CN106395434B - A kind of rotary liquid sealing cover of rotary distributor - Google Patents
A kind of rotary liquid sealing cover of rotary distributor Download PDFInfo
- Publication number
- CN106395434B CN106395434B CN201610942512.9A CN201610942512A CN106395434B CN 106395434 B CN106395434 B CN 106395434B CN 201610942512 A CN201610942512 A CN 201610942512A CN 106395434 B CN106395434 B CN 106395434B
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- cover board
- cover plate
- rotary
- rotary distributor
- heat insulation
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- 239000007788 liquid Substances 0.000 title claims abstract description 46
- 238000007789 sealing Methods 0.000 title claims abstract description 18
- 239000000463 material Substances 0.000 claims abstract description 28
- 238000009413 insulation Methods 0.000 claims abstract description 17
- 238000004519 manufacturing process Methods 0.000 claims abstract description 5
- 230000005855 radiation Effects 0.000 claims description 4
- 239000010425 asbestos Substances 0.000 claims description 3
- 239000000835 fiber Substances 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 239000007769 metal material Substances 0.000 claims description 3
- 239000011214 refractory ceramic Substances 0.000 claims description 3
- 229910052895 riebeckite Inorganic materials 0.000 claims description 3
- 238000007664 blowing Methods 0.000 claims 3
- 238000010438 heat treatment Methods 0.000 claims 2
- 238000012856 packing Methods 0.000 claims 2
- 206010020843 Hyperthermia Diseases 0.000 claims 1
- 230000005540 biological transmission Effects 0.000 claims 1
- 230000036031 hyperthermia Effects 0.000 claims 1
- 238000007599 discharging Methods 0.000 abstract description 6
- 238000012423 maintenance Methods 0.000 abstract description 4
- 230000002349 favourable effect Effects 0.000 abstract 1
- 239000011810 insulating material Substances 0.000 description 6
- 239000012774 insulation material Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 210000000078 claw Anatomy 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
- B65G69/04—Spreading out the materials conveyed over the whole surface to be loaded; Trimming heaps of loose materials
- B65G69/0458—Spreading out the materials conveyed over the whole surface to be loaded; Trimming heaps of loose materials with rotating means, e.g. tables, arms
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Furnace Housings, Linings, Walls, And Ceilings (AREA)
Abstract
Description
技术领域technical field
本发明涉及工业炉炉口密封技术领域,尤其涉及一种外部传动的液封式旋转布料器的旋转液封盖。The invention relates to the technical field of industrial furnace mouth sealing, in particular to a rotary liquid seal cover of an externally driven liquid-sealed rotary distributor.
背景技术Background technique
块状物料的装料与布料一般有两种形式,即料钟式布料和无料钟式布料。这两种形式均存在一定的缺点。料钟式布料是利用料钟将装入的物料均匀分布到下面装置内的一种布料方式,由于料钟的形状是固定的,因此在使用中存在布料角度不可调节的缺点。而无料钟式布料虽然克服了料钟式布料的缺点,但其整体结构及驱动装置结构复杂,且由于其主体布料机构设置在工业炉内部,受炉内高温等工况影响大,使用中容易发生故障,且构件更换困难,致使生产连续性受到影响。There are generally two forms of charging and distributing of bulk materials, namely bell-like fabric and bell-free fabric. Both forms have certain disadvantages. The bell-type material distribution is a material distribution method that uses the material bell to evenly distribute the loaded materials to the lower device. Since the shape of the material bell is fixed, there is a disadvantage that the material distribution angle cannot be adjusted during use. Although the bell-less material distribution overcomes the disadvantages of the material bell material distribution, its overall structure and driving device structure are complex, and because its main material distribution mechanism is set inside the industrial furnace, it is greatly affected by the high temperature in the furnace and other working conditions. It is prone to failure and difficult to replace components, which affects the continuity of production.
为了克服上述缺点,我们研发了一种外部传动的液封式旋转布料器(如图1所示),用于向竖炉内装入各种温度的块状物料,以实现密封装料、布料操作的稳定运行,同时,可以方便地对旋转布料器进行检修和更换操作。In order to overcome the above shortcomings, we have developed an externally driven liquid-sealed rotary distributor (as shown in Figure 1), which is used to load lump materials at various temperatures into the shaft furnace to achieve sealed charging and distribution operations. Stable operation, at the same time, the rotary distributor can be easily repaired and replaced.
所述外部传动的液封式旋转布料器包括布料装置1、旋转装置2及旋转液封盖3等,其中旋转封盖3是旋转布料器的关键组成部分,用于在旋转布料过程中对竖炉起有效密封作用。常规的旋转布料器与炉口的连接一般多采用密封环密封,由于在高温环境中工作,密封环在短期内就会失效,使用寿命短,更换困难;因此,需要提供一种既便于更换和检修,又能起到有效密封作用的旋转封盖。The externally driven liquid-sealed rotary distributor includes a material distribution device 1, a rotary device 2, and a rotary liquid cover 3, etc., wherein the rotary cover 3 is a key component of the rotary distributor, and is used for vertical alignment during the process of rotating the material. The furnace acts as an effective seal. The connection between the conventional rotary distributor and the furnace mouth is usually sealed with a sealing ring. Due to working in a high temperature environment, the sealing ring will fail in a short period of time, the service life is short, and it is difficult to replace; therefore, it is necessary to provide an easy-to-replace and Maintenance, but also can play a role in the rotation of the effective sealing seal.
发明内容Contents of the invention
本发明提供了一种旋转布料器的旋转液封盖,采用液封形式实现外部传动的旋转布料器与炉口之间的密封连接,旋转液封盖随旋转布料器旋转,并具备液封、提供输送物料通道及隔热功能,其密封可靠、使用寿命长、检修更换方便,有利于保证生产连续性。The invention provides a rotary liquid seal of a rotary distributor, which adopts a liquid seal to realize the sealed connection between the externally driven rotary distributor and the furnace mouth, and the rotary liquid seal rotates with the rotary distributor, and is equipped with a liquid seal, Provide material conveying channel and heat insulation function, its reliable sealing, long service life, convenient maintenance and replacement, which is conducive to ensuring the continuity of production.
为了达到上述目的,本发明采用以下技术方案实现:In order to achieve the above object, the present invention adopts the following technical solutions to realize:
一种旋转布料器的旋转液封盖,安装在外部传动的液封式旋转布料器底部,用于实现炉口与外部的密封,所述炉口顶部沿周向设有环形液封槽;旋转液封盖包括盖板、环形液封板、吊具和隔热结构层;所述环形液封板的上端固定在盖板的边缘处,下端伸入环形液封槽的液体内;盖板通过设置在其顶部的多个吊具固定在旋转布料器旋转盘的下方,并可随之转动;盖板底部设隔热结构层,盖板、隔热结构层上与旋转盘对应地设有通孔供放料衬套穿过,放料衬套用于连接旋转布料器末端放料体与炉内空间实现物料输送。A rotary liquid seal cover of a rotary distributor, which is installed on the bottom of the externally driven liquid-sealed rotary distributor, and is used to realize the sealing between the furnace mouth and the outside. The top of the furnace mouth is provided with an annular liquid seal groove along the circumference; the rotary liquid seal The cover includes a cover plate, an annular liquid seal plate, a hanger and a heat insulation structure layer; the upper end of the annular liquid seal plate is fixed at the edge of the cover plate, and the lower end extends into the liquid in the annular liquid seal groove; The multiple spreaders on the top are fixed under the rotating disc of the rotary distributor and can rotate accordingly; the bottom of the cover plate is provided with a heat insulating structure layer, and the cover plate and the heat insulating structure layer are provided with through holes corresponding to the rotating disc for The discharge bush passes through, and the discharge bush is used to connect the discharge body at the end of the rotary distributor and the space in the furnace to realize material transportation.
所述盖板采用耐热金属制作,尺寸与炉口尺寸相匹配。The cover plate is made of heat-resistant metal, and its size matches the size of the furnace mouth.
所述吊具为多组在盖板顶部均布,吊具上端与旋转盘的底面可拆卸地固定连接,下端与盖板可拆卸地固定连接。The spreaders are multiple sets evenly distributed on the top of the cover plate, the upper end of the spreader is detachably fixedly connected with the bottom surface of the rotating disk, and the lower end of the spreader is detachably fixedly connected with the cover plate.
所述隔热结构层由隔热材料和隔热材料固定件组成。The heat insulation structure layer is composed of heat insulation material and heat insulation material fixing parts.
所述隔热材料为耐火浇注料、耐火陶瓷纤维制品、非石棉类耐火材料制品中的任意一种。The heat insulating material is any one of refractory castables, refractory ceramic fiber products, and non-asbestos refractory products.
所述隔热材料固定件为固定爪、固定板或固定网,隔热材料固定件采用耐热金属材料制作。The heat insulating material fixing part is a fixing claw, a fixing plate or a fixing net, and the heat insulating material fixing part is made of a heat-resistant metal material.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1)采用液封形式实现外部传动的旋转布料器与炉口之间的密封连接,密封可靠;1) The sealing connection between the externally driven rotary distributor and the furnace mouth is realized by using a liquid seal, and the sealing is reliable;
2)旋转液封盖随旋转布料器旋转,并具备液封、提供输送物料通道及隔热功能;2) The rotary liquid seal rotates with the rotary distributor, and has the functions of liquid seal, material conveying channel and heat insulation;
3)使用寿命长、检修更换方便,有利于保证生产连续性。3) Long service life, convenient maintenance and replacement, which is conducive to ensuring the continuity of production.
附图说明Description of drawings
图1是本发明所述外部传动的液封式旋转布料器的结构示意图。Fig. 1 is a schematic structural view of the externally driven liquid-sealed rotary distributor of the present invention.
图2是本发明所述旋转液封盖的结构示意图。Fig. 2 is a schematic structural view of the rotary liquid seal of the present invention.
图中:1布料装置 11.放料体 2.旋转装置 21.旋转盘 3.旋转液封盖 31.盖板32.环形液封板 33.吊具 34.隔热结构层 4.炉口 5.环形液封槽 6.放料衬套In the figure: 1 material distributing device 11. discharging body 2. rotating device 21. rotating disc 3. rotating liquid sealing cover 31. cover plate 32. annular liquid sealing plate 33. spreader 34. heat insulation structure layer 4. furnace mouth 5 .Annular liquid seal groove 6.Discharging bushing
具体实施方式Detailed ways
下面结合附图对本发明的具体实施方式作进一步说明:The specific embodiment of the present invention will be further described below in conjunction with accompanying drawing:
如图2所示,本发明所述一种旋转布料器的旋转液封盖,安装在外部传动的液封式旋转布料器底部,用于实现炉口与外部的密封,所述炉口4顶部沿周向设有环形液封槽5;旋转液封盖3包括盖板31、环形液封板32、吊具33和隔热结构层34;所述环形液封板32的上端固定在盖板31的边缘处,下端伸入环形液封槽5的液体内;盖板31通过设置在其顶部的多个吊具33固定在旋转布料器旋转盘21的下方,并可随之转动;盖板31底部设隔热结构层34,盖板31、隔热结构层34上与旋转盘21对应地设有通孔供放料衬套6穿过,放料衬套6用于连接旋转布料器末端放料体11与炉内空间实现物料输送。As shown in Figure 2, the rotary liquid seal cover of a rotary distributor according to the present invention is installed at the bottom of the externally driven liquid-sealed rotary distributor to realize the sealing between the furnace mouth and the outside, and the top of the furnace mouth 4 An annular liquid seal groove 5 is provided along the circumference; the rotating liquid seal cover 3 includes a cover plate 31, an annular liquid seal plate 32, a hanger 33 and a heat insulation structure layer 34; the upper end of the annular liquid seal plate 32 is fixed on the cover plate 31 At the edge, the lower end extends into the liquid in the annular liquid seal groove 5; the cover plate 31 is fixed below the rotating disk 21 of the rotary distributor through a plurality of suspenders 33 arranged on its top, and can rotate accordingly; the bottom of the cover plate 31 A thermal insulation structure layer 34 is provided, and the cover plate 31 and the thermal insulation structure layer 34 are provided with through holes corresponding to the rotating disk 21 for the discharge bushing 6 to pass through, and the discharge bushing 6 is used to connect the end of the rotary distributor for discharging Body 11 and the space in the furnace realize material transportation.
所述盖板31采用耐热金属制作,尺寸与炉口4尺寸相匹配。The cover plate 31 is made of heat-resistant metal, and its size matches the size of the furnace mouth 4 .
所述吊具33为多组在盖板31顶部均布,吊具33上端与旋转盘21的底面可拆卸地固定连接,下端与盖板31可拆卸地固定连接。The hangers 33 are multiple sets evenly distributed on the top of the cover plate 31 , the upper ends of the hangers 33 are detachably fixedly connected to the bottom surface of the rotating disk 21 , and the lower ends of the hangers 33 are detachably fixedly connected to the cover plate 31 .
所述隔热结构层34由隔热材料和隔热材料固定件组成。The heat insulation structure layer 34 is composed of heat insulation material and heat insulation material fixing parts.
所述隔热材料为耐火浇注料、耐火陶瓷纤维制品、非石棉类耐火材料制品中的任意一种。The heat insulating material is any one of refractory castables, refractory ceramic fiber products, and non-asbestos refractory products.
所述隔热材料固定件为固定爪、固定板或固定网,隔热材料固定件采用耐热金属材料制作。The heat insulating material fixing part is a fixing claw, a fixing plate or a fixing net, and the heat insulating material fixing part is made of a heat-resistant metal material.
本发明所述盖板31通过吊具33悬吊在旋转盘21的下方,环形液封板3下端伸入炉口4顶部设置的环形液封槽5的液体内,这样,无论盖板31在旋转盘21的带动下旋转到任何位置,都会将炉口4有效地密封起来,避免炉内烟气外逸污染环境,同时也避免炉外空气进入炉内影响工作环境。The cover plate 31 of the present invention is suspended below the rotating disk 21 by a suspender 33, and the lower end of the annular liquid seal plate 3 extends into the liquid in the annular liquid seal groove 5 provided at the top of the furnace mouth 4, so that no matter where the cover plate 31 is Driven by the rotary disk 21 and rotated to any position, the furnace mouth 4 will be effectively sealed to prevent the flue gas from escaping from the furnace to pollute the environment, and also to prevent the air outside the furnace from entering the furnace to affect the working environment.
盖板31底部下表面全面设置隔热结构层34,其可降低炉内高温对盖板的辐射,减轻高温辐射对盖板31刚度的影响,同时也减少了炉内有效热量的散失。The lower surface of the bottom of the cover plate 31 is fully provided with a heat insulating structure layer 34, which can reduce the radiation of high temperature in the furnace to the cover plate, reduce the impact of high temperature radiation on the rigidity of the cover plate 31, and also reduce the loss of effective heat in the furnace.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Any equivalent replacement or change of the inventive concepts thereof shall fall within the protection scope of the present invention.
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CN201610942512.9A CN106395434B (en) | 2016-11-01 | 2016-11-01 | A kind of rotary liquid sealing cover of rotary distributor |
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CN201610942512.9A CN106395434B (en) | 2016-11-01 | 2016-11-01 | A kind of rotary liquid sealing cover of rotary distributor |
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CN106395434A CN106395434A (en) | 2017-02-15 |
CN106395434B true CN106395434B (en) | 2018-12-11 |
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Citations (7)
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DE3328209A1 (en) * | 1983-08-04 | 1985-02-21 | A. & C. Kosik GmbH, 8420 Kelheim | Apparatus for the uniform charging of cylindrical shafts |
US4526536A (en) * | 1982-12-10 | 1985-07-02 | Paul Wurth S.A. | Cooling apparatus for use in conjunction with a charging device for a shaft furnace |
CN1036410A (en) * | 1988-04-01 | 1989-10-18 | 北京科技大学 | The water-cooled water-sealed method and apparatus of blast-furnace distributor |
CN1436859A (en) * | 2003-01-23 | 2003-08-20 | 李玉清 | Pressure loss preventor for water-sealed airtight tank in furnace roof chute-type distributor |
CN200952710Y (en) * | 2006-08-22 | 2007-09-26 | 北京紫光泰和通环保技术有限公司 | Vertical refuse incinerator rotary distributing device |
CN201634694U (en) * | 2010-03-10 | 2010-11-17 | 北京科技大学 | A water-cooled water-sealed bellless top transmission box for a blast furnace |
CN206172601U (en) * | 2016-11-01 | 2017-05-17 | 中冶焦耐(大连)工程技术有限公司 | A kind of rotary liquid sealing cover of rotary distributor |
-
2016
- 2016-11-01 CN CN201610942512.9A patent/CN106395434B/en active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4526536A (en) * | 1982-12-10 | 1985-07-02 | Paul Wurth S.A. | Cooling apparatus for use in conjunction with a charging device for a shaft furnace |
DE3328209A1 (en) * | 1983-08-04 | 1985-02-21 | A. & C. Kosik GmbH, 8420 Kelheim | Apparatus for the uniform charging of cylindrical shafts |
CN1036410A (en) * | 1988-04-01 | 1989-10-18 | 北京科技大学 | The water-cooled water-sealed method and apparatus of blast-furnace distributor |
CN1436859A (en) * | 2003-01-23 | 2003-08-20 | 李玉清 | Pressure loss preventor for water-sealed airtight tank in furnace roof chute-type distributor |
CN200952710Y (en) * | 2006-08-22 | 2007-09-26 | 北京紫光泰和通环保技术有限公司 | Vertical refuse incinerator rotary distributing device |
CN201634694U (en) * | 2010-03-10 | 2010-11-17 | 北京科技大学 | A water-cooled water-sealed bellless top transmission box for a blast furnace |
CN206172601U (en) * | 2016-11-01 | 2017-05-17 | 中冶焦耐(大连)工程技术有限公司 | A kind of rotary liquid sealing cover of rotary distributor |
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