CN106340369B - A kind of high-intensity magnetic field generating means and its method of manufacturing technology - Google Patents
A kind of high-intensity magnetic field generating means and its method of manufacturing technology Download PDFInfo
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- CN106340369B CN106340369B CN201610773700.3A CN201610773700A CN106340369B CN 106340369 B CN106340369 B CN 106340369B CN 201610773700 A CN201610773700 A CN 201610773700A CN 106340369 B CN106340369 B CN 106340369B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F7/00—Magnets
- H01F7/02—Permanent magnets [PM]
- H01F7/0273—Magnetic circuits with PM for magnetic field generation
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61N—ELECTROTHERAPY; MAGNETOTHERAPY; RADIATION THERAPY; ULTRASOUND THERAPY
- A61N2/00—Magnetotherapy
- A61N2/06—Magnetotherapy using magnetic fields produced by permanent magnets
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0253—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing permanent magnets
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- Manufacturing & Machinery (AREA)
- Electromagnetism (AREA)
- Physics & Mathematics (AREA)
- Nuclear Medicine, Radiotherapy & Molecular Imaging (AREA)
- Radiology & Medical Imaging (AREA)
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- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
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- Magnetic Treatment Devices (AREA)
Abstract
The present invention relates to the technical fields of magnetic devices, specially a kind of high-intensity magnetic field generating means and its method of manufacturing technology, including flaky base portion, the base portion is equipped with several convex disk packs, magnetic particle is enclosed in the disk pack, all disk packs rectangular array shape on base portion is distributed, and simple and stable structure, physical property are high, have a wide range of application and magnetic good health care effect.
Description
Technical field
The present invention relates to the technical field of magnetic devices, specially a kind of high-intensity magnetic field generating means and its manufacturing process side
Method.
Background technology
Existing field generator for magnetic type is more, and general structure is complex, produces comparatively laborious, cost
Height, and structural stability is poor, and physical property is bad, and application range is not wide, using also underaction, is also easy bad, magnetic health care
Less effective, human body use are also uncomfortable.
Invention content
It is an object of the present invention to provide a kind of simple and stable structure, physical property is high, has a wide range of application and magnetic health care
The good high-intensity magnetic field generating means of effect.
The present invention above-mentioned technical purpose technical scheme is that：A kind of high-intensity magnetic field generating means,
Including flaky base portion, the base portion is equipped with several convex disk packs, and magnetic particle is enclosed in the disk pack, owns
Disk pack rectangular array shape on base portion is distributed.
In above-mentioned technical proposal, magnetic is merged with the structural integrity of outer packing, globality is more preferable, compatible stronger, structure
Simple and stable, the physical properties such as stretch-proof are more preferable, it is not easy to it is bad, also application range it is wider, can be placed on wearing article or
In household items etc., magnetic health-care effect is better, and production cost is controlled, and magnetic health-care effect is more preferable.
As to the preferred of the present invention, the magnetic particle includes cylindrical matrix, one on the upper bottom surface of described matrix
The gathering magnet being connected with above the matrix, the gathering magnet from the bottom surface that it connect with the upper bottom surface of described matrix to its
The area in each section of the horizontal direction at least 2/3rds height is gradually reduced from lower to upper, the height of the gathering magnet
Height of the degree less than described matrix.
The connection structure of the new design of entire magnetic particle in the preferred embodiment, matrix and gathering magnet and preferably assemble magnetic
The new design of the gathering magnet of field so that the stability higher of total, distribution of force more optimize, and physical property obtains greatly
It is promoted, forms better magnetic field at the top of gathering magnet, magnetic field intensity is compared has better concentration degree and penetration power, magnetic field strong in the past
Degree is also got higher, it is not easy to damage, transposition, deformation etc., strong antijamming capability, magnetic health-care effect is more preferable, be placed on massage equipment or
In household items etc., there is better magnetic therapeutic massage effect, production cost can preferably be controlled.
As to the present invention it is preferred, the gathering magnet from the bottom surface that it connect with the upper bottom surface of described matrix to its
Each section of horizontal direction at least 2/3rds height is rounded face.Structure is advanced optimized, is promoted above-mentioned
Various advantageous effects.
As to the preferred of the present invention, the gathering magnet is in truncated conical shape.Structure is advanced optimized, is promoted above-mentioned various
Advantageous effect.
As preferred, the rounded convex of gathering magnet to the present invention.Structure is advanced optimized, is promoted above-mentioned each
Kind advantageous effect.
As to the preferred of the present invention, the radius in the section of the lowermost horizontal direction of gathering magnet is the height of matrix
1.5 times or more.Structure is advanced optimized, above-mentioned various advantageous effects are promoted.
As to the preferred of the present invention, the height of described matrix is 1.5 times or more of gathering magnet height.Advanced optimize knot
Structure promotes above-mentioned various advantageous effects.
As to the preferred of the present invention, the recess of round is offered at the top of the gathering magnet.Structure is advanced optimized,
Above-mentioned various advantageous effects are promoted, gas permeability is promoted, protect magnetic particle, promote magnetic health-care effect.
As to the preferred of the present invention, the side of matrix and the side of gathering magnet are burnishing surface.Advanced optimize knot
Structure promotes above-mentioned various advantageous effects.
As to the preferred of the present invention, the side of matrix and the side of gathering magnet are coated with inoxidzable coating.Into one
Step optimization structure, promotes above-mentioned various advantageous effects.
As to the present invention it is preferred, the gathering magnet from the bottom surface that it connect with the upper bottom surface of described matrix to its
Each section of horizontal direction at least 2/3rds height is the polygon facet that number of edges is more than 10.Advanced optimize knot
Structure promotes above-mentioned various advantageous effects.
Solve the advantageous effect of the scheme of foregoing invention purpose：Globality is more preferable, compatible stronger, simple and stable structure,
The physical properties such as stretch-proof are more preferable, it is not easy to which bad, also application range is wider, can be placed on wearing article or household items etc.
In, magnetic health-care effect is better, and production cost is controlled, and magnetic health-care effect is more preferable.
It is a further object to provide above-mentioned high-intensity magnetic field generations that is a kind of fast and effective and can producing high quality
The method of manufacturing technology of device.
The present invention another above-mentioned technical purpose technical scheme is that：A kind of high-intensity magnetic field generation
The method of manufacturing technology of device, including step 1：One production mould upstream be laid with successively a layer of fabric layer, one layer of composite film,
Magnetic particle；Step 2：Magnetic particle is pressed on production mould to the disk pack formed to production mould direction protrusion；Step 3：
Then magnetic particle is laid with middle support layer, one layer of composite film, bottom successively again back to disk pack side；Step 4：Hot-forming shape
At original high-intensity magnetic field generating means.
In above-mentioned technical proposal, by the ordered arrangement between step, entire manufacture craft can be efficiently accomplished, is not only produced
It is efficient, and the high-intensity magnetic field generating means of high quality can be produced, defect rate is low, it is not easy to malfunction, composite film is mainly used for
Connection in hot pressing between each level, can be used hot pressing composite membrane, and the progress such as hot press can be used in heat pressing operation.
As to the preferred of the present invention, step 4 carries out step 5 later：High-intensity magnetic field generating means made from step 4 is passed through
Magnet charger magnetizes.Structure, improving performance are advanced optimized, if magnetic particle does not magnetize in advance, this can be completed to fill in this step
Magnetic, since hot pressing heating can demagnetize, by the step, can further strengthen magnetic strength if magnetic particle has magnetized before
Degree.
As to the preferred of the present invention, precoat is that either layer of cloth bottom in Oxford is elastic force layer of cloth or ox to elastic force layer of cloth
Tianjin layer of cloth.Advanced optimize structure, improving performance.
As to the preferred of the present invention, middle support layer includes one layer of felt layers being laid with successively, one layer of composite film, one
Either middle support layer only includes felt layers to layer layer of PVC or middle support layer only includes layer of PVC.Structure is advanced optimized,
Improving performance, layer of PVC namely polyvinyl chloride layer.
As to the preferred of the present invention, composite film is TPU composite films.Advanced optimize structure, improving performance, TPU
Composite film namely thermoplastic polyurethane elastomer rubber layer.
As to the preferred of the present invention, production mould includes aluminum substrate, and the top of the aluminum substrate is equipped with combination forming area,
The location and installation slot for being placed in and positioning for magnetic particle of rectangular array shape is offered in the combination forming area.
In above-mentioned preferred embodiment, entire mold can coordinate hot press to use, and the structural stability of mold is high, physical property
It is good, it is convenient for the production of high-intensity magnetic field generating means, and the quality for the product produced greatly promotes, it is not easy to bad, magnetic health care effect
Fruit is good, in use, the precoat and composite film of magnetic particle front end can be first laid on aluminum substrate, is then placed in predetermined number
Magnetic particle, the precoat and composite film of magnetic particle and front end are pressed into corresponding location and installation slot, re-lay magnetic particle together
The middle support layer of rear end, one layer of composite film, bottom, finally, carried out by hot press it is hot-forming, then cool down.
As to the preferred of the present invention, the location and installation slot is circular trough.Optimize structure, optimizes distribution of force.
As having multiple combination forming areas to the preferred of the present invention, on the aluminum substrate, simultaneously rectangular array shape is distributed.
Convenient for batch production, total also advanced optimizes.
As to the preferred of the present invention, the bottom of slot bottom to aluminum substrate on the aluminum substrate along location and installation slot opens up
There is the inner wall that extends up and down to have threaded through-hole, be equipped in the through-hole can up and down adjustment screw, connect on the screw
There is default positioning magnetic patch.Optimize structure, optimize distribution of force, promote above-mentioned advantageous effect, in addition, default positioning magnetic patch can be with
So that magnetic particle is accurately arranged in high-intensity magnetic field generating means, because of upper following table of the magnetic particle in high-intensity magnetic field generating means
The polarity in face has certain requirement, such setting so that during making high-intensity magnetic field generating means, places magnetic particle
When, top and bottom will not be put back, and utilize the principle of same-sex attraction opposite sex repulsion.
As to the preferred of the present invention, the horizontal section area of the through-hole is less than the horizontal cross-section face of location and installation slot
Product.Optimize structure, promotes every advantageous effect, meanwhile, and place after magnetic particle is placed and fall down.
As to the preferred of the present invention, electromagnetic coil is equipped with positioned at the lower part of location and installation slot in the aluminum substrate.Structure
It is further to improve, exist first, during composite molding, can be powered so that there is magnetism at electromagnetic coil, to magnetic particle into
Row attracts well, can play the effect of above-mentioned default positioning magnetic patch, and the top and bottom for placing magnetic particle misplace, then, after hot pressing,
It can power off, be taken out convenient for high-intensity magnetic field generating means, because sizing is not completed after hot pressing also, if in attractive situation
Under the problems such as being taken out from mold, high-intensity magnetic field generating means can be made to be deformed, then will cool down, then the production time become
It is long, and this is preferably so that after the completion of hot pressing, electromagnetic coil loses electromagnetic force, would not influence the taking-up of high-intensity magnetic field generating means,
It need not cool down and further take out for a period of time, then can reduce the production time, improve efficiency.
As to the preferred of the present invention, the border area that the aluminum substrate is located at combination forming area offers the encirclement of frame-type
The appearance profile fixed slot of location and installation slot in the combination forming region.Structure is advanced optimized, is promoted various beneficial to effect
Fruit needs subsequent cutting, phase can be mixed on hot press in addition, the original material size that mold is placed is bigger than normal certainly
The briquetting answered coordinates with appearance profile fixed slot so that and high-intensity magnetic field generating means just has apparent profile to be cut after hot pressing,
Convenient for subsequent cutting operation, the performance of product can be also promoted.
As to the preferred of the present invention, the side of the aluminum substrate is fixed with lift-pull handle.It is easy to carry.
Solve the advantageous effect of the scheme of foregoing invention purpose：Production efficiency is high, and can produce the high-intensity magnetic field of high quality
Generating means, defect rate are low, it is not easy to malfunction, production cost is low, smaller for the damage of mechanical equipment.
Description of the drawings
Fig. 1 is the dimensional structure diagram of the high-intensity magnetic field generating means of the embodiment of the present invention 1；
Fig. 2 is the dimensional structure diagram of the magnetic particle of the embodiment of the present invention 1；
Fig. 3 is the dimensional structure diagram of the production mould of the embodiment of the present invention 1.
In figure：71, base portion, 72, disk pack, 22, magnetic particle, 1, matrix, 2, gathering magnet, 3, recess, 31, aluminum substrate, 32, group
Synthesis type area, 321, location and installation slot, 33, through-hole, 34, appearance profile fixed slot, 35, lift-pull handle.
Specific implementation mode
Following specific examples is only explanation of the invention, is not limitation of the present invention, art technology
Personnel can as needed make the present embodiment the modification of not creative contribution after reading this specification, but as long as
It is all protected by Patent Law in scope of the presently claimed invention.
Embodiment 1, as shown in Figure 1, 2, 3, a kind of high-intensity magnetic field generating means, including flaky base portion 71, the base portion
71 are equipped with several convex disk packs 72, are enclosed with magnetic particle 22 in the disk pack 72, all disk packs 72 are in base portion
Rectangular array shape is distributed on 71.
The magnetic particle 22 includes the matrix 1 of cylinder, is connected with positioned at matrix 1 on the upper bottom surface of described matrix 1
The gathering magnet 2 of top, the gathering magnet 2 from the bottom surface that it connect with the upper bottom surface of described matrix 1 to its at least three/
The area in each section of the horizontal direction at two height is gradually reduced from lower to upper, and the height of the gathering magnet 2 is less than institute
State the height of matrix 1.For disk pack 72 as the part directly acted on human body, gathering magnet 2 may also set up leans on human body one in matrix 1
Side.
The gathering magnet 2 from the bottom surface that it connect with the upper bottom surface of described matrix 1 to its at least 2/3rds height
Each section of horizontal direction at degree is rounded face.2 rounded convex of the gathering magnet.The gathering magnet 2 is most beneath
The radius in section of horizontal direction be 1.5 times or more of height of matrix 1.The height of described matrix 1 is 2 height of gathering magnet
1.5 times or more.
The top of further embodiment, the gathering magnet 2 offers the recess 3 of round.The depth-first control of recess 3
Within 3mm.
Further scheme, the side of matrix 1 and the side of gathering magnet 2 are burnishing surface.Recess 3 and matrix 1
Bottom surface uses non-polished surface, can also carry out frosted processing and form frosting.
Further scheme, the side of matrix 1 and the side of gathering magnet 2 are coated with inoxidzable coating.Be recessed 3 Hes
The bottom surface of matrix 1 can be not coated by inoxidzable coating, ensure better effect.
Above-mentioned magnetic particle can be made by the following method：Step 1: choosing ferrite or neodymium iron boron as material；Step
Rapid two, it fires and forms rectangle magnetic patch；Step 3: cutting out the outer shape of final magnetic particle by cutting operation；Step 4, to
It is polished operation, then first the side of gathering magnet 2 is polished and then the side of matrix 1 is polished again；Step 5, if
Inoxidzable coating is coated, the side of matrix 1 and the side of gathering magnet 2 can be carried out at the same time spraying operation, then be cured
.
A kind of method of manufacturing technology of above-mentioned high-intensity magnetic field generating means, including step 1：It is spread successively in a production mould upstream
If a layer of fabric layer, one layer of composite film, magnetic particle 22；Step 2：Magnetic particle 22 is pressed on production mould and is formed to production
The disk pack 72 of mold direction protrusion；Step 3：Then magnetic particle 22 is laid with intermediate supports successively again back to 72 side of disk pack
Layer, one layer of composite film, bottom；Step 4：It is hot-forming to form original high-intensity magnetic field generating means.It certainly, subsequently should also be right
The edge of original high-intensity magnetic field generating means is cut, and the clean and tidy appearance of comparison is trimmed out.
Further, step 5 is carried out after step 4：High-intensity magnetic field generating means made from step 4 is carried out by magnet charger
It magnetizes.Preferred mode is as follows, and precoat is that either layer of cloth bottom in Oxford is elastic force layer of cloth or Oxford layer of cloth to elastic force layer of cloth；
Middle support layer includes that one layer of felt layers being laid with successively, one layer of composite film, one layer of layer of PVC or middle support layer are only wrapped
It includes felt layers or middle support layer only includes layer of PVC；Composite film is TPU composite films.
There is the new design to production mould below, it is as follows：Production mould includes aluminum substrate 31, the aluminum substrate 31 it is upper
Portion is equipped with combination forming area 32, and being placed in and position for magnetic particle for rectangular array shape is offered in the combination forming area 32
Location and installation slot 321.The location and installation slot 321 is circular trough.There are multiple combination forming areas 32 on the aluminum substrate 31
And rectangular array shape is distributed.The border area that the aluminum substrate 31 is located at combination forming area 32 offers the encirclement of the frame-type group
The appearance profile fixed slot 34 of location and installation slot 321 in 32 region of synthesis type area.The side of the aluminum substrate 31, which is fixed with, to be carried
Pull handle 35.
Further improved structure, along the slot bottom of location and installation slot 321 to aluminum substrate in mode one, the aluminum substrate 31
31 bottom offers the inner wall that extends up and down and has threaded through-hole 33, be equipped in the through-hole 33 can up and down adjustment spiral shell
It follows closely, default positioning magnetic patch is connected on the screw, the horizontal section area of the through-hole 33 is less than the water of location and installation slot 321
Plane section area；Or as follows, mode two, the lower part that location and installation slot 321 is located in the aluminum substrate 31 are equipped with electromagnetic coil.
Embodiment 2, with embodiment 1 difference lies in：The gathering magnet 2 is in truncated conical shape.
Embodiment 3, with embodiment 1 difference lies in：The gathering magnet 2 connects from the upper bottom surface of itself and described matrix 1
Each section of horizontal direction at the height of the bottom surface connect to its at least 2/3rds is the polygon that number of edges is more than 10
Face.
Claims (9)
1. a kind of high-intensity magnetic field generating means, it is characterised in that：Including flaky base portion（71）, the base portion（71）If equipped with
Dry convex disk pack（72）, the disk pack（72）Inside it is enclosed with magnetic particle（22）, all disk packs（72）In base portion
（71）Upper rectangular array shape distribution, the method for manufacturing technology of the high-intensity magnetic field generating means includes step 1：On a production mould
Portion is laid with a layer of fabric layer, one layer of composite film, magnetic particle successively（22）；Step 2：By magnetic particle（22）Press to production mould
On form the disk pack to production mould direction protrusion（72）；Step 3：Then magnetic particle（22）Back to disk pack（72）Side is again
It is laid with middle support layer, one layer of composite film, bottom successively；Step 4：It is hot-forming to form original high-intensity magnetic field generating means.
2. a kind of high-intensity magnetic field generating means according to claim 1, it is characterised in that：The magnetic particle（22）Including cylinder
The matrix of shape（1）, described matrix（1）Upper bottom surface on be connected with positioned at matrix（1）The gathering magnet of top（2）, described poly-
Magnet（2）From itself and described matrix（1）Upper bottom surface connection bottom surface to its at least 2/3rds height at level
The area in each section in direction is gradually reduced from lower to upper, the gathering magnet（2）Height be less than described matrix（1）Height
Degree.
3. a kind of high-intensity magnetic field generating means according to claim 2, it is characterised in that：The gathering magnet（2）From its with
Described matrix（1）Upper bottom surface connection bottom surface to its at least 2/3rds height at horizontal direction each section it is equal
For rounded face.
4. a kind of high-intensity magnetic field generating means according to claim 1, it is characterised in that：Step 5 is carried out after step 4：It is right
High-intensity magnetic field generating means made from step 4 is magnetized by magnet charger.
5. a kind of high-intensity magnetic field generating means according to claim 1, it is characterised in that：Precoat is elastic force layer of cloth or ox
Tianjin layer of cloth, bottom are elastic force layer of cloth or Oxford layer of cloth.
6. a kind of high-intensity magnetic field generating means according to claim 1, it is characterised in that：Middle support layer includes being laid with successively
One layer of felt layers, one layer of composite film, either middle support layer only includes felt layers or middle support layer to one layer of layer of PVC
Only include layer of PVC.
7. a kind of high-intensity magnetic field generating means according to claim 1, it is characterised in that：Composite film is TPU composite films.
8. a kind of high-intensity magnetic field generating means according to claim 1, it is characterised in that：Production mould includes aluminum substrate
（31）, the aluminum substrate（31）Top be equipped with combination forming area（32）, the combination forming area（32）On offer it is rectangular
The location and installation slot for being placed in and positioning for magnetic particle of array-like（321）.
9. a kind of high-intensity magnetic field generating means according to claim 8, it is characterised in that：The location and installation slot（321）For
Circular trough.
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| CN201610773700.3A CN106340369B (en) | 2016-08-31 | 2016-08-31 | A kind of high-intensity magnetic field generating means and its method of manufacturing technology |
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| CN201610773700.3A CN106340369B (en) | 2016-08-31 | 2016-08-31 | A kind of high-intensity magnetic field generating means and its method of manufacturing technology |
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| CN106340369A CN106340369A (en) | 2017-01-18 |
| CN106340369B true CN106340369B (en) | 2018-07-27 |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108346500A (en) * | 2017-01-25 | 2018-07-31 | 福特环球技术公司 | Holding tool and its application method for permanent magnet |
| CN112185647B (en) * | 2019-07-04 | 2021-12-31 | 华中科技大学 | Device and method for generating periodic background magnetic field |
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| CN2812717Y (en) * | 2005-08-25 | 2006-09-06 | 深圳市金士吉康复用品科技有限公司 | Multifunction health care bed mattress |
| CN2832208Y (en) * | 2005-09-01 | 2006-11-01 | 张臣 | Magnet health cushion |
| CN201590301U (en) * | 2009-09-04 | 2010-09-22 | 北京康佰梦之源企业管理有限公司 | Tridimensional magnetic field generating device and mattress and pillow applying the same |
| CN101996731A (en) * | 2009-08-31 | 2011-03-30 | 北京康佰梦之源企业管理有限公司 | Three-dimensional magnetic field generator as well as manufacturing method thereof and mattress and pillow manufactured by using three-dimensional magnetic field generator |
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|---|---|---|---|---|
| CN2812717Y (en) * | 2005-08-25 | 2006-09-06 | 深圳市金士吉康复用品科技有限公司 | Multifunction health care bed mattress |
| CN2832208Y (en) * | 2005-09-01 | 2006-11-01 | 张臣 | Magnet health cushion |
| CN101996731A (en) * | 2009-08-31 | 2011-03-30 | 北京康佰梦之源企业管理有限公司 | Three-dimensional magnetic field generator as well as manufacturing method thereof and mattress and pillow manufactured by using three-dimensional magnetic field generator |
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Address after: 313300 Bamboo Industry Science and Technology Venture Center, Xiaofeng Town, Anji County, Huzhou City, Zhejiang Province, 6, 7, 8, 9 and 10 Patentee after: Heye Health Technology Co., Ltd. Address before: 313300 Anji Zhejiang Economic Development Zone, Zhejiang health and Health Industry Park, and Health Technology Co., Ltd. Patentee before: Zhejiang Heye Health Technology Co., Ltd. |