CN106376170A - Flexible circuit board, manufacturing method thereof, and electronic device - Google Patents
Flexible circuit board, manufacturing method thereof, and electronic device Download PDFInfo
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- CN106376170A CN106376170A CN201510443249.4A CN201510443249A CN106376170A CN 106376170 A CN106376170 A CN 106376170A CN 201510443249 A CN201510443249 A CN 201510443249A CN 106376170 A CN106376170 A CN 106376170A
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- 238000004519 manufacturing process Methods 0.000 title claims description 17
- 239000003989 dielectric material Substances 0.000 claims abstract description 83
- 239000003990 capacitor Substances 0.000 claims abstract description 31
- 239000000758 substrate Substances 0.000 claims abstract description 18
- 239000010410 layer Substances 0.000 claims description 356
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 41
- 229910052802 copper Inorganic materials 0.000 claims description 41
- 239000010949 copper Substances 0.000 claims description 41
- 239000011241 protective layer Substances 0.000 claims description 24
- 239000000463 material Substances 0.000 claims description 11
- 238000009713 electroplating Methods 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 9
- 239000002184 metal Substances 0.000 claims description 8
- 229910052751 metal Inorganic materials 0.000 claims description 8
- 238000005530 etching Methods 0.000 claims description 5
- 229910000679 solder Inorganic materials 0.000 claims description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 3
- 229910052799 carbon Inorganic materials 0.000 claims description 3
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 238000004544 sputter deposition Methods 0.000 claims description 2
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims 2
- 229920005989 resin Polymers 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- 239000004642 Polyimide Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000011810 insulating material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 229920001721 polyimide Polymers 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- -1 polyethylene terephthalate Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/18—Printed circuits structurally associated with non-printed electric components
- H05K1/182—Printed circuits structurally associated with non-printed electric components associated with components mounted in the printed circuit board, e.g. insert mounted components [IMC]
- H05K1/185—Components encapsulated in the insulating substrate of the printed circuit or incorporated in internal layers of a multilayer circuit
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/01—Dielectrics
- H05K2201/0183—Dielectric layers
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/09—Shape and layout
- H05K2201/09209—Shape and layout details of conductors
- H05K2201/09372—Pads and lands
- H05K2201/09472—Recessed pad for surface mounting; Recessed electrode of component
Landscapes
- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Manufacturing & Machinery (AREA)
- Parts Printed On Printed Circuit Boards (AREA)
- Printing Elements For Providing Electric Connections Between Printed Circuits (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种柔性电路板及其制作方法,以及具有该电路板的电子装置。The invention relates to a flexible circuit board, a manufacturing method thereof, and an electronic device with the circuit board.
背景技术Background technique
过去,印刷电路板(Printed Circuit Board,即PCB)的电子元件(如电感、电容器或电阻等)通常直接形成于PCB的表面。在电子产品轻薄短小、高频化、多功能化的趋势下,目前PCB的制造过程中通常将该类电子元件埋设于PCB内。PCB内埋电子元件的技术因在电子产品小型化、薄型化且在提升信号传输性能上存在优势,必将在电子产品中得到越来越广泛的应用。In the past, electronic components (such as inductors, capacitors, or resistors) of a printed circuit board (PCB) were usually directly formed on the surface of the PCB. Under the trend of light, thin, small, high-frequency and multi-functional electronic products, such electronic components are usually buried in the PCB during the current PCB manufacturing process. The technology of embedded electronic components in PCB will be more and more widely used in electronic products because of its advantages in miniaturization and thinning of electronic products and in improving signal transmission performance.
然而,传统PCB内埋技术是将电子元件直接埋设于PCB内,PCB的整体厚度还是受限于被埋设的电子元件的厚度,难以真正达到电子产品轻薄短小的目的。However, the traditional PCB embedding technology is to embed electronic components directly in the PCB, and the overall thickness of the PCB is still limited by the thickness of the embedded electronic components, making it difficult to truly achieve the purpose of light, thin and short electronic products.
发明内容Contents of the invention
有鉴于此,有必要提供一种可有效降低柔性电路板厚度的柔性电路板的制作方法。In view of this, it is necessary to provide a method for manufacturing a flexible circuit board that can effectively reduce the thickness of the flexible circuit board.
另外,提供一种上述方法制备的柔性电路板及应用该柔性电路板的电子装置。In addition, a flexible circuit board prepared by the above method and an electronic device using the flexible circuit board are provided.
一种柔性电路板的制作方法,包括如下步骤:提供一基板,该基板包括一可挠性的基层及分别形成于该基层两相对表面上的第一铜层与第二铜层;在基板上沿第一铜层、基层、第二铜层的层叠方向开设至少一容置孔,该容置孔至少贯穿第一铜层及基层,该容置孔包括至少一个开口端;将一介电材料填满于该容置孔中;蚀刻该第一铜层及第二铜层以分别形成第一导电线路层及第二导电线路层;以及在该介电材料对应每一开口端的表面形成一与该第一导电线路层或第二导电线路层电连接的导电层,与第一导电线路层电连接的一导电层对应该介电材料的区域形成第一电极,位于该介电材料远离该第一电极的导电层或第二导电线路层上对应该介电材料的区域形成第二电极,该第一电极、介电材料及第二电极形成一电容器。A method for manufacturing a flexible circuit board, comprising the steps of: providing a substrate, the substrate including a flexible base layer and a first copper layer and a second copper layer respectively formed on two opposite surfaces of the base layer; Open at least one accommodating hole along the stacking direction of the first copper layer, the base layer, and the second copper layer, the accommodating hole at least penetrates the first copper layer and the base layer, and the accommodating hole includes at least one open end; a dielectric material filling in the accommodating hole; etching the first copper layer and the second copper layer to respectively form a first conductive circuit layer and a second conductive circuit layer; The conductive layer electrically connected to the first conductive circuit layer or the second conductive circuit layer, a conductive layer electrically connected to the first conductive circuit layer corresponds to a region of the dielectric material to form a first electrode, and the dielectric material is located away from the second conductive circuit layer. A region corresponding to the dielectric material on the conductive layer of the first electrode or the second conductive circuit layer forms a second electrode, and the first electrode, the dielectric material and the second electrode form a capacitor.
一种柔性电路板,其包括一可挠性的基层及形成于该基层两相对表面上的第一导电线路层及第二导电线路层,该柔性电路板沿第一导电线路层、基层及第二导电线路层的层叠方向开设有至少一容置孔,该容置孔至少贯穿该第一导电线路层及基层,该容置孔包括至少一个开口端,该容置孔内填满有介电材料,在该介电材料对应每一开口端的表面形成有一与该第一导电线路层或第二导电线路层电连接的导电层,与第一导电线路层电连接的一导电层对应该介电材料的区域形成第一电极,位于该介电材料远离该第一电极的导电层或第二导电线路层上对应该介电材料的区域形成第二电极,该第一电极、介电材料及第二电极形成一电容器。A flexible circuit board, which includes a flexible base layer and a first conductive circuit layer and a second conductive circuit layer formed on two opposite surfaces of the base layer, the flexible circuit board is formed along the first conductive circuit layer, the base layer and the second At least one accommodating hole is provided in the stacking direction of the two conductive circuit layers, the accommodating hole at least penetrates the first conductive circuit layer and the base layer, the accommodating hole includes at least one open end, and the accommodating hole is filled with dielectric material, a conductive layer electrically connected to the first conductive circuit layer or the second conductive circuit layer is formed on the surface of the dielectric material corresponding to each opening end, and a conductive layer electrically connected to the first conductive circuit layer corresponds to the dielectric material The region of the material forms a first electrode, and the region corresponding to the dielectric material on the conductive layer or the second conductive circuit layer located on the dielectric material away from the first electrode forms a second electrode. The first electrode, the dielectric material and the first electrode The two electrodes form a capacitor.
一种电子装置,该电子装置包括至少一如上所述的柔性电路板。An electronic device includes at least one flexible circuit board as described above.
本发明在制备该柔性电路板的过程中直接在柔性电路板的内部制作所需的电容器,而非将已有的电容器埋设于其中,避免了因埋设的电容器体积过大而导致柔性电路板厚度增加的情形,从而降低了柔性电路板的厚度。In the process of preparing the flexible circuit board, the present invention directly manufactures the required capacitors inside the flexible circuit board instead of embedding the existing capacitors in it, avoiding the thickness of the flexible circuit board due to the large volume of the buried capacitor. Increased situation, thereby reducing the thickness of the flexible circuit board.
附图说明Description of drawings
图1为制作本发明第一实施例的柔性电路板所使用的基板的剖视示意图。FIG. 1 is a schematic cross-sectional view of a substrate used in manufacturing a flexible circuit board according to a first embodiment of the present invention.
图2为在图1所示的基板上形成通孔及容置孔的剖视示意图。FIG. 2 is a schematic cross-sectional view of forming through holes and accommodating holes on the substrate shown in FIG. 1 .
图3为在图2所示的容置孔填充介电材料的剖视示意图。FIG. 3 is a schematic cross-sectional view of filling the accommodating hole shown in FIG. 2 with a dielectric material.
图4为在图3所示的通孔的孔壁上形成电镀层的剖视示意图。FIG. 4 is a schematic cross-sectional view of forming an electroplating layer on the wall of the through hole shown in FIG. 3 .
图5为在图4所示的第一铜层及第二铜层分别形成第一导电线路层及第二导电线路层的剖视示意图。5 is a schematic cross-sectional view of forming a first conductive circuit layer and a second conductive circuit layer on the first copper layer and the second copper layer shown in FIG. 4 .
图6为在图5所示的介电材料靠近第一导电线路层的表面上形成导电油墨层的剖视示意图。FIG. 6 is a schematic cross-sectional view of forming a conductive ink layer on the surface of the dielectric material shown in FIG. 5 close to the first conductive circuit layer.
图7为在图6所示的导电油墨层上形成金属层的剖视示意图。FIG. 7 is a schematic cross-sectional view of forming a metal layer on the conductive ink layer shown in FIG. 6 .
图8为在图7所示的第一导电线路层及第二导电线路层的表面包覆保护层后所得到柔性电路板的剖视示意图。FIG. 8 is a schematic cross-sectional view of a flexible circuit board obtained after the surfaces of the first conductive circuit layer and the second conductive circuit layer shown in FIG. 7 are coated with a protective layer.
图9为本发明第二实施例的柔性电路板的剖视示意图。9 is a schematic cross-sectional view of a flexible circuit board according to a second embodiment of the present invention.
图10为本发明第三实施例的柔性电路板的剖视示意图。10 is a schematic cross-sectional view of a flexible circuit board according to a third embodiment of the present invention.
图11为图8所示的柔性电路板另一角度的局部剖视示意图。FIG. 11 is a schematic partial cross-sectional view of another angle of the flexible circuit board shown in FIG. 8 .
图12为本发明实施方式的电子装置的示意图。FIG. 12 is a schematic diagram of an electronic device according to an embodiment of the present invention.
主要元件符号说明Description of main component symbols
如下具体实施方式将结合上述附图进一步说明本发明。The following specific embodiments will further illustrate the present invention in conjunction with the above-mentioned drawings.
具体实施方式detailed description
本发明第一实施例的柔性电路板100的制作方法包括以下步骤:The manufacturing method of the flexible circuit board 100 according to the first embodiment of the present invention includes the following steps:
步骤S1、请参阅图1,提供一基板10。该基板10包括一可挠性的基层11及分别形成于该基层11两相对表面11a、11b上的第一铜层13与第二铜层15。该基层11的材料为聚酰亚胺(PI)或聚对苯二甲酸乙二醇脂(PET)由介电材料形成。Step S1 , referring to FIG. 1 , providing a substrate 10 . The substrate 10 includes a flexible base layer 11 and a first copper layer 13 and a second copper layer 15 respectively formed on two opposite surfaces 11a, 11b of the base layer 11 . The base layer 11 is made of polyimide (PI) or polyethylene terephthalate (PET), which is formed of dielectric materials.
步骤S2、请参阅图2,在基板10上沿第一铜层13、基层11及第二铜层15的层叠方向开设至少一通孔16及至少一容置孔18。所述通孔16贯穿该第一铜层13、该基层11及该第二铜层15。所述容置孔18为一盲孔,其贯穿该第一铜层13及该基层11。容置孔18包括一个开口端181。Step S2 , referring to FIG. 2 , opening at least one through hole 16 and at least one accommodating hole 18 on the substrate 10 along the stacking direction of the first copper layer 13 , the base layer 11 and the second copper layer 15 . The through hole 16 runs through the first copper layer 13 , the base layer 11 and the second copper layer 15 . The accommodating hole 18 is a blind hole, which passes through the first copper layer 13 and the base layer 11 . The receiving hole 18 includes an open end 181 .
步骤S3、请参阅图3,提供一介电材料20,并将其填充于该容置孔18中且与第一铜层13的外表面大致齐平。优选的,该介电材料20为介电常数较高的材料,例如陶瓷粉体。Step S3 , referring to FIG. 3 , providing a dielectric material 20 and filling it in the accommodating hole 18 to be substantially flush with the outer surface of the first copper layer 13 . Preferably, the dielectric material 20 is a material with a relatively high dielectric constant, such as ceramic powder.
步骤S4、请参阅图4,通过电镀方式在所述通孔16的孔壁上形成一电镀层17,从而得到一用于电连接该第一铜层13及第二铜层15的导电孔30。本实施例中,该电镀层17的材料为铜。可以理解,该电镀层17的材料还可以选自其他导电材料。Step S4, referring to FIG. 4 , forming an electroplating layer 17 on the wall of the through hole 16 by electroplating, thereby obtaining a conductive hole 30 for electrically connecting the first copper layer 13 and the second copper layer 15 . In this embodiment, the material of the electroplating layer 17 is copper. It can be understood that the material of the electroplating layer 17 can also be selected from other conductive materials.
步骤S5、请参阅图5,蚀刻该第一铜层13以形成第一导电线路层130,蚀刻该第二铜层15以形成第二导电线路层150。Step S5 , referring to FIG. 5 , etching the first copper layer 13 to form a first conductive circuit layer 130 , and etching the second copper layer 15 to form a second conductive circuit layer 150 .
步骤S6、请参阅图6及图7,在介电材料20靠近第一导电线路层130的表面上形成一与第一导电线路层130电连接的导电层40。该导电层40对应该介电材料20的区域、以及该第二导电线路层150对应该介电材料20的区域分别形成一第一电极131以及一第二电极151,该第一电极131、介电材料20及第二电极151配合以形成一电容器50。Step S6 , referring to FIG. 6 and FIG. 7 , forming a conductive layer 40 electrically connected to the first conductive circuit layer 130 on the surface of the dielectric material 20 close to the first conductive circuit layer 130 . The region of the conductive layer 40 corresponding to the dielectric material 20 and the region of the second conductive circuit layer 150 corresponding to the dielectric material 20 respectively form a first electrode 131 and a second electrode 151, the first electrode 131, the dielectric material 20 The electrical material 20 and the second electrode 151 cooperate to form a capacitor 50 .
其中,该导电层40完全覆盖介电材料20。较佳的,该导电层40的覆盖面积大于该介电材料20靠近第一导电线路层130的表面的面积,从而可避免因该导电层40定位偏差而导致不能完全覆盖该介电材料20的情况,提高了产品的良率。更具体的,该导电层40的边缘至该容置孔18的中心的距离与同一方向上开口端181至该容置孔18的中心的距离的差值小于50μm,当该导电层40的边缘至该容置孔18的中心的距离与同一方向上开口端181至该容置孔18的中心的距离的差值大于50μm时容易导致电容器50的电容量降低。本实施例中,该导电层40包括一导电油墨层41以及一金属层42。该导电油墨层41可通过涂布的方式直接形成于该介电材料20上。该金属层42可通过溅镀或电镀等方法形成于该导电油墨层41上,且包覆该导电油墨层41。Wherein, the conductive layer 40 completely covers the dielectric material 20 . Preferably, the covering area of the conductive layer 40 is larger than the area of the surface of the dielectric material 20 close to the first conductive circuit layer 130, so as to avoid the inability to completely cover the dielectric material 20 due to positioning deviation of the conductive layer 40. The situation improves the yield rate of the product. More specifically, the difference between the distance from the edge of the conductive layer 40 to the center of the accommodating hole 18 and the distance from the open end 181 to the center of the accommodating hole 18 in the same direction is less than 50 μm, when the edge of the conductive layer 40 When the difference between the distance from the center of the receiving hole 18 and the distance from the opening end 181 to the center of the receiving hole 18 in the same direction is greater than 50 μm, the capacitance of the capacitor 50 is likely to decrease. In this embodiment, the conductive layer 40 includes a conductive ink layer 41 and a metal layer 42 . The conductive ink layer 41 can be directly formed on the dielectric material 20 by coating. The metal layer 42 can be formed on the conductive ink layer 41 by sputtering or electroplating, and covers the conductive ink layer 41 .
步骤S7、请参阅图8,在该第一导电线路层130、第二导电线路层150及导电层40的表面包覆保护层60,且该保护层60填充于该导电孔30、以及该第一导电线路层130和第二导电线路层150与基层11之间的间隙,从而得到柔性电路板100。在本实施例中,该保护层60包括一绝缘层61及一防护层63。该绝缘层60覆盖于该第一导电线路层130、第二导电线路层150及导电层40的表面,且填充于该导电孔30、以及第一导电线路层130和电容器第二导电线路层150与基层11之间的间隙。该绝缘层61的材料选自具有可挠性的绝缘材料。优选的,该绝缘材料为树脂,例如环氧树脂。具体的,该绝缘层61为通过将半固化(不流动,可轻易形变)的树脂涂布于第一导电线路层130及第二导电线路层150远离该基层11的表面上,并对该第一导电线路层130及第二导电线路层150上的半固化树脂进行压合,使得该半固化树脂流动从而填充于该导电孔30、以及第一导电线路层130和第二导电线路层150与基层11之间的间隙而形成的。该防护层63分别形成于该绝缘层61远离基板10的表面上。该防护层63可为一业界常用的阻焊层(soldermask)或一覆盖膜(cover layer,即CVL)。Step S7, please refer to FIG. 8 , cover the surface of the first conductive circuit layer 130 , the second conductive circuit layer 150 and the conductive layer 40 with a protective layer 60 , and the protective layer 60 fills the conductive hole 30 and the second conductive circuit layer. The gap between the first conductive circuit layer 130 and the second conductive circuit layer 150 and the base layer 11 , so as to obtain the flexible circuit board 100 . In this embodiment, the protective layer 60 includes an insulating layer 61 and a protective layer 63 . The insulating layer 60 covers the surfaces of the first conductive circuit layer 130, the second conductive circuit layer 150 and the conductive layer 40, and fills the conductive hole 30, the first conductive circuit layer 130 and the second conductive circuit layer 150 of the capacitor. and the gap between the base layer 11. The material of the insulating layer 61 is selected from flexible insulating materials. Preferably, the insulating material is resin, such as epoxy resin. Specifically, the insulating layer 61 is formed by coating a semi-cured (non-flowing, easily deformable) resin on the surface of the first conductive circuit layer 130 and the second conductive circuit layer 150 away from the base layer 11, and the first conductive circuit layer The semi-cured resin on the first conductive circuit layer 130 and the second conductive circuit layer 150 is pressed, so that the semi-cured resin flows to fill the conductive hole 30, and the first conductive circuit layer 130 and the second conductive circuit layer 150 and The gap between the base layers 11 is formed. The protective layers 63 are respectively formed on surfaces of the insulating layer 61 away from the substrate 10 . The protection layer 63 can be a solder mask or a cover layer (CVL) commonly used in the industry.
可以理解的,在形成防护层63之前,还可以在绝缘层61相对的两表面通过增层法形成多个导电线路层(图未示)分别与第一导电线路层130或第二导电线路层150电连接,从而制得包括多层导电线路层的柔性电路板100。其中,通过增层法形成多层导电线路层为现有技术,此不赘述。It can be understood that before forming the protective layer 63, a plurality of conductive circuit layers (not shown) may be formed on the opposite surfaces of the insulating layer 61 by a build-up method to be respectively connected with the first conductive circuit layer 130 or the second conductive circuit layer. 150 are electrically connected, so that the flexible circuit board 100 including multiple conductive circuit layers is produced. Wherein, the formation of multiple conductive circuit layers by a build-up method is a prior art, and will not be repeated here.
在第二实施例中,请参阅图9,与第一实施例不同的是,在步骤S2中形成的容置孔18为一通孔,其贯穿该第一铜层13、该基层11及该第二铜层15。容置孔18包括两个相对的开口端181。此时,在步骤S6中还包括:在介电材料20靠近该第二导电线路层150的表面上形成一与第二导电线路层150电连接的一导电层40。该与第一导电线路层130电连接的导电层40对应该介电材料20的区域、以及该与第二导电线路层150电连接的导电层40对应介电材料20的区域分别形成一第一电极131以及一第二电极153,该第一电极131、介电材料20及第二电极153配合以形成一电容器50。其中,该与第二导电线路层150电连接的导电层40覆盖该介电材料20靠近第二导电线路层150的表面。In the second embodiment, please refer to FIG. 9 , the difference from the first embodiment is that the accommodating hole 18 formed in step S2 is a through hole, which runs through the first copper layer 13 , the base layer 11 and the first copper layer 13 . Two copper layers 15. The receiving hole 18 includes two opposite open ends 181 . At this time, step S6 further includes: forming a conductive layer 40 electrically connected to the second conductive circuit layer 150 on the surface of the dielectric material 20 close to the second conductive circuit layer 150 . The region of the conductive layer 40 electrically connected to the first conductive circuit layer 130 corresponding to the dielectric material 20 and the region of the conductive layer 40 electrically connected to the second conductive circuit layer 150 corresponding to the dielectric material 20 respectively form a first The electrode 131 and a second electrode 153 , the first electrode 131 , the dielectric material 20 and the second electrode 153 cooperate to form a capacitor 50 . Wherein, the conductive layer 40 electrically connected to the second conductive circuit layer 150 covers the surface of the dielectric material 20 close to the second conductive circuit layer 150 .
在第三实施例中,请参阅图10,与第一实施例及第二实施例不同的是,在步骤S6中导电层40通过印刷的方式形成,该导电层40的材质可选自导电银浆、导电碳浆、导电锡膏及导电铜膏等中的一种或几种。In the third embodiment, please refer to FIG. 10 , the difference from the first embodiment and the second embodiment is that in step S6 the conductive layer 40 is formed by printing, and the material of the conductive layer 40 can be selected from conductive silver One or more of paste, conductive carbon paste, conductive solder paste and conductive copper paste.
由上述第一实施例和第三实施例的制作方法制作的柔性电路板100,其应用于电子装置200(请参阅图12)中。该电子装置200可以为智能手机、平板电脑、笔记本电脑、多媒体播放器等。请参阅图8和图10,该柔性电路板100包括一可挠性的基层11及形成于该基层11两相对表面11a、11b上的第一导电线路层130及第二导电线路层150。该柔性电路板100沿第一导电线路层130、基层11及第二导电线路层150的层叠方向开设有至少一容置孔18,即该容置孔18依次贯穿该第一导电线路层130及基层11。该容置孔18内填满有介电材料20。在介电材料20靠近第一导电线路层130的表面上形成一与第一导电线路层130电连接的导电层40。其中,该容置孔18包括一开口端181,该与第一导电线路层130电连接的导电层40覆盖该开口端181,且该导电层40的截面宽度大于该容置孔18的孔径。更具体的,导电层40的截面宽度与该容置孔18的孔径的差值小于50μm。该与第一导电线路层130电连接的导电层40对应该介电材料20的区域、以及该第二导电线路层150对应该介电材料20的区域分别形成一第一电极131以及一第二电极151。该第一电极131、介电材料20及第二电极151配合以形成一电容器50。The flexible circuit board 100 manufactured by the manufacturing methods of the above-mentioned first embodiment and the third embodiment is applied in an electronic device 200 (please refer to FIG. 12 ). The electronic device 200 can be a smart phone, a tablet computer, a notebook computer, a multimedia player, and the like. Referring to FIGS. 8 and 10 , the flexible circuit board 100 includes a flexible base layer 11 and a first conductive circuit layer 130 and a second conductive circuit layer 150 formed on two opposite surfaces 11a, 11b of the base layer 11 . The flexible circuit board 100 is provided with at least one accommodating hole 18 along the stacking direction of the first conductive circuit layer 130, the base layer 11 and the second conductive circuit layer 150, that is, the accommodating hole 18 runs through the first conductive circuit layer 130 and the second conductive circuit layer 150 sequentially. grassroots11. The accommodating hole 18 is filled with a dielectric material 20 . A conductive layer 40 electrically connected to the first conductive circuit layer 130 is formed on the surface of the dielectric material 20 close to the first conductive circuit layer 130 . Wherein, the accommodating hole 18 includes an open end 181 , the conductive layer 40 electrically connected to the first conductive circuit layer 130 covers the open end 181 , and the cross-sectional width of the conductive layer 40 is larger than the diameter of the accommodating hole 18 . More specifically, the difference between the cross-sectional width of the conductive layer 40 and the diameter of the accommodating hole 18 is less than 50 μm. The region of the conductive layer 40 electrically connected to the first conductive circuit layer 130 corresponding to the dielectric material 20 and the region of the second conductive circuit layer 150 corresponding to the dielectric material 20 form a first electrode 131 and a second electrode 131 respectively. electrode 151 . The first electrode 131 , the dielectric material 20 and the second electrode 151 cooperate to form a capacitor 50 .
该柔性电路板100还包括至少一电连接该第一导电线路层130与第二导电线路层150的至少一导电孔30。每一导电孔30包括在基板10上形成的通孔16以及在该通孔16的孔壁上形成的一电镀层17。其中,每一通孔16贯穿该第一铜层13、该基层11及该第二铜层15。The flexible circuit board 100 further includes at least one conductive hole 30 electrically connecting the first conductive circuit layer 130 and the second conductive circuit layer 150 . Each conductive hole 30 includes a through hole 16 formed on the substrate 10 and an electroplating layer 17 formed on a wall of the through hole 16 . Wherein, each through hole 16 runs through the first copper layer 13 , the base layer 11 and the second copper layer 15 .
该柔性电路板100还包括一保护层60,该保护层60包覆于该第一导电线路层130、第二导电线路层150及导电层40的表面,且该保护层60填充第一导电线路层130、电容器50、基层11及第二导电线路层150之间的间隙。该保护层60包括一绝缘层61及一防护层63。该绝缘层60包覆于该第一导电线路层130及第二导电线路层150远离该基层11的表面,且该填充于该导电孔30、以及第一导电线路层130和电容器第二导电线路层150与基层11之间的间隙。该防护层63形成于该绝缘层61远离第一导电线路层130及第二导电线路层150的表面上。The flexible circuit board 100 also includes a protective layer 60, the protective layer 60 covers the surfaces of the first conductive circuit layer 130, the second conductive circuit layer 150 and the conductive layer 40, and the protective layer 60 fills the first conductive circuit The gap between the layer 130 , the capacitor 50 , the base layer 11 and the second conductive circuit layer 150 . The protective layer 60 includes an insulating layer 61 and a protective layer 63 . The insulating layer 60 covers the surface of the first conductive circuit layer 130 and the second conductive circuit layer 150 away from the base layer 11, and fills the conductive hole 30, the first conductive circuit layer 130 and the second conductive circuit of the capacitor. The gap between layer 150 and base layer 11 . The protective layer 63 is formed on the surface of the insulating layer 61 away from the first conductive circuit layer 130 and the second conductive circuit layer 150 .
请参阅图9,与第一、第三实施例不同的是,由上述第二实施例的制备方法制得的柔性电路板100中,该容置孔18同样为一通孔,即该容置孔18依次贯穿该第一导电线路层130、基层11及该第二导电线路层150,且包括两个开口端181。此时,在介电材料20靠近第二导电线路层150的表面上还形成一与第二导电线路层150电连接的导电层40。该与第二导电线路层150电连接的导电层40覆盖该介电材料20靠近第二导电线路层150的表面。该与第一导电线路层130电连接的导电层40对应该介电材料20的区域、以及该与第二导电线路层150电连接的导电层40对应介电材料20的区域分别形成第一电极131以及第二电极153,该第一电极131、介电材料20及第二电极153配合以形成电容器50。Please refer to Fig. 9. The difference from the first and third embodiments is that in the flexible circuit board 100 manufactured by the preparation method of the above-mentioned second embodiment, the accommodating hole 18 is also a through hole, that is, the accommodating hole 18 runs through the first conductive circuit layer 130 , the base layer 11 and the second conductive circuit layer 150 in sequence, and includes two open ends 181 . At this time, a conductive layer 40 electrically connected to the second conductive circuit layer 150 is further formed on the surface of the dielectric material 20 close to the second conductive circuit layer 150 . The conductive layer 40 electrically connected to the second conductive circuit layer 150 covers the surface of the dielectric material 20 close to the second conductive circuit layer 150 . The region of the conductive layer 40 electrically connected to the first conductive circuit layer 130 corresponding to the dielectric material 20 and the region of the conductive layer 40 electrically connected to the second conductive circuit layer 150 corresponding to the dielectric material 20 form first electrodes respectively. 131 and the second electrode 153 , the first electrode 131 , the dielectric material 20 and the second electrode 153 cooperate to form the capacitor 50 .
请参阅图11,所述电容器50的电容值C可根据如下公式计算:C=Dk·E0·A/S。其中,Dk为介电材料20的介电常数;E0为真空介电常数,其近似为8.85x 10-12F/m;S为第一电极131与第二电极151之间的垂直距离(即基层11的高度);A为第一电极131或第二电极151的面积,A=H*L(L为电容器50的第一电极131或第二电极151的长度,H为电容器50的第一电极131或第二电极151的宽度)。可以理解,可根据实际需要改变电容器50的第一电极131或第二电极151的长度L、第一电极131或第二电极151的宽度H或第一电极131与第二电极151之间的垂直距离S,从而改变电容器50的电容值C。Referring to FIG. 11 , the capacitance C of the capacitor 50 can be calculated according to the following formula: C=Dk·E0·A/S. Wherein, Dk is the dielectric constant of the dielectric material 20; E0 is the vacuum dielectric constant, which is approximately 8.85×10-12F/m; S is the vertical distance between the first electrode 131 and the second electrode 151 (ie, the base layer 11 height); A is the area of the first electrode 131 or the second electrode 151, A=H*L (L is the length of the first electrode 131 or the second electrode 151 of the capacitor 50, and H is the first electrode of the capacitor 50 131 or the width of the second electrode 151). It can be understood that the length L of the first electrode 131 or the second electrode 151 of the capacitor 50, the width H of the first electrode 131 or the second electrode 151, or the vertical distance between the first electrode 131 and the second electrode 151 can be changed according to actual needs. The distance S, thereby changing the capacitance C of the capacitor 50 .
本发明在制备该柔性电路板100的过程中直接在柔性电路板100的内部制作所需的电容器50,而非将已有的电容器埋设于其中,避免了因埋设的电容器体积过大而导致柔性电路板100厚度增加的情形,从而降低了柔性电路板100的厚度。另外,所述电容器50的电容值C可通过调整第一电极131或第二电极151的面积A、第一电极131与第二电极151之间的垂直距离S及选择不同的介电材料20而相应调整。In the process of preparing the flexible circuit board 100, the present invention directly manufactures the required capacitor 50 inside the flexible circuit board 100, instead of embedding the existing capacitors in it, avoiding the flexible circuit due to the large volume of the embedded capacitor. The thickness of the circuit board 100 is increased, thereby reducing the thickness of the flexible circuit board 100 . In addition, the capacitance C of the capacitor 50 can be adjusted by adjusting the area A of the first electrode 131 or the second electrode 151, the vertical distance S between the first electrode 131 and the second electrode 151, and selecting different dielectric materials 20. Adjust accordingly.
可以理解的是,对于本领域的普通技术人员来说,可以根据本发明的技术构思做出其它各种相应的改变与变形,而所有这些改变与变形都应属于本发明权利要求的保护范围。It can be understood that those skilled in the art can make various other corresponding changes and modifications according to the technical concept of the present invention, and all these changes and modifications should belong to the protection scope of the claims of the present invention.
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CN113192721A (en) * | 2021-01-21 | 2021-07-30 | 龙腾 | Inductance structure based on printed circuit board, flexible multilayer printed circuit board comprising same and transformer structure comprising same |
WO2024174376A1 (en) * | 2023-02-23 | 2024-08-29 | 瑞声光电科技(常州)有限公司 | Flexible circuit board |
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