CN106337506A - Fireproof foaming cement injection molding polyurethane composite insulation board - Google Patents
Fireproof foaming cement injection molding polyurethane composite insulation board Download PDFInfo
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- CN106337506A CN106337506A CN201610666854.2A CN201610666854A CN106337506A CN 106337506 A CN106337506 A CN 106337506A CN 201610666854 A CN201610666854 A CN 201610666854A CN 106337506 A CN106337506 A CN 106337506A
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- deionized water
- composite insulation
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- 238000009413 insulation Methods 0.000 title claims abstract description 30
- 239000004568 cement Substances 0.000 title claims abstract description 28
- 239000002131 composite material Substances 0.000 title claims abstract description 22
- 229920002635 polyurethane Polymers 0.000 title claims abstract description 19
- 239000004814 polyurethane Substances 0.000 title claims abstract description 19
- 238000005187 foaming Methods 0.000 title abstract description 4
- 238000001746 injection moulding Methods 0.000 title abstract 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 20
- 239000008367 deionised water Substances 0.000 claims abstract description 15
- 229910021641 deionized water Inorganic materials 0.000 claims abstract description 15
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims abstract description 14
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 claims abstract description 14
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 13
- 239000010439 graphite Substances 0.000 claims abstract description 13
- 229910002804 graphite Inorganic materials 0.000 claims abstract description 13
- 239000000843 powder Substances 0.000 claims abstract description 13
- 239000004372 Polyvinyl alcohol Substances 0.000 claims abstract description 10
- 229920002451 polyvinyl alcohol Polymers 0.000 claims abstract description 10
- 239000004114 Ammonium polyphosphate Substances 0.000 claims abstract description 8
- 229920000742 Cotton Polymers 0.000 claims abstract description 8
- 229920001276 ammonium polyphosphate Polymers 0.000 claims abstract description 8
- 239000000835 fiber Substances 0.000 claims abstract description 8
- 239000012188 paraffin wax Substances 0.000 claims abstract description 8
- 235000021355 Stearic acid Nutrition 0.000 claims abstract description 7
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 claims abstract description 7
- 239000007864 aqueous solution Substances 0.000 claims abstract description 7
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 claims abstract description 7
- 239000004327 boric acid Substances 0.000 claims abstract description 7
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 claims abstract description 7
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 claims abstract description 7
- UKODFQOELJFMII-UHFFFAOYSA-N pentamethyldiethylenetriamine Chemical compound CN(C)CCN(C)CCN(C)C UKODFQOELJFMII-UHFFFAOYSA-N 0.000 claims abstract description 7
- 229940051841 polyoxyethylene ether Drugs 0.000 claims abstract description 7
- 229920000056 polyoxyethylene ether Polymers 0.000 claims abstract description 7
- 229920001451 polypropylene glycol Polymers 0.000 claims abstract description 7
- 239000008117 stearic acid Substances 0.000 claims abstract description 7
- 239000011398 Portland cement Substances 0.000 claims abstract description 6
- 239000012948 isocyanate Substances 0.000 claims abstract description 4
- 150000002513 isocyanates Chemical class 0.000 claims abstract description 4
- 239000002699 waste material Substances 0.000 claims abstract description 4
- 238000003756 stirring Methods 0.000 claims description 26
- 239000006260 foam Substances 0.000 claims description 24
- 238000002347 injection Methods 0.000 claims description 14
- 239000007924 injection Substances 0.000 claims description 14
- 235000019422 polyvinyl alcohol Nutrition 0.000 claims description 9
- 229940068984 polyvinyl alcohol Drugs 0.000 claims description 9
- 239000011248 coating agent Substances 0.000 claims description 8
- 238000000576 coating method Methods 0.000 claims description 8
- -1 polyoxypropylene Polymers 0.000 claims description 8
- 235000019826 ammonium polyphosphate Nutrition 0.000 claims description 7
- 238000012986 modification Methods 0.000 claims description 7
- 230000004048 modification Effects 0.000 claims description 7
- 238000012423 maintenance Methods 0.000 claims description 6
- 229920005862 polyol Polymers 0.000 claims description 6
- 150000003077 polyols Chemical class 0.000 claims description 6
- 238000010792 warming Methods 0.000 claims description 6
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 claims description 4
- 239000000243 solution Substances 0.000 claims description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 3
- 210000000481 breast Anatomy 0.000 claims description 3
- 238000005119 centrifugation Methods 0.000 claims description 3
- 238000006243 chemical reaction Methods 0.000 claims description 3
- 238000005520 cutting process Methods 0.000 claims description 3
- 239000000839 emulsion Substances 0.000 claims description 3
- 239000012467 final product Substances 0.000 claims description 3
- 239000011521 glass Substances 0.000 claims description 3
- 239000012535 impurity Substances 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 3
- 239000003921 oil Substances 0.000 claims description 3
- 239000002994 raw material Substances 0.000 claims description 3
- 239000012783 reinforcing fiber Substances 0.000 claims description 3
- 239000005871 repellent Substances 0.000 claims description 3
- 230000005070 ripening Effects 0.000 claims description 3
- 229910052710 silicon Inorganic materials 0.000 claims description 3
- 239000010703 silicon Substances 0.000 claims description 3
- 238000002791 soaking Methods 0.000 claims description 3
- 239000004575 stone Substances 0.000 claims description 3
- 239000010409 thin film Substances 0.000 claims description 3
- 239000006071 cream Substances 0.000 claims description 2
- 229940008099 dimethicone Drugs 0.000 claims description 2
- 239000004205 dimethyl polysiloxane Substances 0.000 claims description 2
- 235000013870 dimethyl polysiloxane Nutrition 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 claims description 2
- 238000002156 mixing Methods 0.000 claims description 2
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 claims description 2
- 239000003469 silicate cement Substances 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 7
- 239000000463 material Substances 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- AMTWCFIAVKBGOD-UHFFFAOYSA-N dioxosilane;methoxy-dimethyl-trimethylsilyloxysilane Chemical compound O=[Si]=O.CO[Si](C)(C)O[Si](C)(C)C AMTWCFIAVKBGOD-UHFFFAOYSA-N 0.000 abstract 1
- 238000004079 fireproofing Methods 0.000 abstract 1
- 239000010440 gypsum Substances 0.000 abstract 1
- 229910052602 gypsum Inorganic materials 0.000 abstract 1
- 239000004816 latex Substances 0.000 abstract 1
- 229920000126 latex Polymers 0.000 abstract 1
- 229940083037 simethicone Drugs 0.000 abstract 1
- 150000005846 sugar alcohols Polymers 0.000 abstract 1
- 239000012774 insulation material Substances 0.000 description 7
- 229920005830 Polyurethane Foam Polymers 0.000 description 4
- 239000011496 polyurethane foam Substances 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 238000004134 energy conservation Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000003063 flame retardant Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- 229920000265 Polyparaphenylene Polymers 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000002242 deionisation method Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000010451 perlite Substances 0.000 description 1
- 235000019362 perlite Nutrition 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 239000002984 plastic foam Substances 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 229920002545 silicone oil Polymers 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/78—Heat insulating elements
- E04B1/80—Heat insulating elements slab-shaped
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/14—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
- C04B38/02—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by adding chemical blowing agents
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/92—Protection against other undesired influences or dangers
- E04B1/94—Protection against other undesired influences or dangers against fire
- E04B1/941—Building elements specially adapted therefor
- E04B1/942—Building elements specially adapted therefor slab-shaped
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/40—Porous or lightweight materials
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/20—Mortars, concrete or artificial stone characterised by specific physical values for the density
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/30—Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values
- C04B2201/32—Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values for the thermal conductivity, e.g. K-factors
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/24—Structural elements or technologies for improving thermal insulation
- Y02A30/244—Structural elements or technologies for improving thermal insulation using natural or recycled building materials, e.g. straw, wool, clay or used tires
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Structural Engineering (AREA)
- Ceramic Engineering (AREA)
- Architecture (AREA)
- Physics & Mathematics (AREA)
- Materials Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Chemistry (AREA)
- Electromagnetism (AREA)
- Civil Engineering (AREA)
- Inorganic Chemistry (AREA)
- Acoustics & Sound (AREA)
- General Chemical & Material Sciences (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
The invention discloses a fireproof foaming cement injection molding polyurethane composite insulation board which is prepared from the following materials in parts by weight: 3-4 parts of waste cotton linen fiber, 1-1.2 parts of chlorinated paraffin, 0.3-0.34 part of fatty alcohol-polyoxyethylene ether, 45-50 parts of superfine Portland cement, 3.5-4 parts of hydrogen peroxide with the concentration of 30wt%, 3-3.5 parts of gypsum powder, 2-3 parts of stearic acid, 2.5-3 parts of aluminum sulfate, 1.6-1.8 parts of organosilicone latex, a proper amount of deionized water, 75-80 parts of polypropylene oxide polyhydric alcohol, 23-25 parts of isocyanate, 2.2-2.4 parts of 1,1,4,7,7-pentamethyldiethylenetriamine, 10-12 parts of n-pentane, 1.5-2 parts of simethicone, 8-10 parts of super poly-ammonium polyphosphate, 13-15 parts of expansible graphite, 0.4-0.5 part of polyvinyl alcohol, and 35-37 parts of a boric acid aqueous solution with the concentration of 5wt%. The prepared composite insulation board is low in production cost and high in fireproofing grade, and reaches the effects of saving energy and reducing consumption.
Description
Technical field
The present invention relates to building materials technology field, more particularly, to a kind of fire-type foam cement injection polyurethane complex heat-preservation
Plate.
Background technology
Building Energy Conservation Policy and the enforcement of Building Fire Protection specification, have promoted the fast development of wall heat insulation material.Polyurethane
The organic insulation materials such as rigid foam plate, polystyrol plastic foam plate, phenolic foam plate, because of its insulation
Excellent performance has obtained relatively broad application in building heat preservation engineering.The fatal weakness of polyurethane foam is exactly flammability
Can, easily it is ignited, and combustion process release harmful gass.Even if with the addition of fire retardant also cannot fundamentally change this genus
Property, the highest burning rank of polyurethane foam board for building also can only accomplish b1 level.Cement insulation board, expanded perlite
The inorganic heat insulation materials such as warming plate, inorganic material parcel polyphenylene granule heat-insulating plate, can reach a level of classification system for fire performance not
Combustible material standard requires, and has also obtained more universal application in building field, but has because its thermal and insulating performance is less than
Machine insulation material, heat conductivity is 1.5-2 times of organic insulation material, and density is big, from great, with China's building energy conservation requirement
Step up, tend not to meet Current Building ' energy saving igniter requirement.Research and development are adapted to Current Building ' energy-saving design mark
The building thermal insulation material of alignment request and fire safety rules has become current study hotspot.
In " preparation of foam cement/injection composite insulation boards and performance study " literary composition, using cement insulation board as
One side template, injection foaming polyurethane material organic insulation material in a mold, heated, extrusion forming, formed after the demoulding and send out
Soaked mud/injection composite insulation boards, cement insulation board is located at the outside of foam cement/injection composite insulation boards, flammability
A1 level can be reached, when meeting fiery heat, heat is concentrated mainly on this, does not have too many heat and enters into polyurethane insulation coating, energy
Enough play fireproof effect.The composite insulation boards made have good fire protecting performance, and thickness is little, composite plate global density
Low, reduce the energy consumption in production process, environmental protection and energy saving;But because foam cement layer is located at the outside of warming plate, light weight is many
The feature in hole makes it have higher water absorption, and moisture content is higher, and heat insulating ability is poorer, and intensity is also lower, which limits compound
The application of warming plate, needs this is modified.
Content of the invention
The object of the invention is exactly the defect in order to make up prior art, provides a kind of fire-type foam cement injection polyurethane
Composite insulation boards.
The present invention is achieved by the following technical solutions:
A kind of fire-type foam cement injection polyurethane composite insulation boards, are made up of the raw material of following weight portion: waste and old cotton
Flaxen fiber 3-4, chlorinated paraffin 1-1.2, fatty alcohol-polyoxyethylene ether 0.3-0.34, superelevation thin portland cement 45-50, concentration are
30wt% hydrogen peroxide 3.5-4, Gypsum Fibrosum powder 3-3.5, stearic acid 2-3, aluminum sulfate 2.5-3, organosilicon breast 1.6-1.8, deionized water are fitted
Amount, polyoxypropylene polyol 75-80, isocyanates 23-25, pentamethyldiethylenetriamine 2.2-2.4, pentane 10-12, two
Methyl-silicone oil 1.5-2, high ammonium polyphosphate 8-10, expansible graphite 13-15, polyvinyl alcohol 0.4-0.5, concentration are the boric acid of 5wt%
Aqueous solution 35-37.
A kind of described fire-type foam cement injection polyurethane composite insulation boards, are made up of step in detail below:
(1) remove impurity in discarded cotton fibriia, and it is stand-by to be cut into the chopped fiber of 10 millimeter;By chlorinated paraffin in 90-100
DEG C oil bath in heat 1-1.5 hour, be subsequently adding fatty alcohol-polyoxyethylene ether, after stirring 30-40 minute, add total amount 3-4
The deionized water of times amount, is mixed with above-mentioned chopped fiber after being subsequently cooled to room temperature, dispersed with stirring uniformly rear centrifugation, is dried,
Obtain water-repellent modified reinforcing fiber;
(2) organic silicon emulsion is mixed homogeneously with the deionized water of 25-28 times amount, be subsequently adding the thin portland cement of superelevation, stone
Cream powder, adds stearic acid, aluminum sulfate after the stirring 60-90 second, adds concentration to be 30wt% hydrogen peroxide, soon after continuing the stirring 60-90 second
Mould is poured into after after speed stirring 10 seconds, band mould maintenance 24 hours, then form removal, cutting after the completion of waiting to get angry, and use thin film bag
Wrap up in maintenance and obtain foam cement in 28 days;
(3) by the deionized water adding 15-16 times amount in polyvinyl alcohol, it is warming up to 85-90 DEG C after soaking 2-3 hour, heating
90-120 minute, obtains poly-vinyl alcohol solution, adds expansible graphite wherein, stirs 20-30 minute, then uniformly applies it
On a glass, dried with 70-80 DEG C in an oven, collect powder, finally the boric acid aqueous solution for 5wt% by powder and concentration
Mixing, stirring reaction 90-120 minute, filters, is dried, obtains coating modification expanded graphite;
(4) polyoxypropylene polyol is mixed with pentane, be subsequently adding pentamethyldiethylenetriamine and with its equivalent
Coating modification expanded graphite that deionized water, step (3) obtain, high ammonium polyphosphate, with 800-1000 rev/min of speed under room temperature
The stirring 100-120 second, it is eventually adding remaining residual components, injecting, after the stirring 10-15 second, the foam cement obtaining with step (2) is
In the mould of one side template, it is 13-16mpa in pressure, temperature is molding at 40-50 DEG C, finally ripening 15- at 90-100 DEG C
20 minutes, the demoulding, obtain final product.
The invention has the advantage that polyurethane foam will be moulded in it using foam cement as a side template by the present invention
Surface, during injection mo(u)lding, polyurethane compositions penetrate into the internal simultaneously solidifying and setting of cement insulation board, are formed good
Combination interface, improve interface bond strength, and do not need additionally to add adhesive, energy-conserving and environment-protective, simultaneously because foaming water
Mud layer is located at the outside of composite insulation boards, and when meeting fiery heat, heat is concentrated mainly on this, does not have too many heat and enters into
Polyurethane insulation coating, can play fireproof effect.Foamed cement material layer is as polyurethane foam insulation layer and the external world simultaneously
Transition zone, play middle transition effect, reduce the inside and outside temperature difference of polyurethane thermal insulation board and dimensional stability problems, Jin Erti
The total quality of high system.The present invention adds discarded cotton fibriia in the preparation of foam cement, by the process of chlorinated paraffin,
Improve water resistance, further increase fire resistance, reduce the water absorption rate of foam cement layer, improve composite insulation boards
Heat insulation effect, energy-conserving and environment-protective simultaneously, reduce production cost.
The present invention with the addition of the expansible graphite of modification so that material heated combustion in the preparation of polyurethane foamed material
Foamed char afterwards is fine and close, possesses good smoke suppressing effect, by compounding with high ammonium polyphosphate, can form flame-retardant polyurethane bubble
Foam layer, further increases the fire protecting performance of composite insulation boards;The composite insulation boards low production cost that the present invention makes, fire prevention etc.
Level is high, reaches energy-saving effect.
Specific embodiment
A kind of fire-type foam cement injection polyurethane composite insulation boards, by the raw material preparation system of following weight portion (kilogram)
Become: waste and old cotton fibriia 3, chlorinated paraffin 1, fatty alcohol-polyoxyethylene ether 0.3, the thin portland cement of superelevation 45, concentration are 30wt%
Hydrogen peroxide 3.5, Gypsum Fibrosum powder 3, stearic acid 2, aluminum sulfate 2.5, organosilicon breast 1.6, appropriate deionized water, polyoxypropylene polyol
75th, isocyanates 23, pentamethyldiethylenetriamine 2.2, pentane 10, dimethicone 1.5, high ammonium polyphosphate 8, inflatable stone
Ink 13, polyvinyl alcohol 0.4, concentration are the boric acid aqueous solution 35 of 5wt%.
A kind of described fire-type foam cement injection polyurethane composite insulation boards, are made up of step in detail below:
(1) remove impurity in discarded cotton fibriia, and it is stand-by to be cut into the chopped fiber of 10 millimeter;By chlorinated paraffin at 90 DEG C
Heat 1 hour in oil bath, be subsequently adding fatty alcohol-polyoxyethylene ether, after stirring 30 minutes, add the deionization of total amount 3 times amount
Water, is mixed with above-mentioned chopped fiber after being subsequently cooled to room temperature, dispersed with stirring uniformly rear centrifugation, is dried, obtains water-repellent modified
Reinforcing fiber;
(2) organic silicon emulsion is mixed homogeneously with the deionized water of 25 times amount, be subsequently adding the thin portland cement of superelevation, Gypsum Fibrosum
Powder, stirring added stearic acid, aluminum sulfate after 60 seconds, adds concentration to be 30wt% hydrogen peroxide, quickly stir 10 after continuing stirring 60 seconds
Mould is poured into after after second, band mould maintenance 24 hours, then form removal, cutting after the completion of waiting to get angry, and wrap up maintenance 28 with thin film
It obtains foam cement;
(3) by the deionized water adding 15 times amount in polyvinyl alcohol, after soaking 2 hours, it is warming up to 85 DEG C, heat 90 minutes, obtain
To poly-vinyl alcohol solution, add expansible graphite wherein, stir 20 minutes, be then evenly coated on glass plate, drying
Dried with 70 DEG C in case, collect powder, the boric acid aqueous solution being finally 5wt% by powder with concentration mixes, 90 points of stirring reaction
Clock, filters, and is dried, obtains coating modification expanded graphite;
(4) polyoxypropylene polyol is mixed with pentane, be subsequently adding pentamethyldiethylenetriamine and with its equivalent
Coating modification expanded graphite that deionized water, step (3) obtain, high ammonium polyphosphate, are stirred with 800 revs/min of speed under room temperature
100 seconds, it is eventually adding remaining residual components, it is a side template that stirring injects, after 10 seconds, the foam cement obtaining with step (2)
In mould, it is 13mpa in pressure, temperature is molding at 40 DEG C, finally ripening 15 minutes, the demoulding at 90 DEG C, obtains final product.
Through testing inspection, the dry apparent density of composite insulation boards of the present invention is 86.9kg/m3, composite heat-conducting coefficient is
0.029 w/(m k), the tensile strength perpendicular to plate face direction is more than 100 kpa.
Claims (2)
1. a kind of fire-type foam cement injection polyurethane composite insulation boards are it is characterised in that raw material system by following weight portion
Prepare into: waste and old cotton fibriia 3-4, chlorinated paraffin 1-1.2, fatty alcohol-polyoxyethylene ether 0.3-0.34, the thin silicate cement of superelevation
Mud 45-50, concentration are 30wt% hydrogen peroxide 3.5-4, Gypsum Fibrosum powder 3-3.5, stearic acid 2-3, aluminum sulfate 2.5-3, organosilicon breast 1.6-
1.8th, appropriate deionized water, polyoxypropylene polyol 75-80, isocyanates 23-25, pentamethyldiethylenetriamine 2.2-2.4,
Pentane 10-12, dimethicone 1.5-2, high ammonium polyphosphate 8-10, expansible graphite 13-15, polyvinyl alcohol 0.4-0.5, dense
Spend the boric acid aqueous solution 35-37 for 5wt%.
2. according to claim 1 a kind of fire-type foam cement injection polyurethane composite insulation boards it is characterised in that by with
Lower concrete steps are made:
(1) remove impurity in discarded cotton fibriia, and it is stand-by to be cut into the chopped fiber of 10 millimeter;By chlorinated paraffin in 90-100
DEG C oil bath in heat 1-1.5 hour, be subsequently adding fatty alcohol-polyoxyethylene ether, after stirring 30-40 minute, add total amount 3-4
The deionized water of times amount, is mixed with above-mentioned chopped fiber after being subsequently cooled to room temperature, dispersed with stirring uniformly rear centrifugation, is dried,
Obtain water-repellent modified reinforcing fiber;
(2) organic silicon emulsion is mixed homogeneously with the deionized water of 25-28 times amount, be subsequently adding the thin portland cement of superelevation, stone
Cream powder, adds stearic acid, aluminum sulfate after the stirring 60-90 second, adds concentration to be 30wt% hydrogen peroxide, soon after continuing the stirring 60-90 second
Mould is poured into after after speed stirring 10 seconds, band mould maintenance 24 hours, then form removal, cutting after the completion of waiting to get angry, and use thin film bag
Wrap up in maintenance and obtain foam cement in 28 days;
(3) by the deionized water adding 15-16 times amount in polyvinyl alcohol, it is warming up to 85-90 DEG C after soaking 2-3 hour, heating
90-120 minute, obtains poly-vinyl alcohol solution, adds expansible graphite wherein, stirs 20-30 minute, then uniformly applies it
On a glass, dried with 70-80 DEG C in an oven, collect powder, finally the boric acid aqueous solution for 5wt% by powder and concentration
Mixing, stirring reaction 90-120 minute, filters, is dried, obtains coating modification expanded graphite;
(4) polyoxypropylene polyol is mixed with pentane, be subsequently adding pentamethyldiethylenetriamine and with its equivalent
Coating modification expanded graphite that deionized water, step (3) obtain, high ammonium polyphosphate, with 800-1000 rev/min of speed under room temperature
The stirring 100-120 second, it is eventually adding remaining residual components, injecting, after the stirring 10-15 second, the foam cement obtaining with step (2) is
In the mould of one side template, it is 13-16mpa in pressure, temperature is molding at 40-50 DEG C, finally ripening 15- at 90-100 DEG C
20 minutes, the demoulding, obtain final product.
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CN107382193A (en) * | 2017-07-26 | 2017-11-24 | 合肥铭佑高温技术有限公司 | A kind of preparation method of fireproofing and heat resistant light cellular partition board |
CN108285306A (en) * | 2018-01-23 | 2018-07-17 | 合肥伊只门窗有限公司 | A kind of inorganic foamed fire resisting door panel and preparation method thereof |
CN109705561A (en) * | 2019-01-16 | 2019-05-03 | 郑州宝易信息科技有限公司 | A kind of mobile phone shell with excellent heat dissipation and preparation method thereof |
CN114940005A (en) * | 2022-07-04 | 2022-08-26 | 张家港飞腾复合新材料股份有限公司 | High-heat-insulation heat-preservation composite board and production process thereof |
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