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CN106316489A - Composting treatment system for kitchen waste biogas residues - Google Patents

Composting treatment system for kitchen waste biogas residues Download PDF

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Publication number
CN106316489A
CN106316489A CN201610954837.9A CN201610954837A CN106316489A CN 106316489 A CN106316489 A CN 106316489A CN 201610954837 A CN201610954837 A CN 201610954837A CN 106316489 A CN106316489 A CN 106316489A
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CN
China
Prior art keywords
conveyer
biogas residue
pond
compost fermentation
compost
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Granted
Application number
CN201610954837.9A
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Chinese (zh)
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CN106316489B (en
Inventor
杜静
张锋
张磊
高源�
孙树群
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Weide Environment Technology Co Ltd
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Weide Environment Technology Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F17/00Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
    • C05F17/90Apparatus therefor
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F17/00Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
    • C05F17/90Apparatus therefor
    • C05F17/964Constructional parts, e.g. floors, covers or doors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/40Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Biochemistry (AREA)
  • Biotechnology (AREA)
  • Health & Medical Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Microbiology (AREA)
  • Molecular Biology (AREA)
  • Organic Chemistry (AREA)
  • Fertilizers (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention discloses a composting treatment system for kitchen waste biogas residues, relating to the technical field of waste treatment equipment. The composting treatment system comprises a control system, a closed reaction bin, a composting fermentation pool, a conditioning agent accessory bin, an organic matter bin and a biogas residue pool, wherein twin-screw conveyors are arranged at the bottoms of the conditioning agent accessory bin and the organic matter bin, and a single-screw conveyor is arranged at the bottom of the biogas residue pool; the twin-screw conveyors and the single-screw conveyor are used for sequentially paving a conditioning agent, organic matters and biogas residues, and a biogas residue accessory feeding device and a discharging device are used for adequately mixing the materials, sequentially feeding the materials and sequentially outputting a fertilizer; a self-propelled turnover machine above composting zymophyte is used for stirring the materials, an aeration blower is used for supplementing oxygen to realize adequate reaction, and the self-propelled turnover machine is matched with a movable transfer car which can be butted with an outlet of the composting fermentation pool so as to pour the fertilizer obtained after the reaction to a conveying mechanism, and the fertilizer is conveyed out through the conveying mechanism. The composting treatment system is compact in structure and high in degree of mechanization, and the biogas residues can be treated by virtue of aerobic fermentation of microorganisms.

Description

Changing food waste biogas residue compost treatment system
Technical field
The present invention relates to technical field of waste treatment, particularly relate to a kind of changing food waste biogas residue compost treatment system.
Background technology
After kitchen waste crosses sorting, wet solution, oil-water separation, anaerobic fermentation, clean energy resource biogas can be produced, the natural pond left over Containing abundant nitrogen, phosphorus, potassium and several kinds of mineral elements in slag, nutrient is abundant and comprehensive.By with the addition of artificially in biogas residue Microbial product and conditioner through screening.By adjusting the parameters such as temperature, humidity and oxygen-supplying amount, provide for these microorganisms The good environment of an activation, microorganism is with the Organic substance in biogas residue as nutrient, by the vital movement of microorganism, reaches to decompose, digest Organic substance, makes good use of oxygen animalcule and realizes processing the purpose of biogas residue.In biogas residue, Organic substance is by aerobic microbiological as nutrient, leads to Cross the vital movement of microorganism, reach to decompose, the purpose of digestion of organic matter, its metabolite except discharging in addition to water outlet, gas, Shang You The low molecular organic matter of part, inanimate matter and microorganism are retained on a small quantity with the residue form of solid-state, and residue can be as fertilizer profit With.
But, owing to the compost biochemical reaction of biogas residue is to carry out in airtight reaction warehouse, course of reaction can produce High temperature and be attended by the biggest abnormal flavour, personnel work in such an environment and can cause damage to healthy, simultaneously because biogas residue Treating capacity is very big, and this is accomplished by researching and developing the high processing system of a set of mechanization degree to complete the compost treatment of biogas residue.
Summary of the invention
The technical problem to be solved is to provide the changing food waste biogas residue compost treatment that a kind of mechanization degree is high System, it is possible to realize biogas residue, organic matter and conditioner and be mixed in proportion charging, fully reaction and the order output of fertilizer, utilize The aerobic fermentation of microorganism realizes processing the purpose of biogas residue.
For solving above-mentioned technical problem, the technical solution used in the present invention is:
A kind of changing food waste biogas residue compost treatment system, including control system, conditioner adjuvant storehouse, organic feed bin, biogas residue pond, Closed reaction warehouse, biogas residue adjuvant feed arrangement, compost fermentation pond and drawing mechanism;
Described biogas residue adjuvant feed arrangement includes material mixing device and device for transporting objects, described conditioner adjuvant storehouse and organic Material storehouse is set up in parallel and bottom is equipped with DWG, is provided with single-screw conveyer, described thing bottom described biogas residue pond Material conveying device is separately positioned between DWG and single-screw conveyor outlet end and material mixing device and material Between mixing arrangement and compost fermentation pond;
Described compost fermentation pond is arranged over the self-propelled machine of pushing away that turns over that can run along its sidewall, in described reaction warehouse and at heap It is provided with aeration blower outside fertile fermentation vat;
Described drawing mechanism includes conveying mechanism and can export the portable transit wagon docked, described movement with compost fermentation pond Formula transit wagon discharging opening is arranged on above conveying mechanism, is transferred out by fertilizer by conveying mechanism;
Control DWG, single-screw conveyer, material mixing device, device for transporting objects by control system, certainly walk Formula turns over the machine of pushing away, aeration blower, portable transit wagon and the start and stop of conveying mechanism.
Preferably, described device for transporting objects includes the first conveyer, second conveyor and the 3rd conveyer;Described first Conveyer is arranged on conditioner adjuvant storehouse and the DWG port of export of organic bin bottom and the fortune of the first conveyer Line direction is perpendicular to DWG shaft centerline, and described second conveyor is arranged on the first conveyer discharge end and material Between mixing arrangement entrance point, bottom biogas residue pond, the port of export of single-screw conveyer is arranged on second conveyor feed end, described 3rd conveyer is arranged between material mixing device discharging opening and compost fermentation pond;Described material mixing device includes compound Storehouse, double-shaft paddle mixer and compost fermentation bacterium spray equipment.
Preferably, described compost fermentation pond is multiple being set up in parallel, between described 3rd conveyer and compost fermentation pond also Being provided with the 4th conveyer and the 5th conveyer being arranged in a mutually vertical manner, described 3rd conveyer discharge end is arranged on the 4th conveyer Top, described 4th conveyer discharge end is arranged on above the 5th conveyer, and described 5th conveyer is moved by driving means edge Moving frame moves between different compost fermentation ponds, by the 5th conveyer, mixed material is delivered to different compost fermentations Pond.
Preferably, described compost fermentation pond feed end top side wall is provided with track, and described track is perpendicular to the 5th conveyer Traffic direction, described movable stand arrange in orbit, described 5th conveyer is arranged on the guide rail of movable stand and can lead to Over-driving device moves between different compost fermentation ponds along movable stand;Described 4th conveyer is arranged on the guide rail of support, institute The frame stating the 4th conveyer is connected with movable stand, drives the 4th conveyer and the 5th conveyer to send out along compost by driving means Track outside the feed end headwall of ferment pond moves;The described self-propelled machine of pushing away that turns over gets on the right track movement along the sidewall in compost fermentation pond.
Preferably, it is provided with at least one discharging balladeur train, bar hole in the middle part of discharging balladeur train in the middle part of the lower floor of described biogas residue pond Parallel with the bar shaped discharging opening in the middle part of floor, described single-screw conveyer is set in parallel in below bar shaped discharging opening;Described discharging Balladeur train side is connected with the piston rod of hydraulic cylinder, and the direction of motion of discharging balladeur train is vertical with bar shaped discharging opening, and described hydraulic cylinder sets Put outside biogas residue pond.
Preferably, described discharging balladeur train is tower structure and bar hole both sides are provided with reinforcement, described discharging balladeur train Bar hole is arranged over cover plate, high in the middle part of described cover plate, two ends are low, and cover plate is formed by two pieces of swash plates docking.
Preferably, described discharging balladeur train is connected with hydraulic cylinder by push rod, and described hydraulic cylinder piston rod end portion is hinged with even Joint, described push rod end is provided with binaural connector, and described union joint is connected by bearing pin with binaural connector;Described hydraulic cylinder Being connected with base below hydraulic cylinder by hinge in the middle part of cylinder body, described hinge is perpendicular to hydraulic cylinder body centrage.
Preferably, described conveying mechanism includes the 6th conveyer and the 7th conveyer, the feeding end of described 7th conveyer Being arranged on below the discharge end of the 6th conveyer, the discharge end of described 7th conveyer is arranged on outside reaction warehouse;Described movement Formula transit wagon is arranged between the port of export in compost fermentation pond and the 6th conveyer, the traffic direction of described 6th conveyer and shifting The traffic direction of dynamic formula transit wagon is consistent.
Preferably, described portable transit wagon is moved along ground slide rail by driving means, and described slide rail is parallel Arrange in the 6th conveyer traffic direction;The traffic direction of described portable transit wagon is perpendicular to the self-propelled operation side turning over the machine of pushing away To;Described portable transit wagon is provided with conveyer belt, and described conveyer belt is obliquely installed and the corresponding the side slipping conveyer is higher than Side, compost fermentation pond, the discharge end of described conveyer belt is arranged on the top slipping conveyer.
Preferably, deodorization air-introduced machine, the deodorization adsorption tower being connected with deodorization air-introduced machine, deodorization it are provided with outside described reaction warehouse Spray column, deodorization spray column is connected with water circulating pump, and deodorization adsorption tower top is provided with chimney.
Use and have the beneficial effects that produced by technique scheme: utilize DWG and single-screw conveyer to depend on Secondary by the laying of conditioner, organic matter and biogas residue, utilize material mixing device and device for transporting objects by material and compost fermentation bacterium Fermentation process is carried out, by the self-propelled machine of pushing away that turns over above compost fermentation bacterium to thing in being delivered to compost fermentation pond after being sufficiently mixed Material is stirred, by aeration blower supplemental oxygen so that it is fully, the self-propelled machine of pushing away that turns over coordinates energy and compost fermentation again in reaction The fertilizer obtained after reaction is had bad luck to conveying mechanism by the portable transit wagon of pond outlet docking, utilizes conveying mechanism by fertilizer Transfer out.The present invention has advantage rational in infrastructure, that mechanization degree is high, it is possible to realize biogas residue, organic matter and conditioner by Ratio mixed feeding, fully reaction and the order output of fertilizer, it is achieved utilize the aerobic fermentation of microorganism to process the purpose of biogas residue.
Accompanying drawing explanation
Fig. 1 is the structural representation of the changing food waste biogas residue compost treatment system that the embodiment of the present invention provides;
Fig. 2 is the A-A sectional view in Fig. 1;
Fig. 3 is the B-B sectional view in Fig. 1;
Fig. 4 is the C-C sectional view in Fig. 1;
Fig. 5 is the D-D profile in Fig. 1;
Fig. 6 is the structural representation in biogas residue pond in Fig. 1;
Fig. 7 is the top view of Fig. 6;
Fig. 8 is the partial enlarged drawing in Fig. 6 at E;
Fig. 9 is the partial enlarged drawing in Fig. 7 at F;
Figure 10 is the principle schematic of the present invention;
In figure: 1-conditioner adjuvant storehouse, 2-organic matter feed bin, 3-biogas residue pond, 4-reaction warehouse, 5-compost fermentation pond, 6-material mixes Locking device, 7-DWG, 8-single-screw conveyer, the self-propelled machine of pushing away that turns over of 9-, 10-movable type transit wagon, 11-first Conveyer, 12-second conveyor, 13-the 3rd conveyer, 14-the 4th conveyer, 15-the 5th conveyer, 16-the 6th conveyer, 17-the 7th conveyer, 18-base, 19-movable stand, 20-track, 21-slide rail, 22-conveyer belt, 23-aeration blower, 24-examines Repair door, 25-fluid sealant, 26-headwall;30-hinge, 31-floor, 32-discharging balladeur train, 33-bar shaped discharging opening, 34-hydraulic cylinder, 35-reinforcement, 36-cover plate, 37-push rod, 38-union joint, 39-binaural connector, 40-bearing pin, 41-deodorization air-introduced machine, 42-removes Smelly adsorption tower, 43-deodorization spray column, 44-water circulating pump, 45-chimney, 61-blending bunker, 62-double-shaft paddle mixer, 63- Compost fermentation bacterium spray equipment.
Detailed description of the invention
In order to make the purpose of the present invention, technical scheme and advantage clearer, below in conjunction with accompanying drawing and be embodied as Example, the present invention is further detailed explanation.Should be appreciated that specific embodiment described herein is only in order to explain this Bright, it is not intended to limit the present invention.
A kind of changing food waste biogas residue compost treatment system that the present invention provides, as Figure 1-5, including control system, tune Reason agent adjuvant storehouse 1, organic feed bin 2, biogas residue pond 3, closed reaction warehouse 4, biogas residue adjuvant feed arrangement, compost fermentation pond 5 and Drawing mechanism;
Described biogas residue adjuvant feed arrangement includes material mixing device 6 and device for transporting objects, described conditioner adjuvant storehouse 1 and having Machine material storehouse 2 is set up in parallel and bottom is equipped with DWG 7, is provided with single-screw conveyer 8 bottom described biogas residue pond 3, Described device for transporting objects be separately positioned on DWG 7 and single-screw conveyer 8 port of export and material mixing device 6 it Between and material mixing device 6 and compost fermentation pond 5 between;Utilize the Double helix bottom conditioner adjuvant storehouse 1, organic feed bin 2 Conditioner, organic adjuvant and biogas residue are laid by single-screw conveyer 8 bottom conveyer 7 and biogas residue pond 3 successively, then pass through thing Material is delivered to that material mixing device 6 carries out mixing, ferment in compost fermentation pond 5 by material conveying device successively.
Described compost fermentation pond 5 is arranged over the self-propelled machine of pushing away 9 that turns over that can run along its sidewall, in described reaction warehouse 4, And outside compost fermentation pond 5, it is provided with aeration blower 23;Compost fermentation pond 5 is set up in parallel for multiple, and aeration blower is spaced It is arranged between adjacent compost fermentation pond 5.Aerobic microbiological, during processing biogas residue, needs constantly to adjust oxygen, wet Degree etc., so being accomplished by the oxygen utilizing aeration blower 23 constantly to supplement in reaction warehouse, it is ensured that aerobic of microorganism Ferment demand.
Described drawing mechanism includes conveying mechanism and can export, with compost fermentation pond 5, the portable transit wagon 10 docked, Described portable transit wagon 10 discharging opening is arranged on above conveying mechanism, is transferred out by fertilizer by conveying mechanism;Self-propelled Turning over the machine of pushing away 9 coordinates portable transit wagon 10 to be transported on portable transit wagon 10 by the fertilizer obtained after reaction, by movement Conveying mechanism had bad luck by fertilizer by formula transit wagon 10, and then transferred out by fertilizer.The described self-propelled machine of pushing away 9 that turns over can be selected for as chain Plate turns over the machine of pushing away, and carrier bar turns over the machine lower rollers of pushing away and can advance along the track 20 above the sidewall of compost fermentation pond 5, utilizes carrier bar to turn over Push away the carrier bar on machine fertilizer to be stirred, turn over fortune.
DWG 7, single-screw conveyer 8, material mixing device 6, material conveying dress is controlled by control system Putting, self-propelled turn over the machine of pushing away 9, aeration blower 23, portable transit wagon 10 and the start and stop of conveying mechanism, set-up of control system is instead Answer the Central Control Room outside storehouse 4, thus realize unattended, automatically control, improve automatization, mechanization degree that biogas residue processes.
In a preferred embodiment of the invention, described device for transporting objects includes that the first conveyer 11, second carries Machine 12 and the 3rd conveyer 13;Described first conveyer 11 is arranged on the double spiral shells bottom conditioner adjuvant storehouse 1 and organic feed bin 2 Rotation conveyer 7 port of export and the traffic direction of the first conveyer 11 are perpendicular to DWG 7 shaft centerline, and described the Two conveyers 12 are arranged between the first conveyer 11 discharge end and material mixing device 6 entrance point, single-screw bottom biogas residue pond 3 The port of export of conveyer 8 is arranged on second conveyor 12 feed end, and described 3rd conveyer 13 is arranged on material mixing device 6 and goes out Between material mouth and compost fermentation pond 5;Described material mixing device 6 includes blending bunker 61, double-shaft paddle mixer 62 and compost Zymocyte spray equipment 63.Utilize the DWG 7 bottom conditioner adjuvant storehouse 1, organic feed bin 2 by conditioner, pressure Crusher adjuvant is laid on the first conveyer 11 successively, has bad luck on second conveyor 12 by the first conveyer 11 by material, Biogas residue is laid on both materials by the single-screw conveyer 8 bottom second conveyor 12 feed end recycling biogas residue pond 3 Side, these three material is delivered to blending bunker 61 by second conveyor 12, is sent out by compost by compost fermentation bacterium spray equipment 63 Yeast-like fungi sprays on the material in blending bunker 61, utilizes double-shaft paddle mixer 62 to be sufficiently mixed by material, utilizes the 3rd defeated Send machine 13 that mixed material is delivered to compost fermentation pond 5 arrival end.
In order to accurately control the addition of compost fermentation bacterium, compost fermentation bacterium spray equipment 63 is preferably electromagnetic measurement spray Device.
Mixed material fully reacts for convenience, and compost fermentation pond 5 can be designed as multiple being set up in parallel, and described The 4th conveyer 14 and the 5th conveyer 15 being arranged in a mutually vertical manner, institute it is additionally provided with between three conveyers 13 and compost fermentation pond 5 Stating the 3rd conveyer 13 discharge end and be arranged on above the 4th conveyer 14, it is defeated that described 4th conveyer 14 discharge end is arranged on the 5th Sending above machine 15, described 5th conveyer 15 is moved along movable stand 19 by driving means between different compost fermentation ponds 5.3rd Mixed material is delivered on the 4th conveyer 14 by conveyer 13, and material is delivered to the 5th conveying by the 4th conveyer 14 again On machine 15, by the 5th conveyer 15, mixed material is delivered to different compost fermentation ponds 5.
Material is delivered to different compost fermentation ponds 5 for convenience, and described compost fermentation pond 5 feed end top side wall sets Having track 20, described track 20 to be perpendicular to the traffic direction of the 5th conveyer 15, described movable stand 19 is arranged on track 20, institute State the 5th conveyer 15 to be arranged on the guide rail of movable stand 19 and can be sent out at different compost along movable stand 19 by driving means Move between ferment pond 5;Described 4th conveyer 14 is arranged on the guide rail of support, the frame of described 4th conveyer 14 and movable stand 19 are connected, and drive the 4th conveyer 14 and the 5th conveyer 15 along outside compost fermentation pond 5 feed end headwall 26 by driving means The track 20 of side moves;The described self-propelled machine of pushing away 9 that turns over gets on the right track along the sidewall in compost fermentation pond 5 and 20 moves.5th conveyer 15 Movable stand 19 can be moved to outside compost fermentation pond 5 feed end headwall 26 by driving means, conveniently be maintained.
As shown in Figure 6,7, it is provided with at least one discharging balladeur train 32, discharging balladeur train in the middle part of described biogas residue pond 3 lower floor 31 In the middle part of in the of 32, bar hole is parallel with the bar shaped discharging opening 33 in the middle part of floor 31, and described single-screw conveyer 8 is set in parallel in bar shaped and goes out Below material mouth 33;Described discharging balladeur train 32 side is connected with the piston rod of hydraulic cylinder 34, the direction of motion of discharging balladeur train 32 and bar Shape discharging opening 33 is vertical, and it is outside that described hydraulic cylinder 34 is arranged on biogas residue pond 3.Owing to biogas residue water content is the most little, mobility is very poor, Only discharging balladeur train 32 is driven to rock back and forth by hydraulic cylinder 34, uniformly through discharging balladeur train after making the biogas residue in biogas residue pond loose The bar shaped discharging opening 33 below bar hole entrance in the middle part of in the of 32, is uniformly transferred out biogas residue by single-screw conveyer 8
Carrying for the ease of biogas residue, described discharging balladeur train 32 is provided with reinforcement 35 for tower structure and bar hole both sides, described The bar hole of discharging balladeur train 32 is arranged over cover plate 36, high in the middle part of described cover plate 36, two ends are low, and cover plate 36 is docked by two pieces of swash plates Form.Biogas residue can be made to be loosened by rocking of the discharging balladeur train 32 of tower structure, utilize reinforcement 35 to discharging balladeur train 32 reinforce;After biogas residue pours in biogas residue pond 3, cover plate 36 is utilized to make biogas residue bar shaped in the middle part of its entrance floor, both sides 31 go out Material mouth 33, can avoid the biogas residue fallen to be directly entered bar shaped discharging opening 33, and biogas residue can not enter bar shaped discharging opening after uniformly loosening 33, cause part biogas residue to block single-screw conveyer 8, single-screw conveyer 8 is burnt in serious meeting;The biogas residue simultaneously fallen also is held Easily the single-screw conveyer 8 of lower section is impacted, affect single-screw conveyer 8 and run well.
As shown in Figure 8,9, described discharging balladeur train 32 is connected with hydraulic cylinder 34 by push rod 37, described hydraulic cylinder 34 piston rod End is hinged with union joint 38, and described push rod 37 end is provided with binaural connector 39, described union joint 38 and binaural connector 39 It is connected by bearing pin 40;It is connected with base 18 below hydraulic cylinder 34 by hinge 30 in the middle part of described hydraulic cylinder 34 cylinder body, described hinge Axle 30 is perpendicular to hydraulic cylinder 34 cylinder center line.Push rod 37 is hinged with hydraulic cylinder 34 piston rod by bearing pin 40, and hydraulic cylinder 34 leads to Cross hinge 30 to be hinged on base 18, it is ensured that it is smooth and easy that discharging balladeur train 32 can move horizontally and hydraulic cylinder 34 stretches, it is to avoid liquid Cylinder pressure 34 damages because of stress disalignment.
For volume size and the day output of biogas residue in biogas residue pond 3, discharging balladeur train 32 can be designed as three and side by side It is arranged in biogas residue pond 3 lower floor 31.Specific size according to biogas residue pond 3 can set discharging balladeur train 32 and the liquid of varying number Cylinder pressure 34.
It addition, because the piston rod of hydraulic cylinder 34 runs through biogas residue pond 3 sidewall and is connected with discharging balladeur train 32, for convenience to natural pond In slag bath 3, equipment overhauls, and is provided with maintenance door 24 at biogas residue pond 3 sidewall, and described maintenance door 24 surrounding is led to biogas residue pond 3 sidewall Cross fluid sealant 25 to seal, it is to avoid biogas residue is excessive;Described hydraulic cylinder 34 is arranged on outside the maintenance door 24 in biogas residue pond 3, convenient to liquid Cylinder pressure 34 is safeguarded.Simultaneously for Appropriate application space, by conditioner adjuvant storehouse 1, organic feed bin 2, biogas residue pond 3 and first Conveyer 11 is arranged at below ground, and described material mixing device 6 and compost fermentation pond 5 are arranged on above the ground, and described Two conveyers 12 are inclined between the first conveyer 11 and material mixing device 6.
In one preferred embodiment of the present invention, described conveying mechanism includes the 6th conveyer 16 and the 7th conveyer 17, The feeding end of described 7th conveyer 17 is arranged on below the discharge end of the 6th conveyer 16, the discharging of described 7th conveyer 17 End is arranged on outside reaction warehouse 4;Described portable transit wagon 10 is arranged on the port of export and the 6th conveyer 16 in compost fermentation pond 5 Between, the traffic direction of described 6th conveyer 16 is consistent with the traffic direction of portable transit wagon 10.
Wherein, described portable transit wagon 10 is moved along ground slide rail 21 by driving means, described slide rail 21 It is parallel to the 6th conveyer 16 traffic direction arrange;The traffic direction of described portable transit wagon 10 is perpendicular to self-propelled turn over the machine of pushing away The traffic direction of 9;Described portable transit wagon 10 is provided with conveyer belt 22, and described conveyer belt 22 is obliquely installed and correspondence the 6th The side of conveyer 16 is higher than side, compost fermentation pond 5, and the discharge end of described conveyer belt 22 is arranged on the upper of the 6th conveyer 16 Side.
Fertilizer packaging and transport for convenience, described 7th conveyer 17 is obliquely installed horizontal by angle α and the 7th The discharge end of conveyer 17 is higher than feeding end, and the angle α of the 7th conveyer 1 with horizontal plane is designed as 20 °, and operator are instead Answer and fertilizer can be carried out subpackage outside storehouse 4.During operation, portable transit wagon 10 is exported docking from different compost fermentation ponds 5, The self-propelled machine of pushing away 9 that turns over above compost fermentation pond 5 runs to compost fermentation pond 5 port of export, is had bad luck the fertilizer obtained after reaction To portable transit wagon 10, fertilizer is delivered to the 6th conveyer 16 by the conveyer belt 22 on the portable transit wagon 10 of recycling On, then fertilizer falls on the 7th conveyer 17 at the discharge end of the 6th conveyer 16, utilizes the 7th conveyer 17 by fertilizer It is delivered to outside reaction warehouse 4, facilitates operator to carry out subpackage, transhipment.
As a kind of preferred structure, the first conveyer 11, second conveyor the 12, the 3rd conveyer the 13, the 4th conveyer 14, Belt conveyor all selected by 5th conveyer the 15, the 6th conveyer the 16, the 7th conveyer 17, and it is defeated that belt conveyor is suitable for distance Send, operate and easy to maintenance.
Because reaction warehouse 4 is closed structure, the biological respinse occurred during processing biogas residue, need in certain temperature Carrying out under damp condition, can discharge a large amount of water gentle, temperature also can be up to 70 DEG C, is also required to supplemental oxygen simultaneously.In order to full Foot needs, and is provided with deodorization air-introduced machine 41, the deodorization adsorption tower 42 being connected with deodorization air-introduced machine 41, deodorization spray outside reaction warehouse 4 Drenching tower 43, deodorization spray column 43 is connected with water circulating pump 44, and deodorization adsorption tower 42 top is provided with chimney 45, will produce in sweat Raw steam, discharges reaction warehouse 4 in time.It addition, for the humiture better controling over reaction warehouse 4, install in reaction warehouse 4 Humiture automatic tester, can better control over the humiture in reaction warehouse 4 by control system.
Wherein, crushing straw selected by the conditioner adjuvant in conditioner adjuvant storehouse 1 and organic feed bin 2, crushing straw Solid content 80%;Being that long fibre is organic in organic feed bin 2, long fibre organic matter is carefully pressed from changing food waste pretreatment workshop The product of crusher, can fully process changing food waste, the solid content 23.3% that long fibre is organic.In biogas residue and long fibre organic matter Organic substance, by microbe carrier and the microorganism of the cutted straw class laid in advance in compost fermentation pond 10, utilize compost to send out Yeast-like fungi kind and fermentable characteristic carry out biochemical reaction, Organic substance by aerobic microbiological as nutrient, by the life of microorganism Life activity, reaches decomposition, the purpose of digestion of organic matter, reaches the organic biogas residue of fast decoupled and long fibre is organic.Fermentation time Generally 8-10 days, fermentation temperature was between 25-70 DEG C, and its metabolite, in addition to release water outlet, gas, still has part low molecule Organic matter, inanimate matter and microorganism retain on a small quantity with the residue form of solid-state, can be as Fertilizer application.Mistake at biological respinse Cheng Zhong, can produce the high temperature of 70 degree, and the sex pheromone in biogas residue and parasite etc. can be made dead in processing procedure.
When the quantity of microorganism is more than 1,000,000,000/gram, the degradation capability of microorganism is maximum, typically permissible in 24 hours The organic principle of biogas residue 95% is degraded.Under conditions of temperature, humidity and oxygen are suitable, microorganism needs 6 to 7 in biogas residue It time, 1,000,000,000/gram can be grown into.So, microorganism aerobic ferments the minimum needs time of 7 days.When more than 95% Organic biogas residue be decomposed after, the carbon-nitrogen ratio processed in product can reach 25:1 level below, shows sweat It is complete, has reached the degree become thoroughly decomposed.So, effective process time of organic biogas residue should be at about 7 days, it is possible to ratio nature heap The resolution of velocity of fertile fast decades of times.
The microbial degradation process of the present invention is as follows:
Starch based, can produce monosaccharide and disaccharide and small dextrins by decomposing, can be the life of other microorganism in processing procedure Long, breeding provides nutrition, and carbohydrate finally can be analyzed to carbon dioxide and water.
Saccharide, cellulose, pectin and lignin etc., decompose through specific thalline, and a portion generates dioxy Changing carbon, another part is utilized by the microorganism and becomes thalline constituent, the remaining corruption being combined into black with tropina Grow matter.
Protein and fat, be broken down into polypeptide amino acid, fatty acid, carbon dioxide and ammonia by specific mushroom.Its A middle part is utilized by the microorganism formation tropina, and remainder becomes the humus of black.
Microorganism can discharge substantial amounts of decomposition of protein (also referred to as enzyme) in the reaction, and larger molecular organics is decomposed into sugar, The low molecule organic matter such as fatty acid and aminoacid, these Organic substances again as the nutrient of microorganism, metabolism water outlet simultaneously, gas and life Thing heat energy.Microorganism self is bred with the speed of geometrical progression again, the most organic biogas residue is decomposed.
As shown in Figure 10, concrete process process is as follows in the technological process of the present invention:
1. carry
After biogas residue and the >=long fibre organic matter centralized collection of 2mm, by dumper be directly sent to process the device pond in workshop and In organic feed bin;
2. microbe carrier is laid
With forklift by the microbe carrier of cutted straw class and microorganism, it is laid on the most in advance in compost fermentation pond;
3. adjuvant adds
The interpolation weight ratio of conditioner adjuvant (crushing straw etc.) controls at 20-30%, will use long fibre organic matter back-mixing later Material is as a part of adjuvant.The ratio of long fibre organic matter back-mixing material is 20%, and conditioner adjuvant is 10%;
4. material mixing, conveying
Conditioner adjuvant, organic matter and biogas residue are laid on the conveyer belt of the first conveyer and second conveyor successively, enter It is sufficiently mixed in material mixing device, then utilizes the 3rd conveyer, the 4th conveyer and the 5th conveyer to be delivered to compost and send out In ferment pond.
5. fermentable
Turn over, by self-propelled, the machine of pushing away in compost fermentation pond, the biogas residue processed in storehouse is stirred.Through the time of 7-9 days, natural pond Organic principle in slag under the effect of microorganism, rapid fermentation.From putting into mixture, in 72 hours, the temperature of fermentation will Reach about 60 degree, and continue 2 to 3 days.When temperature drops to about 40 degree, just complete sweat;
Microorganism, while stirring, is on the other hand sufficiently mixed by the self-propelled machine of pushing away that turns over biogas residue, and for providing new in heap body Fresh oxygen.
6. wind is mended in air draft
It is provided with exhaust system during the fermentation, the steam that can will produce in sweat, discharge reaction warehouse in time, to reduce Air humidity in reaction warehouse, provides the oxygen of demand in fermentation process simultaneously.Expellant gas is with deodorizing device Deodorization air-introduced machine, deodorization adsorption tower, deodorization spray column, water circulating pump and chimney are connected.
In sweat, stirred by the throwing of turning over of 2~4 times, strengthen replacement area, reduce displacement resistance, it is possible to ensure The supply of oxygen.
Excessive for reducing stink, reaction warehouse is totally enclosed closed structure.So, while air draft, utilize aeration Aerator fills into the gas of equivalent.
Ventilation is the important step in this technique, so being designed with consentrated air supply, and integrated air exhaust system, its objective is to ensure Under conditions of abnormal flavour is the most excessive, in Factory Building, there are enough oxygen, simultaneously adjusting air humidity.Ensure that compost reacts with flank speed Carry out.Temperature in view of winter is relatively low, and supply air system is provided with heater, it is ensured that the gas of feeding Factory Building more than 5 degree, Ensure that the temperature in Factory Building does not affect sweat.
7. stack and air-dry
Due to the effect of microorganism, adding stirring mixing, fully, carbon-nitrogen ratio can reach less than 23 in fermentation, so without entering again Row secondary stirring sweat.Complete the process product of fermentation, transport out by it from process workshop with forklift, be deposited in material In canopy.Through about 10 days, the temperature stacking thing was down to room temperature, was discharged by moisture the most further meanwhile.Make process product permissible Carry out deep processing.
8. control system
Control system uses SIEMENS PLC, and control equipment runs automatically.According to yeastiness, automatic adjusting process parameter.Set simultaneously Chromatic colour touch screen, Chinese interface, show running status.
9. bar shaped compost fermentation vat design
The design uses bar formula compost fermentation pond, pond width 5.0m, pond height overall 1.85m.Solid accumulation height is 1.5 meters.
Fermentation time is 10 days, sets 10 fermentation vats altogether, and every fermentation vat receives the material of a day simultaneously.
Single cavity size: 25m × 5.0m × 1.85m, single cavity dischargeable capacity: 150m3
Cell body uses brick mix structure, and making cement mortar concrete impervious barrier at the bottom of exterior wall and pond, internal layer does ceramic tile veneer.
10. technological parameter
Biogas residue treating capacity: 50t/d(solid content: 20%);
Straw batch mixing: 15t/d(is first) (solid content: 80%);
5t/d (follow-up) (solid content: 80%);
Siccative reuse after fermentation: 10t/d(solid content: 62%);
Material volume weight after mixing: 0.55t/m3
Fermentation temperature: 25~70 DEG C;
Fermentation time: 8~10d
Advantages of the present invention is as follows: full-closed structure clean hygiene, and stink is minimum;Automaticity is high, and operating cost is low;Take Site area is little, and treatment effeciency is high.
Principle and the embodiment of the present invention are set forth by specific case used herein, saying of above example Bright method and the core concept thereof being only intended to help to understand the present invention.It should be pointed out that, the ordinary skill for the art For personnel, under the premise without departing from the principles of the invention, it is also possible to the present invention is carried out some improvement and modification, these improve Also fall in the protection domain of the claims in the present invention with modifying.

Claims (10)

1. a changing food waste biogas residue compost treatment system, it is characterised in that: include control system, conditioner adjuvant storehouse (1), have Machine material storehouse (2), biogas residue pond (3), closed reaction warehouse (4), biogas residue adjuvant feed arrangement, compost fermentation pond (5) and discharging dress Put;
Described biogas residue adjuvant feed arrangement includes material mixing device (6) and device for transporting objects, described conditioner adjuvant storehouse (1) Being set up in parallel with organic feed bin (2) and bottom is equipped with DWG (7), described biogas residue pond (3) bottom is provided with single spiral shell Rotation conveyer (8), described device for transporting objects is separately positioned on DWG (7) and single-screw conveyer (8) port of export And between material mixing device (6) and between material mixing device (6) and compost fermentation pond (5);
Described compost fermentation pond (5) is arranged over the self-propelled machine of pushing away (9) that turns over that can run, described reaction warehouse (4) along its sidewall In and compost fermentation pond (5) outside be provided with aeration blower (23);
Described drawing mechanism includes conveying mechanism and can export, with compost fermentation pond (5), the portable transit wagon (10) docked, Described portable transit wagon (10) discharging opening is arranged on above conveying mechanism, is transferred out by fertilizer by conveying mechanism;
DWG (7), single-screw conveyer (8), material mixing device (6), material conveying is controlled by control system Device, self-propelled turn over the machine of pushing away (9), aeration blower (23), portable transit wagon (10) and the start and stop of conveying mechanism.
Changing food waste biogas residue compost treatment system the most according to claim 1, it is characterised in that: described device for transporting objects Including the first conveyer (11), second conveyor (12) and the 3rd conveyer (13);Described first conveyer (11) is arranged on tune DWG (7) port of export bottom reason agent adjuvant storehouse (1) and organic feed bin (2) and the fortune of the first conveyer (11) Line direction is perpendicular to DWG (7) shaft centerline, and described second conveyor (12) is arranged on the first conveyer (11) Between discharge end and material mixing device (6) entrance point, the port of export of biogas residue pond (3) bottom single-screw conveyer (8) is arranged on Second conveyor (12) feed end, described 3rd conveyer (13) is arranged on material mixing device (6) discharging opening and compost fermentation Between pond (5);Described material mixing device (6) includes blending bunker (61), double-shaft paddle mixer (62) and compost fermentation bacterium Spray equipment (63).
Changing food waste biogas residue compost treatment system the most according to claim 2, it is characterised in that: described compost fermentation pond (5) it is multiple being set up in parallel, between described 3rd conveyer (13) and compost fermentation pond (5), is additionally provided be arranged in a mutually vertical manner Four conveyers (14) and the 5th conveyer (15), described 3rd conveyer (13) discharge end is arranged on the 4th conveyer (14) Side, described 4th conveyer (14) discharge end is arranged on the 5th conveyer (15) top, and described 5th conveyer (15) is by driving Dynamic device moves, by the 5th conveyer (15) by mixed material between different compost fermentation ponds (5) along movable stand (19) It is delivered to different compost fermentation ponds (5).
Changing food waste biogas residue compost treatment system the most according to claim 2, it is characterised in that: described compost fermentation pond (5) feed end top side wall is provided with track (20), and described track (20) is perpendicular to the traffic direction of the 5th conveyer (15), described Movable stand (19) is arranged on track (20), and described 5th conveyer (15) is arranged on the guide rail of movable stand (19) and can Moved between different compost fermentation ponds (5) along movable stand (19) by driving means;Described 4th conveyer (14) is arranged on and props up On the guide rail of frame, the frame of described 4th conveyer (14) is connected with movable stand (19), drives the 4th conveying by driving means Machine (14) and the 5th conveyer (15) are mobile along the track (20) in compost fermentation pond (5) feed end headwall (26) outside;Described from The formula of walking turn over the machine of pushing away (9) along the sidewall of compost fermentation pond (5) get on the right track (20) mobile.
Changing food waste biogas residue compost treatment system the most according to claim 1, it is characterised in that: under described biogas residue pond (3) Middle part, floor, portion (31) is provided with at least one discharging balladeur train (32), discharging balladeur train (32) middle part bar hole and middle part, floor (31) Bar shaped discharging opening (33) is parallel, and described single-screw conveyer (8) is set in parallel in bar shaped discharging opening (33) lower section;Described discharging is sliding Frame (32) side is connected with the piston rod of hydraulic cylinder (34), and the direction of motion of discharging balladeur train (32) is hung down with bar shaped discharging opening (33) Directly, described hydraulic cylinder (34) is arranged on outside, biogas residue pond (3).
Changing food waste biogas residue compost treatment system the most according to claim 5, it is characterised in that: described discharging balladeur train (32) Being provided with reinforcement (35) for tower structure and bar hole both sides, the bar hole of described discharging balladeur train (32) is arranged over cover plate (36), it is reverse V-shaped that described cover plate (36) is that middle part is high, two ends are low, and cover plate (36) is formed by two pieces of swash plates docking.
Changing food waste biogas residue compost treatment system the most according to claim 5, it is characterised in that: described discharging balladeur train (32) Being connected with hydraulic cylinder (34) by push rod (37), described hydraulic cylinder (34) piston rod end is hinged with union joint (38), described in push away Bar (37) end is provided with binaural connector (39), and described union joint (38) is connected by bearing pin (40) with binaural connector (39); Being connected with hydraulic cylinder (34) lower section base (18) by hinge (30) in the middle part of described hydraulic cylinder (34) cylinder body, described hinge (30) hangs down Straight in hydraulic cylinder (34) cylinder center line.
8. according to the changing food waste biogas residue compost treatment system described in any one of claim 1-7, it is characterised in that: described conveying Mechanism includes the 6th conveyer (16) and the 7th conveyer (17), and it is defeated that the feeding end of described 7th conveyer (17) is arranged on the 6th Sending below the discharge end of machine (16), the discharge end of described 7th conveyer (17) is arranged on reaction warehouse (4) outside;Described movable type Transit wagon (10) is arranged between the port of export in compost fermentation pond (5) and the 6th conveyer (16), described 6th conveyer (16) Traffic direction consistent with the traffic direction of portable transit wagon (10).
Changing food waste biogas residue compost treatment system the most according to claim 8, it is characterised in that: described portable transit wagon (10) mobile along ground slide rail (21) by driving means, described slide rail (21) is parallel to the 6th conveyer (16) and runs Direction is arranged;The traffic direction of described portable transit wagon (10) is perpendicular to the self-propelled traffic direction turning over the machine of pushing away (9);Described shifting Dynamic formula transit wagon (10) is provided with conveyer belt (22), and described conveyer belt (22) is obliquely installed and corresponding 6th conveyer (16) Side is higher than compost fermentation pond (5) side, and the discharge end of described conveyer belt (22) is arranged on the top of the 6th conveyer (16).
Changing food waste biogas residue compost treatment system the most according to claim 1, it is characterised in that: described reaction warehouse (4) is outward Portion is provided with deodorization adsorption tower (42), the deodorization spray column (43) that deodorization air-introduced machine (41) is connected, deodorization with deodorization air-introduced machine (41) Spray column (43) is connected with water circulating pump (44), and deodorization adsorption tower (42) top is provided with chimney (45).
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CN107778037A (en) * 2017-11-03 2018-03-09 江阴市联业生物科技有限公司 A kind of roller continuously ferments center and zymotechnique
CN107793186A (en) * 2017-10-26 2018-03-13 江西瑞赛可生态科技股份有限公司 A kind of fermentation system
CN109534860A (en) * 2018-12-21 2019-03-29 浙江大学 A kind of device preparing organic-inorganic compound mixed fertilizer with biogas residue after anaerobic fermentation
CN110563496A (en) * 2019-10-10 2019-12-13 浙江天地环保科技有限公司 Full-automatic organic fertilizer feeding and distributing device and control method
CN110903110A (en) * 2019-11-25 2020-03-24 浙江万泰环境工程有限公司 Quick good oxygen system of becoming fertile of natural pond sediment
CN114013950A (en) * 2021-10-21 2022-02-08 中科博联(遵化)环保装备有限公司 Intelligent solid organic material taking and feeding equipment and process
CN114453401A (en) * 2022-02-22 2022-05-10 上海黎明资源再利用有限公司 Biogas residue sludge fertilizer making system and technology
CN114804943A (en) * 2022-05-06 2022-07-29 上海黎明资源再利用有限公司 High-efficient natural pond sediment aerobic composting reactor
CN114958511A (en) * 2022-06-13 2022-08-30 宁波长荣酿造设备有限公司 Method for controlling saccharification system
CN115140576A (en) * 2022-06-13 2022-10-04 宁波长荣酿造设备有限公司 Saccharification system
CN119241291A (en) * 2024-09-06 2025-01-03 江苏泰源环保科技股份有限公司 An assembled equipment and preparation process for preparing nitrogen fertilizer from sludge in urban sewage plants

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CN107793186A (en) * 2017-10-26 2018-03-13 江西瑞赛可生态科技股份有限公司 A kind of fermentation system
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CN109534860A (en) * 2018-12-21 2019-03-29 浙江大学 A kind of device preparing organic-inorganic compound mixed fertilizer with biogas residue after anaerobic fermentation
CN110563496A (en) * 2019-10-10 2019-12-13 浙江天地环保科技有限公司 Full-automatic organic fertilizer feeding and distributing device and control method
CN110903110A (en) * 2019-11-25 2020-03-24 浙江万泰环境工程有限公司 Quick good oxygen system of becoming fertile of natural pond sediment
CN114013950B (en) * 2021-10-21 2023-05-02 中科博联(遵化)环保装备有限公司 Intelligent solid organic material taking and feeding equipment and taking and feeding process
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CN115140576A (en) * 2022-06-13 2022-10-04 宁波长荣酿造设备有限公司 Saccharification system
CN115140576B (en) * 2022-06-13 2023-12-22 宁波长荣酿造设备有限公司 Saccharification system
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CN119241291A (en) * 2024-09-06 2025-01-03 江苏泰源环保科技股份有限公司 An assembled equipment and preparation process for preparing nitrogen fertilizer from sludge in urban sewage plants

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