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CN106410234A - Flexible galvanic pile assembling tool for thermal battery - Google Patents

Flexible galvanic pile assembling tool for thermal battery Download PDF

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Publication number
CN106410234A
CN106410234A CN201610597506.4A CN201610597506A CN106410234A CN 106410234 A CN106410234 A CN 106410234A CN 201610597506 A CN201610597506 A CN 201610597506A CN 106410234 A CN106410234 A CN 106410234A
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China
Prior art keywords
plate
plectane
screw
groove
circular plate
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Granted
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CN201610597506.4A
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CN106410234B (en
Inventor
季柳燕
胡小薇
刘晓飞
袁光明
宋维相
刘凯特
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Shanghai Institute of Space Power Sources
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Shanghai Institute of Space Power Sources
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M6/00Primary cells; Manufacture thereof
    • H01M6/42Grouping of primary cells into batteries

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Secondary Cells (AREA)
  • Battery Mounting, Suspending (AREA)

Abstract

本发明的一种热电池柔性电堆的装配工装包括可拆卸部分和不可拆卸部分;可拆卸部分由底板和靠板通过中部两个内六角螺钉连接组成;不可拆卸部分由下板、上板、两根门杆、上圆板、下圆板、六角螺母、压杆、锁紧螺钉、空心承接螺钉组成;上板和下板由两根门杆在对角线位置固定;下圆板开有两个交叉的槽,下圆板固定在底板中心部位;空心承接螺钉置于上板上测,通过上板中心孔,六角螺母在上板下侧紧固空心承接螺钉;压杆长度短于靠板高度,侧边开长方形槽口,压杆从上侧穿过空心承接螺钉,锁紧螺钉从空心承接螺钉侧面螺纹孔锁紧压杆;上圆板开有两个交叉的槽,槽位置与下圆板相同,上圆板用螺钉固定在压杆下部,与下圆板槽位对应。

An assembly tool for a thermal battery flexible stack of the present invention includes a detachable part and a non-detachable part; the detachable part is composed of a bottom plate and a backing plate connected by two hexagon socket screws in the middle; the non-detachable part is composed of a lower plate, an upper plate, It is composed of two door levers, an upper circular plate, a lower circular plate, a hexagonal nut, a pressure rod, a locking screw and a hollow socket screw; the upper plate and the lower plate are fixed at diagonal positions by two door levers; the lower circular plate has Two intersecting grooves, the lower circular plate is fixed at the center of the bottom plate; the hollow receiving screw is placed on the upper plate to measure, through the center hole of the upper plate, the hexagon nut is fastened on the lower side of the upper plate to fasten the hollow receiving screw; the length of the pressure rod is shorter than that of the upper plate The height of the plate, with a rectangular slot on the side, the pressure rod passes through the hollow receiving screw from the upper side, and the locking screw locks the pressure rod through the threaded hole on the side of the hollow receiving screw; there are two intersecting grooves on the upper circular plate, and the slot position is the same as The lower circular plate is the same, and the upper circular plate is fixed on the lower part of the pressure bar with screws, corresponding to the slot of the lower circular plate.

Description

一种热电池柔性电堆装配工装A thermal battery flexible stack assembly tool

技术领域technical field

本发明属于热电池技术领域,具体涉及一种热电池柔性电堆的装配工装。The invention belongs to the technical field of thermal batteries, and in particular relates to an assembly tool for a flexible stack of thermal batteries.

背景技术Background technique

热电池是用电池本身的加热系统把不导电的固体状态盐类电解质加热熔融呈离子型导体而进入工作状态的一种热激活储备电池。热电池内部电解质由两种或两种以上的无机盐组成的低共熔体,常温时,电解质是不导电固体;使用时,用外界电流引燃电池内部电点火头,从而点燃电池内部的加热材料,使电池内部温度迅速上升,导致熔融盐电解质融化并导电,激活电池,输出电能。使用固体盐类电解质是热电池的主要特征,它明显地区别于使用水溶液电解质、有机电解质和固体电解质的电池。这使得热电池具有贮存时间长、激活时间短、输出电流密度大、比能量较高、使用温度范围广、在贮存期间无需维护和保养等特点,因而在各种导弹、鱼雷及核武器的工作电源中得到广泛地应用。The thermal battery is a kind of thermally activated reserve battery that uses the heating system of the battery itself to heat and melt the non-conductive solid-state salt electrolyte into an ionic conductor and enter the working state. The internal electrolyte of the thermal battery is a eutectic melt composed of two or more inorganic salts. At room temperature, the electrolyte is a non-conductive solid; when in use, the electric ignition head inside the battery is ignited by an external current, thereby igniting the heating inside the battery. materials, the internal temperature of the battery rises rapidly, causing the molten salt electrolyte to melt and conduct electricity, activate the battery, and output electricity. The use of solid salt electrolytes is the main feature of thermal batteries, which are clearly distinguished from batteries using aqueous electrolytes, organic electrolytes, and solid electrolytes. This makes the thermal battery have the characteristics of long storage time, short activation time, high output current density, high specific energy, wide temperature range, and no need for maintenance and maintenance during storage, so it is used in various missiles, torpedoes and nuclear weapons. been widely applied.

热电池结构中,电堆是产生电能的主体,通过一定数量单体电池串并联组合构成。热电池在使用过程中经历冲击、振动、加速度等力学环境考核,若电堆装配不紧固,在力学环境条件下发生错位,则电性能不能正常输出,甚至发生热电池短路造成弹上设备的故障。传统热电池设计电堆时采用上下固定板、紧固条及螺钉锁紧的结构,来保证力学条件下热电池电堆中的单体电池不错位,然而零部件,工艺操作过程相对复杂。In the thermal battery structure, the electric stack is the main body that generates electric energy, which is composed of a certain number of single cells connected in series and parallel. Thermal batteries undergo mechanical environmental assessments such as shock, vibration, and acceleration during use. If the assembly of the stack is not fastened and dislocation occurs under mechanical environmental conditions, the electrical performance will not be output normally, and even a short circuit of the thermal battery will cause damage to the equipment. Fault. The structure of upper and lower fixing plates, fastening strips and screw locking is adopted in the traditional thermal battery design stack to ensure that the single cells in the thermal battery stack are not in place under mechanical conditions, but the parts and process operations are relatively complicated.

发明内容Contents of the invention

针对现有技术的不足,本发明通过提供一种热电池柔性电堆装配工装,并且利用热电池壳、盖、电堆及绝缘材料之间的挤压力实现单体电池在力学条件下不发生错位,该发明减少了零部件,简化工艺操作过程,同时节约了紧固条的空间,热电池外形直径可缩小4mm。Aiming at the deficiencies of the prior art, the present invention provides a thermal battery flexible stack assembly tool, and utilizes the extrusion force between the thermal battery shell, cover, stack and insulating material to realize that the single battery does not occur under mechanical conditions. Misalignment, the invention reduces parts and simplifies the process of operation, while saving the space of the fastening strip, and the diameter of the thermal battery can be reduced by 4mm.

为实现上述电堆柔性紧固限位组装,本发明提供一种热电池柔性电堆装配工装,包括可拆卸部分和不可拆卸部分,可拆卸部分穿过下板位于下圆板外侧的圆弧槽与不可拆卸部分组装在一起;In order to realize the flexible fastening and limiting assembly of the above electric stack, the present invention provides a thermal battery flexible electric stack assembly tool, which includes a detachable part and a non-detachable part. The detachable part passes through the arc groove on the outer side of the lower circular plate through the lower plate Assembled with non-detachable parts;

所述可拆卸部分由底板和靠板通过中部两个内六角螺钉连接组成,底板远离靠板侧边有两个对称螺纹孔,螺纹孔从底部拧入内六角螺钉,用于使整个工装有一定角度倾斜;所述靠板为半圆弧形板;所述半圆弧形板上开有槽口,用于热电池电堆中引线集流片定位用;所述不可拆卸部分由下板、上板、两根门杆、上圆板、下圆板、六角螺母、压杆、锁紧螺钉、空心承接螺钉组成;所述下板与底板长度、厚度相同,宽度比底板窄30mm,上板与下板长度、宽度相同,厚度比下板薄4mm,门杆长度长于靠板高度,上板和下板由两根门杆在对角线位置固定;所述下圆板开有两个交叉的槽,下圆板固定在底板中心部位;所述空心承接螺钉置于上板上测,通过上板中心孔,六角螺母在上板下侧紧固空心承接螺钉;所述压杆长度短于靠板高度,侧边开长方形槽口,压杆从上侧穿过空心承接螺钉,锁紧螺钉从空心承接螺钉侧面螺纹孔锁紧压杆;所述上圆板开有两个交叉的槽,槽位置与下圆板相同,上圆板用螺钉固定在压杆下部,与下圆板槽位对应。The detachable part is composed of the bottom plate and the back plate connected by two hexagon socket screws in the middle. There are two symmetrical threaded holes on the side of the bottom plate away from the back plate. The threaded holes are screwed into the hexagon socket screws from the bottom to make the whole tooling have a certain angle Inclined; the backing plate is a semi-circular arc plate; the semi-circular arc plate has a notch for positioning the lead current collector in the thermal battery stack; the non-detachable part consists of the lower plate, the upper plate, It is composed of two door levers, an upper circular plate, a lower circular plate, a hex nut, a pressure rod, a locking screw, and a hollow receiving screw; the lower plate and the bottom plate have the same length and thickness, and the width is 30mm narrower than the bottom plate. The length and width are the same, the thickness is 4mm thinner than the lower plate, the length of the door lever is longer than the height of the backing plate, the upper plate and the lower plate are fixed at the diagonal position by two door levers; the lower circular plate has two intersecting grooves, The lower circular plate is fixed at the center of the bottom plate; the hollow receiving screw is placed on the upper plate to measure, and the hexagonal nut is fastened to the hollow receiving screw on the lower side of the upper plate through the center hole of the upper plate; the length of the pressure rod is shorter than the height of the backing plate , a rectangular notch is opened on the side, the pressure bar passes through the hollow receiving screw from the upper side, and the locking screw locks the pressing bar through the threaded hole on the side of the hollow receiving screw; the upper circular plate has two intersecting slots, and the slot position is the same as The lower circular plate is the same, and the upper circular plate is fixed on the lower part of the pressure bar with screws, corresponding to the slot of the lower circular plate.

进一步,所述底板为长方形铝板。Further, the bottom plate is a rectangular aluminum plate.

进一步,所述靠板为半圆弧形紫铜合金板。Further, the backing plate is a semi-circular red copper alloy plate.

进一步,所述下圆板开有两个交叉的3mm深的槽,槽宽大于或等于5mm。Further, the lower circular plate is provided with two intersecting grooves with a depth of 3 mm, and the width of the grooves is greater than or equal to 5 mm.

进一步,所述压杆的侧边开槽深3mm的槽口。Further, a notch with a depth of 3 mm is slotted on the side of the pressing rod.

进一步,所述上圆板开有两个交叉的3mm深的槽,槽宽大于或等于5mm,槽位置与下圆板相同,上圆板用螺钉固定在压杆下部,与下圆板槽位对应。Further, the upper circular plate has two intersecting 3mm deep grooves, the groove width is greater than or equal to 5mm, and the groove position is the same as that of the lower circular plate. correspond.

本发明利用工装的倾斜度,保证装配过程电堆的垂直度,采用开槽靠板,固定了引线集流片的位置,减少了装配过程中确认引线条位置的麻烦,通过上下圆板的凹槽实现了电堆的紧固捆绑,并通过该工装计算出调节片的高度,实现电堆在单元电池内的紧装配,满足电堆在力学条件下不松动,该发明减少了零部件,简化工艺操作过程,大大提高了生产效率,同时节约了紧固条的空间,热电池外形直径可缩小4mm。The invention utilizes the inclination of the tooling to ensure the verticality of the stack during the assembly process, and uses a slotted backing plate to fix the position of the lead current collector, reducing the trouble of confirming the position of the lead line during the assembly process. The groove realizes the fastening and binding of the electric stack, and calculates the height of the adjustment plate through the tooling, realizes the tight assembly of the electric stack in the unit cell, and satisfies the fact that the electric stack does not loosen under mechanical conditions. This invention reduces parts and simplifies The process of technological operation greatly improves the production efficiency, and at the same time saves the space of the fastening strip, and the diameter of the thermal battery can be reduced by 4mm.

附图说明Description of drawings

图1为本发明的热电池柔性电堆装配工装结构组成图。Fig. 1 is a structural composition diagram of the thermal battery flexible stack assembly tool of the present invention.

具体实施方式detailed description

以下将结合图1对本发明的技术作进一步详细描述。本实施实例电堆直径为22mm,电堆目标高度为57mm。The technology of the present invention will be further described in detail below with reference to FIG. 1 . In this implementation example, the diameter of the stack is 22 mm, and the target height of the stack is 57 mm.

本发明的电堆装配工装包括可拆卸部分和不可拆卸部分,可拆卸部分由底板11和靠板12通过中部两个内六角螺钉连接组成;底板11底部侧面拧有两个内六角螺钉,使整个工装有一定角度倾斜;靠板12为半圆弧形板,厚3mm,高度120mm,板上开有槽口,用于热电池电堆中引线集流片定位用。不可拆卸部分由下板21、上板23、两根门杆22、上圆板28、下圆板29、六角螺母27、压杆25、锁紧螺钉26、空心承接螺钉24组成;下板21与底板11长度为135mm,厚度10mm,下板21宽度70mm,比底板11窄30mm,上板23与下板21长度、宽度相同,厚度为6mm,门杆22长度130mm;上板23和下板21由两根门杆22在对角线位置固定;下圆板29直径22mm,有两个交叉的3mm深的槽,槽宽为5mm;下圆板29固定在底板11中心部位;空心承接螺钉24置于上板23上测,通过上板中心孔;六角螺母27在上板23下侧紧固空心承接螺钉24;压杆长度100mm,侧边开长方形槽口,槽深3mm;压杆25从上方穿过空心承接螺钉24;锁紧螺钉26从空心承接螺钉26侧面螺纹孔锁紧压杆25;上圆板28直径22mm,开有两个交叉的3mm深的槽,槽宽为5mm,槽位置与下圆板29相同;上圆板28用螺钉固定在压杆25下部,与下圆板29槽位对应。可拆卸部分靠板12穿过下板21位于下圆板29外侧的圆弧槽与不可拆卸部分组装在一起。将压杆25拉置顶部,拧紧锁紧螺钉26,将组成电堆的零部件单体电池、集流片、引线集流片、加热片及石棉垫按顺序堆放;然后锁紧螺钉26拧松,将压杆25压紧电堆后再次拧紧锁紧螺钉26,将可拆卸部分从下板21底部移除;再将锁紧螺钉拧松26,用弹簧压力机进一步紧固电堆,当压力达到工艺设定值时,拧紧紧固螺母26,用游标卡尺测出电堆高度为54mm,计算出与电堆在电池壳内紧装配时目标高度的差值为3mm,即调节片的高度为3mm;上圆板28、下圆板29凹槽可以插入聚酰亚胺绝缘胶带,将压紧的电堆捆绑起来;锁紧螺钉26拧松,取下捆绑好的电堆,再用绝缘胶带将调节片绑在电堆底部,电堆制作完成。由此方法制备的电堆与电池盖连接后装入电池壳制成电池组,然后对该电池组进行振动11g、冲击100g及加速度40g条件下的电性能测试,电压输出正常,在工作过程中电池安全可靠,无异常现象发生。The stack assembly tooling of the present invention includes a detachable part and a non-detachable part. The detachable part is composed of a bottom plate 11 and a backing plate 12 connected by two hexagon socket screws in the middle; The tooling has a certain angle of inclination; the backing plate 12 is a semicircular arc-shaped plate with a thickness of 3mm and a height of 120mm. There are notches on the plate for the positioning of the lead current collectors in the thermal battery stack. The non-detachable part is composed of a lower plate 21, an upper plate 23, two door levers 22, an upper circular plate 28, a lower circular plate 29, a hex nut 27, a pressure rod 25, a locking screw 26, and a hollow receiving screw 24; the lower plate 21 The length with base plate 11 is 135mm, thickness 10mm, lower plate 21 width 70mm, 30mm narrower than base plate 11, upper plate 23 and lower plate 21 length, width are the same, thickness is 6mm, door bar 22 length 130mm; Upper plate 23 and lower plate 21 is fixed by two door levers 22 at the diagonal position; the lower circular plate 29 has a diameter of 22mm and has two intersecting 3mm deep grooves with a groove width of 5mm; the lower circular plate 29 is fixed on the center of the bottom plate 11; the hollow receiving screw 24 is placed on the upper plate 23 for measurement, and passes through the center hole of the upper plate; the hex nut 27 fastens the hollow receiving screw 24 on the lower side of the upper plate 23; Pass through the hollow receiving screw 24 from above; the locking screw 26 locks the pressure rod 25 from the threaded hole on the side of the hollow receiving screw 26; the upper circular plate 28 has a diameter of 22mm, and has two intersecting 3mm deep grooves, and the groove width is 5mm. The slot position is identical with the lower circular plate 29; the upper circular plate 28 is fixed on the bottom of the depression bar 25 with screws, corresponding to the lower circular plate 29 slot positions. The detachable part back plate 12 passes through the arc groove of the lower plate 21 outside the lower circular plate 29 and is assembled with the non-detachable part. Pull the pressure rod 25 to the top, tighten the locking screw 26, and stack the components of the stack, the single battery, current collector, lead current collector, heating sheet and asbestos pad in order; then loosen the locking screw 26 , press the pressure rod 25 against the stack and tighten the locking screw 26 again to remove the detachable part from the bottom of the lower plate 21; then loosen the locking screw 26 and use a spring press to further tighten the stack, when the pressure When the process setting value is reached, tighten the fastening nut 26, measure the stack height with a vernier caliper to be 54mm, and calculate the difference between the target height and the target height when the stack is tightly assembled in the battery case is 3mm, that is, the height of the adjusting piece is 3mm The polyimide insulating tape can be inserted into the grooves of the upper circular plate 28 and the lower circular plate 29 to bind the compacted electric pile; the locking screw 26 is unscrewed, and the bundled electric pile is taken off, and then the electric pile is bound with the insulating tape The regulating piece is tied to the bottom of the stack, and the stack is completed. The battery stack prepared by this method is connected with the battery cover and put into the battery case to form a battery pack, and then the battery pack is subjected to electrical performance tests under the conditions of vibration 11g, impact 100g and acceleration 40g, and the voltage output is normal. The battery is safe and reliable, and no abnormal phenomenon occurs.

本发明优选实施例只是用于帮助阐述本发明,优选实施例并没有详尽叙述所有的细节,也不限制该发明仅为所述的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本发明的原理和实际应用,从而使所属技术领域技术人员能很好地利用本发明。本发明仅受权利要求书及其全部范围和等效物的限制。The preferred embodiments of the present invention are only used to help explain the present invention, and the preferred embodiments do not exhaustively describe all the details, nor limit the invention to the described specific implementations. Obviously, many modifications and variations can be made based on the contents of this specification. This description selects and specifically describes these embodiments in order to better explain the principle and practical application of the present invention, so that those skilled in the art can make good use of the present invention. The invention is to be limited only by the claims, along with their full scope and equivalents.

Claims (6)

1. a kind of thermal cell flexible electrical heap assembly tooling is it is characterised in that including removable section and non-dismountable part, removable Unload partially pass through lower plate be located at lower plectane outside arc groove fit together with non-dismountable part;
Described removable section passes through the soket head cap screw connection of two, middle part by base plate and backup plate and forms, and base plate is away from backup plate side There are two symmetrical screwed holes, screwed hole is screwed into soket head cap screw from bottom, be used for making whole frock have certain angle to tilt;
Described backup plate is semicircular arc plate;Notch is had, for lead flow collection sheet in thermal cell galvanic pile on described semicircular arc plate Positioning is used;
Described non-dismountable part is by lower plate, upper plate, two door rod, upper plectane, lower plectane, hex nut, depression bar, locking screws Nail, hollow undertaking screw composition;
Described lower plate is identical with floor length, thickness, the narrow 30mm of width ratio base plate, and upper plate is identical with lower plate length, width, thickness Thinner 4mm than lower plate, door rod length is longer than backup plate height, and upper plate and lower plate are fixed in diagonal positions by two door rod;
Described lower plectane has the groove of two intersections, and lower plectane is fixed on base plate centre;
Described hollow undertaking screw is placed in be surveyed on upper plate, and by upper plate centre bore, hex nut fastens hollow holding on the downside of upper plate Connect screw;
Described depression bar is shorter in length than backup plate height, and side opens rectangle notch, and depression bar passes through hollow undertaking screw, locking from upside Screw is from hollow undertaking screw flank threads hole locking depression bar;
Described upper plectane has the groove of two intersections, and groove location is identical with lower plectane, and upper plectane is screwed in depression bar bottom, Corresponding with lower plectane groove position.
2. as claimed in claim 1 a kind of thermal cell flexible electrical heap assembly tooling it is characterised in that described base plate be rectangle Aluminium sheet.
3. as claimed in claim 1 a kind of thermal cell flexible electrical heap assembly tooling it is characterised in that described backup plate be semi arch Shape red copper alloy sheets.
4. as claimed in claim 1 a kind of thermal cell flexible electrical heap assembly tooling it is characterised in that described lower plectane has two The deep groove of the 3mm of individual intersection, groove width is more than or equal to 5mm.
5. as claimed in claim 1 a kind of thermal cell flexible electrical heap assembly tooling it is characterised in that the side of described depression bar is opened The notch of groove depth 3mm.
6. as claimed in claim 1 a kind of thermal cell flexible electrical heap assembly tooling it is characterised in that described upper plectane has two The deep groove of the 3mm of individual intersection, groove width is more than or equal to 5mm, and groove location is identical with lower plectane, and upper plectane is screwed in depression bar Bottom, corresponding with lower plectane groove position.
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