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CN106340485A - Wafer bonding clamping device, aligning machine, bonding machine and warping substrate adsorption method - Google Patents

Wafer bonding clamping device, aligning machine, bonding machine and warping substrate adsorption method Download PDF

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Publication number
CN106340485A
CN106340485A CN201510406169.1A CN201510406169A CN106340485A CN 106340485 A CN106340485 A CN 106340485A CN 201510406169 A CN201510406169 A CN 201510406169A CN 106340485 A CN106340485 A CN 106340485A
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vacuum
annular groove
substrate
vac sorb
clamping device
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江家玮
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Shanghai Micro Electronics Equipment Co Ltd
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Shanghai Micro Electronics Equipment Co Ltd
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    • H10P72/7624
    • H10P72/53
    • H10P72/78
    • H10P72/70
    • H10W72/07163

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  • Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)

Abstract

本发明公开了一种晶圆键合夹紧装置,包括承载台(110)、夹紧机构(120)、压头(130)、压盘(140),所述压头(130)压接在所述压盘(140)的压接点设置于所述压盘(140)对应基片之外的区域;所述压盘(140)与所述承载台(110)的材料相同。所述压盘(140)兼容所有规格尺寸的基片。本发明还公开了一种使用上述种晶圆键合夹紧装置的对准机和键合机。本发明能够减小或消除无效压合面、便于温度控制,提高生产效率,压合性能均匀,提高成品率,并且兼容所有晶圆规格尺寸。本发明还公开了一种实现翘曲基片的吸附方法,能够实现对翘曲的基片进行吸附。

The invention discloses a wafer bonding clamping device, which comprises a carrier table (110), a clamping mechanism (120), a pressure head (130), and a pressure plate (140). The pressure head (130) is crimped on The crimping point of the pressure plate (140) is arranged on the area of the pressure plate (140) outside the corresponding substrate; the material of the pressure plate (140) is the same as that of the carrying platform (110). The platen (140) is compatible with all sizes of substrates. The invention also discloses an alignment machine and a bonding machine using the above seed wafer bonding clamping device. The invention can reduce or eliminate invalid lamination surfaces, facilitate temperature control, improve production efficiency, uniform lamination performance, increase yield, and is compatible with all wafer specifications and sizes. The invention also discloses an adsorption method for warped substrates, which can realize the adsorption of warped substrates.

Description

晶圆键合夹紧装置及对准机和键合机、翘曲基片吸附方法Wafer bonding clamping device and aligner and bonder, warped substrate adsorption method

技术领域technical field

本发明涉及半导体器件装备制造领域,特别涉及一种晶圆键合夹紧装置及对准机和键合机。The invention relates to the field of semiconductor device equipment manufacturing, in particular to a wafer bonding clamping device, an alignment machine and a bonding machine.

背景技术Background technique

晶圆键合技术可以将两片晶圆基片结合在一起,两片晶圆基片的材料可以相同或不相同。晶圆键合是半导体器件三维加工的一个重要的工艺,无论是阳极键合、直接键合、金属扩展键合、金属共晶键合等键合方法,其主要工艺步骤均包括晶圆表面的清洗和活化处理,晶圆的对准,以及最终的晶圆键合步骤。通过这些工艺步骤,独立的单张晶圆被对准,然后键合在一起,实现其三维结构。键合不仅是微系统技术中的封装技术,而且也是三维器件制造中的一个有机的组成部分,在器件制造的前道工艺和后道工艺中均有应用。现有的最主要的键合应用为硅片和硅片的键合以及硅片和玻璃衬底的键合。Wafer bonding technology can bond two wafer substrates together, and the materials of the two wafer substrates can be the same or different. Wafer bonding is an important process for three-dimensional processing of semiconductor devices. Whether it is anodic bonding, direct bonding, metal expansion bonding, metal eutectic bonding and other bonding methods, the main process steps include the surface of the wafer. Cleaning and activation processes, wafer alignment, and final wafer bonding steps. Through these process steps, individual single wafers are aligned and then bonded together to achieve their three-dimensional structure. Bonding is not only a packaging technology in microsystem technology, but also an organic part of three-dimensional device manufacturing, which is used in both the front-end process and the back-end process of device manufacturing. The most important existing bonding applications are the bonding of silicon wafers to silicon wafers and the bonding of silicon wafers to glass substrates.

随着晶圆键合技术在微机电系统(MEMS,Micro-Electro-MechanicalSystem)、微光电系统,特别是CMOS图像传感器(CIS)制造、以及新兴的三维芯片制造技术,如硅穿孔(TSV)技术中的广泛应用,键合技术对晶圆键合设备的性能不断提出更高的要求。键合系统分为两大部分,对准机和键合机。晶圆键合夹紧装置作为键合系统中相对独立的单元,是影响键合精度的关键因素之一。With the application of wafer bonding technology in micro-electromechanical systems (MEMS, Micro-Electro-MechanicalSystem), micro-optical systems, especially CMOS image sensor (CIS) manufacturing, and emerging three-dimensional chip manufacturing technologies, such as through-silicon vias (TSV) technology Widely used in the field, bonding technology has continuously put forward higher requirements for the performance of wafer bonding equipment. The bonding system is divided into two parts, the alignment machine and the bonding machine. As a relatively independent unit in the bonding system, the wafer bonding clamping device is one of the key factors affecting the bonding accuracy.

晶圆键合夹紧装置在对准机中实现上下晶圆基片的对位功能,在键合机中实现晶圆基片压合功能,键合工艺流程结束,从键合机中取出带键合完成的晶圆基片的键合夹紧装置。因此,晶圆键合夹紧装置自身的性能直接影响键合的效果。The wafer bonding clamping device realizes the alignment function of the upper and lower wafer substrates in the alignment machine, and realizes the wafer substrate pressing function in the bonding machine. After the bonding process is completed, the tape is taken out from the bonding machine. Bonding fixture for bonded wafer substrates. Therefore, the performance of the wafer bonding clamping device itself directly affects the bonding effect.

现有技术中的晶圆键合夹紧装置,包括承载台、垂直设置在承载台两侧的夹紧机构,设置在夹紧机构上的压头。使用时,在承载台依次放置上基片和下基片,压头直接压紧在基片的边缘位置。键合时,抽真空后,通过夹紧机构带动压头压合两片晶圆基片使其键合。此种结构的晶圆键合夹紧装置存在以下问题。The wafer bonding clamping device in the prior art includes a carrier table, a clamping mechanism vertically arranged on both sides of the carrier table, and a pressure head arranged on the clamping mechanism. When in use, the upper substrate and the lower substrate are sequentially placed on the carrying platform, and the pressure head is directly pressed against the edge of the substrate. When bonding, after vacuuming, the clamping mechanism drives the pressure head to press and bond two wafer substrates to make them bond. The wafer bonding clamping device with such a structure has the following problems.

1、键合基片在对准机中通过压头机构与基片直接接触压紧两片基片,在大气环境中会压紧基片会导致两片硅片在被压住的地方保留有空气,再送入键合机中抽真空也无法将压头压紧部分的空气抽走,导致气泡的产生,这样压合后会导致局部无效压合面的产生。另一方面由于压头直接压紧基片,键合压合基片时,必须避让出压头位置,导致压头遮住的基片区域无法直接压合,压紧力通过平面传递到压头遮蔽区域,使得基片压头压紧区域受力小于直接压合面,导致压合性能不均匀,降低成品合格率。1. In the alignment machine, the bonded substrates are in direct contact with the substrates through the pressure head mechanism to compress the two substrates. In the atmospheric environment, the substrates will be pressed tightly, which will cause the two silicon wafers to remain in the pressed place. Air, even if it is sent into the bonding machine for vacuuming, the air in the pressing part of the pressure head cannot be taken away, resulting in the generation of air bubbles, which will lead to the generation of local invalid pressing surfaces after pressing. On the other hand, since the indenter directly presses the substrate, when bonding and pressing the substrate, the position of the indenter must be avoided. As a result, the area of the substrate covered by the indenter cannot be directly pressed, and the pressing force is transmitted to the indenter through the plane. The shielding area makes the force on the pressing area of the substrate press head smaller than that of the direct pressing surface, resulting in uneven pressing performance and lower yield of finished products.

2、温度控制是键合机性能参数的一项重要指标,由于键合工艺各有不同,有时需要精确控制上基片的温度,有时需要控制下基片的温度,为了提高键合的兼容性,需要同时控制上下基片的温度,在键合机中分别设计有上下加热盘,分别控制上下基片的温度,当上、下基片温度到达一个值时,键合效果最佳。现有技术的晶圆键合夹紧装置只有承载台,当键合机需要对上下基片进行加热或者冷却控制时,上基片直接加热或冷却,下基片通过承载台加热或冷却,从而导致上下基片的热量传递路径不同,导致上下基片温度稳定时间不同,上下基片热量传递不均匀,温度不易同时控制,增加了温度控制的难度。2. Temperature control is an important indicator of the performance parameters of the bonding machine. Because the bonding process is different, sometimes it is necessary to accurately control the temperature of the upper substrate, and sometimes it is necessary to control the temperature of the lower substrate. In order to improve the compatibility of bonding , it is necessary to control the temperature of the upper and lower substrates at the same time. The upper and lower heating plates are designed in the bonding machine to control the temperature of the upper and lower substrates respectively. When the temperature of the upper and lower substrates reaches a certain value, the bonding effect is the best. The wafer bonding and clamping device in the prior art only has a carrier table. When the bonding machine needs to heat or cool the upper and lower substrates, the upper substrate is directly heated or cooled, and the lower substrate is heated or cooled by the carrier table, thereby The heat transfer paths of the upper and lower substrates are different, resulting in different temperature stabilization times for the upper and lower substrates, uneven heat transfer between the upper and lower substrates, and difficult simultaneous temperature control, which increases the difficulty of temperature control.

3、晶圆键合夹紧装置一般要求可以兼容设计尺寸及以下的基片,若设计尺寸为300mm,则希望此晶圆键合夹紧装置可以适用于300mm以及300mm以下更小的晶圆规格尺寸的基片。现有技术的晶圆键合夹紧装置用于兼容更小尺寸规格的基片时,往往需要更换多个压头组件实现,为减小无效压合面,压头只压紧基片周围很小的面积,更换不同规格尺寸的晶圆基片时,需要同时更换压头的规格才能使用,操作比较复杂,耽误生产时间。3. The wafer bonding clamping device is generally required to be compatible with substrates of the design size and below. If the design size is 300mm, it is hoped that the wafer bonding clamping device can be applied to 300mm and smaller wafer specifications below 300mm Dimensions of the substrate. When the wafer bonding clamping device in the prior art is used to be compatible with substrates of smaller sizes, it is often necessary to replace multiple indenter assemblies. Small area, when replacing wafer substrates of different sizes, it is necessary to change the specifications of the indenter at the same time to use, the operation is more complicated, and the production time is delayed.

4、现有技术的晶圆键合夹紧装置的承载台,仅设置有一级真空吸附功能,并且采用相同压力吸附基片,此种结构的承载台对于翘曲片无法使用。4. The carrier table of the wafer bonding clamping device in the prior art is only equipped with a first-level vacuum adsorption function, and uses the same pressure to absorb the substrate. The carrier table with this structure cannot be used for warped sheets.

发明内容Contents of the invention

本发明所要解决的技术问题是,提供一种减小或消除无效压合面、便于温度控制,提高生产效率,压合性能均匀,提高成品率,并且兼容所有晶圆规格尺寸的晶圆键合夹紧装置。The technical problem to be solved by the present invention is to provide a wafer bonding method that reduces or eliminates invalid bonding surfaces, facilitates temperature control, improves production efficiency, uniform bonding performance, improves yield, and is compatible with all wafer sizes. clamping device.

为了解决上述技术问题,本发明的技术方案是:一种晶圆键合夹紧装置,包括用于承载下基片和上基片的承载台,用于夹紧下基片和上基片的夹紧机构,所述夹紧机构连接有压头,还包括设置于所述承载台与压头之间的压盘,所述压盘与所述承载台的材料相同,所述压头压接在所述压盘的压接点设置于所述压盘对应基片之外的区域。In order to solve the above-mentioned technical problems, the technical solution of the present invention is: a wafer bonding clamping device, including a carrying platform for carrying the lower substrate and the upper substrate, and a mounting table for clamping the lower substrate and the upper substrate Clamping mechanism, the clamping mechanism is connected with a pressure head, and also includes a pressure plate arranged between the bearing platform and the pressure head, the material of the pressure plate is the same as that of the bearing platform, and the pressure head is crimped The crimping point on the pressure plate is arranged on the area of the pressure plate corresponding to the outside of the substrate.

进一步的,上述的晶圆键合夹紧装置,所述压盘和/或所述承载台设置有密纹吸盘结构。Further, in the above-mentioned wafer bonding clamping device, the pressure plate and/or the carrier table are provided with a micro-grain suction cup structure.

进一步的,上述的晶圆键合夹紧装置,所述密纹吸盘结构,包括设置于所述压盘和/或所述承载台内的若干级真空吸附环槽,每级所述真空吸附环槽设置有真空吸附口;每级所述真空吸附环槽通过对应的所述真空吸附孔或真空吸附通道接通有压力相同或不相同的真空气源。Further, in the above-mentioned wafer bonding and clamping device, the structure of the compact suction cup includes several stages of vacuum adsorption ring grooves arranged in the pressure plate and/or the carrier table, and each stage of the vacuum adsorption ring The groove is provided with a vacuum suction port; each stage of the vacuum suction ring groove is connected to a vacuum air source with the same or different pressure through the corresponding vacuum suction hole or vacuum suction channel.

进一步的,上述的晶圆键合夹紧装置,所述真空吸附孔或真空吸附通道设置有用于控制真空气源通断的开关;所述开关为电磁阀或压力阀。Further, in the above-mentioned wafer bonding clamping device, the vacuum suction hole or the vacuum suction channel is provided with a switch for controlling the on-off of the vacuum air source; the switch is a solenoid valve or a pressure valve.

进一步的,上述的晶圆键合夹紧装置,每级所述真空吸附环槽至少设置有一个。Further, in the above-mentioned wafer bonding clamping device, at least one vacuum suction ring groove is provided at each stage.

进一步的,上述的晶圆键合夹紧装置,若干级所述真空吸附环槽同时或分时吸附基片。Further, in the above-mentioned wafer bonding clamping device, the vacuum suction ring grooves of several stages can simultaneously or time-sharingly absorb the substrate.

进一步的,上述的晶圆键合夹紧装置,当每级所述真空吸附环槽设置真空吸附通道时,同一级所有所述真空吸附环槽相贯通;当每级所述真空吸附环槽设置有真空吸附孔时,同一级所有所述真空吸附环槽相贯通或不贯通。Further, in the above-mentioned wafer bonding clamping device, when the vacuum adsorption ring grooves of each stage are provided with vacuum adsorption channels, all the vacuum adsorption ring grooves of the same stage are connected; when the vacuum adsorption ring grooves of each stage are set When there are vacuum adsorption holes, all the vacuum adsorption ring grooves at the same level are connected or not connected.

进一步的,上述的晶圆键合夹紧装置,所述真空吸附环槽为圆形槽或多边形槽。Further, in the above-mentioned wafer bonding clamping device, the vacuum suction ring groove is a circular groove or a polygonal groove.

进一步的,上述的晶圆键合夹紧装置,所述真空吸附环槽为三级,包括由外向内依次设置的第一级真空吸附环槽、第二级真空吸附环槽和第三级真空吸附环槽,所述第三级真空吸附环槽为相贯通的两个。Further, in the above-mentioned wafer bonding clamping device, the vacuum adsorption ring groove is three-stage, including a first-stage vacuum adsorption ring groove, a second-stage vacuum adsorption ring groove, and a third-stage vacuum suction ring groove arranged sequentially from outside to inside. The adsorption ring groove, the third-stage vacuum adsorption ring groove is two connected.

与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:

本发明的晶圆键合夹紧装置,在承载台与压头之间增加设置压盘,压头压接在压盘的压接点设置于压盘对应基片之外的区域;由此可知,压盘的规格尺寸大于上基片和下基片的规格尺寸,则压头不直接接触基片,而是通过压盘接触基片,夹紧机构带动压头压紧压盘,再通过压盘压紧上下基片,夹紧机构带动压头压紧压盘,从而将上下基片压合在一起。本发明避免了压头与基片直接接触,并且施加在压盘上的应力是在压盘对应基片之外的区域,则施加的应力就会避开压盘对应的基片位置,从而使整个压盘对基片施加相同的应力,从而使上下基片压紧,从而减小或消除压头直接压接在基片对应的压合点的无效压合面。将上下基片夹紧后的晶圆键合夹紧装置在键合机中压合时,不需要做出任何避让,避免或消除了未压合的区域,提高了上下基片压合性能的均匀性,从而提高了成品的合格率。In the wafer bonding clamping device of the present invention, a pressure plate is added between the carrier table and the indenter, and the crimping point of the indenter on the pressure plate is set in an area outside the corresponding substrate of the pressure plate; thus, The size of the pressure plate is larger than the size of the upper substrate and the lower substrate, the indenter does not directly contact the substrate, but contacts the substrate through the pressure plate, the clamping mechanism drives the indenter to press the pressure plate, and then passes through the pressure plate Press the upper and lower substrates, and the clamping mechanism drives the pressure head to press the pressure plate, thereby pressing the upper and lower substrates together. The present invention avoids the direct contact between the indenter and the substrate, and the stress applied on the platen is outside the area corresponding to the substrate of the platen, then the applied stress will avoid the position of the substrate corresponding to the platen, so that The entire pressure plate exerts the same stress on the substrate, so that the upper and lower substrates are pressed tightly, thereby reducing or eliminating the ineffective bonding surface where the pressure head is directly connected to the corresponding bonding point of the substrate. After clamping the upper and lower substrates, the wafer bonding clamping device does not need to make any avoidance when pressing in the bonding machine, avoiding or eliminating the unpressed area, and improving the bonding performance of the upper and lower substrates. Uniformity, thereby improving the qualified rate of finished products.

本发明增加的压盘的材料与承载台的材料相同,则加热或冷却时,上基片通过压盘传递热量,下基片通过相同材料的承载台传递热量,则上下基片的热量传递的路径相同,上下基片温度稳定时间相同,上下基片热量传递均匀,温度容易同时控制,从而降低了温度控制的难度。The material of the platen added in the present invention is the same as that of the carrying table, then when heating or cooling, the upper substrate transfers heat through the pressing plate, and the lower substrate transfers heat through the carrying table of the same material, and the heat transfer of the upper and lower substrates The path is the same, the temperature stabilization time of the upper and lower substrates is the same, the heat transfer of the upper and lower substrates is uniform, and the temperature is easy to control at the same time, thereby reducing the difficulty of temperature control.

本发明的压盘兼容所有基片的规格尺寸,则可以兼容适用于16英寸晶圆、8英寸晶圆及以下的所有晶圆规格尺寸,不需要根据不同规格尺寸的晶圆,配套不同长度压头的夹紧结构,上下基片通过压头传递给压盘的压紧力压紧上下基片,故任何小于压盘尺寸的基片都可以在无需更换压头组件的情况下被夹紧,从而减少了更换器件的步骤,提高了生产效率。The platen of the present invention is compatible with the specifications and sizes of all substrates, and can be compatible with all wafer specifications and sizes suitable for 16-inch wafers, 8-inch wafers and below, and does not need to be matched with different lengths of wafers according to different specifications and sizes. The clamping structure of the head, the upper and lower substrates are pressed by the pressing force transmitted to the platen by the indenter, so any substrate smaller than the size of the platen can be clamped without replacing the indenter assembly. Therefore, the steps of replacing devices are reduced, and the production efficiency is improved.

本发明还提供一种晶圆键合系统的对准机,包括光源、对准机架、楔形定位机构、安装架,所述安装架上可拆式正向或反向安装有上述的晶圆键合夹紧装置。The present invention also provides an alignment machine for a wafer bonding system, including a light source, an alignment frame, a wedge-shaped positioning mechanism, and a mounting frame, on which the above-mentioned wafer is detachably installed forward or reverse Keyed clamping device.

本发明的对准机,光源通过对准机架、楔形定位机构,穿过承载台和压盘对上下基片进行精确对准,通过夹紧机构带动压盘将上下基片夹紧。因此,本发明同样具有减小或消除无效压合面、便于温度控制,提高生产效率,兼容所有晶圆规格尺寸的效果。晶圆键合夹紧装置正向安装时,上基片朝向上方;反向安装时,上基片朝向下方。两种安装方式均可实现对准。为了不影响对准光源的工作,承载台和压盘在对准标记区域做相应的处理,比如使用透光材质或者局部开避让孔。In the alignment machine of the present invention, the light source passes through the carrier table and the pressure plate to precisely align the upper and lower substrates through the alignment frame and the wedge-shaped positioning mechanism, and the clamping mechanism drives the pressure plate to clamp the upper and lower substrates. Therefore, the present invention also has the effects of reducing or eliminating invalid bonding surfaces, facilitating temperature control, improving production efficiency, and being compatible with all wafer sizes. When the wafer bonding clamping device is installed forward, the upper substrate faces upward; when it is installed reversely, the upper substrate faces downward. Alignment can be achieved with either mounting method. In order not to affect the work of aligning the light source, the bearing table and the pressure plate are treated accordingly in the alignment mark area, such as using light-transmitting materials or partially opening escape holes.

本发明还提供一种晶圆键合系统的键合机,包括正向或反向安装的上述的晶圆键合夹紧装置。The present invention also provides a bonding machine of a wafer bonding system, including the above-mentioned wafer bonding clamping device installed forwardly or backwardly.

本发明的键合机,由于采用上述的晶圆键合夹紧装置,因此,可以将减小或消除上下基片的无效压合面夹紧后的晶圆键合夹紧装置一起放入到键合机中,从而提高晶圆上下基片压合的均匀性,提高键合的成品率。The bonding machine of the present invention adopts the above-mentioned wafer bonding clamping device, therefore, the wafer bonding clamping device that reduces or eliminates the clamping of the invalid pressing surfaces of the upper and lower substrates can be put together into the In the bonding machine, the uniformity of bonding the upper and lower substrates of the wafer is improved, and the yield of bonding is improved.

本发明还提供一种实现翘曲基片的吸附方法,包括以下步骤:The present invention also provides an adsorption method for warping substrates, comprising the following steps:

步骤S1,预设真空度T0;Step S1, preset vacuum degree T0;

步骤S2,将基片放置于所述压盘的下表面或承载台的上表面;Step S2, placing the substrate on the lower surface of the platen or the upper surface of the carrier table;

步骤S3,由内外向或由内向外的顺序外依次控制真空气源通断的开关,以使若干级真空吸附环槽接通有真空气源,通过真空检测器逐级检测对应级真空吸附环槽的真空度Tn,若真空度Tn<预设真空度T0,则对应级的真空吸附环槽未建立吸附,关闭未建立吸附功能对应的真空吸附环槽的开关,以断开该真空吸附环槽的真空气源,否则对应级的真空吸附环槽建立吸附,其中n表示真空吸附环槽的级数,为大于1的自然数;Step S3, control the on-off switch of the vacuum air source from the inside to the outside or from the inside to the outside, so that several stages of vacuum adsorption ring grooves are connected with vacuum air sources, and the corresponding vacuum adsorption rings are detected step by step by the vacuum detector. The vacuum degree Tn of the tank, if the vacuum degree Tn<preset vacuum degree T0, the vacuum adsorption ring groove of the corresponding stage has not established adsorption, and the switch of the vacuum adsorption ring groove corresponding to the unestablished adsorption function is turned off to disconnect the vacuum adsorption ring The vacuum air source of the groove, otherwise the vacuum adsorption ring groove of the corresponding stage establishes adsorption, where n represents the number of stages of the vacuum adsorption ring groove, which is a natural number greater than 1;

步骤S4,将已建立吸附的真空吸附环槽个数与真空吸附环槽的总级数n比较,若已建立吸附的真空吸环槽的个数大于真空吸附环槽的总级数的1/2时,压盘或承载台执行对基片的吸附作业,完成对翘曲基片的吸附;否则,重复上述步骤S3。Step S4, comparing the number of vacuum adsorption ring grooves that have been established with the total number of stages n of vacuum adsorption ring grooves, if the number of vacuum adsorption ring grooves that have been established is greater than 1/ of the total number of stages of vacuum adsorption ring grooves At 2 o'clock, the platen or the carrying table performs the adsorption operation on the substrate to complete the adsorption on the warped substrate; otherwise, repeat the above step S3.

进一步的,上述的实现翘曲基片的吸附方法,所述真空气源的压力相同或不相同。Further, in the above-mentioned adsorption method for warping substrates, the pressures of the vacuum air sources are the same or different.

进一步,上述的实现翘曲基片的吸附方法,其特征在于,所述开关为电磁阀。Further, the above-mentioned adsorption method for warped substrates is characterized in that the switch is a solenoid valve.

本发明还提供一种实现翘曲基片的吸附方法,包括以下步骤:The present invention also provides an adsorption method for warping substrates, comprising the following steps:

步骤S1,预设真空度T0;Step S1, preset vacuum degree T0;

步骤S2,将基片放置于所述压盘的下表面或承载台的上表面;Step S2, placing the substrate on the lower surface of the platen or the upper surface of the carrier table;

步骤S3,由内外向或由内向外的顺序依次控制真空气源通断的开关,以使若干级真空吸附环槽接通有真空气源,通过真空检测器逐级检测对应级真空吸附环槽的真空度Tn,若真空度Tn<预设真空度T0,则对应级的真空吸附环槽未建立吸附,关闭未建立吸附功能对应的真空吸附环槽的开关,以断开该真空吸附环槽的真空气源,否则对应级的真空吸附环槽建立吸附,其中n表示真空吸附环槽的级数,为大于1的自然数;Step S3, sequentially control the on-off switch of the vacuum air source from the inside to the outside or from the inside to the outside, so that several levels of vacuum adsorption ring grooves are connected with vacuum air sources, and the vacuum detectors are used to detect the vacuum adsorption ring grooves of the corresponding stages step by step The vacuum degree Tn, if the vacuum degree Tn<preset vacuum degree T0, the vacuum adsorption ring groove of the corresponding stage has not established adsorption, and the switch of the vacuum adsorption ring groove corresponding to the unestablished adsorption function is turned off to disconnect the vacuum adsorption ring groove The vacuum air source, otherwise the vacuum adsorption ring groove of the corresponding stage establishes adsorption, where n represents the number of stages of the vacuum adsorption ring groove, which is a natural number greater than 1;

步骤S4,将已建立吸附的真空吸附环槽个数与真空吸附环槽的总级数n比较,若已建立吸附的真空吸环槽的个数大于真空吸附环槽的总级数的1/2时,压盘或承载台执行对基片的吸附作业;否则,反向顺序执行步骤S3;Step S4, comparing the number of vacuum adsorption ring grooves that have been established with the total number of stages n of vacuum adsorption ring grooves, if the number of vacuum adsorption ring grooves that have been established is greater than 1/ of the total number of stages of vacuum adsorption ring grooves At 2 o'clock, the platen or the carrying platform performs the adsorption operation on the substrate; otherwise, step S3 is performed in reverse order;

步骤S5,将已建立吸附的真空吸附环槽个数与真空吸附环槽的总级数n比较,若已建立吸附的真空吸环槽的个数大于真空吸附环槽的总级数的1/2时,压盘或承载台执行对基片的吸附作业,完成对翘曲基片的吸附,否则,吸附失败;重复执行上述步骤S3至S5。Step S5, compare the number of vacuum adsorption ring grooves that have been established with the total number of stages n of vacuum adsorption ring grooves, if the number of vacuum suction ring grooves that have been established for adsorption is greater than 1/ of the total number of stages of vacuum adsorption ring grooves At 2 o'clock, the platen or the carrying table performs the adsorption operation on the substrate to complete the adsorption on the warped substrate, otherwise, the adsorption fails; the above steps S3 to S5 are repeated.

进一步的,上述的实现翘曲基片的吸附方法,所述真空气源的压力相同或不相同。Further, in the above-mentioned adsorption method for warping substrates, the pressures of the vacuum air sources are the same or different.

进一步的,上述的实现翘曲基片的吸附方法,所述开关为电磁阀。Further, in the above-mentioned adsorption method for realizing a warped substrate, the switch is a solenoid valve.

本发明提供的翘曲基片的吸附方法,能够实现翘曲基片的吸附。The adsorption method of the warped substrate provided by the invention can realize the adsorption of the warped substrate.

附图说明Description of drawings

图1是本发明实施例一的主视结构示意图;Fig. 1 is a front view structural schematic diagram of Embodiment 1 of the present invention;

图2是本发明实施例二的结构示意图;Fig. 2 is a schematic structural diagram of Embodiment 2 of the present invention;

图3是图2中A-A处的剖面示意图;Fig. 3 is a schematic cross-sectional view at A-A in Fig. 2;

图4是本发明实施例三的主视结构示意图;Fig. 4 is a schematic diagram of the front view structure of Embodiment 3 of the present invention;

图5是本发明实施例四的主视结构示意图;Fig. 5 is a schematic diagram of the front view structure of Embodiment 4 of the present invention;

图6是本发明实施例五的方法流程图;Fig. 6 is a flow chart of the method of Embodiment 5 of the present invention;

图7是本发明实施例六的方法流程图。Fig. 7 is a flow chart of the method of Embodiment 6 of the present invention.

图中所示:100、晶圆键合夹紧装置,110、承载台,111、第一级真空吸附环槽,112、第二级真空吸附环槽,113、第三级真空吸附环槽,114、真空吸附通道,120、夹紧机构,130、压头,140、压盘,150、下基片,160、上基片,170、隔离片,200、安装架,300、定位机构,400、对位机架,500、对准光源。As shown in the figure: 100, wafer bonding clamping device, 110, carrying table, 111, first-stage vacuum adsorption ring groove, 112, second-stage vacuum adsorption ring groove, 113, third-stage vacuum adsorption ring groove, 114, vacuum suction channel, 120, clamping mechanism, 130, pressure head, 140, pressure plate, 150, lower substrate, 160, upper substrate, 170, spacer, 200, mounting frame, 300, positioning mechanism, 400 , Alignment frame, 500, aim at the light source.

具体实施方式detailed description

下面结合附图对本发明作详细描述:The present invention is described in detail below in conjunction with accompanying drawing:

实施例一Embodiment one

如图1所示,本实施例一提供一种晶圆键合夹紧装置100,包括承载台110、夹紧机构120、压头130、压盘140。其中,压盘140设置于所述承载台110与压头130之间,所述压盘140的规格尺寸兼容所有基片的规格尺寸,所述压头130压接在所述压盘140上,所述压头130压接在所述压盘140的压接点设置于所述压盘140对应基片之外的区域;所述压盘140与所述承载台110的材料相同。其中,承载台110,用于承载下基片150和上基片160;夹紧机构120,用于夹紧下基片150和上基片160,具体为夹紧机构120通过连接的压头130将压紧力施加在压盘140上,从而通过压盘140压紧上下基片,从而夹紧下基片150和上基片160。其中,本实施方式的上基片160和下基片150,均为晶圆,也可以称为晶片。As shown in FIG. 1 , the first embodiment provides a wafer bonding clamping device 100 , including a carrier 110 , a clamping mechanism 120 , a pressure head 130 , and a pressure plate 140 . Wherein, the pressure plate 140 is arranged between the carrier table 110 and the indenter 130, the specifications and sizes of the pressure plate 140 are compatible with the specifications and sizes of all substrates, and the indenter 130 is crimped on the pressure plate 140, The crimping point of the pressure head 130 on the pressure plate 140 is located outside the corresponding substrate of the pressure plate 140 ; the material of the pressure plate 140 is the same as that of the carrying platform 110 . Wherein, the carrying table 110 is used to carry the lower substrate 150 and the upper substrate 160; the clamping mechanism 120 is used to clamp the lower substrate 150 and the upper substrate 160, specifically, the clamping mechanism 120 is connected by the pressure head 130 A pressing force is applied to the platen 140 , so that the upper and lower substrates are pressed by the platen 140 , thereby clamping the lower substrate 150 and the upper substrate 160 . Wherein, the upper substrate 160 and the lower substrate 150 in this embodiment are both wafers, which may also be referred to as wafers.

本实施例一的晶圆键合夹紧装置100,在承载台110与压头130之间增加设置压盘140,压盘140的规格尺寸大于上基片160和下基片150的规格尺寸,压头130压接在压盘140的压接点设置于压盘140对应基片之外的区域;则压头130不直接接触基片,即不直接接触上基片160,而是通过压盘140接触基片,夹紧机构120带动压头130压紧压盘140,再通过压盘140压紧上下基片,夹紧机构120带动压头130压紧压盘140,从而将上下基片压合在一起。本发明避免了压头130与基片直接接触,并且施加在压盘140上的应力是在压盘140对应基片之外的区域,则施加的应力就会避开压盘140对应的基片位置,从而使整个压盘140对基片施加相同的应力,从而使上下基片压紧,从而减小或消除压头130直接压接在基片对应的压合点的无效压合面。将上下基片夹紧后的晶圆键合夹紧装置在键合机中压合时,不需要做出任何避让,避免或消除了未压合的区域,提高了上下基片压合性能的均匀性,从而提高了成品的合格率。In the wafer bonding clamping device 100 of the first embodiment, a pressure plate 140 is added between the carrier table 110 and the indenter 130, and the size of the pressure plate 140 is larger than that of the upper substrate 160 and the lower substrate 150, The crimping point where the indenter 130 is crimped on the platen 140 is arranged in an area outside the corresponding substrate of the platen 140; Contact the substrate, the clamping mechanism 120 drives the pressure head 130 to press the pressure plate 140, and then presses the upper and lower substrates through the pressure plate 140, the clamping mechanism 120 drives the pressure head 130 to press the pressure plate 140, thereby pressing the upper and lower substrates together. The present invention avoids direct contact between the indenter 130 and the substrate, and the stress applied to the platen 140 is outside the area corresponding to the substrate of the platen 140, so the applied stress will avoid the substrate corresponding to the platen 140 Position, so that the entire pressure plate 140 exerts the same stress on the substrate, so that the upper and lower substrates are pressed together, thereby reducing or eliminating the ineffective bonding surface where the pressure head 130 is directly connected to the corresponding bonding point of the substrate. After clamping the upper and lower substrates, the wafer bonding clamping device does not need to make any avoidance when pressing in the bonding machine, avoiding or eliminating the unpressed area, and improving the bonding performance of the upper and lower substrates. Uniformity, thereby improving the qualified rate of finished products.

本发明增加的压盘140的材料与承载台110的材料相同,则加热或冷却时,上基片160通过压盘140传递热量,下基片150通过相同材料的承载台110传递热量,则上下基片的热量传递的路径相同,上下基片温度稳定时间相同,上下基片热量传递均匀,温度容易同时控制,从而降低了温度控制的难度。The material of the platen 140 added in the present invention is the same as that of the carrier table 110. When heating or cooling, the upper substrate 160 transfers heat through the platen 140, and the lower substrate 150 transfers heat through the carrier table 110 of the same material. The heat transfer paths of the substrates are the same, the temperature stabilization time of the upper and lower substrates is the same, the heat transfer of the upper and lower substrates is uniform, and the temperature is easy to be controlled simultaneously, thereby reducing the difficulty of temperature control.

本发明的压盘140兼容所有基片的规格尺寸,则可以兼容适用于16英寸晶圆、8英寸晶圆及以下的所有晶圆规格尺寸,不需要根据不同规格尺寸的晶圆,配套不同长度压头的夹紧结构,上下基片通过压头130传递给压盘140的压紧力压紧上下基片,故任何小于压盘140尺寸的基片都可以在无需更换压头130组件的情况下被夹紧,从而减少了更换器件的步骤,提高了生产效率。The pressure plate 140 of the present invention is compatible with all substrate specifications and sizes, and can be compatible with all wafer specifications and sizes suitable for 16-inch wafers, 8-inch wafers and below, and does not need to be matched with different lengths according to wafers of different specifications and sizes. In the clamping structure of the indenter, the upper and lower substrates are compressed by the pressing force transmitted to the platen 140 by the indenter 130, so any substrate smaller than the size of the platen 140 can be replaced without replacing the indenter 130 assembly. The bottom is clamped, thereby reducing the steps of replacing components and improving production efficiency.

实施例二:Embodiment two:

如图2和图3所示,本实施例二是实施例一的基础上改进而成的,其区别在于,在所述压盘140和/或所述承载台110设置有密纹吸盘结构。所述密纹吸盘结构,包括设置于所述压盘140和/或所述承载台110内的若干级真空吸附环槽,每级所述真空吸附环槽设置有真空吸附孔114,每级所述真空吸附环槽通过对应的所述真空吸附孔114接通有压力相同或不相同的真空气源;所述真空吸附孔114还可以设置有用于控制真空气源通断的开关,开关可以是电磁阀或压力阀或手动阀门。每级所述真空吸附环槽至少设置有一个。其中,真空吸附环槽的形状可以为圆形槽或三角形、矩形、五角形等多边形槽。本实施例二的真空吸附环槽为三级,包括由外向内或由内向外依次设置的第一级真空吸附环槽111、第二级真空吸附环槽112和第三级真空吸附环槽113,其中,所述第三级真空吸附环槽113为两个,真空吸附环槽的形状可以为圆形槽。同一级所有所述真空吸附环槽可以相贯通或不贯通。本实施例二的优点在于,可以实现翘曲的基片的夹紧。本实施例二若干级真空吸附环槽通过真空吸附孔114可以接通压力相同或不相同的真空气源,当遇到翘曲的基片时,可以采用相同压力的真空气源分时的从中心向四周或从四周向中心吸附翘曲的基片,从而通过压盘实现翘曲的基片夹紧;例如可以先开启第三级真空吸附环槽113,先吸附基片的中心区域,然后开启第二级真空吸附环槽112,吸附基片的中心外围区域的基片,最后开启第一级真空吸附环槽111,吸紧基片之外的区域,实现翘曲片的吸附。本实施方式由于采用多级直空吸附环槽分段吸附基片,从而保证基片不易破裂,实现翘曲的基片在晶圆键合夹紧装置的夹紧的目的。本实施方式还可以采用不相同压力的真空气源同时从中心向四周或从四周向中心吸附翘曲的基片,通过压盘实现翘曲的基片夹紧的目的。As shown in FIG. 2 and FIG. 3 , the second embodiment is improved on the basis of the first embodiment, and the difference lies in that the pressure plate 140 and/or the bearing table 110 are provided with a dense textured suction cup structure. The dense pattern suction cup structure includes several stages of vacuum adsorption ring grooves arranged in the pressure plate 140 and/or the carrying platform 110, each stage of the vacuum adsorption ring groove is provided with a vacuum adsorption hole 114, and each stage of the vacuum adsorption ring groove is provided with a vacuum adsorption hole 114, and each stage The vacuum suction ring groove is connected to a vacuum air source with the same pressure or different pressures through the corresponding vacuum suction hole 114; the vacuum suction hole 114 can also be provided with a switch for controlling the on-off of the vacuum air source, and the switch can be Solenoid valve or pressure valve or manual valve. There is at least one vacuum adsorption ring groove at each stage. Wherein, the shape of the vacuum adsorption ring groove may be a circular groove or a polygonal groove such as a triangle, a rectangle, or a pentagon. The vacuum adsorption ring groove of the second embodiment is three-stage, including the first-stage vacuum adsorption ring groove 111, the second-stage vacuum adsorption ring groove 112 and the third-stage vacuum adsorption ring groove 113 arranged sequentially from outside to inside or from inside to outside , wherein, there are two third-stage vacuum adsorption ring grooves 113, and the shape of the vacuum adsorption ring grooves may be a circular groove. All the vacuum adsorption ring grooves at the same level can be connected or not connected. The advantage of the second embodiment is that the clamping of warped substrates can be realized. In the second embodiment, several stages of vacuum adsorption ring grooves can be connected to vacuum air sources with the same pressure or different pressures through the vacuum adsorption holes 114. The warped substrate is adsorbed from the center to the surrounding or from the surrounding to the center, thereby realizing the clamping of the warped substrate through the pressure plate; Open the second-stage vacuum adsorption ring groove 112 to absorb the substrate in the central peripheral area of the substrate, and finally open the first-stage vacuum adsorption ring groove 111 to suck the area outside the substrate to realize the adsorption of the warped sheet. In this embodiment, since the multi-stage direct air adsorption ring grooves are used to adsorb the substrate in sections, the substrate is not easily broken, and the purpose of clamping the warped substrate in the wafer bonding clamping device is realized. In this embodiment, vacuum air sources with different pressures can also be used to simultaneously absorb the warped substrate from the center to the surrounding or from the surrounding to the center, and achieve the purpose of clamping the warped substrate through the pressure plate.

如图3所示,作为较佳的实施方式,可以将本实施例二中的真空吸附孔114替代为真空吸附通道115,或者二者的混合设置。优选的,当每级所述真空吸附环槽设置真空吸附通道115时,同一级所有所述真空吸附环槽相贯通,以减小气源管道的连接到压盘140或承载台110的数量,使晶圆键合夹紧装置的外围更加简单。As shown in FIG. 3 , as a preferred embodiment, the vacuum adsorption holes 114 in the second embodiment can be replaced by vacuum adsorption channels 115 , or a mixed arrangement of the two. Preferably, when the vacuum adsorption ring grooves of each stage are provided with vacuum adsorption channels 115, all the vacuum adsorption ring grooves of the same stage are connected to reduce the number of gas source pipelines connected to the pressure plate 140 or the bearing platform 110, Simplify the periphery of wafer bonding fixtures.

如图3所示,作为较佳的实施方式,本实施方式还包括隔离片170,用于设置在上基片160与下基片150之间,使夹紧后的上基片160与下基片150之间留有一定的间隙,在键合机中抽真空后再将该隔离片170撤除,以避免气泡的产生,从而提高上下基片键合的合格率。As shown in Figure 3, as a preferred embodiment, this embodiment also includes a spacer 170, which is used to be arranged between the upper substrate 160 and the lower substrate 150, so that the clamped upper substrate 160 and the lower substrate There is a certain gap between the sheets 150, and the spacer 170 is removed after vacuuming in the bonding machine to avoid the generation of air bubbles, thereby improving the qualified rate of bonding the upper and lower substrates.

实施例三Embodiment Three

如图4和5所示,本实施例三提供一种晶圆键合系统的对准机,包括光源500、对准机架400、楔形定位机构300、安装架200,所述安装架200上可拆式正向或反向安装有上述实施例一或二的晶圆键合夹紧装置100。As shown in Figures 4 and 5, the third embodiment provides an alignment machine for a wafer bonding system, including a light source 500, an alignment frame 400, a wedge-shaped positioning mechanism 300, and a mounting frame 200, on which the mounting frame 200 The wafer bonding clamping device 100 of the above-mentioned embodiment 1 or 2 is installed in a detachable forward or reverse direction.

本实施例三的对准机,光源通过对准机架、楔形定位机构,穿过承载台和压盘140对上下基片进行精确对准,通过夹紧机构120带动压盘140将上下基片夹紧。因此,本发明同样具有减小或消除无效压合面、便于温度控制,提高生产效率,兼容所有晶圆规格尺寸的效果。图4为晶圆键合夹紧装置正向安装时的结构示意图,上基片160朝向上方设置;图5为晶圆键合夹紧装置反向安装时的结构示意图,上基片160朝向下方设置。两种安装方式均可实现对准。为了不影响对准光源的工作,承载台和压盘140在对准标记区域做相应的处理,比如使用透光材质或者局部开避让孔。In the alignment machine of Embodiment 3, the light source passes through the carrier platform and the pressure plate 140 to precisely align the upper and lower substrates through the alignment frame and the wedge-shaped positioning mechanism, and the upper and lower substrates are aligned by the clamping mechanism 120 to drive the pressure plate 140 Clamp. Therefore, the present invention also has the effects of reducing or eliminating invalid bonding surfaces, facilitating temperature control, improving production efficiency, and being compatible with all wafer sizes. Fig. 4 is a schematic diagram of the structure of the wafer bonding clamping device installed in the forward direction, with the upper substrate 160 facing upward; Fig. 5 is a schematic structural diagram of the wafer bonding clamping device installed in the reverse direction, with the upper substrate 160 facing downwards set up. Alignment can be achieved with either mounting method. In order not to affect the work of aligning the light source, the carrying platform and the pressure plate 140 are treated accordingly in the alignment mark area, such as using light-transmitting materials or partially opening escape holes.

实施例四Embodiment Four

本实施例四提供一种晶圆键合系统的键合机,包括正向或反向安装的如上述的晶圆键合夹紧装置100。The fourth embodiment provides a bonding machine of a wafer bonding system, including the above-mentioned wafer bonding clamping device 100 installed forwardly or backwardly.

本实施例四的键合机,由于采用上述的晶圆键合夹紧装置100,因此,可以将减小或消除上下基片的无效压合面夹紧后的晶圆键合夹紧装置一起放入到键合机中,从而提高晶圆上下基片压合的均匀性,提高键合的成品率。The bonding machine of the fourth embodiment adopts the above-mentioned wafer bonding clamping device 100, therefore, the wafer bonding clamping device after clamping the invalid pressing surfaces of the upper and lower substrates can be reduced or eliminated together. Put it into the bonding machine, so as to improve the uniformity of the bonding of the upper and lower substrates of the wafer, and improve the yield of bonding.

实施例五Embodiment five

本实施例五提供一种实现翘曲基片的吸附方法,包括以下步骤:Embodiment 5 provides an adsorption method for warping substrates, including the following steps:

步骤S1,预设真空度T0;Step S1, preset vacuum degree T0;

步骤S2,将基片放置于所述压盘的下表面或承载台的上表面;Step S2, placing the substrate on the lower surface of the platen or the upper surface of the carrier table;

步骤S3,由内外向或由内向外的顺序外依次控制真空气源通断的开关,以使若干级真空吸附环槽接通有真空气源,通过真空检测器逐级检测对应级真空吸附环槽的真空度Tn,若真空度Tn<预设真空度T0,则对应级的真空吸附环槽未建立吸附,关闭未建立吸附功能对应的真空吸附环槽的开关,以断开该真空吸附环槽的真空气源,否则对应级的真空吸附环槽建立吸附,其中n表示真空吸附环槽的级数,为大于1的自然数;Step S3, control the on-off switch of the vacuum air source from the inside to the outside or from the inside to the outside, so that several stages of vacuum adsorption ring grooves are connected with vacuum air sources, and the corresponding vacuum adsorption rings are detected step by step by the vacuum detector. The vacuum degree Tn of the tank, if the vacuum degree Tn<preset vacuum degree T0, the vacuum adsorption ring groove of the corresponding stage has not established adsorption, and the switch of the vacuum adsorption ring groove corresponding to the unestablished adsorption function is turned off to disconnect the vacuum adsorption ring The vacuum air source of the groove, otherwise the vacuum adsorption ring groove of the corresponding stage establishes adsorption, where n represents the number of stages of the vacuum adsorption ring groove, which is a natural number greater than 1;

步骤S4,将已建立吸附的真空吸附环槽个数与真空吸附环槽的总级数n比较,若已建立吸附的真空吸环槽的个数大于真空吸附环槽的总级数的1/2时,压盘或承载台执行对基片的吸附作业,完成对翘曲基片的吸附;否则,重复上述步骤S3。Step S4, comparing the number of vacuum adsorption ring grooves that have been established with the total number of stages n of vacuum adsorption ring grooves, if the number of vacuum adsorption ring grooves that have been established is greater than 1/ of the total number of stages of vacuum adsorption ring grooves At 2 o'clock, the platen or the carrying table performs the adsorption operation on the substrate to complete the adsorption on the warped substrate; otherwise, repeat the above step S3.

如图6所示,本实施例五采用三级真空吸附环槽,即n=3。则步骤S3中的具体步骤如下:As shown in FIG. 6 , the fifth embodiment adopts three-stage vacuum adsorption ring grooves, that is, n=3. Then the specific steps in step S3 are as follows:

首先,打开第一级真空吸附环槽的开关例如电磁阀D1,检测第一级真空吸附环槽的真空度T1,将T1与T0进行比较,若T1<T0,则第一级真空吸附环槽未建立吸附,关闭电磁阀D1;若T1>T0,则第一级真空吸附环槽建立吸附;First, turn on the switch of the first stage vacuum adsorption ring groove, such as solenoid valve D1, detect the vacuum degree T1 of the first stage vacuum adsorption ring groove, compare T1 with T0, if T1<T0, the first stage vacuum adsorption ring groove If the adsorption is not established, close the solenoid valve D1; if T1>T0, the first-stage vacuum adsorption ring groove will establish adsorption;

其次,打开第二级真空吸附环槽的开关例如电磁阀D2,检测第二级真空吸附环槽的真空度T2,将T2与T0进行比较,若T2<T0,则第二级真空吸附环槽未建立吸附,关闭电磁阀D2;若T2>T0,则第二级真空吸附环槽建立吸附;Secondly, turn on the switch of the second-stage vacuum adsorption ring groove, such as solenoid valve D2, detect the vacuum degree T2 of the second-stage vacuum adsorption ring groove, compare T2 with T0, if T2<T0, the second-stage vacuum adsorption ring groove If the adsorption is not established, close the solenoid valve D2; if T2>T0, the second-stage vacuum adsorption ring groove will establish adsorption;

再次,打开第三级真空吸附环槽的开关例如电磁阀D3,检测第三级真空吸附环槽的真空度T3,将T3与T0进行比较,若T3<T0,则第三级真空吸附环槽未建立吸附,关闭电磁阀D3;若T3>T0,则第三级真空吸附环槽建立吸附。Again, turn on the switch of the third-stage vacuum adsorption ring groove, such as solenoid valve D3, detect the vacuum degree T3 of the third-stage vacuum adsorption ring groove, compare T3 with T0, if T3<T0, the third-stage vacuum adsorption ring groove If no adsorption is established, close the solenoid valve D3; if T3>T0, the third-stage vacuum adsorption ring groove will establish adsorption.

实施例六Embodiment six

本实施例六提供一种实现翘曲基片的吸附方法,包括以下步骤:This embodiment six provides an adsorption method for warping substrates, including the following steps:

步骤S1,预设真空度T0;Step S1, preset vacuum degree T0;

步骤S2,将基片放置于所述压盘的下表面或承载台的上表面;Step S2, placing the substrate on the lower surface of the platen or the upper surface of the carrier table;

步骤S3,由内外向或由内向外的顺序依次控制真空气源通断的开关,以使若干级真空吸附环槽接通有真空气源,通过真空检测器逐级检测对应级真空吸附环槽的真空度Tn,若真空度Tn<预设真空度T0,则对应级的真空吸附环槽未建立吸附,关闭未建立吸附功能对应的真空吸附环槽的开关,以断开该真空吸附环槽的真空气源,否则对应级的真空吸附环槽建立吸附,其中n表示真空吸附环槽的级数,为大于1的自然数;Step S3, sequentially control the on-off switch of the vacuum air source from the inside to the outside or from the inside to the outside, so that several levels of vacuum adsorption ring grooves are connected with vacuum air sources, and the vacuum detectors are used to detect the vacuum adsorption ring grooves of the corresponding stages step by step The vacuum degree Tn, if the vacuum degree Tn<preset vacuum degree T0, the vacuum adsorption ring groove of the corresponding stage has not established adsorption, and the switch of the vacuum adsorption ring groove corresponding to the unestablished adsorption function is turned off to disconnect the vacuum adsorption ring groove The vacuum air source, otherwise the vacuum adsorption ring groove of the corresponding stage establishes adsorption, where n represents the number of stages of the vacuum adsorption ring groove, which is a natural number greater than 1;

步骤S4,将已建立吸附的真空吸附环槽个数与真空吸附环槽的总级数n比较,若已建立吸附的真空吸环槽的个数大于真空吸附环槽的总级数的1/2时,压盘或承载台执行对基片的吸附作业;否则,反向顺序执行步骤S3;Step S4, comparing the number of vacuum adsorption ring grooves that have been established with the total number of stages n of vacuum adsorption ring grooves, if the number of vacuum adsorption ring grooves that have been established is greater than 1/ of the total number of stages of vacuum adsorption ring grooves At 2 o'clock, the platen or the carrying platform performs the adsorption operation on the substrate; otherwise, step S3 is performed in reverse order;

步骤S5,将已建立吸附的真空吸附环槽个数与真空吸附环槽的总级数n比较,若已建立吸附的真空吸环槽的个数大于真空吸附环槽的总级数的1/2时,压盘或承载台执行对基片的吸附作业,否则,吸附失败;重复执行上述步骤S3至S5。Step S5, compare the number of vacuum adsorption ring grooves that have been established with the total number of stages n of vacuum adsorption ring grooves, if the number of vacuum suction ring grooves that have been established for adsorption is greater than 1/ of the total number of stages of vacuum adsorption ring grooves At 2 o'clock, the platen or the carrying platform performs the adsorption operation on the substrate, otherwise, the adsorption fails; the above steps S3 to S5 are repeated.

如图7所示,本实施例六与实施例五的区别在于,在步骤S4中,当已建立吸附的真空吸环槽的个数小于真空吸附环槽的总级数的1/2时,反向顺序执行步骤S3,以三级真空环槽为例。具体步骤为:As shown in Figure 7, the difference between the sixth embodiment and the fifth embodiment is that in step S4, when the number of vacuum suction ring grooves for which adsorption has been established is less than 1/2 of the total number of stages of vacuum suction ring grooves, Step S3 is performed in reverse order, taking the three-stage vacuum ring groove as an example. The specific steps are:

首先,打开第三级真空吸附环槽的开关例如电磁阀D3,检测第三级真空吸附环槽的真空度T3,将T3与T0进行比较,若T3<T0,则第三级真空吸附环槽未建立吸附,关闭电磁阀D3;若T3>T0,则第三级真空吸附环槽建立吸附;First, open the switch of the third-stage vacuum adsorption ring groove, such as solenoid valve D3, detect the vacuum degree T3 of the third-stage vacuum adsorption ring groove, compare T3 with T0, if T3<T0, the third-stage vacuum adsorption ring groove If the adsorption is not established, close the solenoid valve D3; if T3>T0, the third-stage vacuum adsorption ring groove will establish adsorption;

其次,打开第二级真空吸附环槽的开关例如电磁阀D2,检测第二级真空吸附环槽的真空度T2,将T2与T0进行比较,若T2<T0,则第二级真空吸附环槽未建立吸附,关闭电磁阀D2;若T2>T0,则第二级真空吸附环槽建立吸附;Secondly, turn on the switch of the second-stage vacuum adsorption ring groove, such as solenoid valve D2, detect the vacuum degree T2 of the second-stage vacuum adsorption ring groove, compare T2 with T0, if T2<T0, the second-stage vacuum adsorption ring groove If the adsorption is not established, close the solenoid valve D2; if T2>T0, the second-stage vacuum adsorption ring groove will establish adsorption;

再次,打开第一级真空吸附环槽的开关例如电磁阀D1,检测第一级真空吸附环槽的真空度T1,将T1与T0进行比较,若T1<T0,则第一级真空吸附环槽未建立吸附,关闭电磁阀D1;若T1>T0,则第一级真空吸附环槽建立吸附。Again, open the switch of the first-stage vacuum adsorption ring groove, such as solenoid valve D1, detect the vacuum degree T1 of the first-stage vacuum adsorption ring groove, compare T1 with T0, if T1<T0, the first-stage vacuum adsorption ring groove If the adsorption is not established, close the solenoid valve D1; if T1>T0, the first-stage vacuum adsorption ring groove will establish adsorption.

本实施例五和例六的真空气源可以采用相同压力的真空气源,也可以采用不相同压力的真空气源。当采用不相同压力的真空气源时,也可以同时打开若干级的真空吸附环槽对应的开关,采用不同真空压力的真空气源对翘曲的基片进行吸附。The vacuum air sources of Embodiment 5 and Example 6 can be vacuum air sources of the same pressure, or vacuum air sources of different pressures. When vacuum air sources with different pressures are used, switches corresponding to several stages of vacuum adsorption ring grooves can also be turned on at the same time, and vacuum air sources with different vacuum pressures can be used to adsorb the warped substrate.

本发明不限于上述具体实施方式,凡在本发明权利要求的精神和范围内所作出的各种变化,均在本发明的保护范围之内。The present invention is not limited to the specific embodiments described above, and all the various changes made within the spirit and scope of the claims of the present invention are within the protection scope of the present invention.

Claims (18)

1. a kind of wafer bonding clamping device, including for carrying subtegulum (150) and upper substrate (160) Plummer (110), for clamping the clamp system (120) of subtegulum (150) and upper substrate (160), Described clamp system (120) is connected with pressure head (130) it is characterised in that also including being arranged at described carrying Platen (140) between platform (110) and pressure head (130), described platen (140) and described plummer (110) Material identical, the crimping point that described pressure head (130) is crimped on described platen (140) is arranged at described pressure Region outside the corresponding substrate of disk (140).
2. wafer bonding clamping device as claimed in claim 1 is it is characterised in that described platen (140) And/or described plummer (110) is provided with fine groove sucker structure.
3. wafer bonding clamping device as claimed in claim 2 is it is characterised in that described fine groove sucker is tied Structure, including some grades of vac sorbs being arranged in described platen (140) and/or described plummer (110) Annular groove, every grade of described vac sorb annular groove is provided with vacuum absorption holes (114) or vac sorb passage (115); Every grade of described vac sorb annular groove passes through corresponding described vacuum absorption holes (114) or vac sorb passage (115) Connect the vacuum source having pressure identical or differing.
4. wafer bonding clamping device as claimed in claim 3 is it is characterised in that described vacuum absorption holes Or vac sorb passage (115) is provided with the switch for controlling vacuum source break-make (114).
5. wafer bonding clamping device as claimed in claim 4 is it is characterised in that described switch is electromagnetism Valve or pressure valve.
6. wafer bonding clamping device as claimed in claim 3 is it is characterised in that every grade of described vacuum is inhaled Follower ring groove is at least provided with one.
7. wafer bonding clamping device as claimed in claim 3 is it is characterised in that the described vacuum of some levels Absorption annular groove is simultaneously or substrate is adsorbed in timesharing.
8. wafer bonding clamping device as claimed in claim 3 is it is characterised in that work as every grade of described vacuum During absorption annular groove setting vac sorb passage (115), connect with all described vac sorb annular grooves of one-level; When every grade of described vac sorb annular groove is provided with vacuum absorption holes (114), inhale with all described vacuum of one-level Follower ring groove connects or not insertion.
9. wafer bonding clamping device as claimed in claim 3 is it is characterised in that described vac sorb ring Groove is circular trough or polygon groove.
10. wafer bonding clamping device as claimed in claim 3 is it is characterised in that described vac sorb Annular groove is three-level, first order vac sorb annular groove (111) setting gradually including ecto-entad or from inside to outside, Second level vac sorb annular groove (112) and third level vac sorb annular groove (113), described third level vacuum is inhaled Follower ring groove (113) is two connecting.
A kind of 11. be aligned machines of wafer bonding system are it is characterised in that include light source (500), be aligned machine Frame (400), wedge shape detent mechanism (300), installing rack (200), described installing rack (200) is upper removable Install forward or backwards just like the wafer bonding clamping device any one of claim 1-10.
A kind of 12. bonders of wafer bonding system it is characterised in that include install forward or backwards as Wafer bonding clamping device any one of claim 1-10.
A kind of 13. adsorption methods realizing warpage substrate are it is characterised in that comprise the following steps:
Step s1, predetermined vacuum degree t0;
Step s2, substrate is positioned over the lower surface of described platen or the upper surface of plummer;
Step s3, by the switch controlling vacuum source break-make outside introversion and extroversion or order from inside to outside successively, with So that some grades of vac sorb annular grooves is connected vacuum source, detects respective stages vacuum step by step by vacuum detector Vacuum tn of absorption annular groove, if vacuum tn < predetermined vacuum degree t0, the vac sorb annular groove of respective stages Do not set up absorption, close the switch not setting up adsorption function corresponding vac sorb annular groove, to disconnect this vacuum The vacuum source of absorption annular groove, the otherwise vac sorb annular groove foundation absorption of respective stages, wherein n represents vacuum The series of absorption annular groove, is the natural number more than 1;
Step s4, by total series n ratio of the vac sorb annular groove number of built vertical absorption and vac sorb annular groove Relatively, if the number of the vacuum suction annular groove of built vertical absorption is more than the 1/2 of total series of vac sorb annular groove, pressure The disk or plummer execution adsorption operation to substrate, completes the absorption to warpage substrate;Otherwise, repeat above-mentioned Step s3.
14. adsorption methods realizing warpage substrate as claimed in claim 13 are it is characterised in that described The pressure of vacuum source is identical or differs.
15. adsorption methods realizing warpage substrate as claimed in claim 13 are it is characterised in that described Switch as electromagnetic valve.
A kind of 16. adsorption methods realizing warpage substrate are it is characterised in that comprise the following steps:
Step s1, predetermined vacuum degree t0;
Step s2, substrate is positioned over the lower surface of described platen or the upper surface of plummer;
Step s3, is controlled the switch of vacuum source break-make successively by introversion and extroversion or order from inside to outside, so that Some grades of vac sorb annular grooves are connected vacuum source, detects that respective stages vacuum is inhaled step by step by vacuum detector Vacuum tn of follower ring groove, if < predetermined vacuum degree t0, the vac sorb annular groove of respective stages is not for vacuum tn Set up absorption, close the switch not setting up adsorption function corresponding vac sorb annular groove, to disconnect the suction of this vacuum The vacuum source of follower ring groove, the otherwise vac sorb annular groove foundation absorption of respective stages, wherein n represents that vacuum is inhaled The series of follower ring groove, is the natural number more than 1;
Step s4, by total series n ratio of the vac sorb annular groove number of built vertical absorption and vac sorb annular groove Relatively, if the number of the vacuum suction annular groove of built vertical absorption is more than the 1/2 of total series of vac sorb annular groove, pressure The disk or plummer execution adsorption operation to substrate;Otherwise, reverse sequence execution step s3;
Step s5, by total series n ratio of the vac sorb annular groove number of built vertical absorption and vac sorb annular groove Relatively, if the number of the vacuum suction annular groove of built vertical absorption is more than the 1/2 of total series of vac sorb annular groove, pressure The disk or plummer execution adsorption operation to substrate, completes the absorption to warpage substrate, otherwise, adsorbs unsuccessfully; Repeat above-mentioned steps s3 to s5.
17. adsorption methods realizing warpage substrate as claimed in claim 15 are it is characterised in that described The pressure of vacuum source is identical or differs.
18. adsorption methods realizing warpage substrate as claimed in claim 15 are it is characterised in that described Switch as electromagnetic valve.
CN201510406169.1A 2015-07-10 2015-07-10 Wafer bonding clamping device, aligning machine, bonding machine and warping substrate adsorption method Pending CN106340485A (en)

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