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CN106380021A - High-concentration organic wastewater wet oxidation treatment system and method - Google Patents

High-concentration organic wastewater wet oxidation treatment system and method Download PDF

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CN106380021A
CN106380021A CN201611046614.9A CN201611046614A CN106380021A CN 106380021 A CN106380021 A CN 106380021A CN 201611046614 A CN201611046614 A CN 201611046614A CN 106380021 A CN106380021 A CN 106380021A
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oxygen
outlet
reaction device
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公彦猛
姜伟立
李爱民
周海云
范亚民
常闻捷
刘树洋
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Nanjing University
Jiangsu Provincial Academy of Environmental Science
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Jiangsu Provincial Academy of Environmental Science
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F9/00Multistage treatment of water, waste water or sewage
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/02Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/72Treatment of water, waste water, or sewage by oxidation
    • C02F1/725Treatment of water, waste water, or sewage by oxidation by catalytic oxidation
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/72Treatment of water, waste water, or sewage by oxidation
    • C02F1/727Treatment of water, waste water, or sewage by oxidation using pure oxygen or oxygen rich gas
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H7/00Storage heaters, i.e. heaters in which the energy is stored as heat in masses for subsequent release
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2253/00Adsorbents used in seperation treatment of gases and vapours
    • B01D2253/10Inorganic adsorbents
    • B01D2253/102Carbon
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/001Processes for the treatment of water whereby the filtration technique is of importance
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/66Treatment of water, waste water, or sewage by neutralisation; pH adjustment
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2301/00General aspects of water treatment
    • C02F2301/08Multistage treatments, e.g. repetition of the same process step under different conditions

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Organic Chemistry (AREA)
  • Water Supply & Treatment (AREA)
  • Environmental & Geological Engineering (AREA)
  • Hydrology & Water Resources (AREA)
  • Chemical Kinetics & Catalysis (AREA)
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  • Analytical Chemistry (AREA)
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  • Oil, Petroleum & Natural Gas (AREA)
  • Treatment Of Water By Oxidation Or Reduction (AREA)

Abstract

本发明公开了一种高浓度有机废水的湿式氧化处理系统,由制氧、预处理、导热油加热、湿式氧化处理、冷却降压、气液分离及尾气处理等装置集成。本发明还公开了利用上述系统处理高浓度有机废水的方法。与现有技术相比较,本发明系统便于运输和安装,集成性好;该系统通过多级换热器对反应后的热量进行充分回收利用来预热废水和氧气,可降低运行成本;通过制氧装置以空气为原料现场制取高纯氧气,用于湿式氧化反应,可提高污染物去除效率;采用双金属复合材质的湿式氧化反应装置,反应装置内部设置催化剂箱,有利于提高反应装置的耐腐蚀能力并降低反应条件;系统可进行运行过程中的反应装置排渣,有利于降低系统结垢和堵塞的风险,可以广泛应用于高浓度难降解有机废水的处理。

The invention discloses a wet oxidation treatment system for high-concentration organic wastewater, which is integrated with devices such as oxygen production, pretreatment, heat conduction oil heating, wet oxidation treatment, cooling and depressurization, gas-liquid separation, and tail gas treatment. The invention also discloses a method for treating high-concentration organic waste water by using the system. Compared with the prior art, the system of the present invention is convenient for transportation and installation, and has good integration; the system fully recycles the heat after reaction through multi-stage heat exchangers to preheat waste water and oxygen, which can reduce operating costs; The oxygen device uses air as raw material to produce high-purity oxygen on site for wet oxidation reaction, which can improve the efficiency of pollutant removal; the wet oxidation reaction device adopts bimetallic composite material, and the catalyst box is installed inside the reaction device, which is beneficial to improve the efficiency of the reaction device. Corrosion resistance and lower reaction conditions; the system can discharge slag from the reaction device during operation, which is beneficial to reduce the risk of system fouling and blockage, and can be widely used in the treatment of high-concentration refractory organic wastewater.

Description

一种高浓度有机废水的湿式氧化处理系统及方法A wet oxidation treatment system and method for high-concentration organic wastewater

技术领域technical field

本发明属于水处理技术领域,特别是涉及一种高浓度有机废水的湿式氧化处理系统及方法。The invention belongs to the technical field of water treatment, in particular to a wet oxidation treatment system and method for high-concentration organic wastewater.

背景技术Background technique

近几十年来,随着工业化的迅猛发展,产生的环境污染也日益严重,水污染尤为突出。在我国,水污染主要来源于难处理的工业污水,特别是石油、化工、农药等行业的污水具有高浓度、成分复杂、有毒有害、可生物降解能力差等特点,使得传统的生物降解工艺受到严重的挑战。此外,近年来膜技术的大量应用,导致高浓度工业污水进一步浓缩,产生的浓缩液对人类和环境具有更大的威胁性。In recent decades, with the rapid development of industrialization, environmental pollution has become increasingly serious, especially water pollution. In my country, water pollution mainly comes from difficult-to-treat industrial sewage, especially sewage from petroleum, chemical, pesticide and other industries, which has the characteristics of high concentration, complex composition, poisonous and harmful, and poor biodegradability, which makes the traditional biodegradation process suffer. serious challenge. In addition, the extensive application of membrane technology in recent years has led to the further concentration of high-concentration industrial wastewater, and the resulting concentrated solution is a greater threat to humans and the environment.

湿式氧化法是上世纪50年代提出的一种高级氧化处理工艺,由于该工艺在处理高浓度、有毒有害有机废水过程中表现出极好的特性,受到了各国科学家的关注。湿式氧化工艺是在高温高压的条件下将废水中的大分子有机物氧化分解为小分子有机物、CO2和水等小分子无机物的处理过程。高浓度有机废水经该工艺处理过后的反应出水能够达到一般的生物处理要求。Wet oxidation method is an advanced oxidation treatment process proposed in the 1950s. Due to its excellent characteristics in the treatment of high-concentration, toxic and harmful organic wastewater, this process has attracted the attention of scientists from various countries. The wet oxidation process is a treatment process that oxidizes and decomposes macromolecular organic substances in wastewater into small molecular organic substances, CO 2 and water and other small molecular inorganic substances under high temperature and high pressure conditions. The reaction effluent of high-concentration organic wastewater treated by this process can meet the general biological treatment requirements.

目前,湿式氧化技术在实际工业上应用存在一系列问题:(1)工艺常用氧化剂为空气,空气中的氧含量约20%,其余是不参与反应的氮气,因此需要输送大流量的空气到反应器,导致需要更大的压缩机,设备投资成本高,同时氧化效果不如纯氧,对尾气处理成本也造成了负面影响;(2)湿式氧化工艺一般难以实现有机废水的直接达标排放,对氨氮和小分子有机酸等难降解物质的处理效果较差;目前主要研究方向一是制备出具有高活性、高稳定性的催化剂,提高转化效率,二是出水与MVR、生化等方法联用,对湿式氧化出水进行二次处理;(3)尾气问题,湿式氧化系统排出的尾气成分随着处理介质和工艺条件的变化而不同,主要成分是N2和CO2,一般具有刺激性臭味和挥发性有机气体,必须要进行处理。At present, there are a series of problems in the actual industrial application of wet oxidation technology: (1) The oxidant commonly used in the process is air, the oxygen content in the air is about 20%, and the rest is nitrogen that does not participate in the reaction, so a large flow of air needs to be delivered to the reaction Therefore, larger compressors are required, and the investment cost of equipment is high. At the same time, the oxidation effect is not as good as that of pure oxygen, which also has a negative impact on the cost of tail gas treatment; The treatment effect of refractory substances such as small molecule organic acids and small molecule organic acids is poor; the main research direction at present is to prepare catalysts with high activity and high stability to improve conversion efficiency, and the second is to combine effluent with MVR, biochemical and other methods. Secondary treatment of wet oxidation effluent; (3) Tail gas problem. The composition of tail gas discharged from the wet oxidation system varies with the change of treatment medium and process conditions. The main components are N 2 and CO 2 , which generally have pungent odor and volatile Reactive organic gases must be dealt with.

发明内容Contents of the invention

本发明的目的在于提供一种高浓度有机废水的湿式氧化处理系统,集制氧、废水预处理、导热油加热、湿式氧化处理、冷却降压、尾气吸附等功能于一体。The purpose of the present invention is to provide a wet oxidation treatment system for high-concentration organic wastewater, which integrates the functions of oxygen production, wastewater pretreatment, heat conduction oil heating, wet oxidation treatment, cooling and depressurization, and tail gas adsorption.

本发明的目的还在于提供了利用上述的系统对高浓度有机废水进行湿式氧化处理的方法。The object of the present invention is also to provide a method for wet oxidation treatment of high-concentration organic wastewater by using the above-mentioned system.

为了达到上述目的,本发明采用以下技术方案予以实现:In order to achieve the above object, the present invention adopts the following technical solutions to achieve:

一种高浓度有机废水的湿式氧化处理系统,包括通过管路依次连接的预处理装置、导热油加热装置和反应装置;A wet oxidation treatment system for high-concentration organic wastewater, including a pretreatment device, a heat transfer oil heating device, and a reaction device sequentially connected through pipelines;

所述预处理装置和导热油加热装置之间设有第一换热器,通过第一换热器的内管连通;A first heat exchanger is provided between the pretreatment device and the heat transfer oil heating device, and communicated through the inner pipe of the first heat exchanger;

所述反应装置的入口设有通入氧气的旁路,直接连接制氧装置;所述通入氧气的旁路上设有第二换热器,通过第二换热器的内管使得制氧装置和反应装置的入口连通;The inlet of the reaction device is provided with a bypass for feeding oxygen, which is directly connected to the oxygen generator; the bypass for feeding oxygen is provided with a second heat exchanger, and the inner pipe of the second heat exchanger makes the oxygen generator communicate with the inlet of the reaction device;

所述反应装置的出口通过管道依次连接第二换热器外管、第一换热器外管、冷却装置、降压装置、气液分离装置以及尾气处理装置。The outlet of the reaction device is sequentially connected to the second heat exchanger outer pipe, the first heat exchanger outer pipe, the cooling device, the decompression device, the gas-liquid separation device and the tail gas treatment device through pipelines.

优选的,所述导热油加热装置的进出口之间设有旁路管道,并设有用于暂时终止导热油加热装置工作的温度传感器和自动阀门。Preferably, a bypass pipeline is provided between the inlet and outlet of the heat-conducting oil heating device, and a temperature sensor and an automatic valve are provided for temporarily stopping the operation of the heat-conducting oil heating device.

优选的,所述反应装置入口和冷却装置入口之间设有用于反应装置排渣的旁路管道和自动阀门,所述反应装置进出口之间设置有用于反应装置排渣时暂时避免氧气和废水通入反应装置的旁路管道和自动阀门。Preferably, a bypass pipe and an automatic valve for slag discharge of the reaction device are provided between the inlet of the reaction device and the inlet of the cooling device, and an automatic valve is provided between the inlet and outlet of the reaction device to temporarily avoid oxygen and waste water when the slag is discharged from the reaction device. Bypass pipes and automatic valves leading to the reaction device.

优选的,所述预处理装置包括废水调节罐,所述废水调节罐有两个入口,一个通过管道依次连接废水泵和废水储罐,另一个通过管道依次连接自动调节酸碱泵和酸碱储罐;所述废水调节罐的出口依次连接管道过滤器和高压柱塞泵,所述的高压柱塞泵的出口管和第一换热器内管连通。Preferably, the pretreatment device includes a waste water regulating tank, and the waste water regulating tank has two inlets, one is connected to the waste water pump and the waste water storage tank in sequence through a pipeline, and the other is connected to the automatic acid-base pump and the acid-base storage tank in sequence through a pipeline. tank; the outlet of the wastewater regulating tank is connected to a pipeline filter and a high-pressure plunger pump in turn, and the outlet pipe of the high-pressure plunger pump is connected to the inner pipe of the first heat exchanger.

进一步优选的,所述废水调节罐上设置有搅拌器和在线pH计;所述高压柱塞泵前的管道上设置流量计和管道过滤器。Further preferably, the wastewater regulating tank is provided with an agitator and an online pH meter; a flow meter and a pipeline filter are provided on the pipeline in front of the high-pressure plunger pump.

优选的,所述导热油加热装置包括导热油泵、导热油加热器、第三换热器和导热油高位槽,其中,导热油泵的出口与导热油加热器的入口连接,导热油加热器的出口与第三换热器外管的入口连接,第三换热器外管的出口返回导热油泵的入口,导热油泵的进出口并联导热油高位槽。Preferably, the heat-conducting oil heating device includes a heat-conducting oil pump, a heat-conducting oil heater, a third heat exchanger, and a heat-conducting oil high level tank, wherein the outlet of the heat-conducting oil pump is connected to the inlet of the heat-conducting oil heater, and the outlet of the heat-conducting oil heater It is connected with the inlet of the outer pipe of the third heat exchanger, the outlet of the outer pipe of the third heat exchanger returns to the inlet of the heat transfer oil pump, and the inlet and outlet of the heat transfer oil pump are connected in parallel with the heat transfer oil high level tank.

优选的,所述反应装置内设置有催化剂箱;所述反应装置壁由内外两层构成,外层为承压层,由碳钢或者不锈钢构成,内层为耐腐蚀层,由镍基合金构成。所述催化剂箱可装填催化剂颗粒,能够有效降低反应条件、提高污染物的去除率。采用双金属复合材质的反应装置,有利于提高反应装置的耐腐蚀能力并降低反应条件。Preferably, a catalyst box is provided in the reaction device; the wall of the reaction device is composed of inner and outer layers, the outer layer is a pressure-bearing layer made of carbon steel or stainless steel, and the inner layer is a corrosion-resistant layer made of nickel-based alloy . The catalyst box can be filled with catalyst particles, which can effectively reduce reaction conditions and improve the removal rate of pollutants. The reaction device adopting bimetal composite material is beneficial to improve the corrosion resistance of the reaction device and reduce the reaction conditions.

优选的,所述制氧装置包括通过管路依次连接的空气压缩机、第一变压吸附制氧罐、第二变压吸附制氧罐和氧气增压机,其中,所述第一变压吸附制氧罐和第二变压吸附制氧罐的入口分别设有氮气排放的旁路,所述氧气增压机的入口设置有氧气放空旁路,通过阀门及氧气流量计实现自动调节。其中,所述变压吸附制氧罐为一用一备,一个制氧罐在制备高纯氧气时,另一个在排放氮气备用。Preferably, the oxygen generator includes an air compressor, a first pressure swing adsorption oxygen generator, a second pressure swing adsorption oxygen generator and an oxygen booster connected in sequence through pipelines, wherein the first pressure swing The inlets of the adsorption oxygen generator tank and the second PSA oxygen generator tank are respectively provided with bypasses for nitrogen discharge, and the inlet of the oxygen booster is provided with an oxygen vent bypass, which is automatically adjusted through valves and oxygen flowmeters. Wherein, the pressure swing adsorption oxygen generators are one for use and one for standby, one oxygen generator is used to prepare high-purity oxygen, and the other is used to discharge nitrogen for standby.

优选的,所述冷却装置包括通过管道依次连通的清水储罐、清水泵和冷却器,所述清水泵的出口和废水调节罐的出口之间设有旁路管道,所述旁路管道连接有酸洗装置,所述酸洗装置包括配药罐和药剂泵,在停机时通过阀门切换进行系统酸洗。Preferably, the cooling device includes a clean water storage tank, a clean water pump and a cooler connected in sequence through pipelines, a bypass pipeline is provided between the outlet of the clean water pump and the outlet of the waste water adjustment tank, and the bypass pipeline is connected with A pickling device, the pickling device includes a dispensing tank and a chemical pump, and the system is pickled by switching valves when shutting down.

优选的,所述降压装置为自动背压阀,所述气液分离装置为气液分离器,所述尾气处理装置为活性炭吸附器。所述活性炭吸附器,可以有效去除尾气中的有机污染物,实现无污染排放。Preferably, the pressure reducing device is an automatic back pressure valve, the gas-liquid separation device is a gas-liquid separator, and the tail gas treatment device is an activated carbon adsorber. The activated carbon adsorber can effectively remove organic pollutants in the tail gas and realize pollution-free discharge.

利用上述系统对高浓度有机废水进行湿式氧化处理的方法:系统运行时,空气进入制氧装置后制得高纯氧气,经过第二换热器内管后进入反应装置,同时,有机废水通过预处理装置,经由第一换热器内管后,再通过启动的导热油加热装置加热后进入反应装置,反应装置内,高纯氧气和有机废水进行湿式氧化反应,反应之后的高温气液混合物通过反应装置的出口依次进入第二换热器的外管、第一换热器的外管,分别与高纯氧气与有机废水进行换热,然后再经冷却装置降温,再经降压装置降至常压,降压后进入气液分离装置,气体经气液分离装置的上部进入尾气处理装置处理后排出,液体从气液分离装置下端出水口外排集中处理。The method of wet oxidation treatment of high-concentration organic wastewater by using the above system: when the system is running, the air enters the oxygen generator to produce high-purity oxygen, and then enters the reaction device after passing through the inner tube of the second heat exchanger. At the same time, the organic wastewater passes through the pre-treatment The treatment device, after passing through the inner tube of the first heat exchanger, is heated by the activated heat conduction oil heating device and then enters the reaction device. In the reaction device, high-purity oxygen and organic wastewater undergo wet oxidation reaction, and the high-temperature gas-liquid mixture after the reaction passes through The outlet of the reaction device enters the outer tube of the second heat exchanger and the outer tube of the first heat exchanger in turn, and exchanges heat with high-purity oxygen and organic waste water respectively, and then cools down through the cooling device, and then drops to At normal pressure, after depressurization, it enters the gas-liquid separation device. The gas enters the tail gas treatment device through the upper part of the gas-liquid separation device for treatment and then is discharged. The liquid is discharged from the outlet at the lower end of the gas-liquid separation device for centralized treatment.

上述高浓度有机废水的湿式氧化处理系统运行时,通过第一换热器和第二换热器对反应后的热量进行回收利用,用以预热有机废水和高纯氧气,可降低系统运行成本。When the above-mentioned wet oxidation treatment system for high-concentration organic wastewater is in operation, the heat after the reaction is recycled through the first heat exchanger and the second heat exchanger to preheat organic wastewater and high-purity oxygen, which can reduce system operating costs .

优选的,反应装置内,高纯氧气和有机废水在250~300℃、5~12MPa条件下反应1~2h。经过湿式氧化反应,有机废水中的难降解有机物分解为小分子化合物,有机磷化合物中的磷元素分解为无机磷,有机氮化合物中的氮元素分解为氨氮,去除废水COD的同时提高了废水的可生化性。Preferably, in the reaction device, high-purity oxygen and organic waste water are reacted at 250-300° C. and 5-12 MPa for 1-2 hours. After the wet oxidation reaction, the refractory organic matter in the organic wastewater is decomposed into small molecular compounds, the phosphorus element in the organophosphorus compound is decomposed into inorganic phosphorus, and the nitrogen element in the organic nitrogen compound is decomposed into ammonia nitrogen, which improves the waste water while removing COD. Biodegradability.

优选的,所述导热油加热装置的进出口之间设有旁路管道,并设有用于暂时终止导热油加热装置工作的温度传感器和自动阀门,在系统启动以及进料预热温度不足设定温度时才启动导热油加热装置,否则直接通过旁路管道连通。Preferably, a bypass pipeline is provided between the inlet and outlet of the heat-conducting oil heating device, and a temperature sensor and an automatic valve are provided for temporarily stopping the work of the heat-conducting oil heating device. The heat conduction oil heating device is activated only when the temperature is high, otherwise it is directly connected through the bypass pipe.

进一步优选的,所述设定温度为200~250℃。Further preferably, the set temperature is 200-250°C.

系统运行时,首先启动导热油泵和导热油加热器,导热油经加热后进入第三换热器的外管入口,再从第三换热器的外管出口流回导热油加热系统循环使用;根据第三换热器内管出口的温度自动调节导热油加热器的功率,使第三换热器内管出口的温度达到设定温度;如第一换热器的内管出口温度已达到设定温度,则导热油加热器停止工作,为保护导热油加热系统的安全,导热油泵会一直运行。When the system is running, the heat transfer oil pump and the heat transfer oil heater are first started, and the heat transfer oil enters the outer pipe inlet of the third heat exchanger after being heated, and then flows back to the heat transfer oil heating system from the outer pipe outlet of the third heat exchanger for recycling; Automatically adjust the power of the heat transfer oil heater according to the temperature at the outlet of the inner tube of the third heat exchanger, so that the temperature at the outlet of the inner tube of the third heat exchanger reaches the set temperature; if the temperature at the outlet of the inner tube of the first heat exchanger has reached the set temperature If the temperature is fixed, the heat transfer oil heater will stop working. In order to protect the safety of the heat transfer oil heating system, the heat transfer oil pump will always run.

优选的,所述反应装置入口和冷却装置入口之间设有用于反应装置排渣的旁路管道和阀门,所述反应装置进出口之间设置有用于暂时避免氧气和废水通入反应装置的旁路管道和阀门。需要在运行过程中进行反应装置(6)排渣时,通过阀门切换使得预热后的废水和氧气不进入反应装置(6)而直接进入后续设备,同时通过降压装置(20)使反应装置(6)压力降低2~3MPa,反应装置(6)内残渣及部分废料即从反应装置(6)的进口进入冷却器(19),再经过降压装置(20)降压后进入气液分离装置(21)分离处理后排出。Preferably, a bypass pipe and valve for slag discharge of the reaction device is provided between the inlet of the reaction device and the inlet of the cooling device, and a bypass for temporarily preventing oxygen and waste water from entering the reaction device is provided between the inlet and outlet of the reaction device. pipelines and valves. When it is necessary to discharge slag from the reaction device (6) during operation, the preheated waste water and oxygen do not enter the reaction device (6) but directly enter the follow-up equipment through valve switching, and at the same time, the reaction device (20) is used to make the reaction device (6) The pressure is reduced by 2 to 3 MPa, and the residue and part of the waste in the reaction device (6) enter the cooler (19) from the inlet of the reaction device (6), and then enter the gas-liquid separation after being depressurized by the pressure reducing device (20). The device (21) is discharged after separation and treatment.

由此实现了系统在运行过程中的反应装置排渣,有利于降低系统结垢和堵塞的风险。In this way, the slag discharge of the reaction device during the operation of the system is realized, which is beneficial to reduce the risk of system fouling and blockage.

所述制氧装置实现了现场制氧,系统运行时,空气经空气压缩机加压至0.4~0.8MPa,进入第一变压吸附制氧罐或第二变压吸附制氧罐,经过变压吸附制氧罐可制得纯度90%以上的高纯氧气,可通过旁路放空实现氧气流量的自动调节;高纯氧气经氧气增压机加压可至反应压力5~12MPa,经过加压的高纯氧气进入第二换热器的内管与反应后的流体换热,经预热后温度可达到250~300℃,直接进入反应装置。通过制氧装置制取高纯氧气,用于湿式氧化反应,可提高污染物去除效率。The oxygen generator realizes on-site oxygen generation. When the system is running, the air is pressurized to 0.4-0.8 MPa by the air compressor, enters the first pressure swing adsorption oxygen generator tank or the second pressure swing adsorption oxygen generator tank, and passes through the pressure swing adsorption tank. The adsorption oxygen tank can produce high-purity oxygen with a purity of more than 90%, and the oxygen flow can be automatically adjusted by venting the bypass; the high-purity oxygen can be pressurized by an oxygen booster to a reaction pressure of 5-12MPa, High-purity oxygen enters the inner tube of the second heat exchanger to exchange heat with the fluid after the reaction. After preheating, the temperature can reach 250-300°C, and then directly enters the reaction device. High-purity oxygen is produced through the oxygen generator and used for wet oxidation reaction, which can improve the efficiency of pollutant removal.

系统运行时,有机废水预先储存在废水储罐内,根据有机废水的实际pH,酸碱罐中预先储存适量的酸液(如HNO3)或者碱液(如KOH);开启废水泵和酸碱泵将废水和酸碱液加入废水调节罐,同时启动搅拌器并监控混合物料的pH,使物料的pH控制在设定值(pH为6~9)。调节好的物料经管道过滤器滤掉颗粒物,进入高压柱塞泵;经过高压柱塞泵的加压和流量控制,物料进入第一换热器的内管与反应后的流体换热,如第一换热器的内管出口温度不足预定值200~250℃,则自动进入导热油加热装置进一步加热,达到预热条件的物料进入反应装置;如第一换热器的内管出口温度达到预定值200~250℃,则直接经由导热油加热装置进出口的旁路管道直接进入反应装置。通过有机废水预处理装置,实现了对废水的均质、pH调节和过滤的功能。并且,使用KOH代替NaOH作为碱性pH调节剂,由于形成的K2CO3的溶解度高于Na2CO3的溶解度,所以更有效减缓湿式氧化处理系统的结垢。When the system is running, the organic wastewater is pre-stored in the wastewater storage tank. According to the actual pH of the organic wastewater, an appropriate amount of acid (such as HNO 3 ) or lye (such as KOH) is pre-stored in the acid-base tank; turn on the wastewater pump and acid-base The pump adds the waste water and acid-base solution into the waste water adjustment tank, and at the same time starts the agitator and monitors the pH of the mixed material, so that the pH of the material is controlled at the set value (pH 6-9). The adjusted material passes through the pipeline filter to filter out particulate matter and enters the high-pressure plunger pump; after the pressurization and flow control of the high-pressure plunger pump, the material enters the inner tube of the first heat exchanger to exchange heat with the reacted fluid, as shown in the first If the outlet temperature of the inner tube of the first heat exchanger is lower than the predetermined value of 200-250°C, it will automatically enter the heat transfer oil heating device for further heating, and the material that meets the preheating condition will enter the reaction device; if the outlet temperature of the inner tube of the first heat exchanger reaches the predetermined value If the temperature is 200-250°C, it will directly enter the reaction device through the bypass pipe of the inlet and outlet of the heat transfer oil heating device. Through the organic wastewater pretreatment device, the functions of homogenization, pH adjustment and filtration of wastewater are realized. Moreover, KOH is used instead of NaOH as the alkaline pH regulator, because the solubility of the formed K 2 CO 3 is higher than that of Na 2 CO 3 , so it is more effective in slowing down the fouling of the wet oxidation treatment system.

系统运行时,冷却装置的清水储存在清水储罐,运用清水泵将水打入冷却器外管入口,冷却器外管出口的清水流回清水储罐循环使用;定期更换罐中清水,保证冷却效果。反应装置内反应后的高温气液混合物经由第二换热器外管、第一换热器外管后,再经过冷却装置处理后,气液混合物温度降为50~80℃。When the system is running, the clean water of the cooling device is stored in the clean water storage tank, and the clean water pump is used to drive the water into the inlet of the outer pipe of the cooler, and the clean water at the outlet of the outer pipe of the cooler flows back to the clean water storage tank for recycling; the clean water in the tank is replaced regularly to ensure cooling Effect. After the high-temperature gas-liquid mixture reacted in the reaction device passes through the outer tube of the second heat exchanger, the outer tube of the first heat exchanger, and then is treated by the cooling device, the temperature of the gas-liquid mixture drops to 50-80°C.

系统停机后,除正常的清水冲洗外,还需要启动酸洗装置对系统进行酸洗处理。切换阀门及管路,将配药罐内的药剂通过药剂泵打进系统对各个装置以及管道进行酸洗,去除结垢。After the system is shut down, in addition to the normal water flushing, it is also necessary to start the pickling device to pickle the system. Switch valves and pipelines, drive the medicine in the dispensing tank into the system through the medicine pump, pickle each device and pipeline, and remove scale.

优选的,酸洗时导热油加热器启动,保持反应装置内温度为60~80℃;酸洗使用的配药罐内的药剂为2%HNO3;酸洗持续时间为8小时以上。Preferably, during pickling, the heat conduction oil heater is activated to keep the temperature in the reaction device at 60-80°C; the medicine in the dispensing tank used for pickling is 2% HNO 3 ; the pickling duration is more than 8 hours.

有益效果:相比较于现有技术,本发明的高浓度有机废水的湿式氧化处理系统通过多级换热器对反应后的热量进行充分回收利用来预热废水和高纯氧气,可降低系统运行成本;通过制氧装置以空气为原料现场制取高纯氧气,用于湿式氧化反应,可提高污染物去除效率;采用双金属复合材质的湿式氧化反应装置,反应装置内部设置的催化剂箱可用于装填催化剂,有利于提高反应装置的耐腐蚀能力并降低反应条件;系统可进行运行过程中的反应装置排渣,有利于降低系统结垢和堵塞的风险;设有废水预处理装置,可以实现废水的均质、pH调节和过滤的功能;设有活性炭吸附器,用于去除尾气中的有机污染物;本系统运输及安装方便,集成性良好,运行安全可靠,可以广泛应用于高浓度难降解有机废水的湿式氧化处理。Beneficial effects: Compared with the prior art, the wet oxidation treatment system of high-concentration organic wastewater of the present invention fully recycles the heat after reaction through multi-stage heat exchangers to preheat wastewater and high-purity oxygen, which can reduce system operation cost; high-purity oxygen is produced on-site by using air as a raw material through the oxygen production device, which can be used for wet oxidation reaction, which can improve the efficiency of pollutant removal; the wet oxidation reaction device adopts bimetallic composite material, and the catalyst box installed inside the reaction device can be used for Loading catalyst is beneficial to improve the corrosion resistance of the reaction device and reduce the reaction conditions; the system can discharge slagging from the reaction device during operation, which is beneficial to reduce the risk of system fouling and blockage; a waste water pretreatment device can realize waste water It has the functions of homogenization, pH adjustment and filtration; it is equipped with an activated carbon adsorber to remove organic pollutants in the tail gas; the system is easy to transport and install, has good integration, safe and reliable operation, and can be widely used in high-concentration refractory degradation Wet oxidation treatment of organic wastewater.

附图说明Description of drawings

图1是本发明高浓度有机废水的湿式氧化处理系统的流程图;Fig. 1 is the flow chart of the wet oxidation treatment system of high-concentration organic wastewater of the present invention;

图2是本发明高浓度有机废水的湿式氧化处理系统的具体结构示意图。Fig. 2 is a schematic structural diagram of a wet oxidation treatment system for high-concentration organic wastewater according to the present invention.

其中:1空气压缩机,2第一变压吸附制氧罐,3第二变压吸附制氧罐,4氧气增压机,5第二换热器,6反应装置,7废水储罐,8酸碱储罐,9废水泵,10自动调节酸碱泵,11废水调节罐,12管道过滤器,13高压柱塞泵,14第一换热器,15第三换热器,16导热油泵,17导热油加热器,18导热油高位槽,19冷却器,20降压装置,21气液分离装置,22尾气处理装置,23配药罐,24药剂泵,25清水储罐,26清水泵。Among them: 1 air compressor, 2 first pressure swing adsorption oxygen tank, 3 second pressure swing adsorption oxygen tank, 4 oxygen booster, 5 second heat exchanger, 6 reaction device, 7 waste water storage tank, 8 Acid-base storage tank, 9 waste water pump, 10 automatic adjustment acid-base pump, 11 waste water adjustment tank, 12 pipeline filter, 13 high-pressure plunger pump, 14 first heat exchanger, 15 third heat exchanger, 16 heat conduction oil pump, 17 heat transfer oil heater, 18 heat transfer oil high level tank, 19 cooler, 20 pressure reduction device, 21 gas-liquid separation device, 22 tail gas treatment device, 23 medicine dispensing tank, 24 medicine pump, 25 clean water storage tank, 26 clean water pump.

具体实施方式detailed description

下面结合附图对本发明高浓度有机废水的湿式氧化处理系统及方法做进一步的详细说明。The wet oxidation treatment system and method for high-concentration organic wastewater of the present invention will be further described in detail below in conjunction with the accompanying drawings.

实施例1Example 1

如图1所示的一种高浓度有机废水的湿式氧化处理系统,包括通过管路依次连接的预处理装置、导热油加热装置和反应装置6;所述预处理装置和导热油加热装置之间设有第一换热器14,通过第一换热器14的内管连通;反应装置6的入口设有通入氧气的旁路,直接连接制氧装置;通入氧气的旁路上设有第二换热器5,通过第二换热器5的内管使得制氧装置和反应装置6的入口连通;反应装置6的出口通过管道依次连接第二换热器5外管、第一换热器14外管、冷却装置、降压装置20、气液分离装置21以及尾气处理装置22。另外,导热油加热装置的进出口之间设有旁路管道;反应装置6入口和冷却装置入口之间设有旁路管道,反应装置6进出口之间也设置有旁路管道。A wet oxidation treatment system for high-concentration organic wastewater as shown in Figure 1 includes a pretreatment device, a heat transfer oil heating device and a reaction device 6 connected in sequence by pipelines; between the pretreatment device and the heat transfer oil heating device A first heat exchanger 14 is provided, which communicates through the inner pipe of the first heat exchanger 14; the inlet of the reaction device 6 is provided with a bypass that feeds oxygen, directly connected to the oxygen generator; the bypass that feeds oxygen is provided with a second Two heat exchangers 5, the inlet of the oxygen generator and the reaction device 6 are communicated by the inner pipe of the second heat exchanger 5; The outer pipe of the device 14, the cooling device, the decompression device 20, the gas-liquid separation device 21 and the tail gas treatment device 22. In addition, a bypass pipe is provided between the inlet and outlet of the heat conduction oil heating device; a bypass pipe is provided between the inlet of the reaction device 6 and the inlet of the cooling device, and a bypass pipe is also provided between the inlet and outlet of the reaction device 6 .

如图2所示,一种高浓度有机废水的湿式氧化处理系统的具体装置以及连接方式如下:As shown in Figure 2, the specific device and connection method of a wet oxidation treatment system for high-concentration organic wastewater are as follows:

1、制氧装置:包括空气压缩机1、第一变压吸附制氧罐2、第二变压吸附制氧罐3和氧气增压机4。其中,空气压缩机1的出口连接第一变压吸附制氧罐2和第二变压制氧罐3的入口,第一变压吸附制氧罐2和第二变压制氧罐3的出口与氧气增压机4的入口相连,氧气增压机4的出口与第二换热器5内管的入口连接,第二换热器5内管的出口与反应装置6的入口连接。第一变压吸附制氧罐2和第二变压制氧罐3的入口分别设置氮气排放的旁路,氧气增压机4的入口设置氧气放空旁路(设有放空旁路自动调节阀门V1)及氧气流量计(FIC01)。另外,第二换热器5内管的出口管道上设置压力传感器(PIC02)和自动阀门V2。1. Oxygen generating device: including an air compressor 1 , a first PSA oxygen generating tank 2 , a second PSA oxygen generating tank 3 and an oxygen booster 4 . Wherein, the outlet of the air compressor 1 is connected to the inlets of the first pressure swing adsorption oxygen generator tank 2 and the second pressure swing oxygen generator tank 3, and the outlets of the first pressure swing adsorption oxygen generator tank 2 and the second pressure swing oxygen generator tank 3 are connected with oxygen The inlet of the booster 4 is connected, the outlet of the oxygen booster 4 is connected with the inlet of the inner tube of the second heat exchanger 5 , and the outlet of the inner tube of the second heat exchanger 5 is connected with the inlet of the reaction device 6 . The inlets of the first pressure swing adsorption oxygen tank 2 and the second pressure swing oxygen tank 3 are respectively provided with nitrogen discharge bypasses, and the inlet of the oxygen booster 4 is provided with an oxygen venting bypass (with a venting bypass automatic regulating valve V1) And oxygen flow meter (FIC01). In addition, a pressure sensor (PIC02) and an automatic valve V2 are arranged on the outlet pipe of the inner pipe of the second heat exchanger 5 .

2、预处理装置:包括废水调节罐11、废水泵9、废水储罐7、自动调节酸碱泵10、酸碱储罐8、管道过滤器12和高压柱塞泵13。废水储罐7的出口连接废水泵9的入口,酸碱罐8的出口连接酸碱泵10的入口,废水泵9和酸碱泵10的出口分别连接废水调节罐11的两个入口,废水调节罐11的出口连接管道过滤器12的入口,管道过滤器12的出口与高压柱塞泵13的入口连接,高压柱塞泵13的出口与第一换热器14内管的入口连接,第一换热器14内管的出口与第三换热器15内管的入口连接,第三换热器15内管的出口与反应装置6的入口连接,第三换热器15的内管进出口设置旁路及自动阀门V7、V8和V9。废水调节罐11上设置搅拌器和在线pH计(pHIC03),自动调节酸碱泵10的启停控制废水达到设定pH值。在高压柱塞泵13前的管道上设置流量计(FIC04),自动调节柱塞泵的变频器频率实现流量的自动调节。2. Pretreatment device: including wastewater regulating tank 11, wastewater pump 9, wastewater storage tank 7, automatic acid-base adjustment pump 10, acid-base storage tank 8, pipeline filter 12 and high-pressure plunger pump 13. The outlet of the waste water storage tank 7 is connected to the inlet of the waste water pump 9, the outlet of the acid-base tank 8 is connected to the inlet of the acid-base pump 10, and the outlet of the waste water pump 9 and the acid-base pump 10 are respectively connected to two inlets of the waste water regulating tank 11, and the waste water regulation The outlet of the tank 11 is connected to the inlet of the pipeline filter 12, the outlet of the pipeline filter 12 is connected to the inlet of the high-pressure plunger pump 13, and the outlet of the high-pressure plunger pump 13 is connected to the inlet of the inner tube of the first heat exchanger 14. The outlet of the tube in the heat exchanger 14 is connected with the inlet of the tube in the third heat exchanger 15, the outlet of the tube in the third heat exchanger 15 is connected with the inlet of the reaction device 6, and the inlet and outlet of the tube in the third heat exchanger 15 Set bypass and automatic valves V7, V8 and V9. The wastewater regulating tank 11 is provided with an agitator and an online pH meter (pHIC03), which can automatically adjust the start and stop of the acid-base pump 10 to control the wastewater to reach the set pH value. A flowmeter (FIC04) is installed on the pipeline before the high-pressure plunger pump 13 to automatically adjust the frequency converter frequency of the plunger pump to realize the automatic adjustment of the flow rate.

3、导热油加热装置:包括导热油泵16、导热油加热器17、第三换热器15和导热油高位槽18。导热油泵16的出口与导热油加热器17的入口连接,导热油加热器17的出口与第三换热器15外管的入口连接,第三换热器15外管的出口返回导热油泵16的入口,导热油泵16的进出口并联导热油高位槽18。在第三换热器15的进口管路上设有温度传感器TIC06,在第三换热器15的内管进出口设置旁路及阀门V7、V8和V9。在第三换热器15的内管进出口管路分别设置温度传感器(TIC06)和(TIC07),温度传感器(TIC06)控制第三换热器15进出口阀门V7、V8和V9的启闭,温度传感器(TIC07)自动控制导热油加热器17的加热功率。3. Heat conduction oil heating device: including heat conduction oil pump 16, heat conduction oil heater 17, third heat exchanger 15 and heat conduction oil head tank 18. The outlet of the heat transfer oil pump 16 is connected to the inlet of the heat transfer oil heater 17, the outlet of the heat transfer oil heater 17 is connected to the inlet of the third heat exchanger 15 outer pipe, and the outlet of the third heat exchanger 15 outer pipe returns to the outlet of the heat transfer oil pump 16. The inlet, the inlet and outlet of the heat transfer oil pump 16 are connected in parallel with the heat transfer oil head tank 18 . A temperature sensor TIC06 is provided on the inlet pipeline of the third heat exchanger 15 , and bypasses and valves V7 , V8 and V9 are provided at the inlet and outlet of the inner pipe of the third heat exchanger 15 . Temperature sensors (TIC06) and (TIC07) are respectively arranged on the inner tube inlet and outlet pipelines of the third heat exchanger 15, and the temperature sensor (TIC06) controls the opening and closing of the inlet and outlet valves V7, V8 and V9 of the third heat exchanger 15, The temperature sensor (TIC07) automatically controls the heating power of the heat conduction oil heater 17.

4、反应装置6内设置有催化剂箱;反应装置6的器壁由内外两层构成,外层为承压层,由碳钢或者不锈钢构成,内层为耐腐蚀层,由镍基合金构成。反应装置6的出口与第二换热器5外管的入口连接,第二换热器5外管的出口与第一换热器14外管入口连接,第一换热器14外管的出口与冷却器19的内管入口连接,冷却器19的内管出口与降压装置20自动背压阀的入口连接,自动背压阀的出口与气液分离装置21气液分离器的入口连接,气液分离器的气体出口与尾气处理装置22活性炭吸附器的入口连接,经过吸附处理后的气体产物对外排放,气液分离器的出水进行收集处置;反应装置6的出口和进口之间设置旁路及相关自动阀门V10、V13和V12,反应装置6的入口与冷却器19的内管进口之间连接,并设有自动阀门V12。反应装置6上设置压力传感器(TIC09),与降压装置20的开度连锁,自动控制系统压力。4. A catalyst box is arranged in the reaction device 6; the wall of the reaction device 6 is composed of inner and outer layers, the outer layer is a pressure-bearing layer made of carbon steel or stainless steel, and the inner layer is a corrosion-resistant layer made of nickel-based alloy. The outlet of the reaction device 6 is connected with the inlet of the second heat exchanger 5 outer tubes, the outlet of the second heat exchanger 5 outer tubes is connected with the first heat exchanger 14 outer tube inlets, and the outlet of the first heat exchanger 14 outer tubes Connect with the inner pipe inlet of the cooler 19, the inner pipe outlet of the cooler 19 is connected with the inlet of the pressure reducing device 20 automatic back pressure valve, the outlet of the automatic back pressure valve is connected with the inlet of the gas-liquid separator 21 gas-liquid separator, The gas outlet of the gas-liquid separator is connected to the inlet of the activated carbon adsorber of the tail gas treatment device 22, and the gas product after adsorption treatment is discharged to the outside, and the effluent of the gas-liquid separator is collected and disposed of; Road and related automatic valves V10, V13 and V12, the inlet of the reaction device 6 is connected with the inner pipe inlet of the cooler 19, and an automatic valve V12 is provided. The reaction device 6 is provided with a pressure sensor (TIC09), which is linked with the opening of the decompression device 20 to automatically control the system pressure.

5、冷却装置:包括清水储罐25、清水泵26和冷却器19。清水储存于清水储罐25中,清水储罐25的出口连接清水泵26的入口,清水泵26的出口与冷却器19的外管入口连接,冷却器19的外管出口与清水储罐25的回水口连接。另外,清水泵26的出口和废水调节罐11的出口之间设有旁路管道,所述旁路管道连接有酸洗装置,所述酸洗装置包括配药罐23和药剂泵24,配药罐23的出口与药剂泵24的进口连接,药剂泵24的出口与管道过滤器12的入口连接。5. Cooling device: including clean water storage tank 25, clean water pump 26 and cooler 19. Clean water is stored in the clean water storage tank 25, the outlet of the clean water storage tank 25 is connected to the inlet of the clean water pump 26, the outlet of the clean water pump 26 is connected to the outer pipe inlet of the cooler 19, and the outer pipe outlet of the cooler 19 is connected to the outlet of the clear water storage tank 25. Backwater connection. In addition, a bypass pipeline is provided between the outlet of the clean water pump 26 and the outlet of the waste water regulating tank 11, and the bypass pipeline is connected with a pickling device, and the pickling device includes a dispensing tank 23 and a medicament pump 24, and the dispensing tank 23 The outlet of the medicament pump 24 is connected to the inlet of the medicament pump 24, and the outlet of the medicament pump 24 is connected to the inlet of the pipeline filter 12.

降压装置20为自动背压阀。The pressure reducing device 20 is an automatic back pressure valve.

气液分离装置21为气液分离器。气液分离器上设置液位计(LIC10),气液分离器液体出口管路上设置自动调节阀V14,自动调节阀门V14的开度控制液位计(LIC10)达到设定值。The gas-liquid separation device 21 is a gas-liquid separator. A liquid level gauge (LIC10) is set on the gas-liquid separator, and an automatic regulating valve V14 is set on the liquid outlet pipeline of the gas-liquid separator, and the opening of the automatic regulating valve V14 controls the liquid level gauge (LIC10) to reach the set value.

尾气处理装置22为活性炭吸附器。The tail gas treatment device 22 is an activated carbon adsorber.

综合而言,本系统自动化程度高,运行安全可靠。氧气增压机4进口管路设置氧气流量计(FIC01)及放空旁路自动调节阀门V1,自动调节阀门V1开度控制进入系统的氧气流量达到所需设定值;在第二换热器5内管出口的管道上设置压力传感器(PIC02)和自动阀门V2,当压力(PIC02)低于反应装置6的压力(PIC06)时,阀门V2关闭,停止供氧;直至(PIC02)高于反应装置6的压力(PIC06)时,阀门V2开启,开始供氧。废水调节罐11上设置搅拌器和在线pH计(pHIC03),自动调节酸碱泵10的启停调节废水达到设定pH值。在高压柱塞泵13前的管道上设置流量计(FIC04),自动调节柱塞泵的变频器频率实现流量的自动调节。在第三换热器15的内管进出口管路分别设置温度传感器(TIC06)和(TIC07),温度传感器(TIC06)控制第三换热器15进出口阀门V7、V8和V9的启闭,温度传感器(TIC07)自动控制导热油加热器17的加热功率。反应装置6上设置压力传感器(TIC09),与降压装置20自动背压阀的开度连锁,自动控制系统压力。气液分离装置21气液分离器上设置液位计(LIC10),气液分离器液体出口管路上设置调节阀V14,自动调节阀门V14的开度控制液位计(LIC10)达到设定值。In general, the system has a high degree of automation and is safe and reliable in operation. The inlet pipeline of the oxygen booster 4 is equipped with an oxygen flow meter (FIC01) and an automatic adjustment valve V1 for the venting bypass, and the opening of the automatic adjustment valve V1 controls the oxygen flow rate entering the system to reach the required set value; A pressure sensor (PIC02) and an automatic valve V2 are set on the pipeline at the outlet of the inner tube. When the pressure (PIC02) is lower than the pressure (PIC06) of the reaction device 6, the valve V2 is closed and the oxygen supply is stopped; until (PIC02) is higher than the pressure of the reaction device 6 6 pressure (PIC06), the valve V2 is opened to start oxygen supply. The wastewater regulating tank 11 is provided with an agitator and an online pH meter (pHIC03), which can automatically adjust the start and stop of the acid-base pump 10 to adjust the wastewater to a set pH value. A flowmeter (FIC04) is installed on the pipeline before the high-pressure plunger pump 13 to automatically adjust the frequency converter frequency of the plunger pump to realize the automatic adjustment of the flow rate. Temperature sensors (TIC06) and (TIC07) are respectively arranged on the inner tube inlet and outlet pipelines of the third heat exchanger 15, and the temperature sensor (TIC06) controls the opening and closing of the inlet and outlet valves V7, V8 and V9 of the third heat exchanger 15, The temperature sensor (TIC07) automatically controls the heating power of the heat conduction oil heater 17. The reaction device 6 is provided with a pressure sensor (TIC09), which is linked with the opening degree of the automatic back pressure valve of the decompression device 20 to automatically control the system pressure. The gas-liquid separation device 21 is equipped with a liquid level gauge (LIC10) on the gas-liquid separator, and a regulating valve V14 is set on the liquid outlet pipeline of the gas-liquid separator to automatically adjust the opening of the valve V14 to control the liquid level gauge (LIC10) to reach the set value.

实施例2Example 2

利用上述系统对高浓度有机废水进行湿式氧化处理的方法:The method of wet oxidation treatment of high-concentration organic wastewater by using the above system:

系统运行时:When the system is running:

1、空气经空气压缩机1加压至0.4~0.8MPa,进入第一变压吸附制氧罐2或第二变压吸附制氧罐3;其中,变压吸附制氧罐为一用一备,一个制氧罐在制备高纯氧气时,另一个在排放氮气备用。经过第一变压吸附制氧罐2或第二变压吸附制氧罐3可制得纯度90%以上的高纯氧气,自动调节阀门V1开度控制进入系统的氧气流量达到所需设定值;高纯氧气经氧气增压机4加压可至反应压力5~12MPa,经过加压的高纯氧气进入第二换热器5的内管与反应后的流体换热,经预热后温度可达到250~300℃,直接进入反应装置6。运行中,当压力(PIC02)低于反应装置6的压力(PIC06)时,阀门V2关闭,停止供氧;直至(PIC02)高于反应装置6的压力(PIC06)时,阀门V2开启,开始供氧。1. The air is pressurized to 0.4-0.8 MPa by the air compressor 1, and enters the first PSA oxygen generator tank 2 or the second PSA oxygen generator tank 3; among them, the PSA oxygen generator tanks are one for use and one for standby , when one oxygen generator is preparing high-purity oxygen, the other is discharging nitrogen for backup. Through the first PSA oxygen generator tank 2 or the second PSA oxygen generator tank 3, high-purity oxygen with a purity of more than 90% can be produced, and the opening of the valve V1 is automatically adjusted to control the oxygen flow rate entering the system to reach the required set value The high-purity oxygen can be pressurized by the oxygen booster 4 to a reaction pressure of 5-12MPa, and the pressurized high-purity oxygen enters the inner tube of the second heat exchanger 5 to exchange heat with the fluid after the reaction, and the temperature after preheating It can reach 250-300°C and enter the reaction device 6 directly. During operation, when the pressure (PIC02) is lower than the pressure (PIC06) of the reaction device 6, the valve V2 is closed and the oxygen supply is stopped; until (PIC02) is higher than the pressure of the reaction device 6 (PIC06), the valve V2 is opened and the oxygen supply is started oxygen.

2、废水预先储存在废水储罐7内,根据废水的实际pH,酸碱罐8中预先储存适量的酸液(如HNO3)或者碱液(如KOH),开启废水泵9和酸碱泵10将废水和酸碱加入废水调节罐11,同时启动搅拌器并监控混合物料的pH,使物料的pH控制在设定值(pH为6~9)。调节好的物料经管道过滤器12滤掉颗粒物,进入高压柱塞泵13,经过高压柱塞泵13的加压和流量控制,物料进入第一换热器14的内管与反应后的流体换热,如第一换热器14的内管出口温度不足200~250℃,可进入第三换热器15与导热油进一步加热,达到预热条件的物料进入反应装置6;如第一换热器14的内管出口温度已达到200~250℃,可经第三换热器15进出口的旁路直接进入反应装置6。2. The waste water is pre-stored in the waste water storage tank 7. According to the actual pH of the waste water, an appropriate amount of acid (such as HNO 3 ) or lye (such as KOH) is pre-stored in the acid-base tank 8, and the waste water pump 9 and the acid-base pump are turned on. 10 Add waste water and acid-base to the waste water regulating tank 11, start the agitator at the same time and monitor the pH of the mixed material, so that the pH of the material is controlled at the set value (pH is 6-9). The adjusted material passes through the pipeline filter 12 to filter out particulate matter and enters the high-pressure plunger pump 13. After the pressurization and flow control of the high-pressure plunger pump 13, the material enters the inner tube of the first heat exchanger 14 to exchange with the reacted fluid. If the temperature at the outlet of the inner tube of the first heat exchanger 14 is less than 200-250°C, it can enter the third heat exchanger 15 and be further heated with the heat transfer oil, and the material that reaches the preheating condition enters the reaction device 6; The outlet temperature of the inner tube of the device 14 has reached 200-250° C., and can directly enter the reaction device 6 through the bypass of the inlet and outlet of the third heat exchanger 15 .

3、启动导热油泵16和导热油加热器17,导热油经加热后进入第三换热器15的外管入口,再从第三换热器15的外管出口流回导热油加热系统循环使用。系统正常运行后,根据第三换热器15内管出口的温度自动调节导热油加热器17的功率,温度传感器TIC06达到设定温度时,旁路阀门V9自动打开,V7和V8自动关闭,第三换热器15停止使用,同时导热油加热器17停止加热,可以降低系统运行成本。为保护导热油加热系统的安全,导热油泵16会一直运行。3. Start the heat-conducting oil pump 16 and the heat-conducting oil heater 17. After being heated, the heat-conducting oil enters the inlet of the outer pipe of the third heat exchanger 15, and then flows from the outlet of the outer pipe of the third heat exchanger 15 back to the heat-conducting oil heating system for recycling . After the system is running normally, the power of the heat transfer oil heater 17 is automatically adjusted according to the temperature at the outlet of the inner tube of the third heat exchanger 15. When the temperature sensor TIC06 reaches the set temperature, the bypass valve V9 is automatically opened, and V7 and V8 are automatically closed. The third heat exchanger 15 stops using, and the heat conduction oil heater 17 stops heating at the same time, which can reduce the system operating cost. In order to protect the safety of the heat transfer oil heating system, the heat transfer oil pump 16 will always run.

4、预热后的高纯氧气和物料共同进入反应装置6,发生湿式氧化反应,反应温度250~300℃、反应压力5~12MPa,反应时间1~2h。经过反应,有机废水中的难降解有机物分解为小分子化合物,有机磷化合物中的磷元素分解为无机磷,有机氮化合物中的氮元素分解为氨氮,去除废水COD的同时提高了废水的可生化性。经过反应装置6处理过后的气液混合物进入第二换热器5的外管与高压氧气换热,之后进入第一换热器14的外管与废水进行换热,再进入冷却器19的外管与清水换热器,经过三级冷却后的气液混合物温度降为50~80℃,再经降压装置20降至常压,降压后进入气液分离器。气体经气液分离器的上部进入活性炭吸附器处理后排出,液体从气液分离器下端出水口外排集中处理。4. The preheated high-purity oxygen and the material enter the reaction device 6 together, and a wet oxidation reaction occurs. The reaction temperature is 250-300° C., the reaction pressure is 5-12 MPa, and the reaction time is 1-2 hours. After the reaction, the refractory organic matter in the organic wastewater is decomposed into small molecular compounds, the phosphorus element in the organic phosphorus compound is decomposed into inorganic phosphorus, and the nitrogen element in the organic nitrogen compound is decomposed into ammonia nitrogen, which improves the biochemical efficiency of wastewater while removing COD. sex. The gas-liquid mixture processed by the reaction device 6 enters the outer tube of the second heat exchanger 5 to exchange heat with high-pressure oxygen, then enters the outer tube of the first heat exchanger 14 to exchange heat with waste water, and then enters the outer tube of the cooler 19. Tube and clean water heat exchanger, the temperature of the gas-liquid mixture after three-stage cooling drops to 50-80°C, then drops to normal pressure through the pressure-reducing device 20, and enters the gas-liquid separator after the pressure is reduced. The gas enters the activated carbon adsorber through the upper part of the gas-liquid separator for treatment and then is discharged, and the liquid is discharged from the outlet at the lower end of the gas-liquid separator for centralized treatment.

5、系统正常运行时,阀门V10、V12开启,阀门V11、V13关闭,预热后的废水和氧气经过反应装置6进入后续设备。系统进行运行状态下清除反应装置6内废料时,阀门V11、V13开启,阀门V10、V12关闭,预热后的废水和氧气不进入反应装置6,而直接进入后续设备。自动调节降压装置20的开度使系统压力降低2~3MPa,反应装置6内物料及部分废料从反应装置6的进口经阀门V11进入冷却器19,经过降压装置20降压后进入气液分离器21进行分离。5. When the system is running normally, the valves V10 and V12 are opened, the valves V11 and V13 are closed, and the preheated waste water and oxygen enter the follow-up equipment through the reaction device 6 . When the system is running to remove waste in the reaction device 6, valves V11 and V13 are opened, valves V10 and V12 are closed, and the preheated waste water and oxygen do not enter the reaction device 6, but directly enter the follow-up equipment. Automatically adjust the opening of the decompression device 20 to reduce the system pressure by 2 to 3 MPa. The materials and some wastes in the reaction device 6 enter the cooler 19 from the inlet of the reaction device 6 through the valve V11, and enter the gas-liquid after being depressurized by the decompression device 20. Separator 21 performs separation.

6、清水储存在清水储罐25,运用清水泵26将水抽入冷却器19外管入口,冷却器19外管出口的清水流回清水储罐25循环使用;定期更换罐中清水,保证冷却效果。6. The clear water is stored in the clear water storage tank 25, and the clear water pump 26 is used to pump water into the inlet of the outer pipe of the cooler 19, and the clear water at the outlet of the outer pipe of the cooler 19 flows back to the clear water storage tank 25 for recycling; the clear water in the tank is regularly replaced to ensure cooling Effect.

7、系统停机后,先进行正常的清水冲洗,然后启动导热油加热器17,保持反应装置6内温度60~80℃,再启动药剂泵24抽取配药罐23内储存的药剂对管路及系统进行酸洗,去除结垢。其中,酸洗药剂为2%HNO3;酸洗持续时间为8小时以上。7. After the system shuts down, perform normal water flushing first, then start the heat transfer oil heater 17 to keep the temperature in the reaction device 6 at 60-80°C, and then start the medicine pump 24 to extract the medicine stored in the medicine dispensing tank 23 to the pipeline and system Pickling to remove scale. Wherein, the pickling agent is 2% HNO 3 ; the pickling duration is more than 8 hours.

利用本实施例1的高浓度有机废水的湿式氧化处理系统和实施例2的方法对草甘膦和乐果农药废水进行湿式氧化处理,效果见表1.Utilize the wet oxidation treatment system of the high-concentration organic wastewater of this embodiment 1 and the method for embodiment 2 to carry out wet oxidation treatment to glyphosate and dimethoate pesticide wastewater, and the effect is shown in Table 1.

表1湿式氧化对草甘膦和乐果农药生产废水的处理效果Table 1 Treatment effect of wet oxidation on glyphosate and dimethoate pesticide production wastewater

Claims (13)

1.一种高浓度有机废水的湿式氧化处理系统,其特征在于:1. A wet oxidation treatment system for high-concentration organic wastewater, characterized in that: 包括通过管路依次连接的预处理装置、导热油加热装置和反应装置(6);It includes a pretreatment device, a heat conduction oil heating device and a reaction device (6) sequentially connected through pipelines; 所述预处理装置和导热油加热装置之间设有第一换热器(14),通过第一换热器(14)的内管连通;A first heat exchanger (14) is arranged between the pretreatment device and the heat transfer oil heating device, and the inner pipe of the first heat exchanger (14) is communicated; 所述反应装置(6)的入口设有通入氧气的旁路,直接连接制氧装置;所述通入氧气的旁路上设有第二换热器(5),通过第二换热器(5)的内管使得制氧装置和反应装置(6)的入口连通;The inlet of the reaction unit (6) is provided with a bypass that feeds oxygen, directly connected to the oxygen generator; the bypass that feeds oxygen is provided with a second heat exchanger (5), through which the second heat exchanger ( 5) the inner pipe makes the inlet of the oxygen generator communicate with the reaction unit (6); 所述反应装置(6)的出口通过管道依次连接第二换热器(5)外管、第一换热器(14)外管、冷却装置、降压装置(20)、气液分离装置(21)以及尾气处理装置(22)。The outlet of the reaction device (6) is connected to the second heat exchanger (5) outer pipe, the first heat exchanger (14) outer pipe, cooling device, decompression device (20), gas-liquid separation device ( 21) and tail gas treatment device (22). 2.根据权利要求1所述的高浓度有机废水的湿式氧化处理系统,其特征在于,所述导热油加热装置的进出口之间设有旁路管道,并设有用于暂时终止导热油加热装置工作的温度传感器和自动阀门。2. The wet oxidation treatment system for high-concentration organic wastewater according to claim 1, wherein a bypass pipe is provided between the inlet and outlet of the heat-conducting oil heating device, and a heat-conducting oil heating device is provided for temporarily terminating Working temperature sensors and automatic valves. 3.根据权利要求1所述的高浓度有机废水的湿式氧化处理系统,其特征在于,所述反应装置(6)入口和冷却装置入口之间设有用于反应装置(6)排渣的旁路管道和自动阀门,所述反应装置(6)进出口之间设置有用于反应装置(6)排渣时暂时避免氧气和废水通入反应装置(6)的旁路管道和自动阀门。3. The wet oxidation treatment system of high-concentration organic wastewater according to claim 1, characterized in that, a bypass for the reaction device (6) slagging is provided between the inlet of the reaction device (6) and the inlet of the cooling device Pipes and automatic valves, bypass pipes and automatic valves are provided between the inlet and outlet of the reaction device (6) to temporarily prevent oxygen and waste water from entering the reaction device (6) when the reaction device (6) discharges slag. 4.根据权利要求1-3中任意一项所述的高浓度有机废水的湿式氧化处理系统,其特征在于,所述预处理装置包括废水调节罐(11),所述废水调节罐(11)有两个入口,一个通过管道依次连接废水泵(9)和废水储罐(7),另一个通过管道依次连接自动调节酸碱泵(10)和酸碱储罐(8);所述废水调节罐(11)的出口依次连接管道过滤器(12)和高压柱塞泵(13),所述的高压柱塞泵(13)的出口和第一换热器(14)内管连通。4. The wet oxidation treatment system of high-concentration organic wastewater according to any one of claims 1-3, characterized in that, the pretreatment device comprises a wastewater regulating tank (11), and the wastewater regulating tank (11) There are two inlets, one is sequentially connected to the waste water pump (9) and the waste water storage tank (7) through the pipeline, and the other is connected to the automatic adjustment acid-base pump (10) and the acid-base storage tank (8) through the pipeline in sequence; The outlet of the tank (11) is sequentially connected to the pipeline filter (12) and the high-pressure plunger pump (13), and the outlet of the high-pressure plunger pump (13) communicates with the inner pipe of the first heat exchanger (14). 5.根据权利要求1-3中任意一项所述的高浓度有机废水的湿式氧化处理系统,其特征在于,所述导热油加热装置包括导热油泵(16)、导热油加热器(17)、第三换热器(15)和导热油高位槽(18),其中,导热油泵(16)的出口与导热油加热器(17)的入口连接,导热油加热器(17)的出口与第三换热器(15)外管的入口连接,第三换热器(15)外管的出口返回导热油泵(16)的入口,导热油泵(16)的进出口并联导热油高位槽(18)。5. The wet oxidation treatment system of high-concentration organic wastewater according to any one of claims 1-3, characterized in that, the heat-conducting oil heating device comprises a heat-conducting oil pump (16), a heat-conducting oil heater (17), The third heat exchanger (15) and heat conduction oil head tank (18), wherein, the outlet of heat conduction oil pump (16) is connected with the inlet of heat conduction oil heater (17), and the outlet of heat conduction oil heater (17) is connected with the third The inlet of the heat exchanger (15) outer pipe is connected, and the outlet of the third heat exchanger (15) outer pipe returns to the inlet of the heat transfer oil pump (16), and the inlet and outlet of the heat transfer oil pump (16) are connected in parallel with the heat transfer oil head tank (18). 6.根据权利要求1-3中任意一项所述的高浓度有机废水的湿式氧化处理系统,其特征在于,所述反应装置(6)内设置有催化剂箱;所述反应装置(6)壁由内外两层构成,外层为承压层,由碳钢或者不锈钢构成,内层为耐腐蚀层,由镍基合金构成。6. The wet oxidation treatment system of high-concentration organic wastewater according to any one of claims 1-3, characterized in that, a catalyst box is provided in the reaction device (6); the wall of the reaction device (6) It consists of inner and outer layers, the outer layer is a pressure-bearing layer made of carbon steel or stainless steel, and the inner layer is a corrosion-resistant layer made of nickel-based alloys. 7.根据权利要求1-3中任意一项所述的高浓度有机废水的湿式氧化处理系统,其特征在于,所述制氧装置包括通过管路依次连接的空气压缩机(1)、第一变压吸附制氧罐(2)、第二变压吸附制氧罐(3)和氧气增压机(4),其中,所述第一变压吸附制氧罐(2)和第二变压吸附制氧罐(3)的入口分别设有氮气排放的旁路,所述氧气增压机(4)的入口设置有氧气放空旁路,通过阀门及氧气流量计实现自动调节。7. The wet oxidation treatment system of high-concentration organic wastewater according to any one of claims 1-3, characterized in that, the oxygen generator comprises an air compressor (1), a first Pressure swing adsorption oxygen generator (2), second pressure swing adsorption oxygen generator (3) and oxygen booster (4), wherein, the first pressure swing adsorption oxygen generator (2) and the second pressure swing adsorption The inlets of the adsorption oxygen generator (3) are respectively provided with nitrogen discharge bypasses, and the inlets of the oxygen booster (4) are provided with oxygen venting bypasses, which are automatically adjusted by valves and oxygen flowmeters. 8.根据权利要求1-3中任意一项所述的高浓度有机废水的湿式氧化处理系统,其特征在于,所述冷却装置包括通过管道依次连通的清水储罐(25)、清水泵(26)和冷却器(19),所述清水泵(26)的出口和废水调节罐(11)的出口之间设有旁路管道,所述旁路管道连接有酸洗装置,所述酸洗装置包括配药罐(23)和药剂泵(24),在停机进行系统酸洗时,通过阀门实现管路的切换。8. The wet oxidation treatment system of high-concentration organic wastewater according to any one of claims 1-3, wherein the cooling device comprises a clear water storage tank (25) and a clear water pump (26) connected in sequence through pipelines ) and cooler (19), a bypass pipeline is provided between the outlet of the clear water pump (26) and the outlet of the waste water regulating tank (11), and the bypass pipeline is connected with a pickling unit, and the pickling unit It includes a medicine dispensing tank (23) and a medicine pump (24), and when the system is shut down for pickling, the switch of the pipeline is realized through the valve. 9.根据权利要求1-3中任意一项所述的高浓度有机废水的湿式氧化处理系统,其特征在于,所述降压装置(20)为自动背压阀,所述气液分离装置(21)为气液分离器,所述尾气处理装置(22)为活性炭吸附器。9. The wet oxidation treatment system of high-concentration organic wastewater according to any one of claims 1-3, characterized in that, the decompression device (20) is an automatic back pressure valve, and the gas-liquid separation device ( 21) is a gas-liquid separator, and the tail gas treatment device (22) is an activated carbon adsorber. 10.利用权利要求1所述的系统对高浓度有机废水进行湿式氧化处理的方法,其特征在于,空气进入制氧装置后制得高纯氧气,经过第二换热器(5)内管后进入反应装置(6),同时,有机废水通过预处理装置,经由第一换热器(14)内管后,再通过启动的导热油加热装置加热后进入反应装置(6),反应装置(6)内,高纯氧气和有机废水进行湿式氧化反应,反应之后的高温气液混合物通过反应装置(6)的出口依次进入第二换热器(5)的外管、第一换热器(14)的外管,分别与高纯氧气与有机废水进行换热,然后再经冷却装置降温,再经降压装置(20)降至常压,降压后进入气液分离装置(21),气体经气液分离装置(21)的上部进入尾气处理装置(22)处理后排出,液体从气液分离装置(21)下端出水口外排集中处理。10. Utilize the system described in claim 1 to carry out the method for wet oxidation treatment of high-concentration organic waste water, it is characterized in that, make high-purity oxygen after the air enters the oxygen generator, after passing through the second heat exchanger (5) inner tube Enter the reaction device (6), at the same time, the organic waste water passes through the pretreatment device, after passing through the inner tube of the first heat exchanger (14), enters the reaction device (6) after being heated by the heat conduction oil heating device started, and the reaction device (6 ), high-purity oxygen and organic waste water undergo wet oxidation reaction, and the high-temperature gas-liquid mixture after the reaction enters the outer tube of the second heat exchanger (5) and the first heat exchanger (14) through the outlet of the reaction device (6) ) to exchange heat with high-purity oxygen and organic waste water respectively, then cool down through the cooling device, and then drop to normal pressure through the decompression device (20), and enter the gas-liquid separation device (21) after decompression, and the gas The upper part of the gas-liquid separation device (21) enters the tail gas treatment device (22) for treatment and then is discharged, and the liquid is discharged from the water outlet at the lower end of the gas-liquid separation device (21) for centralized treatment. 11.根据权利要求10所述的方法,其特征在于,反应装置(6)内,高纯氧气和有机废水在250~300℃、5~12MPa条件下反应1~2h。11. The method according to claim 10, characterized in that, in the reaction device (6), high-purity oxygen and organic waste water are reacted at 250-300° C. and 5-12 MPa for 1-2 hours. 12.根据权利要求10所述的方法,其特征在于,所述导热油加热装置的进出口之间设有旁路管道,并设有用于暂时终止导热油加热装置工作的温度传感器和自动阀门,在系统启动以及进料预热温度不足设定温度时才启动导热油加热装置,否则直接通过旁路管道连通。12. The method according to claim 10, characterized in that, a bypass pipeline is provided between the inlet and outlet of the heat transfer oil heating device, and a temperature sensor and an automatic valve for temporarily stopping the work of the heat transfer oil heating device are provided, The heat conduction oil heating device is started only when the system is started and the feed preheating temperature is lower than the set temperature, otherwise it is directly connected through the bypass pipeline. 13.根据权利要求10所述的方法,其特征在于,所述反应装置(6)入口和冷却装置入口之间设有用于反应装置(6)排渣的旁路管道和阀门,所述反应装置(6)进出口之间设置有用于暂时避免氧气通入反应装置(6)的旁路管道和阀门,需要在运行过程中进行反应装置(6)排渣时,通过阀门切换使得预热后的废水和氧气不进入反应装置(6)而直接进入后续设备,同时通过降压装置(20)使反应装置(6)压力降低2~3MPa,反应装置(6)内残渣及部分废料即从反应装置(6)的进口进入冷却器(19),再经过降压装置(20)降压后进入气液分离装置(21)分离处理后排出。13. The method according to claim 10, characterized in that, a bypass pipe and a valve for slagging of the reaction device (6) are provided between the inlet of the reaction device (6) and the inlet of the cooling device, and the reaction device (6) There are bypass pipes and valves for temporarily preventing oxygen from entering the reaction device (6) between the inlet and outlet. When it is necessary to discharge slag from the reaction device (6) during operation, switch the valve so that the preheated Waste water and oxygen do not enter the reaction device (6) but directly enter the follow-up equipment. At the same time, the pressure of the reaction device (6) is reduced by 2 to 3 MPa through the pressure reducing device (20), and the residue and part of the waste in the reaction device (6) are discharged from the reaction device. The inlet of (6) enters the cooler (19), and then enters the gas-liquid separation device (21) for separation and treatment after being decompressed by the decompression device (20) and then discharged.
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