CN106420353A - Intelligent dynamic washing, moistening and steaming integrated machine - Google Patents
Intelligent dynamic washing, moistening and steaming integrated machine Download PDFInfo
- Publication number
- CN106420353A CN106420353A CN201610869251.2A CN201610869251A CN106420353A CN 106420353 A CN106420353 A CN 106420353A CN 201610869251 A CN201610869251 A CN 201610869251A CN 106420353 A CN106420353 A CN 106420353A
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- main frame
- rotary barrel
- steaming
- intelligent dynamic
- profit
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61J—CONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
- A61J3/00—Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61J—CONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
- A61J2200/00—General characteristics or adaptations
- A61J2200/40—Heating or cooling means; Combinations thereof
- A61J2200/42—Heating means
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- Health & Medical Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Medicinal Chemistry (AREA)
- Pharmacology & Pharmacy (AREA)
- Life Sciences & Earth Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Commercial Cooking Devices (AREA)
Abstract
The invention provides an intelligent dynamic washing, moistening and steaming integrated machine. The intelligent dynamic washing, moistening and steaming integrated machine comprises a main machine, wherein a liquid inlet and a liquid outlet are formed in the main machine, a rotating cylinder is sleeved by the main machine, holes are formed in the surface of the rotating cylinder, a transmission mechanism for driving the rotating cylinder to rotate in the main machine (4) is connected to the rotating cylinder, and a control module is arranged on the outer part of the main machine. With the intelligent dynamic washing, moistening and steaming integrated machine, the dynamic control over the washing, moistening and steaming processes can be realized, materials are dynamically stirred, the moistening is uniform, and the temperature, time and liquid level can be set, adjusted and controlled; the moistening liquid and steaming liquid can be recycled.
Description
Technical field
The present invention relates to a kind of Chinese medicine wash, demulcen, steaming the medicinal hebrs machinery, particularly relate to one can realize wash, demulcen,
Steaming the medicinal hebrs
The process operation Intelligent Dynamic that continuous Intelligent Dynamic completes in same machine is washed profit and is steamed all-in-one.
Background technology
At present, traditional wash, demulcen, the Chinese traditional medicine machine of steaming the medicinal hebrs mostly are unit, function singleness, and production process is without continuously
Property, medicine can only be carried out, moisten system or steam processing.Conventional practice is as follows:Medicine is put into by hand medicine-washing machine
Carry out wash, then need to moisten system by clean or steam medicine and put into truck(Charging tray)In, transport by manpower mode, be respectively placed in profit
Carry out profit system in medicine machine or steaming the medicinal hebrs machine or steam, owing to water injection rate is more than the actual water absorption of medicine during profit system, easily causing
Effective ingredient runs off.If during steaming, the too low medicine that also easily causes of temperature is difficult to steam thoroughly, half-cooked.In sum, tradition
Xian Run steams machinery and is extremely difficult in prepared slices of Chinese crude drugs concocted specification steep medicine less and moistens more, uniformly softening, cook saturating requirement.
Content of the invention
The one that it is an object of the invention to overcome the deficiencies in the prior art and provide can first carry out wash, then to medicine
Carry out profit system and the integrated prepared slices of Chinese crude drugs process equipment steaming.
The present invention is by the following technical solutions:
Intelligent Dynamic is washed profit and is steamed all-in-one, including main frame 4, main frame 4 is provided with inlet and liquid outlet, the internal suit of main frame 4
Having rotary barrel 5, rotary barrel 5 surface has hole, rotary barrel 5 is connected with and cylinder 5 is rotated rotates in main frame 4
Transmission mechanism 2, main frame 4 is outside arranges control module.
It is provided with in described main frame 4 and support the supporting construction that rotary barrel 5 rotates in main frame 4.
Described transmission mechanism 2 includes the Hooks coupling universal coupling 37 being connected with rotary barrel 5, and Hooks coupling universal coupling 37 passes through main frame 4
After, it is connected with the motor outside main frame 4, motor is connected with the reductor being arranged on outside main frame, described reductor and motor
It all is connected with control module.
It is provided with sparge pipe 9 and steam jet pipe 7 between the barrel of main frame 4 and rotary barrel 5, sparge pipe 9 and steam jet pipe 7 connect
Being connected to pipe valve, sparge pipe 9 connects the water source outside main frame 4, and steam jet pipe 7 connects the vapour source outside main frame 4, and main frame 4 is outside to be arranged
The vavuum pump 9 that connect internal with main frame 4, described control module connects vavuum pump 9, and control module connects sparge pipe 9 and spray simultaneously
The pipe valve of steam pipe 7.
Described rotary barrel 5 is internal is arranged on the stock guide 10 when rotary barrel rotates stirring medicinal material.
Be provided with rotary barrel cylinder door 12 on described rotary barrel 5, rotary barrel cylinder door 12 be arranged on rotary barrel 5
Rotary barrel labyrinth ring 26 be connected.
Described main frame 4 is outside connects receiver 15 by pipeline, and pipeline connects heat-exchanger pump 3 and valve, described heat-exchanger pump 3
It is connected with control module with valve.
It is provided with main frame gate 13 on described main frame 4, main frame gate 13 is provided with safety interlock 14.
It is mounted on liquid level gauge and liquid level sensor in described main frame 4 and receiver 15, in described main frame 4, be also equipped with temperature
Degree sensor and pressure sensor.
Described control module includes PLC and the touch display screen being connected with PLC.
Beneficial effects of the present invention:The present invention can realize washing, moistens, the dynamic control of steamed journey, and material dynamically stirs, moistens system
Uniformly, temperature, time, liquid level, can set, adjustable, controllable.Profit liquid and the steaming recyclable recycling of liquid.The present invention is a kind of
Utilize that intelligent control technology operates integrates wash, demulcen, steaming the medicinal hebrs, the new medicine machinery of domestic initiation.
Brief description
Fig. 1 is present configuration schematic diagram one.
Fig. 2 is present configuration schematic diagram two.
Fig. 3 is rotating cylinder cylinder door figure one of the present invention.
Fig. 4 is rotating cylinder cylinder door figure two of the present invention.
Fig. 5 is rotating cylinder riding wheel structure figure of the present invention.
Fig. 6 is rotating cylinder drive mechanism figure of the present invention.
Wherein 1 base, 2 transmission mechanisms, 3 heat-exchanger pumps, 4 main frames, 5 rotary barrels, 6 wheel holding mechanisms, 7 steam jet pipes, 8 vacuum
Pump, 9 sparge pipes, 10 stock guides, 11 heat-insulation layers, 12 rotary barrel cylinder doors, 13 main frame gates, 14 safety interlocks, 15 reservoirs
Tank, 16 rocker arrangements, 17 gear-matched type flange, 18 charging apertures, 19 connection seats, 20 crossbeams, 21 rotating shafts, 22 bearings, 23 bearing spiders,
24 latches, 25 rotating cylinder doors, 26 rotating cylinder labyrinth cylinder circles, 27 rotating cylinder bracing rings, 28 support roller support sets, 29 supporting-roller shaft, 30 torr
Wheel, 31 support roller support plates, 32 bearings, 33 bearing blocks, 34 friction tops, 35 airtight and watertight paddings, 36 graphite grazing sets, 37 Hooks coupling universal couplings,
38 main shafts, 39 flanges.
Detailed description of the invention
Below in conjunction with the accompanying drawings 1 ~ 6 and detailed description of the invention the present invention is described in further detail.
The present invention provides a kind of Intelligent Dynamic to wash profit to steam all-in-one, and this all-in-one can carry out the cleaning of Chinese medicine, soften, steams
Process processed, as can proceed with negative pressure infiltration, pressurization infiltration, heat profit or the option processing steaming after wash, reduces medicine effective
Ingredients from lossing, shortens the turnaround time, improves production efficiency, a tractor serves several purposes, energy-saving and emission-reduction.Its distinguishing feature:Reducing medicine has
Effect ingredients from lossing, it is possible to achieve wash, demulcen, steaming the medicinal hebrs process operation in same machine continuous Intelligent Dynamic complete.
The all-in-one of the present invention includes main frame 4, and main frame 4 is arranged on base 1, and main frame 4 outer wrap has one layer of heat preservation layer
11, can effectively reduce the energy loss during profit system steams, main frame 4 is provided with inlet and liquid outlet, inlet is used for
Introducing outside water in main frame 4, being carried out the medicine in main frame 4, liquid outlet is main for discharging the sewage after wash
Outside machine.Main frame 4 internal sleeve, equipped with rotary barrel 5, has gap between rotary barrel 5 and main frame 4, it is simple to wash water flows out, rotation
Drum body 5 surface has hole, and hole spreads all on the wall of rotary barrel 5, and wash water and demulcen water and vapours all pass through hole
Enter in rotary barrel 5, carry out cleaning, soften, steam treatment, rotary barrel 5 is connected with and cylinder 5 is rotated at main frame 4
The transmission mechanism 2 of interior rotary motion, the process make to wash by rotating rotary barrel 5, moisten, steaming is uniform, and outside setting of main frame 4 controls
Module.This control module includes PLC and touches display screen, and PLC is integrally connected on machine the device pair that be there is a need to monitoring and operation
As for the course of work of all-in-one is automatically controlled.
It for rotation in main frame 4 for the more convenient rotary barrel 5, is provided with support rotary barrel 5 in main frame 4 at main frame 4
The supporting construction of interior rotation.This supporting mechanism can be the existing any device realizing this function, for example, connect main frame and rotation
The rotary shaft of drum body, or the ready-package wheel holding mechanism 6 no less than can be, this wheel holding mechanism includes being fixed on main frame
Two support roller support plates 31 of 4 inner wall lower, fix supporting-roller shaft 29, supporting-roller shaft 29 are socketed with support roller between two support roller support plates 31
30, it is additionally provided with support roller support set 28 between support roller 30 and supporting-roller shaft 29.When turnbarrel 5 rotates, support roller be arranged on rotation
Bracing ring 27 outside rotaring sleeve 4 contacts, and supports the rotation of rotary barrel 5.
Transmission mechanism 2 includes the Hooks coupling universal coupling 37 being connected with rotary barrel 5 and the main shaft being connected with Hooks coupling universal coupling 37
38, connected by flange 39 between main shaft 38 and Hooks coupling universal coupling 37, after main shaft 38 passes through main frame 4, with subtracting outside main frame 4
The mechanical, electrical machine of speed is connected, and main shaft 38 drives Hooks coupling universal coupling 37 to rotate by flange 39, and main shaft 38 is supported on bearing by bearing 32
On seat 33.Motor is connected with reductor, is slowed down by reductor, and reductor is all connected with control module with motor, by control
The PLC of module and touching display screen carry out programme-control.When main shaft 38 is installed, when passing bearing block 33, in order to ensure main frame 4
Sealing, between the bearing block 33 of main shaft 38 and main frame 4, be provided with graphite grazing set 36 seal, simultaneously outside main frame
Portion, is sealed by friction top 34 and airtight and watertight padding 35 between bearing block 33 and main shaft 38.
For the process carrying out demulcen with steam, the gap location between the barrel of main frame 4 and rotary barrel 5 is provided with multiple
Connecting pipe valve on sparge pipe 9 and steam jet pipe 7, sparge pipe 9 and steam jet pipe 7, sparge pipe 9 connects the water source outside main frame 4, steam jet pipe
7 connect vapour source outside main frame 4, and pipe valve is connected with PLC and automatically controls.When needs carry out demulcen and steam, can pass through
Sparge pipe and steam jet pipe make steam and water enter, and carry out steaming the medicinal hebrs and demulcen.
Main frame 4 is outside arranges the vavuum pump 9 that connect internal with main frame 4 and receiver 15 and heat-exchanger pump 3, and control module connects
Vavuum pump 9 and heat-exchanger pump 3, vavuum pump 9 is used for vacuumizing to main frame 4 and receiver 15 are internal, and heat-exchanger pump is internal for main frame 5
It is circulated spray operation and main frame internal water can be evacuated to receiver.Circulated sprinkling can realize using a small amount of water, to dynamic
State material uniformly moistens system.Need heating as moistened system water, steam can be passed through by air jet pipe and heat, reach required
Carry out spray profit system again after temperature.
Main frame 4 is outside connects receiver 15 by pipeline, and pipeline connects heat-exchanger pump and valve, heat-exchanger pump and valve with
PLC is connected.Deposit for reusable wash, demulcen and steaming the medicinal hebrs liquid in receiver 15, when needing, liquid is pumped into main frame 4
In, demulcen terminates also to be pumped back to liquid in receiver 15, and the circulation carrying out liquid is reused, and reduces energy consumption, reduces and use
The water yield simultaneously reduces active ingredients from traditional Chinese medicinal loss.It is mounted on liquid level gauge and liquid level sensor in main frame 4 and receiver 15, can be right
Clean and spray liquid level accurately controls.Be also equipped with temperature sensor and pressure sensor in main frame 4, both facilitated demulcen,
Steaming the medicinal hebrs process realizes Based Intelligent Control, can effectively ensure that again Host Security runs.
Rotary barrel 5 is internal arranges special stock guide 10.When rotary barrel rotates, Chinese medicine can be turned over by stock guide 10
Dynamic, make Chinese medicine clean, infiltrate, steam uniformly, and the turnover of convenient Chinese material.Stock guide 10 is to become certain angle with rotary barrel
Degree, and press several groups of banding steel plates of aligned transfer, steel plate is solderable in rotary barrel.
Being provided with rotary barrel cylinder door 12 on rotary barrel 5, rotary barrel cylinder door 12 inserts and is arranged on rotary barrel 5
In rotary barrel labyrinth ring 26, rotary barrel cylinder door 12 includes the crossbeam 20 being arranged on cylinder door, and one end of crossbeam 20 is by inserting
Pin 24 is fixed on main frame 4, can effectively prevent washing profit steaming operation Chinese medicine and drop out.The other end of crossbeam 20 is rotatably connected on rotating shaft
On 21, rotating shaft 21 rotates around the bearing 22 being arranged on rotating shaft two ends, and bearing 22 is fixed on bearing spider 23, and bearing spider 23 is solid
It is scheduled on the connection seat 19 of main frame 4.It is provided for the charging aperture 18 of charging on cylinder door, when entering medicine, medicine can be entered by charging aperture 18,
During drug, then latch 24 is pulled out, pull crossbeam 20 21 to rotate around the shaft, cylinder door is opened, inverts rotary barrel drug.
It is provided with main frame gate 13 on main frame 4, main frame gate 13 is provided with the safety interlock 14 being connected with PLC.
Main frame gate 13 is connected with main frame 4 by gear-matched type flange, and main frame gate 13 arranges the rocker arrangement opening main frame gate 13
16.
Intelligent Dynamic of the present invention washes profit steaming all-in-one operation principle:Start the built-in rotary barrel 5 of main frame 4, with conveying
Machine is put into Intelligent Dynamic Chinese medicine and is washed profit steaming all-in-one rotary barrel 5, closes main frame gate 13.Set number by touch-screen
According to, and send instructions to motor by PLC, make rotary barrel rotate under the drive of motor.When needing wash, can be first to main frame
Chinese medicine, to setting liquid level line, is eluriated by 4 filling drinking water, eluriates and can carry out after terminating spraying washing.In rotary barrel 5
Put special stock guide can convenient Chinese material pass in and out, and Chinese medicine dynamically can be stirred, be allowed to full and uniform with water and contact.Wash
The medicine time terminates, and after wash water emptying, main frame automatically starts vavuum pump and is evacuated to set pressure, by steam jet pipe and sparge pipe
Enter vapour and water inlet, water inlet demulcen or add steam steaming the medicinal hebrs, required time and the pressure difference because kind is different.Can be provided with in main frame
Interval mode is such as:Vacuum normal pressure, spraying steam-row's steam mode, accelerates medicine infiltration, softens and steam.Owing to material is very
Under empty condition, constantly dynamically stirring and colliding, moisture and heat energy, easily by the full and uniform absorption of medicine, have reached to soften and steam
Purpose.So both having saved the energy, the active ingredient during profit system can being greatly decreased again and steaming runs off.
The main frame of the present invention is I type III pressure vessel, strictly presses GB150 and makes.Use Tooth-locked Quick Closure door mechanism and inflation
Sealing structure, the electrical safety interlocking of PLC control can ensure machine safe operation.
The present invention uses PLC and touch-screen Based Intelligent Control.In three big machining functions, can set, can control, adjustable, can
Show, can print, can review, it is achieved intelligent, automatic continuous production.This machine host and receiver be provided with temperature, pressure,
Liquid level sensor and various automatic control pipe valve, can be programmed to medicine wash, demulcen, steaming the medicinal hebrs overall process, it is achieved washes, moisten, steam and add
Work process Intelligent Dynamic controls.In the present invention, wash, moisten, steamed journey can be by touch-screen input dynamic state of parameters control, and material is dynamic
Stir, moisten system uniformly, temperature, time, liquid level, can set, adjustable, controllable.Profit liquid and steaming liquid can by pumping into receiver
Recycling.It is a kind of new medicine machinery integrating wash, demulcen, steaming the medicinal hebrs utilizing intelligent control technology to operate.
Above-described is only the preferred embodiment of the present invention, it is noted that for a person skilled in the art,
Under the premise of without departing from general idea of the present invention, can also make some changes and improvements, these also should be considered as the present invention's
Protection domain.
Claims (10)
1. Intelligent Dynamic washes profit steaming all-in-one, it is characterised in that:Including main frame(4), main frame(4)On be provided with inlet and go out liquid
Mouthful, main frame(4)Internal sleeve is equipped with rotary barrel(5), rotary barrel(5)Surface has hole, rotary barrel(5)On be connected with band
Dynamic rotary barrel(5)At main frame(4)The transmission mechanism of interior rotation(2), main frame(4)Outside arranges control module.
2. Intelligent Dynamic according to claim 1 washes profit steaming all-in-one, it is characterised in that:Described main frame(4)It inside is provided with
Support rotary barrel(5)At main frame(4)The supporting construction of interior rotation.
3. Intelligent Dynamic according to claim 1 washes profit steaming all-in-one, it is characterised in that:Described transmission mechanism(2)Including
With rotary barrel(5)The Hooks coupling universal coupling connecting(37), Hooks coupling universal coupling(37)Through main frame(4)After, with main frame(4)Outside
Motor be connected, motor is connected with the reductor being arranged on outside main frame, and described reductor is all connected with control module with motor.
4. Intelligent Dynamic according to claim 1 washes profit steaming all-in-one, it is characterised in that:Main frame(4)With rotary barrel(5)
Barrel between be provided with sparge pipe(9)And steam jet pipe(7), sparge pipe(9)And steam jet pipe(7)On be connected with pipe valve, sparge pipe
(9)Connect main frame(4)Outside water source, steam jet pipe(7)Connect main frame(4)Outside vapour source, main frame(4)Outside setting and main frame
(4)The vavuum pump of internal connection(9), described control module connects vavuum pump(9), control module connects sparge pipe simultaneously(9)With
Steam jet pipe(7)Pipe valve.
5. Intelligent Dynamic according to claim 1 washes profit steaming all-in-one, it is characterised in that:Described rotary barrel(5)Internal
It is arranged on stock guide when rotary barrel rotates stirring medicinal material(10).
6. Intelligent Dynamic according to claim 1 washes profit steaming all-in-one, it is characterised in that:Described rotary barrel(5)On set
It is equipped with rotary barrel cylinder door(12), rotary barrel cylinder door(12)Be arranged on rotary barrel(5)On rotary barrel labyrinth ring
(26)It is connected.
7. Intelligent Dynamic according to claim 1 washes profit steaming all-in-one, it is characterised in that:Described main frame(4)Outside is passed through
Pipeline connects receiver(15), pipeline connects heat-exchanger pump(3)And valve, described heat-exchanger pump(3)With valve and control module phase
Even.
8. Intelligent Dynamic according to claim 6 washes profit steaming all-in-one, it is characterised in that:Described main frame(4)On be provided with
Main frame gate(13), main frame gate(13)On be provided with safety interlock(14).
9. Intelligent Dynamic according to claim 1 washes profit steaming all-in-one, it is characterised in that:Described main frame(4)And receiver
(15)It is inside mounted on liquid level gauge and liquid level sensor, described main frame(4)It is inside also equipped with temperature sensor and pressure sensor.
10. Intelligent Dynamic according to claim 1 washes profit steaming all-in-one, it is characterised in that:Described control module includes PLC
And the touch display screen being connected with PLC.
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CN201610869251.2A CN106420353A (en) | 2016-09-30 | 2016-09-30 | Intelligent dynamic washing, moistening and steaming integrated machine |
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CN201610869251.2A CN106420353A (en) | 2016-09-30 | 2016-09-30 | Intelligent dynamic washing, moistening and steaming integrated machine |
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CN201610869251.2A Pending CN106420353A (en) | 2016-09-30 | 2016-09-30 | Intelligent dynamic washing, moistening and steaming integrated machine |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107789192A (en) * | 2017-09-30 | 2018-03-13 | 无锡康柏斯机械科技有限公司 | A kind of rotating cylinder for being used to infiltrate medicinal material |
CN108056919A (en) * | 2017-12-25 | 2018-05-22 | 中山市得高行知识产权中心(有限合伙) | A kind of horizontal Chinese herbal medicine soaking tank for Chinese herbal medicine processing |
CN108208669A (en) * | 2018-01-16 | 2018-06-29 | 四川高福记生物科技有限公司 | A kind of preparation method of bean cotyledon green pepper embryo |
CN110101576A (en) * | 2019-05-20 | 2019-08-09 | 浙江中医药大学中药饮片有限公司 | It is a kind of to prepare prepared slices of Chinese crude drugs medicine processing device and moistening technique |
CN111528409A (en) * | 2020-06-11 | 2020-08-14 | 泸州品创科技有限公司 | Processing method of mung bean |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108208669A (en) * | 2018-01-16 | 2018-06-29 | 四川高福记生物科技有限公司 | A kind of preparation method of bean cotyledon green pepper embryo |
CN110101576A (en) * | 2019-05-20 | 2019-08-09 | 浙江中医药大学中药饮片有限公司 | It is a kind of to prepare prepared slices of Chinese crude drugs medicine processing device and moistening technique |
CN110101576B (en) * | 2019-05-20 | 2024-01-16 | 浙江中医药大学中药饮片有限公司 | A moisturizing machine and moisturizing process for preparing traditional Chinese medicine pieces |
CN111528409A (en) * | 2020-06-11 | 2020-08-14 | 泸州品创科技有限公司 | Processing method of mung bean |
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Application publication date: 20170222 |