CN106337913A - Wave speed reducer with self-locking function and composite speed reducing device thereof - Google Patents
Wave speed reducer with self-locking function and composite speed reducing device thereof Download PDFInfo
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- CN106337913A CN106337913A CN201510393987.2A CN201510393987A CN106337913A CN 106337913 A CN106337913 A CN 106337913A CN 201510393987 A CN201510393987 A CN 201510393987A CN 106337913 A CN106337913 A CN 106337913A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H13/00—Gearing for conveying rotary motion with constant gear ratio by friction between rotary members
- F16H13/06—Gearing for conveying rotary motion with constant gear ratio by friction between rotary members with members having orbital motion
- F16H13/08—Gearing for conveying rotary motion with constant gear ratio by friction between rotary members with members having orbital motion with balls or with rollers acting in a similar manner
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H53/00—Cams ; Non-rotary cams; or cam-followers, e.g. rollers for gearing mechanisms
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Abstract
Description
技术领域technical field
本发明涉及一种减速器的结构配置技术,特别涉及一种具自锁功能的波动减速器及其复合式减速装置。The invention relates to a structure configuration technology of a speed reducer, in particular to a wave speed reducer with self-locking function and a composite speed reduction device thereof.
背景技术Background technique
在传统减速器的结构技术领域中,本发明所要探讨的自锁功能,指由一主动件负载动力而驱动一从动件产生既定减速比的正转出力(假设是正转),当该主动件未负载动力而成为自由端时,纵使该从动件负载有动力(包含外界动力源所施加的驱动力,或由从动件自身或其连动构件自身重力所生成的扭矩而产生动力),也不能驱动自由端的主动件产生反转,即称为自锁;而且,所述自锁,专指生成于主动件与从动件相互啮触的齿面之间,但不包括以其它会增加构件配制成本的活动锁闩等配置(例如是可被驱动而往复位移的挡杆或定位闩或梢等)。In the structural technical field of traditional speed reducers, the self-locking function to be discussed in the present invention refers to driving a driven member to generate a forward rotation output force with a predetermined reduction ratio (assumed to be forward rotation) by a driving member loaded with power, when the driving member When the free end is not loaded with power, even if the follower is loaded with power (including the driving force applied by the external power source, or the torque generated by the gravity of the follower itself or its linkage components), It is also not possible to drive the active part at the free end to reverse, which is called self-locking; moreover, the self-locking refers to the generation between the tooth surfaces of the active part and the driven part, but does not include other things that will increase Active latches and other configurations of component manufacturing costs (for example, stop rods or positioning latches or pins that can be driven to move back and forth, etc.).
传统所见的减速器,一般包括有蜗杆驱动蜗轮的机构、行星齿轮组、旋波传动器(spin-wave driver)等,其中只有蜗杆驱动蜗轮的机构,可凭借蜗杆与蜗轮的齿面间的相啮角度设计,而产生上述的自锁功能。Traditionally seen reducers generally include a worm-driven worm gear mechanism, a planetary gear set, a spin-wave driver, etc. Among them, only the worm-driven worm gear mechanism can rely on the tooth surface between the worm and the worm gear. The meshing angle is designed to produce the above-mentioned self-locking function.
请合并参阅图1及图2所示,分别揭露出传统蜗杆与蜗轮的配置及其导程角的示意,说明一般蜗杆71与蜗轮72相啮的齿面之间具有一导程角α(或称磨擦角),对蜗杆71而言,此一导程角α是由蜗杆导程L与蜗杆圆周长S之间的斜率构成;其中,作为主动件的蜗杆71产生自转时,会经由蜗杆71的齿面71a对作为从动件的蜗轮72的齿面72a施加一正向力F,当该正向力F于导程角α的正旋方向产生的分力Fsinα小于蜗杆71与蜗轮72之间的齿面71a、72a所生成的摩擦力μ×Fcosα时(μ為所述齒面71a、72a間的磨擦係數),也即Fsinα<μ×Fcosα时即会产生自锁;换言的,有此自锁设计的情况下,蜗轮72即无法凭借所述齿面71a、72a之间的相啮而反向驱动蜗杆71产生逆转。因此,自锁功能的优点在于保护减速机构中各传动组件之间免于发生非预期性的逆向转动而遭致损坏或危险。Please refer to FIG. 1 and FIG. 2 together, which respectively disclose the configuration of the traditional worm and the worm wheel and the schematic diagrams of their lead angles, indicating that there is a lead angle α (or is called the friction angle), for the worm 71, this lead angle α is formed by the slope between the worm lead L and the circumference S of the worm; wherein, when the worm 71 as the active part rotates, it will pass through the worm 71 The tooth surface 71a of the worm wheel 72 as a follower exerts a positive force F on the tooth surface 72a of the worm wheel 72 as a follower. When the friction force μ×Fcosα generated between the tooth surfaces 71a, 72a (μ is the friction coefficient between the tooth surfaces 71a, 72a), that is, when Fsinα<μ×Fcosα, self-locking will occur; in other words, With this self-locking design, the worm wheel 72 cannot reversely drive the worm 71 to produce reverse rotation by virtue of the meshing between the tooth surfaces 71a and 72a. Therefore, the advantage of the self-locking function is to protect the transmission components in the reduction mechanism from unexpected reverse rotation and damage or danger.
除了上述蜗杆驱动蜗轮的机构的外、传统所见的行星齿轮组与旋波传动器,截至目前,都未见有搭载所述自锁功能的设计。由于传统的旋波传动器与行星齿轮组均为典型的减速传动机构。其中,旋波传动是一种可以产生旋波的减速机构;旋波传动的原理,最早可见由C.W.Musser于1955年提出申请的美国发明第2906143号专利所揭露的谐波传动(harmonic driver);其次,经过不断的改进,例如美国第5643128号专利,更进一步的揭露出旋波传动(或称旋波减速)机构的构件细节。In addition to the above-mentioned worm drive mechanism, conventional planetary gear sets and rotary wave transmissions, up to now, there is no design equipped with the self-locking function. Because the traditional rotary wave drive and the planetary gear set are typical reduction transmission mechanisms. Among them, the rotary wave drive is a deceleration mechanism that can generate a rotary wave; the principle of the rotary wave drive can be seen at the earliest in the harmonic drive (harmonic driver) disclosed by the US invention patent No. 2906143 filed by C.W. Musser in 1955; Secondly, through continuous improvement, for example, US Patent No. 5,643,128 further discloses the details of components of the rotary wave transmission (or called rotary wave deceleration) mechanism.
相较于传统行星齿轮,传统旋波传动能提供较多的啮合齿数及较大的传动范围,因此在整体减速比的出力值上,旋波传动相对的具有较佳的传动精度及传动效率。Compared with the traditional planetary gear, the traditional rotary wave transmission can provide more meshing teeth and a larger transmission range. Therefore, in terms of the output value of the overall reduction ratio, the rotary wave transmission has relatively better transmission accuracy and transmission efficiency.
且知,先前技术中并未公开有关本发明所涉及的波动减速器(wave-motion),传统技术中较为接近者,首推为上述的旋波传动机构。It is known that the wave-motion reducer involved in the present invention is not disclosed in the prior art, and the closest one in the traditional art is the above-mentioned rotary wave transmission mechanism.
传统旋波传动机构的组成,由内而外包括同轴配置有一凸轮(cam)(或称波形产生器wave generator)、多数个滚子(rollers)及一承窝轮(具有特殊内齿型钢轮circularspline wheel);其中该凸轮通常作为入力轴,所述多数个滚子是围绕的配置于凸轮与承窝轮之间,且承窝轮上呈环状的布设有多数个可以容纳滚子啮触的承窝,利用凸轮提供入力来驱动多数个滚子的中的部分滚子啮触于承窝轮的对应承窝的中,以驱动珠环产生减速比的出力转动。The composition of the traditional rotary wave transmission mechanism includes a coaxial cam (cam) (or wave generator), a plurality of rollers and a socket wheel (with a special internal tooth steel wheel) from the inside to the outside. circularspline wheel); where the cam is usually used as an input shaft, the plurality of rollers are surrounded and arranged between the cam and the socket wheel, and the socket wheel is annularly arranged with a plurality of rollers that can accommodate the engagement of the rollers For the socket, use the cam to provide input force to drive some of the rollers to engage in the corresponding socket of the socket wheel, so as to drive the bead ring to generate the output rotation of the reduction ratio.
进一步的说,由上述专利所揭技术可以知悉,传统旋波传动机构中每一承窝包括由一齿谷的双侧分别延伸形成斜倾状的齿面,且双侧齿面并延伸连接至双侧的齿峰,使得每一承窝的轮廓形状概略呈V形。由于旋波传动过程中所述的多个滚子的中只有部分滚子会接受凸轮轮面的驱动而啮触承窝的齿面,因此承窝的齿面是传达滚子驱动力的有效接触面;其次,例如前述的美国第5643128号专利中,揭露于所述凸轮与承窝轮之间还配置有一容载多个滚子用的珠环(rollers ring),在部分实施上该珠环也可作为出力端,而使得凸轮的驱动力能经由承窝齿面的传递而对滚子提供分力去推动珠环产生减速比的出力转动。Furthermore, it can be known from the technologies disclosed in the above-mentioned patents that each socket in the traditional rotary wave transmission mechanism includes an inclined tooth surface formed by extending from both sides of a tooth valley, and the tooth surfaces on both sides are extended and connected to The tooth peaks on both sides make the contour shape of each socket roughly V-shaped. Since only some of the multiple rollers described in the rotary wave transmission process will receive the drive of the cam surface and engage the tooth surface of the socket, the tooth surface of the socket is an effective contact for transmitting the driving force of the rollers. Secondly, for example, in the aforementioned U.S. Patent No. 5,643,128, it is disclosed that a roller ring (rollers ring) for accommodating multiple rollers is also arranged between the cam and the socket wheel, and the roller ring is partially implemented. It can also be used as an output end, so that the driving force of the cam can be transmitted through the tooth surface of the socket to provide a component force to the roller to push the bead ring to produce the output rotation of the reduction ratio.
由上述可知,承窝的齿面不但能作为传达作用力的有效接触面,还可以作为对滚子提供凸轮所产生的分力的有效接触面;此外,在旋波传动过程中还可以进一步察觉,当凸轮轮面推引滚子接触承窝齿面的过程中,该被推引的滚子包含朝着凸轮轴心的径向以及圆周角方向产生位移,这也将影响到所述齿面是否能充分的或真实的作为传达作用力及提供凸轮所产生的分力的有效接触面;虽然,在整体减速比的出力值上,传统旋波传动能维持良好的传动精度及传动效率;但是,先前技术中仅揭露承窝的轮廓概略呈V形,并没有进一步揭露、探讨或教示该承窝与凸轮的轮廓形成技术是否足以有效传递作用力,例如入力轴旋转半周时滚子会进入下一个承窝位置,此过程的速度会因V形承窝轮廓的定义不明,导致滚子进入下一承窝的速度不稳定,乃至于影响到传统旋波传动器的出力端在细微转动角度上的传动精度。From the above, it can be seen that the tooth surface of the socket can not only be used as an effective contact surface to transmit the force, but also can be used as an effective contact surface to provide the component force generated by the cam to the roller; in addition, it can be further detected in the process of rotary wave transmission , when the cam surface pushes the roller to contact the tooth surface of the socket, the pushed roller includes a displacement in the radial direction and the circumferential angular direction of the cam shaft center, which will also affect the tooth surface Whether it can be fully or truly used as an effective contact surface to transmit the force and provide the component force generated by the cam; although, in terms of the output value of the overall reduction ratio, the traditional rotary wave transmission can maintain good transmission accuracy and transmission efficiency; but , the prior art only discloses that the contour of the socket is roughly V-shaped, and does not further disclose, explore or teach whether the contour forming technology of the socket and the cam is sufficient to effectively transmit the force, for example, when the input shaft rotates half a circle, the roller will enter the lower For one socket position, the speed of this process will be unclear due to the unclear definition of the V-shaped socket profile, resulting in unstable speed of the roller entering the next socket, and even affecting the fine rotation angle of the output end of the traditional rotary wave drive. transmission accuracy.
发明内容Contents of the invention
为解决上述技术问题,本发明的目的在于:旨在取用波动减速器(wave-motiondriver)来改善传统旋波传动机构的出力端在细微转动角度上的传动精度不足的问题,本发明更进一步设计该波动减速器中的凸轮,使得凸轮、滚子、珠环与承窝之间能于反向传动时能产生自锁,解决传统旋波传动机构没有具备自锁功能的问题。In order to solve the above-mentioned technical problems, the purpose of the present invention is to use a wave-motion driver to improve the problem of insufficient transmission accuracy of the output end of the traditional rotary wave transmission mechanism on the fine rotation angle. The present invention goes one step further. The cam in the wave reducer is designed so that the cam, the roller, the bead ring and the socket can generate self-locking during reverse transmission, which solves the problem that the traditional rotary wave transmission mechanism does not have the self-locking function.
其中,本发明所定义的波动减速器,其具备的凸轮、滚子、珠环与承窝轮等主要构件的机能,概括与传统旋波传动机构相同,但是本发明的波动减速器(或称波动传动器)所产生的传动波形排除是弦波。Among them, the wave reducer defined in the present invention has the functions of the main components such as cam, roller, bead ring and socket wheel, which are generally the same as the traditional rotary wave transmission mechanism, but the wave reducer of the present invention (or called The transmission waveform generated by the wave drive) is excluded from being a sine wave.
为实现上述目的,本发明所采用的技术方案是:一种具自锁功能的波动减速器,包括以同心圆方式配置有:In order to achieve the above purpose, the technical solution adopted by the present invention is: a wave reducer with self-locking function, which is configured in concentric circles:
一凸轮,其轴心的环周具有一凸轮轮廓,该凸轮轮廓包含形成至少一弧凸部;A cam, the circumference of its shaft center has a cam profile, and the cam profile includes forming at least one arc convex portion;
一承窝轮,配置于凸轮外围,该承窝轮之内环壁面环设有多个承窝;A socket wheel is arranged on the periphery of the cam, and the inner ring wall of the socket wheel is provided with a plurality of sockets;
一珠环,配置于该凸轮与承窝轮之间,该珠环圆周等间隔设有多个珠槽,所述各珠槽中活动空间配置有一滚子,该凸轮入力驱动弧凸部转动,该弧凸部施力推触滚子移动至相对应的承窝内,并带动承窝轮与珠环的其中的一生成既定减速比的出力转动;A bead ring is arranged between the cam and the socket wheel. A plurality of bead grooves are arranged at equal intervals on the circumference of the bead ring. A roller is arranged in the movable space of each bead groove. The cam input force drives the arc convex part to rotate, The arc convex part exerts force to push the contact roller to move into the corresponding socket, and drives one of the socket wheel and the bead ring to generate an output rotation with a predetermined reduction ratio;
其中,该弧凸部的形成接受下式的拘束:Wherein, the formation of the arc convex part is constrained by the following formula:
F×Rsinθ<R×μ×FcosθF×Rsinθ<R×μ×Fcosθ
0<θ≤4°0<θ≤4°
其中:F为滚子施力于弧凸部的正向力,R为弧凸部与滚子间的接触点相对于凸轮轴心的距离,θ为F的导程角,μ为弧凸部与滚子之间的相对摩擦系数。Among them: F is the normal force exerted by the roller on the arc convex part, R is the distance between the contact point between the arc convex part and the roller relative to the center of the cam shaft, θ is the lead angle of F, and μ is the arc convex part The relative coefficient of friction with the roller.
所述具自锁功能的波动减速器,其中:The wave reducer with self-locking function, wherein:
R×μ×Fcosθ=T2 R×μ×Fcosθ=T 2
其中:T1为滚子施力于弧凸部时的旋转扭矩,T2为弧凸部与滚子接触时的摩擦力(μ×F)的分力(μ×Fcosθ)的旋转扭矩。Where: T1 is the rotational torque when the roller exerts force on the arc protrusion, and T2 is the rotational torque of the component force (μ × Fcosθ) of the friction force (μ × F) when the arc protrusion contacts the roller.
所述具自锁功能的波动减速器,其中该凸轮轮廓包括以下列步骤形成:The wave reducer with self-locking function, wherein the cam profile is formed by the following steps:
依单位时间等比例划分滚子在凸轮与承窝之间的径向移动轨迹以及圆周旋转轨迹,而依序取得滚子在移动过程中的多个轨迹圆的圆心及其圆面切点;Divide the radial movement trajectory and the circular rotation trajectory of the roller between the cam and the socket in equal proportions per unit time, and sequentially obtain the centers of the multiple trajectory circles and the tangent points of the circles during the movement of the rollers;
接着连接所述多个圆面切点成为凸轮轮廓中的单位轮面轮廓;Then connect the plurality of circular surface tangent points to become the unit wheel surface profile in the cam profile;
随后以凸轮轴心上的X轴线及Y轴线分别镜射所述单位轮面轮廓而合组成所述凸轮轮廓。Then, the cam profile is composed by mirroring the profile of the unit wheel surface with the X-axis and the Y-axis on the cam shaft respectively.
所述具自锁功能的波动减速器,其中所述多个轨迹圆的圆心,依下式取得圆心坐标(Xm,Ym):In the wave reducer with self-locking function, the center coordinates (X m , Y m ) of the multiple trajectory circles are obtained according to the following formula:
[Xm,Ym][X m ,Y m ]
=[(Lf-M.Δy′).sin(M.Δα),=[(L f -M.Δy′).sin(M.Δα),
(Lf-M.Δy′).cos(M.Δα),](L f -M.Δy′).cos(M.Δα),]
其中,Lf为最远离凸轮轴心的滚子轨迹圆的圆心与凸轮轴心之间的距离,M为滚子的多个轨迹圆所划分的等分量,Δy′为等份有效径向位移量的每一滚子轨迹圆的径向位移量,Δα为等份有效移动转角的每一滚子轨迹圆的移动转角。Among them, L f is the distance between the center of the roller track circle farthest from the cam shaft center and the cam shaft center, M is the equal component divided by multiple track circles of the roller, and Δy' is the equal effective radial displacement The amount of radial displacement of each roller track circle, Δα is the moving angle of each roller track circle equal to the effective moving angle.
所述具自锁功能的波动减速器,其中所述多个轨迹圆的圆面切点(X′m,Y′m),表示如下式:In the wave reducer with self-locking function, the circle tangent points (X′ m , Y′ m ) of the multiple trajectory circles are represented by the following formula:
其中,m表示滚子移动的轨迹圆的号数,m为>0的自然数,Rd为滚子直径,Xm,Ym为第m号轨迹圆的圆心坐标,m-1为第m号滚子的前一个滚子轨迹圆的号数。Among them, m represents the number of the track circle that the roller moves, m is a natural number >0, Rd is the diameter of the roller, Xm, Ym are the center coordinates of the mth track circle, m-1 is the number of the mth roller The number of the previous roller track circle.
所述具自锁功能的波动减速器,其中以云形线连接所述多个圆面切点而形成单位轮面轮廓。In the wave reducer with self-locking function, the contours of the unit wheel surface are formed by connecting the multiple circular surface tangent points with cloud-shaped lines.
所述具自锁功能的波动减速器,其中该承窝具有一承窝轮廓,该承窝轮廓包括以下列步骤形成:In the wave reducer with self-locking function, the socket has a socket profile, and the socket profile is formed by the following steps:
依单位时间等比例划分滚子在凸轮与承窝之间的径向移动轨迹以及圆周旋转轨迹,而依序取得滚子在移动过程中的多个轨迹圆的圆心及其圆面切点;Divide the radial movement trajectory and the circular rotation trajectory of the roller between the cam and the socket in equal proportions per unit time, and sequentially obtain the centers of the multiple trajectory circles and the tangent points of the circles during the movement of the rollers;
接着连接所述多个圆面切点成为承窝上介于齿峰与齿谷之间的单边齿面轮廓;Then connect the multiple circular surface tangent points to form a single-side tooth surface profile between the tooth crest and the tooth valley on the socket;
随后以齿谷的中心线镜射所述单边齿面轮廓成为对应边齿面轮廓,并由单边齿面轮廓与对应边齿面轮廓之间连结齿谷轮廓而组成所述承窝轮廓。Then, the single-side tooth surface profile is mirrored by the center line of the tooth valley to become the corresponding tooth surface profile, and the socket profile is formed by connecting the tooth valley profile between the single-side tooth surface profile and the corresponding tooth surface profile.
所述具自锁功能的波动减速器,其中所述多个轨迹圆的圆心,依下式取得圆心坐标(Xn,Yn):In the wave reducer with self-locking function, the center coordinates (X n , Y n ) of the multiple trajectory circles are obtained according to the following formula:
[Xn,Yn]=[(Lf-N.Δy).sin(N.Δθ),[X n ,Y n ]=[(L f -N.Δy).sin(N.Δθ),
(Lf-N.Δy).cos(N.Δθ),](L f -N.Δy).cos(N.Δθ),]
其中,Lf为最远离凸轮轴心的滚子轨迹圆的圆心与凸轮轴心之间的距离,N为承窝的单边齿面轮廓所划分的等分量,Δy为等分有效径向位移量的每一滚子轨迹圆的径向位移量,Δθ为等分有效移动转角的每一滚子轨迹圆的移动转角。Among them, L f is the distance between the center of the roller track circle farthest from the center of the cam axis and the center of the cam axis, N is the equal component divided by the single-side tooth surface profile of the socket, and Δy is the equal effective radial displacement The amount of radial displacement of each roller track circle, Δθ is the movement angle of each roller track circle that equally divides the effective movement angle.
所述具自锁功能的波动减速器,其中所述多个轨迹圆的圆面切点(X′n,Y′n),表示如下式:In the wave reducer with self-locking function, the circle tangent points (X′ n , Y′ n ) of the multiple trajectory circles are represented by the following formula:
其中,n表示滚子移动的轨迹圆的号数,n为>0的自然数,Rd为滚子直径,Xn,Yn为第n号轨迹圆的圆心坐标,n-1为第n号滚子的前一个滚子轨迹圆的号数。Among them, n represents the number of the track circle where the roller moves, n is a natural number >0, Rd is the diameter of the roller, Xn, Yn are the center coordinates of the nth track circle, n-1 is the number of the nth roller The number of the previous roller track circle.
所述具自锁功能的波动减速器,其中以云形线连接所述多个圆面切点而形成单边齿面轮廓。In the wave reducer with self-locking function, the tangent points of the multiple circular surfaces are connected by cloud-shaped lines to form a single-sided tooth surface profile.
所述具自锁功能的波动减速器,其中所述齿谷轮廓以单边齿面轮廓与对应边齿面轮廓之间最邻近的两个轨迹圆的圆面切点作联机而形成,该齿谷轮廓不干涉所述多个轨迹圆的轮面。In the wave reducer with self-locking function, the tooth trough profile is formed by connecting the tangent points of the two closest locus circles between the tooth profile of a single side and the tooth profile of the corresponding side. The valley profile does not interfere with the wheel surfaces of the plurality of trajectory circles.
所述具自锁功能的波动减速器,其中还包括以凸轮轴心为旋转中心,数组所述承窝轮廓等圆周间距的环绕于承窝轮之内轮面,而形成该承窝轮所具有的一承窝轮轮廓。The wave reducer with self-locking function also includes a camshaft as the center of rotation, and a set of socket contours surrounding the inner ring surface of the socket wheel at equal circumferential intervals to form the socket wheel. A socket wheel profile of .
所述具自锁功能的波动减速器,其中所述齿峰以单边齿面轮廓与对应边齿面轮廓之间最远离的两个相对应的轨迹圆的圆面切点作圆角联机,而形成齿峰轮廓,该齿峰轮廓导引所述滚子移动至相邻的承窝内接触承窝轮廓。In the wave reducer with self-locking function, the tooth crests are rounded on-line with the tangent points of the two corresponding locus circles that are farthest between the tooth profile of a single side and the tooth profile of the corresponding side, A crest profile is formed, which guides the rollers to move into adjacent sockets to contact the socket profile.
所述具自锁功能的波动减速器,其中该凸轮内环形成一作为入力端的动力输入界面使用的齿孔形环齿部。In the wave reducer with self-locking function, the cam inner ring forms a toothed ring tooth portion used as a power input interface of the input end.
一种应用根据权利要求1所述波动减速器的复合式减速装置,包括复合一行星齿轮组于该波动减速器的一侧,其中该凸轮内环形成有一环齿部,该行星齿轮组包括:A compound reduction device applying the wave reducer according to claim 1, comprising a compound planetary gear set on one side of the wave reducer, wherein the cam inner ring forms a ring gear, and the planetary gear set includes:
多个行星齿轮,等间隔组配于一轮盘的一侧圆周端面,并且分别和凸轮的环齿部相啮组;其中,该轮盘轴接一旋转驱动器。A plurality of planetary gears are arranged at equal intervals on one side of the circumferential end surface of the wheel, and are meshed with the ring teeth of the cam respectively; wherein, the wheel is connected to a rotary drive.
所述的复合式减速装置,其中该行星齿轮组还包括一太阳轮,该轮盘经由太阳轮轴接旋转驱动器,所述多个行星齿轮分别啮组于太阳轮的周边接受传动。In the compound reduction gear, the planetary gear set further includes a sun gear, the disc is connected to the rotary drive through the sun gear, and the plurality of planetary gears are respectively meshed with the sun gear to receive transmission.
所述的复合式减速装置,其中该行星齿轮还包括一作为固定端使用的环齿轮,该环齿轮啮组于所述多个行星齿轮的外围,所述多个行星齿轮包含多个齿轮组,每一齿轮组包含同轴配置的一前齿轮与一后齿轮,所述多个前齿轮与环齿轮相啮组,且所述多个行星齿轮凭借所述的多个后齿轮和凸轮的环齿部相啮组。In the compound speed reduction device, the planetary gear further includes a ring gear used as a fixed end, and the ring gear is meshed on the periphery of the planetary gears, and the planetary gears include multiple gear sets, Each gear set includes a front gear and a rear gear coaxially arranged, the plurality of front gears mesh with the ring gear, and the plurality of planetary gears rely on the plurality of rear gears and the ring teeth of the cam internal meshing group.
所述的复合式减速装置,其中该珠环中心延伸形成一环形接座作为出力轴。Said compound speed reducer, wherein the center of the bead ring extends to form an annular seat as the output shaft.
所述波动减速器的复合式减速装置,包括复合一行星齿轮组于该波动减速器的一侧,其中该行星齿轮组包括:The compound reduction device of the wave reducer includes a compound planetary gear set on one side of the wave reducer, wherein the planetary gear set includes:
一太阳轮,轴接一旋转驱动器;及a sun gear pivotally connected to a rotary drive; and
多个行星齿轮,等间隔组配于凸轮的一侧圆周端面,并且分别啮组于该太阳轮的周边而带动凸轮旋转。A plurality of planetary gears are arranged at equal intervals on one side of the circumferential end surface of the cam, and are respectively meshed with the periphery of the sun gear to drive the cam to rotate.
所述的复合式减速装置,其中所述多个行星齿轮包含:The compound reduction gear, wherein the plurality of planetary gears include:
一第一组行星齿轮,包含等间隔配置于一轮盘的一侧圆周端面上的多个前齿轮,所述多个行星齿轮经由所述多个前齿轮而啮组于太阳轮的周边,该轮盘另一侧的旋转中心固设一中心齿轮;及A first group of planetary gears, including a plurality of front gears arranged at equal intervals on one side of the circumferential end surface of the disc, and the plurality of planetary gears are meshed with the periphery of the sun gear through the plurality of front gears, the a central gear is fixed at the center of rotation on the other side of the wheel; and
一第二组行星齿轮,包含等间隔配置于凸轮的一侧圆周端面上的多个后齿轮,所述多个后齿轮并啮组于中心齿轮的周边。A second group of planetary gears includes a plurality of rear gears arranged at equal intervals on one side of the cam end surface, and the plurality of rear gears are meshed with the periphery of the central gear.
所述的复合式减速装置,其中该行星齿轮还包括一作为固定端使用的环齿轮,该环齿轮啮组于所述多个前齿轮的周边。In the compound reduction gear, the planetary gear further includes a ring gear used as a fixed end, and the ring gear meshes with the periphery of the plurality of front gears.
与现有技术相比,采用上述技术方案的本发明的优点在于:凭借行星齿轮组对旋转驱动器所输出的动力产生一前阶段减速作用,并凭借波动减速器接续对行星齿轮组所输出的动力产生一后阶段减速作用。其中,所述前阶段减速可包括多款多段减速比的配置,使整体形成多段减速的配置,以提供出力端使用上的需求。Compared with the prior art, the advantage of the present invention adopting the above-mentioned technical solution is that the power output by the planetary gear set is used to generate a pre-stage deceleration effect on the power output by the rotary drive, and the power output by the planetary gear set is continued by means of a wave reducer. A post-stage deceleration effect is produced. Wherein, the pre-stage deceleration may include a variety of multi-stage deceleration ratio configurations to form a multi-stage deceleration configuration as a whole to meet the needs of the output end.
以上所述的技术手段及其产生效能的具体实施细节,请续参照下列实施例及附图加以详细说明。For the specific implementation details of the above-mentioned technical means and their effects, please continue to refer to the following embodiments and drawings for detailed description.
附图说明Description of drawings
图1是传统蜗杆与蜗轮的配置示意图;Figure 1 is a schematic diagram of the configuration of a traditional worm and worm gear;
图2是图1所示蜗杆与蜗轮之间的导程角解说图;Fig. 2 is an explanatory diagram of the lead angle between the worm shown in Fig. 1 and the worm wheel;
图3是本发明波动减速器的立体分解图;Fig. 3 is a three-dimensional exploded view of the wave reducer of the present invention;
图4是图3所示构件的配置剖示图;Fig. 4 is a configuration sectional view of the components shown in Fig. 3;
图4a是图4所示凸轮、滚子与承窝间的放大解说图;Fig. 4a is an enlarged explanatory diagram between the cam shown in Fig. 4, the roller and the socket;
图5是图4所示凸轮、滚子、珠环与承窝间产生力平衡的解说图;Fig. 5 is an explanatory diagram of the force balance between the cam shown in Fig. 4, the roller, the bead ring and the socket;
图6是图5所示凸轮、滚子、珠环与承窝间生成导程角的解说图;Fig. 6 is an explanatory diagram of the lead angle generated between the cam shown in Fig. 5, the roller, the bead ring and the socket;
图7是本发明形成凸轮轮廓的步骤流程图;Fig. 7 is a flow chart of the steps of forming a cam profile in the present invention;
图8是本发明承窝轮廓及凸轮轮廓的设计解说图;Fig. 8 is a design explanatory diagram of the socket profile and the cam profile of the present invention;
图9是本发明凸轮外围的滚子轨迹圆的有效移动范围的解说图;Fig. 9 is an explanatory diagram of the effective moving range of the roller track circle on the periphery of the cam of the present invention;
图10是本发明形成承窝轮廓的步骤流程图;Fig. 10 is a flow chart of the steps of forming a socket profile in the present invention;
图11是图8所示承窝中滚子轨迹圆的有效移动范围的放大解说图;Fig. 11 is an enlarged explanatory diagram of the effective moving range of the roller track circle in the socket shown in Fig. 8;
图12是图11所示滚子轨迹圆有效移动范围的等比例划分解说图,用以解说承窝轮廓的设计;Fig. 12 is an explanatory diagram of the equal-scale division of the effective moving range of the roller track circle shown in Fig. 11, which is used to illustrate the design of the socket profile;
图13是本发明设计承窝轮轮廓的步骤流程图;Fig. 13 is a flow chart of the steps of designing the profile of the socket wheel in the present invention;
图14是本发明复合式波动减速装置的第一种实施例的立体分解图;Fig. 14 is a three-dimensional exploded view of the first embodiment of the compound wave deceleration device of the present invention;
图14a是图14所示实施例的另一种形态的立体局部分解图;Fig. 14a is a three-dimensional partial exploded view of another form of the embodiment shown in Fig. 14;
图15及图16分别是图14所示波动减速装置在不同向角的立体剖示图;Figure 15 and Figure 16 are three-dimensional sectional views of the wave reduction device shown in Figure 14 at different angles;
图17是图14所示复合式波动减速装置的平面剖示图;Fig. 17 is a planar sectional view of the composite wave deceleration device shown in Fig. 14;
图18是本发明复合式波动减速装置的第二种实施例的立体分解图;Fig. 18 is a three-dimensional exploded view of the second embodiment of the compound wave deceleration device of the present invention;
图19是图18所示复合式波动减速装置的平面剖示图。Fig. 19 is a plan sectional view of the compound wave deceleration device shown in Fig. 18 .
附图标记说明:1、100、101-凸轮;10-轮面;11-轴心;110-环齿部;12-弧凸部;13-凸轮轮廓;13a-单位轮面轮廓;14-入力轴;2、200、201-滚子;3、300-承窝轮;30、310、311-承窝;31-承窝轮廓;31a-单边齿面轮廓;31b-对应边齿面轮廓;32-齿峰轮廓;33-齿谷轮廓;34-承窝轮轮廓;4、400、401-珠环;40-珠槽;41-出力轴;410-环形接座;5、50、500-座体;6、60、600-座盖;71-蜗杆;72-蜗轮;71a、72a-齿面;800、840-行星齿轮组;810、811-太阳轮;820、84-行星齿轮;82-齿轮组;82a、841a-前齿轮;82b、842a-后齿轮;841-第一组行星齿轮;842-第二组行星齿轮;841b、85-轮盘;841c-中心齿轮;88、880-环齿轮;90、91-旋转驱动器;S1至S5-凸轮轮廓设计流程的步骤说明;S1、S2及S30至S50-承窝轮廓设计流程的步骤说明;S50至S60-承窝轮轮廓设计流程的步骤说明。Explanation of reference signs: 1, 100, 101-cam; 10-wheel surface; 11-axis; 110-ring gear; 12-arc convex; 13-cam profile; 13a-unit wheel profile; 14-input force Shaft; 2, 200, 201-roller; 3, 300-socket wheel; 30, 310, 311-socket; 31-socket profile; 31a-unilateral tooth surface profile; 31b-corresponding tooth surface profile; 32-tooth peak profile; 33-tooth valley profile; 34-socket wheel profile; 4, 400, 401-bead ring; 40-bead groove; 41-output shaft; 410-ring seat; 5, 50, 500- Seat body; 6, 60, 600-seat cover; 71-worm; 72-worm gear; 71a, 72a-tooth surface; 800, 840-planetary gear set; 810, 811-sun gear; 820, 84-planetary gear; 82 - gear set; 82a, 841a - front gear; 82b, 842a - rear gear; 841 - first set of planetary gears; 842 - second set of planetary gears; 841b, 85 - disc; 841c - central gear; Ring gear; 90, 91 - rotary drive; S1 to S5 - step description of the cam profile design process; S1, S2 and S30 to S50 - step description of the socket profile design process; S50 to S60 - step description of the socket wheel profile design process Step by step instructions.
具体实施方式detailed description
下面结合具体实施例和附图来进一步描述本发明,本发明的优点和特点将会随着描述而更为清楚。The present invention will be further described below in combination with specific embodiments and accompanying drawings, and the advantages and characteristics of the present invention will become clearer along with the description.
首先请合并参阅图3及图4,分别揭露出本发明波动减速器的构件配置细节,说明该波动减速器包括在一座体5及座盖6之间采同心圆方式由内而外的配置一凸轮1、多个滚子2、珠环4及一承窝轮3;其中,该凸轮1的轴心位置形成有入力轴14作为波动减速器的入力端,该入力轴14能衔接动力源入力驱动凸轮1自转,该凸轮1的轮面10包含有至少一相对远离轴心11且由云形线(spline)构成的弧凸部12,该弧凸部12为施力推触所述滚子2传递动力的有效作用区,进而围组成一凸轮轮廓13;所述滚子2在本实施中为滚柱,但不排除可以是滚珠等滚动组件;该承窝轮3呈环体状,配置于凸轮1的轮面10的外围,且承窝轮3之内环壁面环设有多个承窝30,进而使得所述多个滚子2能环设于凸轮1的轮面10与承窝轮3的承窝30之间;该珠环4配置于凸轮1与承窝轮3之间,且该珠环4圆周等间隔设置多个珠槽40,用以配合滚子2的形体而使滚子2局部的活动容置于内。其中,可以考虑维护珠环4强度,而于实施上将滚子2与珠槽40的数量分别实施为实际珠槽40数量的1/2。First of all, please refer to Fig. 3 and Fig. 4 together, respectively revealing the component configuration details of the wave reducer of the present invention, explaining that the wave reducer includes a concentric circle arrangement between the base body 5 and the seat cover 6 from the inside to the outside. Cam 1, a plurality of rollers 2, bead ring 4 and a socket wheel 3; wherein, the axial center position of the cam 1 is formed with an input shaft 14 as the input end of the wave reducer, and the input shaft 14 can be connected to the input force of the power source The cam 1 is driven to rotate, and the wheel surface 10 of the cam 1 includes at least one arc convex portion 12 relatively far away from the axis 11 and formed by a spline (spline). The arc convex portion 12 pushes and contacts the roller 2 The effective action area for power transmission, and then forms a cam profile 13; the roller 2 is a roller in this implementation, but it can be a rolling assembly such as a ball; the socket wheel 3 is in the shape of a ring, configured On the periphery of the wheel surface 10 of the cam 1, and the inner ring wall of the socket wheel 3 is provided with a plurality of sockets 30, so that the plurality of rollers 2 can be arranged around the wheel surface 10 of the cam 1 and the sockets between the sockets 30 of the wheel 3; the bead ring 4 is disposed between the cam 1 and the socket wheel 3, and a plurality of bead grooves 40 are arranged at equal intervals on the circumference of the bead ring 4 to match the shape of the roller 2 Partial activities of the roller 2 are accommodated inside. Wherein, maintenance of the strength of the bead ring 4 can be considered, and the number of the rollers 2 and the bead grooves 40 is respectively implemented as 1/2 of the actual number of the bead grooves 40 .
请续参阅图4a,揭露出上述承窝30、凸轮1与滚子2之间的放大配置示意图,说明本实施中可经由凸轮轮面10的弧凸部12驱动部分滚子2移动至相对应的承窝30内接触承窝轮廓31,以传递驱动作用力而带动珠环4产生既定减速比的出力转动。Please continue to refer to FIG. 4a, which discloses an enlarged schematic diagram of the above-mentioned socket 30, the cam 1 and the roller 2, illustrating that in this implementation, the arc convex portion 12 of the cam surface 10 can drive the partial roller 2 to move to the corresponding position. The inside of the socket 30 contacts the socket contour 31 to transmit the driving force to drive the bead ring 4 to generate output rotation with a predetermined reduction ratio.
为了方便说明,在发明以下所述的实施细节中,将以凸轮1的入力轴14作为入力端,并且以固定承窝轮3而使珠环4的轴心位置所形成的出力轴41成为出力端的方式作解说。但本发明所概括的范围,还应包含固定珠环4而使承窝轮3成为出力端的实施方式。其中,必须说明的是,无论是以承窝轮3或珠环4作为出力端,皆不影响本发明表述于下的相关承窝轮廓、承窝轮轮廓及凸轮轮廓的形成结果。For the convenience of description, in the following implementation details of the invention, the input shaft 14 of the cam 1 is used as the input end, and the output shaft 41 formed by the axial center position of the bead ring 4 is used as the output force by fixing the socket wheel 3 explained in an end-to-end manner. However, the general scope of the present invention should also include the implementation of fixing the bead ring 4 so that the socket wheel 3 becomes the output end. Wherein, it must be noted that whether the socket wheel 3 or the bead ring 4 is used as the output end, it does not affect the formation results of the relevant socket profile, socket wheel profile and cam profile described below in the present invention.
上述中,所述承窝轮廓31包含有单边齿面轮廓31a及其镜射的对应端所形成的对应边齿面轮廓31b,且单边齿面轮廓31a与对应边齿面轮廓31b之间连结有一齿谷轮廓33;依此数组承窝轮廓31而环绕围组成一承窝轮轮廓34(如图1所示);其中,当承窝轮轮廓34形成后,每一承窝轮廓31中的单边齿面轮廓31a与对应边齿面轮廓31b相对远离的端部分别衔接有齿峰轮廓32,以完整呈现该承窝轮轮廓34;再者,本发明中所述的承窝轮轮廓34专指该承窝轮3之内环壁面的特征轮廓。In the above, the socket profile 31 includes the corresponding tooth profile 31b formed by the single-sided tooth profile 31a and its mirrored corresponding end, and the gap between the single-sided tooth profile 31a and the corresponding tooth profile 31b Connect with a tooth valley profile 33; according to this group of socket profiles 31, surround and form a socket wheel profile 34 (as shown in Figure 1); wherein, after the socket wheel profile 34 is formed, in each socket profile 31 The ends of the single-side tooth surface profile 31a and the corresponding side tooth surface profile 31b that are relatively far away are connected with tooth peak profiles 32 to completely present the socket wheel profile 34; moreover, the socket wheel profile described in the present invention 34 refers specifically to the characteristic profile of the inner ring wall of the socket wheel 3.
除了上述波动减速器的实施细节的外,本发明为了使波动减速器具备自锁功能,必须自上述弧凸部12施力推触滚子2进而推触珠环4及承窝30的力中创设出一导程角θ,该导程角θ的实施细节,进一步说明如下:In addition to the implementation details of the above-mentioned wave reducer, in order for the wave reducer to have a self-locking function in the present invention, it is necessary to apply force from the above-mentioned arc convex portion 12 to push the roller 2 and then push the bead ring 4 and the socket 30. A lead angle θ is created, and the implementation details of the lead angle θ are further explained as follows:
请续参阅图5,揭示出图4所示的凸轮1的弧凸部12、滚子2、珠环4与承窝30的承窝轮廓31之间产生力平衡的状态,说明当凸轮1朝着顺时钟方向驱动时,弧凸部12会施加一作用力F推触滚子2,使得承窝轮廓31相对的对滚子2产生一分力F′,且珠环4的珠槽40也会同时对滚子2产生一分力F″,此时,F、F′、F″三力会产生力平衡。Please continue to refer to FIG. 5, which reveals the state of force balance between the arc convex portion 12 of the cam 1 shown in FIG. When driving in the clockwise direction, the arc convex part 12 will exert a force F to push the roller 2, so that the socket contour 31 will generate a component force F' against the roller 2, and the bead groove 40 of the bead ring 4 will also A component force F" will be generated on the roller 2 at the same time. At this time, the three forces F, F', and F" will produce a force balance.
进一步的,请续参阅图6,说明图4b所示的弧凸部12以作用力F推触滚子2时,会于弧凸部12与滚子2之间形成一接触点P,且知接触点P相对于凸轮轴心11的距离为R,依作用力与反作用力的原理可知,滚子2经由P点施力于弧凸部12的正向力F会与弧凸部12推触滚子2的作用力F相同,而且在该接触点P还会形成一摩擦力μ×F,其中μ为弧凸部12与滚子2之间的相对摩擦系数;由于弧凸部12相对于凸轮1的轴心11并非真圆轮面轮廓,因此使得接触点P上的所述正向力F的作用线会与接触点P相对于凸轮轴心11的距离R的联机之间产生一夹角θ,在本发明中即定义此夹角为导程角θ,且知,上述摩擦力μ×F会因导程角θ的存在而生成一磨擦分力μ×Fcosθ。Further, please continue to refer to FIG. 6, explaining that when the arc convex portion 12 shown in FIG. The distance between the contact point P and the cam shaft center 11 is R. According to the principle of action force and reaction force, the positive force F applied by the roller 2 to the arc convex portion 12 through point P will push the arc convex portion 12 into contact. The force F of the roller 2 is the same, and a friction force μ×F will be formed at the contact point P, where μ is the relative friction coefficient between the arc convex portion 12 and the roller 2; since the arc convex portion 12 is relatively The axis 11 of the cam 1 is not a true circular wheel surface profile, so that the line of action of the positive force F on the contact point P and the line of the distance R between the contact point P and the cam axis 11 produce a clamp The angle θ is defined as the lead angle θ in the present invention, and it is known that the above-mentioned friction force μ×F will generate a friction component force μ×Fcosθ due to the existence of the lead angle θ.
更进一步的,由图6可知,凸轮1的旋转轴心11上,可以连接一条垂直于上述正向力F的作用线r,且知r=Rsinθ;而且,由于导程角θ的形成,使得滚子2对弧凸部12施加的正向力F会进一步对凸轮1的旋转轴心11生成一扭矩T1,且知T1=F×r=F×Rsinθ;再者,由于弧凸部12与滚子2接触时生成的摩擦力μ×F的关系,使该摩擦力μ×F的磨擦分力μ×Fcosθ会进一步对凸轮1的旋转轴心11生成一扭矩T2,且T2=R×μ×Fcosθ;依此,当T1<T2时,本发明的波动减速器即能产生自锁效果。因此,本发明于设计弧凸部12时,必须受到下式(一)的拘束,以满足自锁需求:Furthermore, it can be seen from Fig. 6 that an action line r perpendicular to the above-mentioned positive force F can be connected to the rotation axis 11 of the cam 1, and it is known that r=Rsinθ; moreover, due to the formation of the lead angle θ, the The positive force F exerted by the roller 2 on the arc convex portion 12 will further generate a torque T 1 on the rotation axis 11 of the cam 1, and it is known that T 1 =F×r=F×Rsinθ; moreover, due to the arc convex portion 12 The relationship between the friction force μ×F generated when it contacts with the roller 2, so that the friction force μ×Fcosθ of the friction force μ×F will further generate a torque T 2 on the rotation axis 11 of the cam 1, and T 2 =R×μ×Fcosθ; accordingly, when T 1 <T 2 , the wave reducer of the present invention can produce a self-locking effect. Therefore, when the present invention designs the arc convex portion 12, it must be constrained by the following formula (1) to meet the self-locking requirement:
F×Rsinθ<R×μ×Fcosθ式(一)F×Rsinθ<R×μ×FcosθFormula (1)
将上式(1)左右平衡算后,可进一步经由下式(二)而取得导程角θ:After balancing the left and right sides of the above formula (1), the lead angle θ can be obtained through the following formula (2):
根据式(2),本发明以钢材制成凸轮1的弧凸部12、滚子2、珠环4与承窝30的承窝轮廓31为例,说明经由查表可知钢材与钢材之间的相对摩擦系数μ值,是介于0.1~0.12之间,本发明进一步假设当弧凸部12与滚子2之间的相对摩擦系数μ=0.07时带入式(2)可得导程角θ<4°,由此可知本发明假设的相对摩擦系数μ=0.07相对小于查表得知的0.1~0.12,因此当0<θ≤4°时,可充分达到自锁效果。According to the formula (2), the present invention takes the arc convex portion 12 of the cam 1, the roller 2, the bead ring 4 and the socket profile 31 of the socket 30 made of steel as an example to illustrate the relationship between the steel and the steel through table look-up. The value of the relative friction coefficient μ is between 0.1 and 0.12. The present invention further assumes that when the relative friction coefficient μ=0.07 between the arc convex portion 12 and the roller 2 is brought into formula (2) to obtain the lead angle θ <4°, it can be seen that the relative friction coefficient μ=0.07 assumed by the present invention is relatively smaller than the 0.1-0.12 obtained from the look-up table, so when 0<θ≤4°, the self-locking effect can be fully achieved.
上述自锁,指当作为出力端使用的珠环4(替换成承窝轮3也可)反向传动作为入力端使用的凸轮1时,经由该弧凸部12受到上述式(1)的拘束而且使导程角落入0<θ≤4°的角度范围内时,即能使得凸轮1、滚子2、珠环4与承窝轮3之间产生自锁,以保护减速机构中各传动组件之间免于发生非预期性的逆向转动而遭致损坏或危险(容后详述)。The above-mentioned self-locking means that when the bead ring 4 used as the output end (it can be replaced by the socket wheel 3) reversely drives the cam 1 used as the input end, it is constrained by the above formula (1) via the arc convex portion 12 Moreover, when the lead angle is within the angle range of 0<θ≤4°, self-locking can be generated between the cam 1, the roller 2, the bead ring 4 and the socket wheel 3, so as to protect the transmission components in the reduction mechanism To avoid damage or danger caused by unexpected reverse rotation (detailed later).
在符合上述导程角θ的需求条件情况下,本发明可进一步具体设计形成凸轮轮廓13;具体的说,包括执行下述步骤S1至步骤S5(如图7所示):In the case of meeting the requirements of the above-mentioned lead angle θ, the present invention can further specifically design and form the cam profile 13; specifically, it includes performing the following steps S1 to S5 (as shown in Figure 7):
步骤S1:分析滚子的移动轨迹Step S1: Analyze the moving trajectory of the roller
本发明先针对滚子2的移动轨迹进行分析;更具体的说,当滚子2接受凸轮轮面10的弧凸部12渐近推触时会在相对应的承窝30内同时产生两种移动速度,所述两种移动速度包括朝着凸轮轴心11的径向产生径向移动速度v,以及朝着凸轮1的圆周方向产生角速度ω(如图4a所示);本发明的具体手段是以单位时间t来等比例划分该径向位移量L成为径向位移速度v(ΔL=v×Δt),同时并以该单位时间t来等比例划分该圆周方向的有效的旋转角度θ成为圆周方向的角速度ω(Δθ=ω×Δt),依此,可于承窝30内模拟滚子2的动作路径而绘制出多个轨迹圆(详如步骤2至步骤4,容后详述)。The present invention first analyzes the moving track of the roller 2; more specifically, when the roller 2 receives the asymptotic push of the arc convex portion 12 of the cam surface 10, two kinds of Moving speed, described two kinds of moving speeds comprise producing radial moving speed v towards the radial direction of cam shaft center 11, and producing angular velocity ω (as shown in Figure 4a) towards the circumferential direction of cam 1; Concrete means of the present invention Divide the radial displacement L in equal proportions per unit time t to become the radial displacement velocity v (ΔL=v×Δt), and at the same time divide the effective rotation angle θ in the circumferential direction in equal proportions with the unit time t as The angular velocity ω in the circumferential direction (Δθ=ω×Δt), according to which, the motion path of the roller 2 can be simulated in the socket 30 to draw a plurality of trajectory circles (such as steps 2 to 4, which will be described in detail later) .
步骤S2:初始设定Step S2: Initial setting
本发明基于减速比及配置尺寸上的需求,可以依据下列设定的数据而逐步的绘制形成如图8,其中图8是举例在X-Y坐标系的四个象限中作图,特别是依据下列设定的数据而在第二象限中绘制滚子2的多个轨迹圆表示,所述设定的数据包括:The present invention is based on the requirements of the reduction ratio and configuration size, and can be gradually drawn according to the following set data to form Figure 8, wherein Figure 8 is an example of drawing in four quadrants of the X-Y coordinate system, especially according to the following settings The set data is drawn in the second quadrant to represent a plurality of trajectory circles of the roller 2, and the set data includes:
1.所述多个滚子的数量Rn=40,但为了确保珠环4中各个珠槽40的刚性,其珠槽与滚子数目皆为其1/2。1. The number Rn of the plurality of rollers is 40, but in order to ensure the rigidity of each bead groove 40 in the bead ring 4, the number of bead grooves and rollers is 1/2.
2.凸轮1的轮面弧凸部12数量Cn=2。2. The number Cn of the cam 1's arcuate convex portions 12 is 2.
3.数量Sn=Rn–Cn=40-2=38。3. Quantity Sn=Rn-Cn=40-2=38.
4.直径Rd=2.0mm。4. Diameter Rd = 2.0mm.
5.有效作用数量可设定为非整数,例如En=5.3。5. The number of effective effects can be set as a non-integer number, for example En=5.3.
S3:绘制凸轮的滚子轨迹圆S3: Draw the roller track circle of the cam
依据上述步骤2的设定的后,本发明可进一步依据下列参数的定义而绘制如图9所示凸轮1外围的滚子轨迹圆的有效移动范围的图面。After setting according to the above step 2, the present invention can further draw the graph of the effective moving range of the roller track circle on the periphery of the cam 1 as shown in FIG. 9 according to the definition of the following parameters.
在图9中,本发明举例在X-Y坐标系的第二象限中作图,包括在滚子2有效移动范围内(包含有效径向位移量δy与有效圆周移动转角δθ)划分出合适的等份量M,并以该等分量M来作为凸轮轮廓13所划分的等分量,例如以M=300来等比例划分有效径向位移量的每一轨迹圆位移量Δy′,使并将产生的弧线由外而内依序编号为L’0、L’1、…..、L’M(M=300),随后依设定的等份量M来等比例划分有效移动转角的每一滚子轨迹图的转动角Δα,使所产生的辐射线由右至左依序编号为A’0、A’1、……、A’M(M=300)。In Fig. 9, the present invention draws in the second quadrant of the XY coordinate system as an example, including dividing suitable equal parts within the effective movement range of the roller 2 (including the effective radial displacement δy and the effective circular movement angle δθ) M, and use this equal component M as the equal component divided by the cam profile 13, for example, divide each track circle displacement Δy' of the effective radial displacement in equal proportions with M=300, so that And the generated arcs are sequentially numbered as L' 0 , L' 1 , ..., L' M (M=300) from the outside to the inside, and then divide the effective moving corners in equal proportions according to the set equal amount M The rotation angle Δα of each roller trajectory diagram of The generated radiation lines are numbered sequentially from right to left as A' 0 , A' 1 , . . . , A' M (M=300).
接着,以上述弧线L’0、L’1、…..、L’M与其编号对应相同的辐射线A’0、A’1、……、A’M的各交点(例如L’0与A’0的交点等)作为滚子轨迹圆的圆心,而依序划出多个轨迹圆(滚子直径Rd=2.0mm),其中可以考虑到滚子2与凸轮轮面10间的裕度,例如本案以滚子直径Rd+预设的裕度=2.0+0.04=2.04mm,依此绘制出多个轨迹圆的圆心坐标[Xm,Ym],所述圆心坐标[Xm,Ym]可依式(三)取得:Then, each intersection of the same radial lines A' 0 , A' 1 , ..., A' M corresponding to the above-mentioned arcs L'0, L'1, ..., L'M and their numbers (for example, L' 0 and A' 0 , etc.) as the center of the roller trajectory circle, and draw a plurality of trajectory circles in sequence (roller diameter Rd = 2.0mm), where the margin between the roller 2 and the cam surface 10 can be considered For example, in this case, the roller diameter Rd + preset margin = 2.0 + 0.04 = 2.04mm, and the center coordinates [X m , Y m ] of multiple trajectory circles are drawn accordingly, and the center coordinates [X m , Y m ] can be obtained according to formula (3):
式(三) Formula (3)
[Xm,Ym]=[(Lf-M.Δy′).sin(M.Δα),[X m , Y m ]=[(L f -M.Δy′).sin(M.Δα),
(Lf-M.Δy′).cos(M.Δα),](L f -M.Δy′).cos(M.Δα),]
依此,可以依序取得第一点圆心坐标[X0,Y0]=[0,Lf]=[0,14.6],第二点圆心坐标[X1,Y1]=[-0.032868,14.598230],并以此类推而取得第m号轨迹圆的圆心坐标[Xm,Ym]=[-8.8034166,10.988460](当m=M=300等比例划分时)。According to this, the center coordinates of the first point [X0,Y0]=[0,L f ]=[0,14.6], and the center coordinates of the second point [X 1 ,Y 1 ]=[-0.032868,14.598230] can be obtained in sequence , and by analogy, the center coordinates [X m , Y m ]=[-8.8034166, 10.988460] of the mth trajectory circle are obtained (when m=M=300 is divided into equal proportions).
步骤S4:绘制凸轮的单位轮面轮廓Step S4: Draw the contour of the unit wheel surface of the cam
随后在上述每两个相邻的轨迹圆之间作一切线T’,并选取各切线T’的第一个圆面切点,依下式计算各圆面切点坐标[X′m,Y′m],表示如式(四):Then draw a tangent line T' between each two adjacent trajectory circles above, and select the first circular tangent point of each tangent T', and calculate the coordinates of each circular tangent point according to the following formula [X′ m , Y′ m ], expressed as formula (4):
式(四) Formula (4)
其中,Xm,Ym为第m号轨迹圆的圆心坐标,m-1为第m号滚子的前一个滚子轨迹圆的号数。Among them, Xm, Ym are the coordinates of the center of the m-th track circle, and m-1 is the number of the previous roller track circle of the m-th roller.
依此,可依序取得第一轨迹圆的切点坐标[X’0,Y’0]=[0.053785,13.601447],第二轨迹圆的切点坐标[X’1,Y’1]=[0.023171,13.599801],并以此类推而取得第m号轨迹圆的切点坐标[X’m,Y’m]=[-8.1136577,10.263725](当m=M=300等比例划分时)。接着,以云形线连接第二象限中的所述多个圆面切点成一体,即形成凸轮轮廓13中的单位轮面轮廓13a;其中,由切线T’所连接涵盖的多个切点位置,即是形成凸轮1位在第二象限中的局部弧凸部12的云形线轮廓位置,而由云形线所连接形成的单位轮面轮廓13a的范围,包含该局部弧凸部12的云形线轮廓及其它非属弧凸部12的轮面轮廓。According to this, the coordinates of the tangent point of the first trajectory circle [X' 0 , Y' 0 ]=[0.053785,13.601447], and the coordinates of the tangent point of the second trajectory circle [X' 1 ,Y' 1 ]=[ 0.023171, 13.599801], and obtain the tangent point coordinates [X' m , Y' m ]=[-8.1136577, 10.263725] of the mth trajectory circle by analogy (when m=M=300 equal proportion division). Then, connect the multiple circular surface tangent points in the second quadrant with cloud-shaped lines to form a unit cam profile 13a; wherein, the multiple tangent points covered by the tangent line T' are connected position, that is, the position of the cloud-shaped line profile of the local arc convex portion 12 that forms the cam 1 in the second quadrant, and the range of the unit wheel surface profile 13a formed by the connection of the cloud-shaped line includes the local arc convex portion 12 The cloud-shaped line profile and other wheel surface profiles that do not belong to the arc convex portion 12.
步骤S5:绘制凸轮轮廓Step S5: Draw the cam profile
请合并参阅图4及图9所示,将步骤S4绘制形成在第二象限中的单位轮面轮廓13a(如图9所示),以其凸轮轴心11上的X轴线及Y轴线分别镜射于其它三个象限(包括第一、第三及第四象限)中而合组成所述凸轮轮廓13;所述分别镜射,包括先对X轴线镜射的后再对Y轴线镜射,或者先对Y轴线镜射的后再对X轴线镜射,使得存在于X-Y坐标的四个象限中的任一象限的单位轮面轮廓13a,能够依序镜射至其它三个象限的中,布满X-Y坐标的四个象限,而围绕合组成一完整的凸轮轮廓13(如图4所示)。其中,各单位轮面轮廓13a位在Y轴线的交点上(也即弧凸部位置)所产生的多余线段及尖点,可施予倒圆角处理或小圆弧修除。Please refer to Fig. 4 and shown in Fig. 9 in combination, step S4 is drawn to form the unit wheel surface profile 13a (as shown in Fig. 9 ) in the second quadrant, and the X-axis and the Y-axis on the camshaft center 11 are respectively mirrored In other three quadrants (comprising the first, third and fourth quadrants) and combined to form the cam profile 13; said mirroring respectively includes first mirroring the X-axis and then mirroring the Y-axis, Or first mirror the Y axis and then mirror the X axis, so that the unit wheel surface profile 13a existing in any quadrant of the four quadrants of the X-Y coordinates can be mirrored to the other three quadrants in sequence, The four quadrants covered with X-Y coordinates are surrounded and combined to form a complete cam profile 13 (as shown in FIG. 4 ). Wherein, the redundant line segments and cusps generated by the intersection of each unit wheel surface profile 13a on the Y-axis (that is, the position of the arc convex part) can be rounded or small arcs can be removed.
上述实施方式中所述的有效,意指当滚子2、承窝3、凸轮1及珠环4同时接触时的角度范围为有效,在此范围以外的角度则为无效,而且上述导程角θ的拘束条件[式(1)],应该被合并实施于弧凸部12的有效推触滚子2移动的角度范围内。The effective mentioned in the above embodiment means that when the roller 2, the socket 3, the cam 1 and the bead ring 4 are in contact at the same time, the angle range is effective, and the angle outside this range is invalid, and the above-mentioned lead angle The constraint condition of θ [Formula (1)] should be combined and implemented within the effective angular range of the arc convex portion 12 to move the pushing roller 2 .
另外,本发明还可以进一步设计所述的承窝轮廓31;具体的说,包括接续上述步骤S1至S2的后执行步骤S30至步骤S50(如图10所示):In addition, the present invention can further design the socket profile 31; specifically, it includes performing steps S30 to S50 after the above steps S1 to S2 (as shown in FIG. 10 ):
步骤S30:绘制承窝中的滚子轨迹圆Step S30: Draw the roller track circle in the socket
依据步骤2的设定的后,本发明可进一步依据下列所举例的参数定义而绘制如图11所示滚子轨迹圆的有效移动范围图面(配合图8所示):After the setting according to step 2, the present invention can further draw the effective moving range drawing of the roller trajectory circle as shown in Figure 11 (cooperating with Figure 8) according to the following parameter definitions:
6.最远离凸轮轴心11的滚子轨迹圆的圆心与凸轮轴心11之间的距离Lf,预设坐标(0,Lf),其中Lf=14.6mm。6. The distance L f between the center of the roller track circle furthest from the cam shaft center 11 and the cam shaft center 11 , preset coordinates (0, L f ), where L f =14.6 mm.
7.本实施例设定初始两轨迹圆之间的切线角度为44.5°~45.5°。7. In this embodiment, the tangent angle between the initial two trajectory circles is set to be 44.5°-45.5°.
8.滚子有效作用位置0.52mm。8. The effective position of the roller is 0.52mm.
9.滚子有效作用圆周角度(如图3所示)。9. Roller effective action circle angle (As shown in Figure 3).
10.由上述可以计算出承窝与滚子相对角度差Δβ,也即 (图中未示)。10. From the above, the relative angle difference Δβ between the socket and the roller can be calculated, that is, (not shown in the figure).
11.进而设定承窝30的单边齿面轮廓31a有效作用范围的移动转角δθ,也即 11. Further set the moving angle δθ of the effective range of action of the unilateral tooth surface profile 31a of the socket 30, that is,
接续图11状态,本发明可以在滚子2有效移动范围内(包含有效径向位移量δy与有效圆周移动转角δθ)划分出合适的等份量N,并以该等分量N来作为承窝的单边齿面轮廓31a所划分的等分量,详如图12所示,依该等份量N(例如N=100)等比例划分有效径向位移量的每一轨迹圆的径向位移量并将产生的弧线由外而内依序编号为L0、L1、…..、LN,随后依设定的等份量N来等比例划分有效移动转动角的每一滚子轨迹图的移动转角 所产生的辐射线由左至右依序编号为A0、A1、……、AN。Continuing from the state shown in Figure 11, the present invention can divide a suitable equal portion N within the effective moving range of the roller 2 (including the effective radial displacement δy and the effective circular movement angle δθ), and use this equal portion N as the socket The equal parts divided by the unilateral tooth surface profile 31a are shown in Figure 12 in detail, and the radial displacement of each trajectory circle of the effective radial displacement is divided in equal proportions according to the equal parts N (for example, N=100) And the generated arcs are sequentially numbered as L 0 , L 1 , ..., L N from the outside to the inside, and then divide the effective moving rotation angle of each roller track diagram in equal proportions according to the set equal amount N mobile corner The generated radiation lines are sequentially numbered as A 0 , A 1 , . . . , A N from left to right.
接着,以上述弧线L0、L1、…..、LN与其编号对应相同的辐射线A0、A1、……、AN的各交点(例如L0与A0的交点等)作为滚子轨迹圆的圆心,而依序划出多个轨迹圆(滚子直径Rd=2.0mm),其中所述多个轨迹圆的圆心坐标(Xn,Yn),可依式(五)取得:Then, the above-mentioned arcs L 0 , L 1 , ..., L N correspond to the intersections of the same radial lines A 0 , A 1 , ..., A N (such as the intersection of L 0 and A 0 , etc.) As the center of the roller trajectory circle, draw a plurality of trajectory circles (roller diameter Rd=2.0mm) in sequence, wherein the center coordinates (X n , Y n ) of the plurality of trajectory circles can be calculated according to the formula (5 ) to obtain:
[Xn,Yn]=[(Lf-N.Δy).sin(N.Δθ), 式(五)[X n , Y n ]=[(L f -N.Δy).sin(N.Δθ), Formula (5)
(Lf-N.Δy).cos(N.Δθ),](L f -N.Δy).cos(N.Δθ),]
其中,N表示滚子移动的轨迹圆的号数,N为>0的自然数。Among them, N represents the number of the track circle that the roller moves, and N is a natural number >0.
依此,可以依序取得第一点圆心坐标[X0,Y0]=[0,Lf]=[0,14.6],第二点圆心坐标[X1,Y1]=[0.005188,14.594799],并以此类推而取得第n号轨迹圆的圆心坐标[Xn,Yn]=[0.500433,14.071104](当n=N=100等比例划分时)。In this way, the center coordinates of the first point [X 0 , Y 0 ]=[0,L f ]=[0,14.6] and the second point center coordinates [X 1 ,Y 1 ]=[0.005188,14.594799 can be obtained in sequence ], and obtain the center coordinates [X n , Y n ]=[0.500433,14.071104] of the nth trajectory circle by analogy (when n=N=100 when divided in equal proportions).
步骤S40:绘制承窝的单边齿面轮廓Step S40: Draw the contour of the single-side tooth surface of the socket
接续上述步骤S30,而在每两个相邻的轨迹圆之间作一切线T,并选取各切线T的第一个圆面切点,依下式计算各圆面切点坐标[X′n,Y′n],表示如式(六):Continuing with the above step S30, a tangent line T is drawn between every two adjacent trajectory circles, and the first circular surface tangent point of each tangent line T is selected, and the coordinates of each circular surface tangent point are calculated according to the following formula [X′ n , Y' n ], expressed as formula (6):
式(六) Formula (6)
其中,Xn,Yn为第n号轨迹圆的圆心坐标,n-1为第n号滚子的前一个滚子轨迹圆的号数。Among them, Xn, Yn are the center coordinates of the nth track circle, and n-1 is the number of the previous roller track circle of the nth roller.
依此,可依序取得第一轨迹圆的切点坐标[X’0,Y’0]=[0.707959,15.306254],第二轨迹圆的切点坐标[X’1,Y’1]=[0.713524,15.300675],并以此类推而取得第n号轨迹圆的切点坐标[X’n,Y’n]=[1.240087,14.744130](当n=N=100等比例划分时)。According to this, the coordinates of the tangent point of the first trajectory circle [X' 0 , Y' 0 ]=[0.707959,15.306254], and the coordinates of the tangent point of the second trajectory circle [X' 1 ,Y' 1 ]=[ 0.713524,15.300675], and obtain the tangent point coordinates [X' n ,Y' n ]=[1.240087,14.744130] of the nth trajectory circle by analogy (when n=N=100 when divided in equal proportions).
接着,以云形线(spline)连接所述多个圆面切点成一体,即形成承窝30上介于齿峰与齿谷之间的单边齿面轮廓31a;必须说明的是,此时的齿峰与齿谷可意指为已预留空间但未形成真实轮廓线的虚拟部位,通常知识者应能了解一般的承窝齿面双端皆具有齿峰及齿谷的普通知识,且依前述步骤S2初始设定的承窝数量Sn、滚子的数量Rn及滚子直径Rd等数据,即可无歧异得知承窝轮3上所应预留的齿峰及齿谷的距离,以便于在形成单边齿面轮廓31a及其对应边齿面轮廓31b的后才形成齿峰及齿谷的轮廓(容后详述)。Next, connect the tangent points of the multiple circular surfaces with a spline to form a single-sided tooth surface profile 31a between the tooth crest and the tooth valley on the socket 30; it must be noted that this The tooth peaks and tooth valleys in this case can refer to the virtual parts that have reserved space but do not form a real contour line. Generally, knowledgeable people should be able to understand that both ends of the general socket tooth surface have tooth peaks and tooth valleys. And according to the data such as the number of sockets Sn, the number of rollers Rn, and the diameter of the rollers Rd initially set in the aforementioned step S2, the distance between the tooth peaks and tooth valleys that should be reserved on the socket wheel 3 can be known without any difference , so as to form the profile of the tooth crest and tooth valley after the single-side tooth surface profile 31a and its corresponding side tooth surface profile 31b are formed (details will be described later).
步骤S50:绘制承窝轮廓Step S50: Draw the outline of the socket
接续步骤S40,请回复参阅图4,以虚拟的齿谷的中心线Y(实质上即是图6所示第0号轨迹圆的圆心与凸轮轴心11之间的连接线)镜射所述单边齿面轮廓31a成为对应边齿面轮廓31b。Continuing with step S40, please refer back to FIG. 4, and mirror the center line Y of the virtual tooth valley (essentially the connecting line between the center of the 0th track circle shown in FIG. 6 and the cam shaft center 11). The unilateral tooth surface profile 31a becomes the corresponding tooth surface profile 31b.
接着以单边齿面轮廓31a与对应边齿面轮廓31b之间最邻近的两个轨迹圆的圆面切点作联机,而虚拟的齿谷位置形成真实的齿谷轮廓33,该齿谷轮廓33以不干涉所述多个轨迹圆的轮面为原则,而得以例如是凹形或弧凹形的轮廓线连接形成。藉此,经由单边齿面轮廓31a与对应边齿面轮廓31b之间连结齿谷轮廓33而组成完整的承窝轮廓31。此外,上述中虚拟的齿峰部位必须等到整个承窝轮轮廓34形成的后,再予绘制(容后详述)。Then use the circular tangent points of the two nearest locus circles between the single-side tooth surface profile 31a and the corresponding side tooth surface profile 31b to make an online connection, and the virtual tooth valley position forms a real tooth valley profile 33, the tooth valley profile 33 is based on the principle of not interfering with the wheel surfaces of the plurality of trajectory circles, and is formed by connecting, for example, concave or arc-concave contour lines. Thereby, the complete socket profile 31 is formed by connecting the tooth valley profile 33 between the single tooth profile 31a and the corresponding tooth profile 31b. In addition, the above-mentioned virtual tooth crests must be drawn after the entire socket wheel profile 34 is formed (details will be described later).
根据上述承窝轮廓31,本发明可以进一步设计所述的承窝轮轮廓34的绘制;具体的说,本发明必须依据上述步骤S50绘制成承窝轮廓31的后,进一步实施下述的步骤S60(如图13所示):According to the above socket profile 31, the present invention can further design the drawing of the socket wheel profile 34; specifically, the present invention must draw the socket profile 31 according to the above step S50, and then further implement the following step S60 (as shown in Figure 13):
步骤S60:绘制承窝轮轮廓Step S60: Draw the outline of the socket wheel
在上述步骤S50的后,本发明续以凸轮轴心11为旋转中心(如图9所示),将所述承窝轮廓31依上述既定的承窝数量Sn而等圆周间距的数组于承窝轮3之内轮面环绕,而形成该承窝轮轮廓34;其中,所述的等圆周间距,意指预留上述虚拟的齿峰的形成距离。After the above-mentioned step S50, the present invention continues to use the camshaft 11 as the center of rotation (as shown in Figure 9), and arranges the socket profiles 31 in arrays at equal circumferential intervals in the sockets according to the above-mentioned predetermined socket number Sn. The inner ring surface of the wheel 3 is surrounded to form the socket wheel profile 34; wherein, the equal circumferential spacing means that the above-mentioned virtual tooth crest formation distance is reserved.
进一步的说,所述齿峰部位必须绘制形成真实的齿峰轮廓32,包括在每一承窝轮廓31中的单边齿面轮廓31a与对应边齿面轮廓31b相对远离的端部之间以倒圆角方式作联机,而形成真实的齿峰轮廓32(如图4所示);其中,所述相对远离的端部之间作倒圆角联机,可意指每一承窝轮廓31中的单边齿面轮廓31a与对应边齿面轮廓31b之间最远离的两个相对应的轨迹圆的圆面切点作圆角联机,而形成衔接于每一承窝轮廓31之间的齿峰轮廓32,以完整呈现该承窝轮轮廓34。其中该齿峰轮廓32用以导引所述滚子2移动至相邻的承窝30内接触承窝轮廓31;所述导引,包含持续接触式的导持及非持续接触或非接触式的护持。Furthermore, the crest position must be drawn to form a real crest profile 32, including between the single-side tooth profile 31a and the relatively distant end of the corresponding tooth profile 31b in each socket profile 31. The rounded corners are connected online to form a real tooth peak profile 32 (as shown in Figure 4); wherein, the rounded corners are connected between the relatively distant ends, which can mean that each socket profile 31 The circle tangent points of the two corresponding trajectory circles that are farthest between the single tooth surface profile 31a and the corresponding tooth surface profile 31b are rounded and connected to form tooth crests connected between each socket profile 31 profile 32 to fully present the profile 34 of the socket wheel. Wherein the tooth crest profile 32 is used to guide the roller 2 to move to the adjacent socket 30 to contact the socket profile 31; the guide includes continuous contact guide and non-continuous contact or non-contact support.
本发明透过上述凸轮轮廓13、承窝轮廓31以及承窝轮轮廓34的形成技术,除了能使得波动减速器具备自锁功能的外,当凸轮轮面10推引滚子2接触承窝3的齿面轮廓31a、31b的过程中,能透过该齿面来充分且真实的传递滚子2所施加的驱动力,而且该齿面也能作为对滚子2提供凸轮1所产生的分力的有效接触面,以便于能够维持波动减速器在整体减速比的出力值的传动精度及传动效率的情况下,进一步的提升波动减速器出力端的传动精度。Through the forming technology of the above-mentioned cam profile 13, socket profile 31 and socket wheel profile 34, the present invention not only enables the wave reducer to have a self-locking function, but when the cam wheel surface 10 pushes the roller 2 to contact the socket 3 In the process of the tooth surface profile 31a, 31b, the driving force exerted by the roller 2 can be fully and truly transmitted through the tooth surface, and the tooth surface can also serve as a component for the roller 2 generated by the cam 1. The effective contact surface of the force, in order to maintain the transmission accuracy and transmission efficiency of the output value of the overall reduction ratio of the wave reducer, and further improve the transmission accuracy of the output end of the wave reducer.
除上述的外,请续参阅图14至图17,分别揭露出本发明应用上述波动减速器所复合形成的复合式减速装置的较佳实施例的构件配置细节。大体上来说,本实施包括复合一行星齿轮组800于上述波动减速器的一侧。In addition to the above, please continue to refer to FIG. 14 to FIG. 17 , respectively disclosing the component configuration details of a preferred embodiment of the composite speed reducer formed by applying the above-mentioned wave speed reducer in the present invention. Generally speaking, this embodiment includes a planetary gear set 800 on one side of the above-mentioned wave reducer.
本实施中,有关上述图3所描述到的波动减速器的主要构件,其配置形体、方位虽与本实施例略有不同,但上述图4至图13所揭露的波动减速器的主要构件之间的拘束条件、形成技术及配置关系与本实施例一致的。In this implementation, although the main components of the wave reducer described in Figure 3 above are slightly different in configuration and orientation from this embodiment, the main components of the wave reducer disclosed in Figure 4 to Figure 13 above are The constraint conditions, formation technology and configuration relationship among them are consistent with this embodiment.
进一步的说,如图14所示,本实施例中的波动减速器同样是在作为固定端使用的座体50及座盖60之间,采同心圆方式由内而外的配置一凸轮100、多个滚子200、珠环400及一承窝轮300;其中,本实施仍举例以凸轮100作为入力端,并且以固定承窝轮300而使珠环400成为出力端的方式作解说。Furthermore, as shown in Figure 14, the wave reducer in this embodiment is also between the seat body 50 and the seat cover 60 used as the fixed end, and a cam 100 is arranged concentrically from the inside to the outside. A plurality of rollers 200, a bead ring 400, and a socket wheel 300; wherein, the present embodiment is still exemplified by using the cam 100 as the input end, and fixing the socket wheel 300 so that the bead ring 400 becomes the output end for illustration.
具体的说,如图14所示,本实施与图3所示实施例不同的处在于:座体50的中心位置形成有一作为行星齿轮组800的构件使用的环齿轮88,且作为入力端使用的凸轮100并不存在入力轴,而是改以在凸轮之内环位置形成一齿孔形态的环齿部110,该环齿部110的旋转中心同为凸轮100的旋转轴心,以便作为入力端的动力输入界面使用。除此的外大致与上述实施例(图4至图13)是一致的。Specifically, as shown in FIG. 14, the difference between this embodiment and the embodiment shown in FIG. 3 is that a ring gear 88 used as a member of the planetary gear set 800 is formed at the center of the base body 50, and is used as an input end. The cam 100 does not have an input shaft, but instead forms a ring tooth portion 110 in the shape of a tooth hole in the inner ring position of the cam. The rotation center of the ring tooth portion 110 is also the rotation axis center of the cam 100, so as to serve as the input force Use the power input interface on the terminal. Except for this, it is generally consistent with the above-mentioned embodiment (FIG. 4 to FIG. 13).
在图14中,揭露出该行星齿轮组800包括有一太阳轮810及多个行星齿轮820;其中,请合并图14、图15及图17所示,揭露该太阳轮810轴接有一旋转驱动器90,该旋转驱动器90实施上可选用足以提供旋转动力的马达,更具体的说,该马达可为伺服马达与步进马达的其中的一,以便旋转驱动器90能提供旋转动力驱动太阳轮810自转,且所述多个行星齿轮820等间隔组配于一轮盘85的一侧圆周端面,该轮盘85的盘面中心位置可开设通孔,供太阳轮810穿伸通过该通孔而能和多个行星齿轮820相啮组,且该轮盘85并经由太阳轮810而间接轴接该旋转驱动器90。In FIG. 14, it is disclosed that the planetary gear set 800 includes a sun gear 810 and a plurality of planetary gears 820; wherein, please combine FIG. 14, FIG. 15 and FIG. The rotary driver 90 can be implemented with a motor sufficient to provide rotational power, more specifically, the motor can be one of a servo motor and a stepping motor, so that the rotary driver 90 can provide rotational power to drive the sun gear 810 to rotate, And the plurality of planetary gears 820 are arranged at equal intervals on one side of the circumferential end surface of the wheel disc 85, and a through hole can be opened at the center of the disc surface of the wheel disc 85, so that the sun gear 810 can pass through the through hole and can be connected with multiple planetary gears. The two planetary gears 820 are engaged with each other, and the disc 85 is indirectly connected to the rotary drive 90 through the sun gear 810 .
更进一步的,由图15及图17中可以见悉,所述的多个行星齿轮820是分别啮组于该太阳轮810的周边,且所述多个行星齿轮820并和凸轮100内环的环齿部110相啮组,且该环齿轮88啮组于所述多个行星齿轮820的外围。Further, it can be seen from Fig. 15 and Fig. 17 that the plurality of planetary gears 820 are respectively meshed with the periphery of the sun gear 810, and the plurality of planetary gears 820 and the inner ring of the cam 100 The ring gear 110 is meshed with each other, and the ring gear 88 is meshed with the periphery of the plurality of planetary gears 820 .
进一步的说,由图15及图17中可以见悉,所述多个行星齿轮820于实施上可以包含由多个齿轮组82组成,其中每一齿轮组82包含同轴配置的一前齿轮82a与一后齿轮82b;所述多个前齿轮82a与环齿轮88相啮组,其中由于形成于座体50上的环齿轮88是固定的,因此该环齿轮88能对前齿轮82a提供导引及支承作用,使所述的多个行星齿轮820中的多个前齿轮82a能稳定的接受太阳轮810的驱动,并且绕行于太阳轮810与环齿轮88之间产生公转,形成第一段减速比的出力转动,随后,凭借和多个前齿轮82a同轴配置的所述多个后齿轮82b,在公转过程中和凸轮100的环齿部110相啮组,用以驱动凸轮100产生第二段减速比的出力转动;随后,透过上述实施例已经揭露的波动减速器,令具有第二段减速比出力转动的凸轮100驱动部分滚子200移动至相对应的承窝310内接触承窝轮廓,用以传递第三段减速比的驱动作用力带动珠环400出力转动。Further, as can be seen from FIG. 15 and FIG. 17, the plurality of planetary gears 820 may be composed of a plurality of gear sets 82 in practice, wherein each gear set 82 includes a front gear 82a coaxially arranged With a rear gear 82b; the plurality of front gears 82a are meshed with a ring gear 88, wherein since the ring gear 88 formed on the seat body 50 is fixed, the ring gear 88 can provide guidance to the front gear 82a and supporting function, so that the plurality of front gears 82a in the plurality of planetary gears 820 can stably receive the drive of the sun gear 810, and revolve around between the sun gear 810 and the ring gear 88 to form the first stage The output of the reduction ratio rotates, and then, by means of the plurality of rear gears 82b coaxially arranged with the plurality of front gears 82a, they mesh with the ring gear portion 110 of the cam 100 during the revolution to drive the cam 100 to generate the first The output rotation of the second-stage reduction ratio; then, through the wave reducer disclosed in the above-mentioned embodiment, the cam 100 with the second-stage reduction ratio output force rotation drives the partial roller 200 to move to the corresponding socket 310 to contact the socket The socket profile is used to transmit the driving force of the third reduction ratio to drive the bead ring 400 to rotate.
通常知识者应当不难了解,依上述行星齿轮组800与波动减速器的复合式配置,能分别透过行星齿轮组800与波动减速器来产生多段式减速比的输出,以提供出力端使用上的需求。It should not be difficult for ordinary knowledgeable people to understand that according to the compound configuration of the above-mentioned planetary gear set 800 and the wave reducer, the output of multi-stage reduction ratios can be generated through the planetary gear set 800 and the wave reducer respectively, so as to provide the output for use on the output end. demand.
在上述图14至图17所示的实施中,基于行星齿轮组800所能提供的减速比配置上的不同需求,该太阳轮810实质上是可以省略的,其实施细节请参阅图14a,说明该行星齿轮组不包括太阳轮,且该轮盘85的盘面中心不开设提供太阳轮通过的通孔,相对的,使该轮盘85的盘面中心开设成一轴孔而直接轴接旋转驱动器90的心轴。如此实施,可省略太阳轮传动多个行星齿轮820所产生的减速比,而改由旋转驱动器90直接驱动多个行星齿轮820来带动凸轮100产生减速比的转动。In the above-mentioned implementations shown in Figures 14 to 17, the sun gear 810 can be omitted in essence based on the different requirements on the reduction ratio configuration that the planetary gear set 800 can provide. Please refer to Figure 14a for details of its implementation. The planetary gear set does not include a sun gear, and the center of the disc surface of the wheel disc 85 does not provide a through hole for the passage of the sun gear. On the contrary, the center of the disc surface of the wheel disc 85 is opened into a shaft hole to directly connect the rotary drive 90. mandrel. In this way, the reduction ratio generated by the sun gear driving the plurality of planetary gears 820 can be omitted, and the rotation driver 90 directly drives the plurality of planetary gears 820 to drive the rotation of the cam 100 to generate the reduction ratio.
此外,在上述图14至图17所示的实施中,该珠环400的中心延伸形成一环形接座410,该环形接座410即是作为图4实施中的出力轴41使用,使得环形接座410能对外衔接待以驱动的对象(例如机械手臂等)。In addition, in the above-mentioned implementation shown in Figures 14 to 17, the center of the bead ring 400 extends to form an annular seat 410, which is used as the output shaft 41 in the implementation of Figure 4, so that the annular joint The seat 410 can externally connect the object to be driven (such as a robot arm, etc.).
接着,请另参阅图18及图19,揭示出本发明复合式减速装置中实施多段减速比输出的另一较佳实施例配置,其于上述图14至图17所示实施例不同的处在于:行星齿轮组840中的多个行星齿轮84等间隔的配置于凸轮101的一侧圆周端面,并且分别啮组于太阳轮811的周边。具体的说,所述多个行星齿轮84可以区分成一第一组行星齿轮841及一第二组行星齿轮842;其中,该第一组行星齿轮841包含等间隔配置于一轮盘841b的一侧圆周端面上的多个前齿轮841a,轮盘841b另一侧的旋转中心固设有一中心齿轮841c,且该第二组行星齿轮842包含等间隔配置于上述凸轮101的一侧圆周端面上的多个后齿轮842a,所述多个后齿轮842a并啮组于中心齿轮841c的周边,并使得所述多个后齿轮842a能作为凸轮101动力输入的接口;其中,所述多个前齿轮841a同样是与作为固定端使用的座体500上的环齿轮880相啮组,且凸轮101的可以不开设环齿部而为实心体,除此的外,其余配置皆与上述相同。Next, please refer to Fig. 18 and Fig. 19, revealing another preferred embodiment of the configuration of multi-stage reduction ratio output in the compound speed reducer of the present invention, which differs from the embodiments shown in Fig. 14 to Fig. 17 above in that A plurality of planetary gears 84 in the planetary gear set 840 are equidistantly arranged on one side of the circumferential end surface of the cam 101, and are meshed with the periphery of the sun gear 811 respectively. Specifically, the plurality of planetary gears 84 can be divided into a first group of planetary gears 841 and a second group of planetary gears 842; wherein, the first group of planetary gears 841 is arranged at equal intervals on one side of the wheel 841b A plurality of front gears 841a on the circumferential end surface, a central gear 841c is fixed at the rotation center on the other side of the wheel disc 841b, and the second set of planetary gears 842 includes multiple gears arranged at equal intervals on one side of the circumferential end surface of the cam 101. a plurality of rear gears 842a, the plurality of rear gears 842a are meshed with the periphery of the central gear 841c, and the plurality of rear gears 842a can be used as the interface for power input of the cam 101; wherein, the plurality of front gears 841a are also the same It is a meshing group with the ring gear 880 on the base 500 used as the fixed end, and the cam 101 can be a solid body without ring teeth, except that the other configurations are the same as above.
根据上述配置,可凭借旋转驱动器91所轴接的太阳轮811啮合传动所述多个前齿轮841a绕行于环齿轮880内公转,并藉此连带使得轮盘841b及中心齿轮841c产生第一段减速比的出力转动,接着凭借中心齿轮841c居中啮合驱动多个后齿轮842a及凸轮101产生第二段减速比的出力转动,随后经由凸轮101驱动部分滚子201移动至相对应的承窝311内接触承窝轮廓,用以传递第三段减速比的驱动作用力带动珠环401出力转动;依此实施,同样能产生多段式减速比的输出。According to the above configuration, the plurality of front gears 841a can be driven to revolve around the ring gear 880 through the engagement of the sun gear 811 connected to the rotary drive 91, and thereby jointly make the wheel disc 841b and the central gear 841c produce the first stage The output rotation of the reduction ratio, and then relying on the center gear 841c to drive a plurality of rear gears 842a and the cam 101 to generate the output rotation of the second reduction ratio, and then drive the partial roller 201 to move into the corresponding socket 311 through the cam 101 The contour of the contact socket is used to transmit the driving force of the third reduction ratio to drive the bead ring 401 to rotate; according to this implementation, the output of the multi-stage reduction ratio can also be produced.
综合上述实施例可知,本发明可使用例如是伺服马达作为旋转驱动器,并于出力端衔接例如是机械手臂等荷重对象,透过多段式减速、优质的传动精度以及自锁功能,驱动机械手臂在细微的角度间作精确的移动,而且依普通知识可知,例如伺服马达等驱动器遭遇停电瞬间随即失去动力,且马达的心轴会随即的成为自由端而无法自保持,且出力端的机械手臂起因于自身的荷重会形成与出力转动方向相反的扭矩而施加于复合式减速装置内,此刻,透过本发明的自锁设计,便能经由凸轮的弧凸面设计,而凸轮、滚子、珠环与承窝之间产生自锁,也即产生与出力转动方向相反的制动逆转作用,以保护出力端的机械手臂及其把持的工作件免于掉落或撞毁,而且还能保护复合式减速装置中各传动组件之间免于发生非预期性的逆向转动而遭致损坏或危险。Based on the above-mentioned embodiments, it can be seen that the present invention can use, for example, a servo motor as a rotary driver, and connect a load object such as a mechanical arm to the output end. Through multi-stage deceleration, high-quality transmission accuracy and self-locking function, the mechanical arm can be driven in the Precise movement between subtle angles, and according to common knowledge, drives such as servo motors lose power immediately when they encounter a power failure, and the spindle of the motor will immediately become a free end and cannot maintain itself, and the mechanical arm at the output end is caused by itself The load will form a torque opposite to the output rotation direction and be applied to the compound reduction gear. At this moment, through the self-locking design of the present invention, the cam, roller, bead ring and bearing can be connected through the arc convex design of the cam. Self-locking is generated between the sockets, that is, a braking reversal effect opposite to the output rotation direction is generated to protect the mechanical arm at the output end and the work piece it holds from falling or crashing, and it can also protect the composite reduction gear. Avoid unexpected reverse rotation between transmission components and cause damage or danger.
以上的说明和实施例仅是范例性的,并不对本发明的范围构成任何限制。本领域技术人员应该理解的是,在不偏离本发明的精神和范围下可以对本发明技术方案的细节和形式进行修改或替换,但这些修改和替换均落入本发明的保护范围内。The above descriptions and examples are only exemplary and do not constitute any limitation to the scope of the present invention. Those skilled in the art should understand that the details and forms of the technical solutions of the present invention can be modified or replaced without departing from the spirit and scope of the present invention, but these modifications and replacements all fall within the protection scope of the present invention.
Claims (21)
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CN101029681A (en) * | 2006-02-28 | 2007-09-05 | 杨光笋 | Dual-wave reducer of cosine tooth outline linear wheel |
CN102472366A (en) * | 2009-07-02 | 2012-05-23 | 谐波传动系统有限公司 | Non-circular bearing, wave generator and wave gear device |
CN203098757U (en) * | 2013-02-22 | 2013-07-31 | 锕玛科技股份有限公司 | Harmonic drive speed reducer |
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JPS59170549A (en) * | 1983-03-18 | 1984-09-26 | Hitachi Ltd | Reduction gear |
CN2045795U (en) * | 1989-01-04 | 1989-10-11 | 张家骥 | Cam running pulley speed reducer |
CN101029681A (en) * | 2006-02-28 | 2007-09-05 | 杨光笋 | Dual-wave reducer of cosine tooth outline linear wheel |
CN102472366A (en) * | 2009-07-02 | 2012-05-23 | 谐波传动系统有限公司 | Non-circular bearing, wave generator and wave gear device |
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