CN106422441A - Improved rake type concentrating and settling system - Google Patents
Improved rake type concentrating and settling system Download PDFInfo
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- CN106422441A CN106422441A CN201611190843.8A CN201611190843A CN106422441A CN 106422441 A CN106422441 A CN 106422441A CN 201611190843 A CN201611190843 A CN 201611190843A CN 106422441 A CN106422441 A CN 106422441A
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- scraper
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- water outlet
- pool
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 61
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 44
- 239000010959 steel Substances 0.000 claims abstract description 44
- 239000000463 material Substances 0.000 claims abstract description 25
- 230000008719 thickening Effects 0.000 claims abstract description 18
- 239000000203 mixture Substances 0.000 claims description 25
- 239000003245 coal Substances 0.000 claims description 19
- 239000002002 slurry Substances 0.000 claims description 13
- 230000005540 biological transmission Effects 0.000 claims description 12
- 238000005189 flocculation Methods 0.000 claims description 9
- 230000016615 flocculation Effects 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 5
- 239000011259 mixed solution Substances 0.000 claims description 5
- 238000005259 measurement Methods 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 239000003250 coal slurry Substances 0.000 claims description 2
- 239000013049 sediment Substances 0.000 abstract description 5
- 239000002245 particle Substances 0.000 description 6
- 239000007787 solid Substances 0.000 description 6
- 238000004062 sedimentation Methods 0.000 description 5
- 239000007788 liquid Substances 0.000 description 4
- 230000005484 gravity Effects 0.000 description 2
- 239000002562 thickening agent Substances 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 241000405070 Percophidae Species 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D21/00—Separation of suspended solid particles from liquids by sedimentation
- B01D21/02—Settling tanks with single outlets for the separated liquid
- B01D21/04—Settling tanks with single outlets for the separated liquid with moving scrapers
- B01D21/06—Settling tanks with single outlets for the separated liquid with moving scrapers with rotating scrapers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D21/00—Separation of suspended solid particles from liquids by sedimentation
- B01D21/01—Separation of suspended solid particles from liquids by sedimentation using flocculating agents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D21/00—Separation of suspended solid particles from liquids by sedimentation
- B01D21/18—Construction of the scrapers or the driving mechanisms for settling tanks
- B01D21/20—Driving mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D21/00—Separation of suspended solid particles from liquids by sedimentation
- B01D21/24—Feed or discharge mechanisms for settling tanks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D21/00—Separation of suspended solid particles from liquids by sedimentation
- B01D21/24—Feed or discharge mechanisms for settling tanks
- B01D21/2433—Discharge mechanisms for floating particles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D21/00—Separation of suspended solid particles from liquids by sedimentation
- B01D21/24—Feed or discharge mechanisms for settling tanks
- B01D21/245—Discharge mechanisms for the sediments
- B01D21/2472—Means for fluidising the sediments, e.g. by jets or mechanical agitators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D21/00—Separation of suspended solid particles from liquids by sedimentation
- B01D21/28—Mechanical auxiliary equipment for acceleration of sedimentation, e.g. by vibrators or the like
- B01D21/286—Means for gentle agitation for enhancing flocculation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D21/00—Separation of suspended solid particles from liquids by sedimentation
- B01D21/30—Control equipment
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Separation Of Suspended Particles By Flocculating Agents (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
一种改进型耙式浓缩沉降系统,包括沉降池、刮板装置、行走装置、上料装置,所述刮板装置包括连接钢架、刮板组件、潜水泵、压力管组件,所述刮板为内部设置密封空腔的长方形板体,压力管组件包括总管、分支管、出水短管,所述总管的一端连接潜水泵的出水端,总管的另一端连接分支管的一端,分支管的另一端与刮板内部的密封空腔连通,本发明中,将刮板设置为内部设置密封空腔的长方形板体,压力管组件包括总管、分支管、出水短管,由潜水泵将水沿着总管、分支管打入刮板的密封空腔内,再由出水短管将水喷出,从而实现由出水短管内喷出的水将已经沉降的沉降物喷吹至漂浮状态,再由刮板刮送到物料卸出通道内,被泄出。
An improved rake-type thickening and settling system, including a settling tank, a scraper device, a walking device, and a feeding device. The scraper device includes a connecting steel frame, a scraper assembly, a submersible pump, and a pressure pipe assembly. The scraper It is a rectangular plate with a sealed cavity inside. The pressure pipe assembly includes a main pipe, a branch pipe, and a short water outlet pipe. One end of the main pipe is connected to the water outlet of the submersible pump, the other end of the main pipe is connected to one end of the branch pipe, and the other end of the branch pipe is One end communicates with the sealed cavity inside the scraper. In the present invention, the scraper is set as a rectangular plate with a sealed cavity inside. The pressure pipe assembly includes a main pipe, a branch pipe, and a short water outlet pipe. The submersible pump pumps the water along the The main pipe and the branch pipe are driven into the sealed cavity of the scraper, and then the water is sprayed out from the short outlet pipe, so that the water sprayed from the short outlet pipe can blow the sediment that has settled to a floating state, and then the water is sprayed by the scraper. It is scraped into the material discharge channel and discharged.
Description
技术领域technical field
本发明涉及煤矿洗选沉降设备技术领域,尤其涉及一种改进型耙式浓缩沉降系统。The invention relates to the technical field of coal mine washing and settling equipment, in particular to an improved rake-type thickening and settling system.
背景技术Background technique
目前,在洗矿厂、选煤厂使用的大型固液分离脱水设备为浓缩机,这种浓缩机采用固定沉降的原理,将沉降到池底的固体或颗粒物排出收集。这种沉降池存在的问题是,当池体体积较大时,固体颗粒物沉降速度较快,而刮料的刮板旋转速度较慢,这样就造成“压耙”的事故,即固体颗粒物沉降堆积在池体的底部,刮板刮不动这些堆积的固体颗粒物,此时,刮板不仅不能将固体颗粒物刮送收集,反而使得刮板的驱动和沉降物的阻力形成冲击,导致刮板的驱动被损坏,而且这些沉降的固体颗粒物需要人工清理,操作难度更大。At present, the large-scale solid-liquid separation and dehydration equipment used in ore washing plants and coal preparation plants is thickeners. This thickener adopts the principle of fixed sedimentation to discharge and collect the solids or particles that have settled to the bottom of the pool. The problem with this kind of settling tank is that when the volume of the tank is large, the solid particles settle faster, while the scraper scraper rotates at a slower speed, which causes the accident of "raking", that is, the sedimentation and accumulation of solid particles At the bottom of the pool, the scraper cannot scrape the accumulated solid particles. At this time, the scraper not only cannot scrape and collect the solid particles, but also makes the driving of the scraper and the resistance of the sediment form an impact, resulting in the driving of the scraper are damaged, and these settled solid particles need to be cleaned manually, making the operation more difficult.
发明内容Contents of the invention
有必要提出一种能够将已经沉降的沉降物喷吹至漂浮状态,进而由刮板刮送收集的改进型耙式浓缩沉降系统。It is necessary to propose an improved rake-type thickening and settling system that can blow the settled sediment to a floating state, and then be scraped and collected by the scraper.
一种改进型耙式浓缩沉降系统,包括沉降池、刮板装置、行走装置、上料装置,所述沉降池为顶部开口的圆形容器,沉降池包括池底、内侧壁、外侧壁、设置在池底中心的中心支撑装置,所述池底为水平底面,在池底沿着半径方向开设物料卸出通道,所述内侧壁的高度低于外侧壁的高度,以使内侧壁和外侧壁之间形成排水槽,在外侧壁上开设出水口,所述中心支撑装置沿竖直方向固定在池底的中心,所述刮板装置连接在所述中心支撑装置与沉降池的外侧壁之间,所述刮板装置包括连接钢架、刮板组件、潜水泵、压力管组件,所述连接钢架的一端与中心支撑装置连接,并能够围绕中心支撑装置转动,连接钢架的另一端与沉降池的外侧壁的端面搭接,并能够相对于外侧壁的端面移动,所述刮板组件设置在连接钢架的底部,刮板组件包括若干相邻设置的刮板,所述刮板为内部设置密封空腔的长方形板体,若干刮板沿着池底的半径方向依次设置,形成刮板组件,所述刮板的底部不与池底接触,所述潜水泵固定设置在连接钢架上,潜水泵的出水端连接所述压力管组件,压力管组件包括总管、分支管、出水短管,所述总管的一端连接潜水泵的出水端,总管的另一端连接分支管的一端,分支管的另一端与刮板内部的密封空腔连通,在刮板的前侧壁的下端开设通孔,所述出水短管与所述通孔固定连接,以使出水短管与刮板的密封空腔连通,所述行走装置包括行走驱动组件和胶轮,所述行走驱动组件固定设置在靠近所述沉降池的外侧壁的连接钢架的一端,所述胶轮与行走驱动组件传动连接,胶轮支撑在连接钢架与外侧壁的端面之间,以通过行走驱动组件驱动胶轮滚动,再由滚动的胶轮带动连接钢架沿着外侧壁的端面爬行,所述上料装置包括上料斜管和絮凝混合液储槽,所述上料斜管的一端用于输入水煤泥混合物,上料斜管的另一端与中心支撑装置连通,以将上料斜管内的水煤泥混合物从中心支撑装置卸入沉降池内,所述絮凝混合液储槽内用于储存絮凝剂混合物,絮凝混合液储槽设置在上料斜管的一端,并与上料斜管的内部连通,以将絮凝剂混合物加入到上料斜管内。An improved rake-type thickening and settling system, including a settling tank, a scraper device, a walking device, and a feeding device. The settling tank is a circular container with an open top. The settling tank includes a bottom, an inner wall, an outer wall, and The central support device at the center of the pool bottom, the bottom of the pool is a horizontal bottom surface, and a material discharge channel is opened along the radial direction at the bottom of the pool, and the height of the inner side wall is lower than the height of the outer side wall, so that the inner side wall and the outer side wall A drainage groove is formed between them, and a water outlet is opened on the outer wall. The central support device is fixed in the center of the bottom of the pool along the vertical direction, and the scraper device is connected between the central support device and the outer wall of the sedimentation tank. , the scraper device includes a connecting steel frame, a scraper assembly, a submersible pump, and a pressure pipe assembly. One end of the connecting steel frame is connected to the central support device and can rotate around the central support device. The other end of the connecting steel frame is connected to the central support device. The end face of the outer side wall of the settling tank is overlapped and can move relative to the end face of the outer side wall. The scraper assembly is arranged at the bottom of the connecting steel frame, and the scraper assembly includes several adjacently arranged scrapers. The scraper is A rectangular plate with a sealed cavity is arranged inside, and several scrapers are arranged in sequence along the radial direction of the pool bottom to form a scraper assembly. The bottom of the scraper does not contact the bottom of the pool, and the submersible pump is fixed on the connecting steel frame Above, the water outlet end of the submersible pump is connected to the pressure pipe assembly. The pressure pipe assembly includes a main pipe, a branch pipe, and a short water outlet pipe. One end of the main pipe is connected to the water outlet end of the submersible pump, and the other end of the main pipe is connected to one end of the branch pipe. The other end of the tube communicates with the sealed cavity inside the scraper, and a through hole is opened at the lower end of the front side wall of the scraper, and the short outlet pipe is fixedly connected with the through hole, so that the short outlet pipe and the scraper are sealed The cavity is connected, and the walking device includes a walking drive assembly and a rubber wheel, and the walking drive assembly is fixedly arranged at one end of the connecting steel frame close to the outer wall of the settlement tank, and the rubber wheel is in transmission connection with the walking drive assembly, The rubber wheel is supported between the connecting steel frame and the end face of the outer wall to drive the rubber wheel to roll through the walking drive assembly, and then the rolling rubber wheel drives the connecting steel frame to crawl along the end face of the outer wall. The feeding device includes an upper Material inclined pipe and flocculation mixed solution storage tank, one end of the feeding inclined pipe is used to input the water-coal slurry mixture, and the other end of the feeding inclined pipe is connected with the central support device to transfer the water-coal slime mixture in the feeding inclined pipe Unloaded from the central support device into the settling tank, the flocculation mixed solution storage tank is used to store the flocculant mixture, the flocculation mixed solution storage tank is arranged at one end of the feeding inclined tube, and communicated with the inside of the feeding inclined tube, so as to The flocculant mixture is added into the feeding inclined tube.
优选的,物料卸出通道为倾斜通道,以使比重较重的煤泥混合物沿着倾斜通道流出,在物料卸出通道的端部连接渣浆泵,以通过渣浆泵将煤泥混合物抽吸排出,所述渣浆泵的入料口连接圆管通道的一端,圆管通道的另一端连接伞形接头的小口端,伞形接头的大口端连接物料卸出通道的端部,以通过伞形接头增大物料从物料卸出通道进入渣浆泵的压力。Preferably, the material discharge channel is an inclined channel, so that the coal slime mixture with a heavier specific gravity flows out along the inclined channel, and a slurry pump is connected to the end of the material discharge channel to suck the coal slime mixture through the slurry pump The material inlet of the slurry pump is connected to one end of the circular tube channel, the other end of the circular tube channel is connected to the small end of the umbrella joint, and the large end of the umbrella joint is connected to the end of the material discharge channel to pass through the umbrella. The shaped joint increases the pressure of the material from the material discharge channel into the slurry pump.
优选的,所述排水槽的底面从远离出水口的一端向靠近出水口的一端倾斜。Preferably, the bottom surface of the drainage groove is inclined from an end far away from the water outlet to an end close to the water outlet.
优选的,所述中心支撑装置包括支撑墩、外桶、旋流电机、螺旋桨,所述支撑墩为固定在池底中心的圆柱体,所述外桶为空心圆柱形壳体,外桶的下端固定套在支撑墩上,外桶的上端顶部开设上料口,以与上料斜管连接,所述旋流电机固定设置在外桶的内部,螺旋桨设置在旋流电机的下方,并与旋流电机的输出端连接,在与螺旋桨正对的外桶的侧壁上开设若干出料窗口,以将从上料口进入的水煤泥混合物从出料窗口甩出。Preferably, the central support device includes a support pier, an outer barrel, a swirl motor, and a propeller, the support pier is a cylinder fixed at the center of the pool bottom, the outer barrel is a hollow cylindrical shell, and the lower end of the outer barrel The fixed sleeve is fixed on the support pier, and the top of the upper end of the outer barrel is provided with a feeding port to connect with the inclined feeding pipe. The swirl motor is fixed inside the outer barrel, and the propeller is arranged under the swirl motor, and is connected with the swirl flow motor. The output end of the motor is connected, and several discharge windows are provided on the side wall of the outer barrel facing the propeller, so that the water-coal slime mixture entering from the feed port is thrown out from the discharge window.
优选的,所述连接钢架包括横梁,在横梁的一端设置与横梁固定连接的套筒,在中心支撑装置的外桶上端的侧壁上开设用于嵌入所述套筒的凹槽,所述套筒套在所述凹槽内,以使横梁带动套筒围绕凹槽转动。Preferably, the connecting steel frame includes a crossbeam, a sleeve fixedly connected to the crossbeam is arranged at one end of the crossbeam, and a groove for embedding the sleeve is provided on the side wall of the upper end of the outer barrel of the central support device, the The sleeve is sleeved in the groove, so that the beam drives the sleeve to rotate around the groove.
优选的,在连接钢架的底端设置行走地轮,所述行走地轮设置在所述刮板的后方,所述行走地轮设置在所述连接钢架的1/2长度的位置。Preferably, a walking ground wheel is provided at the bottom end of the connecting steel frame, the walking ground wheel is arranged behind the scraper, and the walking ground wheel is arranged at a position of 1/2 length of the connecting steel frame.
优选的,所述出水短管倾斜安装在刮板的前侧壁上,以使出水短管内吹出的水流倾斜吹在池底上,从而充分搅动已经沉淀在池底上的煤泥。Preferably, the short water outlet pipe is obliquely installed on the front side wall of the scraper, so that the water flow blown out of the short water outlet pipe obliquely blows on the bottom of the pool, thereby fully agitating the coal slime that has settled on the bottom of the pool.
优选的,在出水短管的端部设置连接头,所述连接头与出水短管可拆卸连接,连接头的端部为鸭嘴型扁口,以增大出水的压力。Preferably, a connector is provided at the end of the short water outlet pipe, the connector is detachably connected to the short water outlet pipe, and the end of the connector is a duckbill-shaped flat mouth to increase the pressure of the water outlet.
优选的,在与每一个刮板连接的分支管上设置流量阀,通过调整流量阀来控制进入该刮板的密封空腔内的水的压力。Preferably, a flow valve is provided on the branch pipe connected to each scraper, and the pressure of the water entering the sealed cavity of the scraper is controlled by adjusting the flow valve.
优选的,所述行走驱动组件包括依次传动连接的行走电机、驱动齿轮组、传动轴承,所述传动轴承与所述胶轮连接,所述行走电机为变速电机,所述行走装置还包括设置在连接钢架上的控制器、显示器、计时器和轮式测距仪,所述控制器与轮式测距仪、显示器、计时器及行走电机连接,所述轮式测距仪将测量得到的距离信息发送至控制器,所述计时器将记录的时间信息发送至控制器,控制器将所述距离信息和时间信息处理得到实时速度信息,并发送至显示器,并由显示器显示,控制器还将所述实时速度信息与控制器内预设的速度信息进行比较,并依据比较结果来调节行走电机的速度,当实时速度大于预设的速度,则控制器调节行走电机的转速变慢,当实时速度小于预设的速度,则控制器调节行走电机的转速变快,从而调节胶轮的行走速度,所述轮式测距仪的连接臂固定设置在胶轮前端的连接钢架上,轮式测距仪的的滚轮置放在外侧壁的端面上,在轮式测距仪的连接臂与连接钢架之间设置弹性连接件,以通过弹性连接件的收缩拉力将轮式测距仪的滚轮紧密贴合在外侧壁的端面上,以避免轮式测距仪的滚轮空转或与外侧壁的端面接触不上造成的测量不准确。Preferably, the travel drive assembly includes a travel motor, a drive gear set, and a transmission bearing that are sequentially connected by transmission, the transmission bearing is connected to the rubber wheel, the travel motor is a variable speed motor, and the travel device also includes a Connect the controller, display, timer and wheeled rangefinder on the steel frame, the controller is connected with the wheeled rangefinder, display, timer and walking motor, and the wheeled rangefinder will measure the obtained The distance information is sent to the controller, and the timer sends the recorded time information to the controller, and the controller processes the distance information and time information to obtain real-time speed information, and sends it to the display, and is displayed by the display, and the controller also Compare the real-time speed information with the preset speed information in the controller, and adjust the speed of the walking motor according to the comparison result. When the real-time speed is greater than the preset speed, the controller adjusts the speed of the walking motor to slow down. If the real-time speed is less than the preset speed, the controller will adjust the speed of the walking motor to become faster, thereby adjusting the walking speed of the rubber wheel. The rollers of the rangefinder are placed on the end face of the outer wall, and an elastic connecting piece is set between the connecting arm of the wheeled rangefinder and the connecting steel frame, so that the wheeled rangefinder can be moved by the shrinkage force of the elastic connecting piece The rollers of the wheel are closely attached to the end surface of the outer wall to avoid inaccurate measurement caused by the rollers of the wheeled rangefinder idling or not in contact with the end surface of the outer wall.
本发明中,将刮板设置为内部设置密封空腔的长方形板体,压力管组件包括总管、分支管、出水短管,由潜水泵将水沿着总管、分支管打入刮板的密封空腔内,再由出水短管将水喷出,从而实现由出水短管内喷出的水将已经沉降的沉降物喷吹至漂浮状态,再由刮板刮送到物料卸出通道内,被泄出。In the present invention, the scraper is set as a rectangular plate with a sealed cavity inside, and the pressure pipe assembly includes a main pipe, a branch pipe, and a short water outlet pipe, and the submersible pump drives water into the sealed cavity of the scraper along the main pipe and the branch pipe. In the cavity, the water is sprayed out from the short water outlet pipe, so that the water sprayed out from the short water outlet pipe can blow the sediment that has settled to a floating state, and then be scraped by the scraper to the material discharge channel, and be discharged out.
附图说明Description of drawings
图1为所述改进型耙式浓缩沉降系统的结构示意图。Figure 1 is a schematic structural view of the improved rake-type thickening and settling system.
图2为所述改进型耙式浓缩沉降系统的主视图。Fig. 2 is a front view of the improved rake type thickening and settling system.
图3为所述改进型耙式浓缩沉降系统的俯视图。Fig. 3 is a top view of the improved rake type thickening and settling system.
图4为图3沿着A-A的截面图。Fig. 4 is a sectional view along A-A of Fig. 3 .
图5为图4中表达中心支撑装置的局部放大图。Fig. 5 is a partially enlarged view showing the central support device in Fig. 4 .
图6为图1中表达刮板装置的局部放大图。Fig. 6 is a partially enlarged view showing the scraper device in Fig. 1 .
图7为图6中表达出水短管的局部放大图。Fig. 7 is a partially enlarged view of the short water outlet pipe shown in Fig. 6 .
图8为图4中表达行走装置的局部放大图。Fig. 8 is a partially enlarged view of the walking device in Fig. 4 .
图中:沉降池10、池底11、物料卸出通道111、出水口112、内侧壁12、外侧壁13、中心支撑装置14、支撑墩141、外桶142、出料窗口1421、凹槽1422、旋流电机143、螺旋桨144、渣浆泵15、圆管通道151、伞形接头152、刮板装置20、连接钢架21、套筒211、行走地轮212、刮板22、潜水泵23、压力管组件24、总管241、分支管242、出水短管243、连接头2431、行走装置30、行走电机31、驱动齿轮组32、传动轴承33、胶轮34、轮式测距仪35、拉簧36、上料装置40、上料斜管41、絮凝混合液储槽42。In the figure: settling tank 10, pool bottom 11, material discharge channel 111, water outlet 112, inner side wall 12, outer side wall 13, central support device 14, support pier 141, outer barrel 142, discharge window 1421, groove 1422 , swirl motor 143, propeller 144, slurry pump 15, circular pipe channel 151, umbrella joint 152, scraper device 20, connecting steel frame 21, sleeve 211, walking ground wheel 212, scraper 22, submersible pump 23 , pressure pipe assembly 24, main pipe 241, branch pipe 242, short water outlet pipe 243, connector 2431, traveling device 30, traveling motor 31, driving gear set 32, transmission bearing 33, rubber wheels 34, wheel distance meter 35, Extension spring 36, feeding device 40, inclined feeding pipe 41, flocculation mixed liquid storage tank 42.
具体实施方式detailed description
为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单的介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the accompanying drawings that need to be used in the embodiments. Obviously, the accompanying drawings in the following description are some embodiments of the present invention. Ordinary technicians can also obtain other drawings based on these drawings on the premise of not paying creative work.
参见图1至图8,本发明实施例提供了一种改进型耙式浓缩沉降系统,包括沉降池10、刮板装置20、行走装置30、上料装置40,沉降池10为顶部开口的圆形容器。Referring to Fig. 1 to Fig. 8, the embodiment of the present invention provides an improved rake-type thickening and settling system, which includes a settling tank 10, a scraper device 20, a walking device 30, and a feeding device 40, and the settling tank 10 is a circle with an open top. describe the container.
沉降池10包括池底11、内侧壁12、外侧壁13、设置在池底11中心的中心支撑装置14,池底11为水平底面,在池底11沿着半径方向开设物料卸出通道111,内侧壁12的高度低于外侧壁13的高度,以使内侧壁12和外侧壁13之间形成排水槽,在外侧壁13上开设出水口112,中心支撑装置14沿竖直方向固定在池底11的中心,刮板装置20连接在中心支撑装置14与沉降池10的外侧壁13之间。The settling tank 10 includes a bottom 11, an inner side wall 12, an outer side wall 13, and a central support device 14 arranged at the center of the bottom 11 of the pool. The bottom 11 of the pool is a horizontal bottom surface, and a material discharge channel 111 is opened along the radial direction at the bottom of the pool 11. The height of the inner side wall 12 is lower than the height of the outer side wall 13, so that a drainage groove is formed between the inner side wall 12 and the outer side wall 13, and a water outlet 112 is opened on the outer side wall 13, and the central support device 14 is fixed on the bottom of the pool along the vertical direction 11, the scraper device 20 is connected between the central support device 14 and the outer wall 13 of the settling tank 10.
刮板装置20包括连接钢架21、刮板组件、潜水泵23、压力管组件24,连接钢架21的一端与中心支撑装置14连接,并能够围绕中心支撑装置14转动,连接钢架21的另一端与沉降池10的外侧壁13的端面搭接,并能够相对于外侧壁13的端面移动,刮板组件设置在连接钢架21的底部,刮板组件包括若干相邻设置的刮板22,刮板22为内部设置密封空腔的长方形板体,若干刮板22沿着池底11的半径方向依次设置,形成刮板组件,刮板22的底部不与池底11接触,潜水泵23固定设置在连接钢架21上,潜水泵23的出水端连接压力管组件24。The scraper device 20 includes a connecting steel frame 21, a scraper assembly, a submersible pump 23, and a pressure pipe assembly 24. One end of the connecting steel frame 21 is connected to the central support device 14 and can rotate around the central support device 14. The other end is overlapped with the end face of the outer wall 13 of the settling tank 10, and can move relative to the end face of the outer wall 13. The scraper assembly is arranged at the bottom of the connecting steel frame 21, and the scraper assembly includes several adjacent scraper plates 22 , the scraper 22 is a rectangular plate with a sealed cavity inside, and several scrapers 22 are arranged in sequence along the radial direction of the pool bottom 11 to form a scraper assembly. The bottom of the scraper 22 does not contact the pool bottom 11, and the submersible pump 23 Fixedly arranged on the connecting steel frame 21 , the outlet end of the submersible pump 23 is connected to the pressure pipe assembly 24 .
压力管组件24包括总管241、分支管242、出水短管243,总管241的一端连接潜水泵23的出水端,总管241的另一端连接分支管242的一端,分支管242的另一端与刮板22内部的密封空腔连通,在刮板22的前侧壁的下端开设通孔,出水短管243与通孔固定连接,以使出水短管243与刮板22的密封空腔连通。The pressure pipe assembly 24 includes a main pipe 241, a branch pipe 242, and a short water outlet pipe 243. One end of the main pipe 241 is connected to the water outlet of the submersible pump 23, the other end of the main pipe 241 is connected to one end of the branch pipe 242, and the other end of the branch pipe 242 is connected to the scraper. The sealed cavity inside 22 is connected, and a through hole is offered at the lower end of the front side wall of the scraper 22, and the short outlet pipe 243 is fixedly connected with the through hole, so that the short outlet pipe 243 communicates with the sealed cavity of the scraper 22.
行走装置30包括行走驱动组件和胶轮34,行走驱动组件固定设置在靠近沉降池10的外侧壁13的连接钢架21的一端,胶轮34与行走驱动组件传动连接,胶轮34支撑在连接钢架21与外侧壁13的端面之间,以通过行走驱动组件驱动胶轮34滚动,再由滚动的胶轮34带动连接钢架21沿着外侧壁13的端面爬行。The walking device 30 includes a walking drive assembly and a rubber wheel 34. The walking drive assembly is fixedly arranged at one end of the connecting steel frame 21 close to the outer wall 13 of the sedimentation tank 10. The rubber wheel 34 is in transmission connection with the walking drive assembly. The rubber wheel 34 is supported on the connection Between the steel frame 21 and the end face of the outer wall 13, the rubber wheel 34 is driven to roll by the walking drive assembly, and then the rolling rubber wheel 34 drives the connecting steel frame 21 to crawl along the end face of the outer wall 13.
上料装置40包括上料斜管41和絮凝混合液储槽42,上料斜管41的一端用于输入水煤泥混合物,上料斜管41的另一端与中心支撑装置14连通,以将上料斜管41内的水煤泥混合物从中心支撑装置14卸入沉降池10内,絮凝混合液储槽42内用于储存絮凝剂混合物,絮凝混合液储槽42设置在上料斜管41的一端,并与上料斜管41的内部连通,以将絮凝剂混合物加入到上料斜管41内。Feeding device 40 comprises feeding inclined pipe 41 and flocculation mixed solution storage tank 42, and one end of feeding inclined pipe 41 is used for inputting water-coal slime mixture, and the other end of feeding inclined pipe 41 is communicated with central support device 14, to The water and coal slime mixture in the feeding inclined pipe 41 is discharged from the central support device 14 into the settling tank 10, and the flocculation mixed liquid storage tank 42 is used to store the flocculant mixture, and the flocculation mixed liquid storage tank 42 is arranged on the feeding inclined pipe 41 and communicate with the inside of the feeding inclined pipe 41 to add the flocculant mixture into the feeding inclined pipe 41.
本发明中,将刮板22设置为独立的内部密封空腔的长方形板体,然后通过总管241、分支管242与潜水泵23连接,通过潜水泵23将沉降池10上层的水打入密封空腔内,具有压力的水又从出水短管243内被喷出,每一个刮板22为一个单体,这样在与总管241、分支管242连接时,由于空腔体积较小,能够保证进入密封空腔内的压力,从而使从出水短管243喷出的水具有足够的压力,能够将池底11的沉降物喷吹漂浮状态。In the present invention, the scraper 22 is set as a rectangular plate with an independent internal sealed cavity, and then connected to the submersible pump 23 through the main pipe 241 and the branch pipe 242, and the water in the upper layer of the settling tank 10 is driven into the sealed cavity by the submersible pump 23. In the cavity, water with pressure is sprayed out from the short water outlet pipe 243, and each scraper 22 is a single body, so that when it is connected with the main pipe 241 and the branch pipe 242, due to the small cavity volume, it can ensure the Seal the pressure in the cavity, so that the water sprayed from the short water outlet pipe 243 has sufficient pressure, and the sediment at the bottom of the pool 11 can be blown to a floating state.
进一步,物料卸出通道111为倾斜通道,以使比重较重的煤泥混合物沿着倾斜通道流出,在物料卸出通道111的端部连接渣浆泵15,以通过渣浆泵15将煤泥混合物抽吸排出,渣浆泵15的入料口连接圆管通道151的一端,圆管通道151的另一端连接伞形接头152的小口端,伞形接头152的大口端连接物料卸出通道111的端部,以通过伞形接头152增大物料从物料卸出通道111进入渣浆泵15的压力。Further, the material unloading channel 111 is an inclined channel, so that the heavier coal slime mixture flows out along the inclined channel, and the end of the material unloading channel 111 is connected with a slurry pump 15, so that the coal slime is discharged by the slurry pump 15. The mixture is pumped and discharged, the feed inlet of the slurry pump 15 is connected to one end of the circular tube channel 151, the other end of the circular tube channel 151 is connected to the small end of the umbrella joint 152, and the large end of the umbrella joint 152 is connected to the material discharge channel 111 to increase the pressure of the material entering the slurry pump 15 from the material discharge passage 111 through the umbrella joint 152 .
进一步,排水槽的底面从远离出水口112的一端向靠近出水口112的一端倾斜。在絮凝剂的作用下及自身重力作用下,煤泥混合物迅速沉降到池底,而水则从内侧壁12和外侧壁13之间溢出,沿着排水槽流下出水口112。Further, the bottom surface of the drainage groove is inclined from an end away from the water outlet 112 to an end close to the water outlet 112 . Under the action of the flocculant and its own gravity, the coal slime mixture quickly settles to the bottom of the pool, while the water overflows from between the inner wall 12 and the outer wall 13, and flows down the water outlet 112 along the gutter.
参见图1、图4、图5,进一步,中心支撑装置14包括支撑墩141、外桶142、旋流电机143、螺旋桨144,支撑墩141为固定在池底11中心的圆柱体,外桶142为空心圆柱形壳体,外桶142的下端固定套在支撑墩141上,外桶142的上端顶部开设上料口,以与上料斜管41连接,旋流电机143固定设置在外桶142的内部,螺旋桨144设置在旋流电机143的下方,并与旋流电机143的输出端连接,在与螺旋桨144正对的外桶142的侧壁上开设若干出料窗口1421,以将从上料口进入的水煤泥混合物从出料窗口1421甩出。同时,旋转的螺旋桨144将水煤泥混合物及絮凝剂混合物进一步搅拌均匀。Referring to Fig. 1, Fig. 4 and Fig. 5, further, the central support device 14 includes a support pier 141, an outer barrel 142, a swirl motor 143, and a propeller 144. The support pier 141 is a cylinder fixed at the center of the pool bottom 11, and the outer barrel 142 It is a hollow cylindrical shell, the lower end of the outer barrel 142 is fixedly sleeved on the supporting pier 141, and the top of the upper end of the outer barrel 142 is provided with a feeding port to connect with the feeding inclined pipe 41, and the swirl motor 143 is fixedly arranged on the outer barrel 142 Inside, the propeller 144 is arranged under the swirl motor 143, and is connected with the output end of the swirl motor 143, and a number of discharge windows 1421 are opened on the side wall of the outer barrel 142 facing the propeller 144, so that the material from the feeding The water-coal slime mixture that enters from the outlet is thrown out from the discharge window 1421. At the same time, the rotating propeller 144 further stirs the water-coal slime mixture and the flocculant mixture evenly.
进一步,连接钢架21包括横梁,在横梁的一端设置与横梁固定连接的套筒211,在中心支撑装置14的外桶142上端的侧壁上开设用于嵌入套筒211的凹槽1422,套筒211套在凹槽1422内,以使横梁带动套筒211围绕凹槽1422转动。Further, the connecting steel frame 21 includes a crossbeam, a sleeve 211 fixedly connected with the crossbeam is arranged at one end of the crossbeam, and a groove 1422 for inserting the sleeve 211 is opened on the side wall of the outer barrel 142 upper end of the central support device 14, and the sleeve The cylinder 211 is sleeved in the groove 1422 so that the beam drives the sleeve 211 to rotate around the groove 1422 .
参见图6、图7,进一步,在连接钢架21的底端设置行走地轮212,行走地轮212设置在刮板22的后方,行走地轮212设置在连接钢架21的1/2长度的位置。由于连接钢架21是通过中心支撑装置14的外桶142和沉降池10的外侧壁13架空支撑在沉降池10的上方的,当沉降池10的直径加到时,例如15米以上时,连接钢架21及其上的其他部件重量较重,加上沉降池10内的阻力,使得中心支撑装置14上承受的重量较大,而行走地轮212的设置与中心支撑装置14、外侧壁13的端面形成三角形,从而分担中心支撑装置14上承受的重量。Referring to Fig. 6 and Fig. 7, further, a walking ground wheel 212 is set at the bottom end of the connecting steel frame 21, the walking ground wheel 212 is set behind the scraper 22, and the walking ground wheel 212 is set at 1/2 the length of the connecting steel frame 21 s position. Because the connecting steel frame 21 is supported above the settling tank 10 overhead by the outer barrel 142 of the central support device 14 and the outer side wall 13 of the settling tank 10, when the diameter of the settling tank 10 is added, for example, when more than 15 meters, the connection The steel frame 21 and other parts on it are heavy in weight, and the resistance in the settling tank 10 makes the central support device 14 bear a relatively large weight. The end surfaces of the triangular shape are formed so as to share the weight borne on the central support device 14 .
进一步,出水短管243倾斜安装在刮板22的前侧壁上,以使出水短管243内吹出的水流倾斜吹在池底11上,从而充分搅动已经沉淀在池底11上的煤泥。Further, the short water outlet pipe 243 is obliquely installed on the front side wall of the scraper 22, so that the water flow blown out of the short water outlet pipe 243 is obliquely blown on the bottom 11 of the pool, thereby fully agitating the coal slime that has settled on the bottom 11 of the pool.
进一步,在出水短管243的端部设置连接头2431,连接头2431与出水短管243可拆卸连接,当连接头2431堵塞后,可以直接拆卸更换连接头2431,操作更加方便快捷,连接头2431的端部为鸭嘴型扁口,以增大出水的压力。Further, a connector 2431 is provided at the end of the short water outlet pipe 243. The connector 2431 is detachably connected to the short outlet pipe 243. When the connector 2431 is blocked, the connector 2431 can be directly disassembled and replaced. The operation is more convenient and quick. The connector 2431 The end of the duckbill flat mouth, in order to increase the pressure of the water.
进一步,在与每一个刮板22连接的分支管242上设置流量阀,通过调整流量阀来控制进入该刮板22的密封空腔内的水的压力。当沉降池10内的沉降物沉降速度较快时,可以调节流量阀,以增大出水短管243内的水的压力。Further, a flow valve is provided on the branch pipe 242 connected to each scraper 22 , and the pressure of the water entering the sealed cavity of the scraper 22 is controlled by adjusting the flow valve. When the sedimentation speed in the settling tank 10 is fast, the flow valve can be adjusted to increase the pressure of the water in the outlet short pipe 243 .
参见8,进一步,行走驱动组件包括依次传动连接的行走电机31、驱动齿轮组32、传动轴承33,传动轴承33与胶轮34连接,行走电机31为变速电机,行走装置30还包括设置在连接钢架21上的控制器、显示器、计时器和轮式测距仪35,控制器与轮式测距仪35、显示器、计时器及行走电机31连接。Referring to 8, further, the travel drive assembly includes a travel motor 31, a drive gear set 32, and a transmission bearing 33 that are sequentially connected by transmission. The transmission bearing 33 is connected to the rubber wheel 34. The travel motor 31 is a variable speed motor. Controller, display, timer and wheeled distance meter 35 on the steel frame 21, controller is connected with wheeled distance meter 35, display, timer and travel motor 31.
轮式测距仪35将测量得到的距离信息发送至控制器,计时器将记录的时间信息发送至控制器,控制器将距离信息和时间信息处理得到实时速度信息,并发送至显示器,并由显示器显示。The wheel range finder 35 sends the measured distance information to the controller, the timer sends the recorded time information to the controller, and the controller processes the distance information and time information to obtain real-time speed information, and sends it to the display, and the The display shows.
控制器还将实时速度信息与控制器内预设的速度信息进行比较,并依据比较结果来调节行走电机31的速度,当实时速度大于预设的速度,则控制器调节行走电机31的转速变慢,当实时速度小于预设的速度,则控制器调节行走电机31的转速变快,例如控制器控制行走电机31按照不同的转速档位工作,就可以实现调节行走电机31转速的目的,从而调节胶轮34的行走速度。The controller also compares the real-time speed information with the preset speed information in the controller, and adjusts the speed of the walking motor 31 according to the comparison result. When the real-time speed is greater than the preset speed, the controller adjusts the speed of the walking motor 31 to change Slow, when the real-time speed is less than the preset speed, then the controller adjusts the speed of the walking motor 31 to become faster. For example, the controller controls the walking motor 31 to work according to different speed gears, so that the purpose of adjusting the speed of the walking motor 31 can be realized, thereby Regulate the walking speed of rubber wheel 34.
轮式测距仪35的连接臂固定设置在胶轮34前端的连接钢架21上,轮式测距仪35的滚轮置放在外侧壁13的端面上,在轮式测距仪35的连接臂与连接钢架21之间设置弹性连接件36,以通过弹性连接件36的收缩拉力将轮式测距仪35的滚轮紧密贴合在外侧壁13的端面上,以避免轮式测距仪35的滚轮空转或与外侧壁13的端面接触不上造成的测量不准确。The connecting arm of the wheeled rangefinder 35 is fixedly arranged on the connecting steel frame 21 at the front end of the rubber wheel 34, and the roller of the wheeled rangefinder 35 is placed on the end face of the outer wall 13, and the connection arm of the wheeled rangefinder 35 An elastic connecting piece 36 is arranged between the arm and the connecting steel frame 21, so that the roller of the wheeled rangefinder 35 is closely attached to the end surface of the outer wall 13 by the contraction tension of the elastic connecting piece 36, so as to avoid the wheeled rangefinder 35 roller idling or inaccurate measurement caused by not being in contact with the end face of the outer wall 13.
本发明实施例装置中的模块或单元可以根据实际需要进行合并、划分和删减。The modules or units in the device of the embodiment of the present invention can be combined, divided and deleted according to actual needs.
以上所揭露的仅为本发明较佳实施例而已,当然不能以此来限定本发明之权利范围,本领域普通技术人员可以理解实现上述实施例的全部或部分流程,并依本发明权利要求所作的等同变化,仍属于发明所涵盖的范围。What is disclosed above is only a preferred embodiment of the present invention, and certainly cannot limit the scope of rights of the present invention with this. Those of ordinary skill in the art can understand the whole or part of the process of realizing the above-mentioned embodiment, and make according to the claims of the present invention The equivalent changes still belong to the scope covered by the invention.
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