CN106321135B - A kind of advance support system and method for protecting support for bolting with wire mesh - Google Patents
A kind of advance support system and method for protecting support for bolting with wire mesh Download PDFInfo
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- CN106321135B CN106321135B CN201610790065.XA CN201610790065A CN106321135B CN 106321135 B CN106321135 B CN 106321135B CN 201610790065 A CN201610790065 A CN 201610790065A CN 106321135 B CN106321135 B CN 106321135B
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D23/00—Mine roof supports for step- by- step movement, e.g. in combination with provisions for shifting of conveyors, mining machines, or guides therefor
- E21D23/08—Advancing mechanisms
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D23/00—Mine roof supports for step- by- step movement, e.g. in combination with provisions for shifting of conveyors, mining machines, or guides therefor
- E21D23/04—Structural features of the supporting construction, e.g. linking members between adjacent frames or sets of props; Means for counteracting lateral sliding on inclined floor
- E21D23/06—Special mine caps or special tops of pit-props for permitting step-by-step movement
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Abstract
本发明公开了一种针对锚网支护的超前支护系统,包括底板支护体和顶板支护体;所述底板支护体包括承重块(9)、防钻底挡板(10)和导向板(11),所述承重块(9)中部设置有上下贯通的固定槽(12),在所述固定槽(12)内设置有所述导向板(11),所述防钻底挡板(10)为弧形板;所述顶板支护体包括所述超前液压支架(1)顶梁前端设置的前顶梁护板、后端设置的后顶梁护板和圆柱承压排(2),前顶梁护板包括板式承压挡板(4)和条式盛放漏斗(5)。本发明所述装置结构简单、成本低、操作简便。
The invention discloses an advanced support system aimed at anchor net support, which comprises a floor support body and a roof support body; the bottom plate support body includes a load-bearing block (9), an anti-drilling bottom baffle (10) and Guide plate (11), the middle part of the load-bearing block (9) is provided with a fixed groove (12) through up and down, the guide plate (11) is arranged in the fixed groove (12), and the anti-drilling bottom stop The plate (10) is an arc-shaped plate; the roof support body includes a front roof beam guard plate set at the front end of the roof beam of the advanced hydraulic support (1), a rear roof beam guard plate set at the rear end, and a cylindrical pressure row ( 2), the front roof beam guard plate includes a plate type pressure baffle (4) and a strip type holding funnel (5). The device of the invention has the advantages of simple structure, low cost and convenient operation.
Description
技术领域technical field
本发明涉及煤矿巷道超前支护领域,特别是涉及一种针对锚网支护的超前支护系统及支护方法。The invention relates to the field of advance support for coal mine roadways, in particular to an advance support system and a support method for anchor net support.
背景技术Background technique
随着综采工作面机械化程度的不断提高,在合适地质条件下,我国各大煤矿逐步使用了超前支护液压支架,超前支架根据结构特点可以分为:大采高四连杆超前支护液压支架、自移式超前支护液压支架、跨骑式超前支护液压支架以及履带行走式超前支护液压支架等。前三种超前支护液压支架在移架时,都需要釆取降架、拉架(或推架)、升架、调整,再降架和升架等动作。即都存在反复支撑顶板的技术缺陷,这对顶板的稳定性和完整性具有很大破坏性,会对后续移架,支护和安全开采带来极大隐患。对于履带行走式超前支护液压支架这样就会成功的避免顶板的反复支撑破碎。但这样的移架方式所产生的滑动摩擦会严重的影响该支架的使用寿命,且会带来前行阻力较大、行走极其不稳定等缺陷,容易给巷道人员的安全造成危害。With the continuous improvement of the degree of mechanization of fully mechanized mining faces, under suitable geological conditions, major coal mines in my country have gradually used advanced support hydraulic supports. According to structural characteristics, advanced supports can be divided into: large mining height four-link advanced support hydraulic pressure Supports, self-moving hydraulic supports for advanced support, hydraulic supports for straddle-type advanced supports, and crawler-type advanced support hydraulic supports. The first three kinds of advance support hydraulic supports all need to take actions such as lowering, pulling (or pushing), lifting, adjusting, and then lowering and lifting when moving the frame. That is to say, there are technical defects in repeatedly supporting the roof, which is very destructive to the stability and integrity of the roof, and will bring great hidden dangers to subsequent frame removal, support and safe mining. For the crawler type advance support hydraulic support, this will successfully avoid the repeated support of the roof from breaking. However, the sliding friction produced by such a frame moving method will seriously affect the service life of the support, and will bring defects such as large forward resistance and extremely unstable walking, which will easily cause harm to the safety of roadway personnel.
同时对于所有目前的传统超前支架而言,多采用推动移架结构,推动移架可造成支架偏斜、支架侧翻和移架困难等问题。At the same time, for all the current traditional advanced supports, the structure of pushing and moving the frame is mostly adopted, and the pushing and moving of the frame may cause problems such as the deflection of the support, the rollover of the support, and the difficulty of moving the frame.
这些难题都是相对联系的,一个问题解决不好,其他的问题就会逐步凸显出来,对采煤安全造成了极大的隐患,本发明致力于系统解决超前支架顶板和底板出现的相关问题。These difficult problems are relatively related. If one problem is not solved well, other problems will gradually emerge, which will cause great hidden dangers to coal mining safety.
发明内容Contents of the invention
本发明要解决的技术问题是提供一种结构简单、成本低、操作简便、可靠实用的针对锚网支护的超前支护系统。The technical problem to be solved by the present invention is to provide a simple structure, low cost, easy operation, reliable and practical advanced support system for anchor net support.
本发明还提供了一种采用所述针对锚网支护的超前支护系统进行支护的方法。The invention also provides a support method using the advanced support system for anchor net support.
一种针对锚网支护的超前支护系统,包括顶板支护体和底板支护体;An advanced support system for anchor net support, including a roof support body and a bottom plate support body;
所述顶板支护体包括超前液压支架和圆柱承压排,所述圆柱承压排由多个圆柱形滚轮依次串联而成,所述圆柱承压排设置在所述超前液压支架的顶梁和巷道顶板之间;所述圆柱形滚轮的长度与超前支架宽度一致,直径为62mm;The roof support body includes an advanced hydraulic support and a cylindrical pressure-bearing row, the cylindrical pressure-bearing row is formed by a plurality of cylindrical rollers in series, and the cylindrical pressure-bearing row is arranged on the top beam and the Between the roadway roofs; the length of the cylindrical roller is consistent with the width of the leading support, and the diameter is 62mm;
所述超前液压支架的顶梁的前端设置有前顶梁护板,后端设置有后顶梁护板;所述前顶梁护板包括板式承压挡板和条式盛放漏斗,所述板式承压挡板的后端与所述超前液压支架的顶梁的前端相连,所述板式承压挡板的前端与所述条式盛放漏斗的后端相连;The front end of the roof beam of the advanced hydraulic support is provided with a front roof beam guard plate, and the rear end is provided with a rear roof beam guard plate; the front roof beam guard plate includes a plate-type pressure-bearing baffle and a strip-type holding funnel. The rear end of the plate-type pressure-bearing baffle is connected to the front end of the top beam of the advanced hydraulic support, and the front end of the plate-type pressure-bearing baffle is connected to the rear end of the strip-type holding funnel;
所述条式盛放漏斗为长条形,其横截面为勺状结构,包括开口向上的盛放槽和开口向下的弧形连接部;所述条式盛放漏斗包括多个平行设置的勺状结构钢筋,多个所述勺状结构钢筋由3个平行设置的长条形钢筋焊接固定在一起;The strip-type holding funnel is elongated, and its cross section is a spoon-shaped structure, including a holding groove with an upward opening and an arc-shaped connecting part with a downward opening; the strip-type holding funnel includes a plurality of parallel A spoon-shaped structural steel bar, a plurality of said spoon-shaped structural steel bars are welded and fixed together by three parallel strip-shaped steel bars;
在所述巷道顶板上铺设有锚网,在所述弧形连接部上设置有防卡挡板;所述防卡挡板由固定棒、平面夹和高强度树脂板组成,所述固定棒共两个,所述固定棒的底端固定在所述弧形连接部的两侧,所述固定棒的顶端与所述平面夹的中部焊接,平面夹夹持固定所述高强度树脂板;所述高强度树脂板的顶端距离巷道顶板的距离为20mm~40mm,宽与所述超前液压支架的宽度一致,所述高强度树脂板所在平面与巷道顶板所在平面之间的角度为15°;An anchor net is laid on the roadway roof, and an anti-seize baffle is provided on the arc-shaped connection; Two, the bottom end of the fixed rod is fixed on both sides of the arc-shaped connection part, the top end of the fixed rod is welded to the middle part of the plane clamp, and the plane clamp clamps and fixes the high-strength resin plate; The distance between the top of the high-strength resin plate and the roof of the roadway is 20 mm to 40 mm, and the width is consistent with the width of the advanced hydraulic support. The angle between the plane where the high-strength resin board is located and the plane where the roof of the roadway is located is 15°;
所述底板支护体包括承重块、防钻底挡板和导向板,所述承重块与超前液压支架的底座的前端相连,在所述承重块中部设置有上下贯通的固定槽,在所述固定槽内设置有所述导向板,所述防钻底挡板为弧形板,其下端与所述承重块的底部的前端相连,所述弧形板的中部向所述超前液压支架的前进方向的下部凸出;The support body of the floor includes a load-bearing block, an anti-drilling baffle plate and a guide plate. The guide plate is arranged in the fixing groove, and the bottom anti-drilling baffle is an arc plate, the lower end of which is connected to the front end of the bottom of the load-bearing block, and the middle part of the arc plate advances toward the advance hydraulic support. The lower part of the direction is convex;
所述导向板包括第三固定板和连接在所述第三固定板底部的切割部,在所述固定槽的长度方向的两侧分别设置有第四固定板,在所述第四固定板上设置有插销孔,在所述第三固定板上设置有固定孔,其中所述固定孔与所述插销孔通过插销将所述第三固定板固定在所述第四固定板上;所述切割部为刀具,刀背与所述第三固定板的底部相连,所述刀具的后端的底端与所述刀背的前端相连形成弧形的刀刃;The guide plate includes a third fixed plate and a cutting portion connected to the bottom of the third fixed plate, and a fourth fixed plate is respectively arranged on both sides of the fixed groove in the length direction, and on the fourth fixed plate A pin hole is provided, and a fixing hole is provided on the third fixing plate, wherein the fixing hole and the pin hole fix the third fixing plate on the fourth fixing plate through a pin; the cutting The part is a knife, the back of the knife is connected to the bottom of the third fixed plate, and the bottom end of the rear end of the knife is connected to the front end of the back of the knife to form an arc-shaped blade;
巷道底板为中硬底板,容许单轴抗压强度为22.50~42.00MPa,所述固定孔与所述切割部的最底端之间的距离为H+130mm,H为超前支架底座厚度,单位为mm。The floor of the roadway is a medium-hard floor, and the allowable uniaxial compressive strength is 22.50-42.00MPa. The distance between the fixing hole and the bottom end of the cutting part is H+130mm, and H is the thickness of the base of the advanced support, and the unit is mm.
本发明所述的针对锚网支护的超前支护系统,其中,所述圆柱形滚轮的轴线方向与所述超前液压支架的前进方向相垂直;在所述圆柱形滚轮的两端的中心分别向外延伸有一根圆柱形的铁杆,所述铁杆的外端具有螺纹结构及与所述螺纹结构相配合的固定螺母;The advanced support system for anchor net support according to the present invention, wherein the axial direction of the cylindrical roller is perpendicular to the advancing direction of the advanced hydraulic support; There is a cylindrical iron rod extending outward, and the outer end of the iron rod has a threaded structure and a fixing nut matched with the threaded structure;
在第一个和最后一个所述圆柱形滚轮的铁杆上设置有第一连接件或第二连接件,在其他的所述圆柱形滚轮的铁杆上均设置有第一连接件和第二连接件;The iron rods of the first and last cylindrical rollers are provided with a first connecting piece or a second connecting piece, and the iron rods of the other cylindrical rollers are provided with a first connecting piece and a second connecting piece ;
所述第一连接件包括一个第一连接杆和两个分别固定在所述第一连接杆两端的第一套管,所述第一套管为两端开口的中空圆柱形,所述第一套管的内径大于所述铁杆的直径,其中一个所述第一套管套设在所述铁杆上,另一个所述第一套管套设在前一个圆柱形滚轮的铁杆上;The first connecting piece includes a first connecting rod and two first sleeves respectively fixed at both ends of the first connecting rod, the first sleeves are hollow cylinders with open ends, and the first The inner diameter of the sleeve is larger than the diameter of the iron rod, one of the first sleeve is sleeved on the iron rod, and the other first sleeve is sleeved on the iron rod of the previous cylindrical roller;
所述第二连接件包括一个第二连接杆和两个分别固定在所述第二连接杆两端的第二套管,所述第二套管为两端开口的中空圆柱形,所述第二套管的内径大于所述铁杆的直径,其中一个所述第二套管套设在所述铁杆上,另一个所述第二套管套设在后一个圆柱形滚轮的铁杆上,依次连接排列形成所述圆柱承压排。The second connecting piece includes a second connecting rod and two second sleeves respectively fixed at both ends of the second connecting rod, the second sleeves are hollow cylinders with open ends, and the second The inner diameter of the sleeve is larger than the diameter of the iron rod, one of the second sleeves is sleeved on the iron rod, and the other second sleeve is sleeved on the iron rod of the next cylindrical roller, and they are arranged sequentially The cylindrical containment rows are formed.
本发明所述的针对锚网支护的超前支护系统,其中,所述铁杆的直径为4mm,长度为22mm,其中,所述螺纹结构的长度为4mm;所述第一套管和所述第二套管的外径为7mm,内径为6mm,长度为6mm;所述第一连接杆和所述第二连接杆的直径为5mm,长度比所述圆柱形滚轮的直径大10mm,所述固定螺母的外径为10mm,内径为4mm;所述板式承压挡板包括承压板、承压块和第一固定板,所述承压块为实心方形铁块,承压板包括水平板和连接在所述水平板的前端的斜板,所述水平板和所述斜板为焊接或一体成型结构,所述承压块的顶部固定在所述水平板的底部的前侧,所述水平板的后侧固定在所述超前液压支架的顶部,所述承压块与所述超前液压支架的前端相接触;所述第一固定板长边的一侧固定在所述斜板的中部,另一侧固定在所述承压块上。The advanced support system for anchor net support according to the present invention, wherein the iron rod has a diameter of 4mm and a length of 22mm, wherein the length of the threaded structure is 4mm; the first casing and the The outer diameter of the second sleeve pipe is 7mm, the inner diameter is 6mm, and the length is 6mm; the diameter of the first connecting rod and the second connecting rod is 5mm, and the length is 10mm larger than the diameter of the cylindrical roller. The outer diameter of the fixing nut is 10mm, and the inner diameter is 4mm; the plate-type pressure-bearing baffle includes a pressure-bearing plate, a pressure-bearing block and a first fixing plate, the pressure-bearing block is a solid square iron block, and the pressure-bearing plate includes a horizontal plate and a slant plate connected to the front end of the horizontal plate, the horizontal plate and the slant plate are welded or integrally formed, the top of the pressure-bearing block is fixed on the front side of the bottom of the horizontal plate, the The rear side of the horizontal plate is fixed on the top of the leading hydraulic support, and the pressure bearing block is in contact with the front end of the leading hydraulic support; one side of the long side of the first fixing plate is fixed on the middle of the inclined plate , and the other side is fixed on the bearing block.
本发明所述的针对锚网支护的超前支护系统,其中,所述条式盛放漏斗高度为490mm,宽度与超前支架宽度一致,长度为480mm;所述承压块的厚度为150mm,长度为350mm,高度为450mm;The advanced support system for anchor net support according to the present invention, wherein, the height of the strip-type holding funnel is 490mm, the width is consistent with the width of the advanced support, and the length is 480mm; the thickness of the pressure-bearing block is 150mm, The length is 350mm and the height is 450mm;
所述水平板和所述斜板由弹簧钢制成,尺寸相同,均为:厚度为9mm,长度为680mm,宽度与超前支架宽度一致;所述斜板与水平面之间的角度为5°;所述第一固定板的底端与所述承压块的顶部之间的距离为80mm。The horizontal plate and the inclined plate are made of spring steel and have the same size: the thickness is 9mm, the length is 680mm, and the width is consistent with the width of the leading bracket; the angle between the inclined plate and the horizontal plane is 5°; The distance between the bottom end of the first fixing plate and the top of the pressure bearing block is 80mm.
本发明所述的针对锚网支护的超前支护系统,其中,所述后顶梁护板包括收集槽和固定装置,所述固定装置包括第二固定板,所述第二固定板的后端与所述收集槽相连,所述第二固定板的前部设置有第一固定条带和固定锁,将所述第二固定板固定在所述超前液压支架的顶梁上;所述收集槽包括水平底板和分别设置在其前端和后端的前侧板和后挡板,所述前侧板的上端与所述第二固定板的后端相连;所述水平底板的长度为400mm,宽度为480mm,前侧板的高度为300mm,后挡板的高度为120mm,第二固定板的长度为300mm,所述水平底板、所述前侧板、所述后挡板和所述第二固定板的厚度均为12mm。The advanced support system for anchor net support according to the present invention, wherein, the rear top beam guard plate includes a collection tank and a fixing device, and the fixing device includes a second fixing plate, and the rear of the second fixing plate The end is connected with the collection tank, the front part of the second fixed plate is provided with a first fixed strip and a fixed lock, and the second fixed plate is fixed on the top beam of the advanced hydraulic support; the collecting The groove comprises a horizontal base plate and a front side plate and a rear baffle plate which are respectively arranged on its front end and rear end, and the upper end of the front side plate is connected with the rear end of the second fixed plate; the length of the horizontal base plate is 400mm, and the width is 480mm, the height of the front side plate is 300mm, the height of the rear baffle is 120mm, the length of the second fixed plate is 300mm, the horizontal bottom plate, the front side plate, the rear baffle and the second fixed plate The thickness of the plates is 12 mm.
本发明所述的针对锚网支护的超前支护系统,其中,所述防钻底挡板的前后水平方向上的长度为350mm,上下垂直方向上的高度为400mm;所述承重块的后端的上部和下部分别连接有上固定板和下固定板,所述超前液压支架的底座的前端采用第二固定条带固定在所述上固定板和所述下固定板之间,所述上固定板的长度为350mm,厚度为7mm;上部三分之二的所述第三固定板的横截面的形状为矩形,下部三分之一的所述第三固定板的横截面的形状为梯形,所述第三固定板的前端的长度小于后端的长度。The advanced support system for anchor net support according to the present invention, wherein, the length of the anti-drilling baffle in the front and rear horizontal directions is 350 mm, and the height in the vertical direction is 400 mm; the rear of the load-bearing block The upper and lower parts of the end are respectively connected with an upper fixing plate and a lower fixing plate, and the front end of the base of the advanced hydraulic support is fixed between the upper fixing plate and the lower fixing plate with a second fixing strip, and the upper fixing The length of the plate is 350 mm, and the thickness is 7 mm; the shape of the cross-section of the third fixed plate in the upper two-thirds is rectangular, and the shape of the cross-section of the third fixed plate in the lower one-third is trapezoidal, The length of the front end of the third fixing plate is smaller than the length of the rear end.
本发明所述的针对锚网支护的超前支护系统,其中,所述承重块的前后长度为430mm,宽度和高度与所述超前液压支架的底座的宽度和高度一致,所述固定槽的前后长度为300mm,宽度为15mm,与所述承重块的前端之间的距离为40mm,所述承重块的后端之间的距离为90mm;所述承重块与所述上固定板铰接,与所述下固定板焊接固定;所述第二固定条带为钢丝片或成型的长铁块。The advanced support system for anchor net support according to the present invention, wherein, the front and rear length of the load-bearing block is 430mm, the width and height are consistent with the width and height of the base of the advanced hydraulic support, and the fixed groove The front and rear length is 300mm, the width is 15mm, and the distance between the front end of the load-bearing block is 40mm, and the distance between the rear ends of the load-bearing block is 90mm; the load-bearing block is hinged with the upper fixing plate, and The lower fixing plate is welded and fixed; the second fixing strip is a steel wire sheet or a formed long iron block.
本发明所述的针对锚网支护的超前支护系统,其中,所述导向板的前后长度为290mm,宽度最宽处为13mm,最窄处为3~4mm,高度为600mm;所述固定孔的中心距离所述第三固定板的前端的距离为150mm,后端的距离为140mm,所述固定孔的直径为25mm;所述插销孔的直径为12mm,所述插销的直径为10mm。The advanced support system for anchor net support according to the present invention, wherein, the front and rear length of the guide plate is 290mm, the widest part is 13mm, the narrowest part is 3-4mm, and the height is 600mm; The distance between the center of the hole and the front end of the third fixing plate is 150mm, and the distance between the rear end is 140mm. The diameter of the fixing hole is 25mm; the diameter of the bolt hole is 12mm, and the diameter of the bolt is 10mm.
采用本发明所述的针对锚网支护的超前支护系统进行支护的方法,包括如下步骤:The method for supporting by the advanced support system for anchor net support according to the present invention comprises the following steps:
(A)将圆柱承压排的圆柱形滚轮、固定螺母、第一连接件、第二连接件、前顶梁护板和后顶梁护板运送到井下超前支护区域;(A) transport the cylindrical roller, fixed nut, first connector, second connector, front roof beam guard plate and rear roof beam guard plate of the cylindrical pressure bearing row to the underground advance support area;
将导向板,承重块和防钻底挡板运输到超前液压支架旁边,在超前液压支架底座前端稍稍开挖一个深20mm的小沟,将承重块的下固定板沿超前液压支架的底座下方逐渐插入,插入至少500mm,当阻力较大推不进去时,停止人工作业,人员远离支架,通过超前液压支架移架,逐步使承重块到达超前液压支架底座的前端;停止移架,用铁锤前后左右敲打承重块,使其前后与底座左右对齐,使其前后与底座平行紧挨;Transport the guide plate, load-bearing block and anti-drilling baffle to the side of the advanced hydraulic support, dig a small trench with a depth of 20mm at the front end of the advanced hydraulic support base, and gradually install the lower fixing plate of the load-bearing block along the base of the advanced hydraulic support. Insert, insert at least 500mm, when the resistance is too great to push in, stop the manual work, keep the personnel away from the support, move the frame through the advanced hydraulic support, and gradually make the load-bearing block reach the front end of the advanced hydraulic support base; stop moving the frame, use a hammer Beat the load-bearing block front and back, make it aligned with the base, make it parallel and close to the base;
(B)每个圆柱形滚轮的铁杆都安装第一连接件和第二连接件,连接形成圆柱承压排,刚开始圆柱承压排安装到4m,其中,第一个圆柱形滚轮两侧,每侧只需要安装一个第一连接件或第二连接件,用以连接后面的圆柱形滚轮,当第一个圆柱形滚轮滚出超前液压支架后,可以旋开固定螺母,连接到超前液压支架前面,接替使用;第一次安装时,超前液压支架前柱泄压,使顶梁前端脱离顶板70-80mm,停止泄压,将承压板的水平板插入到超前液压支架和巷道顶板之间,将安装好的圆柱承压排塞进顶板和顶梁之间的空隙;(B) The iron rods of each cylindrical roller are installed with the first connecting piece and the second connecting piece, and are connected to form a cylindrical pressure-bearing row. At the beginning, the cylindrical pressure-bearing row is installed to 4m, wherein, on both sides of the first cylindrical roller, Only one first connecting piece or second connecting piece needs to be installed on each side to connect the rear cylindrical roller. When the first cylindrical roller rolls out of the advanced hydraulic support, the fixing nut can be unscrewed and connected to the advanced hydraulic support The front is used in succession; when installing for the first time, the front column of the advanced hydraulic support releases the pressure, so that the front end of the roof beam is separated from the roof by 70-80mm, stops the pressure relief, and inserts the horizontal plate of the pressure bearing plate between the advanced hydraulic support and the roof of the roadway , plug the installed cylindrical pressure row into the gap between the top plate and the top beam;
(C)将上固定板旋转到承重块上方,通过第二固定条带将上固定板与下固定板连接并旋紧固定;放入导向板,导向板的底部的刀口方向在移动方向前方,用铁锤将导向板砸到固定孔对应的位置,插入插销,固定插销,在固定槽后侧和左右两侧与导向板接触的地方,塞入少量粗麻布或者黄麻,减小铁块之间的硬性接触,尽量减少2mm的空隙对导向板造成的导向误差;(C) Rotate the upper fixing plate to the top of the load-bearing block, connect the upper fixing plate and the lower fixing plate through the second fixing strip and tighten and fix it; put it into the guide plate, the direction of the knife edge at the bottom of the guide plate is in front of the moving direction, Use a hammer to hit the guide plate to the corresponding position of the fixing hole, insert the pin, fix the pin, and insert a small amount of burlap or jute at the place where the back side of the fixing groove and the left and right sides are in contact with the guide plate to reduce the gap between the iron blocks. The rigid contact minimizes the guide error caused by the 2mm gap to the guide plate;
(D)支架旁边3m之内不要站人,防止移架时顶板漏矸伤人,检查超前液压支架前方状况,确保移架路径平坦,开始推动千斤顶,带压移架;当圆柱承压排刚刚滚动到超前支架顶梁中部的时候,对超前液压支架后柱泄压,使顶梁后端脱离巷道顶板70-80mm,停止泄压,将固定装置的第二固定板插入到超前液压支架和巷道顶板之间,将第一固定条带绑在支架顶梁后端,利用固定锁锁紧,将所述第二固定板和收集槽固定在所述超前液压支架的顶梁后;(D) Do not stand within 3m of the support to prevent the roof from leaking and hurting people when moving the frame. Check the condition in front of the advanced hydraulic support to ensure that the moving path is flat, start to push the jack, and move the frame with pressure; when the cylindrical pressure-bearing row just When rolling to the middle of the top beam of the advance support, release the pressure on the rear column of the advance hydraulic support, so that the rear end of the top beam is 70-80mm away from the roadway roof, stop the pressure relief, and insert the second fixing plate of the fixing device between the advance hydraulic support and the roadway roof In between, tie the first fixing strip to the rear end of the top beam of the support, and lock it with a fixed lock, and fix the second fixing plate and the collecting tank behind the top beam of the advanced hydraulic support;
(E)当需要转向或者调整方向时,停止移架,人工用铁锤敲打承压块一侧,使承压块与超前液压支架的底座前端形成小的裂缝,塞入适当数量的小号标准铁块,采用一块小号标准铁块的旋转角度为2°,根据需要安放具体数量;当数量超过3块时,采用大号标准铁块,形成的角度为6°;所述小号标准铁块的长、宽和高分别为150mm、15mm和150mm,所述大号标准铁块为梯形,长度为300mm,上端的宽为31mm,下端的宽为47mm,高为150mm;(E) When it is necessary to turn or adjust the direction, stop moving the frame, and manually hit the side of the pressure-bearing block with a hammer to form a small crack between the pressure-bearing block and the front end of the base of the advanced hydraulic support, and insert an appropriate number of small standard Iron block, the rotation angle of a small standard iron block is 2°, and the specific quantity is placed according to the needs; when the quantity exceeds 3 pieces, a large standard iron block is used, and the angle formed is 6°; the small standard iron block The length, width and height of the block are 150mm, 15mm and 150mm respectively, the large standard iron block is trapezoidal, the length is 300mm, the width of the upper end is 31mm, the width of the lower end is 47mm, and the height is 150mm;
(F)完成初次使用,调节前后柱压力值,使前后柱压力与原来的正常压力值相当,保证支架顶梁与巷道顶板平行,支护稳定;(F) After completing the initial use, adjust the pressure values of the front and rear columns so that the pressure of the front and rear columns is equivalent to the original normal pressure value, and ensure that the top beam of the bracket is parallel to the roof of the roadway and the support is stable;
(G)以超前液压支架每前进2m为一个循环,每前进2m,将水平底板内多余的圆柱形滚轮拆下,弄到前面安装上,如此2m为一个循环。(G) Take every 2m advance of the leading hydraulic support as a cycle, and every 2m advance, remove the redundant cylindrical rollers in the horizontal bottom plate and install them on the front, so 2m is a cycle.
本发明针对锚网支护的超前支护系统与现有技术不同之处在于:The difference between the advanced support system of the present invention and the prior art for anchor net support lies in:
传统方法中,当工作面推进时,超前液压支架也需要往前推进,在这推进的过程中,是先泄压,等支架的顶梁与巷道顶板脱离一定距离时,往前推进,推进一定距离之后,再顶起支架,因为支架在推移的过程中,路线并不会按照直线走,所以还需要调整,再次泄压,保证不会压到顶板的支护锚杆和锚索。所以在这过程中顶板破碎严重,对后期的煤炭开采留下很大隐患,顶板破碎,会导致气体,水瓦斯等的渗漏,特别是后面支架移动时,有大量的顶板碎石等垮落,对安全生产造成大量不必要的影响和一定的安全隐患。In the traditional method, when the working face advances, the advanced hydraulic support also needs to be advanced. In the process of advancing, the pressure is released first, and when the top beam of the support is separated from the roof of the roadway by a certain distance, it is advanced. After the distance, jack up the bracket again, because the route of the bracket will not follow a straight line during the process of moving, so it needs to be adjusted, and the pressure is released again to ensure that it will not press the support anchor rod and anchor cable of the roof. Therefore, the roof is severely broken during this process, which will leave a great hidden danger to the later coal mining. The broken roof will cause leakage of gas, water, gas, etc., especially when the rear support moves, a large number of roof gravels will collapse. , causing a large number of unnecessary impacts on safe production and certain potential safety hazards.
本发明改进的顶板支护体在顶板和支架顶梁之间铺设圆柱承压排,这样可以以滚动摩擦的形式直接带着压力,通过千斤顶从后面推动支架,这样支架就不需要泄压再加压,直接这样往前推进,对顶板几乎不会造成任何破坏。本发明所述装置结构简单、成本低、操作简便、可靠实用。The improved roof support body of the present invention lays a cylindrical pressure-bearing row between the roof and the top beam of the support, so that the pressure can be directly carried in the form of rolling friction, and the support can be pushed from the back through the jack, so that the support does not need to be decompressed and reinstalled. Push it forward like this, and it will hardly cause any damage to the top plate. The device of the invention has the advantages of simple structure, low cost, convenient operation, reliability and practicality.
传统的超前支护支架很多需要设置拉架锚固点,而设置锚固点工序繁琐,效率低下,无法实现快速安全的超前液压支架推移;现有超前支护支架多采用推动移架结构,推动移架可造成移动偏斜和移架困难,很大程度上影响采煤效率和煤矿安全生产工作。Many traditional advanced support supports need to set anchorage points, but the process of setting anchor points is cumbersome and inefficient, and it is impossible to realize fast and safe advance hydraulic support support; It causes movement deflection and difficulty in moving the frame, which greatly affects coal mining efficiency and coal mine safety production work.
本发明底板支护体的导向装置安全、实用、简单可靠,提高了采煤效率和煤矿的安全生产工作。The guide device of the floor supporting body of the present invention is safe, practical, simple and reliable, and improves the coal mining efficiency and the safe production work of the coal mine.
现场经验表面绝大部分的支架底座侧滑和倒架都是发生在移架过程中,因此需要在移架前卧底,设置锚固点,一点一点往前拉,在支架偏移之后需要重新布置基点使用千斤顶推回,这样支架又很难一步到位的回到原来的位置,同时支架发生倾倒时端头附近是及其危险的,本发明超前支架底座的导向装置,保证了支架按照预设路线移动,导向板联合承重块有防止底座滑移的功能,底座稳定,移架安全性大大提高,同时本发明结构简单可靠,实用,对于井下复杂的地质环境这种简单的结构可靠性强,实用性强,大大提高了采煤效率和煤矿的安全生产工作。On-site experience shows that most of the side slipping and falling of the bracket base occur during the moving process, so it is necessary to go undercover before moving the bracket, set anchor points, and pull it forward bit by bit. After the bracket shifts, it needs to be reinstalled. Use a jack to push back the base point of the layout, so that it is difficult for the bracket to return to its original position in one step. At the same time, it is extremely dangerous near the end when the bracket is toppled. The route moves, the guide plate and the load-bearing block have the function of preventing the base from slipping, the base is stable, and the safety of the frame is greatly improved. At the same time, the structure of the present invention is simple, reliable and practical. This simple structure is highly reliable for complex geological environments underground. The utility model has strong practicability, and greatly improves the coal mining efficiency and the safety production work of the coal mine.
本发明是针对巷道顶板为锚网支护条件下设计的,高强度树脂板的顶端距离巷道顶板的距离为20mm~40mm,保证圆柱承压排在进入顶板和顶梁前不会受到锚网的刮、碰和勾等,保证了整个装置的稳定运行,同时高强度树脂的材质也保证了板材本身不会受到太大损耗,也不会引起火花等隐患,整个设计合理、可靠和稳定。The present invention is designed for the condition that the roof of the roadway is supported by anchor nets. The distance between the top of the high-strength resin plate and the roof of the roadway is 20 mm to 40 mm to ensure that the cylindrical pressure row will not be affected by the anchor net before entering the roof and roof beam. Scratching, bumping and hooking ensure the stable operation of the whole device. At the same time, the high-strength resin material also ensures that the board itself will not suffer too much loss and will not cause hidden dangers such as sparks. The entire design is reasonable, reliable and stable.
下面结合附图对本发明的针对锚网支护的超前支护系统作进一步说明。The advanced support system for anchor net support of the present invention will be further described below in conjunction with the accompanying drawings.
附图说明Description of drawings
图1为本发明针对锚网支护的超前支护系统的结构示意图;Fig. 1 is the structural representation of the present invention's advanced support system for anchor net support;
图2为本发明中圆柱形滚轮的结构示意图;Fig. 2 is the structural representation of cylindrical roller among the present invention;
图3为本发明中的前顶梁护板的结构示意图;Fig. 3 is the structural representation of the front beam guard plate among the present invention;
图4为前顶梁护板中的条式盛放漏斗的俯视结构示意图;Fig. 4 is a top view structure schematic diagram of the strip type holding funnel in the front roof beam guard plate;
图5为本发明中的后顶梁护板的结构示意图;Fig. 5 is the structural representation of the rear top beam guard plate among the present invention;
图6为本发明中的底板支护体的结构示意图;Fig. 6 is a schematic structural view of the floor supporting body in the present invention;
图7为本发明中底板支护体的俯视结构示意图;Fig. 7 is a top view structural schematic diagram of the mid-floor support body of the present invention;
图8为本发明中底板支护体在转弯状态下的俯视结构示意图;Fig. 8 is a top view structural schematic diagram of the mid-floor support body in the turning state of the present invention;
图9为本发明装置在使用过程中的小号标准铁块的结构示意图;Fig. 9 is the structural representation of the small standard iron block of the device of the present invention during use;
图10为本发明装置在使用过程中的大号标准铁块的结构示意图。Fig. 10 is a schematic structural view of a large standard iron block of the device of the present invention during use.
具体实施方式Detailed ways
实施例1Example 1
如图1~图10所示,一种针对锚网支护的超前支护系统,包括顶板支护体和底板支护体,顶板支护体包括超前液压支架1和圆柱承压排2,圆柱承压排2由多个圆柱形滚轮201依次串联而成,圆柱承压排2设置在超前液压支架1的顶梁和巷道顶板3之间,所述圆柱形滚轮201在超前液压支架1前进时滚动;在巷道顶板3和超前液压支架1的顶梁之间铺设圆柱承压排2,这样可以以滚动摩擦的形式直接带着压力,通过千斤顶从后面推动超前液压支架1,这样就不需要泄压再加压,直接这样往前推进,对巷道顶板3几乎不会造成任何破坏。支架宽度以450mm计,圆柱形滚轮201的长度为450mm,直径为62mm,太小,顶板可能会与顶梁直接接触,无法发挥滚动摩擦的作用,太大承压圆柱体之间的空隙也会加大,顶板碎石陷进去,可能会造成承压圆柱体不会转动,也无法发挥滑动摩擦的作用,因此这个尺寸是相对合理和科学的。As shown in Figures 1 to 10, an advanced support system for anchor net support includes a roof support body and a bottom plate support body. The roof support body includes an advanced hydraulic support 1 and a cylindrical pressure-bearing row 2. The pressure-bearing row 2 is composed of a plurality of cylindrical rollers 201 connected in series. The cylindrical pressure-bearing row 2 is arranged between the top beam of the leading hydraulic support 1 and the roof 3 of the roadway. When the leading hydraulic support 1 advances, the cylindrical rollers 201 Rolling; a cylindrical pressure-bearing row 2 is laid between the roadway roof 3 and the top beam of the leading hydraulic support 1, so that the pressure can be directly carried in the form of rolling friction, and the leading hydraulic support 1 is pushed from behind by a jack, so that there is no need to vent Pressurize again, directly advance like this, almost can not cause any damage to roadway roof 3. The width of the bracket is 450mm, the length of the cylindrical roller 201 is 450mm, and the diameter is 62mm. If it is too small, the top plate may be in direct contact with the top beam and cannot play the role of rolling friction. If it is too large, the gap between the pressure-bearing cylinders will also If the size is increased, the crushed rocks on the top plate will sink, which may cause the pressure-bearing cylinder to not rotate and cannot play the role of sliding friction. Therefore, this size is relatively reasonable and scientific.
超前液压支架1的顶梁的前端设置有前顶梁护板,后端设置有后顶梁护板;前顶梁护板包括板式承压挡板4和条式盛放漏斗5,板式承压挡板4的后端与超前液压支架1的顶梁的前端相连,板式承压挡板4的前端与条式盛放漏斗5的后端相连;The front end of the roof beam of the advanced hydraulic support 1 is provided with a front roof beam guard plate, and the rear end is provided with a rear roof beam guard plate; The rear end of the baffle plate 4 is connected to the front end of the top beam of the leading hydraulic support 1, and the front end of the plate-type pressure-bearing baffle plate 4 is connected to the rear end of the strip-type holding funnel 5;
条式盛放漏斗5为长条形,其横截面为勺状结构,包括开口向上的盛放槽501和开口向下的弧形连接部502;条式盛放漏斗5包括多个平行设置的勺状结构钢筋,多个勺状结构钢筋由3个平行设置的长条形钢筋焊接固定在一起;The strip-type holding funnel 5 is elongated, and its cross section is a spoon-shaped structure, including a holding groove 501 with an upward opening and an arc-shaped connecting portion 502 with a downward opening; the strip-type holding funnel 5 includes a plurality of Spoon-shaped structural steel bars, multiple spoon-shaped structural steel bars are welded and fixed together by three parallel strip-shaped steel bars;
在巷道顶板3上铺设有锚网,在弧形连接部502上设置有防卡挡板8;防卡挡板8由固定棒801、平面夹802和高强度树脂板803组成,固定棒801共两个,固定棒801的底端固定在弧形连接部502的两侧,固定棒801的顶端与平面夹802的中部焊接,平面夹802夹持固定高强度树脂板803;高强度树脂板803的顶端距离巷道顶板3的距离为20mm~40mm,宽与超前液压支架1的宽度一致,高强度树脂板803所在平面与巷道顶板3所在平面之间的角度为15°。An anchor net is laid on the roof 3 of the roadway, and an anti-seize baffle 8 is arranged on the arc-shaped connecting portion 502; Two, the bottom end of the fixed rod 801 is fixed on both sides of the arc-shaped connection part 502, the top of the fixed rod 801 is welded to the middle part of the plane clamp 802, and the plane clamp 802 clamps and fixes the high-strength resin plate 803; the high-strength resin plate 803 The distance from the top of the roadway roof 3 to the roadway roof 3 is 20mm to 40mm, the width is consistent with the width of the advanced hydraulic support 1, and the angle between the plane where the high-strength resin plate 803 is located and the plane where the roadway roof 3 is located is 15°.
当高强度树脂板803磨损超过50mm时,松开固定棒801,将高强度树脂板803重新调整到角度与巷道顶板3所在平面成15°,顶端距离巷道顶板3距离为20-40mm之间并固定。When the high-strength resin plate 803 wears more than 50mm, loosen the fixing rod 801, readjust the high-strength resin plate 803 to an angle of 15° to the plane where the roadway roof 3 is located, and the distance between the top and the roadway roof 3 is between 20-40mm and fixed.
高强度树脂板803材质为高强度树脂,因为铁等材质与锚网或者巷道顶板3摩擦会造成温度过高、发热和火花等隐患;这个防卡挡板8的设计是针对在顶板铺设锚网的情况下使用的,是非常有针对性的设计,可以挡住砂石,防止破断的金属网等卷入圆柱承压排2。需要强调的是,20mm~40mm和15°这两个参数非常重要,是针对在顶板铺设锚网的情况下的独特设计,其他参数无法满足。The high-strength resin plate 803 is made of high-strength resin, because the friction between iron and other materials and the anchor net or roadway roof 3 will cause hidden dangers such as high temperature, heat and sparks; It is a very targeted design, which can block sand and gravel and prevent broken metal mesh from being involved in the cylindrical pressure row 2. It should be emphasized that the two parameters of 20mm-40mm and 15° are very important, and they are unique designs for the case of laying anchor nets on the roof, and other parameters cannot be satisfied.
底板支护体包括承重块9、防钻底挡板10和导向板11,承重块9与超前液压支架1的底座的前端相连,在承重块9中部设置有上下贯通的固定槽12,在固定槽12内设置有导向板11,防钻底挡板10为弧形板,其下端与承重块9的底部的前端相连,弧形板的中部向超前液压支架1的前进方向的下部凸出。The floor support body includes a load-bearing block 9, an anti-drilling bottom baffle plate 10 and a guide plate 11. The load-bearing block 9 is connected to the front end of the base of the leading hydraulic support 1, and a fixed groove 12 that penetrates up and down is provided in the middle of the load-bearing block 9. Guide plate 11 is provided with in groove 12, and anti-drill bottom baffle plate 10 is arc plate, and its lower end links to each other with the front end of the bottom of bearing block 9, and the middle part of arc plate protrudes to the bottom of the advancing direction of leading hydraulic support 1.
导向板11包括第三固定板301和连接在第三固定板301底部的切割部302,在固定槽12的长度方向的两侧分别设置有第四固定板901,在第四固定板901上设置有插销孔902,在第三固定板301上设置有固定孔303,固定孔303与插销孔902通过插销将第三固定板301固定在第四固定板901上;切割部302为刀具,刀背与第三固定板301的底部相连,刀具的后端的底端与刀背的前端相连形成弧形的刀刃,主要为了开始阶段导向板11能压到巷道底板以下,发挥导向作用。The guide plate 11 comprises a third fixed plate 301 and a cutting portion 302 connected to the bottom of the third fixed plate 301, a fourth fixed plate 901 is respectively arranged on both sides of the longitudinal direction of the fixed groove 12, and a fourth fixed plate 901 is arranged on the fourth fixed plate 901. There is a bolt hole 902, and a fixing hole 303 is provided on the third fixing plate 301, and the fixing hole 303 and the bolt hole 902 fix the third fixing plate 301 on the fourth fixing plate 901 by a bolt; the cutting part 302 is a knife, and the knife back and The bottom of the third fixed plate 301 is connected, and the bottom of the rear end of the cutter is connected with the front end of the back of the knife to form an arc-shaped blade.
巷道底板为中硬底板,容许单轴抗压强度为22.50~42.00MPa,所述固定孔303与所述切割部302的最底端之间的距离为H+100mm,H为超前支架底座厚度,单位为mm。考虑到底板切割的阻力以及转向所提供的侧向压力之间的需求关系,经过多次实验,在针对底板类型为中硬底板情况下,H+130mm的尺寸是最合适的,其他尺寸无法实现。The floor of the roadway is a medium-hard floor, and the allowable uniaxial compressive strength is 22.50-42.00MPa. The distance between the fixing hole 303 and the bottom end of the cutting part 302 is H+100mm, where H is the thickness of the base of the advanced support. The unit is mm. Considering the demand relationship between the cutting resistance of the floor and the lateral pressure provided by the steering, after many experiments, when the floor type is a medium-hard floor, the size of H+130mm is the most suitable, and other sizes cannot be realized .
以上方案就可以完成本发明的目的,在此基础上,又提出了以下优选方案:Above scheme just can finish object of the present invention, on this basis, proposes following preferred scheme again:
圆柱形滚轮201的轴线方向与超前液压支架1的前进方向相垂直;在圆柱形滚轮201的两端的中心分别向外延伸有一根圆柱形的铁杆202,铁杆202走向与圆柱形滚轮201平行,铁杆202的外端具有螺纹结构203及与螺纹结构203相配合的固定螺母204;The axial direction of the cylindrical roller 201 is perpendicular to the advancing direction of the advanced hydraulic support 1; a cylindrical iron rod 202 is respectively extended outward from the center of the two ends of the cylindrical roller 201, and the direction of the iron rod 202 is parallel to the cylindrical roller 201. The outer end of 202 has a threaded structure 203 and a fixing nut 204 matched with the threaded structure 203;
在第一个和最后一个圆柱形滚轮201的铁杆202上设置有第一连接件或第二连接件,在其他的圆柱形滚轮201的铁杆202上均设置有第一连接件和第二连接件;The iron rods 202 of the first and last cylindrical rollers 201 are provided with a first connecting piece or a second connecting piece, and the iron rods 202 of other cylindrical rollers 201 are provided with a first connecting piece and a second connecting piece ;
第一连接件包括一个第一连接杆205和两个分别固定在第一连接杆205两端的第一套管206,第一套管206为两端开口的中空圆柱形,第一套管206的内径大于铁杆202的直径,其中一个第一套管206套设在铁杆202上,另一个第一套管206套设在前一个圆柱形滚轮201的铁杆上;The first connector includes a first connecting rod 205 and two first sleeves 206 respectively fixed at both ends of the first connecting rod 205, the first sleeve 206 is a hollow cylinder with two ends open, the first sleeve 206 The inner diameter is larger than the diameter of the iron rod 202, one of the first sleeves 206 is sleeved on the iron rod 202, and the other first sleeve 206 is sleeved on the iron rod of the previous cylindrical roller 201;
第二连接件包括一个第二连接杆207和两个分别固定在第二连接杆207两端的第二套管208,第二套管208为两端开口的中空圆柱形,第二套管208的内径大于铁杆202的直径,其中一个第二套管208套设在铁杆202上,另一个第二套管208套设在后一个圆柱形滚轮201的铁杆202上,依次连接排列形成圆柱承压排2,在螺纹结构203上拧上固定螺母204,整个圆柱承压排2就可以自由弯曲移动。The second connector includes a second connecting rod 207 and two second sleeves 208 respectively fixed at the two ends of the second connecting rod 207, the second sleeve 208 is a hollow cylinder with two ends open, the second sleeve 208 The inner diameter is larger than the diameter of the iron rod 202, one of the second sleeves 208 is sleeved on the iron rod 202, and the other second sleeve 208 is sleeved on the iron rod 202 of the last cylindrical roller 201, and they are connected in sequence to form a cylindrical pressure bearing row. 2. Screw the fixing nut 204 on the threaded structure 203, and the entire cylindrical pressure-bearing row 2 can bend and move freely.
铁杆202的直径为4mm,长度为22mm,在同一根铁杆202的第一套管206和第二套管208之间有6mm的空间,可以保证二者在铁杆202上自由旋转。螺纹结构203的长度为4mm,这样的设计都是尽可能的使铁杆短,不受圆柱体外巷道顶板凸起或者碎石的影响;第一套管206和第二套管208的外径为7mm,内径为6mm,长度为6mm;第一连接杆205和第二连接杆207的直径为5mm,长度比圆柱形滚轮201的直径大10mm,固定螺母204的外径为10mm,内径为4mm。直径尽可能的小,也是为了巷道顶板凸起或者碎石尽可能不碰到铁杆202,因为圆柱承压排2设计的最大创新点就,将上部巨大的压力全部转化为圆柱形滚轮201来承担,铁杆202只承担他们的旋转作用,如果圆柱体中间是轴承设计的话,那么顶板巨大的压力会使轴承失效,无法发挥作用。所以不承载压力的铁杆202应该尽可能短,以免圆柱形滚轮201外侧的巷道顶板3凸起对铁杆202造成破坏,同时太短也不能完全发挥它的作用,因此这个尺寸的设计是相对合理的,本发明的尺寸都是优选设计,并不是必须的,不形成对保护范围的限制,只是这样效果更好。The iron rod 202 has a diameter of 4 mm and a length of 22 mm. There is a space of 6 mm between the first bushing 206 and the second bushing 208 of the same iron rod 202 to ensure that the two can rotate freely on the iron rod 202 . The length of the threaded structure 203 is 4mm. This design is to make the iron rod as short as possible, so as not to be affected by the protrusion of the roof of the roadway outside the cylinder or the impact of gravel; the outer diameter of the first sleeve 206 and the second sleeve 208 is 7mm , the inner diameter is 6mm, and the length is 6mm; the diameter of the first connecting rod 205 and the second connecting rod 207 is 5mm, and the length is 10mm larger than the diameter of the cylindrical roller 201, and the outer diameter of the fixing nut 204 is 10mm, and the inner diameter is 4mm. The diameter is as small as possible, so that the roadway roof protrusions or gravel do not touch the iron rod 202 as much as possible, because the biggest innovation of the design of the cylindrical pressure-bearing row 2 is to convert all the huge upper pressure into cylindrical rollers 201 to bear , The iron rods 202 only bear their rotation. If the middle of the cylinder is designed with bearings, the huge pressure on the top plate will cause the bearings to fail and fail to function. Therefore, the iron rod 202 that does not bear pressure should be as short as possible, so as to avoid damage to the iron rod 202 caused by the protrusion of the roadway roof 3 outside the cylindrical roller 201, and it is too short to fully play its role, so the design of this size is relatively reasonable. , the size of the present invention is a preferred design, not necessary, and does not form a limit to the scope of protection, but the effect is better in this way.
条式盛放漏斗5的作用主要是存放叠在一起的部分圆柱承压排2,方便在移架时,圆柱承压排2顺着前顶梁护板滚进巷道顶板3和顶梁之间,而不需要人工在旁边照看和作业。The function of the strip-type holding funnel 5 is mainly to store some of the stacked cylindrical pressure-bearing rows 2, so that when the frame is moved, the cylindrical pressure-bearing row 2 rolls into the roadway roof 3 and the roof beam along the front roof beam guard plate. , without the need for manual care and work.
条式盛放漏斗5高度为490mm,宽度为450mm,长度为480mm;主要是为了保证漏斗有一定空间盛放圆柱承压排,同时保证了力矩不会太大,条式盛放漏斗可以由一定强度承受圆柱承压排带来的压力。The height of the strip-type holding funnel 5 is 490mm, the width is 450mm, and the length is 480mm; the main purpose is to ensure that the funnel has a certain space to hold the cylindrical pressure-bearing row, and at the same time ensure that the torque will not be too large. The strength bears the pressure brought by the cylindrical pressure row.
条式盛放漏斗5的“勺把”处,即弧形连接部502的最大倾角接近80°,而后平滑的与板式承压挡板4连接,二者之间为焊接,这么设计的原因是巷道顶板3会经常性的散落一些碎石和煤矸等,这样的角度和条带状可以让碎石等滚到条式盛放漏斗5里,最终会掉到巷道底板上,钢筋焊接也能保证强度需求,同时减小了通风风阻,保证了巷道断面通风量。这不是必要的,是优选设计,效果更好。The "spoon handle" of the bar-type holding funnel 5, that is, the maximum inclination angle of the arc-shaped connection part 502 is close to 80°, and then it is smoothly connected with the plate-type pressure-bearing baffle 4, and the two are welded. The reason for this design is Roadway roof 3 will regularly scatter some crushed stones and coal gangue etc., such angle and strip shape can allow crushed stones etc. to roll into strip type holding funnel 5 li, can fall to the roadway floor at last, steel bar welding can also The strength requirement is guaranteed, and the ventilation wind resistance is reduced at the same time, ensuring the ventilation volume of the roadway section. This is not necessary, it is the preferred design, and the effect is better.
板式承压挡板4包括承压板、承压块403和第一固定板404,承压块403为实心方形铁块,它的作用主要是承载支架顶梁向前的推动力,然后带动板式承压板4和条式盛放漏斗5随之移动。The plate type pressure baffle 4 comprises a pressure plate, a pressure block 403 and a first fixed plate 404, the pressure block 403 is a solid square iron block, and its function is mainly to carry the forward driving force of the top beam of the support, and then drive the plate type pressure Plate 4 and bar type holding funnel 5 move thereupon.
承压板包括水平板401和连接在水平板401的前端的斜板402,水平板401和斜板402为焊接或一体成型结构,承压块403的顶部固定在水平板401的底部的前侧,水平板401的后侧固定在超前液压支架1的顶部,承压块403与超前液压支架1的前端相接触;第一固定板404长边的一侧固定在斜板402的中部,另一侧固定在承压块403上。The pressure bearing plate includes a horizontal plate 401 and a slant plate 402 connected to the front end of the horizontal plate 401, the horizontal plate 401 and the slant plate 402 are welded or integrally formed, and the top of the pressure bearing block 403 is fixed on the front side of the bottom of the horizontal plate 401 , the rear side of the horizontal plate 401 is fixed on the top of the leading hydraulic support 1, and the pressure bearing block 403 is in contact with the front end of the leading hydraulic support 1; The side is fixed on the bearing block 403.
水平板401和斜板402由弹簧钢制成,尺寸相同,均为:厚度为9mm,长度为680mm,宽度为450mm;斜板402与水平面之间的角度为5°;第一固定板404的底端与承压块403的顶部之间的距离为80mm。承压块403的厚度为150mm,长度为350mm,高度为450mm;承压块403承载超前液压支架1的顶梁向前的推动力,然后带动承压板和条式盛放漏斗5随之移动。厚度可以保证钢板具有一定强度和刚度,可以承受承压块403和部分圆柱承压排2的重量以及受到的巷道顶板3的摩擦力。板式承压挡板4的作用主要是提供一个空间,使后续的圆柱承压排2得以平缓的进入巷道顶板3和顶梁之间的空间。The horizontal plate 401 and the inclined plate 402 are made of spring steel and have the same size: the thickness is 9mm, the length is 680mm, and the width is 450mm; the angle between the inclined plate 402 and the horizontal plane is 5°; the first fixed plate 404 The distance between the bottom end and the top of the pressure block 403 is 80 mm. The pressure-bearing block 403 has a thickness of 150mm, a length of 350mm, and a height of 450mm; the pressure-bearing block 403 bears the forward thrust of the top beam of the advanced hydraulic support 1, and then drives the pressure-bearing plate and the strip-type holding funnel 5 to move accordingly. The thickness can ensure that the steel plate has a certain strength and rigidity, and can bear the weight of the pressure-bearing block 403 and some cylindrical pressure-bearing rows 2 and the frictional force of the roadway roof 3 . The function of the plate-type pressure-bearing baffle 4 is mainly to provide a space, so that the subsequent cylindrical pressure-bearing row 2 can smoothly enter the space between the roadway roof 3 and the roof beam.
第一固定板404的作用主要是起支撑斜板402的作用,在斜板402自身弹性刚的作用下,会对上部的圆柱承压排2有一定的压力,并表现一部分的让压,以让圆柱承压排2平缓的进入巷道顶板3和顶梁之间的空间。第一固定板404可以对斜板402提供高强度支撑,保证圆柱承压排2不会因为压力太大压坏斜板402部分,第一固定板404焊接的一段距离承压块403上端距离80mm,这个距离保证对承压块403的施力点在顶梁厚度范围之内,通过与顶梁前端力抵消,不会对装置造成旋转失稳的影响。The function of the first fixing plate 404 is mainly to support the inclined plate 402. Under the action of the elastic rigidity of the inclined plate 402 itself, there will be a certain pressure on the upper cylindrical pressure-bearing row 2, and a part of the pressure will be given, so as to Let the column pressure row 2 gently enter the space between the roadway roof 3 and the top beam. The first fixing plate 404 can provide high-strength support for the sloping plate 402, so as to ensure that the cylindrical pressure-bearing row 2 will not damage the sloping plate 402 due to too much pressure. , this distance ensures that the point of applying force to the pressure-bearing block 403 is within the range of the thickness of the top beam, and by offsetting the force with the front end of the top beam, the device will not be affected by rotational instability.
后顶梁护板包括收集槽6和固定装置7,固定装置7包括第二固定板701,第二固定板701的后端与收集槽6相连,第二固定板701的前部设置有第一固定条带702和固定锁703,将第二固定板701固定在超前液压支架1的顶梁上;收集槽6主要作用是接住往下逐渐降落的圆柱形滚轮201,收集槽6包括水平底板601和分别设置在其前端和后端的前侧板602和后挡板603,前侧板602的上端与第二固定板701的后端相连。The rear top beam guard plate includes a collecting tank 6 and a fixing device 7, and the fixing device 7 includes a second fixing plate 701, the rear end of the second fixing plate 701 is connected with the collecting tank 6, and the front part of the second fixing plate 701 is provided with a first The fixing strip 702 and the fixing lock 703 fix the second fixing plate 701 on the top beam of the leading hydraulic support 1; the main function of the collecting tank 6 is to catch the cylindrical roller 201 that gradually descends downward, and the collecting tank 6 includes a horizontal bottom plate 601 and a front side plate 602 and a rear baffle 603 respectively arranged at its front end and rear end, the upper end of the front side plate 602 is connected with the rear end of the second fixing plate 701 .
水平底板601的长度为400mm,宽度为480mm,前侧板602的高度为300mm,后挡板603的高度为120mm,第二固定板701的长度为300mm,水平底板601、前侧板602、后挡板603和第二固定板701的厚度均为12mm。因为一个圆柱形滚轮201重量大概在35斤左右,所以280mm的距离保证他们不会因为悬挂的太多而拉坏了之间的连接装置,380mm的宽度也能保证后顶梁护板能容下大概1-2m长的圆柱承压排2;固定结构左右长280mm,上有第一固定条带702和固定锁703,将固定结构7插入到巷道顶板3和顶梁之间,将第一固定条带702绑在支架顶梁上,利用固定锁703锁住。尺寸均为优选方案。The length of the horizontal bottom plate 601 is 400mm, the width is 480mm, the height of the front side plate 602 is 300mm, the height of the rear baffle plate 603 is 120mm, the length of the second fixed plate 701 is 300mm, the horizontal bottom plate 601, the front side plate 602, the rear Both the baffle plate 603 and the second fixing plate 701 have a thickness of 12mm. Because a cylindrical roller 201 weighs about 35 catties, the distance of 280mm ensures that they will not damage the connecting device due to too much suspension, and the width of 380mm can also ensure that the rear roof beam guard can accommodate About 1-2m long cylindrical pressure-bearing row 2; the left and right length of the fixed structure is 280mm, with the first fixed strip 702 and the fixed lock 703 on it, the fixed structure 7 is inserted between the roadway roof 3 and the roof beam, and the first fixed The strap 702 is tied to the top beam of the bracket and locked with a fixed lock 703 . All dimensions are preferred.
防钻底挡板10的前后水平方向上的长度为350mm,上下垂直方向上的高度为400mm。承重块9的后端的上部和下部分别连接有上固定板13和下固定板14,超前液压支架1的底座的前端采用第二固定条带15固定在上固定板13和下固定板14之间,上固定板13的长度为350mm,厚度为7mm。The length of the anti-drilling bottom baffle plate 10 in the front and rear horizontal direction is 350mm, and the height in the vertical direction is 400mm. The upper and lower parts of the rear end of the load-bearing block 9 are respectively connected with an upper fixed plate 13 and a lower fixed plate 14, and the front end of the base of the leading hydraulic support 1 is fixed between the upper fixed plate 13 and the lower fixed plate 14 with a second fixed strip 15 , the length of the upper fixing plate 13 is 350mm, and the thickness is 7mm.
上部三分之二的所述第三固定板301的横截面的形状为矩形,下部三分之一的所述第三固定板301的横截面的形状为梯形,所述第三固定板301的前端的长度小于后端的长度。这个设计主要是为了在超前液压支架1在推移的过程中减小阻力。The shape of the cross-section of the third fixed plate 301 in the upper two-thirds is rectangular, and the shape of the cross-section of the third fixed plate 301 in the lower third is trapezoidal. The length of the front end is smaller than the length of the rear end. This design is mainly for reducing resistance when the leading hydraulic support 1 is moving.
承重块9的前后长度为430mm,宽度为450mm,高度与超前液压支架1的底座的高度一致,固定槽12的前后长度为300mm,宽度为15mm,与承重块9的前端之间的距离为40mm,承重块9的后端之间的距离为90mm;保证了在超前液压支架1移架的过程中,承重块9右侧有充分的受力区域,保证承重块9的可靠以及装置的实用性;承重块9与上固定板13铰接,与下固定板14焊接固定;第二固定条带15为钢丝片或成型的长铁块。The front and back length of the load-bearing block 9 is 430mm, the width is 450mm, and the height is consistent with the height of the base of the advanced hydraulic support 1, the front-to-back length of the fixing groove 12 is 300mm, the width is 15mm, and the distance between the front end of the load-bearing block 9 is 40mm , the distance between the rear ends of the load-bearing blocks 9 is 90mm; it ensures that there is sufficient force-bearing area on the right side of the load-bearing block 9 during the moving process of the advanced hydraulic support 1, ensuring the reliability of the load-bearing blocks 9 and the practicability of the device ; The load-bearing block 9 is hinged with the upper fixed plate 13, and is welded and fixed with the lower fixed plate 14; the second fixed strip 15 is a steel wire sheet or a formed long iron block.
导向板11的前后长度为290mm,宽度最宽处为13mm,最窄处为3~4mm,太薄容易断裂,太厚阻力太大,效果不明显;保证导向板11能顺利方便的插入到固定槽12中,且2mm的缝隙保证导向板11不会在受力过程中,因为缝隙偏离了直线移动状态;高度为600mm;固定孔303的中心距离第三固定板301的前端的距离为150mm,后端的距离为140mm,固定孔303的直径为25mm;插销孔902的直径为12mm,插销的直径为10mm,保证插销能顺利的插到插销孔902和固定孔303中,且10mm的直径保证了插销的强度需求。The front and rear length of the guide plate 11 is 290mm, the widest part is 13mm, and the narrowest part is 3-4mm. If it is too thin, it will break easily, if it is too thick, the resistance will be too great, and the effect will not be obvious; ensure that the guide plate 11 can be smoothly and conveniently inserted into the fixed In the groove 12, and the gap of 2mm ensures that the guide plate 11 will not be in the stress process, because the gap deviates from the straight-line movement state; the height is 600mm; the distance between the center of the fixing hole 303 and the front end of the third fixing plate 301 is 150mm, The distance between the rear end is 140mm, and the diameter of the fixing hole 303 is 25mm; the diameter of the pin hole 902 is 12mm, and the diameter of the pin is 10mm, ensuring that the pin can be smoothly inserted into the pin hole 902 and the fixing hole 303, and the diameter of 10mm ensures The strength requirements of the plug.
本发明的尺寸保证了插销能穿过孔,且在移架的过程中,导向板11会在阻力的作用下向后侧移动,导向板11会以右侧与固定槽12端部的接触点为圆心,做一个逆时针的小幅旋转,大概带来了孔8mm的旋转,因此,固定孔303的直径为25mm保证了导向板11下部与固定槽303右侧接触时,插销与孔四周均有至少2mm的空隙,插销不会受到固定孔303较大切向的力,而10mm的直径也保证了孔对插销向上的切应力对插销强度较大影响,保证了装置的科学可靠。The size of the present invention has ensured that the bolt can pass through the hole, and in the process of moving the frame, the guide plate 11 will move to the rear side under the effect of resistance, and the guide plate 11 will use the contact point on the right side with the end of the fixing groove 12 As the center of the circle, make a small counterclockwise rotation, which brings about a rotation of 8 mm in the hole. Therefore, the diameter of the fixing hole 303 is 25 mm to ensure that when the lower part of the guide plate 11 contacts the right side of the fixing groove 303, there will be a gap between the pin and the hole. With a gap of at least 2mm, the bolt will not be subject to a large tangential force from the fixing hole 303, and the diameter of 10mm also ensures that the upward shear stress of the hole on the bolt has a greater impact on the strength of the bolt, ensuring a scientific and reliable device.
防钻底挡板10主要就是一个曲线形的平面挡板,主要作用是在超前液压支架1推移过程中,利用自身的曲线形设计,确保整个装置和超前液压支架1底座都收到一个向上的分力,避免了以前很多在软弱底板下,超前液压支架1推移过程中钻底的情况发生,同时进一步规避了因为钻底带来的侧滑,侧翻等危险情况的发生,导向板11本身更能保证装置和超前液压支架1在一个精准的规划路线上行走,安全、可靠、实用性强。The anti-drilling baffle 10 is mainly a curved plane baffle, and its main function is to use its own curved design to ensure that the entire device and the base of the leading hydraulic support 1 receive an upward movement during the advance hydraulic support 1. The force distribution avoids many situations in the past when the advanced hydraulic support 1 is moving under the weak floor, and further avoids the occurrence of dangerous situations such as sideslip and rollover caused by the bottom of the drill. The guide plate 11 itself It can better ensure that the device and the advanced hydraulic support 1 walk on a precisely planned route, which is safe, reliable and practical.
本发明的针对锚网支护的超前支护系统的支护方法,包括如下步骤:The support method of the present invention for the advance support system of anchor net support, comprises the following steps:
(A)将圆柱承压排2的圆柱形滚轮201、固定螺母204、第一连接件、第二连接件、前顶梁护板和后顶梁护板运送到井下超前支护区域;(A) transport the cylindrical roller 201, the fixed nut 204, the first connecting piece, the second connecting piece, the front roof beam guard plate and the rear roof beam guard plate of the cylindrical pressure bearing row 2 to the underground advanced support area;
将导向板11,承重块9和防钻底挡板10运输到超前液压支架1旁边,在超前液压支架1底座前端稍稍开挖一个深20mm的小沟,将承重块9的下固定板14沿超前液压支架1的底座下方逐渐插入,插入至少500mm,当阻力较大推不进去时,停止人工作业,人员远离支架,通过超前液压支架1移架,逐步使承重块9到达超前液压支架1底座的前端;停止移架,用铁锤前后左右敲打承重块9,使其前后与底座左右对齐,使其前后与底座平行紧挨;Transport the guide plate 11, the load-bearing block 9 and the anti-drilling baffle 10 to the side of the leading hydraulic support 1, dig a small trench with a depth of 20 mm at the front end of the base of the leading hydraulic support 1, and place the lower fixing plate 14 of the load-bearing block 9 along the Insert under the base of the advanced hydraulic support 1 gradually, inserting at least 500mm. When the resistance is too large and cannot be pushed in, stop the manual work, keep the personnel away from the support, move the frame through the advanced hydraulic support 1, and gradually make the load-bearing block 9 reach the advanced hydraulic support 1 The front end of the base; stop moving the frame, and knock the load-bearing block 9 front and back, left and right, with a hammer, so that the front and rear are aligned with the base, so that the front and rear are parallel to the base;
(B)每个圆柱形滚轮201的铁杆202都安装第一连接件和第二连接件,连接形成圆柱承压排2,刚开始圆柱承压排2安装到4m,其中,第一个圆柱形滚轮201两侧,每侧只需要安装一个第一连接件或第二连接件,用以连接后面的圆柱形滚轮201,当第一个圆柱形滚轮201滚出超前液压支架1后,可以旋开固定螺母204,连接到超前液压支架1前面,接替使用;第一次安装时,超前液压支架1前柱泄压,使顶梁前端脱离顶板370-80mm,停止泄压,将承压板4的水平板401插入到超前液压支架1和巷道顶板3之间,将安装好的圆柱承压排2塞进顶板3和顶梁之间的空隙;(B) The iron rod 202 of each cylindrical roller 201 is installed with the first connecting piece and the second connecting piece, and is connected to form a cylindrical pressure-bearing row 2. At the beginning, the cylindrical pressure-bearing row 2 is installed to 4m, wherein, the first cylindrical On both sides of the roller 201, only one first connecting piece or second connecting piece needs to be installed on each side to connect the cylindrical roller 201 at the back. When the first cylindrical roller 201 rolls out of the advanced hydraulic support 1, it can be unscrewed The fixing nut 204 is connected to the front of the leading hydraulic support 1 and is used as a substitute; when installing for the first time, the front column of the leading hydraulic supporting The horizontal plate 401 is inserted between the advanced hydraulic support 1 and the roadway roof 3, and the installed cylindrical pressure-bearing row 2 is inserted into the gap between the roof 3 and the roof beam;
(C)将上固定板13旋转到承重块9上方,通过第二固定条带15将上固定板13与下固定板14连接并旋紧固定;放入导向板11,导向板11的底部的刀口方向在移动方向前方,用铁锤将导向板11砸到固定孔303对应的位置,插入插销,固定插销,在固定槽12后侧和左右两侧与导向板11接触的地方,塞入少量粗麻布或者黄麻,减小铁块之间的硬性接触,尽量减少2mm的空隙对导向板11造成的导向误差;(C) The upper fixed plate 13 is rotated to the top of the load-bearing block 9, and the upper fixed plate 13 is connected with the lower fixed plate 14 by the second fixed strip 15 and screwed and fixed; Put into the guide plate 11, the bottom of the guide plate 11 The direction of the knife edge is in front of the moving direction. Use a hammer to smash the guide plate 11 to the position corresponding to the fixing hole 303, insert the latch, fix the latch, and insert a small amount of Hessian cloth or jute, reduce the hard contact between the iron blocks, and minimize the guide error caused by the 2mm gap to the guide plate 11;
(D)支架旁边3m之内不要站人,防止移架时顶板漏矸伤人,检查超前液压支架1前方状况,确保移架路径平坦,开始推动千斤顶,带压移架;当圆柱承压排2刚刚滚动到超前支架顶梁中部的时候,对超前液压支架1后柱泄压,使顶梁后端脱离巷道顶板370-80mm,停止泄压,将固定装置7的第二固定板701插入到超前液压支架1和巷道顶板3之间,将第一固定条带702绑在支架顶梁后端,利用固定锁703锁紧,将所述第二固定板701和收集槽6固定在所述超前液压支架1的顶梁后;(D) Do not stand within 3m of the support to prevent the roof from leaking and hurting people when moving the frame. Check the condition in front of the advanced hydraulic support 1 to ensure that the moving path is flat, and start to push the jack to move the frame under pressure; when the cylinder pressure row 2 When rolling to the middle of the top beam of the advance support, release the pressure on the rear column of the advance hydraulic support 1, so that the rear end of the top beam is 370-80mm away from the roof of the roadway, stop the pressure relief, and insert the second fixing plate 701 of the fixing device 7 into the advance hydraulic pressure Between the support 1 and the roadway roof 3, the first fixing strip 702 is tied to the rear end of the support top beam, locked by the fixing lock 703, and the second fixing plate 701 and the collection tank 6 are fixed on the front hydraulic support 1. after the top beam;
(E)当需要转向或者调整方向时,停止移架,人工用铁锤敲打承压块1一侧,使承压块1与超前液压支架1的底座前端形成小的裂缝,塞入适当数量的小号标准铁块16,采用一块小号标准铁块16的旋转角度为2°,根据需要安放具体数量;当数量超过3块时,采用大号标准铁块17,形成的角度为6°;所述小号标准铁块16的长、宽和高分别为150mm、15mm和150mm,所述大号标准铁块17为梯形,长度为300mm,上端的宽为31mm,下端的宽为47mm,高为150mm;(E) When it is necessary to turn or adjust the direction, stop moving the frame, and manually hit the side of the pressure block 1 with a hammer to form a small crack between the pressure block 1 and the front end of the base of the advanced hydraulic support 1, and insert an appropriate amount of Small size standard iron block 16, the rotation angle that adopts a small size standard iron block 16 is 2 °, lays specific quantity as required; When quantity exceeds 3, adopts large size standard iron block 17, the angle that forms is 6 °; The length, width and height of the small standard iron block 16 are respectively 150mm, 15mm and 150mm; 150mm;
(F)完成初次使用,调节前后柱压力值,使前后柱压力与原来的正常压力值相当,保证支架顶梁与巷道顶板3平行,支护稳定;(F) After completing the initial use, adjust the pressure values of the front and rear columns so that the pressure of the front and rear columns is equivalent to the original normal pressure value, and ensure that the support beam is parallel to the roadway roof 3 and the support is stable;
(G)以超前液压支架1每前进2m为一个循环,每前进2m,将水平底板601内多余的圆柱形滚轮201拆下,弄到前面安装上,如此2m为一个循环。(G) Take the advance hydraulic support 1 every 2m as a cycle, and remove the redundant cylindrical roller 201 in the horizontal bottom plate 601 every 2m, and install it on the front, so 2m is a cycle.
以上所述的实施例仅仅是对本发明的优选实施方式进行描述,并非对本发明的范围进行限定,在不脱离本发明设计精神的前提下,本领域普通技术人员对本发明的技术方案作出的各种变形和改进,均应落入本发明权利要求书确定的保护范围内。The above-mentioned embodiments are only descriptions of preferred implementations of the present invention, and are not intended to limit the scope of the present invention. Variations and improvements should fall within the scope of protection defined by the claims of the present invention.
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CN200952404Y (en) * | 2006-04-27 | 2007-09-26 | 赵西寰 | Top beam rolling hydraulic prop |
CN101936176A (en) * | 2010-08-07 | 2011-01-05 | 山西东华机械有限公司 | Hydraulic bracket assembling machine |
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