuse, and simultaneously solve the problems of denitrification of ammonia nitrogen wastewater and recovery and purification of ammonia water.
现有的氨氮废水处理过程存在以下技术难题:(1)当前技术氨氮吹脱法处理高氨氮废水,脱氮效率不够高,导致后续废水生化脱氮压力大,回收氨水或硫酸铵纯度不够高,难以直接使用,常做固废处置,处理成本高;(2)当前氨水精制技术没有从系统上考虑能源平衡,没有对氨氮废水中的吹脱氨氮类型及可能存在的共存杂质进行分析和采取针对性措施;常用的提纯吸附手段用在氨氮废水吹脱得到的氨气中,普遍存在吸附效率不高、再生频繁、对有机杂质吸附不够彻底、产品难以达到回收利用的标准等技术问题,因此这些技术方法,不适用在氨氮废水处理的氨氮回收及提纯领域,不能解决该领域的技术问题;(3)本发明技术在充分分析氨氮废水氨氮回收与提纯领域的典型特征,在传统技术的基础上,创造性的将催化吹脱、气体换热前置、冷凝液循环吸收、杂质吸附等关键点有益结合,协同效应,实现显著的有益效果,解决高氨氮废水的高效处理及资源回用,业内的普通技术人员难以通过简单组合或调整工艺路线来实现本专利方法获得有益效果;(4)本专利的技术创造将工艺单元进行排布组合,改变传统的常规思路,使方法更加适合本领域技术难题的有效解决,同时专利技术中提及的工艺关键参数需要通过一系列的实验摸索得到,对解决该领域的技术难题具有重大的意义。(5)本方法提供一种从氨氮废水中回收并提纯氨气的方法,解决以下问题:1)氨氮吹脱过程能耗较大的问题;2)粗氨气吸附提纯过程中高温对于吸附材料的影响和水蒸汽对于吸附过程的影响;3)回收产品(氨水或硫酸铵)纯度不高的问题。The existing ammonia nitrogen wastewater treatment process has the following technical problems: (1) The current ammonia nitrogen stripping method treats high ammonia nitrogen wastewater, and the denitrification efficiency is not high enough, resulting in high pressure for subsequent wastewater biochemical denitrification, and the recovery of ammonia water or ammonium sulfate is not pure enough. Direct use, often for solid waste disposal, high treatment cost; (2) The current ammonia water refining technology does not consider energy balance from the system, and does not analyze and take targeted measures for the types of ammonia nitrogen stripping and possible coexisting impurities in ammonia nitrogen wastewater Measures: Commonly used purification and adsorption methods are used in ammonia gas obtained by blowing off ammonia nitrogen wastewater, and there are generally technical problems such as low adsorption efficiency, frequent regeneration, insufficient adsorption of organic impurities, and difficulty in reaching recycling standards for products. Therefore, these technologies The method is not applicable to the ammonia nitrogen recovery and purification field of ammonia nitrogen wastewater treatment, and cannot solve the technical problems in this field; (3) the technology of the present invention fully analyzes the typical characteristics of the ammonia nitrogen wastewater ammonia nitrogen recovery and purification field, on the basis of traditional technology, Creatively combine key points such as catalytic stripping, pre-gas heat exchange, condensate circulation absorption, and impurity adsorption to achieve significant beneficial effects and solve high-ammonia-nitrogen waste water efficient treatment and resource recycling. Common in the industry It is difficult for technicians to realize the beneficial effects of the patented method through simple combination or adjustment of the process route; (4) The technical creation of this patent arranges and combines the process units, changes the traditional conventional thinking, and makes the method more suitable for technical problems in this field Effective solution, and the key parameters of the process mentioned in the patented technology need to be obtained through a series of experiments, which is of great significance to solve the technical problems in this field. (5) The method provides a method for reclaiming and purifying ammonia from ammonia-nitrogen waste water, and solves the following problems: 1) the problem of large energy consumption in the ammonia-nitrogen stripping process; 3) the problem that the purity of the recovered product (ammonia or ammonium sulfate) is not high.
本发明中的一种从氨氮废水中回收并提纯氨气的方法是针对当前氨氮废水氨氮吹脱效率不够高、氨气精制纯度不够、现有精制系统有待改进等技术问题进行的创新研究,本发明技术在现有技术基础上,以气体换热冷凝为特色工艺,将冷凝水用作吸收液进行循环使用,从而实现氨氮的强化去除、高效回收和提纯精制。目前业内虽有不少技术用以解决氨氮废水的处理,主要思路都是在于将废水的氨氮吹脱出去,减少废水的脱氮处理难度,但当前的处理技术普遍存在吹脱效率不够高,导致污水后续的生物脱氮压力仍然很大,另外吹脱得到的氨气通过吸收回用时普遍存在氨水或硫酸铵纯度不够,难以直接回用,往往当作固体废物直接处理,不仅没有实现资源回用,而且当作固废处理又增加了氨氮废水处理成本;另一方面,虽然有不少氨水精制或提纯的专利技术方法,但这些专利技术方法仍然过于简单粗放,有很多细节问题没有妥善解决,导致实际使用过程存在氨氮吹脱效率不够高、精氨纯度不够高、能源利用效率低、经济成本高等缺点;本发明技术从氨氮废水的高效脱氮处理及资源、精制与回用的角度出发,从系统工艺整体考虑技术方法,创造性的将催化吹脱、气体换热前置、冷凝液循环吸收、杂质吸附等关键点有益结合,协同效应,实现显著的有益效果,解决高氨氮废水的高效处理及资源回用。A method for recovering and purifying ammonia from ammonia-nitrogen wastewater in the present invention is an innovative research aimed at technical problems such as the current ammonia-nitrogen wastewater ammonia-nitrogen stripping efficiency is not high enough, the purity of ammonia refining is not enough, and the existing refining system needs to be improved. On the basis of the existing technology, the invention technology uses gas heat exchange and condensation as the characteristic process, and uses the condensed water as the absorption liquid for recycling, so as to realize the enhanced removal, efficient recovery and purification of ammonia nitrogen. At present, although there are many technologies in the industry to solve the treatment of ammonia nitrogen wastewater, the main idea is to blow off the ammonia nitrogen in the wastewater and reduce the difficulty of wastewater denitrification treatment. However, the current treatment technologies generally have insufficient stripping efficiency, resulting in The subsequent biological denitrification of sewage is still under great pressure. In addition, when the ammonia gas obtained by stripping is absorbed and reused, the purity of ammonia water or ammonium sulfate is generally insufficient, and it is difficult to directly reuse it. It is often treated as solid waste directly, which not only fails to realize resource reuse. , and treating it as solid waste increases the cost of ammonia nitrogen wastewater treatment; on the other hand, although there are many patented technical methods for refining or purifying ammonia water, these patented technical methods are still too simple and extensive, and many detailed problems have not been properly resolved. In the actual use process, there are shortcomings such as insufficient ammonia nitrogen stripping efficiency, insufficient purity of refined ammonia, low energy utilization efficiency, and high economic cost; the technology of the present invention starts from the perspective of efficient denitrification treatment of ammonia nitrogen wastewater and resources, refining and reuse. Consider the technical method from the perspective of the overall system process, and creatively combine the key points such as catalytic stripping, gas heat exchange front, condensate circulation absorption, impurity adsorption, etc., synergistic effect, achieve significant beneficial effects, and solve the problem of efficient treatment of high ammonia nitrogen wastewater and resource reuse.
3.有益效果3. Beneficial effect
相比于现有技术,本发明的有益效果为:Compared with the prior art, the beneficial effects of the present invention are:
(1)本发明采用空气低温吹脱,减少了蒸汽用量,可以实现节能降耗,同时减少了蒸汽冷凝所增加的废水量,降低后续污水处理单元的处理规模和运行费用;(1) The present invention adopts low-temperature blowing of air, which reduces the amount of steam used, can realize energy saving and consumption reduction, and simultaneously reduces the amount of waste water increased by steam condensation, and reduces the treatment scale and operating costs of subsequent sewage treatment units;
(2)本发明采用空气低温吹脱,并通过投加脱氮剂的方式,可以降低反应温度,提高脱氮效率,减少高沸点有机物的挥发,有效地降低吸附材料的处理负荷,采用吸附提纯可以有效地去除粗氨气中夹杂的绝大部分有机物,提高氨气回收价值;(2) The present invention adopts air low-temperature blow-off, and by adding a denitrification agent, the reaction temperature can be reduced, the denitrification efficiency can be improved, the volatilization of high-boiling organic matter can be reduced, and the processing load of the adsorption material can be effectively reduced. It can effectively remove most of the organic matter mixed in the crude ammonia gas, and improve the recovery value of ammonia gas;
(3)本发明将气体冷却工序前置,有利于减少高温气体对吸附材料性能的影响,并且通过气体冷却分离水分消除水蒸汽对吸附过程的影响,降低吸附过程的动力能耗,实现能源的合理平衡;(3) The present invention puts the gas cooling process in front, which is beneficial to reduce the influence of high-temperature gas on the performance of the adsorption material, and eliminates the influence of water vapor on the adsorption process by separating water through gas cooling, reduces the power consumption of the adsorption process, and realizes energy efficiency. reasonable balance;
(4)本发明采用吸附提纯,可以实现有机污染物的富集,脱附剂妥善处理,可以降低废水处理的负荷;吸附填料经吸附饱和后可以脱附再生,不会产生二次污染;(4) The present invention adopts adsorption purification, which can realize the enrichment of organic pollutants, and properly handles the desorbent, which can reduce the load of wastewater treatment; the adsorption filler can be desorbed and regenerated after being adsorbed and saturated, without secondary pollution;
(5)本发明的方法适用范围宽广,可以实现氨氮含量为1%~20%的废水的高效处理;(5) The method of the present invention has a wide application range, and can realize the efficient treatment of waste water with an ammonia nitrogen content of 1% to 20%;
(6)本发明采用的氨氮废水处理方法对高氨氮废水进行氨氮回收,氨氮回收率在99%以上,回收的氨氮纯度高于96%;(6) The ammonia nitrogen wastewater treatment method adopted in the present invention carries out ammonia nitrogen recovery to high ammonia nitrogen wastewater, the ammonia nitrogen recovery rate is more than 99%, and the ammonia nitrogen purity of recovery is higher than 96%;
(7)本发明采用的氨氮废水处理方法对经过适当预处理的含氨氮废水进行处理,系统氨氮去除率在95%以上,处理后的废水氨氮含量小于100mg/L,降低了后续废水处理的负荷,同时可以通过调整吹脱工艺参数,控制出水氨氮浓度,使之更加灵活地适应后续生化单元的氮元素需求。(7) The ammonia-nitrogen wastewater treatment method adopted in the present invention processes the ammonia-nitrogen-containing wastewater through proper pretreatment, the system ammonia-nitrogen removal rate is more than 95%, and the ammonia-nitrogen content of the treated wastewater is less than 100mg/L, which reduces the load of subsequent wastewater treatment At the same time, the concentration of ammonia nitrogen in the effluent can be controlled by adjusting the parameters of the stripping process, so that it can more flexibly adapt to the nitrogen demand of the subsequent biochemical unit.
附图说明Description of drawings
图1为本发明的高效处理工艺流程图;Fig. 1 is the efficient treatment process flowchart of the present invention;
图2为本发明实施例3中的处理效果图:说明了1)脱氮剂有利于吹脱效率的提高;2)随着时间的推移,氨的吹脱效率高达95%以上;Fig. 2 is the treatment effect figure in the embodiment of the present invention 3: illustrated 1) denitrification agent is conducive to the raising of blow-off efficiency; 2) as time goes on, the blow-off efficiency of ammonia is up to more than 95%;
具体实施方式detailed description
下面结合具体实施例对本发明进一步进行描述。The present invention will be further described below in conjunction with specific embodiments.
实施例1Example 1
利用本发明提供的方法对山西某焦化厂实际剩余氨水进行小试实验,进水COD和NH3-N分别为5200mg/L和1900mg/L左右。Using the method provided by the invention to carry out a small test on the actual residual ammonia water in a coking plant in Shanxi, the influent COD and NH 3 -N are about 5200mg/L and 1900mg/L respectively.
剩余氨水先经常规预处理方法去除水中的油类、悬浮物等,经预处理的剩余氨水进入空气吹脱系统,投加5ppm的脱氮剂,脱氮剂由乙二醇脱氨酶10%,高铁酸盐5%,有机羧酸类5%,双氧水5%混溶在水溶液中组成。并采用30%的NaOH溶液控制反应过程中废水的pH为11、控制反应温度为30℃、实验气水比例为800:1,吹脱时长为2h。从空气吹脱系统导出的粗氨气经换热器冷却降温后,冷却下来的液体经过气液分离,返回吹脱塔进行二次吹脱,冷却后的氨气进入吸附装置进行有机废物的吸附,实验所用吸附剂为活性炭。经过吸附净化后的气体进入气体吸收装置,实验采用3.5%的硫酸作为吸收液进行氨气的吸收。The remaining ammonia water is firstly removed by conventional pretreatment methods to remove oil, suspended solids, etc. in the water, and the pretreated residual ammonia water enters the air stripping system, and 5ppm of denitrification agent is added. The denitrification agent is composed of 10% ethylene glycol deaminase , 5% ferrate, 5% organic carboxylic acids, 5% hydrogen peroxide are miscible in aqueous solution. And 30% NaOH solution was used to control the pH of the wastewater during the reaction process to be 11, the reaction temperature was controlled to be 30°C, the experimental gas-water ratio was 800:1, and the stripping time was 2h. After the crude ammonia gas exported from the air stripping system is cooled by the heat exchanger, the cooled liquid undergoes gas-liquid separation and returns to the stripping tower for secondary stripping. The cooled ammonia gas enters the adsorption device for the adsorption of organic waste , the adsorbent used in the experiment is activated carbon. The gas after adsorption and purification enters the gas absorption device, and the experiment uses 3.5% sulfuric acid as the absorption liquid to absorb ammonia gas.
经过2h的空气吹脱,剩余氨水的NH3-N从1900mg/L下降至53mg/L,吹脱效率高达97.2%,吹脱出来的气体经过冷却降温,减少了吸附单元的废水带入,提高了活性炭对气体有机物的吸附量。原水COD为4500mg/L,吸收液中COD为89mg/L,硫酸铵纯度为96.34%,可以作为产品回收。After 2 hours of air stripping, the NH 3 -N of the remaining ammonia water dropped from 1900mg/L to 53mg/L, and the stripping efficiency was as high as 97.2%. The adsorption capacity of activated carbon for gaseous organic matter. The COD of the raw water is 4500mg/L, the COD of the absorption liquid is 89mg/L, and the purity of the ammonium sulfate is 96.34%, which can be recovered as a product.
实施例2Example 2
利用本发明提供的方法对山西某焦化厂实际剩余氨水进行实验,进水COD和NH3-N分别为5200mg/L和1900mg/L左右。Using the method provided by the invention to test the actual remaining ammonia water in a coking plant in Shanxi, the influent COD and NH 3 -N are about 5200mg/L and 1900mg/L respectively.
剩余氨水先经常规预处理方法去除水中的油类、悬浮物等,经预处理的剩余氨水进入空气吹脱系统,不投加脱氮剂,采用30%的NaOH溶液控制反应过程中废水的pH为14、控制反应温度为90℃、实验气水比例为5500:1。从空气吹脱系统导出的粗氨气经换热器冷却降温后,冷却下来的液体经过气液分离,返回吹脱塔进行二次吹脱,冷却后的氨气进入吸附装置进行有机废物的吸附,实验所用吸附剂为活性炭。经过吸附净化后的气体进入气体吸收装置,实验采用98%的硫酸作为吸收液进行氨气的吸收。The remaining ammonia water is firstly removed by conventional pretreatment methods to remove oil, suspended solids, etc. in the water, and the pretreated residual ammonia water enters the air stripping system without adding denitrification agent, and uses 30% NaOH solution to control the pH of the wastewater during the reaction process. 14. Control the reaction temperature to 90°C, and the experimental gas-water ratio to 5500:1. After the crude ammonia gas exported from the air stripping system is cooled by the heat exchanger, the cooled liquid undergoes gas-liquid separation and returns to the stripping tower for secondary stripping. The cooled ammonia gas enters the adsorption device for the adsorption of organic waste , the adsorbent used in the experiment is activated carbon. The gas after adsorption and purification enters the gas absorption device, and the experiment uses 98% sulfuric acid as the absorption liquid to absorb ammonia gas.
经过10h的空气吹脱,剩余氨水的NH3-N从1900mg/L下降至65mg/L,吹脱效率高达96.6%,吹脱出来的气体经过冷却降温,减少了吸附单元的废水带入,提高了活性炭对气体有机物的吸附量。原水COD为4500mg/L,吸收液中COD为152mg/L,硫酸铵可以作为产品回收。After 10 hours of air stripping, the NH 3 -N of the remaining ammonia water dropped from 1900mg/L to 65mg/L, and the stripping efficiency was as high as 96.6%. The adsorption capacity of activated carbon for gaseous organic matter. The COD of the raw water is 4500mg/L, the COD of the absorption liquid is 152mg/L, and the ammonium sulfate can be recovered as a product.
实施例3Example 3
利用本发明提供的方法对山西某焦化厂实际剩余氨水进行实验,进水COD和NH3-N分别为5200mg/L和1900mg/L左右。Using the method provided by the invention to test the actual remaining ammonia water in a coking plant in Shanxi, the influent COD and NH 3 -N are about 5200mg/L and 1900mg/L respectively.
剩余氨水先经常规预处理方法去除水中的油类、悬浮物等,经预处理的剩余氨水进入空气吹脱系统,投加15ppm的脱氮剂,脱氮剂由乙二醇脱氨酶15%,高铁酸盐7%,有机羧酸类15%,双氧水15%混溶在水溶液中组成,并采用30%的NaOH溶液控制反应过程中废水的pH为9、控制反应温度为70℃、实验气水比例为3000:1。从空气吹脱系统导出的粗氨气经换热器冷却降温后,冷却下来的液体经过气液分离,返回吹脱塔进行二次吹脱,冷却后的氨气进入吸附装置进行有机废物的吸附,实验所用吸附剂为活性炭。经过吸附净化后的气体进入气体吸收装置,实验采用98%的硫酸作为吸收液进行氨气的吸收。The remaining ammonia water is firstly removed by conventional pretreatment methods to remove oil, suspended solids, etc. in the water, and the pretreated residual ammonia water enters the air stripping system, and 15ppm of denitrification agent is added. The denitrification agent is composed of 15% ethylene glycol deaminase , ferrate 7%, organic carboxylic acids 15%, hydrogen peroxide 15% miscible in aqueous solution, and use 30% NaOH solution to control the pH of the wastewater in the reaction process to be 9, control the reaction temperature to 70 °C, and the experimental gas The water ratio is 3000:1. After the crude ammonia gas exported from the air stripping system is cooled by the heat exchanger, the cooled liquid undergoes gas-liquid separation and returns to the stripping tower for secondary stripping. The cooled ammonia gas enters the adsorption device for the adsorption of organic waste , the adsorbent used in the experiment is activated carbon. The gas after adsorption and purification enters the gas absorption device, and the experiment uses 98% sulfuric acid as the absorption liquid to absorb ammonia gas.
经过5h的空气吹脱,剩余氨水的NH3-N从1900mg/L下降至73mg/L,吹脱效率高达95%以上,吹脱出来的气体经过冷却降温,减少了吸附单元的废水带入,提高了活性炭对气体有机物的吸附量。原水COD为4500mg/L,吸收液中COD为161mg/L,硫酸铵可以作为产品回收。After 5 hours of air stripping, the NH 3 -N of the remaining ammonia water dropped from 1900mg/L to 73mg/L, and the stripping efficiency was as high as 95%. The adsorption capacity of activated carbon to gaseous organic matter is improved. The COD of the raw water is 4500mg/L, the COD of the absorption liquid is 161mg/L, and the ammonium sulfate can be recovered as a product.
实施例4Example 4
利用本发明提供的方法对山西某焦化厂实际剩余氨水进行实验,进水COD和NH3-N分别为5200mg/L和1900mg/L左右。Using the method provided by the invention to test the actual remaining ammonia water in a coking plant in Shanxi, the influent COD and NH 3 -N are about 5200mg/L and 1900mg/L respectively.
剩余氨水先经常规预处理方法去除水中的油类、悬浮物等,经预处理的剩余氨水进入空气吹脱系统,投加30ppm的脱氮剂,脱氮剂由乙二醇脱氨酶20%,高铁酸盐10%,有机羧酸类30%,双氧水30%混溶在水溶液中组成,并采用30%的NaOH溶液控制反应过程中废水的pH为12、控制反应温度为20℃、实验气水比例为300:1。从空气吹脱系统导出的粗氨气经换热器冷却降温后,冷却下来的液体经过气液分离,返回吹脱塔进行二次吹脱,冷却后的氨气进入吸附装置进行有机废物的吸附,实验所用吸附剂为活性炭。经过吸附净化后的气体进入气体吸收装置,实验采用98%的硫酸作为吸收液进行氨气的吸收。The remaining ammonia water is firstly removed by conventional pretreatment methods to remove oil, suspended solids, etc. in the water, and the pretreated residual ammonia water enters the air stripping system, and 30ppm of denitrification agent is added. The denitrification agent is composed of 20% ethylene glycol deaminase , ferrate 10%, organic carboxylic acids 30%, hydrogen peroxide 30% miscible in aqueous solution, and use 30% NaOH solution to control the pH of the wastewater in the reaction process to be 12, control the reaction temperature to 20 ℃, and the experimental gas The water ratio is 300:1. After the crude ammonia gas exported from the air stripping system is cooled by the heat exchanger, the cooled liquid undergoes gas-liquid separation and returns to the stripping tower for secondary stripping. The cooled ammonia gas enters the adsorption device for the adsorption of organic waste , the adsorbent used in the experiment is activated carbon. The gas after adsorption and purification enters the gas absorption device, and the experiment uses 98% sulfuric acid as the absorption liquid to absorb ammonia gas.
经过0.5h的空气吹脱,剩余氨水的NH3-N从1900mg/L下降至173mg/L,吹脱效率高达90%以上,吹脱出来的气体经过冷却降温,减少了吸附单元的废水带入,提高了活性炭对气体有机物的吸附量。原水COD为4500mg/L,。吸收液中COD为41mg/L,硫酸铵可以作为产品回收。After 0.5h of air stripping, the NH 3 -N of the remaining ammonia water dropped from 1900mg/L to 173mg/L, and the stripping efficiency was as high as 90%. , to increase the adsorption capacity of activated carbon on gaseous organic matter. Raw water COD is 4500mg/L. The COD in the absorption liquid is 41mg/L, and ammonium sulfate can be recovered as a product.
实施例5Example 5
利用本发明提供的方法对河南某煤制气厂实际废水进行小试实验,进水COD和NH3-N分别为24300mg/L和78000mg/L左右。Using the method provided by the invention to carry out a small test on the actual waste water of a certain coal gas plant in Henan, the influent COD and NH 3 -N are about 24300mg/L and 78000mg/L respectively.
废水先经常规预处理方法去除水中的油类、悬浮物等,经预处理的废水进入空气吹脱系统,投加30ppm的脱氮剂,脱氮剂由乙二醇脱氨酶10%、高铁酸盐5%、有机羧酸类15%、双氧水30%混溶在水溶液中组成,并采用30%的NaOH溶液控制反应过程中废水的pH为12~13,控制反应温度为60℃。经过5h的空气吹脱,剩余氨水的NH3-N从78000mg/L下降至200mg/L,COD从24300mg/L降至4300mg/L。实验气水比例为1500:1。The wastewater is firstly treated with conventional pretreatment methods to remove oil, suspended solids, etc. in the water, and the pretreated wastewater enters the air stripping system, and 30ppm of denitrification agent is added. The denitrification agent consists of ethylene glycol deaminase 10%, high iron 5% acid salt, 15% organic carboxylic acid, 30% hydrogen peroxide are miscible in aqueous solution, and 30% NaOH solution is used to control the pH of waste water during the reaction process to be 12-13, and the reaction temperature is controlled to be 60°C. After 5 hours of air stripping, the NH 3 -N of the remaining ammonia dropped from 78000mg/L to 200mg/L, and the COD dropped from 24300mg/L to 4300mg/L. The experimental air-water ratio is 1500:1.
从空气吹脱系统导出的气体经冷却降温后进入吸附装置进行有机废物的吸附,实验所用吸附剂为大孔树脂。经过吸附净化后的气体进入气体吸收装置,实验采用30%的硫酸作为吸收液进行氨气的吸收。吸收液中COD为70.8mg/L,硫酸铵纯度为99.89%,可以作为产品回收。经过吸附饱和的树脂使用蒸汽进行脱附再生。The gas exported from the air stripping system is cooled and then enters the adsorption device for adsorption of organic waste. The adsorbent used in the experiment is macroporous resin. The gas after adsorption and purification enters the gas absorption device, and the experiment uses 30% sulfuric acid as the absorption liquid to absorb ammonia gas. The COD in the absorption liquid is 70.8mg/L, and the purity of ammonium sulfate is 99.89%, which can be recovered as a product. The saturated resin is desorbed and regenerated using steam.
实施例6Example 6
利用本发明提供的方法对广西某焦化厂实际剩余氨水进行小试实验,进水COD和NH3-N分别为8500mg/L和11000mg/L左右。Using the method provided by the invention to carry out a small test on the actual residual ammonia water in a coking plant in Guangxi, the influent COD and NH 3 -N are about 8500mg/L and 11000mg/L respectively.
剩余氨水先经常规预处理方法去除水中的油类、悬浮物等,经预处理的剩余氨水进入空气吹脱系统,投加15ppm的脱氮剂,脱氮剂由乙二醇脱氨酶20%、高铁酸盐10%、有机羧酸类25%、双氧水18%混溶在水溶液中组成,并采用30%的NaOH溶液控制反应过程中废水的pH为9~10,控制反应温度为40℃。经过4h的空气吹脱,剩余氨水的NH3-N从11000mg/L下降至80mg/L,COD为7600mg/L。实验气水比例为1300:1。The remaining ammonia water is firstly removed by conventional pretreatment methods to remove oil, suspended solids, etc. in the water, and the pretreated residual ammonia water enters the air stripping system, and 15ppm of denitrification agent is added. The denitrification agent is composed of 20% ethylene glycol deaminase , 10% ferrate, 25% organic carboxylic acids, and 18% hydrogen peroxide are miscible in an aqueous solution, and 30% NaOH solution is used to control the pH of the wastewater in the reaction process to be 9-10, and the reaction temperature is controlled to be 40°C. After 4 hours of air stripping, the NH 3 -N of the remaining ammonia dropped from 11000mg/L to 80mg/L, and the COD was 7600mg/L. The experimental air-water ratio is 1300:1.
从空气吹脱系统导出的气体经冷却降温后进入吸附装置进行有机废物的吸附,实验所用吸附剂为合成沸石。经过吸附净化后的气体进入气体吸收装置,实验采用7%的硫酸作为吸收液进行氨气的吸收。吸收液中COD为40mg/L,硫酸铵纯度为98.19%,可以作为产品回收。The gas exported from the air stripping system is cooled and then enters the adsorption device for the adsorption of organic waste. The adsorbent used in the experiment is synthetic zeolite. The gas after adsorption and purification enters the gas absorption device, and the experiment uses 7% sulfuric acid as the absorption liquid to absorb ammonia gas. The COD in the absorption liquid is 40mg/L, and the purity of ammonium sulfate is 98.19%, which can be recovered as a product.
实施例7Example 7
利用本发明提供的方法对河南某焦化厂实际剩余氨水进行小试实验,进水COD和NH3-N分别为3300mg/L和4400mg/L左右。Using the method provided by the invention to carry out a small test on the actual residual ammonia water in a coking plant in Henan, the influent COD and NH 3 -N are about 3300mg/L and 4400mg/L respectively.
剩余氨水先经常规预处理方法去除水中的油类、悬浮物等,经预处理的剩余氨水进入空气吹脱系统,投加10ppm的脱氮剂,脱氮剂由乙二醇脱氨酶20%、高铁酸盐5%、有机羧酸类15%、双氧水15%混溶在水溶液中组成,并采用30%的NaOH溶液控制反应过程中废水的pH为8~10,控制反应温度为40℃。经过2h的空气吹脱,剩余氨水的NH3-N从4400mg/L下降至70mg/L,COD为2800mg/L。实验气水比例为1300:1。The remaining ammonia water is firstly removed by conventional pretreatment methods to remove oil, suspended solids, etc. in the water, and the pretreated residual ammonia water enters the air stripping system, and 10ppm of denitrification agent is added, and the denitrification agent is composed of 20% ethylene glycol deaminase , 5% ferrate, 15% organic carboxylic acids, and 15% hydrogen peroxide are miscible in an aqueous solution, and 30% NaOH solution is used to control the pH of the wastewater during the reaction process to be 8-10, and the reaction temperature is controlled to be 40°C. After 2 hours of air stripping, the NH 3 -N of the remaining ammonia water dropped from 4400mg/L to 70mg/L, and the COD was 2800mg/L. The experimental air-water ratio is 1300:1.
从空气吹脱系统导出的气体经冷却降温后进入吸附装置进行有机废物的吸附,实验所用吸附材料为大孔树脂。经过吸附净化后的气体进入气体吸收装置,实验采用20%的硫酸作为吸收液进行氨气的吸收。吸收液中COD为25mg/L,硫酸铵纯度为98.34%,可以作为产品回收。The gas exported from the air stripping system is cooled and then enters the adsorption device for adsorption of organic waste. The adsorption material used in the experiment is macroporous resin. The gas after adsorption and purification enters the gas absorption device, and the experiment uses 20% sulfuric acid as the absorption liquid to absorb ammonia gas. The COD in the absorption liquid is 25mg/L, and the purity of ammonium sulfate is 98.34%, which can be recovered as a product.
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