CN106321444A - High-precision dynamic balance device used for roots blower impeller - Google Patents
High-precision dynamic balance device used for roots blower impeller Download PDFInfo
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- CN106321444A CN106321444A CN201610924037.2A CN201610924037A CN106321444A CN 106321444 A CN106321444 A CN 106321444A CN 201610924037 A CN201610924037 A CN 201610924037A CN 106321444 A CN106321444 A CN 106321444A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
- F04C29/0021—Systems for the equilibration of forces acting on the pump
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Abstract
本发明公开了一种用于罗茨鼓风机叶轮的高精度动平衡装置,包括叶轮和平衡装置,平衡装置安装在叶轮的两侧,叶轮内设有空腔和第一通孔,在叶轮的两侧设有凹形止口,凹形止口连接平衡装置,平衡装置包括平衡底板、负重环和第二通孔,平衡底板的顶部还与凹形止口活动连接,平衡底板上设有第一连接孔和第二连接孔,负重环内设有凹槽;本罗茨鼓风机叶轮的高精度动平衡装置,包括叶轮和平衡装置,叶轮的两侧设有凹形止口,平衡装置的重量分布不均匀,当平衡装置旋转到一定角度时,叶轮动平衡满足要求,再将平衡装置固定连接到叶轮上,操作简单方便,不用将叶轮拆卸下来,减少工作量,而且不影响叶轮外形。
The invention discloses a high-precision dynamic balancing device for the impeller of a Roots blower, which includes an impeller and a balancing device, the balancing device is installed on both sides of the impeller, a cavity and a first through hole are arranged in the impeller, and the two sides of the impeller There is a concave notch on the side, and the notch is connected with the balance device. The balance device includes a balance bottom plate, a load ring and a second through hole. The top of the balance bottom plate is also movably connected with the concave notch. The connection hole and the second connection hole are provided with grooves in the load ring; the high-precision dynamic balance device of the Roots blower impeller includes the impeller and the balance device. Uneven, when the balance device rotates to a certain angle, the dynamic balance of the impeller meets the requirements, and then the balance device is fixedly connected to the impeller, the operation is simple and convenient, no need to disassemble the impeller, reducing the workload, and does not affect the shape of the impeller.
Description
技术领域technical field
本发明涉及罗茨鼓风机技术领域,具体为一种用于罗茨鼓风机叶轮的高精度动平衡装置。The invention relates to the technical field of Roots blower, in particular to a high-precision dynamic balancing device for the impeller of the Roots blower.
背景技术Background technique
罗茨鼓风机,也称作罗茨风机,系属容积回转鼓风机,利用两个或者三个叶形转子在气缸内作相对运动来压缩和输送气体的回转压缩机,罗茨风机叶轮为风机的核心零部件,在高速旋转过程中如果动平衡量超标,轻则引起会机组振动大,轴承使用寿命低,重则导致重大安全事故,当罗茨风机叶轮不平衡量不符合要求时,一般采用去重方法来使叶轮动平衡达标,一般动平衡过程如下,一般动平衡过程基本上需要多次校验,所以经常需要多次拆卸叶轮钻孔去重,虽然按此种方法进行动平衡校验可以实现动平衡要求,但是破坏了叶轮转子原有的外形结构,影响外观,同时加工工序和工作量大,操作过程复杂。Roots blower, also known as Roots blower, is a volumetric rotary blower, a rotary compressor that uses two or three leaf-shaped rotors to move relative to each other in the cylinder to compress and deliver gas. The Roots blower impeller is the core of the fan. Parts, if the dynamic balance exceeds the standard during high-speed rotation, it will cause large vibration of the unit and reduce the service life of the bearing, and cause major safety accidents if it is heavy. method to make the dynamic balance of the impeller meet the standard. The general dynamic balance process is as follows. The general dynamic balance process basically requires multiple calibrations, so it is often necessary to disassemble the impeller multiple times to drill holes to remove the weight. Although the dynamic balance calibration can be achieved by this method Dynamic balance is required, but it destroys the original shape and structure of the impeller rotor and affects the appearance. At the same time, the processing procedures and workload are large, and the operation process is complicated.
发明内容Contents of the invention
本发明的目的在于提供一种用于罗茨鼓风机叶轮的高精度动平衡装置,具备操作简单方便、操作简单和不影响外形等优点,解决了现有技术中的问题。The purpose of the present invention is to provide a high-precision dynamic balancing device for the impeller of Roots blower, which has the advantages of simple and convenient operation, simple operation and no influence on the shape, and solves the problems in the prior art.
为实现上述目的,本发明提供如下技术方案:一种用于罗茨鼓风机叶轮的高精度动平衡装置,包括叶轮和平衡装置,平衡装置安装在叶轮的两侧,所述叶轮的内部设有空腔和第一通孔,空腔位于第一通孔的外侧,第一通孔连接有传动轴,所述传动轴位于叶轮的内侧,在所述叶轮的两侧设有凹形止口,凹形止口连接平衡装置;所述平衡装置包括平衡底板、负重环和第二通孔,所述第二通孔位于平衡装置的中心处,所述负重环的底部固定连接平衡底板,平衡底板的顶部还与凹形止口活动连接,所述平衡底板呈圆饼形状,平衡底板上设有第一连接孔和第二连接孔,第一连接孔和第二连接孔分别位于负重环的两侧,负重环呈空心圆柱状,所述负重环包括第一负重环和第二负重环,第一负重环位于第二负重环的内侧,第一负重环和第二负重环之间形成凹槽,所述凹槽的底部连接平衡底板,所述平衡底板连接叶轮。In order to achieve the above object, the present invention provides the following technical solutions: a high-precision dynamic balancing device for the Roots blower impeller, including an impeller and a balancing device, the balancing device is installed on both sides of the impeller, and the inside of the impeller is provided with a hollow The cavity and the first through hole, the cavity is located on the outside of the first through hole, the first through hole is connected with a transmission shaft, the transmission shaft is located on the inside of the impeller, and concave spigots are provided on both sides of the impeller, and the concave The balance device is connected with a spigot; the balance device includes a balance base plate, a load ring and a second through hole, the second through hole is located at the center of the balance device, the bottom of the load ring is fixedly connected to the balance base plate, and the balance base plate The top is also movably connected with the concave spigot, the balance bottom plate is in the shape of a round cake, the balance bottom plate is provided with a first connection hole and a second connection hole, and the first connection hole and the second connection hole are respectively located on both sides of the load ring , the load ring is hollow cylindrical, the load ring includes a first load ring and a second load ring, the first load ring is located inside the second load ring, a groove is formed between the first load ring and the second load ring, The bottom of the groove is connected with the balance base plate, and the balance base plate is connected with the impeller.
优选的,所述负第一负重环和第二负重环均伸入凹形止口内。Preferably, both the first load-bearing ring and the second load-bearing ring extend into the concave notch.
优选的,所述第一连接孔和第二连接孔均为圆形通孔,第一连接孔的直径大小和第二连接孔的直径大小相同。Preferably, both the first connection hole and the second connection hole are circular through holes, and the diameter of the first connection hole is the same as that of the second connection hole.
优选的,所述凹槽的横截面为椭圆,并且凹槽的圆心位于负重环圆心的一侧。Preferably, the cross-section of the groove is elliptical, and the center of the groove is located on one side of the center of the load-bearing ring.
优选的,所述平衡装置的重量分布不均匀,平衡装置通过螺丝连接叶轮。Preferably, the weight distribution of the balancing device is uneven, and the balancing device is connected to the impeller by screws.
与现有技术相比,本发明的有益效果如下:本罗茨鼓风机叶轮的高精度动平衡装置,包括叶轮和平衡装置,叶轮的两侧设有凹形止口,平衡装置的重量分布不均匀,当平衡装置旋转到一定角度时,叶轮动平衡满足要求,再将平衡装置固定连接到叶轮上,操作简单方便,不用将叶轮拆卸下来,减少工作量,而且不影响叶轮外形。Compared with the prior art, the beneficial effects of the present invention are as follows: the high-precision dynamic balancing device of the Roots blower impeller includes the impeller and the balancing device, the two sides of the impeller are provided with concave notches, and the weight distribution of the balancing device is uneven , when the balance device rotates to a certain angle, the dynamic balance of the impeller meets the requirements, and then the balance device is fixedly connected to the impeller, the operation is simple and convenient, and the impeller does not need to be disassembled, which reduces the workload and does not affect the shape of the impeller.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明的俯视示意图;Fig. 2 is a schematic top view of the present invention;
图3为本发明的安装效果图。Fig. 3 is an installation effect diagram of the present invention.
图中:1叶轮、11空腔、12第一通孔、13凹形止口、2平衡装置、21平衡底板、211第一连接孔、212第二连接孔、22负重环、221第一负重环、222第二负重环、223凹槽、23第二通孔、3传动轴。In the figure: 1 impeller, 11 cavity, 12 first through hole, 13 concave seam, 2 balance device, 21 balance bottom plate, 211 first connection hole, 212 second connection hole, 22 load ring, 221 first load Ring, 222 second load rings, 223 grooves, 23 second through holes, 3 transmission shafts.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1-3,一种用于罗茨鼓风机叶轮的高精度动平衡装置,包括叶轮1和平衡装置2,平衡装置2安装在叶轮1的两侧,叶轮1的内部设有空腔11和第一通孔12,设置空腔11减轻叶轮1的重量,减少电力消耗,空腔11位于第一通孔12的外侧,第一通孔12连接有传动轴3,传动轴3上安装有键,传动轴3转动带动叶轮1转动,叶轮1转动完成吸风及排风过程,传动轴3位于叶轮1的内侧,在叶轮1的两侧设有凹形止口13,凹形止口13处设有螺纹孔,凹形止口13在叶轮1的侧面上呈圆环形,凹形止口13通过螺丝连接平衡装置2;平衡装置2的重量分布不均匀,平衡装置2通过螺丝连接叶轮1,平衡装置2包括平衡底板21、负重环22和第二通孔23,第二通孔23位于平衡装置2的中心处,第二通孔23连接平衡底板21和负重环22,负重环22的底部固定连接平衡底板21的顶部,平衡底板21的顶部还与凹形止口13活动连接,平衡底板21呈圆饼形状,平衡底板21上设有第一连接孔211和第二连接孔212,第一连接孔211和第二连接孔212均为圆形通孔,第一连接孔211和第二连接孔212均匀分布在平衡底板21上,第一连接孔211和第二连接孔212分别位于负重环22的两侧,负重环22呈空心圆柱状,负重环22包括第一负重环221和第二负重环222,第一负重环221位于第二负重环222的内侧,第一负重环221和第二负重环222均伸入凹形止口13内,第一负重环221和第二负重环222之间形成凹槽223,凹槽223的横截面为椭圆,并且凹槽223的圆心位于负重环22圆心的一侧,凹槽223的底部连接平衡底板21,因为在负重环22上设有偏心的凹槽223,使负重环22的重心产生偏移,即平衡装置2的重量分布不均匀,平衡底板21上的第一连接孔211的直径大小和第二连接孔212的直径大小相同,螺丝将平衡装置2连接在叶轮1上,平衡装置2可以沿着叶轮1的重心轴线转动,需要调节叶轮1平衡时,转动平衡装置2,当平衡装置2旋转到一定角度时,可以使叶轮1动平衡满足要求,再将用螺丝把平衡装置2固定连接到叶轮1上,简单方便,不用将叶轮1拆卸下来,不会破坏叶轮1原有的外形结构,不会影响外观,减少拆卸叶轮1所带来的加工工序和工作量。Please refer to Figure 1-3, a high-precision dynamic balancing device for Roots blower impeller, including impeller 1 and balancing device 2, the balancing device 2 is installed on both sides of the impeller 1, and the interior of the impeller 1 is provided with a cavity 11 and the first through hole 12, the cavity 11 is set to reduce the weight of the impeller 1 and reduce power consumption, the cavity 11 is located outside the first through hole 12, the first through hole 12 is connected with the transmission shaft 3, and the transmission shaft 3 is equipped with key, the rotation of the transmission shaft 3 drives the rotation of the impeller 1, and the rotation of the impeller 1 completes the suction and exhaust process. The transmission shaft 3 is located on the inner side of the impeller 1. There is a threaded hole, and the concave spigot 13 is circular on the side of the impeller 1, and the concave spigot 13 is connected to the balance device 2 by screws; the weight distribution of the balance device 2 is uneven, and the balance device 2 is connected to the impeller by screws 1. The balance device 2 includes a balance base plate 21, a load ring 22 and a second through hole 23. The second through hole 23 is located at the center of the balance device 2. The second through hole 23 connects the balance base plate 21 and the load ring 22. The load ring 22 The bottom of the balance base plate 21 is fixedly connected to the top of the balance base plate 21, and the top of the balance base plate 21 is also flexibly connected with the concave notch 13. The balance base plate 21 is in the shape of a round cake, and the balance base plate 21 is provided with a first connection hole 211 and a second connection hole 212 , the first connecting hole 211 and the second connecting hole 212 are circular through holes, the first connecting hole 211 and the second connecting hole 212 are evenly distributed on the balance base plate 21, the first connecting hole 211 and the second connecting hole 212 are respectively Located on both sides of the load ring 22, the load ring 22 is hollow cylindrical, the load ring 22 includes a first load ring 221 and a second load ring 222, the first load ring 221 is located inside the second load ring 222, the first load ring 221 and the second load ring 222 all extend into the concave spigot 13, a groove 223 is formed between the first load ring 221 and the second load ring 222, the cross section of the groove 223 is ellipse, and the center of circle of the groove 223 Located on one side of the center of the load ring 22, the bottom of the groove 223 is connected to the balance base plate 21, because the load ring 22 is provided with an eccentric groove 223, which causes the center of gravity of the load ring 22 to shift, that is, the weight distribution of the balance device 2 Uneven, the diameter of the first connection hole 211 on the balance base plate 21 is the same as the diameter of the second connection hole 212, the screw connects the balance device 2 to the impeller 1, and the balance device 2 can rotate along the axis of the center of gravity of the impeller 1 When it is necessary to adjust the balance of the impeller 1, turn the balance device 2. When the balance device 2 rotates to a certain angle, the dynamic balance of the impeller 1 can meet the requirements, and then the balance device 2 is fixedly connected to the impeller 1 with screws, which is simple and convenient. The impeller 1 does not need to be disassembled, the original shape and structure of the impeller 1 will not be damaged, the appearance will not be affected, and the processing procedures and workload brought about by disassembling the impeller 1 will be reduced.
本罗茨鼓风机叶轮的高精度动平衡装置,包括叶轮1和平衡装置2,平衡装置2安装在叶轮1的两侧,在叶轮1的两侧设有凹形止口13,凹形止口13处设有螺纹孔,凹形止口13在叶轮1的侧面上呈圆环形状,凹形止口13通过螺丝连接平衡装置2,平衡装置2上的负重环22的重心不在圆心处,即平衡装置2的重量分布不均匀,平衡装置2可以沿着叶轮1的重心轴线转动,需要调节叶轮1平衡时,转动平衡装置2,当平衡装置2旋转到一定角度时,可以使叶轮1动平衡满足要求,再将用螺丝把平衡装置2固定连接到叶轮1上,简单方便,不用将叶轮1拆卸下来,不会破坏叶轮1原有的外形结构,不会影响外观,减少拆卸叶轮1所带来的加工工序和工作量。The high-precision dynamic balancing device for the Roots blower impeller includes impeller 1 and balancing device 2. The balancing device 2 is installed on both sides of the impeller 1. On both sides of the impeller 1, there are concave notches 13 and concave notches 13. There is a threaded hole, and the concave spigot 13 is in the shape of a ring on the side of the impeller 1. The concave spigot 13 is connected to the balance device 2 by screws. The center of gravity of the load ring 22 on the balance device 2 is not at the center of the circle, that is, the balance The weight distribution of the device 2 is uneven, and the balance device 2 can rotate along the axis of the center of gravity of the impeller 1. When it is necessary to adjust the balance of the impeller 1, turn the balance device 2. When the balance device 2 rotates to a certain angle, the dynamic balance of the impeller 1 can be satisfied. Requirements, and then use screws to fix the balance device 2 to the impeller 1, which is simple and convenient, without dismantling the impeller 1, will not damage the original shape and structure of the impeller 1, will not affect the appearance, and reduce the cost of disassembling the impeller 1. processing steps and workload.
综上所述:本罗茨鼓风机叶轮的高精度动平衡装置,包括叶轮1和平衡装置2,叶轮1的两侧设有凹形止口13,平衡装置2的重量分布不均匀,当平衡装置2旋转到一定角度时,叶轮1动平衡满足要求,再将平衡装置2固定连接到叶轮1上,操作简单方便,不用将叶轮1拆卸下来,减少工作量,而且不影响叶轮1外形。To sum up: The high-precision dynamic balancing device for the impeller of Roots blower includes impeller 1 and balancing device 2. The two sides of impeller 1 are provided with concave notches 13, and the weight distribution of balancing device 2 is uneven. When the balancing device 2 When rotating to a certain angle, the dynamic balance of the impeller 1 meets the requirements, and then the balance device 2 is fixedly connected to the impeller 1. The operation is simple and convenient, and the impeller 1 does not need to be disassembled, which reduces the workload and does not affect the shape of the impeller 1.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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CN206129608U (en) * | 2016-10-24 | 2017-04-26 | 安徽科达埃尔压缩机有限公司 | A high accuracy dynamic balance device for roots blower impeller |
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2016
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JP2003161276A (en) * | 2001-11-28 | 2003-06-06 | Aisin Seiki Co Ltd | Roots type dry pump |
CN201945420U (en) * | 2010-12-30 | 2011-08-24 | 沈阳鼓风机集团股份有限公司 | Dynamic balancing structure of compressor impeller |
CN202493292U (en) * | 2012-03-19 | 2012-10-17 | 山东齐鲁电机制造有限公司 | Novel balanced structure of impeller of steam turbine |
CN202737652U (en) * | 2012-07-31 | 2013-02-13 | 南车株洲电机有限公司 | Balancing device of motor rotor and motor |
CN204024925U (en) * | 2014-07-31 | 2014-12-17 | 内蒙古荣际实业有限公司 | A kind of large fan impeller that can adjustment |
CN206129608U (en) * | 2016-10-24 | 2017-04-26 | 安徽科达埃尔压缩机有限公司 | A high accuracy dynamic balance device for roots blower impeller |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109894642A (en) * | 2019-04-04 | 2019-06-18 | 东莞市泛特科技有限公司 | Ultrasonic handle |
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CN106321444B (en) | 2018-10-23 |
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