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CN106320597A - Fabricated light heat insulation wallboard for buildings and preparing technology - Google Patents

Fabricated light heat insulation wallboard for buildings and preparing technology Download PDF

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Publication number
CN106320597A
CN106320597A CN201610726186.8A CN201610726186A CN106320597A CN 106320597 A CN106320597 A CN 106320597A CN 201610726186 A CN201610726186 A CN 201610726186A CN 106320597 A CN106320597 A CN 106320597A
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China
Prior art keywords
heat insulation
insulating light
plate
mould
light wall
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CN201610726186.8A
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Chinese (zh)
Inventor
许国东
林海祥
李宁
李奕
汤晓狮
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/04Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
    • E04C2/049Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres completely or partially of insulating material, e.g. cellular concrete or foamed plaster
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/14Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
    • C04B28/142Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing synthetic or waste calcium sulfate cements
    • C04B28/143Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing synthetic or waste calcium sulfate cements the synthetic calcium sulfate being phosphogypsum
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/14Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
    • C04B28/142Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing synthetic or waste calcium sulfate cements
    • C04B28/144Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing synthetic or waste calcium sulfate cements the synthetic calcium sulfate being a flue gas desulfurization product
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B40/00Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
    • C04B40/0028Aspects relating to the mixing step of the mortar preparation
    • C04B40/0039Premixtures of ingredients
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/44Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
    • E04C2/46Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose specially adapted for making walls
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/40Porous or lightweight materials

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Architecture (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Civil Engineering (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention discloses a fabricated light heat insulation wallboard for buildings. Water is added into a light heat insulation wallboard material to form liquid slurry through mixing, and then pouring forming is carried out in a disassembly-free mould. The light heat insulation wallboard material is prepared from, by weight, 80-85% of a cementing material, 10-17% of light heat insulation aggregate and 3-5% of a composite additive, wherein the sum of the weight percentages of the components is 100%, and the weight ratio of the added water to the cementing material is (0.50-0.60):1. The preparing technology of the fabricated light heat insulation wallboard for buildings includes the following steps that firstly, calcium silicate boards are prepared; secondly, the mould is prepared; thirdly, the composite additive and the cementing material are mixed and then doped with the light heat insulation aggregate, water is added, the mixture is stirred to be uniform and then poured into the mould, and after initial setting, final setting, carrying, stacking and curing, the finished product is obtained. By utilizing chemical gypsum, the fabricated light heat insulation wallboard for buildings is prepared and is light, good in fireproofness, waterproofness, heat insulation, sound insulation, compression resistance and fracture resistance and convenient to prepare and construct.

Description

A kind of assembled architecture insulating light wall slab and processing technology
Technical field
The present invention relates to building thermal insulation wall body material field, particularly relate to a kind of assembled architecture insulating light wall slab and system Make technique.
Background technology
Industrial by-product chemical gypsum resource is the abundantest in China, and comprehensive utilization ratio is the lowest, brings serious environment dirty Dye and the wasting of resources, especially ardealite, year quantum of output account for the 1/3 of all kinds of chemical gypsum Gross Output amount, and utilization rate only 20% Left and right, its chemical analysis is complicated, and quality is the most unstable, and building material comprcssive strength is low, the accumulation of salt in the surface soil, abnormal flavour, and the water absorption of Gypsum Fibrosum makes Its goods cannot be used for the moistest such as the place such as kitchen, toilet.These factors have contained the comprehensive utilization of this kind of resource, right This, country has put into effect multinomial relevant encouragement policy and directiveness suggestion.On the other hand, China is one and builds big country, disappears every year About 4,000,000,000 tons of water consumption mud, accounts for the half in the whole world, and the output of these cement needs substantial amounts of raw material and fire coal, the exploitation of these resources and Burning, causes serious destruction to ecological environment.
Assembled architecture wallboard is precast member for reinforcing bar concrete at present, and processing technology is to make by construction drawing design requirement Steel mold, puts into the good bar-mat reinforcement of colligation and all kinds of built-in fitting, then casting concrete smash shake closely knit, little through steam curing 69 The demoulding after concrete strength reaches 70% time after, this technique is disadvantageous in that: 1. wallboard is from heavy, increases basis, beam, post Size, transport installation difficulty is big, increases building cost;2. needing punching block to pour in processing technology, smash and shake, steam curing, equipment is thrown Money amount is big, and energy consumption is high, and production capacity is restricted, thus adds production cost;3. concrete shrinkage value is relatively big, and seam crossing is difficult to place Reason, easily produces crack, Seepage: 4. heat preservation energy-saving building adds construction manufacture difficulty and cost through separately doing insulation.State No. 1 civilian state in 2013 of Wu Yuan general office lives the portion of building and implements the new standard of energy-saving design in construction on July 1st, 2005, it is desirable to public build Building and energy-conservation reach 50%, Civil Building Energy Conservation reaches the controlling standard of 65%, and within 2015, some areas are by building energy conservation controlling Standard unification is 65%, and minority area proposes more than 75% building energy conservation controlling standard, and contrast materials for wall heat preservation technology is made Positive contribution, country carries energetically and smooth promotes insulation construction integrated technique simultaneously, promotes wall heat insulation material technology further Development.
Summary of the invention
The invention aims to solve shortcoming present in prior art, and a kind of assembled architecture lightweight proposed Heat-insulation wall plate and processing technology.
A kind of assembled architecture insulating light wall slab, is added water by insulating light wall panel material and is mixed to form liquid slurry, then Pouring molding in exempting from form removal tool, described insulating light wall panel material is by Binder Materials, light thermal-insulation aggregate and compound additive Composition, the percentage by weight of described Binder Materials, light thermal-insulation aggregate and compound additive is: Binder Materials 80~85%, gently Vacuum aggregate 10~17%, compound additive 3~5%, and the summation of above-mentioned each weight percentages of components are 100%, described Amount of water is 0.50~0.60:1 with the weight ratio of Binder Materials.
Preferably, described Binder Materials is made up of semi-hydrated gypsum, cement, flyash, Calx and slag micropowder, and each component Percentage by weight is: semi-hydrated gypsum 50~55%, cement 4~6%, flyash 10~15%, Calx 2~4%, slag micropowder 5 ~10%.
Preferably, described light thermal-insulation aggregate is any one in glass microballoon, Vermiculitum, haydite and floating bead.
Preferably, described compound additive is mixed by high molecular polymer and multiple industrial chemicals, and described being combined adds Add agent by benzene siliconic acid sodium, organosilicon-modified acrylate, methyl cellulose ether, corrosion inhibitor, polypropylene PA N carbon fiber, propylene Acid calcium, sodium silicate, pure acrylic acid latex powder, sodium chloride, air entraining agent and tartaric acid mix, and each weight percentages of components For: benzene siliconic acid sodium 8~16%, organosilicon-modified acrylate 6~10%, methyl cellulose ether 2~6%, corrosion inhibitor 4~ 8%, polypropylene PA N carbon fiber 3~6%, calcium acrylate 10~18%, sodium silicate 3~6%, pure acrylic acid latex powder 6~9%, Sodium chloride 12~19%, air entraining agent 2~4%, tartaric acid 2~4%, above each weight percentages of components sum is 100%.
Preferably, described semi-hydrated gypsum by two water chemical gypsums through calcining after obtain, described chemical gypsum be desulfurated plaster, The one of ardealite, fluorgypsum and titanium gypsum.
The invention allows for the processing technology of a kind of assembled architecture insulating light wall slab, comprise the following steps:
S1: by the body of wall width of construction drawing design, height, thick size and door-window opening size, calcium silicate board with microporous is cut into base plate and The plate of side plate;
S2: the calcium silicate board with microporous plate cut is fixed on up and down on beam column with metal anchor support, is combined into die cavity, No-top plate is set to pour face, fixes pre-buried threading electrical conduits and rosette by construction drawing design requirement on side plate simultaneously, And top be reserved with one or several a diameter of 50~75cm run through injected hole up and down, the bar-mat reinforcement processed is placed in mould Entreat and fix built-in fitting, obtaining mould;
S3: formed multiple after the semi-hydrated gypsum of corresponding proportion is mixed with other Binder Materials under the effect of compound additive Condensation material, then be doped with light thermal-insulation aggregate, adding water stirs forms the slurry of insulating light wall panel material, then will be stirred The slurry of materials for wall injects in mould, will exempt from form removal warming plate through coalescence at the beginning of 3~6 minutes and be embedded in mould appearance before initial set Face, exempts from every square of rice and flour on form removal warming plate and is uniformly arranged 5 plastic anchor bolt, and crab-bolt stretches into, through warming plate rear end, the wall poured In body material, its length is depending on exempting from form removal warming plate thickness, then through final set in 10~16 minutes and carrying piling maintenance and get final product Finished product.
Preferably, any one during described maintenance can use natural curing, steam curing and drying maintenance.
Preferably, drawing core pipe can be placed by described mould central authorities, pumps pipeline after materials for wall final set, can obtain hollow Wallboard.
A kind of assembled architecture insulating light wall slab that the present invention provides, solid waste utilization rate is high, and industrial by-product chemical industry takes off The chemical gypsums such as sulfur Gypsum Fibrosum, ardealite and some other Industrial Solid refuse comprehensive utilization ratio more than 70%, to environmental conservation and Renewable resource utilization has a positive effect, and meets national industrial policies, energy-conserving and environment-protective, reduces production cost;Optimize the light of material Matter and the contradiction such as heat-insulating property and comprcssive strength, in wall board material, Binder Materials mostly is lightweight, has certain heat-insulating property, joins Material mixes the higher heat preserving aggregate of a small amount of lightweight intensity and can obtain the insulation material of high-quality, heat conductivity reach 0.15~ 0.16W/ (m.k), when outside again mix thickness 3~8mm, heat conductivity 0.04~0.06W/ (m.k) exempt from form removal warming plate time, District in all parts of the country building energy conservation 65~the requirement of 75% can be met, and when comprcssive strength can meet conventional 10~15PMa Assembled architecture wall board conveying and lifting;Waterproof impervious characteristic is excellent, adds cement, flyash, Calx to stone in Binder Materials The water resistance of cream all makes moderate progress, and one-component additive plays a role to Gypsum Fibrosum is waterproof, but is not met by Gypsum Fibrosum The requirement to water proof anti-seepage of the composite especially external-wall heat-insulation material, however add in wall board material with inorganic compound and Organic compound and the compound additive of high molecular polymer mixed preparing, can play preferable waterproof effect, and compound Chemical gypsum quality unstable factor has also been contained in the addition of additive, and chemical gypsum especially ardealite obtains circumstance complication, Impurity content is higher, some free molecule, ion extremely unstable, and the quality causing Gypsum Fibrosum is unstable, comprcssive strength often occurs The highest, crack, the accumulation of salt in the surface soil, tell yellow fluid phenomenon, adding the instability of free state common in chemical gypsum of compound additive Molecule, ion in addition chemical combination decomposes or is controlled by other materials molecule, ion parcel, it is thus achieved that the composite wood that quality is relatively stable Material, thus improve the comprehensive utilization ratio of chemical gypsum;Air entraining agent in compound additive and Gypsum Fibrosum microdilatancy characteristic, make glue Gel material volume increases about 20%, adds heat insulation effect, decreases material usage;During dispensing, ratio of water to material is relatively large, stirs Mixing and pouring material uniformly is wash slurry, from properties of flow when pouring without smash shake closely knit, through several minutes initial set sum Piling maintenance, easy construction can be carried after minute final set, and produce without voids and pits phenomenon, and when making wallboard outside Form removal warming plate of exempting from guarantee that heat preservation and energy conservation effects can meet energy saving building relevant art index, the assembled in addition prepared The fire prevention of building wall board, waterproof, insulation, sound insulation, resistance to compression, anti-folding and anti-pressing and fracture resistance are the most excellent, and can be simultaneously suitable for Inner, external wall.
Detailed description of the invention
Below in conjunction with specific embodiment, the present invention is explained orally further.
Embodiment one
A kind of assembled architecture insulating light wall slab that the present invention proposes, is added water by insulating light wall panel material and is mixed to form Liquid slurry, then pour molding in exempting from form removal tool, described insulating light wall panel material by Binder Materials, light thermal-insulation aggregate and Compound additive forms, and described Binder Materials is calcining desulfurated plaster, cement, flyash, Calx and slag micropowder, light thermal-insulation Aggregate is haydite, and the percentage by weight of each component is: calcining desulfurated plaster 58%, cement 5%, flyash 10%, Calx 2%, slag micropowder 5%, haydite 17%, compound additive 3%.
Its processing technology, comprises the following steps:
S1: by the body of wall width of construction drawing design, height, thick size and door-window opening size, calcium silicate board with microporous is cut into base plate and The plate of side plate;
S2: the calcium silicate board with microporous plate cut is fixed on up and down on beam column with metal anchor support, is combined into die cavity, No-top plate is set to pour face, fixes pre-buried threading electrical conduits and rosette by construction drawing design requirement on side plate simultaneously, And top be reserved with one or several a diameter of 50~75cm run through injected hole up and down, the bar-mat reinforcement processed is placed in mould Entreat and fix built-in fitting, obtaining mould;
The calcining desulfurated plaster of S3:475Kg under the effect of the compound additive of 24.6Kg with the cement of 41Kg, 82Kg's Formation composite after flyash, the Calx of 16.4Kg and the slag micropowder mixing of 41Kg, then it is doped with the haydite of 139.4Kg, Add the water of 410Kg to stir and form the slurry of insulating light wall panel material, then the slurry of the materials for wall being stirred is injected In mould, form removal warming plate will be exempted from before initial set through coalescence at the beginning of 4 minutes and be embedded in mold outer surface, exempt from form removal warming plate every square Rice and flour are uniformly arranged 5 plastic anchor bolt, and crab-bolt stretches in the materials for wall poured through warming plate rear end, and its length is depending on exempting from form removal Depending on warming plate thickness, then get product through final set in 10 minutes and carrying piling maintenance.
In the present invention, described compound additive by benzene siliconic acid sodium, organosilicon-modified acrylate, methyl cellulose ether, Corrosion inhibitor, polypropylene PA N carbon fiber, calcium acrylate, sodium silicate, pure acrylic acid latex powder, sodium chloride, air entraining agent and tartaric acid are mixed Conjunction forms, and each weight percentages of components is: benzene siliconic acid sodium 8~16%, organosilicon-modified acrylate 6~10%, methyl Cellulose ether 2~6%, corrosion inhibitor 4~8%, polypropylene PA N carbon fiber 3~6%, calcium acrylate 10~18%, sodium silicate 3~ 6%, pure acrylic acid latex powder 6~9%, sodium chloride 12~19%, air entraining agent 2~4%, tartaric acid 2~4%, above each component Percentage by weight sum is 100%.
Embodiment two
A kind of assembled architecture insulating light wall slab that the present invention proposes, is added water by insulating light wall panel material and is mixed to form Liquid slurry, then pour molding in exempting from form removal tool, described insulating light wall panel material by Binder Materials, light thermal-insulation aggregate and Compound additive forms, and described Binder Materials is calcined phosphogypsum, cement, flyash, Calx and slag micropowder, light thermal-insulation bone Material is Vermiculitum, and the percentage by weight of each component is: calcined phosphogypsum 52%, cement 6%, flyash 12%, Calx 2%, ore deposit Slag micropowder 8%, Vermiculitum 16%, compound additive 4%.
Its processing technology, comprises the following steps:
S1: by the body of wall width of construction drawing design, height, thick size and door-window opening size, calcium silicate board with microporous is cut into base plate and The plate of side plate;
S2: the calcium silicate board with microporous plate cut is fixed on up and down on beam column with metal anchor support, is combined into die cavity, No-top plate is set to pour face, fixes pre-buried threading electrical conduits and rosette by construction drawing design requirement on side plate simultaneously, And top be reserved with one or several a diameter of 50~75cm run through injected hole up and down, the bar-mat reinforcement processed is placed in mould Entreat and fix built-in fitting, obtaining mould;
The calcined phosphogypsum of S3:426.4Kg under the effect of the compound additive of 32.8Kg with the cement of 49.2Kg, Form composite after the flyash of 98.4Kg, the Calx of 16.4Kg and the slag micropowder mixing of 65.6Kg, then be doped with The Vermiculitum of 131.2Kg, adds the water of 451Kg and stirs and form the slurry of insulating light wall panel material, then the body of wall that will be stirred The slurry of material injects in mould, will exempt from form removal warming plate through coalescence at the beginning of 3 minutes and be embedded in mold outer surface, and exempt from form removal before initial set On warming plate, every square of rice and flour are uniformly arranged 5 plastic anchor bolt, and crab-bolt stretches in the materials for wall poured through warming plate rear end, Its length is depending on exempting from form removal warming plate thickness, then gets product through final set in 16 minutes and carrying piling maintenance.
In the present invention, described compound additive by benzene siliconic acid sodium, organosilicon-modified acrylate, methyl cellulose ether, Corrosion inhibitor, polypropylene PA N carbon fiber, calcium acrylate, sodium silicate, pure acrylic acid latex powder, sodium chloride, air entraining agent and tartaric acid are mixed Conjunction forms, and each weight percentages of components is: benzene siliconic acid sodium 8~16%, organosilicon-modified acrylate 6~10%, methyl Cellulose ether 2~6%, corrosion inhibitor 4~8%, polypropylene PA N carbon fiber 3~6%, calcium acrylate 10~18%, sodium silicate 3~ 6%, pure acrylic acid latex powder 6~9%, sodium chloride 12~19%, air entraining agent 2~4%, tartaric acid 2~4%, above each component Percentage by weight sum is 100%.
Embodiment three
A kind of assembled architecture insulating light wall slab that the present invention proposes, is added water by insulating light wall panel material and is mixed to form Liquid slurry, then pour molding in exempting from form removal tool, described insulating light wall panel material by Binder Materials, light thermal-insulation aggregate and Compound additive forms, and described Binder Materials is calcining desulfurated plaster, cement, flyash, Calx and slag micropowder, light thermal-insulation Aggregate is glass microballoon, and the percentage by weight of each component is: calcining desulfurated plaster 51%, cement 5%, flyash 15%, stone Ash 4%, slag micropowder 5%, glass microballoon 15%, compound additive 4%.
Its processing technology, comprises the following steps:
S1: by the body of wall width of construction drawing design, height, thick size and door-window opening size, calcium silicate board with microporous is cut into base plate and The plate of side plate;
S2: the calcium silicate board with microporous plate cut is fixed on up and down on beam column with metal anchor support, is combined into die cavity, No-top plate is set to pour face, fixes pre-buried threading electrical conduits and rosette by construction drawing design requirement on side plate simultaneously, And top be reserved with one or several a diameter of 50~75cm run through injected hole up and down, the bar-mat reinforcement processed is placed in mould Entreat and fix built-in fitting, obtaining mould;
The calcining desulfurated plaster of S3:418.2Kg under the effect of the compound additive of 32.8Kg with the cement of 41Kg, Form composite after the flyash of 123Kg, the Calx of 32.8Kg and the slag micropowder mixing of 41Kg, then be doped with 123Kg's Glass microballoon, adds the water of 426.4Kg and stirs and form the slurry of insulating light wall panel material, then the materials for wall that will be stirred Slurry inject in mould, will exempt from form removal warming plate before initial set through coalescence at the beginning of 6 minutes and be embedded in mold outer surface, and exempt from form removal and be incubated On plate, every square of rice and flour are uniformly arranged 5 plastic anchor bolt, and crab-bolt stretches in the materials for wall poured through warming plate rear end, and it is long Degree is depending on exempting from form removal warming plate thickness, then gets product through final set in 10 minutes and carrying piling maintenance.
In the present invention, described compound additive by benzene siliconic acid sodium, organosilicon-modified acrylate, methyl cellulose ether, Corrosion inhibitor, polypropylene PA N carbon fiber, calcium acrylate, sodium silicate, pure acrylic acid latex powder, sodium chloride, air entraining agent and tartaric acid are mixed Conjunction forms, and each weight percentages of components is: benzene siliconic acid sodium 8~16%, organosilicon-modified acrylate 6~10%, methyl Cellulose ether 2~6%, corrosion inhibitor 4~8%, polypropylene PA N carbon fiber 3~6%, calcium acrylate 10~18%, sodium silicate 3~ 6%, pure acrylic acid latex powder 6~9%, sodium chloride 12~19%, air entraining agent 2~4%, tartaric acid 2~4%, above each component Percentage by weight sum is 100%.
Embodiment four
A kind of assembled architecture insulating light wall slab that the present invention proposes, is added water by insulating light wall panel material and is mixed to form Liquid slurry, then pour molding in exempting from form removal tool, described insulating light wall panel material by Binder Materials, light thermal-insulation aggregate and Compound additive forms, and described Binder Materials is calcining fluorgypsum, cement, flyash, Calx and slag micropowder, light thermal-insulation bone Material is floating bead, and the percentage by weight of each component is: calcining fluorgypsum 55%, cement 6%, flyash 10%, Calx 2%, ore deposit Slag micropowder 10%, floating bead 12%, compound additive 5%.
Its processing technology, comprises the following steps:
S1: by the body of wall width of construction drawing design, height, thick size and door-window opening size, calcium silicate board with microporous is cut into base plate and The plate of side plate;
S2: the calcium silicate board with microporous plate cut is fixed on up and down on beam column with metal anchor support, is combined into die cavity, No-top plate is set to pour face, fixes pre-buried threading electrical conduits and rosette by construction drawing design requirement on side plate simultaneously, And top be reserved with one or several a diameter of 50~75cm run through injected hole up and down, the bar-mat reinforcement processed is placed in mould Entreat and fix built-in fitting, obtaining mould;
The calcining fluorgypsum of S3:451Kg under the effect of the compound additive of 41Kg with the cement of 49.2Kg, the powder of 82Kg Formation composite after coal ash, the Calx of 16.4Kg and the slag micropowder mixing of 82Kg, then it is doped with the floating bead of 98.4Kg, add The water of 451Kg stirs and forms the slurry of insulating light wall panel material, then the slurry of the materials for wall being stirred is injected mould In tool, form removal warming plate will be exempted from before initial set through coalescence at the beginning of 4 minutes and be embedded in mold outer surface, exempt from form removal warming plate every square metre Face is uniformly arranged 5 plastic anchor bolt, and crab-bolt stretches in the materials for wall poured through warming plate rear end, and its length is protected depending on exempting from form removal Depending on temperature plate thickness, then get product through final set in 15 minutes and carrying piling maintenance.
In the present invention, described compound additive by benzene siliconic acid sodium, organosilicon-modified acrylate, methyl cellulose ether, Corrosion inhibitor, polypropylene PA N carbon fiber, calcium acrylate, sodium silicate, pure acrylic acid latex powder, sodium chloride, air entraining agent and tartaric acid are mixed Conjunction forms, and each weight percentages of components is: benzene siliconic acid sodium 8~16%, organosilicon-modified acrylate 6~10%, methyl Cellulose ether 2~6%, corrosion inhibitor 4~8%, polypropylene PA N carbon fiber 3~6%, calcium acrylate 10~18%, sodium silicate 3~ 6%, pure acrylic acid latex powder 6~9%, sodium chloride 12~19%, air entraining agent 2~4%, tartaric acid 2~4%, above each component Percentage by weight sum is 100%.
Embodiment five
A kind of assembled architecture insulating light wall slab that the present invention proposes, is added water by insulating light wall panel material and is mixed to form Liquid slurry, then pour molding in exempting from form removal tool, described insulating light wall panel material by Binder Materials, light thermal-insulation aggregate and Compound additive forms, and described Binder Materials is calcined phosphogypsum, cement, flyash, Calx and slag micropowder, light thermal-insulation bone Material is floating bead, and the percentage by weight of each component is: calcined phosphogypsum 55%, cement 4%, flyash 10%, Calx 3%, ore deposit Slag micropowder 10%, floating bead 5%, compound additive 3%.
Its processing technology, comprises the following steps:
S1: by the body of wall width of construction drawing design, height, thick size and door-window opening size, calcium silicate board with microporous is cut into base plate and The plate of side plate;
S2: the calcium silicate board with microporous plate cut is fixed on up and down on beam column with metal anchor support, is combined into die cavity, No-top plate is set to pour face, fixes pre-buried threading electrical conduits and rosette by construction drawing design requirement on side plate simultaneously, And top be reserved with one or several a diameter of 50~75cm run through injected hole up and down, the bar-mat reinforcement processed is placed in mould Entreat and fix built-in fitting, obtaining mould;
The calcined phosphogypsum of S3:451Kg under the effect of the compound additive of 24.6Kg with the cement of 32.8Kg, 82Kg's Formation composite after flyash, the Calx of 24.6Kg and the slag micropowder mixing of 82Kg, then it is doped with the floating bead of 41Kg, add The water of 492Kg stirs and forms the slurry of insulating light wall panel material, then the slurry of the materials for wall being stirred is injected mould In tool, form removal warming plate will be exempted from before initial set through coalescence at the beginning of 4 minutes and be embedded in mold outer surface, exempt from form removal warming plate every square metre Face is uniformly arranged 5 plastic anchor bolt, and crab-bolt stretches in the materials for wall poured through warming plate rear end, and its length is protected depending on exempting from form removal Depending on temperature plate thickness, then get product through final set in 10 minutes and carrying piling maintenance.
In the present invention, described compound additive by benzene siliconic acid sodium, organosilicon-modified acrylate, methyl cellulose ether, Corrosion inhibitor, polypropylene PA N carbon fiber, calcium acrylate, sodium silicate, pure acrylic acid latex powder, sodium chloride, air entraining agent and tartaric acid are mixed Conjunction forms, and each weight percentages of components is: benzene siliconic acid sodium 8~16%, organosilicon-modified acrylate 6~10%, methyl Cellulose ether 2~6%, corrosion inhibitor 4~8%, polypropylene PA N carbon fiber 3~6%, calcium acrylate 10~18%, sodium silicate 3~ 6%, pure acrylic acid latex powder 6~9%, sodium chloride 12~19%, air entraining agent 2~4%, tartaric acid 2~4%, above each component Percentage by weight sum is 100%.
Embodiment six
A kind of assembled architecture insulating light wall slab that the present invention proposes, is added water by insulating light wall panel material and is mixed to form Liquid slurry, then pour molding in exempting from form removal tool, described insulating light wall panel material by Binder Materials, light thermal-insulation aggregate and Compound additive forms, and described Binder Materials is calcining titanium gypsum, cement, flyash, Calx and slag micropowder, light thermal-insulation bone Material is Vermiculitum, and the percentage by weight of each component is: calcining titanium gypsum 53%, cement 6%, flyash 14%, Calx 4%, ore deposit Slag micropowder 8%, Vermiculitum 10%, compound additive 5%.
Its processing technology, comprises the following steps:
S1: by the body of wall width of construction drawing design, height, thick size and door-window opening size, calcium silicate board with microporous is cut into base plate and The plate of side plate;
S2: the calcium silicate board with microporous plate cut is fixed on up and down on beam column with metal anchor support, is combined into die cavity, No-top plate is set to pour face, fixes pre-buried threading electrical conduits and rosette by construction drawing design requirement on side plate simultaneously, And top be reserved with one or several a diameter of 50~75cm run through injected hole up and down, the bar-mat reinforcement processed is placed in mould Entreat and fix built-in fitting, obtaining mould;
The calcining titanium gypsum of S3:434.6Kg under the effect of the compound additive of 41Kg with the cement of 49.2Kg, Form composite after the flyash of 114.8Kg, the Calx of 32.8Kg and the slag micropowder mixing of 65.6Kg, then be doped with 82Kg Vermiculitum, add the water of 492Kg and stir and form the slurry of insulating light wall panel material, then the slurry of materials for wall that will be stirred Material injects in mould, will exempt from form removal warming plate through coalescence at the beginning of 4 minutes and be embedded in mold outer surface, and exempt from form removal warming plate before initial set Every square of rice and flour are uniformly arranged 5 plastic anchor bolt, and crab-bolt stretches in the materials for wall poured through warming plate rear end, and its length regards Depending on exempting from form removal warming plate thickness, then get product through final set in 10 minutes and carrying piling maintenance.
In the present invention, described compound additive by benzene siliconic acid sodium, organosilicon-modified acrylate, methyl cellulose ether, Corrosion inhibitor, polypropylene PA N carbon fiber, calcium acrylate, sodium silicate, pure acrylic acid latex powder, sodium chloride, air entraining agent and tartaric acid are mixed Conjunction forms, and each weight percentages of components is: benzene siliconic acid sodium 8~16%, organosilicon-modified acrylate 6~10%, methyl Cellulose ether 2~6%, corrosion inhibitor 4~8%, polypropylene PA N carbon fiber 3~6%, calcium acrylate 10~18%, sodium silicate 3~ 6%, pure acrylic acid latex powder 6~9%, sodium chloride 12~19%, air entraining agent 2~4%, tartaric acid 2~4%, above each component Percentage by weight sum is 100%.
Detecting the wallboard of above-described embodiment one~six preparation respectively, testing result is as follows:
Above-mentioned testing result shows, low according to the wallboard water absorption rate that the present invention proposes, water absorption rate the highest in embodiment is only Reaching 17%, shock resistance is good, and comprcssive strength is high, and shock resistance value minimum in embodiment can also reach 11KJ/m2, Little compression strength value can also reach 12MPa, and in bending strength test, bending strength minimum in embodiment is 16MPa, And the wallboard the performance test results of embodiment one~six preparation is basically identical.
The above, the only present invention preferably detailed description of the invention, but protection scope of the present invention is not limited thereto, Any those familiar with the art in the technical scope that the invention discloses, according to technical scheme and Inventive concept equivalent or change in addition, all should contain within protection scope of the present invention.

Claims (8)

1. an assembled architecture insulating light wall slab, it is characterised in that added water by insulating light wall panel material and be mixed to form liquid Somaplasm material, then pour molding in exempting from form removal tool, described insulating light wall panel material is by Binder Materials, light thermal-insulation aggregate and answers Conjunction additive form, the percentage by weight of described Binder Materials, light thermal-insulation aggregate and compound additive is: Binder Materials 80~ 85%, light thermal-insulation aggregate 10~17%, compound additive 3~5%, and the summation of above-mentioned each weight percentages of components is 100%, Described amount of water is 0.50~0.60:1 with the weight ratio of Binder Materials.
A kind of assembled architecture insulating light wall slab the most according to claim 1, it is characterised in that described Binder Materials by Semi-hydrated gypsum, cement, flyash, Calx and slag micropowder composition, and each component percentage by weight is: semi-hydrated gypsum 50~55%, Cement 4~6%, flyash 10~15%, Calx 2~4%, slag micropowder 5~10%.
A kind of assembled architecture insulating light wall slab the most according to claim 1, it is characterised in that described light thermal-insulation bone Material is any one in glass microballoon, Vermiculitum, haydite and floating bead.
A kind of assembled architecture insulating light wall slab the most according to claim 1, it is characterised in that described compound additive Mixed by high molecular polymer and multiple industrial chemicals, described compound additive by benzene siliconic acid sodium, organic-silicon-modified third Olefin(e) acid ester, methyl cellulose ether, corrosion inhibitor, polypropylene PA N carbon fiber, calcium acrylate, sodium silicate, pure acrylic acid latex powder, chlorine Change sodium, air entraining agent and tartaric acid mix, and each weight percentages of components is: benzene siliconic acid sodium 8~16%, organic-silicon-modified Acrylate 6~10%, methyl cellulose ether 2~6%, corrosion inhibitor 4~8%, polypropylene PA N carbon fiber 3~6%, calcium acrylate 10 ~18%, sodium silicate 3~6%, pure acrylic acid latex powder 6~9%, sodium chloride 12~19%, air entraining agent 2~4%, tartaric acid 2~4%, The most each weight percentages of components sum is 100%, above component is separately added in water dissolving mixing by weight percentage i.e. Can.
A kind of assembled architecture insulating light wall slab the most according to claim 2, it is characterised in that described semi-hydrated gypsum by Two water chemical gypsums obtain after calcining, and described chemical gypsum is the one of desulfurated plaster, ardealite, fluorgypsum and titanium gypsum.
6. the processing technology of an assembled architecture insulating light wall slab, it is characterised in that comprise the following steps:
S1: by the body of wall width of construction drawing design, height, thick size and door-window opening size, calcium silicate board with microporous is cut into base plate and side plate Plate;
S2: the calcium silicate board with microporous plate cut is fixed on up and down on beam column with metal anchor support, is combined into die cavity, without top Plate is set to pour face, fixes pre-buried threading electrical conduits and rosette by construction drawing design requirement on side plate simultaneously, and on Side be reserved with one or several a diameter of 50~75cm run through injected hole up and down, the bar-mat reinforcement processed is placed in mould central authorities also Fix built-in fitting, obtain mould;
S3: form composite wood with other Binder Materials after being mixed under the effect of compound additive by the semi-hydrated gypsum of corresponding proportion Material, then it is doped with light thermal-insulation aggregate, adding water stirs forms the slurry of insulating light wall panel material, then the body of wall that will be stirred The slurry of material injects in mould, will exempt from form removal warming plate through coalescence at the beginning of 3~6 minutes and be embedded in mold outer surface, and exempt from before initial set On form removal warming plate, every square of rice and flour are uniformly arranged 5 plastic anchor bolt, and crab-bolt stretches into, through warming plate rear end, the body of wall material poured In material, its length is depending on exempting from form removal warming plate thickness, then gets product through final set in 10~16 minutes and carrying piling maintenance.
The processing technology of a kind of assembled architecture insulating light wall slab the most according to claim 6, it is characterised in that described Maintenance can use any one in natural curing, steam curing and drying maintenance.
The processing technology of a kind of assembled architecture insulating light wall slab the most according to claim 6, it is characterised in that described Drawing core pipe can be placed by mould central authorities, pumps pipeline after materials for wall final set, can obtain Hollow wall plate.
CN201610726186.8A 2016-08-25 2016-08-25 Fabricated light heat insulation wallboard for buildings and preparing technology Pending CN106320597A (en)

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CN106830812A (en) * 2017-03-18 2017-06-13 李水金 A kind of lightweight heat-proof artificial board
CN107540325A (en) * 2017-09-25 2018-01-05 成都上筑建材有限公司 Gypsum lifts big plate
CN110092631A (en) * 2019-05-21 2019-08-06 四川华磷科技有限公司 A kind of ardealite production lathe work ECP assembled wallboard and preparation method thereof
CN110156377A (en) * 2019-05-21 2019-08-23 四川华磷科技有限公司 A kind of light transmission ECP assembled wallboard and preparation method thereof
CN110395960A (en) * 2019-08-07 2019-11-01 四川砼兴源建材有限责任公司 Ardealite base light cellular partition board and preparation method thereof
CN111454037A (en) * 2020-03-04 2020-07-28 西南科技大学 A kind of production method of gypsum-based prefabricated building wallboard
CN114634347A (en) * 2022-05-23 2022-06-17 山东交通学院 Titanium gypsum-based semi-rigid base material and preparation method thereof
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CN102979241A (en) * 2012-12-06 2013-03-20 上海中锦建设集团股份有限公司 Foam concrete light compound wall board and preparation method thereof
CN103435318A (en) * 2013-08-22 2013-12-11 林平 Insulation board for external wall of building

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CN101839030A (en) * 2010-05-19 2010-09-22 冯岩 Novel building assembled wall body and construction method
CN102979241A (en) * 2012-12-06 2013-03-20 上海中锦建设集团股份有限公司 Foam concrete light compound wall board and preparation method thereof
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106677418A (en) * 2017-01-12 2017-05-17 云南昆钢建设集团有限公司 Cast-in-situ ardealite based early strength fireproof composite wallboard and preparation method thereof
CN106830812A (en) * 2017-03-18 2017-06-13 李水金 A kind of lightweight heat-proof artificial board
US11384019B2 (en) * 2017-09-12 2022-07-12 Board Of Supervisors Of Louisiana State University And Agricultural And Mechanical College High-strength concrete-like fluorogypsum-based blends and production method
CN107540325A (en) * 2017-09-25 2018-01-05 成都上筑建材有限公司 Gypsum lifts big plate
CN110092631A (en) * 2019-05-21 2019-08-06 四川华磷科技有限公司 A kind of ardealite production lathe work ECP assembled wallboard and preparation method thereof
CN110156377A (en) * 2019-05-21 2019-08-23 四川华磷科技有限公司 A kind of light transmission ECP assembled wallboard and preparation method thereof
CN110395960A (en) * 2019-08-07 2019-11-01 四川砼兴源建材有限责任公司 Ardealite base light cellular partition board and preparation method thereof
CN111454037A (en) * 2020-03-04 2020-07-28 西南科技大学 A kind of production method of gypsum-based prefabricated building wallboard
CN114634347A (en) * 2022-05-23 2022-06-17 山东交通学院 Titanium gypsum-based semi-rigid base material and preparation method thereof
CN114634347B (en) * 2022-05-23 2022-07-22 山东交通学院 Titanium gypsum-based semi-rigid base material and preparation method thereof

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