CN106424485B - Automatic forming equipment - Google Patents
Automatic forming equipment Download PDFInfo
- Publication number
- CN106424485B CN106424485B CN201610737873.XA CN201610737873A CN106424485B CN 106424485 B CN106424485 B CN 106424485B CN 201610737873 A CN201610737873 A CN 201610737873A CN 106424485 B CN106424485 B CN 106424485B
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- Prior art keywords
- block
- forming equipment
- rotation axis
- automatic forming
- fixed
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- 230000007246 mechanism Effects 0.000 claims abstract description 46
- 239000002184 metal Substances 0.000 claims abstract description 25
- 229910052751 metal Inorganic materials 0.000 claims abstract description 25
- 238000005520 cutting process Methods 0.000 claims abstract description 16
- 238000007664 blowing Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000010586 diagram Methods 0.000 description 9
- 230000006872 improvement Effects 0.000 description 7
- 239000000047 product Substances 0.000 description 2
- 238000010923 batch production Methods 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000002860 competitive effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000686 essence Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F37/00—Manufacture of rings from wire
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wire Processing (AREA)
Abstract
The present invention discloses a kind of automatic forming equipment, wire is configured to endless metal circle, it includes rack and the pitch of the laps mechanism being individually fixed in rack, cutting mechanism, flattening mechanism, feed box, is articulated with to wind the discharge plate of wire in the rack, it is characterised in that：The pitch of the laps mechanism includes motor, rotation axis and pushes block, the motor to drive rotation axis drive wire rotation after wind on the rotating shaft, the block that pushes is equipped with the circular hole advanced through for rotation axis, the block front end face that pushes is recessed with the container positioned at circular hole periphery, the helicoid towards front is equipped on the inside of the container, circumferentially line is gradually deepened or is shoaled the depth of the container, the automatic forming equipment is adapted to high-volume automated production, production efficiency is high, and homogeneity of product is high.
Description
Technical field
The present invention relates to a kind of automatically processing device more particularly to it is a kind of by wire be processed as endless metal circle from
Dynamic former.
Background technology
With development, the industrial automation of electronics industry rise and human cost it is higher and higher, handwork is
Through cannot be satisfied the demand of large-scale production, high-cost automation processing also increasingly loses competitive advantage, such
Situation expedites the emergence of out active demand of the industry for low cost, efficient automated manufacturing.
The mechanism of few automatic forming annular metal circles currently on the market is to be rolled into specific shape by hand mostly, expends
Manpower, low output.In consideration of it, it is necessary to design new automatic forming equipment.
Invention content
A kind of with saving manpower, saving cost present invention aims at providing, batch production, consistency is good, to adapt to
The automatic forming equipment of large-scale industrial production.
The technical solution adopted by the present invention is：A kind of automatic forming equipment, wire is configured to endless metal circle,
It includes rack and the pitch of the laps mechanism being individually fixed in rack, cutting mechanism, flattening mechanism, feed box, pivot in the rack
It is connected to wind the discharge plate of wire, the pitch of the laps mechanism includes motor, rotation axis and pushes block, and the motor is driving
Turn moving axis is wound on the rotating shaft after driving wire rotation, and the block that pushes is equipped with the circular hole advanced through for rotation axis,
The block front end face that pushes is recessed with the container positioned at circular hole periphery, and the spiral towards front is equipped on the inside of the container
Face, circumferentially line is gradually deepened or is shoaled the depth of the container, and the cutting mechanism cuts cylinder including one, cutting gas
The lever arm moved left and right and the cutting knife being fixed on lever arm under cylinder driving, the cutting knife are located at the side of rotation axis,
The flattening mechanism includes a leveling cylinder, a briquetting, is connected to the coupking shaft and holder flattened between cylinder and briquetting,
The briquetting is equipped with the leveling protrusion being located at below rotation axis, and the holder includes a guiding block, a blanking block and a support
Block, the guiding block inside are equipped with upper and lower perforative guide channel, and perforative charging conduit up and down is equipped on the inside of the blanking block, described
Guide channel is located above charging conduit, and the two is disposed adjacent, and is in U-shaped of the opening towards pitch of the laps mechanism, institute in the up-down direction respectively
State supporting block to be fixed on the inside of blanking block, and block in charging conduit rear, but below leveling protrusion, the supporting block to
Preceding is more than leveling protrusion, and charging conduit exceeds supporting block upwards, and the feed box is located at below charging conduit.
As a further improvement on the present invention, it is equipped on the outside of the rotation axis and increases frictional force between rotation axis and wire
The gear teeth.
As a further improvement on the present invention, the pitch of the laps mechanism further includes being fixed on to push block front surface to limit gold
Belong to the confinement block of silk biased forwards.
As a further improvement on the present invention, the supporting block is spaced apart up and down with leveling protrusion.
As a further improvement on the present invention, the automatic forming equipment includes one first positioning being fixed in rack
Block, first locating piece are equipped with an arc-shaped depression portion and block in the positioning plate at recess portion rear, and the positioning plate has for rotation
The circular hole that axis advances through pushes block and is fixed in recess portion, sticks on positioning plate backward.
As a further improvement on the present invention, the automatic forming equipment includes a straightening mechanism, the straightening mechanism packet
One first locating piece, a movable block, one handle and a tensioning wheel are included, the first locating piece is fixed in rack, the movable block
Lower end is articulated on the first locating piece, and movable block is fixed in the lower end of the handle, is located on the outside of tensioning wheel, the tensioning wheel pivot
It is connected on movable block upper end, and opposite with rotation axis or so, there are the gear teeth on the outside of the tensioning wheel.
As a further improvement on the present invention, the straightening mechanism further includes the second locating piece being fixed in rack and squeezes
The spring being pressed between the second locating piece and movable block.
As a further improvement on the present invention, the cylinder that cuts is gripper cylinder.
Automatic forming equipment of the present invention is instead of the mode of artificial folding quoit, compact, the automatic forming of each mechanism cooperation, knot
Structure is simple, saves cost；Suitable for high-volume automated production, production efficiency is high；Made endless metal circle consistency is high,
It ensure that product quality.
Description of the drawings
Fig. 1 is the stereoscopic schematic diagram of automatic forming equipment of the present invention.
Fig. 2 is the enlarged drawing in Fig. 1 circles.
Fig. 3 is the stereoscopic schematic diagram of another angle of automatic forming equipment of the present invention.
Fig. 4 is the stereoscopic schematic diagram of the straightening mechanism of automatic forming equipment of the present invention.
Fig. 5 is the stereoscopic schematic diagram of the pitch of the laps mechanism of automatic forming equipment of the present invention.
Fig. 6 is the stereogram exploded view of Fig. 5.
Fig. 7 is the stereoscopic schematic diagram of the cutting mechanism of automatic forming equipment of the present invention, does not show motor.
Fig. 8 is the stereoscopic schematic diagram of the flattening mechanism of automatic forming equipment of the present invention.
Fig. 9 is the stereogram exploded view of the flattening mechanism of automatic forming equipment of the present invention.
Figure 10 is the sectional view of the subelement of the flattening mechanism of automatic forming equipment of the present invention.
Figure 11 is the stereoscopic schematic diagram of helical metal circle.
Figure 12 is the stereoscopic schematic diagram of semi-finished metal circle.
Figure 13 is the stereoscopic schematic diagram of finished metal circle.
Specific implementation mode
It please refers to Fig.1 to shown in Figure 13, the present invention provides a kind of automatic forming equipment 100, to 200 severing of wire
And it is configured to endless metal circle 203 comprising rack 10 and the straightening mechanism 20 being individually fixed in rack 10, pitch of the laps mechanism
30, cutting mechanism 40, flattening mechanism 50 and feed box 60.
Discharge plate 11 is articulated in rack 10, to wind the wire 200 to be processed for endless metal circle 203.
Straightening mechanism 20 includes one first locating piece 21, one second locating piece 22, a movable block 23, one handle 24, one
Bearing up pulley 25 and a spring 26.First locating piece 21 and the second locating piece 22 are fixed in rack 10, and the second locating piece 22 is located at machine
10 outside of frame, and left and right alignment.The lower end of movable block 23 is articulated on the first locating piece 21.Work is fixed in the lower end of handle 24
Motion block 23 is located at 25 outside of tensioning wheel.Tensioning wheel 25 is located at 11 lower section of discharge plate, is articulated in activity close to pitch of the laps mechanism 30
23 upper end of block, 25 outside of tensioning wheel have the gear teeth.Spring 26 is extruded between the first locating piece 21 and movable block 23.By manual
Handle 24 is pulled, the block 23 that can innervate overcomes the elastic force of spring 26, and tensioning wheel 25 is driven to move outward, after unclamping hand,
Movable block 23 drives tensioning wheel 24 to move inward to original position by the elastic restoring force of spring 26.
Pitch of the laps mechanism 30 includes motor 31, rotation axis 32, pushes block 33 and confinement block 34, after motor 31 is located at rotation axis 32
Side, to drive rotation axis 32 to rotate, the outside of rotation axis 32 also is provided with the gear teeth, is aligned with the gear teeth of tensioning wheel 25 or so.First
Locating piece 21 is blocked equipped with an arc-shaped depression portion 211 in the positioning plate 212 at 211 rear of recess portion, and positioning plate 212 has for rotation axis 32
The circular hole 213 advanced through pushes block 33 and is fixed in recess portion 211, sticks on backward on positioning plate 212, pushes block 33 and also sets
There is the circular hole 333 advanced through for rotation axis 32, push 33 front end face of block and be recessed with the container 331 positioned at 333 periphery of circular hole,
The inside of container 331 is equipped with the helicoid 335 towards front so that the depth of container 331 in the longitudinal direction circumferentially line
It gradually deepens or shoals, positioning plate 212, which is fixed on, to be pushed on block 33, is enclosed set on 331 front side of container.Confinement block 34 be fixed on to
33 front surface of pushing block, to limit 200 biased forwards of wire.
Cutting mechanism 40 cuts cylinder 41, the lever arm 42 moved left and right in the case where cutting cylinder 41 and driving including one and fixes
In the cutting knife 43 on lever arm 42, it is gripper cylinder to cut cylinder 41.
Flattening mechanism 50 includes leveling cylinder 51, a briquetting 52, is connected between leveling cylinder 51 and briquetting 52
Coupking shaft 53 and holder 54, briquetting 52 is located at the lower section of rotation axis 32, with forwardly convex leveling protrusion 520.Leveling
Cylinder 51 drives briquetting 52 to be moved forward and backward by coupking shaft 53.
Holder 54 includes a guiding block 541, a blanking block 542 and a supporting block 543, and 541 inside of guiding block is equipped with up and down
Perforative guide channel 544,54 inside of blanking block also are provided with perforative charging conduit 545, guide channel 544 up and down and are located at charging conduit 545
Top, the two are disposed adjacent, and are in U-shaped of the opening towards pitch of the laps mechanism 30 in the up-down direction.Supporting block 543 is fixed on blanking block
542 insides, are blocked in 545 rear of charging conduit, but positioned at 520 lower section of leveling protrusion, and are spaced apart up and down, and supporting block 543 is also
It is more than leveling protrusion 520 forward, guide channel 544 exceeds supporting block 543 upwards.
Feed box 60 is located at 542 lower section of blanking block, to accommodate the quoit 203 fallen from charging conduit 545.
When automatic forming equipment 100 of the present invention works, carry out as follows：
(1) handle 24 of straightening mechanism 20 is pulled manually, and the block 23 that innervates overcomes the elastic force of spring 26, drives tensioning wheel
25 move outward.
(2) 200 head of wire is fed down between tensioning wheel 25 and rotation axis 32, and after unclamping hand, movable block 23 relies on
The elastic restoring force of spring 26, drive tensioning wheel 24 move inward to original position, make wire 200 be clamped in tensioning wheel 25 with
Between rotation axis 32.
(3) motor 31 drives rotation axis 32 to rotate, and using the frictional force between the gear teeth and wire 200, promotes wire
200 are wrapped in rotation axis 32.
(4) pushing the depth of 33 container 331 of block, circumferentially line is gradually deepened or is shoaled, and madial wall is in wire thereafter
In 200 winding processes, the forward movement of wire 200 is pushed, wire 200 is promoted to be wound up as helical metal circle 201.
(5) when helical metal circle 202 moves forward to the top of 40 guide channel 544 of flattening mechanism, the drive of cylinder 41 is cut
Dynamic cutting knife 43 is moved towards 201 direction of helical metal circle, and helical metal circle 201 is cut into semi-finished metal circle 202, and half
Finished metal circle 202 is fallen on downwards in charging conduit 545, but is supported block 543 and is held, specifically, semi-finished metal circle 202
A part be located in charging conduit 545, another part is supported block 543 and holds.
(6) leveling cylinder 51 drives briquetting 52 to move forward, and the leveling protrusion 520 of briquetting 52 compresses forward semi-finished product
Quoit 202 promotes semi-finished metal circle 202 to be pressed after block 52 and blanking block 542 squeeze, and flattens as endless metal ring 203,
Then, continue to fall on downwards in feed box 60 from charging conduit 545.
For automatic forming equipment 100 of the present invention instead of the mode of artificial folding quoit, each mechanism cooperation is compact, automatically at
Shape, it is simple in structure, save cost；Suitable for high-volume automated production, production efficiency is high；Made endless metal circle 203
Consistency is high, ensure that product quality.
Above-described embodiment is only a kind of embodiment of structure of the invention, but the embodiment of structure of the invention is not by upper
The limitation of embodiment is stated, rapidoprint is also not limited to cylindrical metal ring, further includes strip of metal, triangle metal
The different wire of item, oval metal strip cross-section, under other any Spirit Essences and principle without departing from structure of the invention
Made by change, replace, combination, simplify, should be equivalent substitute mode, be included in structure of the invention protection domain it
It is interior.
Claims (8)
1. a kind of automatic forming equipment, wire is configured to endless metal circle comprising rack and be individually fixed in machine
Pitch of the laps mechanism on frame, cutting mechanism, flattening mechanism, feed box are articulated with to wind the blowing of wire in the rack
Disk, it is characterised in that：The pitch of the laps mechanism includes motor, rotation axis and pushes block, and the motor is driving rotation axis to drive
Wound on the rotating shaft after wire rotation, the block that pushes is equipped with the circular hole that is advanced through for rotation axis, it is described push block before
End face is recessed with the container positioned at circular hole periphery, and the helicoid towards front, the container are equipped on the inside of the container
Depth circumferentially line is gradually deepened or is shoaled, the cutting mechanism including one cut cylinder, cut cylinder driving under left and right
Mobile lever arm and the cutting knife being fixed on lever arm, the cutting knife are located at the side of rotation axis, the flattening mechanism
Including a leveling cylinder, a briquetting, the coupking shaft and holder being connected between leveling cylinder and briquetting, the briquetting is set
It includes a guiding block, a blanking block and a supporting block, the guiding block to have the leveling protrusion below rotation axis, the holder
Inside is equipped with upper and lower perforative guide channel, and upper and lower perforative charging conduit is equipped on the inside of the blanking block, and the guide channel, which is located at, to be fallen
Above hopper, the two is disposed adjacent, and is in U-shaped of the opening towards pitch of the laps mechanism in the up-down direction respectively, and the supporting block is fixed
It on the inside of blanking block, and blocks in charging conduit rear, but below leveling protrusion, the supporting block is convex more than flattening forward
Portion, charging conduit exceed supporting block upwards, and the feed box is located at below charging conduit.
2. automatic forming equipment according to claim 1, it is characterised in that：It is equipped on the outside of the rotation axis and increases rotation axis
The gear teeth of frictional force between wire.
3. automatic forming equipment according to claim 1, it is characterised in that：The pitch of the laps mechanism further includes being fixed on to push
Block front surface is limiting the confinement block of wire biased forwards.
4. automatic forming equipment according to claim 1, it is characterised in that：The supporting block with leveling protrusion between the upper and lower every
It opens.
5. automatic forming equipment according to claim 1, it is characterised in that：The automatic forming equipment includes being fixed on machine
One first locating piece on frame, first locating piece is equipped with an arc-shaped depression portion and blocks in the positioning plate at recess portion rear, described
Positioning plate has the circular hole advanced through for rotation axis, pushes block and is fixed in recess portion, sticks on positioning plate backward.
6. automatic forming equipment according to claim 1, it is characterised in that：The automatic forming equipment includes a straightener
Structure, the straightening mechanism include one first locating piece, a movable block, one handle and a tensioning wheel, and the first locating piece is fixed on machine
On frame, the lower end of the movable block is articulated on the first locating piece, and movable block is fixed in the lower end of the handle, is located at tensioning wheel
Outside, the tensioning wheel are articulated in movable block upper end, and opposite with rotation axis or so, have the gear teeth on the outside of the tensioning wheel.
7. automatic forming equipment according to claim 6, it is characterised in that：The straightening mechanism further includes being fixed on rack
On the second locating piece and the spring that is extruded between the second locating piece and movable block.
8. automatic forming equipment according to claim 1, it is characterised in that：The cylinder that cuts is gripper cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610737873.XA CN106424485B (en) | 2016-08-26 | 2016-08-26 | Automatic forming equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610737873.XA CN106424485B (en) | 2016-08-26 | 2016-08-26 | Automatic forming equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106424485A CN106424485A (en) | 2017-02-22 |
| CN106424485B true CN106424485B (en) | 2018-07-13 |
Family
ID=58181891
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610737873.XA Active CN106424485B (en) | 2016-08-26 | 2016-08-26 | Automatic forming equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106424485B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107410100B (en) * | 2017-09-22 | 2023-06-20 | 吴晓彬 | Coiling device and coiling method for bee pollen remover |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1536280A (en) * | 1924-02-05 | 1925-05-05 | Philip C Wentworth | Ring-traveler machine |
| CN102145367A (en) * | 2010-11-26 | 2011-08-10 | 浙江大学 | Metal ring machining device and using method thereof |
| CN202398746U (en) * | 2011-12-22 | 2012-08-29 | 浙江鑫永利卡环有限公司 | Clamp ring winding and forming machine |
| CN103008499A (en) * | 2012-12-04 | 2013-04-03 | 乐清市永凯线圈厂 | Numerical control coil machine and method for continuously processing coil by using same |
| CN205967236U (en) * | 2016-08-26 | 2017-02-22 | 江苏立讯机器人有限公司 | Automatic former |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS58196131A (en) * | 1982-05-13 | 1983-11-15 | Fujitsu Ltd | Ring forming machine |
-
2016
- 2016-08-26 CN CN201610737873.XA patent/CN106424485B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1536280A (en) * | 1924-02-05 | 1925-05-05 | Philip C Wentworth | Ring-traveler machine |
| CN102145367A (en) * | 2010-11-26 | 2011-08-10 | 浙江大学 | Metal ring machining device and using method thereof |
| CN202398746U (en) * | 2011-12-22 | 2012-08-29 | 浙江鑫永利卡环有限公司 | Clamp ring winding and forming machine |
| CN103008499A (en) * | 2012-12-04 | 2013-04-03 | 乐清市永凯线圈厂 | Numerical control coil machine and method for continuously processing coil by using same |
| CN205967236U (en) * | 2016-08-26 | 2017-02-22 | 江苏立讯机器人有限公司 | Automatic former |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106424485A (en) | 2017-02-22 |
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