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CN106356439A - An LED packaging structure with adjustable color temperature - Google Patents

An LED packaging structure with adjustable color temperature Download PDF

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Publication number
CN106356439A
CN106356439A CN201611027386.0A CN201611027386A CN106356439A CN 106356439 A CN106356439 A CN 106356439A CN 201611027386 A CN201611027386 A CN 201611027386A CN 106356439 A CN106356439 A CN 106356439A
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China
Prior art keywords
led
led chip
fluorescent layer
light
color temperature
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CN201611027386.0A
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程胜鹏
许瑞龙
刘火奇
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Zhongshan Liti Lighting Technology Co ltd
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Zhongshan Liti Lighting Technology Co ltd
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Priority to CN201611027386.0A priority Critical patent/CN106356439A/en
Publication of CN106356439A publication Critical patent/CN106356439A/en
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/80Constructional details
    • H10H20/85Packages
    • H10H20/851Wavelength conversion means
    • H10H20/8511Wavelength conversion means characterised by their material, e.g. binder
    • H10H20/8512Wavelength conversion materials
    • H10H20/8513Wavelength conversion materials having two or more wavelength conversion materials
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L25/00Assemblies consisting of a plurality of semiconductor or other solid state devices
    • H01L25/03Assemblies consisting of a plurality of semiconductor or other solid state devices all the devices being of a type provided for in a single subclass of subclasses H10B, H10F, H10H, H10K or H10N, e.g. assemblies of rectifier diodes
    • H01L25/04Assemblies consisting of a plurality of semiconductor or other solid state devices all the devices being of a type provided for in a single subclass of subclasses H10B, H10F, H10H, H10K or H10N, e.g. assemblies of rectifier diodes the devices not having separate containers
    • H01L25/075Assemblies consisting of a plurality of semiconductor or other solid state devices all the devices being of a type provided for in a single subclass of subclasses H10B, H10F, H10H, H10K or H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H10H20/00
    • H01L25/0753Assemblies consisting of a plurality of semiconductor or other solid state devices all the devices being of a type provided for in a single subclass of subclasses H10B, H10F, H10H, H10K or H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H10H20/00 the devices being arranged next to each other

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Led Device Packages (AREA)

Abstract

The invention discloses a color temperature adjustable LED packaging structure which comprises a packaging substrate and LED chips arranged on the packaging substrate, wherein the LED chips comprise a first LED chip and a second LED chip, the upper end surface of the first LED chip is covered with a first fluorescent layer, the LED packaging structure is also provided with a second fluorescent layer covered on the packaging substrate and the second LED chip, and the color temperatures of the first fluorescent layer and the second fluorescent layer are different. The light emitted by the first LED chip and the light emitted by the second LED chip are white light after passing through the primary fluorescent layer, so that the problems of light bias and light quality reduction are solved; the first LED chips and the second LED chips are uniformly and alternately arranged on the packaging substrate, the side surfaces of the bottoms of the first LED chips and the second LED chips are wrapped by the second fluorescent layer, the phenomenon that the light quality is reduced due to the fact that blue light of the first LED chips and the blue light of the second LED chips are leaked is avoided, uniform light is obtained, and the light spot effect when only one LED chip is used is eliminated.

Description

一种可调色温的LED封装结构An LED packaging structure with adjustable color temperature

技术领域technical field

本发明属于LED封装领域,尤其是涉及一种可调色温的LED封装结构。The invention belongs to the field of LED packaging, in particular to an LED packaging structure with adjustable color temperature.

背景技术Background technique

制造白光的LED芯片的方法是:在预先制好电极焊盘的蓝光LED圆片上直接覆上一层荧光膜,经切割后形成一粒粒的白光LED芯片单体,存在问题是:白光LED芯片的底部侧面会有蓝光泄漏,造成光质量缺陷。应用LED芯片制造成LED光源时,为了实现LED光源的色温可调,常用的技术手段将预先覆盖有第一荧光层形成的包裹式LED芯片单元和一个裸式LED芯片单元在封装基板上排列,还设有第二荧光层覆盖上述的包裹式LED芯片单元和一个裸式LED芯片单元。采用该种封装结构的LED光源中实现了光色一致性、光线均匀和色温可调,但包裹式LED芯片单元制作工艺复杂,并且芯片顶端和侧面发出的光均为白光,使得包裹式LED芯片单元所发出的白光再次经过第二荧光层中间的荧光粉后,会发出一种偏黄或偏绿的混色光),降低了光品质,给使用者造成不适。The method of manufacturing white light LED chips is: directly cover a layer of fluorescent film on the blue LED wafers with electrode pads prepared in advance, and form individual white light LED chips after cutting. The problem is: white light LED chips There will be blue light leakage on the bottom side of the , causing light quality defects. When using LED chips to manufacture LED light sources, in order to realize the adjustable color temperature of the LED light source, the commonly used technical means are to arrange the packaged LED chip unit and a bare LED chip unit formed by the first fluorescent layer in advance on the packaging substrate. A second fluorescent layer is also provided to cover the above-mentioned wrapped LED chip unit and a bare LED chip unit. The LED light source with this packaging structure achieves light color consistency, uniform light, and adjustable color temperature, but the manufacturing process of the wrapped LED chip unit is complicated, and the light emitted from the top and side of the chip is white light, making the wrapped LED chip After the white light emitted by the unit passes through the fluorescent powder in the middle of the second fluorescent layer again, it will emit a yellowish or greenish mixed color light), which reduces the light quality and causes discomfort to users.

发明内容Contents of the invention

本发明提供的可调色温的LED封装结构能有效解决光线二次经过荧光层后偏光和光品质下降的技术问题,本发明采用的技术方案为:The LED packaging structure with adjustable color temperature provided by the present invention can effectively solve the technical problems of polarization and light quality degradation after the light passes through the fluorescent layer for the second time. The technical solution adopted in the present invention is:

一种可调色温的LED封装结构,包括封装基板以及设置于封装基板上的LED芯片,所述LED芯片包括第一LED芯片和第二LED芯片,所述第一LED芯片的上端面覆盖有第一荧光层,还设有覆盖在封装基板和第二LED芯片上的第二荧光层,其中所述第一荧光层和第二荧光层的色温不同。An LED packaging structure with adjustable color temperature, comprising a packaging substrate and an LED chip arranged on the packaging substrate, the LED chip includes a first LED chip and a second LED chip, and the upper end surface of the first LED chip is covered with The first fluorescent layer is also provided with a second fluorescent layer covering the packaging substrate and the second LED chip, wherein the first fluorescent layer and the second fluorescent layer have different color temperatures.

进一步的,所述第一LED芯片和第二LED芯片在所述封装基板上均匀交错排列。Further, the first LED chips and the second LED chips are evenly arranged in a staggered manner on the packaging substrate.

进一步的,所述第一LED芯片和第二LED芯片之间的距离不大于第一LED芯片或第二LED芯片尺寸的两倍。Further, the distance between the first LED chip and the second LED chip is not greater than twice the size of the first LED chip or the second LED chip.

进一步的,所述所述第二荧光层在封装基板上的高度不低于第一LED芯片在封装基板上的高度。Further, the height of the second fluorescent layer on the packaging substrate is not lower than the height of the first LED chip on the packaging substrate.

进一步的,所述第一荧光层和第二荧光层在封装基板上的厚度持平。Further, the first fluorescent layer and the second fluorescent layer have the same thickness on the package substrate.

进一步的,所述第二荧光层在封装基板上的厚度不高于第一荧光层在封装基板上的厚度。Further, the thickness of the second fluorescent layer on the packaging substrate is not higher than the thickness of the first fluorescent layer on the packaging substrate.

本发明所述第一LED芯片向上端面的发出的光线穿过第一荧光层后射出并发出白光,第一LED芯片侧面包围有第二荧光层,第一LED芯片侧面发出的光经过第二荧光层后可获得不同色温的白光,第二LED芯片发出的光穿射过第二荧光层后射出并发出白光;避免所述第一LED芯片和第二LED芯片二次穿过荧光层,解决因偏光而导致的光品质下降的问题;第一LED芯片和第二LED芯片底端的侧面均被第二荧光层包裹,所述第一LED芯片周围的第二荧光层起到保护第一LED芯片的作用,避免第一LED芯片和第二LED芯片底部的侧面产生光线泄露的问题;第一LED芯片和第二LED芯片交错均匀排列,发出的光线混合并得到均匀的光线,消除封装基板上只有一种LED芯片时的光点效应。According to the present invention, the light emitted from the upper end surface of the first LED chip passes through the first fluorescent layer and emits white light. The side of the first LED chip is surrounded by the second fluorescent layer, and the light emitted from the side of the first LED chip passes through the second fluorescent layer. White light with different color temperatures can be obtained after layering, and the light emitted by the second LED chip passes through the second fluorescent layer and emits white light; avoiding the first LED chip and the second LED chip from passing through the fluorescent layer twice, solving the problem The problem of light quality degradation caused by polarized light; the sides of the bottom of the first LED chip and the second LED chip are wrapped by the second fluorescent layer, and the second fluorescent layer around the first LED chip protects the first LED chip. function, to avoid the problem of light leakage from the side of the bottom of the first LED chip and the second LED chip; the first LED chip and the second LED chip are evenly arranged in a staggered manner, and the emitted light is mixed to obtain uniform light, eliminating the need for only one on the packaging substrate. The light spot effect when planting LED chips.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only For some embodiments of the present invention, those skilled in the art can also obtain other drawings based on these drawings without creative work.

图1为本发明所述可调色温的LED封装结构的基本排布示意图;1 is a schematic diagram of the basic layout of the LED packaging structure with adjustable color temperature according to the present invention;

图2为采用本发明所述可调色温的LED封装结构的COB的结构示意图;Fig. 2 is the structural representation of the COB adopting the LED packaging structure with adjustable color temperature according to the present invention;

图3为采用本发明所述可调色温的LED封装结构的SMD的结构示意图。Fig. 3 is a schematic structural diagram of an SMD adopting the LED packaging structure with adjustable color temperature according to the present invention.

具体实施方式detailed description

为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例和附图,对本发明实施例中的技术方案进行清楚、完整地描述。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention and the accompanying drawings.

下面结合附图说明本发明的具体实施方式。The specific implementation manner of the present invention will be described below in conjunction with the accompanying drawings.

如图1所示,本发明所述可调色温的LED封装结构包括封装基板1和设置在封装基板1上的LED芯片2。所述LED芯片2包括第一LED芯片21和第二LED芯片22,第一LED芯片21和第二LED芯片22在封装基板1上均匀交错排列,所述第一LED芯片21与第二LED芯片22之间的距离不大于第一LED芯片21或第二LED芯片22尺寸的两倍,发出的光色一致且混光均匀,获得均匀的白光。As shown in FIG. 1 , the LED packaging structure with adjustable color temperature in the present invention includes a packaging substrate 1 and an LED chip 2 disposed on the packaging substrate 1 . The LED chip 2 includes a first LED chip 21 and a second LED chip 22, and the first LED chip 21 and the second LED chip 22 are evenly arranged alternately on the packaging substrate 1, and the first LED chip 21 and the second LED chip The distance between 22 is not more than twice the size of the first LED chip 21 or the second LED chip 22, the emitted light has the same color and uniform light mixing, and uniform white light is obtained.

所述第一LED芯片21的上端面覆盖有第一荧光层3,所述LED芯片22和封装基板1上覆盖有所述第二荧光层4,其中所述第一荧光层3和第二荧光层4的色温不同,所述第二荧光层4在封装基板1上的高度不低于第一LED芯片21在封装基板1上的高度。作为优选,所述第一荧光层3和第二荧光层4在封装基板1上的厚度持平。The upper surface of the first LED chip 21 is covered with the first fluorescent layer 3, and the LED chip 22 and the package substrate 1 are covered with the second fluorescent layer 4, wherein the first fluorescent layer 3 and the second fluorescent layer The color temperatures of the layers 4 are different, and the height of the second fluorescent layer 4 on the packaging substrate 1 is not lower than the height of the first LED chip 21 on the packaging substrate 1 . Preferably, the thicknesses of the first phosphor layer 3 and the second phosphor layer 4 on the package substrate 1 are equal.

所述第一荧光层3和第二荧光层4的材料由透明硅胶和荧光粉混合而成,所述第一荧光层3和第二荧光层4中荧光粉在透明硅胶中的浓度不同,所得的第一荧光层3和第二荧光层4的色温不同。The materials of the first fluorescent layer 3 and the second fluorescent layer 4 are formed by mixing transparent silica gel and fluorescent powder, and the concentrations of the fluorescent powder in the transparent silica gel in the first fluorescent layer 3 and the second fluorescent layer 4 are different, and the obtained The color temperatures of the first fluorescent layer 3 and the second fluorescent layer 4 are different.

第一LED芯片21的上端面只覆盖有第一荧光层3,第一LED芯片21向上发出的光经过第一荧光层3后射出白光,第一LED芯片21侧面发出的光经过第二荧光层4后射出白光,所述第一LED芯片21向上射出的白光和侧面所射出的白光的色温不同,两种色温的白光混合可获得另一种色温的白光,消除了只有一种LED芯片时的光点效应,具有更优良的照明效果。The upper surface of the first LED chip 21 is only covered with the first fluorescent layer 3, the light emitted upward by the first LED chip 21 passes through the first fluorescent layer 3 and emits white light, and the light emitted from the side of the first LED chip 21 passes through the second fluorescent layer 4. Then emit white light. The white light emitted upward by the first LED chip 21 and the white light emitted from the side have different color temperatures. The white light of the two color temperatures can be mixed to obtain white light of another color temperature, which eliminates the problem of only one LED chip. Light spot effect, with better lighting effect.

第二LED芯片22上只包覆有第二荧光层4,第二LED芯片22发出的光线经过第二荧光层4后射出白光,避免第一LED芯片21和第二LED芯片22发出的光线因二次经过荧光层而偏色并导致光品质下降。Only the second fluorescent layer 4 is coated on the second LED chip 22, and the light emitted by the second LED chip 22 emits white light after passing through the second fluorescent layer 4, so as to prevent the light emitted by the first LED chip 21 and the second LED chip 22 from being caused by The second pass through the fluorescent layer results in a color cast and a decrease in light quality.

实施例1Example 1

如图2所示,实施例1为采用本发明所述LED封装结构的可调色温COB,包括COB基板5、设置在COB基板5上的第一LED芯片21和第二LED芯片22,所述第一LED芯片21上端面覆盖有第一荧光层3(图中未示出),所述第二荧光层4覆盖在COB基板5和第二LED芯片22上,其中所述第一荧光层3和第二荧光层4在COB基板5上的厚度持平,且所述第一荧光层3和第二荧光层4为不同的荧光材料,具有不同的色温。当第一LED芯片21和第二LED芯片22点亮时,第一LED芯片21向上发出的光经过第一荧光层3后变为白光射出,第一LED芯片21底部侧面的光线和第二LED芯片22经过第二荧光层4后变为具有不同色温的白光后射出,形成两种具有不同色温的白光。As shown in Figure 2, Embodiment 1 is a COB with adjustable color temperature using the LED packaging structure of the present invention, including a COB substrate 5, a first LED chip 21 and a second LED chip 22 arranged on the COB substrate 5, so The upper end surface of the first LED chip 21 is covered with a first fluorescent layer 3 (not shown in the figure), and the second fluorescent layer 4 is covered on the COB substrate 5 and the second LED chip 22, wherein the first fluorescent layer 3 and the second fluorescent layer 4 have the same thickness on the COB substrate 5, and the first fluorescent layer 3 and the second fluorescent layer 4 are made of different fluorescent materials and have different color temperatures. When the first LED chip 21 and the second LED chip 22 are turned on, the light emitted upward by the first LED chip 21 passes through the first fluorescent layer 3 and becomes white light, and the light on the bottom side of the first LED chip 21 and the second LED The chip 22 becomes white light with different color temperatures after passing through the second fluorescent layer 4 , and emits two kinds of white light with different color temperatures.

所述第一LED芯片21和第二LED芯片22均匀交错地排列在COB基板5上,且所述第一LED芯片21和第二LED芯片22之间的距离为LED芯片2的两倍,距离小,使所述第一LED芯片21和第二LED芯片22射出的光混光并产生均匀的光线,通过控制第一LED芯片21和第二LED芯片22具有各自独立的驱动信号,可各自调节驱动信号的强度来调节所述第一LED芯片21和第二LED芯片22的色温输出比例,从而得到可调色温的COB。The first LED chips 21 and the second LED chips 22 are evenly arranged in a staggered manner on the COB substrate 5, and the distance between the first LED chips 21 and the second LED chips 22 is twice that of the LED chips 2, and the distance Small, so that the light emitted by the first LED chip 21 and the second LED chip 22 mixes and produces uniform light, and can be adjusted separately by controlling the first LED chip 21 and the second LED chip 22 to have their own independent driving signals. The intensity of the driving signal is used to adjust the color temperature output ratio of the first LED chip 21 and the second LED chip 22, so as to obtain a COB with adjustable color temperature.

实施例2Example 2

如图3所示,实施例2为采用本发明所述LED封装结构的可调色温SMD,包括LED支架6,设置与LED支架6上的第一LED芯片21和第二LED芯片22,所述第一LED芯片21上覆盖有第一荧光层3,还设有用于覆盖第二LED芯片22和填充LED支架6凹槽的第二荧光层4,其中所述第一荧光层3和第二荧光层4的厚度不同,所述第一荧光层3和第二荧光层4在LED支架6上的高度持平。As shown in Figure 3, Embodiment 2 is an SMD with adjustable color temperature using the LED package structure of the present invention, including an LED bracket 6, and a first LED chip 21 and a second LED chip 22 arranged on the LED bracket 6, so The first LED chip 21 is covered with a first fluorescent layer 3, and a second fluorescent layer 4 for covering the second LED chip 22 and filling the groove of the LED bracket 6 is also provided, wherein the first fluorescent layer 3 and the second The thickness of the fluorescent layer 4 is different, and the heights of the first fluorescent layer 3 and the second fluorescent layer 4 on the LED bracket 6 are equal.

本实施例中第一LED芯片21和第二LED芯片22分别连入LED支架6上不同驱动电路,对第一LED芯片21和第二LED芯片22输入不同的驱动信号,获得光色可调的SMD。In this embodiment, the first LED chip 21 and the second LED chip 22 are respectively connected to different driving circuits on the LED bracket 6, and different driving signals are input to the first LED chip 21 and the second LED chip 22 to obtain an adjustable light color. SMD.

需要说明的是,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有付出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。It should be noted that the described embodiments are only some of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

Claims (5)

1.一种可调色温的LED封装结构,包括封装基板以及设置于封装基板上的LED芯片,其特征在于,所述LED芯片包括第一LED芯片和第二LED芯片,所述第一LED芯片的上端面覆盖有第一荧光层,还设有覆盖在封装基板和第二LED芯片上的第二荧光层,其中所述第一荧光层和第二荧光层的色温不同。1. An LED packaging structure with adjustable color temperature, comprising a packaging substrate and an LED chip arranged on the packaging substrate, wherein the LED chip comprises a first LED chip and a second LED chip, and the first LED The upper surface of the chip is covered with a first fluorescent layer, and a second fluorescent layer is provided covering the packaging substrate and the second LED chip, wherein the first fluorescent layer and the second fluorescent layer have different color temperatures. 2.根据权利要求1所述可调色温的LED封装结构,其特征在于,所述第一LED芯片和第二LED芯片在所述封装基板上均匀交错排列。2 . The LED packaging structure with adjustable color temperature according to claim 1 , wherein the first LED chips and the second LED chips are evenly arranged in a staggered manner on the packaging substrate. 3.根据权利要求2所述所述可调色温的LED封装结构,其特征在于,所述第一LED芯片和第二LED芯片之间的距离不大于第一LED芯片或第二LED芯片尺寸的两倍。3. The LED packaging structure with adjustable color temperature according to claim 2, wherein the distance between the first LED chip and the second LED chip is not greater than the size of the first LED chip or the second LED chip twice as much. 4.根据权利要求1所述所述可调色温的LED封装结构,其特征在于,所述第二荧光层在封装基板上的高度不低于第一LED芯片在封装基板上的高度。4 . The LED packaging structure with adjustable color temperature according to claim 1 , wherein the height of the second fluorescent layer on the packaging substrate is not lower than the height of the first LED chip on the packaging substrate. 5.根据权利要求1所述可调色温的LED封装结构,其特征在于,所述第一荧光层和第二荧光层在封装基板上的厚度持平。5 . The LED packaging structure with adjustable color temperature according to claim 1 , wherein the first fluorescent layer and the second fluorescent layer have the same thickness on the packaging substrate.
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