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CN106382494B - Filament wick for LED filament lamp and manufacturing process - Google Patents

Filament wick for LED filament lamp and manufacturing process Download PDF

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CN106382494B
CN106382494B CN201610857233.2A CN201610857233A CN106382494B CN 106382494 B CN106382494 B CN 106382494B CN 201610857233 A CN201610857233 A CN 201610857233A CN 106382494 B CN106382494 B CN 106382494B
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guide wire
electrode
series
led filament
hook
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CN106382494A (en
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李广安
王海鸥
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Southeast University
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/90Methods of manufacture
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2107/00Light sources with three-dimensionally disposed light-generating elements

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  • Non-Portable Lighting Devices Or Systems Thereof (AREA)
  • Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)

Abstract

本发明公开了一种LED灯丝灯的夹丝灯芯及制作工艺,包括所采用的LED灯丝、电极导丝和串联导丝伸出端稍微增长的芯柱,在夹丝灯芯制作时,所述的芯柱电极导丝和串联导丝的端部,首先进行打扁、弯钩,然后把LED灯丝的两端电极按要求同时分别放入电极导丝和串联导丝端部的弯钩内,最后把LED灯丝的两端电极紧紧地夹在弯钩里。本发明具有成品率高、可靠性好、成本低等特点。

Figure 201610857233

The invention discloses a filament wick of an LED filament lamp and a manufacturing process, including the adopted LED filament, an electrode guide wire and a stem with a slightly extended extension end of the series guide wire. During the manufacture of the filament wick, the The ends of the stem electrode guide wire and the series guide wire are first flattened and hooked, and then the electrodes at both ends of the LED filament are put into the hooks at the ends of the electrode guide wire and the series guide wire respectively as required, and finally Clamp the electrodes at both ends of the LED filament tightly into the hooks. The invention has the characteristics of high yield, good reliability, low cost and the like.

Figure 201610857233

Description

一种LED灯丝灯的夹丝灯芯及制作工艺Filament wick for LED filament lamp and manufacturing process

技术领域technical field

本发明涉及一种LED灯丝灯泡的灯芯装架的方法,属于半导体照明的技术领域。The invention relates to a method for mounting a wick of an LED filament bulb, and belongs to the technical field of semiconductor lighting.

背景技术Background technique

LED灯丝灯泡由于360度全方位发光、光效高、光衰小、寿命长,结构完全与普通照明用白炽灯泡相同,能重现白炽灯的照明效果,而许多性能又优于普通照明白炽灯泡,将是替代白炽灯、小功率节能灯的理想产品。由于LED灯丝与驱动电源技术上的迅速的发展、性能不断提高、成本逐渐下降,已受到世界上越来越多国家用户的青睐。所以近年来我国灯丝灯泡爆发性地大发展。灯丝灯的产量每年成倍地增加,到2015年底,产量已超过2亿多只,预计2016年底可达到5亿只。目前LED灯丝灯的生产已有不少厂家已实现机械化、半自动化的生产,但灯丝装架仍是薄弱环节,大多数的生产企业是采用工人点焊,少数企业采用半自动点焊机,焊接成灯丝灯灯芯(简称点焊灯芯)。点焊工艺的优点是:工步少、机械结构相对简单;其缺点是:易产生虚焊、烧焦、炸焊,而导致成品率较低,可靠性差,返修率高。点焊系采用低电压、大电流、脉冲电源,所以设备造价高,导致产品成本高,不利于大规模批量生产。采用什么方法提高LED灯丝装架的成品率和可靠性,降低生产成本、替代点焊,正是人们在探讨的问题。LED filament bulbs have 360-degree light, high luminous efficiency, low light decay, and long life. The structure is completely the same as that of incandescent bulbs for ordinary lighting. , will be an ideal product to replace incandescent lamps and low-power energy-saving lamps. Due to the rapid development of LED filament and driving power technology, the continuous improvement of performance and the gradual decline of cost, it has been favored by users in more and more countries in the world. Therefore, in recent years, my country's filament bulbs have developed explosively. The output of filament lamps increases exponentially every year. By the end of 2015, the output has exceeded 200 million, and it is expected to reach 500 million by the end of 2016. At present, many manufacturers of LED filament lamps have achieved mechanized and semi-automatic production, but the filament mounting is still a weak link. Most manufacturers use worker spot welding, and a few companies use semi-automatic spot welding machines. Filament lamp wick (referred to as spot welding wick). The advantages of the spot welding process are: fewer steps and relatively simple mechanical structure; its disadvantages are: it is easy to produce virtual welding, scorching, and frying, resulting in low yield, poor reliability, and high repair rate. The spot welding system uses low voltage, high current and pulse power supply, so the equipment cost is high, resulting in high product cost, which is not conducive to large-scale mass production. What method to use to improve the yield and reliability of LED filament mounting, reduce production costs, and replace spot welding are exactly the issues people are discussing.

发明内容SUMMARY OF THE INVENTION

发明目的:为了克服现有技术中存在的不足,本发明提供一种成品率高、可靠性好、成本低的LED灯丝灯的夹丝灯芯及制作工艺。Purpose of the Invention: In order to overcome the deficiencies in the prior art, the present invention provides a filament wick for an LED filament lamp with high yield, good reliability and low cost and a manufacturing process.

技术方案:为实现上述目的,本发明采用的技术方案为:Technical scheme: In order to realize the above-mentioned purpose, the technical scheme adopted in the present invention is:

一种LED灯丝灯的夹丝灯芯,包括LED灯丝(10)、芯柱(20),所述芯柱(20)包括电极导丝(203)和串联导丝(205),所述LED灯丝(10)的两端电极的横截面均为矩形。所述串联导丝(205)的端部均已做成扁形端部。所述串联导丝(205)的扁形端部的两扁形端平面相互平行,且所述串联导丝(205)的扁形端部的扁形端平面垂直或平行于芯柱(20)轴心线的横向切面。所述电极导丝(203)的端部均已做成扁形端部。所述电极导丝(203)的扁形端部的两扁形端平面相互平行,且所述电极导丝(203)的扁形端部的扁形端平面垂直或平行于芯柱(20)轴心线的横向切面。所述串联导丝(205)的端部弯曲形成串联导丝弯钩,而所述电极导丝(203)的端部弯曲形成电极导丝弯钩。所述LED灯丝(10)的一端电极通过串联导丝弯钩与串联导丝(205)固定连接,而LED灯丝(10)的另一端电极通过电极导丝弯钩与电极导丝(203)固定连接形成夹丝结构。A filament wick for an LED filament lamp, comprising an LED filament (10) and a stem (20), the stem (20) comprising an electrode guide wire (203) and a series guide wire (205), the LED filament ( 10) The cross sections of the electrodes at both ends are rectangular. The ends of the series guide wires (205) have all been made into flat ends. The two flat end planes of the flat end of the series guide wire (205) are parallel to each other, and the flat end plane of the flat end of the series guide wire (205) is perpendicular or parallel to the axis of the core column (20). Transverse section. The ends of the electrode guide wires (203) have all been made into flat ends. The two flat end planes of the flat end of the electrode guide wire (203) are parallel to each other, and the flat end plane of the flat end of the electrode guide wire (203) is perpendicular or parallel to the axis of the stem (20). Transverse section. The end of the series guide wire (205) is bent to form a series guide wire hook, and the end of the electrode guide wire (203) is bent to form an electrode guide wire hook. One end electrode of the LED filament (10) is fixedly connected to the series guide wire (205) through the series guide wire hook, and the other end electrode of the LED filament (10) is fixed to the electrode guide wire (203) through the electrode guide wire hook Connected to form a clip wire structure.

优选的:所述芯柱(20)还包括排气管(201)、喇叭(202)、实心梗(204)以及玻珠(206),所述玻珠(206)设置于实心梗(204)的一端上,而所述实心梗(204)的另一端与喇叭(202)连接,所述串联导丝(205)穿在玻珠(206)上,且所述串联导丝(205)的轴心线与芯柱(20)的轴心线垂直。所述实心梗(204)通过喇叭(202)与排气管(201)的连接在一起,而所述电极导丝(203)穿在喇叭(202)上。Preferably: the stem (20) further comprises an exhaust pipe (201), a horn (202), a solid stem (204) and a glass bead (206), and the glass bead (206) is arranged on the solid stem (206). 204), and the other end of the solid stem (204) is connected to the horn (202), the series guide wire (205) is threaded on the glass bead (206), and the series guide wire (205) ) is perpendicular to the axis of the stem (20). The solid stem (204) is connected with the exhaust pipe (201) through the horn (202), and the electrode guide wire (203) is threaded on the horn (202).

优选的:所述电极导丝(203)向远离芯柱(20)轴心线的一侧弯折,且所述电极导丝(203)弯折的部分的轴心线与芯柱(20)的轴心线垂直。Preferably: the electrode guide wire (203) is bent to a side away from the axis line of the stem (20), and the axis line of the bent part of the electrode guide wire (203) is connected to the stem (20) axis is vertical.

优选的:所述电极导丝弯钩、串联导丝弯钩的钩子的长度大于等于0.6mm。钩子的角度小于90°。弯钩的方向可以朝前、朝后、朝上、朝下。Preferably, the length of the hooks of the electrode guide wire hook and the series guide wire hook is greater than or equal to 0.6 mm. The angle of the hook is less than 90°. The direction of the hook can be forward, backward, upward, downward.

优选的:所述LED灯丝(10)的轴心线与芯柱(20)的轴心线在同一个平面内,且两个轴心线之间的夹角为0°~30°。Preferably: the axis line of the LED filament (10) and the axis line of the stem (20) are in the same plane, and the angle between the two axis lines is 0°˜30°.

优选的:所述LED灯丝(10)发光部分的横截面为圆形、方形或矩形。Preferably: the cross section of the light emitting part of the LED filament (10) is circular, square or rectangular.

优选的:夹固同一根LED灯丝(10)的串联导丝弯钩和电极导丝弯钩的钩子方向一致。Preferably, the hooks of the series guide wire hooks for clamping the same LED filament (10) and the hooks of the electrode guide wire hooks are in the same direction.

优选的:所述串联导丝(205)的根数为一根,而所述电极导丝(203)的根数为两根。或者所述串联导丝(205)的根数为两根,而所述电极导丝(203)的根数为四根。Preferably, the number of the series guide wires (205) is one, and the number of the electrode guide wires (203) is two. Or the number of the series guide wires (205) is two, and the number of the electrode guide wires (203) is four.

优选的:所述LED灯丝的两端电极的夹持点分别均布在以芯柱的轴心线为圆心的同心圆上。Preferably, the clamping points of the electrodes at both ends of the LED filament are evenly distributed on concentric circles with the axis of the stem as the center.

优选的:所述夹丝结构是把LED灯丝(10)的两端电极按照LED电路正负极的要求,同时分别放入电极导丝和串联导丝端部的弯钩内后,使导丝的弯钩闭合,则LED灯丝(10)紧紧地被夹固在芯柱(20)电极导丝和串联导丝的弯钩内。Preferably, in the wire clamping structure, the electrodes at both ends of the LED filament (10) are placed into the hooks at the ends of the electrode guide wire and the series guide wire respectively according to the requirements of the positive and negative electrodes of the LED circuit, so that the guide wire is When the hooks are closed, the LED filament (10) is tightly clamped in the hooks of the electrode guide wire and the series guide wire of the stem (20).

一种LED灯丝灯的夹丝灯芯的制作工艺,包括以下步骤:A manufacturing process of a filament wick of an LED filament lamp, comprising the following steps:

步骤1,上芯柱,将芯柱上的串联导丝(205)进行整形,将电极导丝(203)向远离芯柱(20)轴心线的一侧弯折,弯折到电极导丝(203)弯折的部分的轴心线与芯柱(20)的轴心线垂直,且使得串联导丝(205)的一端与电极导丝(203)的一端一一对应。Step 1: Go to the core column, shape the series guide wire (205) on the core column, bend the electrode guide wire (203) to the side away from the axis of the core column (20), and bend it to the electrode guide wire (203) The axis line of the bent part is perpendicular to the axis line of the stem (20), and one end of the series guide wire (205) is in one-to-one correspondence with one end of the electrode guide wire (203).

步骤2,将串联导丝(205)和电极导丝(203)的圆形端部打扁,使得串联导丝(205)的扁形端部的两扁形端平面相互平行,且所述串联导丝(205)的扁形端部的扁形端平面垂直或平行于芯柱(20)轴心线的横向切面。使得电极导丝(203)的扁形端部的两扁形端平面相互平行,且所述电极导丝(203)的扁形端部的扁形端平面垂直或平行于芯柱(20)轴心线的横向切面。Step 2, flatten the round ends of the series guide wire (205) and the electrode guide wire (203), so that the two flat end planes of the flat end of the series guide wire (205) are parallel to each other, and the series guide wire The flat end plane of the flat end of (205) is perpendicular or parallel to the transverse section of the axis of the stem (20). Make the two flat end planes of the flat end of the electrode guide wire (203) parallel to each other, and the flat end plane of the flat end of the electrode guide wire (203) is perpendicular or parallel to the transverse direction of the axis of the stem (20) section.

步骤3,将打扁后的串联导丝(205)和电极导丝(203)的扁形端部弯成钩子,分别为串联导丝弯钩和电极导丝弯钩,且所述串联导丝弯钩和电极导丝弯钩的钩子的长度大于等于0.6mm,钩子的角度小于90°。Step 3, bend the flat ends of the flattened series guide wire (205) and the electrode guide wire (203) into hooks, which are respectively a series guide wire hook and an electrode guide wire hook, and the series guide wire is bent. The length of the hook of the hook and the electrode guide wire hook is greater than or equal to 0.6mm, and the angle of the hook is less than 90°.

步骤4,将LED灯丝(10)的一端电极放入到串联导丝弯钩内,而LED灯丝(10)的另一端电极放入到电极导丝弯钩内。放入后,将串联导丝弯钩和电极导丝弯钩闭合,使得LED灯丝(10)的两端电极分别固定在串联导丝弯钩内和电极导丝弯钩内。In step 4, the electrode at one end of the LED filament (10) is put into the hook of the series guide wire, and the electrode at the other end of the LED filament (10) is put into the hook of the electrode guide wire. After being put in, the series guide wire hook and the electrode guide wire hook are closed, so that the electrodes at both ends of the LED filament (10) are respectively fixed in the series guide wire hook and the electrode guide wire hook.

有益效果:本发明相比现有技术,具有以下有益效果:Beneficial effects: compared with the prior art, the present invention has the following beneficial effects:

1、成品率高≥98%;1. High yield ≥98%;

2、可靠性好,不会有虚焊等现象;2. Good reliability, there will be no virtual welding and other phenomena;

3、省电;3. Power saving;

4、成本低。4. Low cost.

附图说明Description of drawings

图1为本发明所述的具有2根LED灯丝的夹丝灯芯结构示意图。FIG. 1 is a schematic diagram of the structure of a filament wick with two LED filaments according to the present invention.

图2为本发明所述的具有4根LED灯丝的夹丝灯芯结构示意图。FIG. 2 is a schematic diagram of the structure of a filament wick with four LED filaments according to the present invention.

图3为本发明所述的LED灯丝结构示意图。FIG. 3 is a schematic diagram of the structure of the LED filament according to the present invention.

图4为本发明所述的具有2根电极导丝的芯柱结构示意图。FIG. 4 is a schematic view of the structure of the stem with two electrode guide wires according to the present invention.

图5为本发明所述的具有4根电极导丝的芯柱结构示意图。FIG. 5 is a schematic diagram of the structure of the stem with 4 electrode guide wires according to the present invention.

图6为本发明所述的具有2根电极导丝的芯柱导丝打扁结构示意图,其中A部分为放大示意图。6 is a schematic view of the flattening structure of the stem guide wire with 2 electrode guide wires according to the present invention, wherein part A is an enlarged schematic view.

图7为本发明所述的具有4根电极导丝的芯柱导丝打扁结构示意图,其中H部分为放大示意图。7 is a schematic view of the flattening structure of the stem guide wire with 4 electrode guide wires according to the present invention, wherein part H is an enlarged schematic view.

图8为本发明所述的具有2根电极导丝的芯柱导丝弯钩结构示意图,其中B部分为放大示意图。FIG. 8 is a schematic structural diagram of a stem guide wire hook with two electrode guide wires according to the present invention, wherein part B is an enlarged schematic diagram.

图9为本发明所述的具有4根电极导丝的芯柱导丝弯钩结构示意图。FIG. 9 is a schematic structural diagram of a stem guide wire hook with 4 electrode guide wires according to the present invention.

图10为本发明所述的具有2根电极导丝的芯柱导丝夹丝结构示意图,其中C部分、D部分为放大示意图。FIG. 10 is a schematic diagram of the structure of the stem guide wire clip wire with 2 electrode guide wires according to the present invention, wherein parts C and D are enlarged schematic views.

图11为本发明所述的具有4根电极导丝的芯柱导丝夹丝结构示意图,其中E部分为放大示意图。FIG. 11 is a schematic view of the structure of the stem guide wire clip wire with 4 electrode guide wires according to the present invention, wherein part E is an enlarged schematic view.

具体实施方式Detailed ways

下面结合附图和具体实施例,进一步阐明本发明,应理解这些实例仅用于说明本发明而不用于限制本发明的范围,在阅读了本发明之后,本领域技术人员对本发明的各种等价形式的修改均落于本申请所附权利要求所限定的范围。Below in conjunction with the accompanying drawings and specific embodiments, the present invention will be further clarified. It should be understood that these examples are only used to illustrate the present invention and are not used to limit the scope of the present invention. Modifications in the form of valence all fall within the scope defined by the appended claims of the present application.

实施例1Example 1

如图1所示,本实施例的一种LED灯丝灯的夹丝灯芯具有2根LED灯丝10和芯柱20。As shown in FIG. 1 , a filament wick of an LED filament lamp in this embodiment has two LED filaments 10 and a stem 20 .

如图10所示,所述芯柱20包括两根电极导丝203和一根串联导丝205,所述LED灯丝10的两端电极的横截面均为矩形;所述串联导丝205和电极导丝203的端部均已做成扁形端部;所述串联导丝205的扁形端部的两扁形端平面相互平行,且所述串联导丝205的扁形端部的扁形端平面垂直或平行于芯柱20轴心线的横向切面;所述电极导丝203的端部均已做成扁形端部;所述电极导丝203的扁形端部的两扁形端平面相互平行,且所述电极导丝203的扁形端部的扁形端平面垂直或平行于芯柱20轴心线的横向切面;所述串联导丝205的端部弯曲形成串联导丝弯钩,而所述电极导丝203的端部弯曲形成电极导丝弯钩;所述LED灯丝10的一端电极通过串联导丝弯钩与串联导丝205固定连接,而LED灯丝10的另一端电极通过电极导丝弯钩与电极导丝203固定连接形成夹丝结构。所述电极导丝203向远离芯柱20轴心线的一侧弯折,且所述电极导丝203弯折的部分的轴心线与芯柱20的轴心线垂直。所述LED灯丝10的轴心线与芯柱20的轴心线在同一个平面内,且两个轴心线之间的夹角为0°~30°。夹固同一根LED灯丝10的串联导丝弯钩和电极导丝弯钩的钩子方向一致。As shown in FIG. 10 , the stem 20 includes two electrode guide wires 203 and a series guide wire 205 . The cross-sections of the electrodes at both ends of the LED filament 10 are rectangular; the series guide wires 205 and the electrodes The ends of the guide wire 203 have been made into flat ends; the two flat end planes of the flat end of the series guide wire 205 are parallel to each other, and the flat end planes of the flat end of the series guide wire 205 are vertical or parallel. In the transverse section of the axis line of the stem 20; the ends of the electrode guide wire 203 have been made into flat ends; the flat end planes of the flat ends of the electrode guide wire 203 are parallel to each other, and the electrodes The flat end plane of the flat end of the guide wire 203 is perpendicular or parallel to the transverse section of the axis of the stem 20; the end of the series guide wire 205 is bent to form a series guide wire hook, and the electrode guide wire 203 The end is bent to form an electrode guide wire hook; one end electrode of the LED filament 10 is fixedly connected to the series guide wire 205 through the series guide wire hook, and the other end electrode of the LED filament 10 is connected to the electrode guide wire through the electrode guide wire hook. 203 is fixedly connected to form a wire clip structure. The electrode guide wire 203 is bent to the side away from the axis line of the stem 20 , and the axis line of the bent portion of the electrode guide wire 203 is perpendicular to the axis line of the stem 20 . The axis line of the LED filament 10 and the axis line of the stem 20 are in the same plane, and the included angle between the two axis lines is 0°˜30°. The hooks of the series guide wire hook and the electrode guide wire hook for clamping the same LED filament 10 are in the same direction.

夹丝,是把LED灯丝的两端电极,分别置入芯柱电极导丝和串联导丝端部的弯钩内,然后再用夹、压等方法把弯钩闭合,使LED灯灯丝两端的电极分别被夹固在电极导丝和串联导丝的弯钩内。所述的夹丝,又称为压焊、压丝、咬合等。在本实施例中夹丝结构是把LED灯丝10的两端电极按照LED电路正负极的要求,同时分别放入电极导丝和串联导丝端部的弯钩内后,使导丝的弯钩闭合,则LED灯丝10紧紧地被夹固在芯柱20电极导丝和串联导丝的弯钩内。The clip wire is to put the electrodes at both ends of the LED filament into the rod electrode guide wire and the hook at the end of the series guide wire respectively, and then close the hook by clamping, pressing, etc., so that the two ends of the LED lamp filament are closed. The electrodes are clamped in the hooks of the electrode guide wire and the tandem guide wire, respectively. The clip wire is also called pressure welding, wire pressing, occlusion, etc. In this embodiment, the wire clamping structure is to place the electrodes at both ends of the LED filament 10 according to the requirements of the positive and negative electrodes of the LED circuit, and put them into the hooks at the ends of the electrode guide wire and the series guide wire respectively, so that the guide wire is bent. When the hook is closed, the LED filament 10 is tightly clamped in the hook of the electrode guide wire of the stem 20 and the series guide wire.

如图3所示,所述的LED灯丝10,目前国内已大批量生产,本案仅是采用,LED灯丝两端电极(LED灯丝正极101、LED灯丝负极102)的横截面为矩形,材料为铜,其中发光部分103的横截面有圆形、方形和矩形。As shown in FIG. 3 , the LED filament 10 has been mass-produced in China at present. In this case, the electrodes at both ends of the LED filament (the positive electrode 101 of the LED filament and the negative electrode 102 of the LED filament) have a rectangular cross-section, and the material is copper. , wherein the cross-section of the light-emitting part 103 is circular, square and rectangular.

如图4所示,所述的具有2根电极导丝的芯柱20,包括排气管201、喇叭202、电极导丝203、实心梗204、串联导丝205以及玻珠206,所述玻珠206设置于实心梗204的一端上,而所述实心梗204的另一端与喇叭202连接,所述串联导丝205穿在玻珠206上,且所述串联导丝205的轴心线与芯柱20的轴心线垂直;所述喇叭202将实心梗204与排气管201连接在一起,而所述电极导丝203穿在喇叭202上。所述的芯柱20目前国内已大批量生产,而本案所采用的芯柱,与上述芯柱不同的是芯柱电极导丝203和串联导丝205伸出端的长度增长2mm~10mm,其余皆相同。As shown in FIG. 4 , the described stem 20 with two electrode guide wires includes an exhaust pipe 201 , a horn 202 , an electrode guide wire 203 , a solid stem 204 , a series guide wire 205 and a glass bead 206 . The glass bead 206 is arranged on one end of the solid stem 204, and the other end of the solid stem 204 is connected to the horn 202, the series guide wire 205 is threaded on the glass bead 206, and the shaft of the series guide wire 205 The center line is perpendicular to the axis line of the stem 20 ; the horn 202 connects the solid stem 204 and the exhaust pipe 201 together, and the electrode guide wire 203 is threaded on the horn 202 . The described stem 20 has been mass-produced in China at present, and the stem used in this case is different from the above-mentioned stem in that the lengths of the stem electrode guide wire 203 and the extended end of the series guide wire 205 are increased by 2 mm to 10 mm, and the rest are same.

一种LED灯丝灯的夹丝灯芯的制作工艺为:上芯柱→导丝整形→导丝打扁→导丝弯钩→导丝校正→上灯丝→夹灯丝→检测→下灯芯分类。上灯丝、夹灯丝工序重复的次数与夹丝灯芯的LED灯丝数量相同,上述导丝是电极导丝与串联导丝的简称。具体包括以下步骤:A manufacturing process of a filament clip wick of an LED filament lamp is: upper core post→guide wire shaping→guide wire flattening→guide wire hook→guide wire correction→upper filament→filament clipping→detection→lower wick classification. The number of repetitions of the processes of attaching the filament and clipping the filament is the same as the number of LED filaments of the clipping wick, and the above-mentioned guide wire is the abbreviation of the electrode guide wire and the series guide wire. Specifically include the following steps:

步骤1,上芯柱,将芯柱上的串联导丝205进行整形,将电极导丝203向远离芯柱20轴心线的一侧弯折,弯折到电极导丝203弯折的部分的轴心线与芯柱20的轴心线垂直,且使得串联导丝205的一端与电极导丝203的一端一一对应。Step 1, put on the core column, shape the series guide wire 205 on the core column, bend the electrode guide wire 203 to the side away from the axis line of the core column 20, and bend it to the part where the electrode guide wire 203 is bent. The axis line is perpendicular to the axis line of the stem 20 , and one end of the series guide wire 205 is in a one-to-one correspondence with one end of the electrode guide wire 203 .

步骤2,将串联导丝205和电极导丝203的圆形端部打扁,使得串联导丝205的扁形端部的两扁形端平面相互平行,且所述串联导丝205的扁形端部的扁形端平面垂直或平行于芯柱20轴心线的横向切面;使得电极导丝203的扁形端部的两扁形端平面相互平行,且所述电极导丝203的扁形端部的扁形端平面垂直或平行于芯柱20轴心线的横向切面。Step 2, flatten the round ends of the series guide wire 205 and the electrode guide wire 203, so that the two flat end planes of the flat end of the series guide wire 205 are parallel to each other, and the flat ends of the series guide wire 205 are parallel to each other. The flat end plane is perpendicular or parallel to the transverse section of the axis of the stem 20; the flat end planes of the flat end of the electrode guide wire 203 are parallel to each other, and the flat end plane of the flat end of the electrode guide wire 203 is vertical Or a transverse section parallel to the axis of the stem 20 .

如图6所示,为具有2根电极导丝芯柱20导丝打扁,所述的导丝打扁是把芯柱20的2根电极导丝203、1根串联导丝205的圆形端部,用某种方法(如夹、压、打、挤、碾、轧等)变成扁形端部(变成扁的横截面),分别为电极导丝扁形端部203-1、串联导丝扁形端部205-1。电极导丝扁形端部203-1和串联导丝扁形端部205-1的扁形端面的两平面相互平行,并垂直或平行于芯柱20轴心线的横向切面。这是因为用圆形导丝弯钩后夹丝时,弯钩时易发生扭转(错位)、不重叠和夹不牢导丝等情况,出现废品,所以为了提高成品率,芯柱的电极导丝和串联导丝的端部要打扁。As shown in FIG. 6 , in order to flatten the guide wire with two electrode guide wire stems 20 , the guide wire is flattened by cutting the two electrode guide wires 203 and one series guide wire 205 of the stem 20 into a circular shape. The ends are transformed into flat ends (flat cross sections) by some method (such as clamping, pressing, beating, squeezing, rolling, rolling, etc.), which are the flat ends 203-1 of the electrode guide wire, the Wire flat end 205-1. The two planes of the flat end surfaces of the flat end portion of the electrode guide wire 203 - 1 and the flat end portion of the series guide wire 205 - 1 are parallel to each other and perpendicular or parallel to the transverse section of the axis of the stem 20 . This is because when the round guide wire is used to bend the hook and then clamp the wire, twisting (dislocation), non-overlapping, and inability to clamp the guide wire easily occur when the hook is bent, and waste products occur. Therefore, in order to improve the yield, the electrode guide of the stem is The ends of the wire and tandem guide wires are flattened.

步骤3,将打扁后的串联导丝205和电极导丝203的扁形端部弯成钩子,分别为串联导丝弯钩和电极导丝弯钩,且所述串联导丝弯钩和电极导丝弯钩的钩子的长度大于等于0.6mm,钩子的角度小于90°。Step 3, bend the flat ends of the flattened series guide wire 205 and the electrode guide wire 203 into hooks, which are the series guide wire hook and the electrode guide wire hook, respectively, and the series guide wire hook and the electrode guide wire hook are The length of the hook of the wire hook is greater than or equal to 0.6mm, and the angle of the hook is less than 90°.

如图8所示,为具有2根电极导丝芯柱20导丝弯钩,所述的导丝弯钩,是把芯柱20的2根电极导丝203的电极导丝扁形端部203-1、1根串联导丝205的串联导丝扁形端部205-1分别弯成钩子,分别为未闭合的电极导丝弯钩203-2、未闭合的串联导丝弯钩205-2,钩子的方向可朝前、朝后、朝上、朝下,但用于夹固同1根LED灯丝的电极导丝和串联导丝端部的钩子方向要一致。钩子的长度大于等于0.6mm,钩子的角度小于90°。As shown in FIG. 8 , there are two electrode guide wire stems 20 with guide wire hooks, and the guide wire hooks are used to connect the flat ends 203- 1. The flat ends 205-1 of the series guide wire of one series guide wire 205 are respectively bent into hooks, which are respectively the unclosed electrode guide wire hook 203-2, the unclosed series guide wire hook 205-2, and the hooks. The direction of the guide wire can be forward, backward, upward, downward, but the direction of the electrode guide wire used to clamp the same LED filament and the hook at the end of the series guide wire should be the same. The length of the hook is greater than or equal to 0.6mm, and the angle of the hook is less than 90°.

步骤4,将LED灯丝10的一端电极放入到串联导丝弯钩内,而LED灯丝10的另一端电极放入到电极导丝弯钩内;放入后,将串联导丝弯钩和电极导丝弯钩闭合,使得LED灯丝10的两端电极分别固定在串联导丝弯钩内和电极导丝弯钩内。Step 4, put one end electrode of the LED filament 10 into the series guide wire hook, and put the other end electrode of the LED filament 10 into the electrode guide wire hook; after putting in, put the series guide wire hook and the electrode The guide wire hook is closed, so that the electrodes at both ends of the LED filament 10 are respectively fixed in the series guide wire hook and the electrode guide wire hook.

如图10所示,为具有2根电极导丝芯柱20导丝夹丝。所述的LED灯丝10的LED灯丝正极101和LED灯丝负极102,分别放入芯柱20的电极导丝203、串联导丝205端部的未闭合的电极导丝弯钩203-2、闭合的串联导丝弯钩205-2内。再用夹、压等方法闭合弯钩,形成闭合的电极导丝弯钩203-3、闭合的串联导丝弯钩205-3,则把LED灯丝的LED灯丝正极101和LED灯丝负极102夹固在弯钩内。所述的LED灯丝10的轴心线和芯柱20的轴心线之间的夹角为0°~30°,所述的2根灯丝夹丝灯芯的2根LED灯丝的LED灯丝正极101和LED灯丝负极102轴心线的夹持点,分别对称于芯柱轴心线,距离为S1、S2。As shown in FIG. 10 , it is a guide wire clamp wire with two electrode guide wire stems 20 . The LED filament positive electrode 101 and the LED filament negative electrode 102 of the LED filament 10 are respectively put into the electrode guide wire 203 of the stem 20 and the unclosed electrode guide wire hook 203-2 at the end of the series guide wire 205, and the closed electrode guide wire hook 203-2. In series guide wire hook 205-2. Then close the hooks by means of clamping, pressing, etc. to form a closed electrode guide wire hook 203-3 and a closed series guide wire hook 205-3, then clamp the LED filament positive electrode 101 and the LED filament negative electrode 102 of the LED filament. inside the hook. The included angle between the axis line of the LED filament 10 and the axis line of the stem 20 is 0° to 30°. The clamping points of the axial center line of the negative electrode 102 of the LED filament are respectively symmetrical to the axial center line of the stem, and the distances are S1 and S2.

实施例2Example 2

如图2所示,本实施例的一种LED灯丝灯的夹丝灯芯具有4根LED灯丝10,As shown in FIG. 2 , the filament wick of an LED filament lamp in this embodiment has four LED filaments 10 .

如图11所示,所述芯柱20包括四根电极导丝203和两根串联导丝205,所述LED灯丝10的两端电极的横截面均为矩形;所述串联导丝205和电极导丝203的圆形端部均变为扁形端部;所述串联导丝205的扁形端部的扁形端面和电极导丝203的扁形端部的扁形端面两平面相互平行,且所述串联导丝205的扁形端部的扁形端面垂直或平行于芯柱20轴心线的横向切面;所述串联导丝205的端部弯曲形成串联导丝弯钩,而所述电极导丝203的端部弯曲形成电极导丝弯钩;所述LED灯丝10的一端电极通过串联导丝弯钩与串联导丝205固定连接,而LED灯丝10的另一端电极通过电极导丝弯钩与电极导丝203固定连接。所述电极导丝203向远离芯柱20轴心线的一侧弯折,且所述电极导丝203弯折的部分的轴心线与芯柱20的轴心线垂直。所述LED灯丝的两端电极的夹持点分别均布在以芯柱的轴心线为圆心的同心圆上。所述LED灯丝10的轴心线与芯柱20的轴心线在同一个平面内,且两个轴心线之间的夹角为0°~30°。夹固同一根LED灯丝10的串联导丝弯钩和电极导丝弯钩的钩子方向一致。As shown in FIG. 11 , the stem 20 includes four electrode guide wires 203 and two series guide wires 205. The cross-sections of the electrodes at both ends of the LED filament 10 are rectangular; the series guide wires 205 and the electrodes The round ends of the guide wire 203 are all flat ends; the flat end face of the flat end of the series guide wire 205 and the flat end face of the flat end of the electrode guide wire 203 are parallel to each other, and the series guide The flat end face of the flat end of the wire 205 is perpendicular or parallel to the transverse section of the axis line of the stem 20; Bending to form an electrode guide wire hook; one end electrode of the LED filament 10 is fixedly connected to the series guide wire 205 through the series guide wire hook, and the other end electrode of the LED filament 10 is fixed to the electrode guide wire 203 through the electrode guide wire hook connect. The electrode guide wire 203 is bent to the side away from the axis line of the stem 20 , and the axis line of the bent portion of the electrode guide wire 203 is perpendicular to the axis line of the stem 20 . The clamping points of the electrodes at both ends of the LED filament are respectively evenly distributed on concentric circles with the axis of the stem as the center of the circle. The axis line of the LED filament 10 and the axis line of the stem 20 are in the same plane, and the included angle between the two axis lines is 0°˜30°. The hooks of the series guide wire hook and the electrode guide wire hook for clamping the same LED filament 10 are in the same direction.

一种LED灯丝灯的夹丝灯芯的制作工艺,具体包括以下步骤:A manufacturing process of a filament wick of an LED filament lamp specifically includes the following steps:

步骤1,上芯柱,将芯柱上的串联导丝205进行整形,将电极导丝203向远离芯柱20轴心线的一侧弯折,弯折到电极导丝203弯折的部分的轴心线与芯柱20的轴心线垂直,且使得串联导丝205的一端与电极导丝203的一端一一对应。Step 1, put on the core column, shape the series guide wire 205 on the core column, bend the electrode guide wire 203 to the side away from the axis line of the core column 20, and bend it to the part where the electrode guide wire 203 is bent. The axis line is perpendicular to the axis line of the stem 20 , and one end of the series guide wire 205 is in a one-to-one correspondence with one end of the electrode guide wire 203 .

步骤2,将串联导丝205和电极导丝203的圆形端部打扁,使得串联导丝205的扁形端部的扁形端面和电极导丝203的扁形端部的扁形端面两平面相互平行,且所述电极导丝203和串联导丝205的扁形端部的扁形端面垂直或平行于芯柱20轴心线的横向切面。Step 2, flatten the round ends of the series guide wire 205 and the electrode guide wire 203, so that the flat end face of the flat end of the series guide wire 205 and the flat end face of the flat end of the electrode guide wire 203 are parallel to each other. And the flat end faces of the flat ends of the electrode guide wire 203 and the series guide wire 205 are perpendicular or parallel to the transverse section of the axis line of the stem 20 .

如图7所示,为具有4根电极导丝芯柱20导丝打扁,所述的导丝打扁是把芯柱20的4根电极导丝203、2根串联导丝205的圆形端部,用某种方法(如夹、压、打、挤、碾、轧等)变成扁形端部,分别为电极导丝扁形端部203-1、串联导丝扁形端部205-1。电极导丝扁形端部203-1和串联导丝扁形端部205-1的扁形端面的两平面相互平行,并垂直或平行于芯柱20轴心线的横向切面。圆形导丝弯钩夹灯丝时,容易发生扭转、错位,出现夹不牢灯丝等现象,影响成品率。As shown in FIG. 7 , in order to flatten the guide wire of the stem 20 with 4 electrode guide wires, the flattening of the guide wire is to flatten the 4 electrode guide wires 203 and 2 series guide wires 205 of the stem 20 in a circular shape. The ends are turned into flat ends by a certain method (such as clamping, pressing, beating, squeezing, rolling, rolling, etc.), which are respectively the flat end 203-1 of the electrode guide wire and the flat end 205-1 of the series guide wire. The two planes of the flat end surfaces of the flat end portion of the electrode guide wire 203 - 1 and the flat end portion of the series guide wire 205 - 1 are parallel to each other and perpendicular or parallel to the transverse section of the axis of the stem 20 . When the filament is clamped by the round guide wire hook, it is easy to twist and dislocate, and the filament cannot be clamped firmly, which affects the yield.

步骤3,将打扁后的串联导丝205和电极导丝203的扁形端部弯成钩子,分别为串联导丝弯钩和电极导丝弯钩,且所述串联导丝弯钩和电极导丝弯钩的钩子的长度大于等于0.6mm,钩子的角度小于90°。Step 3, bend the flat ends of the flattened series guide wire 205 and the electrode guide wire 203 into hooks, which are the series guide wire hook and the electrode guide wire hook, respectively, and the series guide wire hook and the electrode guide wire hook are The length of the hook of the wire hook is greater than or equal to 0.6mm, and the angle of the hook is less than 90°.

如图9所示,为具有4根电极导丝芯柱20导丝弯钩,所述的导丝弯钩,是把芯柱20的4根电极导丝203的电极导丝扁形端部203-1、2根串联导丝205的串联导丝扁形端部205-1分别弯成钩子,分别为未闭合的电极导丝弯钩203-2、未闭合的串联导丝弯钩205-2,钩子的方向可朝前、朝后,但用于夹固同1根LED灯丝的电极导丝和串联导丝端部的钩子方向要一致。钩子的长度大于等于0.6mm,钩子的角度小于90°。As shown in FIG. 9 , there are four electrode guide wire stems 20 with guide wire hooks, and the guide wire hooks are used to connect the flat ends 203- 1. The flat ends 205-1 of the series guide wires of the two series guide wires 205 are respectively bent into hooks, which are respectively the unclosed electrode guide wire hooks 203-2, the unclosed series guide wire hooks 205-2, and the hooks. The direction of the guide wire can be forward or backward, but the direction of the electrode guide wire used to clamp the same LED filament and the hook at the end of the series guide wire should be the same. The length of the hook is greater than or equal to 0.6mm, and the angle of the hook is less than 90°.

步骤4,将LED灯丝10的一端电极放入到串联导丝弯钩内,而LED灯丝10的另一端电极放入到电极导丝弯钩内;放入后,将串联导丝弯钩和电极导丝弯钩闭合,使得LED灯丝10的两端电极分别固定在串联导丝弯钩内和电极导丝弯钩内。Step 4, put one end electrode of the LED filament 10 into the series guide wire hook, and put the other end electrode of the LED filament 10 into the electrode guide wire hook; after putting in, put the series guide wire hook and the electrode The guide wire hook is closed, so that the electrodes at both ends of the LED filament 10 are respectively fixed in the series guide wire hook and the electrode guide wire hook.

如图11所示,为具有4根电极导丝芯柱20导丝夹丝。所述的LED灯丝10的LED灯丝正极101和LED灯丝负极102,分别放入芯柱20的电极导丝203、串联导丝205端部的未闭合的电极导丝弯钩203-2、未闭合的串联导丝弯钩205-2内。再用夹、压等方法闭合弯钩,形成闭合的电极导丝弯钩203-3、闭合的串联导丝弯钩205-3,则把LED灯丝的LED灯丝正极101和LED灯丝负极102夹固在弯钩内。所述的LED灯丝10的轴心丝和芯柱20的轴心线之间的夹角为0°~30°,所述的4根灯丝夹丝灯芯的4根LED灯丝的LED灯丝正极101和LED灯丝负极102轴心线的夹持点,分别均布在以芯柱20轴心线为圆心的同心圆Φ1、Φ2上。As shown in FIG. 11 , it is a guide wire clamp wire with 4 electrode guide wire stems and 20 . The LED filament positive electrode 101 and the LED filament negative electrode 102 of the LED filament 10 are respectively placed into the electrode guide wire 203 of the stem 20 and the unclosed electrode guide wire hook 203-2 at the end of the series guide wire 205, which is not closed. inside the series guide wire hook 205-2. Then close the hooks by means of clamping, pressing, etc. to form a closed electrode guide wire hook 203-3 and a closed series guide wire hook 205-3, then clamp the LED filament positive electrode 101 and the LED filament negative electrode 102 of the LED filament. inside the hook. The angle between the axial center wire of the LED filament 10 and the axial center line of the stem 20 is 0° to 30°. The clamping points of the axis line of the negative pole 102 of the LED filament are evenly distributed on the concentric circles Φ1 and Φ2 with the axis line of the stem 20 as the center.

由于灯丝灯的功率不等,如有2W、3W、4W、6W、8W等功率,所以夹丝灯芯的结构亦不完全相同,故夹丝灯芯就有装2根、3根、4根、6根、8根等LED灯丝的结构。Since the power of the filament lamps varies, such as 2W, 3W, 4W, 6W, 8W, etc., the structure of the filament wick is not exactly the same, so the wick has 2, 3, 4, 6 The structure of LED filaments such as one, eight, etc.

本发明给出的芯柱,有两种4个规格。一种为具有2根电极导丝和1根串联导丝的芯柱,有大、小芯柱之分;另一种为具有4根电极导丝和2根串联导丝的芯柱,也有大、小芯柱之分。The stem provided by the present invention has two types and four specifications. One is a core column with 2 electrode guide wires and 1 series guide wire, which is divided into large and small core columns; the other is a core column with 4 electrode guide wires and 2 series guide wires, and there are also large core columns. , Small core column points.

以上所述仅是本发明的优选实施方式,应当指出:对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only the preferred embodiment of the present invention, it should be pointed out that: for those skilled in the art, without departing from the principle of the present invention, several improvements and modifications can also be made, and these improvements and modifications are also It should be regarded as the protection scope of the present invention.

Claims (7)

1.一种LED灯丝灯的夹丝灯芯的制作工艺,LED灯丝灯的夹丝灯芯包括LED灯丝(10)、芯柱(20),所述芯柱(20)包括电极导丝(203)和串联导丝(205),其特征在于:所述LED灯丝(10)的两端电极的横截面均为矩形;所述串联导丝(205)的端部均已做成扁形端部;所述串联导丝(205)的扁形端部的两扁形端平面相互平行,且所述串联导丝(205)的扁形端部的扁形端平面垂直或平行于芯柱(20)轴心线的横向切面;所述电极导丝(203)的端部均已做成扁形端部;所述电极导丝(203)的扁形端部的两扁形端平面相互平行,且所述电极导丝(203)的扁形端部的扁形端平面垂直或平行于芯柱(20)轴心线的横向切面;所述串联导丝(205)的端部弯曲形成串联导丝弯钩,而所述电极导丝(203)的端部弯曲形成电极导丝弯钩;所述LED灯丝(10)的一端电极通过串联导丝弯钩与串联导丝(205)固定连接,而LED灯丝(10)的另一端电极通过电极导丝弯钩与电极导丝(203)固定连接形成夹丝结构;LED灯丝(10)的一端电极放入到串联导丝弯钩内,而LED灯丝(10)的另一端电极放入到电极导丝弯钩内;放入后,将串联导丝弯钩和电极导丝弯钩闭合,使得LED灯丝(10)的两端电极分别固定在串联导丝弯钩内和电极导丝弯钩内;制作工艺包括以下步骤:1. A manufacturing process of a filament wick of an LED filament lamp, the filament wick of the LED filament lamp comprises an LED filament (10), a stem (20), and the stem (20) comprises an electrode guide wire (203) and A series guide wire (205) is characterized in that: the cross-sections of electrodes at both ends of the LED filament (10) are rectangular; the ends of the series guide wire (205) have been made into flat ends; the Two flat end planes of the flat end of the series guide wire (205) are parallel to each other, and the flat end plane of the flat end of the series guide wire (205) is perpendicular or parallel to the transverse section of the axis of the stem (20) The ends of the electrode guide wire (203) have been made into flat ends; the two flat end planes of the flat ends of the electrode guide wire (203) are parallel to each other, and the flat ends of the electrode guide wire (203) The flat end plane of the flat end portion is perpendicular or parallel to the transverse section of the axis line of the stem (20); the end portion of the series guide wire (205) is bent to form a series guide wire hook, and the electrode guide wire (203) The end of the LED filament (10) is bent to form an electrode guide wire hook; one end electrode of the LED filament (10) is fixedly connected to the series guide wire (205) through the series guide wire hook, and the other end electrode of the LED filament (10) passes through the electrode The guide wire hook is fixedly connected with the electrode guide wire (203) to form a wire clamping structure; one end electrode of the LED filament (10) is put into the series guide wire hook, and the other end electrode of the LED filament (10) is put into the electrode inside the guide wire hook; after putting in, close the series guide wire hook and the electrode guide wire hook, so that the electrodes at both ends of the LED filament (10) are respectively fixed in the series guide wire hook and the electrode guide wire hook ; The manufacturing process includes the following steps: 步骤1,上芯柱,将芯柱上的串联导丝(205)进行整形,将电极导丝(203)向远离芯柱(20)轴心线的一侧弯折,弯折到电极导丝(203)弯折的部分的轴心线与芯柱(20)的轴心线垂直,且使得串联导丝(205)的一端与电极导丝(203)的一端一一对应;Step 1: Go to the core column, shape the series guide wire (205) on the core column, bend the electrode guide wire (203) to the side away from the axis of the core column (20), and bend it to the electrode guide wire (203) The axis line of the bent part is perpendicular to the axis line of the stem (20), and one end of the series guide wire (205) is in one-to-one correspondence with one end of the electrode guide wire (203); 步骤2,将串联导丝(205)和电极导丝(203)的圆形端部打扁,使得串联导丝(205)的扁形端部的两扁形端平面相互平行,且所述串联导丝(205)的扁形端部的扁形端平面垂直或平行于芯柱(20)轴心线的横向切面;使得电极导丝(203)的扁形端部的两扁形端平面相互平行,且所述电极导丝(203)的扁形端部的扁形端平面垂直或平行于芯柱(20)轴心线的横向切面;Step 2, flatten the round ends of the series guide wire (205) and the electrode guide wire (203), so that the two flat end planes of the flat end of the series guide wire (205) are parallel to each other, and the series guide wire The flat end plane of the flat end portion of (205) is perpendicular or parallel to the transverse section of the axis of the stem (20); so that the flat end planes of the flat end portion of the electrode guide wire (203) are parallel to each other, and the electrode The flat end plane of the flat end of the guide wire (203) is perpendicular or parallel to the transverse section of the axis of the stem (20); 步骤3,将打扁后的串联导丝(205)和电极导丝(203)的扁形端部弯成钩子,分别为串联导丝弯钩和电极导丝弯钩,且所述串联导丝弯钩和电极导丝弯钩的钩子的长度大于等于0.6mm,钩子的角度小于90°;Step 3, bend the flat ends of the flattened series guide wire (205) and the electrode guide wire (203) into hooks, which are respectively a series guide wire hook and an electrode guide wire hook, and the series guide wire is bent. The length of the hook and electrode guide wire hook is greater than or equal to 0.6mm, and the angle of the hook is less than 90°; 步骤4,将LED灯丝(10)的一端电极放入到串联导丝弯钩内,而LED灯丝(10)的另一端电极放入到电极导丝弯钩内;放入后,将串联导丝弯钩和电极导丝弯钩闭合,使得LED灯丝(10)的两端电极分别固定在串联导丝弯钩内和电极导丝弯钩内。Step 4, put one end electrode of the LED filament (10) into the series guide wire hook, and put the other end electrode of the LED filament (10) into the electrode guide wire hook; after putting in, put the series guide wire The hook and the electrode guide wire hook are closed, so that the electrodes at both ends of the LED filament (10) are respectively fixed in the series guide wire hook and the electrode guide wire hook. 2.根据权利要求1所述的LED灯丝灯的夹丝灯芯的制作工艺,其特征在于:所述电极导丝(203)向远离芯柱(20)轴心线的一侧弯折,且所述电极导丝(203)弯折的部分的轴心线与芯柱(20)的轴心线垂直。2 . The manufacturing process of the clip wick of an LED filament lamp according to claim 1 , wherein the electrode guide wire ( 203 ) is bent to a side away from the axis line of the stem ( 20 ), and the The axis line of the bent part of the electrode guide wire (203) is perpendicular to the axis line of the stem (20). 3.根据权利要求1所述的LED灯丝灯的夹丝灯芯的制作工艺,其特征在于:所述电极导丝弯钩和串联导丝弯钩的弯钩方向朝前、朝后、朝上、朝下。3. The manufacturing process of the clip wick of an LED filament lamp according to claim 1, wherein the hooks of the electrode guide wire hook and the series guide wire hook are directed forward, backward, upward, face down. 4.根据权利要求1所述的LED灯丝灯的夹丝灯芯的制作工艺,其特征在于:所述LED灯丝(10)的轴心线与芯柱(20)的轴心线在同一个平面内,且两个轴心线之间的夹角为0°~30°。4. The manufacturing process of the wick of the LED filament lamp according to claim 1, characterized in that: the axis line of the LED filament (10) and the axis line of the stem (20) are in the same plane , and the angle between the two axis lines is 0° to 30°. 5.根据权利要求1所述的LED灯丝灯的夹丝灯芯的制作工艺,其特征在于:夹固同一根LED灯丝(10)的串联导丝弯钩和电极导丝弯钩的钩子方向一致。5 . The manufacturing process of the clip wick of an LED filament lamp according to claim 1 , wherein the hooks of the series guide wire hooks for clamping the same LED filament ( 10 ) and the hooks of the electrode guide wire hooks are in the same direction. 6 . 6.根据权利要求1所述的LED灯丝灯的夹丝灯芯的制作工艺,其特征在于:所述LED灯丝的两端电极的夹持点分别均布在以芯柱的轴心线为圆心的同心圆上。6 . The manufacturing process of the wick of the LED filament lamp according to claim 1 , wherein the clamping points of the electrodes at both ends of the LED filament are evenly distributed on a circle centered on the axis of the stem. 7 . on concentric circles. 7.根据权利要求1所述的LED灯丝灯的夹丝灯芯的制作工艺,其特征在于:所述夹丝结构是把LED灯丝(10)的两端电极按照LED电路正负极的要求,同时分别放入电极导丝和串联导丝端部的弯钩内后,使导丝的弯钩闭合,则LED灯丝(10)紧紧地被夹固在芯柱(20)电极导丝和串联导丝的弯钩内。7. The manufacturing process of the clip wick of an LED filament lamp according to claim 1, characterized in that: the clip structure is to make the electrodes at both ends of the LED filament (10) comply with the requirements of the positive and negative poles of the LED circuit, and at the same time After putting them into the hooks at the ends of the electrode guide wire and the series guide wire respectively, and closing the hooks of the guide wire, the LED filament (10) is tightly clamped on the stem (20) of the electrode guide wire and the series guide wire. inside the hook of the wire.
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