CN106424623A - Device and method for cleaning continuous casting slab through lateral-frontal sweeping - Google Patents
Device and method for cleaning continuous casting slab through lateral-frontal sweeping Download PDFInfo
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- CN106424623A CN106424623A CN201610917678.5A CN201610917678A CN106424623A CN 106424623 A CN106424623 A CN 106424623A CN 201610917678 A CN201610917678 A CN 201610917678A CN 106424623 A CN106424623 A CN 106424623A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/12—Accessories for subsequent treating or working cast stock in situ
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Abstract
本发明提供一种连铸板坯侧前方吹扫的火焰清理装置及方法,该装置包括水平分配器、垂直分配器、烧嘴单元和能介管路,烧嘴单元安装到辊道上方、下方和辊道两侧,各能介管路与水平分配器、垂直分配器连接,高温熔渣通过水平冲渣水枪、垂直冲渣水枪冲走。该方法包括:预热连铸板坯端部起始区域,直至形成初始熔池;吹扫初始熔池,连铸板坯与火焰清理装置开始相对运动;初始熔池扩散,连铸板坯的相对运动推进初始熔池覆盖整个连铸板坯表面,同时利用高压冲渣水将产生的熔渣冲走,对连铸板坯表面的缺陷进行清理去除。本发明采用侧前方吹扫方式,可以有效地改善清理后连铸板坯表面存在的“垄沟”状的清理沟痕。
The invention provides a flame cleaning device and method for purging the front side of the continuous casting slab, the device includes a horizontal distributor, a vertical distributor, a burner unit and an energy medium pipeline, and the burner unit is installed above and below the roller table And on both sides of the roller table, each energy medium pipeline is connected with the horizontal distributor and the vertical distributor, and the high-temperature slag is washed away by the horizontal slag flushing water gun and the vertical slag flushing water gun. The method comprises: preheating the initial region of the end of the continuous casting slab until an initial molten pool is formed; purging the initial molten pool, and the continuous casting slab and the flame cleaning device start relative motion; the initial molten pool diffuses, and the continuous casting slab The relative motion advances the initial molten pool to cover the entire surface of the continuous casting slab, and at the same time, the generated slag is washed away by high-pressure slag flushing water, and the defects on the surface of the continuous casting slab are cleaned and removed. The invention adopts the side and front blowing method, which can effectively improve the "ditch"-shaped cleaning groove marks existing on the surface of the continuous casting slab after cleaning.
Description
技术领域technical field
本发明涉及冶金工业技术领域,具体涉及一种连铸板坯侧前方吹扫的火焰清理装置及方法。The invention relates to the technical field of metallurgical industry, in particular to a flame cleaning device and method for purging the side and front of a continuous casting slab.
背景技术Background technique
近年来随着连铸过程的发展和对高附加值钢材需求的加大,用户对板坯表面质量的要求愈加严格。连铸板坯火焰清理是指通过熔化金属来去除板坯表面的薄层(一般为1.5~4.5mm),进而去除其中的表面缺陷的一种加工工艺,它能够有效提高最终产品的表面质量,已经成为高质量钢种轧制过程中的必要环节。目前火焰清理过程中的最普遍问题表现在清理表面不均匀,沿着板坯纵向存在“沟谷”、“沟峰”带状分布的清理沟痕。以往的解决方案主要集中在清理机结构的优化和操作条件的改善方面,很少涉及工艺方法的改进,并且几乎没有有效的措施可以来消除这种清理沟痕的缺陷。In recent years, with the development of the continuous casting process and the increasing demand for high value-added steel products, users have increasingly strict requirements on the surface quality of slabs. Continuous casting slab flame cleaning refers to a processing technology that removes the thin layer (generally 1.5~4.5mm) on the surface of the slab by melting the metal, and then removes the surface defects. It can effectively improve the surface quality of the final product. It has become a necessary link in the rolling process of high-quality steel grades. At present, the most common problem in the flame cleaning process is that the cleaning surface is not uniform, and there are cleaning groove marks distributed in "valleys" and "peaks" along the longitudinal direction of the slab. The previous solutions mainly focused on the optimization of the structure of the cleaning machine and the improvement of the operating conditions, and seldom involved the improvement of the process method, and there were almost no effective measures to eliminate the defect of cleaning groove marks.
发明内容Contents of the invention
针对现有技术存在的不足,本发明提供一种连铸板坯侧前方吹扫的火焰清理装置及方法。Aiming at the deficiencies in the prior art, the present invention provides a flame cleaning device and method for purging the side and front of the continuous casting slab.
本发明的技术方案如下:Technical scheme of the present invention is as follows:
一种连铸板坯侧前方吹扫的火焰清理装置,包括水平分配器、垂直分配器、烧嘴单元和能介管路,若干烧嘴单元通过水平分配器安装到辊道上方、下方,若干烧嘴单元通过垂直分配器安装到辊道两侧,各烧嘴单元同时对连铸板坯的上表面、下表面和两个侧面进行火焰清理,相邻两个烧嘴单元定位连接,安装到辊道上方、下方的各个烧嘴单元分别与水平方向成倾斜角度,安装到辊道两侧的各个烧嘴单元分别与垂直方向成倾斜角度,使燃烧火焰向前方及侧方吹扫,各能介管路与水平分配器、垂直分配器连接,火焰清理过程中产生的高温熔渣通过水平冲渣水枪、垂直冲渣水枪冲走。A flame cleaning device for purging the front side of the continuous casting slab, including horizontal distributors, vertical distributors, burner units and energy media pipelines, several burner units are installed above and below the roller table through horizontal distributors, several The burner units are installed on both sides of the roller table through the vertical distributor. Each burner unit performs flame cleaning on the upper surface, lower surface and two sides of the continuous casting slab at the same time. Two adjacent burner units are positioned and connected. The burner units above and below the roller table are at an inclined angle to the horizontal direction, and the burner units installed on both sides of the roller table are at an inclined angle to the vertical direction, so that the combustion flame is blown forward and sideways, and each can The medium pipeline is connected with the horizontal distributor and the vertical distributor, and the high-temperature slag generated during the flame cleaning process is washed away by the horizontal slag flushing water gun and the vertical slag flushing water gun.
所述烧嘴单元,包括:烧嘴主体、上部块、下部块和靴块;The burner unit includes: a burner body, an upper block, a lower block and a shoe block;
烧嘴主体具有平行布置的四排能介通道,包括预热氧气通道、预热燃气通道、清理氧气通道、清理燃气通道,各排能介通道的入口设置在烧嘴主体的同一表面,每排能介通道包含9个独立通道,能介通道四周设有四个通道,分别为上进水通道、上出水通道、侧进水通道、侧出水通道;The main body of the burner has four rows of energy media channels arranged in parallel, including preheating oxygen channels, preheating gas channels, cleaning oxygen channels, and cleaning gas channels. The entrances of each row of energy media channels are set on the same surface of the burner body. The Nengjie channel includes 9 independent channels, and there are four channels around the Nengjie channel, which are the upper water inlet channel, the upper water outlet channel, the side water inlet channel, and the side water outlet channel;
烧嘴主体与水平分配器或垂直分配器连接固定,上部块、下部块、靴块均与烧嘴主体固定,上部块、下部块与连铸板坯所成倾斜角度相同;The main body of the burner is connected and fixed with the horizontal distributor or the vertical distributor, and the upper block, lower block and shoe block are all fixed with the main body of the burner, and the inclination angle formed by the upper block and the lower block and the continuous casting slab is the same;
靴块在连铸板坯运输过程中直接与连铸板坯接触,靴块底部设置有耐高温垫片;The shoe block is in direct contact with the continuous casting slab during the transportation of the continuous casting slab, and the bottom of the shoe block is provided with a high-temperature resistant gasket;
上部块、下部块之间形成的狭缝为清理氧气通道出口,靠近清理氧气通道出口处设置有氧气隔栅,氧气隔栅两端分别由隔栅塞密封,一排清理氧气通道中每个独立通道的氧气流经氧气隔栅后掺混在一起形成片状氧气射流,经清理氧气通道出口排出;The slit formed between the upper block and the lower block is the outlet of the cleaning oxygen channel, and an oxygen barrier is arranged near the outlet of the cleaning oxygen channel, and the two ends of the oxygen barrier are respectively sealed by barrier plugs. The oxygen in the channel flows through the oxygen grille and is mixed together to form a sheet-shaped oxygen jet, which is discharged through the outlet of the cleaned oxygen channel;
清理燃气通道通至下部块内部且在下部块表面形成清理燃气通道出口,靠近清理燃气通道出口处设置有燃气隔栅,燃气隔栅两端分别由隔栅塞密封,清理燃气通道中每个独立通道再被分为5个互不掺混的小通道,形成45个燃气喷嘴出口作为清理燃气通道出口;The cleaning gas channel leads to the interior of the lower block and forms the outlet of the cleaning gas channel on the surface of the lower block. A gas grille is arranged near the outlet of the cleaning gas channel. The two ends of the gas grille are sealed by grill plugs respectively. The channel is further divided into 5 small channels that do not mix with each other, forming 45 gas nozzle outlets as the outlet of the cleaning gas channel;
预热氧气通道、预热燃气通道分别通至上部块内部且在上部块表面分别形成预热氧气通道出口、预热燃气通道出口,靠近预热氧气通道出口或预热燃气通道出口处设置有氧气隔栅或燃气隔栅,预热氧气通道或预热燃气通道中每个独立通道再被分为5个互不掺混的小通道,形成45个氧气喷嘴出口或燃气喷嘴出口,作为预热氧气通道出口或预热燃气通道出口。所述能介管路包括:预热氧气管路、预热燃气管路、清理氧气管路、清理燃气管路。The preheating oxygen channel and the preheating gas channel respectively lead to the inside of the upper block and respectively form the outlet of the preheating oxygen channel and the outlet of the preheating gas channel on the surface of the upper block. Grille or gas grille, each independent channel in the preheating oxygen channel or preheating gas channel is divided into 5 small channels that do not mix with each other, forming 45 oxygen nozzle outlets or gas nozzle outlets as preheating oxygen Channel outlet or preheated gas channel outlet. The energy media pipeline includes: preheating oxygen pipeline, preheating gas pipeline, cleaning oxygen pipeline, cleaning gas pipeline.
所述倾斜角度在5~15°之间。The inclination angle is between 5° and 15°.
所述的火焰清理装置,设置两套冷却水回路,包括上进水管和上出水管形成的第一冷却水回路、侧进水管和侧出水管形成的第二冷却水回路;The flame cleaning device is provided with two sets of cooling water circuits, including the first cooling water circuit formed by the upper water inlet pipe and the upper water outlet pipe, and the second cooling water circuit formed by the side water inlet pipe and the side water outlet pipe;
冷却水由上进水管进入水平分配器或垂直分配器,再流入每个烧嘴单元的烧嘴主体、下部块和靴块,最后由上出水管流出,形成第一冷却水回路;靴块直接与连铸板坯接触,冷却水通道贯通整个靴块,通过水塞进行密封;Cooling water enters the horizontal distributor or vertical distributor from the upper water inlet pipe, then flows into the burner body, lower block and shoe block of each burner unit, and finally flows out from the upper water outlet pipe to form the first cooling water circuit; the shoe block is directly connected to the The continuous casting slab is in contact, the cooling water channel runs through the entire shoe block, and is sealed by the water plug;
冷却水由侧进水管进入水平分配器或垂直分配器,再流入每个烧嘴单元的烧嘴主体和上部块,最后由侧出水管流出,形成第二冷却水回路。The cooling water enters the horizontal distributor or vertical distributor through the side inlet pipe, then flows into the burner body and upper block of each burner unit, and finally flows out through the side outlet pipe to form the second cooling water circuit.
所述清理燃气通道喷嘴出口、预热燃气通道喷嘴出口、预热氧气通道喷嘴出口的喷嘴均插入可替换的芯管。The nozzles of the nozzle outlet of the cleaning gas passage, the nozzle outlet of the preheating gas passage and the nozzle outlet of the preheating oxygen passage are all inserted into replaceable core pipes.
所述水平分配器、垂直分配器与烧嘴单元的连接,以及烧嘴单元的各部件之间的连接均由密封圈密封。The connection between the horizontal distributor, the vertical distributor and the burner unit, and the connection between the components of the burner unit are all sealed by sealing rings.
利用所述的火焰清理装置进行连铸板坯侧前方吹扫的火焰清理方法,包括:The flame cleaning method of purging the front side of the continuous casting slab by using the flame cleaning device includes:
(A)、利用燃气与氧气燃烧产生的热量预热连铸板坯端部起始区域,直至形成初始熔池,完成连铸板坯预热;(A), using the heat generated by the combustion of gas and oxygen to preheat the initial area of the end of the continuous casting slab until the initial molten pool is formed, and the preheating of the continuous casting slab is completed;
(B)、利用高压氧气吹扫初始熔池,连铸板坯与火焰清理装置开始相对运动;(B), using high-pressure oxygen to purge the initial molten pool, the continuous casting slab and the flame cleaning device start relative movement;
(C)高压氧气与连铸板坯发生剧烈的氧化反应使初始熔池扩散,连铸板坯的相对运动推进初始熔池覆盖整个连铸板坯表面,同时利用高压冲渣水将产生的熔渣冲走,对连铸板坯表面的缺陷进行清理去除。(C) The intense oxidation reaction between the high-pressure oxygen and the continuous casting slab causes the initial molten pool to diffuse, and the relative motion of the continuous casting slab pushes the initial molten pool to cover the entire surface of the continuous casting slab. The slag is washed away, and the defects on the surface of the continuous casting slab are cleaned and removed.
所述步骤(A)包括:Said step (A) comprises:
(a)、利用水平分配器、垂直分配器、烧嘴单元夹紧连铸板坯完成环向定位;(a) Use the horizontal distributor, vertical distributor and burner unit to clamp the continuous casting slab to complete the circumferential positioning;
(b)、水平冲渣水枪和垂直冲渣水枪对准连铸板坯边缘位置,待烧嘴单元接触到连铸板坯后抬起,呈浮动状态;(b) The horizontal slag flushing water gun and the vertical slag flushing water nozzle are aimed at the edge of the continuous casting slab, and after the burner unit touches the continuous casting slab, lift it up and assume a floating state;
(c)、辊道反转启动,连铸板坯撤回;(c), the roller table reverses and starts, and the continuous casting slab is withdrawn;
(d)、用燃气和氧气形成的高温燃烧火焰加热连铸板坯端部起始区域,达到熔点后形成初始熔池。(d) The initial area of the end of the continuous casting slab is heated by a high-temperature combustion flame formed by gas and oxygen, and the initial molten pool is formed after reaching the melting point.
所述步骤(C)包括:Said step (c) comprises:
(a)、辊道运输连铸板坯匀速穿过火焰清理装置,初始熔池扩散并覆盖整个板坯表面,同时利用高压冲渣水将产生的熔渣冲走;(a) The continuous casting slab is transported by the roller table at a constant speed through the flame cleaning device, the initial molten pool spreads and covers the entire surface of the slab, and at the same time, the generated slag is washed away by high-pressure slag flushing water;
(b)、连铸板坯离开火焰清理装置区域后,连铸板坯入库。(b) After the continuous casting slab leaves the area of the flame cleaning device, the continuous casting slab is put into storage.
有益效果:Beneficial effect:
本发明的火焰清理装置采用侧前方吹扫方式,可以有效地改善清理后连铸板坯表面存在的“垄沟”状的清理沟痕。烧嘴单元结构的上部块和下部块向同一侧偏斜一定的角度,使燃烧火焰向前方吹扫的同时,也存在向侧向吹扫的动量与能量,使板坯表面上的能量分布更为均匀,由点状分布变为线状分布,从而在预热阶段形成深度一致的金属熔池形状,以便在清理阶段熔池推进过程中去除厚度均匀的缺陷表层,因此能够有效抑制清理连铸板坯表面经常出现的“沟谷”、“沟峰”分布现象,得到平整度较好的清理面,满足对连铸板坯表面质量要求较高的高质量钢材的轧制要求。The flame cleaning device of the present invention adopts the side and front blowing method, which can effectively improve the "ditch"-shaped cleaning groove marks existing on the surface of the continuous casting slab after cleaning. The upper block and the lower block of the burner unit structure are inclined to the same side at a certain angle, so that while the combustion flame is blown forward, there is also the momentum and energy of blowing to the side, so that the energy distribution on the surface of the slab is better. For uniformity, the point-like distribution is changed to a linear distribution, so that a metal molten pool shape with a consistent depth is formed in the preheating stage, so that the defective surface layer with a uniform thickness can be removed during the cleaning stage, and the continuous casting can be effectively suppressed. The distribution phenomenon of "valleys" and "peaks" that often appear on the surface of the slab results in a clean surface with better flatness, which meets the rolling requirements of high-quality steel products with high requirements on the surface quality of continuous casting slabs.
附图说明Description of drawings
图1 是本发明具体实施方式的连铸板坯侧前方吹扫的火焰清理装置结构示意图;Fig. 1 is a schematic structural view of a flame cleaning device for purging on the front side of a continuous casting slab according to a specific embodiment of the present invention;
图2 是本发明具体实施方式的烧嘴单元结构示意图;Fig. 2 is a schematic view of the structure of the burner unit according to the specific embodiment of the present invention;
其中,(a)是烧嘴单元整体结构示意图;Among them, (a) is a schematic diagram of the overall structure of the burner unit;
(b)是烧嘴单元的各部分零件示意图;(b) is a schematic diagram of each part of the burner unit;
(c)是烧嘴单元的烧嘴本体结构示意图;(c) is a schematic diagram of the burner body structure of the burner unit;
(d)是烧嘴单元的上部块结构示意图;(d) is a schematic diagram of the upper block structure of the burner unit;
(e)是烧嘴单元的下部块结构示意图;(e) is a schematic diagram of the lower block structure of the burner unit;
(f)是烧嘴单元的靴块结构示意图;(f) is a schematic diagram of the shoe block structure of the burner unit;
图3是本发明具体实施方式的用于连铸板坯侧前方吹扫的火焰清理工艺过程示意图;Fig. 3 is a schematic diagram of the flame cleaning process for purging the front side of the continuous casting slab according to the specific embodiment of the present invention;
其中,(a)是定位阶段将连铸板坯送入火焰清理装置过程的示意图;Among them, (a) is a schematic diagram of the process of sending the continuous casting slab into the flame cleaning device in the positioning stage;
(b)是预热阶段利用燃烧火焰加热连铸板坯形成初始熔池过程的示意图;(b) is a schematic diagram of the process of heating the continuous casting slab with a combustion flame to form an initial molten pool during the preheating stage;
(c)是清理阶段辊道运输连铸板坯移动使熔池推进去除表层缺陷过程的示意图;(c) is a schematic diagram of the process of roller conveying continuous casting slab moving to push the molten pool to remove surface defects in the cleaning stage;
(d)是复位阶段火焰清理装置等待下一次清理作业过程的示意图;(d) is a schematic diagram of the flame cleaning device waiting for the next cleaning operation in the reset stage;
其中,1-水平分配器,2-垂直分配器,3-烧嘴单元,4-连铸板坯,5-预热氧气管路,6-预热燃气管路,7-清理氧气管路,8-清理燃气管路,9-大净化空气管路,10-小净化空气管路,11-上进水管,12-上出水管,13-侧进水管,14-侧出水管,15-自动点火装置,16-水平冲渣水枪,17-垂直冲渣水枪,18-烧嘴主体,19-上部块,20-下部块,21-靴块,22-预热氧气通道,23-预热燃气通道,24-清理氧气通道,25-清理燃气通道,26-上进水通道,27-上出水通道,28-侧进水通道,29-侧出水通道,30-定位螺栓,31-螺柱,32-螺母,33-螺栓,34-销钉,35-销孔,36-氧气隔栅,37-燃气隔栅,38-隔栅塞,39-水塞,40-芯管,41-密封圈,42-耐高温垫片,43-板坯定位器。Among them, 1-horizontal distributor, 2-vertical distributor, 3-burner unit, 4-continuous casting slab, 5-preheating oxygen pipeline, 6-preheating gas pipeline, 7-cleaning oxygen pipeline, 8-clear gas pipeline, 9-big purified air pipeline, 10-small purified air pipeline, 11-upper water inlet pipe, 12-upper water outlet pipe, 13-side water inlet pipe, 14-side water outlet pipe, 15-automatic ignition Device, 16-horizontal slag washing nozzle, 17-vertical slag washing nozzle, 18-burner body, 19-upper block, 20-lower block, 21-shoe block, 22-preheating oxygen channel, 23-preheating gas channel , 24-cleaning oxygen channel, 25-cleaning gas channel, 26-upper water inlet channel, 27-upper water outlet channel, 28-side water inlet channel, 29-side water outlet channel, 30-locating bolt, 31-stud, 32 -nut, 33-bolt, 34-pin, 35-pin hole, 36-oxygen grille, 37-gas grille, 38-barrier plug, 39-water plug, 40-core tube, 41-sealing ring, 42 - high temperature gasket, 43 - slab positioner.
具体实施方式detailed description
下面结合附图对本发明的具体实施方式做详细说明。本发明的目的是解决火焰清理工艺中连铸板坯表面的清理沟痕问题。采用侧前方吹扫的方式,抑制射流Coanda效应对气体燃烧火焰合并、射流强度不一的影响,使预热熔池的热源分布更加均匀,形成深度一致的熔池形状,在火焰清理阶段推进熔池覆盖整个板坯表面的过程中消除清理沟痕,在连铸板坯横向实现均匀一致的去除厚度。The specific implementation manners of the present invention will be described in detail below in conjunction with the accompanying drawings. The purpose of the invention is to solve the problem of cleaning groove marks on the surface of continuous casting slabs in the flame cleaning process. The side and front purge method is adopted to suppress the influence of the jet Coanda effect on the merger of gas combustion flames and the different jet intensities, so that the heat source distribution of the preheating molten pool is more uniform, forming a molten pool shape with a consistent depth, and advancing the melting during the flame cleaning stage. The pool covers the entire surface of the slab to eliminate cleaning groove marks and achieve a uniform and consistent removal thickness in the transverse direction of the continuous casting slab.
本实施方式中如图1所示的连铸板坯侧前方吹扫的火焰清理装置为四面式,可以同时清理连铸板坯4的上、下表面和两个侧面,辊道运输连铸板坯4前进过程中利用板坯定位器43实现连铸板坯4水平定位,同时利用水平分配器1、垂直分配器2及烧嘴单元3夹紧连铸板坯4实现环向定位。这种清理工艺方法同样也适用于单面式清理和双面式清理。该火焰清理装置,包括水平分配器1、垂直分配器2、烧嘴单元3和能介管路,烧嘴单元3是产生燃烧火焰的核心部件,水平分配器1和垂直分配器2是连接能介管路和烧嘴单元3、起配气作用的重要部件。还包括辅助装置,如板坯定位器43、自动点火装置15和水平冲渣水枪16、垂直冲渣水枪17。In this embodiment, the flame cleaning device for purging the front side of the continuous casting slab as shown in FIG. When the slab 4 advances, the slab positioner 43 is used to realize the horizontal positioning of the continuous casting slab 4, and at the same time, the horizontal distributor 1, the vertical distributor 2 and the burner unit 3 are used to clamp the continuous casting slab 4 to realize the circumferential positioning. This cleaning process is also suitable for single-sided cleaning and double-sided cleaning. The flame cleaning device includes a horizontal distributor 1, a vertical distributor 2, a burner unit 3 and an energy medium pipeline. 3. An important part that plays the role of gas distribution. It also includes auxiliary devices, such as a slab positioner 43, an automatic ignition device 15, a horizontal slag flushing water gun 16, and a vertical slag flushing water gun 17.
能介管路包括:预热氧气管路5、预热燃气管路6、清理氧气管路7、清理燃气管路8。各能介管路与水平分配器1、垂直分配器2连接,火焰清理过程中产生的高温熔渣通过水平冲渣水枪16、垂直冲渣水枪17冲走。Energy-mediated pipelines include: preheating oxygen pipeline 5, preheating gas pipeline 6, cleaning oxygen pipeline 7, and cleaning gas pipeline 8. Each energy medium pipeline is connected with the horizontal distributor 1 and the vertical distributor 2, and the high-temperature slag generated during the flame cleaning process is washed away by the horizontal slag flushing water gun 16 and the vertical slag flushing water nozzle 17.
烧嘴单元3的宽度为200~350mm,最多可以清理对应宽度的连铸板坯4表面。若干烧嘴单元3通过水平分配器1安装到辊道上方、下方,若干烧嘴单元3通过垂直分配器2安装到辊道两侧,各烧嘴单元3同时对连铸板坯4的上表面、下表面和两个侧面进行火焰清理,相邻两个烧嘴单元3通过销孔35定位连接,安装到辊道上方、下方的各个烧嘴单元3分别与水平方向成倾斜角度,安装到辊道两侧的各个烧嘴单元3分别与垂直方向成倾斜角度,太大的倾角会导致燃烧火焰过于锋利,对清理均匀度不利,太小的倾角则会导致侧前方吹扫效果不明显,本实施方式中倾斜角度为5~15°。火焰清理装置产生的燃烧火焰能够同时向前方及侧方吹扫,从而产生向前吹扫和向侧向吹扫的动量,使板坯表面上的能量分布更为均匀,由点状分布变为线状分布,目的是在连铸板坯4横向形成深度一致的金属熔池形状,从而在火焰清理阶段推进熔池去除厚度均匀的缺陷表层。The width of the burner unit 3 is 200-350 mm, and the surface of the continuous casting slab 4 of the corresponding width can be cleaned at most. Several burner units 3 are installed above and below the roller table through the horizontal distributor 1, several burner units 3 are installed on both sides of the roller table through the vertical distributor 2, and each burner unit 3 is installed on the upper surface of the continuous casting slab 4 , the lower surface and two side surfaces are flame cleaned, and two adjacent burner units 3 are positioned and connected through pin holes 35, and each burner unit 3 installed above and below the roller table is at an inclined angle to the horizontal direction, and installed on the roller table. Each burner unit 3 on both sides of the channel has an inclination angle with the vertical direction. If the inclination angle is too large, the combustion flame will be too sharp, which is not good for cleaning uniformity. If the inclination angle is too small, the side and front blowing effect will not be obvious. In the embodiment, the inclination angle is 5-15°. The combustion flame generated by the flame cleaning device can sweep forward and sideways at the same time, thereby generating the momentum of forward sweeping and sideward sweeping, making the energy distribution on the surface of the slab more uniform, changing from point distribution to The purpose of the linear distribution is to form a metal molten pool shape with consistent depth in the lateral direction of the continuous casting slab 4, so as to advance the molten pool to remove the defect surface layer with uniform thickness during the flame cleaning stage.
烧嘴单元3是本装置的核心部件,实现侧前方吹扫火焰清理,烧嘴单元3如图2所示。为了降低加工难度、安装更换方便,烧嘴单元3如图2(a)所示,包括:烧嘴主体18(如图2(c)所示)、上部块19(如图2(d)所示)、下部块20(如图2(e)所示)和靴块21(如图2(f)所示);烧嘴主体18通过定位螺栓30与水平分配器1或垂直分配器2连接固定,上部块19、下部块20均通过螺柱31和螺母32与烧嘴主体18固定,靴块21通过螺栓33与烧嘴主体18固定,烧嘴主体18与上部块19、下部块20之间通过销钉34定位连接,烧嘴单元3之间通过销孔35定位连接。The burner unit 3 is the core component of the device, which realizes side and front purge flame cleaning. The burner unit 3 is shown in FIG. 2 . In order to reduce processing difficulty and facilitate installation and replacement, the burner unit 3 is shown in Figure 2(a), including: a burner body 18 (as shown in Figure 2(c)), an upper block 19 (as shown in Figure 2(d) shown), the lower block 20 (as shown in Figure 2(e)) and the shoe block 21 (as shown in Figure 2(f)); the burner body 18 is connected with the horizontal distributor 1 or the vertical distributor 2 through the positioning bolt 30 fixed, the upper block 19 and the lower block 20 are fixed to the burner main body 18 through studs 31 and nuts 32, the shoe block 21 is fixed to the burner main body 18 through bolts 33, the burner main body 18 is connected to the upper block 19 and the lower block 20 They are positioned and connected by pins 34 , and the burner units 3 are positioned and connected by pin holes 35 .
上部块19、下部块20与连铸板坯4所成倾斜角度相同。靴块21在连铸板坯4运输过程中直接与连铸板坯4接触。由于靴块21直接与板坯接触,其温度是整个侧前吹火焰清理装置中最高的,靴块21底部设置有耐高温垫片42,受损时替换方便。水平分配器1、垂直分配器1与烧嘴单元3的连接,以及烧嘴单元3的各部件之间的连接均由密封圈41密封。The upper block 19, the lower block 20 and the continuous casting slab 4 form the same inclination angle. The shoe block 21 is in direct contact with the continuous casting slab 4 during the transportation of the continuous casting slab 4 . Because the shoe block 21 is in direct contact with the slab, its temperature is the highest in the whole side front blowing flame cleaning device, and the bottom of the shoe block 21 is provided with a high-temperature resistant gasket 42, which is easy to replace when damaged. The connections between the horizontal distributor 1 , the vertical distributor 1 and the burner unit 3 , and the connections between the components of the burner unit 3 are all sealed by a sealing ring 41 .
如图2(a)、(b)、(c)所示,烧嘴主体18具有平行布置的四排能介通道,包括预热氧气通道22、预热燃气通道23、清理氧气通道24、清理燃气通道25,分别在预热阶段和清理阶段起主导作用,各排能介通道的入口设置在烧嘴主体18的同一表面,每排能介通道包含9个独立通道,位于四周的四个通道分别为上进水通道26、上出水通道27、侧进水通道28、侧出水通道29。As shown in Figure 2 (a), (b) and (c), the burner body 18 has four rows of energy media channels arranged in parallel, including preheating oxygen channels 22, preheating gas channels 23, cleaning oxygen channels 24, cleaning The gas channel 25 plays a leading role in the preheating stage and the cleaning stage respectively. The entrances of each row of energy media channels are arranged on the same surface of the burner body 18. Each row of energy media channels contains 9 independent channels, and the four channels located around They are respectively an upper water inlet channel 26, an upper water outlet channel 27, a side water inlet channel 28, and a side water outlet channel 29.
如图2(a)所示,上部块19、下部块20之间形成的狭缝为清理氧气通道24出口;如图2(b)所示,靠近清理氧气通道24出口处设置有氧气隔栅36,氧气隔栅36两端分别由隔栅塞38密封,一排清理氧气通道24中每个独立通道的氧气流经氧气隔栅36后掺混在一起形成片状氧气射流,经清理氧气通道24出口排出。As shown in Figure 2 (a), the slit formed between the upper block 19 and the lower block 20 is the outlet of the cleaning oxygen channel 24; as shown in Figure 2 (b), an oxygen barrier is arranged near the outlet of the cleaning oxygen channel 24 36. The two ends of the oxygen barrier 36 are respectively sealed by barrier plugs 38, and the oxygen in each independent channel in a row of cleaning oxygen channels 24 flows through the oxygen barrier 36 and is mixed together to form a sheet-like oxygen jet. After cleaning the oxygen channels 24 Exit discharge.
清理燃气通道25通至下部块19内部且在下部块20表面形成清理燃气通道25出口,靠近清理燃气通道25出口处设置有燃气隔栅37,燃气隔栅37两端分别由隔栅塞38密封,清理燃气通道25中每个独立通道再被分为5个互不掺混的小通道,形成45个燃气喷嘴出口作为清理燃气通道25出口。The cleaning gas channel 25 leads to the inside of the lower block 19 and forms the outlet of the cleaning gas channel 25 on the surface of the lower block 20. A gas grille 37 is arranged near the outlet of the cleaning gas channel 25. The two ends of the gas grille 37 are respectively sealed by grille plugs 38. Each independent passage in the cleaning gas passage 25 is further divided into 5 small passages that do not mix with each other, forming 45 outlets of gas nozzles as the outlets of the cleaning gas passage 25.
预热氧气通道22、预热燃气通道23分别通至上部块19内部且在上部块19表面分别形成预热氧气通道22出口、预热燃气通道23出口,靠近预热氧气通道22出口或预热燃气通道23出口处设置有氧气隔栅36或燃气隔栅37,预热氧气通道22或预热燃气通道23中每个独立通道再被分为5个互不掺混的小通道,形成45个氧气喷嘴出口或燃气喷嘴出口,作为预热氧气通道22出口或预热燃气通道23出口。The preheating oxygen channel 22 and the preheating gas channel 23 respectively lead to the inside of the upper block 19 and respectively form the outlet of the preheating oxygen channel 22 and the outlet of the preheating gas channel 23 on the surface of the upper block 19, close to the outlet of the preheating oxygen channel 22 or the preheating An oxygen grid 36 or a gas grid 37 is arranged at the outlet of the gas channel 23, and each independent channel in the preheating oxygen channel 22 or the preheating gas channel 23 is further divided into 5 small channels that are not mixed with each other, forming 45 The outlet of the oxygen nozzle or the outlet of the gas nozzle is used as the outlet of the preheating oxygen channel 22 or the outlet of the preheating gas channel 23 .
上部块19和下部块20向同一侧偏斜一定的角度,使预热氧气通道22喷嘴最出口、预热燃气通道22喷嘴出口、清理燃气通道25喷嘴出口的气体射流方向与连铸板坯4横向或纵向呈一定的角度,燃烧火焰在向前吹扫的同时,也有向侧向吹扫的动量与能量,从而使预热熔池的热源分布在连铸板坯4横向更为均匀,连铸板坯4在预热阶段形成均匀的熔池形状也就保证了其在火焰清理阶段熔池推进过程中实现均匀一致的缺陷表层金属去除厚度。在火焰清理完成后,不会在连铸板坯表面形成纵向“垄沟”状的清理沟痕,而是具有高平整度的清理表面。The upper block 19 and the lower block 20 are inclined to the same side at a certain angle, so that the gas jet direction of the nozzle outlet of the preheating oxygen channel 22, the nozzle outlet of the preheating gas channel 22, and the nozzle outlet of the cleaning gas channel 25 are consistent with the direction of the continuous casting slab 4 There is a certain angle horizontally or vertically, and while the combustion flame is blowing forward, it also has the momentum and energy of blowing sideways, so that the heat source of the preheating molten pool is distributed more evenly in the transverse direction of the continuous casting slab 4, and the continuous casting The formation of a uniform molten pool shape in the preheating stage of the cast slab 4 also ensures a uniform and consistent defect surface metal removal thickness during the advancing process of the molten pool in the flame cleaning stage. After the flame cleaning is completed, there will be no longitudinal "ridge"-shaped cleaning groove marks on the surface of the continuous casting slab, but a high-level cleaning surface.
烧嘴单元3的预热氧气通道22出口、预热燃气通道23出口、清理燃气通道25出口的燃烧火焰向前吹扫的同时,也有向侧向吹扫的动量和能量,减轻或消除清理板坯表面的“沟谷”、“沟峰”差异,得到平整度较好的清理面。由于各喷嘴出口距离熔池很近,高温熔渣容易造成堵塞,本发明在各喷嘴出口中插入芯管40,在喷嘴出口发生堵塞时,只需要替换芯管40即可。At the outlet of the preheating oxygen channel 22, the outlet of the preheating gas channel 23, and the outlet of the cleaning gas channel 25 of the burner unit 3, while the combustion flame is purging forward, it also has the momentum and energy of sideways purging, reducing or eliminating the cleaning plate The difference between "valleys" and "peaks" on the surface of the billet can obtain a clean surface with better flatness. Since each nozzle outlet is very close to the molten pool, high-temperature slag is likely to cause blockage. In the present invention, a core tube 40 is inserted into each nozzle outlet. When the nozzle outlet is blocked, only the core tube 40 needs to be replaced.
如图1所示的火焰清理装置还设置两套冷却水回路,用以对处在高温工作环境下的烧嘴单元3进行冷却,位于靴块的冷却水通道在加工时需钻通,其两端用水塞39进行密封,两套冷却水回路分别为上进水管11和上出水管12形成的第一冷却水回路、侧进水管13和侧出水管14形成的第二冷却水回路;The flame cleaning device shown in Figure 1 is also provided with two sets of cooling water loops to cool the burner unit 3 in a high-temperature working environment. The cooling water channel located at the shoe needs to be drilled during processing. The end is sealed with a water plug 39, and the two sets of cooling water circuits are respectively the first cooling water circuit formed by the upper water inlet pipe 11 and the upper water outlet pipe 12, and the second cooling water circuit formed by the side water inlet pipe 13 and the side water outlet pipe 14;
冷却水由上进水管11进入水平分配器1或垂直分配器2,再流入每个烧嘴单元3的烧嘴主体18、下部块19和靴块21,最后由上出水管12流出,形成第一冷却水回路;靴块21直接与连铸板坯4接触,冷却水通道贯通整个靴块21,通过水塞39进行密封;Cooling water enters the horizontal distributor 1 or vertical distributor 2 from the upper water inlet pipe 11, then flows into the burner body 18, the lower block 19 and the shoe block 21 of each burner unit 3, and finally flows out from the upper water outlet pipe 12 to form the first Cooling water circuit: the shoe block 21 is in direct contact with the continuous casting slab 4, the cooling water channel runs through the entire shoe block 21, and is sealed by the water plug 39;
冷却水由侧进水管13进入水平分配器1或垂直分配器2,再流入每个烧嘴单元3的烧嘴主体18和上部块19,最后由侧出水管14流出,形成第二冷却水回路。The cooling water enters the horizontal distributor 1 or the vertical distributor 2 through the side inlet pipe 13, then flows into the burner body 18 and the upper block 19 of each burner unit 3, and finally flows out through the side outlet pipe 14 to form the second cooling water circuit .
整套火焰清理装置在工作状态下呈闭合状,连铸板坯4利用辊道运输穿过其中,得以去除连铸板坯4的上、下两面及两个侧面的表面缺陷。上、下两个水平分配器1最多可安装八个烧嘴单元3,左右两个的垂直分配器2最多可安装一个烧嘴单元3。能介管路将气体和冷却水通入上、下两个水平分配器1和左、右两个垂直分配器2中,再输送到各个烧嘴单元3中。The whole set of flame cleaning device is closed in working state, and the continuous casting slab 4 is transported through it by the roller table, so that surface defects on the upper, lower and two sides of the continuous casting slab 4 can be removed. The upper and lower horizontal distributors 1 can install at most eight burner units 3, and the left and right vertical distributors 2 can install at most one burner unit 3. The energy-medium pipeline passes the gas and cooling water into the upper and lower horizontal distributors 1 and the left and right vertical distributors 2, and then transports them to each burner unit 3.
火焰清理装置主要工作介质包括:氧气、燃气、净化空气、循环冷却水和高压冲渣水。预热氧气管路5和预热燃气管路6将气体输送到烧嘴单元3的上部块19中,在出口形成燃烧火焰,主要用于加热连铸板坯4形成初始熔池。清理氧气管路7,清理燃气管路8将燃烧气体输送到烧嘴单元3的下部块20中,主要用于吹扫熔池推进覆盖整个连铸板坯4表面,同时利用高压冲渣水来冲掉熔渣,从而实现连铸板坯4表面缺陷的去除。由于喷嘴单元3的喷嘴出口直径非常小,需要利用大净化空气管路9和小净化空气管路10在火焰清理装置复位阶段等待作业时通入净化空气,保持管道通畅,防止烧嘴单元3的各出口堵塞。由于工作环境温度较高,上进水管11、上出水管12、侧进水管13、侧出水管14用于输送循环冷却水,实现烧嘴单元3的冷却。The main working media of the flame cleaning device include: oxygen, gas, purified air, circulating cooling water and high-pressure slag washing water. The preheating oxygen pipeline 5 and the preheating gas pipeline 6 deliver the gas to the upper block 19 of the burner unit 3, and form a combustion flame at the outlet, which is mainly used to heat the continuous casting slab 4 to form an initial molten pool. Clean the oxygen pipeline 7 and clean the gas pipeline 8 to deliver the combustion gas to the lower block 20 of the burner unit 3, which is mainly used to purge the molten pool and advance to cover the entire surface of the continuous casting slab 4, while using high-pressure slag flushing water to The slag is flushed away, thereby realizing the removal of surface defects of the continuous casting slab 4 . Because the nozzle outlet diameter of the nozzle unit 3 is very small, it is necessary to use the large purified air pipeline 9 and the small purified air pipeline 10 to feed the purified air when the flame cleaning device is reset and wait for the operation to keep the pipeline unobstructed and prevent the burner unit 3 from burning. All exits are blocked. Due to the high temperature of the working environment, the upper water inlet pipe 11 , the upper water outlet pipe 12 , the side water inlet pipe 13 and the side water outlet pipe 14 are used to transport circulating cooling water to realize the cooling of the burner unit 3 .
火焰清理装置的辅助装置包括:自动点火装置15、水平冲渣水枪16、垂直冲渣水枪17,以及板坯定位器43。自动点火装置15用于预热阶段开始前的火焰清理装置的点火,由火花塞产生电火花点燃混合气。水平冲渣水枪16和垂直冲渣水枪17用于将清理过程中产生的高温熔渣冲向渣池中,板坯定位器43用于在连铸板坯4输送过程中夹紧连铸板坯4两侧实现连铸板坯4水平定位。The auxiliary devices of the flame cleaning device include: an automatic ignition device 15 , a horizontal slag flushing water gun 16 , a vertical slag flushing water gun 17 , and a slab positioner 43 . The automatic ignition device 15 is used for the ignition of the flame cleaning device before the preheating stage starts, and the electric spark generated by the spark plug ignites the mixed gas. The horizontal slag flushing water gun 16 and the vertical slag flushing water nozzle 17 are used to flush the high-temperature molten slag generated during the cleaning process into the slag pool, and the slab positioner 43 is used to clamp the continuous casting slab 4 during the conveyance process 4 The horizontal positioning of the continuous casting slab 4 is realized on both sides.
利用火焰清理装置进行连铸板坯侧前方吹扫的火焰清理方法,包括:A flame cleaning method for purging the front side of a continuous casting slab by using a flame cleaning device, comprising:
(A)、利用燃气与氧气燃烧产生的热量预热连铸板坯端部起始区域,直至形成初始熔池,完成连铸板坯预热;(A), using the heat generated by the combustion of gas and oxygen to preheat the initial area of the end of the continuous casting slab until the initial molten pool is formed, and the preheating of the continuous casting slab is completed;
(B)、利用高压氧气吹扫初始熔池,连铸板坯与火焰清理装置开始相对运动;(B), using high-pressure oxygen to purge the initial molten pool, the continuous casting slab and the flame cleaning device start relative movement;
(C)高压氧气与连铸板坯发生剧烈的氧化反应使初始熔池扩散,连铸板坯的相对运动推进初始熔池覆盖整个连铸板坯表面,同时利用高压冲渣水将产生的熔渣冲走,对连铸板坯表面的缺陷进行清理去除。(C) The intense oxidation reaction between the high-pressure oxygen and the continuous casting slab causes the initial molten pool to diffuse, and the relative motion of the continuous casting slab pushes the initial molten pool to cover the entire surface of the continuous casting slab. The slag is washed away, and the defects on the surface of the continuous casting slab are cleaned and removed.
所述步骤(A)包括:Said step (A) comprises:
(a)、利用水平分配器1、垂直分配器2、烧嘴单元3夹紧连铸板坯4完成环向定位;(a), using the horizontal distributor 1, the vertical distributor 2, and the burner unit 3 to clamp the continuous casting slab 4 to complete the circumferential positioning;
利用辊道将连铸板坯4运输到火焰清理装置主体区域,启动板坯定位器43夹紧连铸板坯4两侧实现水平定位,运输连铸板坯4进入固定位,上下两个水平分配器1、左右两个垂直分配器2及烧嘴单元3夹紧连铸板坯4完成环向定位;Use the roller table to transport the continuous casting slab 4 to the main body area of the flame cleaning device, start the slab positioner 43 to clamp the two sides of the continuous casting slab 4 to achieve horizontal positioning, and transport the continuous casting slab 4 into the fixed position, two levels up and down The distributor 1, the left and right vertical distributors 2 and the burner unit 3 clamp the continuous casting slab 4 to complete the circumferential positioning;
(b)、水平冲渣水枪16和垂直冲渣水枪17对准连铸板坯4边缘位置,待烧嘴单元3接触到连铸板坯4后抬起25mm,呈浮动状态;(b), the horizontal slag flushing water gun 16 and the vertical slag flushing water nozzle 17 are aligned with the edge position of the continuous casting slab 4, and after the burner unit 3 touches the continuous casting slab 4, lift it up by 25mm and assume a floating state;
(c)、辊道反转启动,连铸板坯4撤回至预热位;(c), the roller table is reversed and started, and the continuous casting slab 4 is withdrawn to the preheating position;
(d)、自动点火装置15启动,大净化空气管路9和小净化空气管路10关闭,预热氧气管路5、预热燃气管路6、清理氧气管路7、清理燃气管路8打开,用燃气和氧气形成的高温燃烧火焰加热连铸板坯4端部起始区域,达到熔点后形成初始熔池。(d), start the automatic ignition device 15, close the large purified air pipeline 9 and the small purified air pipeline 10, preheat the oxygen pipeline 5, preheat the gas pipeline 6, clean the oxygen pipeline 7, and clean the gas pipeline 8 Open it, use the high-temperature combustion flame formed by gas and oxygen to heat the initial area of the end of the continuous casting slab 4, and form the initial molten pool after reaching the melting point.
所述步骤(C)包括:Said step (c) comprises:
(a)、再次启动辊道,辊道运输连铸板坯4匀速穿过火焰清理装置,初始熔池扩散并覆盖整个板坯表面,同时利用高压冲渣水将产生的熔渣冲走;(a) Start the roller table again, and the roller table transports the continuous casting slab 4 through the flame cleaning device at a constant speed, the initial molten pool spreads and covers the entire slab surface, and at the same time, the generated slag is washed away by high-pressure slag washing water;
(b)、连铸板坯4离开火焰清理装置区域后,预热氧气管路5、预热燃气管路6、清理氧气管路7、清理燃气管路8关闭,大净化空气管路9、小净化空气管路10打开,高压冲渣水枪阀门关闭,清理结束,连铸板坯4入库。火焰清理装置复位,等待下一次清理作业,在整个工作过程中,两套冷却水回路始终开启,对水平分配器1、垂直分配器2及烧嘴单元(4)进行冷却降温。在各能介管路关闭时,大净化空气管路9、小净化空气管路10始终开启,保持预热氧气通道22、预热燃气通道23、清理氧气通道24、清理燃气通道25通畅,防止喷嘴出口堵塞。(b) After the continuous casting slab 4 leaves the area of the flame cleaning device, preheat the oxygen pipeline 5, preheat the gas pipeline 6, clean the oxygen pipeline 7, clean the gas pipeline 8, and close the large purified air pipeline 9, The small cleaning air pipeline 10 is opened, the valve of the high-pressure slag flushing water gun is closed, and the cleaning is completed, and the continuous casting slab 4 is put into storage. The flame cleaning device resets and waits for the next cleaning operation. During the whole working process, the two sets of cooling water circuits are always open to cool the horizontal distributor 1, vertical distributor 2 and burner unit (4). When each energy medium pipeline was closed, the large purified air pipeline 9 and the small purified air pipeline 10 were opened all the time to keep the preheating oxygen passage 22, the preheating gas passage 23, the cleaning oxygen passage 24, and the cleaning gas passage 25 unobstructed to prevent Nozzle outlet is clogged.
上述连铸板坯火焰清理过程如图3(a)~(d)所示。首先,在定位阶段将连铸板坯送入火焰清理装置校准位置,如图3(a)所示。其次,在预热阶段利用燃烧火焰加热板坯形成初始熔池,如图3(b)所示。再次,辊道输送板坯移动使熔池推进去除钢坯表层缺陷,如图3(c)所示。最后,进入复位阶段火焰清理装置等待下一次清理作业,如图3(d)所示。The flame cleaning process of the above continuous casting slab is shown in Figure 3(a)~(d). First, in the positioning stage, the continuous casting slab is sent to the calibration position of the flame cleaning device, as shown in Fig. 3(a). Secondly, in the preheating stage, the combustion flame is used to heat the slab to form an initial molten pool, as shown in Fig. 3(b). Again, the movement of the slab conveyed by the roller table makes the molten pool advance to remove the surface defects of the slab, as shown in Fig. 3(c). Finally, the flame cleaning device enters the reset stage and waits for the next cleaning operation, as shown in Figure 3(d).
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