CN106377993B - A method and device for removing SO2 from flue gas with pyrolusite slurry and its resource utilization - Google Patents
A method and device for removing SO2 from flue gas with pyrolusite slurry and its resource utilization Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及一种软锰矿脱除烟气中SO2及其资源化利用的方法及装置,达到以原矿治污之目的,同时获得高附加值的产品,属于环境保护技术领域。The invention relates to a method and device for removing SO2 in flue gas from pyrolusite and its resource utilization, which can achieve the purpose of pollution control with raw ore and obtain high value-added products at the same time, belonging to the technical field of environmental protection.
背景技术Background technique
烟气脱硫方法按脱硫剂的物相分类,大致可分为干法脱硫与湿法脱硫两类。目前国内外烟气脱硫技工艺流程超过200多种,具有工业应用价值的工艺及其配套设备不过十余种。湿法脱硫操作简单、成本低,最为常用。在湿法脱硫技术中,虽然石灰-石灰石法目前技术最为成熟,该工艺脱硫效率高(脱硫率90%以上)、吸收剂价廉且来源广,但它系统复杂、投资及能耗大,生产废渣应用价值不大,易造成二次污染;氨水吸收法(氨酸法)副产物虽可用作肥料,但脱硫时伴有氨挥发损失,且又受氨源的限制;其它钠法或双碱法成本同样高,副产品利用价值也不大,企业在经济上受到很大压力,随着环保法规的完善,寻找新的脱硫工艺和设备,势在必行。Flue gas desulfurization methods can be roughly divided into dry desulfurization and wet desulfurization according to the phase of desulfurization agent. At present, there are more than 200 kinds of flue gas desulfurization technology processes at home and abroad, and there are only more than ten kinds of processes and supporting equipment with industrial application value. Wet desulfurization is the most commonly used because of its simple operation and low cost. In the wet desulfurization technology, although the lime-limestone method is the most mature technology at present, the desulfurization efficiency of this process is high (the desulfurization rate is above 90%), the absorbent is cheap and the source is wide, but its system is complicated, the investment and energy consumption are large, and the production The application value of the waste residue is not great, and it is easy to cause secondary pollution; although the by-products of the ammonia water absorption method (amic acid method) can be used as fertilizer, it is accompanied by ammonia volatilization loss during desulfurization, and is limited by the ammonia source; other sodium methods or double The cost of the alkaline method is also high, and the value of the by-products is not very valuable. The enterprise is under great economic pressure. With the improvement of environmental protection regulations, it is imperative to find new desulfurization processes and equipment.
我国锰资源丰富,分布较广,价格低廉,采用锰矿浆脱除烟气中的二氧化硫,既消除环境污染,又可资源化利用SO2,同时提高软锰矿附加值,企业可获得额外经济效益。China is rich in manganese resources, widely distributed, and low in price. Using manganese ore slurry to remove sulfur dioxide in flue gas can not only eliminate environmental pollution, but also can recycle SO 2 . At the same time, it can increase the added value of pyrolusite, and enterprises can obtain additional economic benefits.
本发明利用锰矿浆脱除烟气中的SO2,同时提出SO2与软锰矿反应后的产物的纯化分离、进一步生产高附加值的硫酸锰和碳酸锰的方法途径与设备装置。The invention utilizes manganese ore slurry to remove SO2 in flue gas, and simultaneously proposes methods, approaches and equipment for purifying and separating products after the reaction of SO2 and pyrolusite, and further producing high value-added manganese sulfate and manganese carbonate.
本发明的特点是:(1)以锰矿浆作为脱硫剂,对烟气中的SO2进行治理,防止烟气的二次污染,实现以废治污之目的;(2)在脱硫过程中,脱硫后的浆液通过浆泵到真空过滤机过滤,再经过净化槽内加热、加石灰调节pH、过滤除去连二硫酸锰,再通过中和槽加氨水和澄清沉淀、过滤去除其它金属杂质,获得硫酸锰清液,清液进行真空蒸发结晶,趁热用离心机分离,用微波干燥得一水硫酸锰;蒸发后母液在碳化槽通过加入纯碱,产生碳酸锰沉淀,用离心机分离,滤饼经微波干燥得碳酸锰;(3)以锰矿浆作为脱硫剂,运行成本低,去除SO2同时开展资源化利用。The characteristics of the present invention are: (1) use manganese ore pulp as desulfurizer to treat SO in the flue gas , prevent the secondary pollution of flue gas, and realize the purpose of waste pollution control; (2) in the desulfurization process, The desulfurized slurry is filtered through a slurry pump to a vacuum filter, then heated in a purification tank, added lime to adjust pH, filtered to remove manganese dithionite, then added ammonia water in a neutralization tank, clarified and precipitated, and filtered to remove other metal impurities to obtain Manganese sulfate clear liquid, the clear liquid is vacuum evaporated and crystallized, separated with a centrifuge while it is hot, and dried with microwaves to obtain manganese sulfate monohydrate; after evaporation, the mother liquor is added to the carbonization tank to produce manganese carbonate precipitation, separated with a centrifuge, and the filter cake Manganese carbonate is obtained by microwave drying; (3) Manganese ore pulp is used as a desulfurization agent, which has low operating costs and can be used for resource utilization while removing SO 2 .
发明内容Contents of the invention
本发明的目的在于提供一种锰矿浆脱除烟气中SO2及其资源化利用的方法,具体步骤如下:The object of the present invention is to provide a kind of manganese ore pulp to remove SO in flue gas and its resource utilization method, concrete steps are as follows:
(1)将软锰矿利用球磨机湿磨,过200目筛,加水制成软锰矿浆,软锰矿浆固含量为18~22%,调节软锰矿浆pH值为3.5~4.5;(1) Utilize the ball mill to wet-grind the pyrolusite, pass through a 200-mesh sieve, add water to make pyrolusite slurry, the solid content of the pyrolusite slurry is 18-22%, and adjust the pH value of the pyrolusite slurry to 3.5-4.5;
(2)温度较高的烟气首先进入余热换热器产生低压蒸汽供蒸发工序使用,降温后烟气从脱硫塔下部进入,将步骤(1)制得的软锰矿浆抽至脱硫塔进行喷淋,烟气与喷淋的锰矿浆逆向接触反应,烟气脱硫后从烟气出口出来,经除雾器后烟气进入下一工序或直接排空,浆液经循环喷淋,边喷淋边进行浆液更换补充,工艺连续进行,循环后的浆液中主要为硫酸锰,其次是硫酸铁,还含有少量的钙、镁、铁、铝以及少量的重金属离子,还含有脱硫过程中生成的连二硫酸锰,浆液进行真空过滤;(2) The flue gas with a higher temperature first enters the waste heat exchanger to generate low-pressure steam for use in the evaporation process. After cooling down, the flue gas enters from the lower part of the desulfurization tower, and the pyrolusite slurry prepared in step (1) is pumped to the desulfurization tower for spraying. The flue gas and the sprayed manganese ore slurry react in reverse contact. After the flue gas is desulfurized, it comes out from the flue gas outlet. After passing through the demister, the flue gas enters the next process or is directly emptied. The slurry is circulated and sprayed, while spraying The slurry is replaced and supplemented, and the process is carried out continuously. The circulating slurry mainly contains manganese sulfate, followed by iron sulfate, and also contains a small amount of calcium, magnesium, iron, aluminum and a small amount of heavy metal ions, as well as distillate generated during the desulfurization process. Manganese sulfate, the slurry is vacuum filtered;
(3)步骤(2)过滤得到的滤液加入石灰调节pH值为4.5~5,再用蒸汽加热至70~80℃,使连二硫酸锰分解,静置沉淀,将沉淀物过滤,得净化滤液;(3) Add lime to the filtrate obtained by filtering in step (2) to adjust the pH value to 4.5-5, and then heat it to 70-80°C with steam to decompose manganese dithionate, let it stand for precipitation, and filter the precipitate to obtain a purified filtrate ;
(4)将步骤(3)的净化滤液倒入中和槽内,加入氨水,调整pH值为5~5.5,使钙、镁、铁、铝以及少量的重金属离子生成氢氧化物沉淀,将中和液放入澄清沉淀池内,沉淀澄清,并用蒸空过滤机进一步过滤,获得清液;(4) Pour the purified filtrate of step (3) into the neutralization tank, add ammoniacal liquor, adjust the pH value to 5-5.5, make calcium, magnesium, iron, aluminum and a small amount of heavy metal ions generate hydroxide precipitates, and neutralize Put the liquid into the clarification sedimentation tank, the sediment is clarified, and further filtered with an evaporating filter to obtain the clear liquid;
(5)将步骤(4)的清液用真空蒸发器进行真空蒸发结晶,真空度为0.07~0.08MPa,温度为70~80℃,一水硫酸锰质量百分比浓度浓缩至38~40%,趁热进行离心分离,滤渣干燥后得到一水硫酸锰;(5) the clear liquid of step (4) is carried out vacuum evaporation crystallization with vacuum evaporator, and vacuum tightness is 0.07~0.08MPa, and temperature is 70~80 ℃, and manganese sulfate monohydrate mass percent concentration is concentrated to 38~40%, while heat for centrifugation, and the filter residue is dried to obtain manganese sulfate monohydrate;
(6)步骤(5)分离所得滤液待冷却后,加入纯碱,产生碳酸锰沉淀,进行固液分离,滤渣干燥得到碳酸锰,分离滤液在蒸氨塔中用直接蒸汽加热,氨和蒸汽的混合物经分缩器,控制分缩器出口温度,氨返回中和槽循环使用。(6) After the filtrate obtained in step (5) is to be cooled, add soda ash to produce manganese carbonate precipitation, carry out solid-liquid separation, and dry the filter residue to obtain manganese carbonate. The separated filtrate is heated with direct steam in the ammonia distillation tower, and the mixture of ammonia and steam Through the shrinker, the outlet temperature of the shrinker is controlled, and the ammonia returns to the neutralization tank for recycling.
步骤(6)所述控制分缩器出口温度为80~95℃。In step (6), the outlet temperature of the shrinker is controlled to be 80-95°C.
本发明的另一目的在于提供所述锰矿浆脱除烟气中SO2和资源化利用的装置,包括加压鼓风机1、脱硫塔2、除雾器3、浆泵I4、循环泵5、调浆槽6、脱硫浆贮槽7、浆泵II8、真空过滤机I9、接受槽I10、真空泵I11、净化槽12、螺杆泵13、压滤机14、中和槽15、澄清沉淀池16、浆泵III17、真空过滤机II18、接受槽II19、真空泵II20、真空蒸发器21、离心机I22、清液泵23、碳化槽24、离心机II25、母液槽26、氨气泵27、蒸氨塔28、分缩器29、干燥机I30、干燥机II31;Another object of the present invention is to provide the described manganese ore slurry to remove SO in the flue gas 2 and resource utilization device, comprising pressurized blower 1, desulfurization tower 2,
加压鼓风机1与脱硫塔2下部连接,脱硫塔2底部设有盛料箱,上部设有喷淋装置,盛料箱与循环泵5连接,循环泵5与喷淋装置连接,脱硫塔2顶部设有烟气出口,烟气出口与除雾器3连接,脱硫塔2底部盛料箱还连接浆泵Ⅰ 4,浆泵Ⅰ 4连接调浆槽6,脱硫塔2底部盛料箱还与脱硫浆贮槽7连接,脱硫浆贮槽7通过浆泵Ⅱ 8与真空过滤机Ⅰ 9连接,真空过滤机Ⅰ9连接接受槽Ⅰ 10,接受槽Ⅰ 10顶部与真空泵Ⅰ 11连接,接受槽Ⅰ 10底部连接净化槽12,净化槽12底部通过螺杆泵13连接压滤机14,压滤机14连接中和槽15,中和槽15底部连接澄清沉淀池16,澄清沉淀池16通过浆泵Ⅲ17连接真空过滤机Ⅱ 18,真空过滤机Ⅱ 18连接接受槽Ⅱ 19,接受槽Ⅱ 19顶部与真空泵II 20连接,接受槽Ⅱ 19底部依次连接真空蒸发器21、离心机I 22,离心机I 22分别连有干燥机II 31与清液泵23,清液泵23依次连接碳化槽24、离心机II 25,离心机II 25分别连接干燥机I 30和母液槽26,母液槽26依次连接氨气泵27、蒸氨塔28、分缩器29,分缩器29与中和槽15连接。The pressurized blower 1 is connected to the lower part of the desulfurization tower 2, the bottom of the desulfurization tower 2 is provided with a storage box, and the upper part is provided with a spray device, the storage tank is connected to the circulation pump 5, the circulation pump 5 is connected to the spray device, and the top of the desulfurization tower 2 There is a flue gas outlet, the flue gas outlet is connected to the
所述澄清沉淀池16内设有蜂窝斜板填料。The clarification and
所述调浆槽6、脱硫浆贮槽7、净化槽12、中和槽15、碳化槽24内部均设有搅拌桨。The
经分缩器29提高氨浓度达10%左右的含氨蒸汽返回至中和槽15循环利用。The ammonia-containing steam whose ammonia concentration is increased to about 10% through the shrinker 29 is returned to the
本发明的优点:Advantages of the present invention:
1.以软锰矿作为脱硫剂,对烟气中的SO2进行治理,防止烟气的二次污染,实现以废治污之目的,实现环境保护的目的。1. Use pyrolusite as a desulfurizer to treat SO 2 in flue gas, prevent secondary pollution of flue gas, achieve the purpose of pollution control with waste, and realize the purpose of environmental protection.
2.在脱硫过程中,同时资源化利用软锰矿中的二氧化锰生成附加值较高的一水硫酸锰和碳酸锰,脱除SO2的同时充分利用了软锰矿资源,物尽其用,实现了资源化利用之目的。2. In the process of desulfurization, the manganese dioxide in the pyrolusite is utilized as a resource at the same time to generate manganese sulfate monohydrate and manganese carbonate with higher added value. While removing SO2 , the pyrolusite resource is fully utilized to make the best use of it. The purpose of resource utilization has been realized.
3.本发明以锰矿作为脱硫剂,运行成本低;同时开展资源化利用,通过脱硫产物生产高附加值一水硫酸锰和碳酸锰,提高企业有明显的经济效益,回收1吨SO2,可获利3000~3500元,环境污染治理不花钱,而有很好的经济效益。3. The present invention uses manganese ore as a desulfurizer, and the operation cost is low; at the same time, resource utilization is carried out, and high value-added manganese sulfate monohydrate and manganese carbonate are produced through desulfurization products, which improves the enterprise and has obvious economic benefits, and recovers 1 ton of SO 2 , which can The profit is 3,000 to 3,500 yuan, and the environmental pollution control does not cost money, but has good economic benefits.
附图说明Description of drawings
图1为本发明所述装置的结构示意图;Fig. 1 is the structural representation of device described in the present invention;
图中,1-加压鼓风机;2-脱硫塔;3-除雾器;4-浆泵I;5-循环泵;6-调浆槽;7-脱硫浆贮槽;8-浆泵II;9-真空过滤机I;10-接受槽I;11-真空泵I;12-净化槽;13-螺杆泵;14-压滤机;15-中和槽;16-澄清沉淀池;17-浆泵III;18-真空过滤机II;19-接受槽II;20-真空泵II;21-真空蒸发器;22-离心机I;23-清液泵;24-碳化槽;25-离心机II;26-母液槽;27-氨气泵;28-蒸氨塔;29-分缩器;30-干燥机I;31-干燥机II。In the figure, 1-pressurized blower; 2-desulfurization tower; 3-demister; 4-slurry pump I; 5-circulation pump; 6-slurry mixing tank; 9-vacuum filter I; 10-receiving tank I; 11-vacuum pump I; 12-cleaning tank; 13-screw pump; 14-filter press; 15-neutralization tank; III; 18-vacuum filter II; 19-receiving tank II; 20-vacuum pump II; 21-vacuum evaporator; 22-centrifuge I; 23-clear liquid pump; 24-carbonization tank; 25-centrifuge II; -Mother liquor tank; 27-Ammonia pump; 28-Ammonia distillation tower; 29-Splitter; 30-Dryer I; 31-Dryer II.
具体实施方式Detailed ways
下面结合附图和具体实施例,对本发明作进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
实施例1Example 1
如图一所示,一种锰矿浆脱除烟气中SO2及其资源化利用的装置,包括加压鼓风机1、脱硫塔2、除雾器3、浆泵I4、循环泵5、调浆槽6、脱硫浆贮槽7、浆泵II8、真空过滤机I9、接受槽I10、真空泵I11、净化槽12、螺杆泵13、压滤机14、中和槽15、澄清沉淀池16、浆泵III17、真空过滤机II18、接受槽II19、真空泵II20、真空蒸发器21、离心机I22、清液泵23、碳化槽24、离心机II25、母液槽26、氨气泵27、蒸氨塔28、分缩器29、干燥机I30、干燥机II31;加压鼓风机1与脱硫塔2下部连接,脱硫塔2底部设有盛料箱,上部设有喷淋装置,盛料箱与循环泵5连接,循环泵5与喷淋装置连接,喷淋装置在不同高度设有三排,每排5个喷头,脱硫塔2顶部设有烟气出口,烟气出口与除雾器3连接,脱硫塔2底部盛料箱还连接浆泵Ⅰ 4,浆泵Ⅰ 4连接调浆槽6,脱硫塔2底部盛料箱还与脱硫浆贮槽7连接,脱硫浆贮槽7通过浆泵Ⅱ 8与真空过滤机Ⅰ 9连接,真空过滤机Ⅰ 9连接接受槽Ⅰ 10,接受槽Ⅰ 10顶部与真空泵11连接,底部连接净化槽12,净化槽12底部通过螺杆泵13连接压滤机14,压滤机14连接中和槽15,中和槽15底部连接澄清沉淀池16,澄清沉淀池16内设有蜂窝斜板填料,澄清沉淀池16通过浆泵Ⅲ17连接真空过滤机Ⅱ 18,真空过滤机Ⅱ 18连接接受槽Ⅱ 19,接受槽Ⅱ 19顶部与真空泵II20连接,接受槽Ⅱ 19底部依次连接真空蒸发器21、离心机I22,离心机I22分别连有干燥机II31与清液泵23,清液泵23依次连接碳化槽24、离心机II25,离心机II 25分别连接干燥机II 30和母液槽26,母液槽26依次连接氨气泵27、蒸氨塔28、分缩器29,分缩器29与中和槽15连接,调浆槽6、脱硫浆贮槽7、净化槽12、中和槽15、碳化槽24内部均设有搅拌桨。As shown in Figure 1, a device for manganese ore slurry to remove SO2 in flue gas and its resource utilization, including pressurized blower 1, desulfurization tower 2,
利用上述装置进行锰矿浆脱除烟气中SO2及其资源化利用的方法,具体步骤如下:Utilize above-mentioned device to carry out manganese ore pulp to remove SO in the flue gas and the method for resource utilization thereof, concrete steps are as follows:
(1)将软锰矿利用球磨机湿磨,过200目筛,在调浆槽6内加水制成软锰矿浆,软锰矿浆固含量为20%,调节软锰矿浆pH值为3.5;(1) Utilize the ball mill to wet-grind the pyrolusite, pass through a 200-mesh sieve, add water to make pyrolusite slurry in the
(2)烟气为阳极煅烧烟气,烟气量60000Nm3/h,烟气中SO2含量为3000mg/Nm3,平均温度220℃,要求排放烟气SO2小于100mg/Nm3,温度较高的烟气首先进入余热换热器产生低压蒸汽供蒸发工序使用,降温后烟气经加压鼓风机1从脱硫塔2下部进入,将步骤(1)制得的软锰矿浆用循环泵5抽至脱硫塔2用喷淋装置进行喷淋,喷淋装置在不同高度设有三排,每排5个喷头,烟气与喷淋的锰矿浆逆向接触反应,烟气脱硫后从烟气出口出来,经除雾器5后,烟气SO2含量为90mg/Nm3,达标排出,直接排空,浆液循环喷淋,边喷淋边进行浆液排出和补充,工艺连续进行,循环后的浆液中主要为硫酸锰,其次是硫酸铁,还含有少量的钙、镁、铁、铝以及少量的重金属离子,还含有脱硫过程中生成的连二硫酸锰,浆液储存在脱硫浆贮槽7内,经浆泵II8抽至真空过滤机I9进行真空过滤,过滤得到滤液进入接受槽I10;(2) The flue gas is anode calcined flue gas, the flue gas volume is 60000Nm 3 /h, the SO 2 content in the flue gas is 3000mg/Nm 3 , and the average temperature is 220°C. High flue gas first enters the waste heat exchanger to generate low-pressure steam for use in the evaporation process. After cooling, the flue gas enters from the lower part of the desulfurization tower 2 through the pressurized blower 1, and pumps the pyrolusite slurry prepared in step (1) with the circulation pump 5 The desulfurization tower 2 is sprayed with a spraying device. The spraying device is equipped with three rows at different heights, and each row has 5 nozzles. The flue gas and the sprayed manganese ore slurry are reversely contacted and reacted. After the flue gas is desulfurized, it comes out of the flue gas outlet. After passing through the demister 5, the SO 2 content of the flue gas is 90mg/Nm 3 , discharged up to the standard, directly emptied, the slurry is circulated and sprayed, and the slurry is discharged and replenished while spraying. The process is carried out continuously, and the main It is manganese sulfate, followed by ferric sulfate, which also contains a small amount of calcium, magnesium, iron, aluminum and a small amount of heavy metal ions, and also contains manganese dithionate generated in the desulfurization process. The slurry is stored in the desulfurization slurry storage tank 7. The pump II8 is pumped to the vacuum filter I9 for vacuum filtration, and the filtrate obtained by filtration enters the receiving tank I10;
(3)步骤(2)过滤得到的滤液从接受槽I10进入净化槽12中,净化槽12设有搅拌桨,边搅拌边加入石灰调节浆液pH值至5,再用烟气余热产生的蒸汽加热至80℃,使连二硫酸锰分解,浆液经螺杆泵13抽至压滤机14,将沉淀物过滤,得净化滤液进入中和槽15;(3) The filtrate obtained by step (2) filtration enters the purification tank 12 from the receiving tank I10, the purification tank 12 is provided with a stirring paddle, and lime is added while stirring to adjust the pH value of the slurry to 5, and then heated with the steam generated by the waste heat of the flue gas To 80 ℃, manganese dithionate is decomposed, the slurry is pumped to the
(4)将步骤(3)中和槽15内的净化滤液加入氨水,调整pH值为5,使钙、镁、铁、铝以及少量的重金属离子生成氢氧化物沉淀,将中和液放入澄清沉淀池16内,利用蜂窝斜板填料进行沉淀澄清,并用浆泵III17将液体抽至真空过滤机II18进一步过滤,获得清液进入接受槽II19;(4) adding ammoniacal liquor to the purified filtrate in step (3) and
(5)将步骤(4)接受槽II19内的清液经真空蒸发器21进行真空蒸发结晶,真空蒸发器21的真空度为0.08MPa,温度为80℃,一水硫酸锰质量百分浓度浓缩至38%,趁热经离心机I22进行离心分离,滤渣经干燥机II31干燥后得到一水硫酸锰,每年生产一水硫酸锰2000吨左右;(5) Carry out vacuum evaporation and crystallization of the clear liquid in the receiving tank II19 of step (4) through the vacuum evaporator 21, the vacuum degree of the vacuum evaporator 21 is 0.08MPa, the temperature is 80°C, and the mass percentage concentration of manganese sulfate monohydrate is concentrated to 38%, centrifuge through centrifuge I22 while it is hot, and obtain manganese sulfate monohydrate after the filter residue is dried by dryer II31, and produce about 2000 tons of manganese sulfate monohydrate every year;
(6)步骤(5)离心分离所得滤液待冷却后,经清液泵23进入碳化槽24后加入纯碱,产生碳酸锰沉淀,离心机II25离心进行固液分离,滤渣经干燥机I30干燥得到碳酸锰,滤液进入母液槽26,经氨气泵27抽至蒸氨塔28中,用直接烟气余热产生的蒸汽加热,氨和蒸汽的混合物经分缩器29,控制分缩器29出口烟气温度80℃,氨浓度达10%左右返回至中和槽15循环使用,每年生产碳酸锰2100吨左右。(6) After the filtrate gained by centrifugation in step (5) is to be cooled, it enters the carbonization tank 24 through the
实施例2Example 2
本实施例所述锰矿浆脱除烟气中SO2及其资源化利用的方法,采用装置与实施例1除了设置两排喷淋装置,每排设置7个喷头外,其他均相同,具体步骤如下:The manganese ore slurry described in this embodiment removes SO in the flue gas 2 and the method for resource utilization thereof, adopts device and embodiment 1 except that two rows of spraying devices are arranged, and each row is provided with 7 nozzles, the others are the same, and the specific steps as follows:
(1)将软锰矿利用球磨机湿磨,过200目筛,在调浆槽6内加水制成软锰矿浆,软锰矿浆固含量为22%,调节软锰矿浆pH值为4;(1) Utilize the ball mill to wet-grind the pyrolus ore, pass through a 200-mesh sieve, add water to make pyrolusite slurry in the
(2)烟气为电厂锅炉烟气,烟气量100000Nm3/h,烟气中SO2含量为2000mg/Nm3,平均温度120℃,要求排放烟气SO2小于400mg/Nm3,温度较高的烟气首先进入余热换热器产生低压蒸汽供蒸发工序使用,降温后烟气经加压鼓风机1从脱硫塔2下部进入,将步骤(1)制得的软锰矿浆用循环泵5抽至脱硫塔2用喷淋装置进行喷淋,烟气与喷淋的锰矿浆逆向接触反应,烟气脱硫后从烟气出口出来,经除雾器5后烟气中的SO2被吸收,脱除SO2后的烟气SO2含量为300mg/Nm3,烟气达标排出,直接排空,浆液经循环喷淋,边喷淋边进行浆液排出和补充,工艺连续进行,循环后的浆液中主要为硫酸锰,其次是硫酸铁,还含有少量的钙、镁、铁、铝以及少量的重金属离子,还含有脱硫过程中生成的连二硫酸锰,浆液储存在脱硫浆贮槽7内,经浆泵II8抽至真空过滤机I9进行真空过滤,过滤得到滤液进入接受槽I10;(2) The flue gas is boiler flue gas in a power plant, the flue gas volume is 100,000Nm 3 / h , the SO 2 content in the flue gas is 2000mg/Nm 3 , and the average temperature is 120°C. High flue gas first enters the waste heat exchanger to generate low-pressure steam for use in the evaporation process. After cooling, the flue gas enters from the lower part of the desulfurization tower 2 through the pressurized blower 1, and pumps the pyrolusite slurry prepared in step (1) with the circulation pump 5 To the desulfurization tower 2, the spraying device is used for spraying, and the flue gas and the sprayed manganese ore slurry are reversely contacted and reacted. After the flue gas is desulfurized, it comes out from the flue gas outlet. The SO 2 content of the flue gas after SO 2 removal is 300mg/Nm 3 , the flue gas is discharged up to the standard, and is directly emptied. The slurry is sprayed in a circular manner, and the slurry is discharged and replenished while spraying. It is mainly manganese sulfate, followed by iron sulfate, and also contains a small amount of calcium, magnesium, iron, aluminum and a small amount of heavy metal ions, and also contains manganese dithionate generated during the desulfurization process. The slurry is stored in the desulfurization slurry storage tank 7. The pulp pump II8 is pumped to the vacuum filter I9 for vacuum filtration, and the filtrate obtained by filtration enters the receiving tank I10;
(3)步骤(2)过滤得到的滤液从接受槽I10进入净化槽12中,净化槽12设有搅拌桨,边搅拌边加入石灰调节浆液pH值至4.5,再用蒸汽加热至70℃,使连二硫酸锰分解,浆液经螺杆泵13抽至压滤机14,将沉淀物过滤,得净化滤液进入中和槽15;(3) The filtrate that step (2) filters to obtain enters in the purification tank 12 from receiving tank I10, and the purification tank 12 is provided with a stirring paddle, adds lime while stirring and regulates the slurry pH value to 4.5, then heats to 70 ℃ with steam, makes Manganese dithionate is decomposed, the slurry is pumped to the
(4)将步骤(3)中和槽15内的净化滤液加入氨水,调整pH值为5.5,使钙、镁、铁、铝以及少量的重金属离子生成氢氧化物沉淀,将中和液放入澄清沉淀池16内,利用蜂窝斜板填料进行较长时间的沉淀澄清,并用浆泵III17将液体抽至真空过滤机II18进一步过滤,获得清液进入接受槽II19;(4) add ammoniacal liquor to the purified filtrate in neutralizing
(5)将步骤(4)接受槽II19内的清液经真空蒸发器21进行真空蒸发结晶,真空蒸发器21的真空度为0.07MPa,温度为70℃,一水硫酸锰浓度浓缩至39%,趁热经离心机I22进行离心分离,滤渣经干燥机II31干燥后得到一水硫酸锰,每年生产一水硫酸锰180吨左右;(5) carry out vacuum evaporation and crystallization through vacuum evaporator 21 with the clear liquid in step (4) receiving tank II19, the vacuum degree of vacuum evaporator 21 is 0.07MPa, and temperature is 70 ℃, and manganese sulfate monohydrate concentration is concentrated to 39% , Centrifuge through the centrifuge I22 while it is hot, and obtain manganese sulfate monohydrate after the filter residue is dried by the dryer II31, and produce about 180 tons of manganese sulfate monohydrate every year;
(6)步骤(5)离心分离所得滤液待冷却后,经清液泵23进入碳化槽24后加入纯碱,产生碳酸锰沉淀,离心机II25离心进行固液分离,滤渣经干燥机I30干燥得到碳酸锰,滤液进入母液槽26,经氨气泵27抽至蒸氨塔28中,用直接烟气余热产生的蒸汽加热,氨和蒸汽的混合物经分缩器29,控制分缩器29出口烟气温度90℃,氨浓度达10%左右返回至中和槽循环使用,每年生产碳酸锰1900吨左右。(6) After the filtrate gained by centrifugation in step (5) is to be cooled, it enters the carbonization tank 24 through the
实施例3Example 3
本实施例所述锰矿浆脱除烟气中SO2及其资源化利用的方法,采用装置与实施例1相同的装置,具体步骤如下:The manganese ore slurry described in this embodiment removes SO in the flue gas and its resource utilization method adopts the same device as that in Example 1, and the specific steps are as follows:
(1)将软锰矿利用球磨机湿磨,过200目筛,在调浆槽6内加水制成软锰矿浆,软锰矿浆固含量为18%,调节软锰矿浆pH值为4.5;(1) Utilize the ball mill to wet-grind the pyrolusite, pass through a 200-mesh sieve, add water in the
(2)烟气为硫酸制备厂烟气,硫酸尾气处理量200000Nm3/h,两转两吸硫酸装置的尾气中SO2含量650mg/Nm3,尾气出口要求SO2含量100mg/Nm3以下,脱硫效率85%以上,温度较高的烟气首先进入余热换热器产生低压蒸汽供蒸发工序使用,降温后烟气经加压鼓风机1从脱硫塔2下部进入,将步骤(1)制得的软锰矿浆抽至脱硫塔进行喷淋,烟气与喷淋的锰矿浆逆向接触反应,烟气脱硫后从烟气出口出来,经除雾器5后烟气中的SO2被吸收,脱除SO2后的烟气SO2含量为300mg/Nm3,烟气达标排出进入下一工序,浆液经循环喷淋,边喷淋边进行浆液的排出和补充,工艺连续进行,循环后的浆液中主要为硫酸锰,其次是硫酸铁,还含有少量的钙、镁、铁、铝以及少量的重金属离子,还含有脱硫过程中生成的连二硫酸锰,浆液储存在脱硫浆贮槽7内,经浆泵II8抽至真空过滤机I9进行真空过滤,过滤得到滤液进入接受槽I10;(2) The flue gas is flue gas from a sulfuric acid production plant, the sulfuric acid tail gas treatment capacity is 200,000Nm 3 /h, the SO 2 content in the tail gas of the two-turn and two-suction sulfuric acid unit is 650mg/Nm 3 , and the tail gas outlet requires that the SO 2 content is below 100mg/Nm 3 , The desulfurization efficiency is above 85%. The flue gas with higher temperature first enters the waste heat exchanger to generate low-pressure steam for use in the evaporation process. After cooling down, the flue gas enters from the lower part of the desulfurization tower 2 through the pressurized blower 1, and the obtained in step (1) The pyrolusite slurry is pumped to the desulfurization tower for spraying, and the flue gas reacts with the sprayed manganese ore slurry in reverse contact. After the flue gas is desulfurized, it comes out from the flue gas outlet. After passing through the demister 5, the SO2 in the flue gas is absorbed and removed. The SO 2 content of the flue gas after SO 2 is 300mg/Nm 3 , and the flue gas reaches the standard and is discharged into the next process. The slurry is circulated and sprayed, and the slurry is discharged and replenished while spraying. It is mainly manganese sulfate, followed by iron sulfate, and also contains a small amount of calcium, magnesium, iron, aluminum and a small amount of heavy metal ions, and also contains manganese dithionate generated during the desulfurization process. The slurry is stored in the desulfurization slurry storage tank 7. The pulp pump II8 is pumped to the vacuum filter I9 for vacuum filtration, and the filtrate obtained by filtration enters the receiving tank I10;
(3)步骤(2)过滤得到的滤液从接受槽I10进入净化槽12中,净化槽12设有搅拌桨,边搅拌边加入石灰调节浆液pH值至4.5,再用蒸汽加热至75℃,使连二硫酸锰分解,浆液经螺杆泵13抽至压滤机14,将沉淀物过滤,得净化滤液进入中和槽15;(3) The filtrate obtained by step (2) filtration enters the purification tank 12 from the receiving tank 110, the purification tank 12 is provided with a stirring paddle, adds lime to adjust the pH value of the slurry to 4.5 while stirring, and then heats to 75 DEG C with steam to make Manganese dithionate is decomposed, the slurry is pumped to the
(4)将步骤(3)中和槽15内的净化滤液加入氨水,调整pH值为5,使钙、镁、铁、铝以及少量的重金属离子生成氢氧化物沉淀,将中和液放入澄清沉淀池16内,利用蜂窝斜板填料进行沉淀澄清,并用浆泵III17将液体抽至真空过滤机II18进一步过滤,获得清液进入接受槽II19;(4) adding ammoniacal liquor to the purified filtrate in step (3) and
(5)将步骤(4)接受槽II19内的清液经真空蒸发器21进行真空蒸发结晶,真空蒸发器21的真空度为0.08Mpa,温度为75℃,一水硫酸锰质量百分浓度浓缩至40%,趁热经离心机I22进行离心分离,滤渣经干燥机II31干燥后得到一水硫酸锰,每年生产一水硫酸锰1800吨左右;(5) carry out vacuum evaporation and crystallization through vacuum evaporator 21 with the clear liquid in step (4) receiving tank II19, the vacuum degree of vacuum evaporator 21 is 0.08Mpa, and temperature is 75 ℃, manganese sulfate monohydrate mass percent concentration concentration to 40%, centrifuge through the centrifuge I22 while it is hot, and obtain manganese sulfate monohydrate after the filter residue is dried by the dryer II31, and produce about 1,800 tons of manganese sulfate monohydrate every year;
(6)步骤(5)离心分离所得滤液待冷却后,经清液泵23进入碳化槽24后加入纯碱,产生碳酸锰沉淀,离心机II25离心进行固液分离,滤渣经干燥机I30干燥得到碳酸锰,滤液进入母液槽26,经氨气泵27抽至蒸氨塔28中,用直接烟气余热产生的蒸汽加热,氨和蒸汽的混合物经分缩器29,控制分缩器29出口烟气温度95℃,氨浓度达10%左右返回至中和槽循环使用,每年生产碳酸锰1500吨左右。(6) After the filtrate gained by centrifugation in step (5) is to be cooled, it enters the carbonization tank 24 through the
应当理解的是,对本领域普通技术人员来说,可以根据上述说明加以改进或变换,均属于本发明所附权利要求的保护范围。It should be understood that those skilled in the art can make improvements or transformations based on the above description, and all of them belong to the protection scope of the appended claims of the present invention.
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CN108103526B (en) * | 2017-11-13 | 2019-09-27 | 昆明理工大学 | Method for purifying electrolytic aluminum flue gas and recycling aluminum resources by using electrolytic aluminum ash |
CN110152488B (en) * | 2019-04-28 | 2021-12-03 | 昆明理工大学 | Dry method for removing SO in coke oven flue gas2Method (2) |
CN110152476B (en) * | 2019-06-18 | 2021-12-21 | 合肥工业大学 | Device and method for synchronous desulfurization and denitrification of flue gas |
CN110255794A (en) * | 2019-07-02 | 2019-09-20 | 无锡翰思拓科技有限公司 | Soften desulfurization wastewater using ammonium hydroxide and recycles the Zero-discharge treating process of ammonium hydroxide |
CN110357164B (en) * | 2019-07-08 | 2022-03-15 | 四川大学 | A method for high-efficiency flue gas desulfurization coupled with manganese sulfate green purification by manganese oxide pulp circulation |
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