CN106394928B - Double-power containerized cargo loader for airport - Google Patents
Double-power containerized cargo loader for airport Download PDFInfo
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- CN106394928B CN106394928B CN201610995823.1A CN201610995823A CN106394928B CN 106394928 B CN106394928 B CN 106394928B CN 201610995823 A CN201610995823 A CN 201610995823A CN 106394928 B CN106394928 B CN 106394928B
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- 238000000034 method Methods 0.000 claims abstract description 7
- 238000001514 detection method Methods 0.000 claims abstract description 4
- 239000002826 coolant Substances 0.000 claims description 8
- 230000001012 protector Effects 0.000 claims description 6
- 230000007704 transition Effects 0.000 claims description 2
- 238000001816 cooling Methods 0.000 claims 1
- 238000009434 installation Methods 0.000 claims 1
- 230000008901 benefit Effects 0.000 description 6
- 239000003921 oil Substances 0.000 description 6
- 239000002283 diesel fuel Substances 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 4
- 230000005611 electricity Effects 0.000 description 3
- 238000004364 calculation method Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 230000010006 flight Effects 0.000 description 2
- 238000003032 molecular docking Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000110 cooling liquid Substances 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 239000013618 particulate matter Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B64—AIRCRAFT; AVIATION; COSMONAUTICS
- B64F—GROUND OR AIRCRAFT-CARRIER-DECK INSTALLATIONS SPECIALLY ADAPTED FOR USE IN CONNECTION WITH AIRCRAFT; DESIGNING, MANUFACTURING, ASSEMBLING, CLEANING, MAINTAINING OR REPAIRING AIRCRAFT, NOT OTHERWISE PROVIDED FOR; HANDLING, TRANSPORTING, TESTING OR INSPECTING AIRCRAFT COMPONENTS, NOT OTHERWISE PROVIDED FOR
- B64F1/00—Ground or aircraft-carrier-deck installations
- B64F1/32—Ground or aircraft-carrier-deck installations for handling freight
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Aviation & Aerospace Engineering (AREA)
- Control Of Vehicle Engines Or Engines For Specific Uses (AREA)
Abstract
The utility model discloses a control method of a double-power container cargo loader for an airport, which is characterized in that after the double-power container loader is electrified, whether a cable plug of a mains supply is plugged into a vehicle is detected, if a commercial power indicator lamp is not on, the control method is switched into a diesel engine working mode, if the commercial power indicator lamp is on, the control method is switched into a motor working mode; if not, returning to the detection again, separating the cable plug from the mains supply when loading and unloading are completed and transferring to move, clicking a diesel engine switch on the control panel, driving the diesel engine to drive the hydraulic pump motor to act, and enabling the hydraulic pump motor to rapidly leave.
Description
Technical Field
The utility model relates to the technical field of aviation ground equipment, in particular to a double-power container cargo loader for an airport.
Background
The cargo loader is an indispensable large-scale, special self-running mechanical device for the aviation cargo transportation industry, and the main function of the device is to convey the aviation standard container or the cargo board cargo from the ground to the aircraft cargo hold, or to discharge the aviation standard container or the cargo board cargo from the aircraft cargo hold to the ground, and is a device which is necessary to be equipped in civil airports, and the cargo loader is mainly classified into 7 ton type, 14 ton type, 20 ton type, 27 ton type and 35 ton type according to the maximum allowable loading quality.
The working characteristics of the cargo loader are as follows:
the use condition of the cargo loader in the airport special vehicle is special, and the equipment has two conditions in the operation process:
(1) and (3) traveling: the equipment is in a running state from a parking space to a cargo compartment door of the aircraft;
(2) loading: the equipment is stopped at the cargo compartment door of the aircraft, the support is put down, the cargo of the container or the container plate is loaded and unloaded, the equipment is motionless at the moment, and only the lifting platform works.
The actual operation condition of the container cargo loader for docking one aircraft is as follows: the loading operation is carried out 90% of the time, 10% of the time is in driving, the working time of the next flight is normally about 1 hour, and the working time of the next transport flight is about 2-2.5 hours. Because the running speed of the container cargo loader is lower, the highest running speed is 11 km/h, and the container cargo loader in a standby state is parked in a special vehicle parking area near a machine position.
The power of the existing cargo loader comes from a diesel engine, the diesel engine power of the 7-ton cargo loader is 75kW, the diesel engine power of the 14-ton cargo loader is 105kW, and the average oil consumption per hour is about 10 liters, so that the generated diesel engine tail gas contains 456g of CO, 150g of CH+NOX and 12g of PM (particulate matters). Because the container cargo loader has no cab, the operation desk is arranged on the bridge platform, and the diesel engine and the exhaust outlet thereof are arranged below the bridge platform, the tail gas pollution of the diesel engine directly affects the health of operators, and particularly, when in loading operation, the vehicle is motionless, the tail gas of the diesel engine is directly discharged nearby the operators, and the tail gas pollution of the operator to the vehicle is seriously affected; meanwhile, the tail gas can also enter the cargo hold of the aircraft and even enter the cabin of the aircraft to pollute the air of the cabin, so the tail gas pollution of the cargo loader is an urgent problem to be solved in special equipment of the airport.
In order to solve the problem of diesel engine pollution, many manufacturers use battery packs as power to purely electric loaders. But it is not enough: (1) the battery is long-lived, the lead-acid power battery used under the working condition needs to be replaced integrally in two years, the cost is about 15 ten thousand, the battery is required to be replaced integrally in five years, the cost is about 40 ten thousand, and the electricity cost is cheaper than the oil cost, but the purchase cost and the battery maintenance cost of the battery are replaced every two years, the running cost is always equal, namely the battery is environment-friendly but does not save money; (2) the safety of batteries, especially those of the "lithium batteries" type, is also at risk, and problems with batteries and the like are faced; (3) because the position of the vehicle for placing the battery is not too many, the capacity of the battery cannot be matched much, so that the endurance mileage of the pure electric container cargo loader is shorter, namely more than ten kilometers, and when the container cargo loader needs maintenance or overhaul, the vehicle is difficult to start to a repair shop and can only be pulled back to the repair shop.
Although the pure electric loader has the above-mentioned disadvantages, the purchasing intention of the user for the vehicle is still strong, because the vehicle realizes zero pollution and zero emission during loading and unloading operation.
In order to solve the above technical problems, the present company applies for patent number 2010201824059 to the national institutes at 2010-5-27, and has the name: the utility model patent of a double-power device of a container lifting platform truck with an electric pump, which has the substantial defects that: during control, an experienced operator is required to operate, and when a motor or an engine is about to fail, the operator cannot perceive the motor or the engine, so that the operator cannot maintain equipment in time, and loading efficiency is affected.
Disclosure of Invention
The utility model aims to solve the defects of the prior art, and provides the double-power container cargo loader for the airport, which has the advantages of pollution reduction, flexible driving, convenient operation and high working efficiency, and can solve the main problem of tail gas pollution of the loader and solve the technical problems of the pure electric container cargo loader.
The technical scheme adopted for solving the technical problems is as follows:
the utility model provides a dual power container cargo loader for airport, includes lift main platform, bridge platform, engine power drive arrangement and on-vehicle hydraulic system, lift main platform, bridge platform, engine power drive arrangement and on-vehicle hydraulic system's relation of connection are the same with prior art, and this is not described in detail, on-vehicle hydraulic system's the oil circuit parallelly connected commercial power drive arrangement and engine power drive arrangement all the way, engine power drive arrangement includes engine and hydraulic pump, commercial power drive arrangement includes motor, commercial power supply and cable plug, its characterized in that still includes controlling means, controlling means comprises block terminal and control panel, be equipped with motor coolant temperature indicator lamp and motor controller fault indicator lamp on the block terminal, be equipped with electric connector, circuit breaker, leakage current protector and electric connection socket on the block terminal, be equipped with commercial power switch, diesel engine switch, commercial power work indicator lamp and diesel engine work indicator lamp on the control panel, commercial power switch wire is connected with the electric power supply through electric connector, circuit breaker and leakage protector, and the other end wire is connected with electric connection socket, the electric motor is equipped with motor coolant temperature indicator lamp and motor temperature sensor in the cooperation with the cable socket, the motor is equipped with temperature sensor in order to control the motor, the temperature sensor is good for the motor, the temperature sensor is connected with the motor in the real-time, and the temperature sensor is normally used for controlling the motor.
When the dual-power container loader works, after the dual-power container loader is electrified, firstly, whether a cable plug of a mains supply is plugged into a vehicle is detected, if the commercial power indicator lamp is not on, the dual-power container loader shifts to a diesel engine working mode, if the commercial power indicator lamp is on, whether the dual-power container loader works in a loading and unloading mode is checked, and if the dual-power container loader works in the loading and unloading mode, a commercial power switch is clicked, and the dual-power container loader enters a motor working mode; if not, returning to carry out detection again to check whether the commercial power and the engine are interlocked or not, and checking whether the motor coolant temperature indicator lamp and/or the motor fault indicator lamp are on or not, so that the safety control that only loading and unloading are allowed and running is not allowed under the condition of the commercial power is realized, the flexible operation is achieved, and no tail gas is generated due to the fact that the commercial power is used for driving during loading and unloading operation, and the environmental pollution is greatly reduced; when loading and unloading are completed, the cable plug is separated from the mains supply and the diesel engine switch on the control panel is clicked to drive the diesel engine to drive the hydraulic pump motor to act, so that the hydraulic pump motor is quickly separated, and the effect of high working efficiency is achieved.
The utility model has the advantages of pollution reduction, flexible driving, convenient operation and the like due to the adoption of the structure and the method.
Drawings
Fig. 1 is a schematic structural view of the present utility model.
Fig. 2 is a front view of the power distribution box of the present utility model.
Fig. 3 is a top view of fig. 2.
Fig. 4 is a schematic view of the external structure of the distribution box of the present utility model
Fig. 5 is a schematic of the workflow of the present utility model.
Reference numerals: the hydraulic system comprises a vehicle-mounted hydraulic system 2, an engine 3, a hydraulic pump 4, a motor 5, a distribution box 7 of a commercial power supply 6, a control panel 8, a motor cooling liquid temperature indicator lamp 9, a motor controller fault indicator lamp 10, a circuit breaker 11, an electric connection socket 13, a commercial power switch 14, a diesel engine switch 15, a commercial power indicator lamp 16, a diesel engine work indicator lamp 17, an electric connector 18 and a cable plug 19.
Detailed Description
The utility model is further described below with reference to the accompanying drawings:
the utility model provides a dual-power container cargo loader for airport, including lift main platform, bridge platform, engine power drive arrangement and on-vehicle hydraulic system 2, lift main platform, bridge platform, engine power drive arrangement and on-vehicle hydraulic system's relation of connection are the same with prior art, this is not described in detail, connect in parallel one way commercial power drive arrangement and engine power drive arrangement on the oil circuit of on-vehicle hydraulic system 2, engine power drive arrangement includes engine 3 and hydraulic pump 4, commercial power drive arrangement includes motor 5, commercial power 6 and cable plug 19, characterized by also includes controlling means 1, controlling means 1 is by block terminal 7 and control panel 8 constitution, be equipped with motor coolant temperature indicator 9 and motor controller fault indicator 10 on the block terminal 7, be equipped with electric connector 18, circuit breaker 11, drain current protector and electrical connection socket 13 in the block terminal, be equipped with commercial power switch 14 on the control panel 8 at least, diesel engine switch 15, commercial power indicator 16 and diesel engine working indicator 17, commercial power switch 14 wire is equipped with electric connector 18, electric connector 11 and electrical connector 6 and the same with motor, the temperature sensor 5 is equipped with the motor temperature indicator 5 in the real-time connection with the temperature sensor plug that the motor is connected with the electric motor, the temperature sensor is connected with the temperature sensor plug 5 in the block terminal, the temperature sensor is connected with the motor is connected with the normal, the temperature sensor is connected with the motor in the power connector 5 in the real-time, so as to facilitate real-time control of the normal speed of the motor.
When the dual-power container loader is powered on, firstly, whether a cable plug of a mains supply is plugged into a vehicle is detected, if the mains supply operation indicator lamp is not on, a diesel engine operation mode is switched in, if the mains supply operation indicator lamp is on, whether the loading operation is carried out is checked, if the mains supply operation indicator lamp is on, the commercial power switch is clicked, and the motor operation mode is entered; if not, returning to carry out detection again to check whether the commercial power and the engine are interlocked or not, and checking whether the motor coolant temperature indicator lamp and/or the motor fault indicator lamp are on or not, so that the safety control that only loading and unloading are allowed and running is not allowed under the condition of the commercial power is realized, the flexible operation is achieved, and no tail gas is generated due to the fact that the commercial power is used for driving during loading and unloading operation, and the environmental pollution is greatly reduced; when loading and unloading are completed, the cable plug is separated from the mains supply when the transition is carried out, a diesel engine switch on the control panel is clicked, and the diesel engine is driven to drive the hydraulic pump motor to act, so that the hydraulic pump motor is quickly separated.
The motor of the utility model adopts a permanent magnet brushless motor, and has the advantages of small volume, light weight, high efficiency and no maintenance.
The beneficial effects of the utility model are as follows:
1. benefit of environmental protection
According to statistical data, 5 liters of diesel oil are required to be consumed for loading and unloading cargoes on each flight in a butt joint mode of each cargo loader (calculated by 7 tons and 14 tons), 8 flights are required to be docked each day in an average mode, and diesel oil is consumed for 40 liters in total, so that 1200 liters of diesel oil is consumed for one month, at least 16 cargo loaders are arranged in one class 4E airport (medium-large airport), and the diesel oil is consumed for 1200 multiplied by 16=19200 liters in total for one month by 16 trolleys, so that the tail gas pollution data of 16 cargo loaders in one airport are as follows: 875520g of CO, 288000g of CH+NOX and 23040g of PM (particulate matter). And the double-power container cargo loader is adopted, so that pollution can be reduced to the data.
2 economic benefits
According to the data, each fuel-powered container loader consumes 1200 liters of diesel per month, and a total of 1200×5.6= 6720.00 yuan of oil cost is required, calculated as 5.6 yuan/liter.
The data of using the double-power container loader is that on average, 4 degrees of commercial power are consumed for loading and unloading goods by docking each double-power container loader (calculated by 7 tons and 14 tons) to one flight, on average, 8 flights are docked each day, the commercial power is consumed for 32 degrees, 960 degrees of commercial power is consumed in one month, and the total power charge is 960.00 yuan according to 1 yuan/1 degree electricity calculation.
According to the calculation, if a double-power container loader is used for each container loader, the operation cost can be saved per month: 6720-960= 5760.00 yuan, calculated by 16 trolleys, can save the cost 5760×16= 92160.00 yuan per month, and the cost 92160×12= 1105920.00 yuan is about 110 ten thousand yuan per year. In addition, the maintenance cost of a diesel engine is 2-3 ten thousand yuan per year, the cost of the diesel engine can be saved by 32-48 ten thousand yuan per year, and the service life of the diesel engine is prolonged.
By adopting the structure and the method, the oil discharge consumption of each double-power container loader is reduced by 1200 liters in one month, the fuel oil cost can be saved by 5720.00 yuan per month after the electricity cost is deducted, and the environment-friendly and economic benefits are obvious.
Claims (2)
1. The utility model provides a double dynamical collection dress cargo loader for airport, includes lift main platform, bridge platform, engine power drive arrangement and on-vehicle hydraulic system, on-vehicle hydraulic system's the oil circuit parallelly connected commercial power drive arrangement and engine power drive arrangement all the way, engine power drive arrangement includes engine and hydraulic pump, commercial power drive arrangement includes motor, commercial power and cable plug, its characterized in that still includes controlling means, controlling means comprises block terminal and control panel, be equipped with motor coolant temperature indicator lamp and motor controller fault indicator lamp on the block terminal, be equipped with electric connector, circuit breaker, leakage current protector and electric connection socket in the block terminal, be equipped with commercial power switch, diesel engine switch, commercial power work indicator lamp and diesel engine work indicator lamp on the control panel at least, the commercial power switch wire is connected with the commercial power through electric connector, circuit breaker and leakage current protector, the other end wire is connected with the electric connection socket, the electric connection socket cooperatees with the cable plug, be equipped with speed sensor on the output shaft of motor, be equipped with temperature sensor in the coolant of motor, motor temperature sensor is connected with the temperature sensor through the control panel and the cooling indicator lamp.
2. A control method of a double-power container cargo loader for an airport is characterized by comprising the following steps: when the dual-power container loader works, when signal information uploaded by the speed sensor is inconsistent with information arranged on the control panel, the signal information is displayed through a motor fault indicator lamp, the installation driving of a motor is obviously improved, a circuit breaker, a leakage current protector and an electric connector body are connected with a mains supply plug and a motor in series through wires in sequence, after the dual-power container loader is powered on, whether a cable plug of a mains supply is plugged into a vehicle is detected, if the commercial power indicator lamp is not on, a diesel engine working mode is shifted, if the commercial power indicator lamp is not on, the commercial power indicator lamp is on, whether the loading and unloading operation is checked, if the commercial power switch is clicked, and the motor working mode is entered; if not, returning to carry out detection again to check whether the commercial power and the engine are interlocked, and checking whether the motor coolant temperature indicator lamp and/or the motor fault indicator lamp are/is on, so that the safety control that only loading and unloading are allowed and running is not allowed under the condition of the commercial power is realized, and when loading and unloading are finished and the transition is moved, the cable plug is separated from the commercial power, a diesel engine switch on the control panel is clicked, and the diesel engine is driven to drive the hydraulic pump motor to act, so that the hydraulic pump motor is quickly separated.
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CN108738748A (en) * | 2018-08-02 | 2018-11-06 | 济南玮泉生物发电有限公司 | A kind of biomass crushes vehicle and working method on the spot |
CN114313296B (en) * | 2022-02-08 | 2024-07-16 | 上海斯化露航空科技发展有限公司 | Hydraulic control system of aircraft containerized cargo loader |
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US4312619A (en) * | 1979-07-19 | 1982-01-26 | Fmc Corporation | Aircraft cargo loading method and apparatus |
US5630694A (en) * | 1994-08-22 | 1997-05-20 | Shinko Electric Co., Ltd. | Integrated container handling system |
CN101121493A (en) * | 2006-08-08 | 2008-02-13 | 株式会社丰田自动织机 | Hydraulic system for industrial vehicle |
CN101797885A (en) * | 2010-05-07 | 2010-08-11 | 威海广泰空港设备股份有限公司 | Double-power device with transfer case of container lifting platform truck |
CN101863437A (en) * | 2010-06-18 | 2010-10-20 | 上海市电力公司 | Oil-electricity dual-power driving device of hydraulic lifting system of aerial operation car |
CN201761646U (en) * | 2010-05-07 | 2011-03-16 | 威海广泰空港设备股份有限公司 | Container lifting platform truck double-power device with electric pump |
CN103153832A (en) * | 2010-10-13 | 2013-06-12 | 德特勒夫·亨利·弗里德里希 | Rail conveyor system for loading and unloading aircraft galleys |
CN206265336U (en) * | 2016-11-12 | 2017-06-20 | 威海广泰空港设备股份有限公司 | Airport is with double dynamical packaging goods loading machine |
-
2016
- 2016-11-12 CN CN201610995823.1A patent/CN106394928B/en active Active
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3263832A (en) * | 1964-04-20 | 1966-08-02 | Fmc Corp | Aircraft cargo loading system |
US4312619A (en) * | 1979-07-19 | 1982-01-26 | Fmc Corporation | Aircraft cargo loading method and apparatus |
US5630694A (en) * | 1994-08-22 | 1997-05-20 | Shinko Electric Co., Ltd. | Integrated container handling system |
CN101121493A (en) * | 2006-08-08 | 2008-02-13 | 株式会社丰田自动织机 | Hydraulic system for industrial vehicle |
CN101797885A (en) * | 2010-05-07 | 2010-08-11 | 威海广泰空港设备股份有限公司 | Double-power device with transfer case of container lifting platform truck |
CN201761646U (en) * | 2010-05-07 | 2011-03-16 | 威海广泰空港设备股份有限公司 | Container lifting platform truck double-power device with electric pump |
CN101863437A (en) * | 2010-06-18 | 2010-10-20 | 上海市电力公司 | Oil-electricity dual-power driving device of hydraulic lifting system of aerial operation car |
CN103153832A (en) * | 2010-10-13 | 2013-06-12 | 德特勒夫·亨利·弗里德里希 | Rail conveyor system for loading and unloading aircraft galleys |
CN206265336U (en) * | 2016-11-12 | 2017-06-20 | 威海广泰空港设备股份有限公司 | Airport is with double dynamical packaging goods loading machine |
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