CN106393933A - Integrally formed PVC sheet machining system - Google Patents
Integrally formed PVC sheet machining system Download PDFInfo
- Publication number
- CN106393933A CN106393933A CN201610747412.0A CN201610747412A CN106393933A CN 106393933 A CN106393933 A CN 106393933A CN 201610747412 A CN201610747412 A CN 201610747412A CN 106393933 A CN106393933 A CN 106393933A
- Authority
- CN
- China
- Prior art keywords
- plastic plate
- stone
- integrally formed
- roller
- processing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000003754 machining Methods 0.000 title abstract 3
- 238000001125 extrusion Methods 0.000 claims abstract description 28
- 238000001816 cooling Methods 0.000 claims abstract description 20
- 238000007731 hot pressing Methods 0.000 claims abstract description 17
- 239000002994 raw material Substances 0.000 claims abstract description 9
- 238000005520 cutting process Methods 0.000 claims abstract description 5
- 239000004033 plastic Substances 0.000 claims description 48
- 239000000463 material Substances 0.000 claims description 25
- 206010008531 Chills Diseases 0.000 claims description 16
- 238000007906 compression Methods 0.000 claims description 15
- 230000006835 compression Effects 0.000 claims description 13
- 208000031481 Pathologic Constriction Diseases 0.000 claims description 3
- 210000001215 vagina Anatomy 0.000 claims description 3
- 238000010030 laminating Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 239000000758 substrate Substances 0.000 abstract 9
- 238000005265 energy consumption Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000005282 brightening Methods 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 229920002521 macromolecule Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/08—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the cooling method
Landscapes
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Laminated Bodies (AREA)
Abstract
The invention provides an integrally formed PVC sheet machining system, which comprises substrate extrusion equipment, a hot press roller set adjacent to the substrate extrusion equipment, a cooling roll disposed on the hot press roller set, a PVC sheet cooling bench adjacent to a cooling roll, a cooling fan arranged below the cooling bench, and sheet cutting equipment disposed at the end of the cooling bench. A tension roll is disposed between the substrate extrusion equipment and the hot press rollers, after passing the tension roll, the overlay films on the overlay film raw material carrier rolls are bonded to a substrate extruded from the substrate extrusion equipment together, and then the overlay films and the substrate are glued together through hot pressing by the hot press roller. According the PVC sheet machining system provided by the invention, the PVC sheet substrate has high temperature when it is extruded from the extrusion equipment, the overlay film tension roll and the overlay film hot press roller set are set adjacent to the extrusion equipment, after the substrate is extruded, the overlay films and the substrate are laminated through the tension roll and then enter the hot press roller set together for bonding. The system provided by the invention optimizes the production process, can greatly improve the production efficiency of PVC sheets, and also saves manpower and energy consumption.
Description
Technical field
The present invention relates to stone-plastic plate material production technical field, particularly to a kind of stone-plastic plate material processing of one rapid shaping
System.
Background technology
Stone-plastic plate, also known as PVC sheet plate, is a kind of new terrestrial, decorative material for wall surface, and it mainly adopts natural Dali
Stone powder constitutes high density, the cancellated solid base of high microsteping, and surface processes coated with the macromolecule PVC wearing layer of superpower wear-resistant
Form.The surface of stone-plastic plate attach various decorative patterns film just can form various true to nature attractive in appearance, superpower wear-resistant, surface-brightening and
The sheet material do not slided, can be used to be processed into the products such as floor, decorative board for wall.Compared with other ground, decorative material for wall surface, stone
Mould floor and there is clear advantage, such as, the primary raw material of stone-plastic plate is natural stone-powder, without radioelement, and also permissible
Recycle and reuse completely, compare environmental protection；Stone-plastic plate is more frivolous, for building body load-bearing and space-saving in skyscraper,
There is big advantage；In addition, stone-plastic plate has superpower wear-resistant, high resiliency and superpower shock resistance, also have excellent
Anti-skidding, fire-retardant, waterproof, noise control performance, also more convenient during construction and installation.Therefore, obtained quick application.
The production of current stone-plastic plate finished product is typically broadly divided into two sections of operations and carries out, and one section of operation is extruded into for ground
Type, will ground extrusion molding with PVC resin powder and ground calcium carbonate as primary raw material, cutting；Another section of operation is hot pressing,
Various surface coatings and ground are pressed into finished product stone-plastic plate by hot-press equipment, finally by the stone-plastic plate ground heating after extruding
Finished product stone-plastic plate size as requested is cut, processing is formed for base plate or decorative panel of all size etc..This technique side
Formula occupancy hall space ratio is larger, and because will carrying out carrying to ground, heating, production efficiency is than relatively low.
Content of the invention
Problem present in production technology for existing stone-plastic plate, it is an object of the invention to provide a kind of integrally formed
Stone-plastic plate material system of processing, can be greatly improved the production efficiency of stone-plastic plate material.
To achieve the object of the present invention, a kind of integrally formed stone-plastic plate material system of processing of the present invention includes：Ground squeezes
Go out equipment, adjoin the hot pressing roller group of ground extrusion equipment setting, described hot pressing roller group includes lower compression roller and paired with lower compression roller
The upper pressure roller of setting, is arranged on the chill roll on pressure roller top, adjoins the stone-plastic plate cooling stage of chill roll setting, is arranged on cooling
Cooling blower below platform, and it is arranged on the plate cutting equipment of cooling stage end；Described ground extrusion equipment and hot-pressing roller
It is provided with jockey pulley, overlay film raw material carries the ground that the overlay film on roller is extruded after described jockey pulley with ground extrusion equipment between group
Laminating passes through hot pressing roller group thermo-compression bonding together together again.
Preferably, described jockey pulley is flexible rubber roller.
Further preferably, described overlay film raw material carry roller can root be set to one or more.
Further preferably, described chill roll can put one or more.
Further preferably, the lower compression roller of described hot pressing roller group and the temperature of upper pressure roller are 150 ± 10 DEG C.
Further preferably, the temperature of described chill roll is 120 ± 10 DEG C.
Further preferably, the surface of described lower compression roller has the pattern structure of the back of the body stricture of vagina forming stone-plastic plate.
Further preferably, the surface of described upper pressure roller has the pattern structure of the surface detail forming stone-plastic plate.
The integrally formed stone-plastic plate material system of processing of the present invention, is carried when extrusion equipment is extruded using stone-plastic plate ground
High temperature, overlay film jockey pulley and overlay film hot pressing roller group are adjoined setting with extrusion equipment, i.e. will by jockey pulley after ground extrusion
Overlay film fit with ground directly together with enter the bonding that hot pressing roller group carries out overlay film and ground, optimize production technology, Ke Yi great
Width improves the production efficiency of stone-plastic plate, and saves manpower and energy resource consumption.
Brief description
By detailed description below in conjunction with the accompanying drawings, the aforesaid and other objects, features and advantages of the present invention will become
Obviously.Wherein：
Fig. 1 show the composition configuration diagram of a kind of integrally formed stone-plastic plate material system of processing of the present invention.
Specific embodiment
Details are as follows for feature in conjunction with the accompanying drawing present invention and advantage.
With reference to the composition configuration diagram of a kind of integrally formed stone-plastic plate material system of processing of the present invention shown in Fig. 1,
Described stone-plastic plate material system of processing includes ground extrusion equipment 10, adjoins the hot pressing roller group of ground extrusion equipment 10 setting, described
Hot pressing roller group includes lower compression roller 20, the upper pressure roller 22 being arranged in pairs with lower compression roller 20, and be arranged on pressure roller 22 top first is cold
But roller 24, adjoin the second chill roll 26 of the first chill roll 24 setting, adjoin the stone-plastic plate cooling stage of the second chill roll 26 setting
30, it is arranged on the cooling blower 32 of cooling stage 30 lower section, and the plate cutting equipment 40 being arranged on cooling stage 30 end；Described
It is provided with jockey pulley 12, the overlay film 102,103 on overlay film raw material load roller 14,16 is through described between extrusion equipment 10 and high temperature pressure roller
Bondd by high temperature lower compression roller 20 and upper pressure roller 22 together with fitting with the ground 101 of ground extrusion equipment 10 extrusion after jockey pulley 12
Together.
The integrally formed stone-plastic plate material system of processing of the present invention, will pass through overlay film after extrusion equipment extrusion in ground
Jockey pulley is fitted with ground, then enters the bonding that high temperature pressure roller carries out overlay film and ground together, then will be bonded by chill roll
Stone-plastic plate afterwards cools down, transmits to cooling stage, cuts after cooled cooling, so, by ground extrusion operation and overlay film hot pressing
Process integration together, can be greatly improved the production efficiency of stone-plastic plate.
In the above-described embodiment, described jockey pulley 12 is flexible rubber roller, and overlay film flattening can be prevented overlay film by it
Wrinkling, overlay film raw material carries roller and can be arranged as required to as one or more；The setting of chill roll can also be arranged as required to
One or more；In one preferably embodiment, described lower compression roller 20 is 150 ± 10 DEG C with the temperature of upper pressure roller 22, first
The temperature of chill roll 24 is 120 ± 10 DEG C, and the temperature of the second chill roll 26 is 100 ± 5 DEG C.In another preferred embodiment,
The surface of described lower compression roller 20 has pattern structure, forms the back of the body stricture of vagina of stone-plastic plate, the surface of described upper pressure roller 22 also has decorative pattern
Structure, forms the surface detail of stone-plastic plate.
The integrally formed stone-plastic plate material system of processing of the present invention, stone-plastic plate heat pressing process and expressing technique are arranged to one
Body formed processing technique, carries high temperature using stone-plastic plate ground when extrusion equipment is extruded, by overlay film jockey pulley and overlay film heat
Pressure roller group and extrusion equipment adjoin setting, pass through after ground extrusion jockey pulley overlay film is fitted with ground direct together with enter
High temperature pressure roller carries out the bonding of overlay film and ground, then the stone-plastic plate after chill roll will bond cools down, transmits to cooling stage, such as
This, save the operations such as carrying, the ground heating of original two section operation, the production efficiency of stone-plastic plate can be greatly improved, and
And save manpower and energy resource consumption.
The invention is not limited in described embodiment, those skilled in the art is public affairs in the spirit without departing from the present invention
In the range of opening, still can make some and revise or change, thus the scope that limited with claims of the scope of the present invention as
Accurate.
Claims (8)
1. a kind of integrally formed stone-plastic plate material system of processing is it is characterised in that described stone-plastic plate material system of processing includes ground
Extrusion equipment, adjoins the hot pressing roller group of ground extrusion equipment setting, and described hot pressing roller group is included lower compression roller and become with lower compression roller
Upper pressure roller to setting, is arranged on the chill roll on pressure roller top, adjoins the stone-plastic plate cooling stage of chill roll setting, is arranged on cold
But the cooling blower below platform, and it is arranged on the plate cutting equipment of cooling stage end；Described ground extrusion equipment and hot pressing
It is provided with jockey pulley, overlay film raw material carries the bottom that the overlay film on roller is extruded after described jockey pulley with ground extrusion equipment between roller group
Material laminating passes through hot pressing roller group thermo-compression bonding together together again.
2. as claimed in claim 1 a kind of integrally formed stone-plastic plate material system of processing it is characterised in that described jockey pulley
For flexible rubber roller.
3. as claimed in claim 1 or 2 a kind of integrally formed stone-plastic plate material system of processing it is characterised in that described overlay film
Raw material carry roller can root be set to one or more.
4. as claimed in claim 1 a kind of integrally formed stone-plastic plate material system of processing it is characterised in that described chill roll can
One or more to put.
5. as claimed in claim 1 a kind of integrally formed stone-plastic plate material system of processing it is characterised in that described hot pressing roller group
The temperature of lower compression roller and upper pressure roller be 150 ± 10 DEG C.
6. as claimed in claim 1 a kind of integrally formed stone-plastic plate material system of processing it is characterised in that described chill roll
Temperature is 120 ± 10 DEG C.
7. as claimed in claim 1 a kind of integrally formed stone-plastic plate material system of processing it is characterised in that described lower compression roller
Surface has the pattern structure of the back of the body stricture of vagina forming stone-plastic plate.
8. a kind of integrally formed stone-plastic plate material system of processing as described in claim 1 or 7 is it is characterised in that described upper pressure
The surface of roller has the pattern structure of the surface detail forming stone-plastic plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610747412.0A CN106393933A (en) | 2016-08-26 | 2016-08-26 | Integrally formed PVC sheet machining system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610747412.0A CN106393933A (en) | 2016-08-26 | 2016-08-26 | Integrally formed PVC sheet machining system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106393933A true CN106393933A (en) | 2017-02-15 |
Family
ID=58003508
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610747412.0A Pending CN106393933A (en) | 2016-08-26 | 2016-08-26 | Integrally formed PVC sheet machining system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106393933A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108859092A (en) * | 2018-08-09 | 2018-11-23 | 张家港市九鸿印染机械有限公司 | Stone moulds floor tile automatic coating and embosses production line |
| CN110545981A (en) * | 2017-04-24 | 2019-12-06 | 克雷芬集团公司 | Method for forming stress-free multilayer PVC sheets |
| CN112659436A (en) * | 2020-12-18 | 2021-04-16 | 成都佳驰电子科技有限公司 | Preparation method of high-density composite film |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101242139B1 (en) * | 2012-09-28 | 2013-03-11 | (주)영주산업 | A decoration resin sheet for formation solid pattern and manufacturing device thereof and manufacturing method |
| CN204736392U (en) * | 2015-07-21 | 2015-11-04 | 无锡科诺勒装饰材料有限公司 | Production facility of multilayer PVC tectorial membrane board |
| CN105172155A (en) * | 2015-09-21 | 2015-12-23 | 南京赛旺科技发展有限公司 | One-time machining molding mechanism for PVC sheet floor |
| CN206465599U (en) * | 2016-08-26 | 2017-09-05 | 兴化市正福塑业有限公司 | A kind of integrally formed stone-plastic plate material system of processing |
-
2016
- 2016-08-26 CN CN201610747412.0A patent/CN106393933A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101242139B1 (en) * | 2012-09-28 | 2013-03-11 | (주)영주산업 | A decoration resin sheet for formation solid pattern and manufacturing device thereof and manufacturing method |
| CN204736392U (en) * | 2015-07-21 | 2015-11-04 | 无锡科诺勒装饰材料有限公司 | Production facility of multilayer PVC tectorial membrane board |
| CN105172155A (en) * | 2015-09-21 | 2015-12-23 | 南京赛旺科技发展有限公司 | One-time machining molding mechanism for PVC sheet floor |
| CN206465599U (en) * | 2016-08-26 | 2017-09-05 | 兴化市正福塑业有限公司 | A kind of integrally formed stone-plastic plate material system of processing |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110545981A (en) * | 2017-04-24 | 2019-12-06 | 克雷芬集团公司 | Method for forming stress-free multilayer PVC sheets |
| CN108859092A (en) * | 2018-08-09 | 2018-11-23 | 张家港市九鸿印染机械有限公司 | Stone moulds floor tile automatic coating and embosses production line |
| CN112659436A (en) * | 2020-12-18 | 2021-04-16 | 成都佳驰电子科技有限公司 | Preparation method of high-density composite film |
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| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20170215 |
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| WD01 | Invention patent application deemed withdrawn after publication |