CN106408738B - Vertical orbital transfer full-automatic coin separating centrifuge - Google Patents
Vertical orbital transfer full-automatic coin separating centrifuge Download PDFInfo
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- CN106408738B CN106408738B CN201610984010.2A CN201610984010A CN106408738B CN 106408738 B CN106408738 B CN 106408738B CN 201610984010 A CN201610984010 A CN 201610984010A CN 106408738 B CN106408738 B CN 106408738B
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- G—PHYSICS
- G07—CHECKING-DEVICES
- G07D—HANDLING OF COINS OR VALUABLE PAPERS, e.g. TESTING, SORTING BY DENOMINATIONS, COUNTING, DISPENSING, CHANGING OR DEPOSITING
- G07D3/00—Sorting a mixed bulk of coins into denominations
- G07D3/16—Sorting a mixed bulk of coins into denominations in combination with coin-counting
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- G—PHYSICS
- G07—CHECKING-DEVICES
- G07D—HANDLING OF COINS OR VALUABLE PAPERS, e.g. TESTING, SORTING BY DENOMINATIONS, COUNTING, DISPENSING, CHANGING OR DEPOSITING
- G07D3/00—Sorting a mixed bulk of coins into denominations
- G07D3/12—Sorting coins by means of stepped deflectors
- G07D3/121—Sorting coins by means of stepped deflectors arranged on inclined paths
- G07D3/123—Sorting coins by means of stepped deflectors arranged on inclined paths the coins being deflected off rails
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- G—PHYSICS
- G07—CHECKING-DEVICES
- G07D—HANDLING OF COINS OR VALUABLE PAPERS, e.g. TESTING, SORTING BY DENOMINATIONS, COUNTING, DISPENSING, CHANGING OR DEPOSITING
- G07D9/00—Counting coins; Handling of coins not provided for in the other groups of this subclass
- G07D9/06—Devices for stacking or otherwise arranging coins on a support, e.g. apertured plate for use in counting coins
- G07D9/065—Devices for wrapping coins
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Abstract
本发明涉及一种立式变轨全自动硬币分离机,通过磁链传送分离装置中,先把大量堆积在一起的硬币通过传送链条带动磁铁传送的方法一个一个分开,使硬币没有重叠,分离成连续排列的一串硬币,再通过硬币分拣装置进行分类,分拣时利用硬币直径的差异,合理设计分拣轨道,提高分拣成功率。分拣后在各种类硬币出口处通过光电计数器统计各类硬币的数量,进而能计算所有硬币的价值总额。本发明还设置独立的整理装置与包装装置,能把硬币一摞一摞分开,然后进行包装。
The invention relates to a vertical track-changing full-automatic coin separator. In the separating device, a large number of coins accumulated together are separated one by one through the method of driving the magnet through the conveying chain, so that the coins are not overlapped and separated into A string of coins arranged in a row is then sorted by the coin sorting device. When sorting, the difference in coin diameter is used to rationally design the sorting track to improve the success rate of sorting. After sorting, the photoelectric counter counts the number of various coins at the exit of various coins, and then the total value of all coins can be calculated. The present invention is also equipped with an independent sorting device and packaging device, which can separate the coins one by one and then pack them.
Description
技术领域technical field
本发明涉及硬币分拣,更具体地说,涉及一种立式变轨全自动硬币分离机。The present invention relates to coin sorting, more specifically, relates to a kind of vertical rail-changing full-automatic coin separating machine.
背景技术Background technique
硬币是小面额支付常用的现金,被广泛使用,其在公共交通等方面有着重要作用。而当需要从数量庞大的混合硬币中将不同面值的硬币一一分拣出,如果进行人工分拣,则分拣、整理和包装等工作很不方便、效率低,而且劳动量大。Coins are commonly used cash for small denomination payments and are widely used. They play an important role in public transportation and other aspects. And when it is necessary to sort out coins of different denominations one by one from a huge amount of mixed coins, if manual sorting is carried out, the work of sorting, sorting and packaging is very inconvenient, inefficient, and labor-intensive.
现有技术提供了一些用于硬币分拣的装置,但分类成功率不能达到100%,不能包装,不能用于大量硬币分类,效率低,不能计数,则使用不便,推广前景差。The prior art provides some devices for coin sorting, but the sorting success rate cannot reach 100%, cannot be packaged, cannot be used for a large number of coin sorting, has low efficiency, cannot be counted, and is inconvenient to use and has poor promotion prospects.
发明内容Contents of the invention
本发明的目的在于克服现有技术的不足,提供一种分类成功率高、分拒效率高、自动完成计数与打包的立式变轨全自动硬币分离机。The purpose of the present invention is to overcome the deficiencies of the prior art and provide a vertical track-changing full-automatic coin separator with high classification success rate, high separation efficiency, and automatic completion of counting and packing.
本发明的技术方案如下:Technical scheme of the present invention is as follows:
一种立式变轨全自动硬币分离机,包括磁链传送分离装置、硬币分拣装置,磁链传送分离装置包括存币箱、磁吸传送机构,磁吸传送机构通过磁吸力将硬币逐个吸引传送至存币箱的出口,并进入硬币分拣装置;硬币分拣装置设置不同高度的轨道,在轨道中设置限定轨道高度的挡块,通过挡块控制硬币进入与其对应的高度的轨道,不同硬币从对应的轨道输出。A vertical track-changing full-automatic coin separator, including a magnetic chain transmission and separation device, a coin sorting device, the magnetic chain transmission and separation device includes a coin storage box, a magnetic transmission mechanism, and the magnetic transmission mechanism attracts coins one by one through magnetic force It is sent to the exit of the coin storage box and enters the coin sorting device; the coin sorting device is provided with tracks of different heights, and a stopper is set in the track to limit the height of the track, and the coins are controlled by the stopper to enter the track of the corresponding height. Coins are output from the corresponding track.
作为优选,硬币从轨道输出后,进入整理装置,整理装置设置有竖直的硬币槽,硬币槽内进入预设数量的硬币后,将硬币槽内的全部硬币输出至包装装置进行打包。Preferably, after the coins are output from the track, they enter the sorting device. The sorting device is provided with a vertical coin slot, and after a preset number of coins enter the coin slot, all the coins in the coin slot are output to the packaging device for packaging.
作为优选,存币箱的底面设置为倾斜角度,存币箱的出口设置于倾斜的底面的高位,硬币从倾斜的底面的低位开始堆积;磁吸传送机构包括循环传动的传送链条,传送链条的表面设置有磁铁,磁铁设置于靠近存币箱的底面外侧,将硬币从底面的低位吸引至底面的高位,从存币箱的出口输出至硬币分拣装置。As preferably, the bottom surface of the coin deposit box is set at an inclined angle, the outlet of the coin deposit box is arranged at the high position of the inclined bottom surface, and the coins are piled up from the low position of the inclined bottom surface; A magnet is arranged on the surface, and the magnet is arranged on the outside of the bottom surface close to the coin deposit box, attracting the coins from the low position of the bottom surface to the high position of the bottom surface, and outputting the coins from the exit of the coin deposit box to the coin sorting device.
作为优选,存币箱的出口为向下的弯折管道,磁吸传送机构设置在存币箱的下方,传送链条一端的传动轮与弯折管道的弯折处相对。Preferably, the outlet of the coin deposit box is a downward bent pipe, the magnetic transmission mechanism is arranged below the coin deposit box, and the transmission wheel at one end of the transmission chain is opposite to the bend of the bent pipe.
作为优选,弯折管道的弯折处为圆弧面,传送链条一端的传动轮与圆弧面相对。Preferably, the bend of the bent pipe is an arc surface, and the drive wheel at one end of the transmission chain is opposite to the arc surface.
作为优选,传送链条的表面设置有多个磁铁,呈间隔排列。Preferably, the surface of the conveying chain is provided with a plurality of magnets arranged at intervals.
作为优选,硬币分拣装置包括总入口、呈竖直排列的若干轨道,总入口与轨道的宽度最多容纳一枚硬币;在上的轨道的顶面设置有向下延伸的挡块,挡块朝向总入口的一端为斜面,斜面朝向对应其他尺寸的硬币的在下的轨道所在的方向。As a preference, the coin sorting device includes a general entrance, several tracks arranged vertically, and the width of the total entrance and the tracks can accommodate at most one coin; the top surface of the upper track is provided with a downwardly extending stopper, and the stopper faces One end of the total inlet is an inclined plane, and the inclined plane faces the direction corresponding to the lower tracks of coins of other sizes.
作为优选,最靠近总入口的挡块限定的高度允许至少两种硬币通过,或者改变至少两种硬币的轨迹。Preferably, the height defined by the block closest to the total inlet allows at least two kinds of coins to pass through, or to change the trajectories of at least two kinds of coins.
作为优选,在轨道的出口设置有光电计数器。Preferably, a photoelectric counter is arranged at the exit of the track.
作为优选,整理装置包括不转动的顶板、底板,以及转动设置的滚桶,滚桶设置在顶板与底板间,并进行轴向转动;滚桶开设若干轴向贯穿的硬币槽,顶板开设有入币口,底板开设有出币口,入币口与出币口相互错开;硬币槽与入币口相通时,用于接收从硬币分拣装置的轨道输出的硬币,滚桶转动至硬币槽与出币口相通时,硬币从硬币槽输出至包装装置。As a preference, the sorting device includes a non-rotating top plate, a bottom plate, and a rotating drum, the drum is arranged between the top plate and the bottom plate, and rotates axially; the drum is provided with a number of axially penetrating coin slots, and the top plate is provided with There is a coin outlet on the bottom plate, and the coin inlet and the coin outlet are staggered from each other; when the coin slot communicates with the coin inlet, it is used to receive the coins output from the track of the coin sorting device, and the drum rotates to the coin slot and the coin slot. When the coin outlets are connected, the coins are output from the coin slot to the packaging device.
作为优选,当硬币槽接收的硬币达到预设的数量,通过手动或光电开关控制滚桶转动,下一个硬币槽与顶板的入币口相通。As a preference, when the coins received by the coin slot reach a preset amount, the drum is controlled to rotate manually or by a photoelectric switch, and the next coin slot communicates with the coin inlet on the top plate.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
本发明所述的立式变轨全自动硬币分离机,通过磁链传送分离装置中,先把大量堆积在一起的硬币通过传送链条带动磁铁传送的方法一个一个分开,使硬币没有重叠,分离成连续排列的一串硬币,再通过硬币分拣装置进行分类,分拣时利用硬币直径的差异,合理设计分拣轨道,提高分拣成功率。In the vertical track-changing fully automatic coin separator of the present invention, a large number of accumulated coins are separated one by one through the magnetic chain transmission separation device through the transmission chain to drive the magnet, so that the coins are not overlapped and separated into A string of coins arranged in a row is then sorted by the coin sorting device. When sorting, the difference in coin diameter is used to rationally design the sorting track to improve the success rate of sorting.
分拣后在各种类硬币出口处通过光电计数器统计各类硬币的数量,进而能计算所有硬币的价值总额。本发明还设置独立的整理装置与包装装置,能把硬币一摞一摞分开,然后进行包装。After sorting, the photoelectric counter counts the number of various coins at the exit of various coins, and then the total value of all coins can be calculated. The present invention is also equipped with an independent sorting device and packaging device, which can separate the coins one by one and then pack them.
附图说明Description of drawings
图1是磁链传送分离装置的结构剖视图;Fig. 1 is a structural sectional view of a magnetic chain transmission and separation device;
图2是硬币分拣装置的结构剖视图;Fig. 2 is a structural sectional view of the coin sorting device;
图3是吞整理装置的结构剖视图;Fig. 3 is a structural sectional view of the finishing device;
图中:10是存币箱,11是底面,12是弯折管道,13是磁吸传送机构,131是传送链条,132是传动轮,133是磁铁,20是硬币分拣装置,21是轨道,22是挡块,23是斜面,24是总入口,30是整理装置,31是顶板,32是入币口,33是底板,34是出币口,35是滚桶,36是硬币槽。In the figure: 10 is a coin deposit box, 11 is a bottom surface, 12 is a bending pipe, 13 is a magnetic transmission mechanism, 131 is a transmission chain, 132 is a transmission wheel, 133 is a magnet, 20 is a coin sorting device, and 21 is a track , 22 is block, and 23 is inclined-plane, and 24 is total entrance, and 30 is finishing device, and 31 is top plate, and 32 is coin inlet, and 33 is base plate, and 34 is coin outlet, and 35 is drum, and 36 is coin slot.
具体实施方式Detailed ways
以下结合附图及实施例对本发明进行进一步的详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments.
本发明为了解决现有技术不能用于大量硬币分类,而且效率低、用人成本高、准确率低等不足,提供一种立式变轨全自动硬币分离机,包括磁链传送分离装置、硬币分拣装置20,磁链传送分离装置包括存币箱10、磁吸传送机构13,磁吸传送机构13通过磁吸力将硬币逐个吸引传送至存币箱10的出口,即先把大量堆积在一起的硬币分离成连续排列的一串硬币,并进入硬币分拣装置20。立式的硬币分拣装置20通过变轨的方式分类不同的硬币,硬币分拣装置20设置不同高度的轨道21,在轨道21中设置限定轨道21高度的挡块22,通过挡块22控制硬币进入与其对应的高度的轨道21,不同硬币从对应的轨道21输出。In order to solve the shortcomings of the existing technology that cannot be used for a large number of coin sorting, and the efficiency is low, the cost of employing people is high, and the accuracy is low, the present invention provides a vertical rail-changing full-automatic coin separator, including a magnetic chain transmission and separation device, a coin separator, etc. The
本发明还具备自动包装的功能,则硬币从轨道21输出后,进入整理装置30,整理装置30设置有竖直的硬币槽36,硬币槽36内进入预设数量的硬币后,将硬币槽36内的全部硬币输出至包装装置进行打包。The present invention also has the function of automatic packing, then after coin is exported from
本发明还可以设置多个硬币分拣装置20,同时进行硬币分拣,提高效率,加快分拣速度。In the present invention, a plurality of
如图1所示,存币箱10的底面11设置为倾斜角度,存币箱10的出口设置于倾斜的底面11的高位,硬币从倾斜的底面11的低位开始堆积,避免采用水平底面11而存在硬币随机的凌乱散落,难以有序完整地将所有硬币传送进入硬币分拣装置20。而倾斜的底面11将硬币全部堆积在底面11的低位,磁吸传送机构13只需要从底面11的低位经过,即可将所有硬币全部逐个传送进入硬币分拣装置20。As shown in Figure 1, the
本发明中,磁吸传送机构13包括循环传动的传送链条131,传送链条131通过两端的传动轮132实现循环传动。传送链条131的表面设置有磁铁133,磁铁133设置于靠近存币箱10的底面11外侧,将硬币从底面11的低位吸引至底面11的高位,从存币箱10的出口输出至硬币分拣装置20。传动轮132用可调速电机驱动,进而带动传送链条131循环传动。In the present invention, the
存币箱10的出口为向下的弯折管道12,磁吸传送机构13设置在存币箱10的下方,传送链条131一端的传动轮132与弯折管道12的弯折处相对。磁铁133将硬币从底面11的低位吸引并传送到底面11的高位后,传送链条131继续传送,将硬币传送至弯折管道12,此时,硬币仍然受磁铁133的吸引而不下落。由于传送链条131在靠近弯折管道12的传动轮132处改变方向,则磁铁133与硬币的距离将变远,进而磁铁133对硬币的吸引逐渐变弱,直到吸引力不足够保持硬币,则硬币自重下落,进入硬币分拣装置20。The outlet of the
由于硬币被磁铁133吸引并传送的过程中,紧贴底面11与弯折管道12滑动的,为了使硬币顺利进行弯折管道12,则本实施例中,弯折管道12的弯折处为圆弧面,传送链条131一端的传动轮132与圆弧面相对。实施时,可将圆弧面与传动轮132设置为同心圆的位置关系,则在硬币滑动出圆弧面之前,磁铁133与硬币的距离保持相等,而且弯折管道12的圆弧面与存币箱10的底面11平滑过渡,硬币能够无阻碍地进入弯折管道12,并从弯折管道12下落。Since the coin is attracted and transported by the
为了保证硬币逐个进入硬币分拣装置20,并且保证较高的传送效率,传送链条131的表面设置有多个磁铁133,呈间隔排列,避免紧密排列的磁铁133同时吸引到重叠着的硬币。In order to ensure that the coins enter the
如图2所示,硬币分拣装置20包括总入口24、呈竖直排列的若干轨道21,总入口24与轨道21的宽度最多容纳一枚硬币;在上的轨道21的顶面设置有向下延伸的挡块22,挡块22朝向总入口24的一端为斜面23,斜面23朝向对应其他尺寸的硬币的在下的轨道21所在的方向。连续进入总入口24的硬币逐个到达第一个挡块22,如果硬币的直径小于当前轨道21的高度,则硬币可沿当前轨道21前进;如果硬币的直径大于当前轨道21的高度,则受斜面23的挤压而改变方向,进入另一个轨道21进行分拣,在另一个轨道21的分拣原理同上。As shown in Figure 2, the
具体实施时,可以将轨道21允许通过的硬币由小到大进行逐级分拣,也可以先从中间级别进行分拣,继续在当前轨道21前进的硬币包括多种尺寸,被改变方向的硬币也包括多种尺寸。然后再同时对两路多种尺寸的硬币流进行分拣,提高分拣效率。对应地结构,最靠近总入口24的挡块22限定的高度允许至少两种硬币通过,或者改变至少两种硬币的轨迹。当实施于旧1角、新1角、5角、1元的硬币的分拣时,最靠近总入口24的挡块22允许1角、5角通过,继续在1层轨道21前进,旧1角、1元被改变方向,进入2层轨道21。During specific implementation, the coins allowed to pass by the
在1层轨道21中,再设置有挡块22,允许1角通过,并进入整理装置30;5角被挡块22改变方向,进入1.5层轨道21,并进入整理装置30。在2层轨道21中,同样再设置有挡块22,允许旧1角通过,并进入整理装置30;1元被挡块22改变方向,进入2.5层轨道21,并进入整理装置30。最终,所有硬币从对应的轨道21进入整理装置30。In the
硬币分拣装置20可由铝板加工而成,在铝板上铣出4条高度不同的轨道21和3个挡块22。当混合的硬币从第一个挡块22滚过的时候,小的硬币能顺利通过,大的硬币由于受到挡块22的阻挡,从而被强迫改变运动轨迹,掉入下面的轨道21。经过三次分离后就能把4种硬币准确地分开。第一次分离是把1角、5角和1元,旧1角分开;第二次分离是把1角和5角分开;第三次分离是把1元和旧1角分开。其中,第二次和第三次分离同时进行。The
为了实现计数功能,并与轨道21对应的硬币的面额,还能实现总值的统计。本发明中,在轨道21的出口设置有光电计数器。本实施例中,4个光电计数器由1个单片机控制,统计各种类硬币数量与计算总额,然后在显示器上进行显示。In order to realize the counting function, and the denomination of coins corresponding to the
如图3所示,整理装置30包括不转动的顶板31、底板33,以及转动设置的滚桶35,滚桶35设置在顶板31与底板33间,并进行轴向转动;滚桶35开设若干轴向贯穿的硬币槽36,顶板31开设有入币口32,底板33开设有出币口34,入币口32与出币口34相互错开;硬币槽36与入币口32相通时,用于接收从硬币分拣装置20的轨道21输出的硬币,滚桶35转动至硬币槽36与出币口34相通时,硬币从硬币槽36输出至包装装置。As shown in Figure 3, the finishing
本实施例中,滚桶35为绕中轴转动的圆柱结构,并绕中轴设置与中轴等距的多个硬币槽36,且多个硬币槽36均匀分布,滚桶35每次转动同样的角度,并使得一个硬币槽36与顶板31的入币口32重合时,同时有一个硬币槽36与底板33的出币口34重合,硬币落入下方的包装装置。通过滚桶35进行硬币整理,入币与出币同时进行,提高工作效率。In this embodiment, the
为防止硬币在顶板31的入币口32中直立,在顶板31下方放置磁铁,保护硬币进入入币口后呈水平状态。In order to prevent coins from standing upright in the
当硬币槽36接收的硬币达到预设的数量,如设定为50个,通过手动或光电开关控制滚桶35转动,下一个硬币槽36与顶板31的入币口32相通,多出预设数量的硬币则被入币口32自动挡入下一个硬币槽36。When the coins received by the
上述实施例仅是用来说明本发明,而并非用作对本发明的限定。只要是依据本发明的技术实质,对上述实施例进行变化、变型等都将落在本发明的权利要求的范围内。The above-mentioned embodiments are only used to illustrate the present invention, but not to limit the present invention. As long as it is based on the technical spirit of the present invention, changes and modifications to the above embodiments will fall within the scope of the claims of the present invention.
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