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CN106403794A - Device used for dynamic and static calibration of eddy current sensor - Google Patents

Device used for dynamic and static calibration of eddy current sensor Download PDF

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Publication number
CN106403794A
CN106403794A CN201610839367.1A CN201610839367A CN106403794A CN 106403794 A CN106403794 A CN 106403794A CN 201610839367 A CN201610839367 A CN 201610839367A CN 106403794 A CN106403794 A CN 106403794A
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calibration
fixed
eddy current
fixture
current sensor
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CN106403794B (en
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何闻
郑定洋
周杰
贾叔仕
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Zhejiang University ZJU
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Zhejiang University ZJU
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B7/00Measuring arrangements characterised by the use of electric or magnetic techniques
    • G01B7/02Measuring arrangements characterised by the use of electric or magnetic techniques for measuring length, width or thickness
    • G01B7/023Measuring arrangements characterised by the use of electric or magnetic techniques for measuring length, width or thickness for measuring distance between sensor and object
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B21/00Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
    • G01B21/02Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness
    • G01B21/04Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness by measuring coordinates of points
    • G01B21/042Calibration or calibration artifacts

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)
  • Measurement Of Length, Angles, Or The Like Using Electric Or Magnetic Means (AREA)

Abstract

用于电涡流传感器动静态校准的装置,该装置具有基座,基座上设置振动台模块、装夹待校准传感器的夹具,夹具的运动执行模块和光栅尺组件;振动台模块的工作台面上安装感应盘和标准加速度传感器,感应盘位于工作台面和夹具之间;运动执行模块由带动夹具沿感应盘径向运动的调位驱动组件和带动夹具沿感应盘轴向运动的校准驱动组件;做静态校准时,振动台模块出于非工作状态,校准驱动组件使夹具做靠近或远离感应盘的直线往复运动,光栅尺组件获取各个测试点上被校准传感器的实际位移;做动态校准时,校准驱动组件出于非工作状态,振动台模块使感应盘做正弦振动。本发明具有校准频率范围宽的优点。

A device for dynamic and static calibration of eddy current sensors. The device has a base on which a vibrating table module, a jig for clamping the sensor to be calibrated, a motion execution module of the jig and a grating ruler assembly are arranged; the working table of the vibrating table module is Install the induction plate and the standard acceleration sensor, the induction plate is located between the worktable and the fixture; the motion execution module consists of a positioning drive assembly that drives the fixture to move radially along the induction plate and a calibration drive assembly that drives the fixture to move axially along the induction plate; During static calibration, the vibrating table module is in a non-working state, and the calibration drive assembly makes the fixture do a linear reciprocating motion close to or away from the induction disk, and the grating ruler assembly obtains the actual displacement of the calibrated sensor on each test point; during dynamic calibration, the calibration The drive assembly is in a non-working state, and the vibrating table module makes the induction disc vibrate sinusoidally. The invention has the advantage of wide calibration frequency range.

Description

用于电涡流传感器动静态校准的装置Device for dynamic and static calibration of eddy current sensor

技术领域technical field

本发明涉及一种对电涡流传感器进行动态校准和静态校准的装置。The invention relates to a device for dynamic calibration and static calibration of an eddy current sensor.

技术背景technical background

电涡流传感器能够非接触式地测量被测金属导体与传感器探头表面之间的相对位移,是一种非接触的线性化计量工具。The eddy current sensor can measure the relative displacement between the measured metal conductor and the surface of the sensor probe in a non-contact manner, and is a non-contact linearization measurement tool.

中国专利200810036312.2号,披露了一种全自动电涡流传感器动静态校验仪,包括由静态标定试件盘和静态校验探头安装架构成的静态测试单元,由动态校验探头安装架,动态斜盘,动态斜盘驱动电机构成的动态测试单元。具体结构是:在由步进电机驱动的线性模组上,设置一个受其驱动的可移动式导轨扩展架,在导轨扩展架上设置静态标定试件盘和动态校验探头安装架,另外,在仪表盘面上设置了固定的静态校验探头安装架,在动态校验探头安装架的探头安装孔下方,对应设置动态斜盘和其主驱动电机。这种全自动电涡流传感器动静态校验仪的缺点在于:Chinese patent No. 200810036312.2 discloses a fully automatic eddy current sensor dynamic and static calibrator, including a static test unit composed of a static calibration specimen plate and a static calibration probe mounting frame, a dynamic calibration probe mounting frame, a dynamic inclined Disk, a dynamic test unit composed of a dynamic swash plate drive motor. The specific structure is: on the linear module driven by the stepping motor, set a movable guide rail extension rack driven by it, and set the static calibration test piece disk and the dynamic calibration probe installation rack on the guide rail extension rack. In addition, A fixed static calibration probe installation frame is arranged on the instrument panel, and a dynamic swash plate and its main drive motor are correspondingly arranged below the probe installation holes of the dynamic calibration probe installation frame. The disadvantages of this fully automatic eddy current sensor dynamic and static calibrator are:

1、由于动态斜盘采用电机驱动,其旋转速度为 r/min(一般难以达到10000r/min以上),因此输入给电涡流传感器的校准频率只有Hz,即该装置的动态校准频率范围比较窄。1. Since the dynamic swash plate is driven by a motor, its rotation speed is r/min ( It is generally difficult to reach more than 10000r/min), so the calibration frequency input to the eddy current sensor is only Hz, that is, the dynamic calibration frequency range of the device is relatively narrow.

2、静态校准和动态校准分别由不同步进电机来执行定位和校准运动,整体机械结构复杂,没有对重复的功能模块进行有效的集成。2. Static calibration and dynamic calibration are performed by different synchronous motors to perform positioning and calibration movements, the overall mechanical structure is complex, and there is no effective integration of repeated functional modules.

发明内容Contents of the invention

为了克服使用动态斜盘对电涡流传感器进行动态校准的校准频率范围比较窄的缺点,本发明提供了一种使用振动台模块对电涡流传感器进行动态校准,校准频率范围宽的电涡流传感器动静态校准装置。In order to overcome the shortcoming of using a dynamic swash plate to dynamically calibrate the eddy current sensor and the calibration frequency range is relatively narrow, the present invention provides a dynamic and static eddy current sensor that uses a vibration table module to dynamically calibrate the eddy current sensor and calibrates the eddy current sensor with a wide frequency range. Calibration device.

用于电涡流传感器动静态校准的装置,该装置具有基座,基座上设置振动台模块、装夹待校准传感器的夹具,夹具的运动执行模块和光栅尺组件;振动台模块的工作台面上安装感应盘和标准加速度传感器,感应盘位于工作台面和夹具之间;运动执行模块由带动夹具沿感应盘径向运动的调位驱动组件和带动夹具沿感应盘轴向运动的校准驱动组件;做静态校准时,振动台模块出于非工作状态,校准驱动组件使夹具做靠近或远离感应盘的直线往复运动,光栅尺组件获取各个测试点上被校准传感器的实际位移;做动态校准时,校准驱动组件出于非工作状态,振动台模块使感应盘做正弦振动。A device for dynamic and static calibration of eddy current sensors. The device has a base on which a vibrating table module, a jig for clamping the sensor to be calibrated, a motion execution module of the jig and a grating ruler assembly are arranged; the working table of the vibrating table module is Install the induction disc and the standard acceleration sensor, the induction disc is located between the worktable and the fixture; the motion execution module consists of a positioning drive assembly that drives the fixture to move radially along the induction disc and a calibration drive component that drives the fixture to move axially along the induction disc; During static calibration, the vibrating table module is in a non-working state, and the calibration drive assembly makes the fixture do a linear reciprocating motion close to or away from the induction disk, and the grating ruler assembly obtains the actual displacement of the calibrated sensor on each test point; during dynamic calibration, the calibration The drive assembly is in a non-working state, and the vibrating table module makes the induction disc vibrate sinusoidally.

进一步,调位驱动组件包括第一丝杠机构和导轨-滑块组合;夹具固定在导轨-滑块组合的滑块上;第一丝杠机构的轴向与感应盘的径向平行,导轨与第一丝杠机构的第一丝杠平行,第一丝杠机构的第一螺母与滑块固定;丝杠一端设置旋钮。旋钮带着第一丝杠转动时,第一螺母带着滑块沿第一丝杠的轴向平移。转动旋钮,使第一螺母带着夹具沿感应盘的径向平移,使待校准的电涡流传感器出于感应盘的感应区域内。Further, the position adjustment drive assembly includes a first lead screw mechanism and a guide rail-slider combination; the fixture is fixed on the slider of the guide rail-slider combination; the axial direction of the first lead screw mechanism is parallel to the radial direction of the induction disc, and the guide rail and The first lead screw of the first lead screw mechanism is parallel, and the first nut of the first lead screw mechanism is fixed to the slider; one end of the lead screw is provided with a knob. When the knob rotates with the first lead screw, the first nut takes the slider to translate along the axial direction of the first lead screw. Turn the knob to make the first nut bring the fixture to translate along the radial direction of the induction disc, so that the eddy current sensor to be calibrated is out of the sensing area of the induction disc.

进一步,校准驱动组件包括第二丝杠机构,重载导轨和步进电机;步进电机通过联轴器与第二丝杠机构的第二丝杠固定,重载导轨的滑块与第二螺母固定;调位驱动组件通过连接块固定在重载导轨的滑块上。步进电机通过第二螺母带着调位驱动组件和夹具沿着感应盘的轴向平移,在静态校准时,使被校准传感器根据试验要求前后移动。Further, the calibration drive assembly includes a second lead screw mechanism, a heavy-duty guide rail and a stepper motor; the stepper motor is fixed to the second lead screw of the second lead screw mechanism through a coupling, and the slider of the heavy-duty guide rail is connected to the second nut Fixed; the positioning drive assembly is fixed on the slider of the heavy-duty guide rail through the connecting block. The stepper motor moves along the axial direction of the induction disk with the adjustment drive assembly and the fixture through the second nut, and makes the calibrated sensor move back and forth according to the test requirements during static calibration.

光栅尺组件包括固定在基座上的光栅读数头和与重载导轨的滑块固定的光栅尺。光栅尺跟随重载导轨的滑块移动,光栅读数头实时读取滑块的实际位移。重载导轨的滑块与夹具固定,因此滑块的实际位移即为夹具和装夹于夹具上的待校准传感器的实际位移。The grating scale assembly includes the grating reading head fixed on the base and the grating scale fixed with the slider of the heavy-duty guide rail. The grating ruler moves with the slider of the heavy-duty guide rail, and the grating reading head reads the actual displacement of the slider in real time. The slider of the heavy-duty guide rail is fixed to the fixture, so the actual displacement of the slider is the actual displacement of the fixture and the sensor to be calibrated on the fixture.

进一步,振动台模块包括筒体,前端盖,后端盖,永磁体,中心磁极,运动部件和限位部件;前端盖和后端盖分别封闭筒体的前端开口和后端开口,永磁体分别与后端盖和中心磁极固定;永磁体、中心磁极、后端盖和前端盖同轴设置;前端盖上开设通孔,中心磁极的头部伸入该通孔内,中心磁极与通孔之间形成均匀的气隙磁场;Further, the vibrating table module includes a cylinder body, a front end cover, a rear end cover, a permanent magnet, a central magnetic pole, moving parts and a limiting part; the front end cover and the rear end cover respectively close the front opening and the rear end opening of the cylinder body, and the permanent magnets respectively It is fixed with the rear end cover and the central magnetic pole; the permanent magnet, the central magnetic pole, the rear end cover and the front end cover are arranged coaxially; a through hole is opened on the front end cover, and the head of the central magnetic pole extends into the through hole, A uniform air-gap magnetic field is formed between them;

运动部件包括动圈、动圈架和工作台面,动圈绕制在动圈架上,限位部件使动圈与中心磁极同轴且位于气隙磁场内;感应盘固定于工作台面的外露的正面;标准加速度传感器固定于工作台面的背面。The moving parts include the moving coil, the moving coil frame and the working table. The moving coil is wound on the moving coil frame. The limit part makes the moving coil coaxial with the central magnetic pole and is located in the air gap magnetic field; the induction disc is fixed on the exposed part of the working table. Front; the standard acceleration sensor is fixed on the back of the work surface.

前端盖与中心磁极同轴的定位方式是:前端盖具有环形的定位凸台,定位凸台与通孔同轴(定位凸台和通孔同轴在制作前端盖时即可精确定位),定位凸台与定位环配合(即定位环一段套在定位凸台上),定位环与前端盖固定;中心磁极套入定位环内并与定位环面接触。The coaxial positioning method of the front end cover and the central magnetic pole is: the front end cover has an annular positioning boss, and the positioning boss is coaxial with the through hole (the positioning boss and the through hole can be precisely positioned when the front end cover is made on the same axis), and the positioning The boss cooperates with the positioning ring (that is, a section of the positioning ring is set on the positioning boss), and the positioning ring is fixed with the front end cover; the central magnetic pole is inserted into the positioning ring and contacts the surface of the positioning ring.

中心磁极与永磁体的固定方式是:中心磁极的后端面与永磁体的前端面完全贴合,永磁体中心设置轴向的贯通孔,中心磁极中心设置轴向的螺孔,一中心支杆穿过贯通孔与中心磁极的螺孔啮合,后端盖的中心设置轴向的插孔,该中心支杆的另一端插入该插孔并与后端盖固定。The fixing method of the central magnetic pole and the permanent magnet is as follows: the rear end surface of the central magnetic pole is completely attached to the front end surface of the permanent magnet, an axial through hole is arranged in the center of the permanent magnet, an axial screw hole is arranged in the center of the central magnetic pole, and a central pole passes through The through hole is engaged with the screw hole of the central magnetic pole, and the center of the rear end cover is provided with an axial socket, and the other end of the central pole is inserted into the socket and fixed with the rear end cover.

中心支杆与后端盖固定的方式为:中心支杆的螺纹部外露于后端盖的插孔,固定螺母与螺纹部旋紧。为了避免中心支杆外露于后端盖,后端盖上设置沉孔,中心支杆和固定螺母位于沉孔内。The fixing method of the central pole and the rear end cover is as follows: the threaded part of the central pole is exposed in the socket of the rear end cover, and the fixing nut is screwed tightly with the threaded part. In order to prevent the central pole from being exposed to the rear end cover, a counterbore is arranged on the rear end cover, and the central pole and the fixing nut are located in the counterbore.

中心磁极的前段与动圈架间隙配合、后段的横截面形状与永磁体的横截面形状全等。The front section of the central magnetic pole is in clearance fit with the moving coil frame, and the cross-sectional shape of the rear section is congruent with that of the permanent magnet.

感应盘、标准加速度传感器与工作台面的固定方式是:感应盘由第一双头螺柱安装于工作台面的正面,标准加速度传感器由第二双头螺柱安装于工作台面的背面。The fixing method of the induction plate, the standard acceleration sensor and the worktable is: the induction plate is installed on the front of the worktable by the first double-ended stud, and the standard acceleration sensor is installed on the back of the worktable by the second double-ended stud.

进一步,限位部件主要由支撑骨架和支撑弹簧组成;支撑骨架与前端盖固定并且与前端盖同轴,支撑弹簧为一端连接支撑骨架、另一端连接动圈架的簧片。簧片呈圆环形。或者簧片呈矩形,多个矩形的簧片沿动圈架的圆周均匀分布。簧片通过压板和螺栓与支撑骨架固定。支撑弹簧起到对动圈架的支撑定位作用,使动圈架保持在与中心磁极同轴的平衡位置。Further, the position-limiting component is mainly composed of a supporting frame and a supporting spring; the supporting frame is fixed to the front end cover and is coaxial with the front end cover, and the supporting spring is a reed whose one end is connected to the supporting frame and the other end is connected to the moving coil frame. The reed is circular. Or the reeds are rectangular, and a plurality of rectangular reeds are evenly distributed along the circumference of the moving coil holder. The reeds are fixed to the supporting frame by pressing plates and bolts. The support spring acts as a supporting and positioning function for the moving coil frame, so that the moving coil frame is kept in a balanced position coaxial with the central magnetic pole.

进一步,限位部件之外设置防护罩,防护罩包括罩体和橡胶薄膜,罩体与前端盖固定且同轴;橡胶薄膜呈圆环形,动圈架的头部外露于橡胶薄膜,橡胶薄膜通过环形压板和螺钉与罩体固定。防尘罩阻隔灰尘等杂物落入运动间隙中,延长振动台模块的使用寿命。Further, a protective cover is provided outside the limiting part, and the protective cover includes a cover body and a rubber film, and the cover body and the front end cover are fixed and coaxial; the rubber film is in the form of a ring, and the head of the moving coil holder is exposed to the rubber film, and the rubber film It is fixed with the cover body by ring pressure plate and screws. The dust cover prevents dust and other sundries from falling into the movement gap, prolonging the service life of the vibration table module.

本发明在使用时,首先将标准传感器安装在工作台面的背面,再将工作台面安装在动圈架上,然后再将用双头螺柱将感应盘安装在工作台面的正面,然后再将待校准传感器安装固定在传感器夹具上。通过运动执行模块对传感器进行定位调整:首先转动旋钮使得第一丝杠转动,并通过第一螺母带动传感器夹具运动,进而带动传感器移动到与感应盘中心对准的位置,保证传感器在感应盘的感应区域内。然后控制步进电机驱动第二丝杠旋转,并通过第二螺母带动重载导轨上的传感器夹具和传感器进行前后运动,并实时读取电涡流传感器所输出的直流电压,直到使电压值在传感器的线性工作电压范围内,此时电涡流传感器定位调整完毕。When the present invention is in use, the standard sensor is first installed on the back of the worktable, and then the worktable is installed on the moving coil frame, and then the induction plate is installed on the front of the worktable with double-ended studs, and then the waiting The calibration sensor is mounted and fixed on the sensor fixture. The sensor is positioned and adjusted through the motion execution module: first, turn the knob to rotate the first lead screw, and drive the sensor fixture to move through the first nut, and then drive the sensor to move to a position aligned with the center of the induction plate to ensure that the sensor is in the center of the induction plate. within the sensing area. Then control the stepper motor to drive the second lead screw to rotate, and drive the sensor fixture and sensor on the heavy-duty guide rail to move back and forth through the second nut, and read the DC voltage output by the eddy current sensor in real time until the voltage value is in the sensor. Within the linear working voltage range of the eddy current sensor, the positioning adjustment of the eddy current sensor is completed.

当进行电涡流传感器动态校准时,将正弦电流信号通入动圈中,在动圈导体的有效长度以及导体所处磁场的感应强度一定的情况下,动圈受到的电磁力呈标准的正弦规律变化,因此动圈将带动与之固定连接的动圈架、工作台面和感应盘在电磁力的作用下沿轴线方向做相同频率的正弦振动。根据安装在工作台面上的标准加速度传感器的输出电压,计算得到振动台的实际振级,并通过逐渐增大/缩小输入电流信号的幅值,使振动台的振级逐步达到目标振级。然后通过改变输入电流信号的频率,即可对待校准传感器进行频响特性校准,由于输入的信号频率可以进行改变,因此可以对电涡流传感器完成较宽频带的校准工作。When performing dynamic calibration of the eddy current sensor, the sinusoidal current signal into the moving coil, the effective length of the moving coil conductor and the induction strength of the magnetic field in which the conductor is located Under certain circumstances, the electromagnetic force on the moving coil It changes in a standard sinusoidal law, so the moving coil will drive the fixedly connected moving coil frame, worktable and induction plate under the electromagnetic force. Under the action of the same frequency sinusoidal vibration along the axis direction. According to the output voltage of the standard acceleration sensor installed on the worktable, the actual vibration level of the vibration table is calculated, and by gradually increasing/decreasing the amplitude of the input current signal, the vibration level of the vibration table gradually reaches the target vibration level. Then by changing the frequency of the input current signal , the frequency response characteristics of the sensor to be calibrated can be calibrated, because the input signal frequency Changes can be made so that wider frequency band calibrations can be done for eddy current sensors.

当进行电涡流传感器的静态校准时,根据静态校准的行程点数、步长、运动方向等参数要求,与传感器定位过程相似,利用运动执行模块,同样通过控制步进电机驱动滚珠丝杠旋转,并通过丝杠螺母带动重载导轨上的传感器夹具和传感器进行前后运动,另外,直线光栅尺固定在重载导轨侧面,与待校准传感器一起前后运动,并与安装固定在基座的读数头配合,得到各个测试点待校准传感器的实际位移。根据传感器实际输出电压和直线光栅尺的实际位移D,通过计算可以得到传感器的参考灵敏度S。运动执行模块既可以作为动静态校准的传感器定位执行部分,又可以作为静态校准的校准运动执行部分。When performing static calibration of the eddy current sensor, according to the parameter requirements of the static calibration, such as stroke points, step length, and motion direction, similar to the sensor positioning process, the motion execution module is used to drive the ball screw to rotate by controlling the stepping motor, and The sensor fixture and sensor on the heavy-duty guide rail are driven by the screw nut to move forward and backward. In addition, the linear grating scale is fixed on the side of the heavy-duty guide rail, and moves forward and backward together with the sensor to be calibrated, and cooperates with the reading head installed and fixed on the base. Get the actual displacement of the sensor to be calibrated at each test point . According to the actual output voltage of the sensor and the actual displacement D of the linear grating ruler, the reference sensitivity S of the sensor can be obtained through calculation. The motion execution module can be used as the sensor positioning execution part of dynamic and static calibration, and can also be used as the calibration motion execution part of static calibration.

本发明的有益效果在于:The beneficial effects of the present invention are:

1、采用振动台对传感器进行动态校准,相较斜盘式的动态校准方1. The vibration table is used to dynamically calibrate the sensor, compared with the swash plate dynamic calibration method

式,可以通过改变输入电流信号的频率,来实现待校准传感器在不同频率的校准,使其适用于更宽频带的校准工作。By changing the frequency of the input current signal, the sensor to be calibrated can be calibrated at different frequencies, making it suitable for wider frequency band calibration.

2、运动执行模块既可以作为动静态校准的传感器定位执行部分,2. The motion execution module can be used as the sensor positioning execution part of dynamic and static calibration,

又可以作为静态校准的校准执行部分,可以方便快捷地分别实现传感器动静态校准,提高了传感器的校准效率。It can also be used as the calibration execution part of the static calibration, which can conveniently and quickly realize the dynamic and static calibration of the sensor respectively, and improve the calibration efficiency of the sensor.

附图说明Description of drawings

图1校准装置总体示意图。Figure 1 The overall schematic diagram of the calibration device.

图2运动执行模块结构主视图。Figure 2 The front view of the structure of the motion execution module.

图3运动执行模块结构俯视图.Figure 3. Top view of the structure of the motion execution module.

图4振动台模块结构示意图。Fig. 4 Schematic diagram of the structure of the vibration table module.

具体实施方式detailed description

如图1所示,电涡流传感器动静态自动校准装置包括振动台模块1,与振动台工作台面连接的感应盘2,与工作台面连接的标准加速度传感器5,传感器夹具3、运动执行模块4以及固定振动台和运动执行模块的基座6。As shown in Figure 1, the dynamic and static automatic calibration device of the eddy current sensor includes a vibration table module 1, an induction disc 2 connected to the work surface of the vibration table, a standard acceleration sensor 5 connected to the work surface, a sensor fixture 3, a motion execution module 4 and Fix the base 6 of the vibration table and the motion execution module.

运动执行模块由带动夹具沿感应盘2径向运动的调位驱动组件和带动夹具沿感应盘2轴向运动的校准驱动组件。The motion execution module is composed of a positioning drive assembly that drives the clamp to move radially along the induction disk 2 and a calibration drive assembly that drives the clamp to move axially along the induction disk 2 .

调位驱动组件包括第一丝杠机构和导轨416-滑块417组合;夹具固定在导轨416-滑块417组合的滑块417上;第一丝杠418机构的轴向与感应盘2的径向平行,导轨416与第一丝杠机构的第一丝杠418平行,第一丝杠机构的第一螺母411与滑块417固定;第一丝杠418一端设置旋钮49。旋钮49带着第一丝杠418转动时,第一螺母411带着滑块417沿第一丝杠418的轴向平移。转动旋钮49,使第一螺母411带着夹具3沿感应盘2的径向平移,使待校准的电涡流传感器出于感应盘2的感应区域内。The position adjustment drive assembly includes the combination of the first lead screw mechanism and the guide rail 416-slider 417; the fixture is fixed on the slide block 417 of the guide rail 416-slider 417 combination; To be parallel, the guide rail 416 is parallel to the first lead screw 418 of the first lead screw mechanism, and the first nut 411 of the first lead screw mechanism is fixed to the slider 417; one end of the first lead screw 418 is provided with a knob 49. When the knob 49 rotates with the first lead screw 418 , the first nut 411 with the slider 417 translates along the axial direction of the first lead screw 418 . Turn the knob 49 to make the first nut 411 translate along the radial direction of the induction disk 2 with the clamp 3 , so that the eddy current sensor to be calibrated is out of the sensing area of the induction disk 2 .

校准驱动组件包括第二丝杠机构,重载导轨410和步进电机41;步进电机41通过联轴器与第二丝杠机构的第二丝杠45固定,重载导轨410的滑块与第二螺母47通过连接块44固定;调位驱动组件通过连接块固定在重载导轨410的滑块上。步进电机41通过第二螺母47带着调位驱动组件和夹具3沿着感应盘2的轴向平移,在静态校准时,使被校准传感器根据试验要求前后移动。The calibration drive assembly includes a second lead screw mechanism, a heavy-duty guide rail 410 and a stepper motor 41; the stepper motor 41 is fixed with the second lead screw 45 of the second lead screw mechanism through a coupling, and the slide block of the heavy-duty guide rail 410 is connected to the second lead screw 45 of the second lead screw mechanism. The second nut 47 is fixed through the connecting block 44; the position adjustment drive assembly is fixed on the slider of the heavy-duty guide rail 410 through the connecting block. The stepper motor 41 moves along the axial direction of the induction disk 2 with the adjustment drive assembly and the fixture 3 through the second nut 47, and makes the sensor to be calibrated move back and forth according to the test requirements during static calibration.

基座6为一箱体,校准驱动组件位于基座6的箱体内部。箱体顶部有开口,以便校准驱动组件与调位驱动组件连接和运动。The base 6 is a box, and the calibration drive assembly is located inside the box of the base 6 . There is an opening on the top of the box so that the calibration drive assembly can be connected and moved with the adjustment drive assembly.

光栅尺组件包括固定在基座上的光栅读数头415、与重载导轨410固定连接的光栅安装板414、与光栅安装板414固定的光栅尺413。光栅尺413跟随重载导轨410的光栅安装板414移动,光栅读数头415实时读取光栅安装板414,即重载导轨410的实际位移,重载导轨410与夹具固定,因此光栅安装板414的实际位移即为夹具和装夹于夹具上的待校准传感器的实际位移。The grating ruler assembly includes a grating reading head 415 fixed on the base, a grating mounting plate 414 fixedly connected to the heavy-duty guide rail 410 , and a grating ruler 413 fixed to the grating mounting plate 414 . The grating ruler 413 moves with the grating mounting plate 414 of the heavy-duty guide rail 410, and the grating reading head 415 reads the grating mounting plate 414 in real time, that is, the actual displacement of the heavy-duty guide rail 410. The heavy-duty guide rail 410 is fixed with the fixture, so the grating mounting plate 414 The actual displacement is the actual displacement of the fixture and the sensor to be calibrated clamped on the fixture.

所述的振动台模块1包括永磁体11、中心磁极13、筒体12、前端盖15、后端盖116、运动部件、限位部件等。中心磁极13、筒体12和前后端盖15、116均采用导磁性材料,并在中心磁极13和前端盖15之间产生均匀的气隙磁场。前端盖15和后端盖116通过螺栓安装固定在基座6上,运动部件安装在中心磁极13和前端盖15的间隙当中,运动部件可在间隙中沿轴线方向运动,限位部件通过螺栓安装在前端盖15上。The vibrating table module 1 includes a permanent magnet 11 , a central magnetic pole 13 , a cylinder 12 , a front end cover 15 , a rear end cover 116 , moving parts, limiting parts and the like. The central magnetic pole 13 , the cylinder body 12 and the front and rear end covers 15 and 116 are all made of magnetically permeable materials, and a uniform air gap magnetic field is generated between the central magnetic pole 13 and the front end cover 15 . The front end cover 15 and the rear end cover 116 are installed and fixed on the base 6 by bolts, the moving parts are installed in the gap between the central magnetic pole 13 and the front end cover 15, the moving parts can move along the axial direction in the gap, and the limiting parts are installed by bolts On the front cover 15.

所述限位部件包括支撑骨架17和支撑弹簧112。支撑骨架17通过螺栓安装固定在前端盖15上,均匀分布四周的支撑弹簧112通过压板113、螺栓连接运动部件和支撑骨架17,从而调节支撑弹簧112的松紧程度,进而起到限位和保持平衡位置的作用。在支撑骨架17外有防护罩16,防护罩16通过螺栓安装在前端盖15上,在防护罩16的端面,将橡胶薄膜114放置在环形压板115下,并用螺钉来固定,起到防止灰尘等杂物掉落到运动间隙当中的作用。The limiting component includes a support frame 17 and a support spring 112 . The support frame 17 is installed and fixed on the front end cover 15 by bolts, and the support springs 112 evenly distributed around are connected to the moving parts and the support frame 17 through the pressure plate 113 and bolts, so as to adjust the tightness of the support spring 112, thereby limiting the position and maintaining balance role of location. There is a protective cover 16 outside the support frame 17, and the protective cover 16 is installed on the front end cover 15 by bolts. On the end face of the protective cover 16, the rubber film 114 is placed under the annular pressure plate 115 and fixed with screws to prevent dust, etc. The effect of debris falling into the movement gap.

所述运动部件包括动圈18、动圈架19、工作台面110和感应盘2,动圈18与动圈架19固定连接,工作台面110与动圈架19通过螺栓连接,感应盘2通过双头螺柱111与工作台面110连接固定。动圈架19为圆筒状,内部有容置腔,标准加速度传感器5通过双头螺柱111安装在工作台面110的端面,位于动圈架19的容置腔内。永磁体11中心有通孔,中心磁极13中心有螺纹孔,中心支杆118的两端车有螺纹,中心支杆118穿过永磁体11的通孔,然后拧在中心磁极13的螺纹孔上,最后中心支杆118通过圆螺母117拧紧固定在后端盖116上,主要起到对永磁体11和中心磁极13的定位作用。定位环14采用非导磁材料,一端与中心磁极13配合,另一端通过螺栓安装固定在前端盖15上,起到对中心磁极13的定位作用。The moving parts include a moving coil 18, a moving coil frame 19, a working surface 110 and an induction plate 2, the moving coil 18 is fixedly connected with the moving coil frame 19, the working surface 110 is connected with the moving coil frame 19 by bolts, and the induction plate 2 is connected by a double The head stud 111 is connected and fixed with the work surface 110 . The moving coil frame 19 is cylindrical and has a housing cavity inside. The standard acceleration sensor 5 is installed on the end surface of the worktable 110 through a stud 111 and is located in the housing cavity of the moving coil frame 19 . The center of the permanent magnet 11 has a through hole, the center of the center pole 13 has a threaded hole, and the two ends of the center pole 118 have threads, and the center pole 118 passes through the through hole of the permanent magnet 11, and then is screwed on the threaded hole of the center pole 13 , and finally the center pole 118 is screwed and fixed on the rear end cover 116 through the round nut 117, which mainly plays a role in positioning the permanent magnet 11 and the center pole 13. The positioning ring 14 is made of non-magnetic material, and one end is matched with the central magnetic pole 13, and the other end is fixed on the front end cover 15 by bolts, so as to position the central magnetic pole 13.

本发明在使用时,首先将标准传感器5安装在工作台面110内侧,再将工作台面110安装在动圈架19上,然后再将感应盘2通过双头螺柱111安装在工作台面110上,然后将待校准传感器7安装固定在传感器夹具3上,通过运动执行模块对待校准传感器7进行定位调整,首先转动旋钮49使得滚珠丝杠418转动,并通过丝杠螺母412带动传感器夹具3运动,进而带动安装在夹具3上的待校准传感器7,使其移动到与感应盘2中心对准的位置,保证待校准传感器7在感应盘2的感应区域内,然后控制步进电机41驱动滚珠丝杠45旋转,并通过丝杠螺母47和连接块44带动重载导轨410上的传感器夹具3和待校准传感器7进行前后运动,实时读取待校准传感器7所输出的直流电压,直到输出电压值在待校准传感器7的线性工作电压范围内,说明此时待校准传感器7定位调整完毕,可以进行接下来的动静校准。When the present invention is in use, first the standard sensor 5 is installed on the inner side of the work surface 110, then the work surface 110 is installed on the moving coil frame 19, and then the induction disc 2 is installed on the work surface 110 through the stud 111, Then the sensor to be calibrated 7 is installed and fixed on the sensor fixture 3, and the sensor to be calibrated 7 is positioned and adjusted through the motion execution module. First, the knob 49 is turned to make the ball screw 418 rotate, and the sensor fixture 3 is driven by the screw nut 412 to move, and then Drive the sensor 7 to be calibrated installed on the fixture 3 to move it to a position aligned with the center of the induction disc 2, ensure that the sensor 7 to be calibrated is in the sensing area of the induction disc 2, and then control the stepping motor 41 to drive the ball screw 45 rotation, and drive the sensor fixture 3 on the heavy-duty guide rail 410 and the sensor 7 to be calibrated to move back and forth through the lead screw nut 47 and the connecting block 44, and read the DC voltage output by the sensor 7 to be calibrated in real time until the output voltage value is at The linear operating voltage range of the sensor 7 to be calibrated indicates that the positioning and adjustment of the sensor 7 to be calibrated is completed at this time, and the next dynamic and static calibration can be performed.

当进行电涡流传感器动态校准时,将正弦电流信号通入动圈18中,在动圈18导体的有效长度以及导体所处磁场的感应强度一定的情况下,动圈18受到的电磁力呈标准的正弦规律变化,因此动圈18将带动相互固定连接的动圈架19、工作台面110和感应盘2在电磁力的作用下沿轴线方向做相同频率的标准正弦振动。并通过安装在工作台面110的标准加速度传感器5的输出电压,计算得到振动台的实际振级,逐渐增大/缩小输入电流信号的幅值,使振动台的振级逐步达到目标振级。然后通过改变输入电流信号的频率,则可对传感器进行频响特性校准,由于输入的信号频率可以进行改变,因此可以对电涡流传感器完成较宽频带的校准。When performing dynamic calibration of the eddy current sensor, the sinusoidal current signal Into the moving coil 18, the effective length of the conductor of the moving coil 18 and the induction strength of the magnetic field in which the conductor is located Under certain circumstances, the electromagnetic force received by the moving coil 18 It changes in a standard sinusoidal law, so the moving coil 18 will drive the moving coil frame 19, the work table 110 and the induction plate 2 which are fixedly connected to each other under the electromagnetic force. The standard sinusoidal vibration of the same frequency is made along the axial direction under the action of the force. And through the output voltage of the standard acceleration sensor 5 installed on the worktable 110, the actual vibration level of the vibration table is calculated, and the amplitude of the input current signal is gradually increased/decreased, so that the vibration level of the vibration table gradually reaches the target vibration level. Then by changing the frequency of the input current signal , then the frequency response characteristics of the sensor can be calibrated, because the input signal frequency Changes can be made so that wider frequency band calibrations can be done for eddy current sensors.

当进行电涡流传感器的静态校准时,根据静态校准的行程点数、步长、运动方向等参数要求,与传感器定位过程相似,利用运动执行模块,同样通过控制步进电机41驱动滚珠丝杠45旋转,并通过丝杠螺母47和连接块43带动重载导轨410,使重载导轨410上的传感器夹具3和待校准传感器7进根据要求前后运动,直线光栅尺413固定在重载导轨410侧面,与待校准传感器7一起前后运动,并与安装固定在基座6的光栅读数头415配合使用,可以得到各个测试点待校准传感器7的实际位移。根据待校准传感器7实际输出电压和直线光栅尺413的实际输出位移D,通过计算可以得到待校准传感器7的参考灵敏度S。运动执行模块既可以作为动静态校准的传感器定位执行部分,又可以作为静态校准的校准运动执行部分,可以方便快捷地分别实现传感器动静态校准,提高了传感器的校准效率。When carrying out the static calibration of the eddy current sensor, according to the parameter requirements such as the number of travel points, step size, and motion direction of the static calibration, similar to the sensor positioning process, the motion execution module is used to drive the ball screw 45 to rotate by controlling the stepping motor 41 , and drive the heavy-duty guide rail 410 through the lead screw nut 47 and the connecting block 43, so that the sensor fixture 3 on the heavy-duty guide rail 410 and the sensor 7 to be calibrated move forward and backward according to the requirements, and the linear grating ruler 413 is fixed on the side of the heavy-duty guide rail 410, Move back and forth together with the sensor 7 to be calibrated, and cooperate with the grating reading head 415 installed and fixed on the base 6 to obtain the actual displacement of the sensor 7 to be calibrated at each test point . According to the actual output voltage of sensor 7 to be calibrated and the actual output displacement D of the linear grating scale 413, the reference sensitivity S of the sensor 7 to be calibrated can be obtained through calculation. The motion execution module can be used not only as the sensor positioning execution part of dynamic and static calibration, but also as the calibration movement execution part of static calibration, which can conveniently and quickly realize the dynamic and static calibration of the sensor respectively, and improve the calibration efficiency of the sensor.

本说明书实施例所述的内容仅仅是对本发明构思的实现形式的列举,本发明的保护范围不应当被视为仅限于实施例所陈述的具体形式,本发明的保护范围也及于本领域技术人员根据本发明构思所能够想到的等同技术手段。The content described in the embodiments of this specification is only an enumeration of the implementation forms of the present invention, and the protection scope of the present invention should not be regarded as limited to the specific forms stated in the embodiments. Equivalent technical means that a person can think of based on the concept of the present invention.

Claims (10)

1. be used for eddy current sensor dynamic static calibration device it is characterised in that:This device has pedestal, and setting on pedestal is shaken Dynamic platform module, the fixture of clamping sensor to be calibrated, the Motor execution module of fixture and grating scale assembly;The work of vibration table module Make to install inductive disks and standard acceler on table top, inductive disks are located between work top and fixture;Motor execution mould Block by drive fixture along inductive disks radial motion positioning drive component and drive fixture along inductive disks axially-movable calibration drive Dynamic assembly;When doing static calibration, for off working state, calibrate drive component makes fixture do closer or far from sense to vibration table module The straight reciprocating motion that should coil, grating scale assembly obtains the actual displacement being calibrated sensor in each test point;Do dynamic school On time, for off working state, vibration table module makes inductive disks do sinusoidal vibration to calibration drive component.
2. be used for as claimed in claim 1 the device of eddy current sensor dynamic static calibration it is characterised in that:Positioning driving group Part includes the first screw mechanism and guide rail-slide block combination;Fixture is fixed on the slide block of guide rail-slide block combination;First leading screw machine The axial direction of structure is radial parallel with inductive disks, and guide rail is parallel with the first leading screw of the first screw mechanism, and the of the first screw mechanism One nut and slide block are fixed;Leading screw one end arranges knob.
3. be used for as claimed in claim 2 the device of eddy current sensor dynamic static calibration it is characterised in that:Calibration driving group Part includes the second screw mechanism, heavily loaded guide rail and motor;Motor passes through the second of shaft coupling and the second screw mechanism Leading screw is fixed, and the slide block of heavily loaded guide rail is fixed with the second nut;Positioning drive component is fixed on heavily loaded guide rail by contiguous block On slide block.
4. be used for as claimed in claim 3 the device of eddy current sensor dynamic static calibration it is characterised in that:Grating scale assembly Including the grating reading head being fixed on pedestal and the grating scale fixing with the slide block of heavily loaded guide rail.
5. the device for eddy current sensor dynamic static calibration as described in one of claim 1-4 it is characterised in that:Vibration Platform module includes cylinder, drive end bearing bracket, rear end cap, permanent magnet, central magnetic pole, moving component and limiting component;Drive end bearing bracket and rear end Lid closes off front opening and the open rearward end of cylinder, and permanent magnet is fixed with rear end cap and central magnetic pole respectively;Permanent magnet, in Heart magnetic pole, rear end cap and drive end bearing bracket are coaxially disposed;Through hole is opened up on drive end bearing bracket, the head of central magnetic pole stretches in this through hole, in Form uniform air-gap field between heart magnetic pole and through hole;
Moving component includes moving-coil, moving-coil frame and work top, and moving-coil is wound on moving-coil frame, and limiting component makes moving-coil and center Magnetic pole is coaxial and is located in air-gap field;Inductive disks are fixed on the front exposed of work top;Standard acceler is solid The back side due to work top.
6. be used for as claimed in claim 5 the device of eddy current sensor dynamic static calibration it is characterised in that:Drive end bearing bracket has The positioning boss of annular, positioning boss is coaxial with through hole, and positioning boss is coordinated with locating ring, and locating ring is fixed with drive end bearing bracket;In Heart magnetic pole be inserted in locating ring and with positioning annular face contacts.
7. be used for as claimed in claim 6 the device of eddy current sensor dynamic static calibration it is characterised in that:Central magnetic pole Rear end face is fitted completely with the front end face of permanent magnet, the centrally disposed axial through hole of permanent magnet, the centrally disposed axle of central magnetic pole To screw, a central strut engaged through through hole with the screw of central magnetic pole, the centrally disposed axial jack of rear end cap, The other end of this central strut is inserted this jack and is fixed with rear end cap.
8. be used for as claimed in claim 7 the device of eddy current sensor dynamic static calibration it is characterised in that:Central strut Threaded portion exposes to the jack of rear end cap, and fixing nut is screwed with threaded portion.
9. be used for as claimed in claim 5 the device of eddy current sensor dynamic static calibration it is characterised in that:Limiting component master To be made up of support frame and support spring;Support frame and drive end bearing bracket are fixed and coaxial with drive end bearing bracket, and support spring is one End connects support frame, the other end connects the reed of moving-coil frame.
10. be used for as claimed in claim 9 the device of eddy current sensor dynamic static calibration it is characterised in that:Limiting component Outside protective cover is set, protective cover includes cover body and rubber film, and cover body and drive end bearing bracket are fixed and coaxially;Rubber film is in annulus Shape, the head of moving-coil frame exposes to rubber film, and rubber film is fixed with cover body by annular pressing plate and screw.
CN201610839367.1A 2016-09-22 2016-09-22 Device for dynamic and static calibration of eddy current sensor Active CN106403794B (en)

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CN107144211A (en) * 2017-05-24 2017-09-08 大连理工大学 A kind of eddy current displacement sensor quick calibrating method
CN107621220A (en) * 2017-08-03 2018-01-23 大连理工大学 A Spatial Geometry Calibration Method for Eddy Current Displacement Sensor Array
CN108871512A (en) * 2018-07-20 2018-11-23 宁波恒帅微电机有限公司 A kind of detection device of liquid level sensor
CN112556730A (en) * 2020-12-08 2021-03-26 中国大唐集团科学技术研究院有限公司西北电力试验研究院 Intelligent adjusting device for electric eddy current sensor clearance
CN112985270A (en) * 2021-02-22 2021-06-18 西安热工研究院有限公司 Static displacement sensor calibrating device of steam turbine monitoring system
CN113074767A (en) * 2021-03-30 2021-07-06 宁夏计量质量检验检测研究院 Eddy current sensor dynamic and static integrated calibrating device
CN113074768A (en) * 2021-03-30 2021-07-06 宁夏计量质量检验检测研究院 Dynamic and static continuous calibration method for eddy current sensor

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CN103411744A (en) * 2013-07-26 2013-11-27 浙江大学 Electric eddy transducer dynamic calibration device
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Publication number Priority date Publication date Assignee Title
CN107144211A (en) * 2017-05-24 2017-09-08 大连理工大学 A kind of eddy current displacement sensor quick calibrating method
CN107121055A (en) * 2017-06-05 2017-09-01 大连理工大学 A kind of three-dimensional scaling method of eddy current displacement sensor array
CN107621220A (en) * 2017-08-03 2018-01-23 大连理工大学 A Spatial Geometry Calibration Method for Eddy Current Displacement Sensor Array
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CN112985270A (en) * 2021-02-22 2021-06-18 西安热工研究院有限公司 Static displacement sensor calibrating device of steam turbine monitoring system
CN113074767A (en) * 2021-03-30 2021-07-06 宁夏计量质量检验检测研究院 Eddy current sensor dynamic and static integrated calibrating device
CN113074768A (en) * 2021-03-30 2021-07-06 宁夏计量质量检验检测研究院 Dynamic and static continuous calibration method for eddy current sensor

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