CN106315880B - A kind of scale and corrosion inhibitor and preparation method thereof - Google Patents
A kind of scale and corrosion inhibitor and preparation method thereof Download PDFInfo
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- C23F11/00—Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent
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- C23F11/00—Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent
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Abstract
Description
技术领域technical field
本发明涉及水处理药剂技术领域,具体涉及一种阻垢缓蚀剂及其制备方法。The invention relates to the technical field of water treatment chemicals, in particular to a scale and corrosion inhibitor and a preparation method thereof.
背景技术Background technique
在一些冷却设备(如冷却塔、空气冷却器等)、换热设备(如换热器、冷凝器)以及水泵及管道等,都是以水作为冷却介质并且循环使用的,而工业冷却水在循环使用的过程中,由于水温和浓缩倍率的升高,会造成微生物、磷酸盐、重碳酸盐、钙离子和溶解氧含量的大大增加,因此会造成碳酸钙垢的稳定性增大,从而产生结垢现象。另外,由于微生物在活动过程中会释放无机垢与粘液、泥沙杂物等,使沉积物附着在金属表面后形成氧浓差电池,促使金属材料发生腐蚀。此外,由于金属表面与沉淀物之间的缺氧环境,会造成硫酸盐还原菌得以繁殖,从而加速金属材料发生微生物腐蚀,严重影响了设备的换热效率、能耗的增加及管道堵塞等,因此,缓蚀剂的应用引起了人们的重视。In some cooling equipment (such as cooling towers, air coolers, etc.), heat exchange equipment (such as heat exchangers, condensers) and water pumps and pipes, water is used as a cooling medium and is recycled, while industrial cooling water is used in In the process of recycling, due to the increase of water temperature and concentration rate, the content of microorganisms, phosphates, bicarbonate, calcium ions and dissolved oxygen will increase greatly, so the stability of calcium carbonate scale will increase, thereby Fouling occurs. In addition, because the microorganisms will release inorganic scale, mucus, sediment, etc. during the activity, the sediments adhere to the metal surface to form an oxygen concentration battery, which promotes the corrosion of metal materials. In addition, due to the anoxic environment between the metal surface and the sediment, sulfate-reducing bacteria can multiply, thereby accelerating the microbial corrosion of metal materials, seriously affecting the heat exchange efficiency of the equipment, the increase in energy consumption, and the blockage of pipelines. Therefore, the application of corrosion inhibitors has attracted people's attention.
为了能够保持换热设备的热交换效率,延长冷却水系统设备的使用寿命,提高冷却水的循环利用率,目前最常用的方法就是在循环冷却水系统中加入一定量的水质稳定剂-阻垢缓蚀剂。早期的循环冷却水处理一般是先通过加酸调节水的pH值为6.0~6.5来控制水的结垢,再投加缓蚀剂来控制设备的腐蚀;为了节约用水,目前循环冷却水向高浓缩倍率技术发展,由单纯的加酸低pH运行控制,发展到了加阻垢缓蚀剂联合高pH等碱性处理方式,但这种方式更易使冷却系统产生结垢,因此必须依赖于高效阻垢缓蚀剂的开发和应用。In order to maintain the heat exchange efficiency of the heat exchange equipment, prolong the service life of the cooling water system equipment, and improve the circulation utilization rate of the cooling water, the most common method at present is to add a certain amount of water quality stabilizer-scale inhibitor to the circulating cooling water system. Corrosion inhibitor. In the early stage of circulating cooling water treatment, the scaling of the water was generally controlled by adding acid to adjust the pH value of the water to 6.0-6.5, and then adding a corrosion inhibitor to control the corrosion of the equipment; in order to save water, the circulating cooling water is currently high. The development of concentration ratio technology has been developed from simple acid addition and low pH operation control, to the addition of scale and corrosion inhibitors combined with high pH and other alkaline treatment methods, but this method is more likely to cause scaling in the cooling system, so it must rely on high efficiency. Development and application of scale and corrosion inhibitors.
目前,我国也研制出一些阻垢缓蚀剂,循环冷却水系统阻垢缓蚀剂的发展经历了从无机到有机,从高磷、低磷到无磷化的发展历程,未来循环冷却水阻垢缓蚀剂的发展遵循可持续发展战略,绿色化无疑是阻垢缓蚀剂发展的中心战略,也是阻垢缓蚀剂的研发方向。缓蚀和阻垢是两个不可分割的过程,缓蚀剂和阻垢剂应有协同作用。在循环冷却水中,缓蚀剂和阻垢剂的复配协调作用非常重要,如果只是简单地将几种阻垢剂缓蚀剂和复配到一起,有可能会引发新的问题,不仅造成生产资料的浪费,而且还容易降低使药剂的功效,甚至完全失效。因此,开发具有阻垢和缓蚀双重功效的复合药剂有着重大的经济效益和社会效益。近年来,随着国家制定的环境法规日趋严格,这就对循环水处理系统中的阻垢缓蚀剂提出了更高的要求,因此,今后研究的主要方向应是开发具有生物可降解性和阻垢缓蚀性能优良的绿色聚合物阻垢剂。At present, some scale and corrosion inhibitors have also been developed in my country. The development of scale and corrosion inhibitors for circulating cooling water systems has experienced a development process from inorganic to organic, from high phosphorus, low phosphorus to no phosphating. In the future, circulating cooling water resistance The development of scale and corrosion inhibitors follows the sustainable development strategy, and greening is undoubtedly the central strategy for the development of scale and corrosion inhibitors, as well as the research and development direction of scale and corrosion inhibitors. Corrosion and scale inhibition are two inseparable processes, and the corrosion inhibitor and scale inhibitor should have a synergistic effect. In circulating cooling water, the coordination of corrosion inhibitor and scale inhibitor is very important. If you simply mix several scale inhibitors and corrosion inhibitors together, it may cause new problems, not only causing production Waste of materials, but also easy to reduce the efficacy of the drug, or even completely ineffective. Therefore, the development of compound agents with dual functions of scale and corrosion inhibition has significant economic and social benefits. In recent years, with the increasingly strict environmental regulations formulated by the state, higher requirements have been placed on the scale and corrosion inhibitors in the circulating water treatment system. Therefore, the main direction of future research should be the development of biodegradable and Green polymer scale inhibitor with excellent scale and corrosion inhibition performance.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种阻垢缓蚀剂及其制备方法,该阻垢缓蚀剂是一种防止管道及设备腐蚀的阻垢缓蚀剂,尤其适用于水管道、长期运行产生腐蚀的一些设备中。该阻垢缓蚀剂具有阻垢和缓蚀的双重功效,可以减缓管道及设备的缓蚀效率,是一种复合药剂。该阻垢缓蚀剂具有一定的生物可降解性,并且原料采用阻垢缓蚀性能优良的聚合物,绿色环保。该阻垢缓蚀剂适用范围比较广,具有极强的缓蚀的作用,对管道及设备的腐蚀有很好的效果。The purpose of the present invention is to provide a scale and corrosion inhibitor and a preparation method thereof. The scale and corrosion inhibitor is a scale and corrosion inhibitor for preventing the corrosion of pipelines and equipment, and is especially suitable for water pipelines and corrosion inhibitors during long-term operation. in some devices. The scale and corrosion inhibitor has dual functions of scale and corrosion inhibition, can slow down the corrosion inhibition efficiency of pipelines and equipment, and is a compound agent. The scale and corrosion inhibitor has a certain degree of biodegradability, and the raw material is a polymer with excellent scale and corrosion inhibition performance, which is green and environmentally friendly. The scale and corrosion inhibitor has a wide application range, has a strong corrosion inhibition effect, and has a good effect on the corrosion of pipelines and equipment.
本发明的一种阻垢缓蚀剂,由2-膦酰基丁烷-1,2,4-三羧酸(PBTCA)水溶液、2-羟基膦酰基乙酸(HPAA)水溶液、丙烯酸/丙烯酸酯共聚物(HB-901)水溶液、聚天冬氨酸(PASP)水溶液和泡排剂制得;The scale and corrosion inhibitor of the present invention is composed of 2-phosphonobutane-1,2,4-tricarboxylic acid (PBTCA) aqueous solution, 2-hydroxyphosphonoacetic acid (HPAA) aqueous solution, acrylic acid/acrylate copolymer (HB-901) aqueous solution, polyaspartic acid (PASP) aqueous solution and foam discharging agent;
其中,2-膦酰基丁烷-1,2,4-三羧酸(PBTCA)水溶液的浓度为30~40mg/L;2-羟基膦酰基乙酸(HPAA)水溶液的浓度为20~30mg/L;丙烯酸/丙烯酸酯共聚物(HB-901)水溶液的浓度为15~20mg/L;聚天冬氨酸(PASP)水溶液的浓度为20~30mg/L;Wherein, the concentration of 2-phosphonobutane-1,2,4-tricarboxylic acid (PBTCA) aqueous solution is 30~40mg/L; the concentration of 2-hydroxyphosphonoacetic acid (HPAA) aqueous solution is 20~30mg/L; The concentration of acrylic acid/acrylate copolymer (HB-901) aqueous solution is 15~20mg/L; the concentration of polyaspartic acid (PASP) aqueous solution is 20~30mg/L;
其中,按物质的量比,2-膦酰基丁烷-1,2,4-三羧酸(PBTCA)∶2-羟基膦酰基乙酸(HPAA)∶丙烯酸/丙烯酸酯共聚物(HB-901)∶聚天冬氨酸(PASP)∶泡排剂=(2~3)∶(2~3)∶(5~8)∶(10~15)∶(5~8);Among them, according to the amount of substances, 2-phosphonobutane-1,2,4-tricarboxylic acid (PBTCA): 2-hydroxyphosphonoacetic acid (HPAA): acrylic acid/acrylate copolymer (HB-901): Polyaspartic acid (PASP): foam discharge agent = (2-3): (2-3): (5-8): (10-15): (5-8);
所述的泡排剂由十二烷基硫酸钠(K12)水溶液、月桂酸钾水溶液、脂肪醇聚氧乙烯醚硫酸钠(AES)水溶液、十二烷基苯磺酸钠(LAS)水溶液、甲基二乙醇胺(MDEA)水溶液和椰子油脂肪酸(CDEA)水溶液制得;The foam discharge agent is composed of sodium lauryl sulfate (K12) aqueous solution, potassium laurate aqueous solution, fatty alcohol polyoxyethylene ether sodium sulfate (AES) aqueous solution, sodium dodecylbenzenesulfonate (LAS) aqueous solution, methyl alcohol Diethanolamine (MDEA) aqueous solution and coconut oil fatty acid (CDEA) aqueous solution;
其中,in,
十二烷基硫酸钠(K12)水溶液的浓度为8~10mg/L、月桂酸钾水溶液的浓度为8~10mg/L、脂肪醇聚氧乙烯醚硫酸钠(AES)水溶液的浓度为8~10mg/L、十二烷基苯磺酸钠(LAS)水溶液的浓度为8~10mg/L、甲基二乙醇胺(MDEA)水溶液的浓度为12~15mg/L,椰子油脂肪酸(CDEA)水溶液的浓度为1.5~2mg/L。The concentration of sodium lauryl sulfate (K12) aqueous solution is 8~10mg/L, the concentration of potassium laurate aqueous solution is 8~10mg/L, the concentration of fatty alcohol polyoxyethylene ether sodium sulfate (AES) aqueous solution is 8~10mg /L, the concentration of sodium dodecylbenzenesulfonate (LAS) aqueous solution is 8~10mg/L, the concentration of methyldiethanolamine (MDEA) aqueous solution is 12~15mg/L, the concentration of coconut oil fatty acid (CDEA) aqueous solution It is 1.5~2mg/L.
按水溶液的体积比,十二烷基硫酸钠∶月桂酸钾∶脂肪醇聚氧乙烯醚硫酸钠∶十二烷基苯磺酸钠∶甲基二乙醇胺∶椰子油脂肪酸=(1.5~2)∶(1.5~2)∶(1.5~2)∶(1.5~2)∶(0.8~1.2)∶(0.8~1.2)。According to the volume ratio of the aqueous solution, sodium lauryl sulfate: potassium laurate: fatty alcohol polyoxyethylene ether sodium sulfate: sodium dodecylbenzenesulfonate: methyldiethanolamine: coconut oil fatty acid = (1.5~2): (1.5-2): (1.5-2): (1.5-2): (0.8-1.2): (0.8-1.2).
其中,上述的水溶液体积比为各组分配制成水溶液的体积比。Wherein, the above-mentioned volume ratio of the aqueous solution refers to the volume ratio of each component to prepare an aqueous solution.
所述的泡排剂是一种高效的表面活性剂,在维持缓蚀效应的基础上,增强了分子的运动能力和渗透性能,降低金属表面的势能壁垒;泡排剂可以使得阻垢缓蚀剂在管道中形成气泡,覆盖在管道或设备的金属内壁,阻垢缓蚀剂在常温常压下为液相,泡排剂能够促使液态的阻垢缓蚀剂形成致密气泡覆盖在管道或设备的表面,达到保护管道或设备内金属的目的。The foam discharge agent is a kind of high-efficiency surfactant, on the basis of maintaining the corrosion inhibition effect, it enhances the mobility and permeability of molecules, and reduces the potential energy barrier of the metal surface; the foam discharge agent can inhibit scale and corrosion. The agent forms bubbles in the pipeline and covers the metal inner wall of the pipeline or equipment. The scale and corrosion inhibitor is in liquid phase at normal temperature and pressure. The bubble discharge agent can promote the liquid scale and corrosion inhibitor to form dense bubbles covering the pipeline or equipment surface to protect the metal in the pipeline or equipment.
所述的甲基二乙醇胺可以增加液体粘度,保证泡排剂成碱性,并且,甲基二乙醇胺是脂肪醇聚氧乙烯醚硫酸钠(AES)的良好溶剂。The methyldiethanolamine can increase the viscosity of the liquid and ensure that the foam unloading agent becomes alkaline, and the methyldiethanolamine is a good solvent for aliphatic alcohol polyoxyethylene ether sodium sulfate (AES).
所述的椰子油脂肪酸是一种非离子表面活性剂,易溶于水,在室温、常压下将脂肪醇聚氧乙烯醚硫酸钠(AES)与甲基二乙醇胺(MDEA)等比例复配后,椰子油脂肪酸作为稳泡剂,共同合成泡排剂。The coconut oil fatty acid is a kind of nonionic surfactant, which is easily soluble in water. At room temperature and normal pressure, the fatty alcohol polyoxyethylene ether sodium sulfate (AES) and methyldiethanolamine (MDEA) are compounded in equal proportions. Finally, coconut oil fatty acid acts as a foam stabilizer to synthesize a foam discharge agent.
所述的2-膦酰基丁烷-1,2,4-三羧酸(PBTCA)、2-羟基膦酰基乙酸(HPAA)、丙烯酸/丙烯酸酯共聚物(HB-901)和聚天冬氨酸(PASP)使用前,均配制成水溶液。Said 2-phosphonobutane-1,2,4-tricarboxylic acid (PBTCA), 2-hydroxyphosphonoacetic acid (HPAA), acrylic acid/acrylate copolymer (HB-901) and polyaspartic acid (PASP) are formulated into aqueous solutions before use.
本发明的阻垢缓蚀剂的制备方法,按照如下步骤进行:The preparation method of the scale and corrosion inhibitor of the present invention is carried out according to the following steps:
步骤1,制备混合溶液Step 1, prepare the mixed solution
按照配比,将2-膦酰基丁烷-1,2,4-三羧酸(PBTCA)和2-羟基膦酰基乙酸(HPAA)混合,在45~55℃,搅拌均匀,再加入丙烯酸/丙烯酸酯共聚物(HB-901)混合,搅拌均匀,得到混合溶液;According to the ratio, mix 2-phosphonobutane-1,2,4-tricarboxylic acid (PBTCA) and 2-hydroxyphosphonoacetic acid (HPAA), stir evenly at 45-55°C, and then add acrylic acid/acrylic acid The ester copolymer (HB-901) is mixed and stirred evenly to obtain a mixed solution;
步骤2,配制泡排剂Step 2, prepare foam discharge agent
按照泡排剂配比,将十二烷基硫酸钠(K12)、月桂酸钾、脂肪醇聚氧乙烯醚硫酸钠(AES)和十二烷基苯磺酸钠(LAS)进行混合,然后,加入甲基二乙醇胺和椰子油脂肪酸,配制泡排剂;Mix sodium lauryl sulfate (K12), potassium laurate, aliphatic alcohol polyoxyethylene ether sulfate (AES) and sodium dodecylbenzenesulfonate (LAS) according to the foam release agent ratio, and then, Add methyldiethanolamine and coconut oil fatty acid to prepare foam discharge agent;
步骤3,将混合溶液加入聚天冬氨酸水溶液中,在50~60℃反应50~60min,然后加入配制好的泡排剂,充分溶解后,在40~50℃,搅拌5~6h,制得阻垢缓蚀剂。Step 3, add the mixed solution to the polyaspartic acid aqueous solution, react at 50-60 °C for 50-60 min, then add the prepared foam unloading agent, after fully dissolving, stir at 40-50 °C for 5-6 h to prepare the solution. Scale and corrosion inhibitors are obtained.
其中,in,
所述步骤1中,所述的混合过程,具体为:In the step 1, the mixing process is specifically:
先将2-膦酰基丁烷-1,2,4-三羧酸倒入烧杯中,然后加入2-羟基膦酰基乙酸(HPAA),将烧杯放入45~55℃恒温水浴中,搅拌50~60min,使溶液充分混合,再加入丙烯酸/丙烯酸酯共聚物(HB-901)的溶液,继续搅拌50~60min,制得混合溶液。First pour 2-phosphonobutane-1,2,4-tricarboxylic acid into the beaker, then add 2-hydroxyphosphonoacetic acid (HPAA), put the beaker in a constant temperature water bath at 45~55℃, stir for 50~ After 60min, the solution was fully mixed, then the solution of acrylic acid/acrylate copolymer (HB-901) was added, and the mixture was continuously stirred for 50-60min to obtain a mixed solution.
所述步骤3中,搅拌采用的设备为磁力加热搅拌器,搅拌速率1500~2000转/分;In the step 3, the equipment used for stirring is a magnetic heating stirrer, and the stirring rate is 1500-2000 rpm;
所述步骤3中,所述的聚天冬氨酸(PASP),其合成的具体步骤为:In described step 3, described polyaspartic acid (PASP), the concrete steps of its synthesis are:
(1)按摩尔比,铵盐∶顺丁烯二酸酐=(1~1.2)∶(0.8~1)称料,将铵盐和顺丁烯二酸酐(C4H2O3)分别研制成粉末,放入小烧杯中,搅拌均匀后移入三口烧瓶;(1) In a molar ratio, ammonium salt: maleic anhydride=(1~1.2):(0.8~1) weighed, and ammonium salt and maleic anhydride (C 4 H 2 O 3 ) were separately prepared into powders , put it into a small beaker, stir evenly, and then move it into a three-necked flask;
将三口烧瓶放入油浴锅中,在140~160℃,反应2~3h,取出,冷却至65~70℃,得到冷却的混合物;Put the three-necked flask in an oil bath, react at 140-160°C for 2-3 hours, take it out, and cool it to 65-70°C to obtain a cooled mixture;
(2)将冷却的混合物,倒入烧杯中,加入蒸馏水,搅拌均匀使其成固状;其中,按物质的量,水∶铵盐=(4.2~5.5)∶(1~1.2);(2) Pour the cooled mixture into a beaker, add distilled water, stir evenly to make it solid; wherein, according to the amount of substance, water: ammonium salt=(4.2~5.5):(1~1.2);
将烧杯放置于水浴锅中,保持90℃恒温,蒸干水分得到白色固体;The beaker was placed in a water bath, kept at a constant temperature of 90°C, and evaporated to dryness to obtain a white solid;
将盛有白色固体的烧杯放在油浴锅中,在110~120℃,加热1~2h,干燥至恒重,得到聚琥珀酰亚铵;Put the beaker containing the white solid in an oil bath, heat at 110-120°C for 1-2 hours, and dry to constant weight to obtain polysuccinimide;
(3)将烧杯放在50~90℃的水浴中,向聚琥珀酰亚铵中,加入30~40mL浓度为3~4mol/L的NaOH溶液水解1~2h,当pH值为8.5~10时,水解完全,得到深红褐色溶液,即为聚天冬氨酸钠盐溶液;(3) Put the beaker in a water bath at 50~90℃, add 30~40mL NaOH solution with a concentration of 3~4mol/L to the polysuccinimide, and hydrolyze it for 1~2h, when the pH value is 8.5~10 , the hydrolysis is complete, and the dark reddish brown solution is obtained, which is the polyaspartic acid sodium salt solution;
(4)向聚天冬氨酸钠盐溶液中加入稀盐酸,按物质的量,聚天冬氨酸钠盐∶稀盐酸=1∶1;,调节pH值为中性,即得聚天冬氨酸水溶液;(4) add dilute hydrochloric acid to the polyaspartic acid sodium salt solution, according to the amount of material, polyaspartic acid sodium salt: dilute hydrochloric acid=1:1; adjust the pH value to be neutral, namely obtain polyaspartic acid Aqueous acid solution;
所述步骤(1)中,所述的铵盐为碳酸铵中的一种;In described step (1), described ammonium salt is a kind of in ammonium carbonate;
所述步骤(1)中,所述的搅拌均匀采用小药勺。In the step (1), a small medicine spoon is used for the uniform stirring.
制备的阻垢缓蚀剂可直接加入到管道及设备中进行使用。The prepared scale and corrosion inhibitor can be directly added to pipelines and equipment for use.
本发明阻垢缓蚀剂,相比于现有技术,其有益效果在于:Compared with the prior art, the scale and corrosion inhibitor of the present invention has the following beneficial effects:
(1)本发明的阻垢缓蚀剂成本较低,容易配置;(1) the scale and corrosion inhibitor of the present invention has a lower cost and is easy to configure;
(2)本发明的阻垢缓蚀剂对管道及设备的耐腐蚀效果比较好,并且适用于各种管材的管道;(2) The scale and corrosion inhibitor of the present invention has better corrosion resistance effect on pipelines and equipment, and is suitable for pipelines of various pipes;
(3)本发明的阻垢缓蚀剂无毒、不会对环境造成污染,是一种新型绿色缓蚀剂;(3) The scale and corrosion inhibitor of the present invention is non-toxic, does not pollute the environment, and is a new type of green corrosion inhibitor;
(4)本发明的阻垢缓蚀剂在管道中可以形成气泡覆盖在金属内壁,其在常温常压下为液相,虽然具有与金属自发吸附的能力,但重力作用导致阻垢缓蚀剂无法大面积的实现金属吸附作用,限制了其的使用。本发明加入泡排剂解决了这个问题,泡排剂是一种高效的表面活性剂,在维持缓蚀效应的基础上,增强了分子的运动能力和渗透性能,降低金属表面的势能壁垒,促使液态的阻垢缓蚀剂形成致密气泡覆盖在管道或设备的表面,达到保护管道或设备内金属的目的。(4) The scale and corrosion inhibitor of the present invention can form bubbles in the pipeline to cover the inner wall of the metal, which is a liquid phase at normal temperature and pressure. Metal adsorption cannot be achieved in a large area, which limits its use. The invention solves this problem by adding a foam unloading agent. The foam unloading agent is a kind of high-efficiency surfactant. On the basis of maintaining the corrosion inhibition effect, it enhances the molecular movement ability and permeability, reduces the potential energy barrier on the metal surface, and promotes The liquid scale and corrosion inhibitor forms dense bubbles covering the surface of the pipeline or equipment to achieve the purpose of protecting the metal in the pipeline or equipment.
(5)本发明适用范围比较广,即适用于高温、高硬度、高碱度、高PH值及需要高浓缩倍数情况下的管道及设备中,也适用于低温、低硬度、低碱度以及低PH值的管道中,而且这种缓蚀剂不易形成难溶的有机磷酸钙。同时它具有极强的缓蚀的作用,阻垢缓蚀剂的复配使用,可达到更佳的阻垢缓蚀效果。(5) The scope of application of the present invention is relatively wide, that is, it is suitable for high temperature, high hardness, high alkalinity, high pH value and pipelines and equipment requiring high concentration multiples, and is also suitable for low temperature, low hardness, low alkalinity and In pipelines with low pH value, and this corrosion inhibitor is not easy to form insoluble organic calcium phosphate. At the same time, it has strong corrosion inhibition effect, and the compound use of scale and corrosion inhibitor can achieve better scale and corrosion inhibition effect.
附图说明Description of drawings
图1为金属管壁阻垢缓蚀剂吸附示意图;Fig. 1 is a schematic diagram of adsorption of scale and corrosion inhibitor on metal pipe wall;
具体实施方式Detailed ways
下面结合实施例对本发明作进一步的详细说明。The present invention will be further described in detail below in conjunction with the examples.
在本发明中,若非特指,所采用的设备和原料均为市购。In the present invention, unless otherwise specified, the equipment and raw materials used are all commercially available.
以下实施例中,制备的阻垢缓蚀剂加入金属管道中的吸附示意图见图1。In the following examples, the schematic diagram of the adsorption of the prepared scale and corrosion inhibitor into the metal pipeline is shown in Figure 1.
实施例1Example 1
一种阻垢缓蚀剂,由2-膦酰基丁烷-1,2,4-三羧酸(PBTCA)水溶液、2-羟基膦酰基乙酸(HPAA)水溶液、丙烯酸/丙烯酸酯共聚物(HB-901)水溶液、聚天冬氨酸(PASP)水溶液和泡排剂制得;A scale and corrosion inhibitor composed of 2-phosphonobutane-1,2,4-tricarboxylic acid (PBTCA) aqueous solution, 2-hydroxyphosphonoacetic acid (HPAA) aqueous solution, acrylic acid/acrylate copolymer (HB- 901) Aqueous solution, polyaspartic acid (PASP) aqueous solution and foam discharging agent are prepared;
其中,按物质的量比,2-膦酰基丁烷-1,2,4-三羧酸(PBTCA)∶2-羟基膦酰基乙酸(HPAA)∶丙烯酸/丙烯酸酯共聚物(HB-901)∶聚天冬氨酸(PASP)∶泡排剂=2∶2∶5∶10∶5;Among them, according to the amount of substances, 2-phosphonobutane-1,2,4-tricarboxylic acid (PBTCA): 2-hydroxyphosphonoacetic acid (HPAA): acrylic acid/acrylate copolymer (HB-901): Polyaspartic acid (PASP): foam release agent = 2:2:5:10:5;
2-膦酰基丁烷-1,2,4-三羧酸(PBTCA)、2-羟基膦酰基乙酸(HPAA)、丙烯酸/丙烯酸酯共聚物(HB-901)和聚天冬氨酸(PASP)使用前,均配制成水溶液;2-phosphonobutane-1,2,4-tricarboxylic acid (PBTCA), 2-hydroxyphosphonoacetic acid (HPAA), acrylic acid/acrylate copolymer (HB-901) and polyaspartic acid (PASP) Before use, they are all formulated into an aqueous solution;
其中,2-膦酰基丁烷-1,2,4-三羧酸(PBTCA)水溶液的浓度为30mg/L;2-羟基膦酰基乙酸(HPAA)水溶液的浓度为20mg/L;丙烯酸/丙烯酸酯共聚物(HB-901)水溶液的浓度为15mg/L;聚天冬氨酸(PASP)水溶液的浓度为20mg/L;Among them, the concentration of 2-phosphonobutane-1,2,4-tricarboxylic acid (PBTCA) aqueous solution is 30mg/L; the concentration of 2-hydroxyphosphonoacetic acid (HPAA) aqueous solution is 20mg/L; acrylic acid/acrylate The concentration of copolymer (HB-901) aqueous solution is 15mg/L; the concentration of polyaspartic acid (PASP) aqueous solution is 20mg/L;
所述的泡排剂由十二烷基硫酸钠(K12)水溶液、月桂酸钾水溶液、脂肪醇聚氧乙烯醚硫酸钠(AES)水溶液、十二烷基苯磺酸钠(LAS)水溶液、甲基二乙醇胺(MDEA)水溶液和椰子油脂肪酸(CDEA)水溶液制得;The foam discharge agent is composed of sodium lauryl sulfate (K12) aqueous solution, potassium laurate aqueous solution, fatty alcohol polyoxyethylene ether sodium sulfate (AES) aqueous solution, sodium dodecylbenzenesulfonate (LAS) aqueous solution, methyl alcohol Diethanolamine (MDEA) aqueous solution and coconut oil fatty acid (CDEA) aqueous solution;
其中,in,
十二烷基硫酸钠(K12)水溶液的浓度为10mg/L、月桂酸钾水溶液的浓度为10mg/L、脂肪醇聚氧乙烯醚硫酸钠(AES)水溶液的浓度为10mg/L、十二烷基苯磺酸钠(LAS)水溶液的浓度为10mg/L、甲基二乙醇胺(MDEA)水溶液的浓度为15mg/L,椰子油脂肪酸(CDEA)水溶液的浓度为2mg/L。The concentration of sodium lauryl sulfate (K12) aqueous solution is 10 mg/L, the concentration of potassium laurate aqueous solution is 10 mg/L, the concentration of fatty alcohol polyoxyethylene ether sodium sulfate (AES) aqueous solution is 10 mg/L, the concentration of dodecane The concentration of sodium benzenesulfonate (LAS) aqueous solution is 10 mg/L, the concentration of methyldiethanolamine (MDEA) aqueous solution is 15 mg/L, and the concentration of coconut oil fatty acid (CDEA) aqueous solution is 2 mg/L.
按水溶液体积比,十二烷基硫酸钠∶月桂酸钾∶脂肪醇聚氧乙烯醚硫酸钠∶十二烷基苯磺酸钠∶甲基二乙醇胺∶椰子油脂肪酸=2∶2∶2∶2∶1∶1。According to the volume ratio of aqueous solution, sodium lauryl sulfate: potassium laurate: fatty alcohol polyoxyethylene ether sodium sulfate: sodium dodecylbenzene sulfonate: methyldiethanolamine: coconut oil fatty acid = 2:2:2:2 :1:1.
聚天冬氨酸(PASP),其合成的具体步骤为:Polyaspartic acid (PASP), the concrete steps of its synthesis are:
(1)按摩尔比,碳酸铵∶顺丁烯二酸酐=1.2∶1称料,将0.24mol碳酸铵和0.2mol顺丁烯二酸酐(C4H2O3)分别研制成粉末,放入小烧杯中,用小药勺,搅拌均匀后移入三口烧瓶;(1) In a molar ratio, ammonium carbonate: maleic anhydride=1.2:1 is weighed, and 0.24 mol of ammonium carbonate and 0.2 mol of maleic anhydride (C 4 H 2 O 3 ) are respectively developed into powders, put into In a small beaker, use a small medicine spoon, stir evenly, and transfer it into a three-necked flask;
将三口烧瓶放入油浴锅中,在140℃,反应3h,取出,冷却至70℃,得到冷却的混合物;Put the three-necked flask in an oil bath, react at 140°C for 3 hours, take it out, and cool it to 70°C to obtain a cooled mixture;
(2)将冷却的混合物,倒入烧杯中,加入蒸馏水15mL,搅拌均匀使其成固状;(2) Pour the cooled mixture into a beaker, add 15 mL of distilled water, and stir to make it solid;
将烧杯放置于水浴锅中保持90℃恒温,蒸干水分得到白色固体;The beaker was placed in a water bath to maintain a constant temperature of 90°C, and the water was evaporated to obtain a white solid;
将盛有白色固体的烧杯放在油浴锅中,在110℃,加热2h,干燥至恒重,得到聚琥珀酰亚铵;The beaker containing the white solid was placed in an oil bath, heated at 110°C for 2 hours, and dried to constant weight to obtain polysuccinimide;
(3)将烧杯放在90℃的水浴中,向聚琥珀酰亚铵中,加入30mL浓度为4mol/L的NaOH溶液水解1h,当pH值为9.5水解完全,得到深红褐色溶液,即为聚天冬氨酸钠盐溶液;(3) Put the beaker in a water bath at 90°C, add 30 mL of NaOH solution with a concentration of 4 mol/L to the polysuccinimide, and hydrolyze it for 1 h. When the pH value is 9.5, the hydrolysis is complete, and a dark reddish-brown solution is obtained, which is Polyaspartic acid sodium salt solution;
(4)向聚天冬氨酸钠盐溶液中加入与聚天冬氨酸钠盐等物质的量的稀盐酸,调节pH值为中性,即得聚天冬氨酸水溶液。(4) adding dilute hydrochloric acid in the amount of polyaspartic acid sodium salt and other substances into the polyaspartic acid sodium salt solution, and adjusting the pH value to be neutral to obtain a polyaspartic acid aqueous solution.
一种阻垢缓蚀剂的制备方法,按照如下步骤进行:A preparation method of a scale and corrosion inhibitor is carried out according to the following steps:
步骤1,制备混合溶液Step 1, prepare the mixed solution
按照配比,先将2-膦酰基丁烷-1,2,4-三羧酸倒入烧杯中,然后加入2-羟基膦酰基乙酸(HPAA),将烧杯放入45℃恒温水浴中,搅拌60min,使溶液充分混合,再加入丙烯酸/丙烯酸酯共聚物(HB-901)的溶液,继续搅拌60min,制得混合溶液。According to the ratio, first pour 2-phosphonobutane-1,2,4-tricarboxylic acid into the beaker, then add 2-hydroxyphosphonoacetic acid (HPAA), put the beaker in a 45°C constant temperature water bath, and stir For 60min, the solution was fully mixed, then the solution of acrylic acid/acrylate copolymer (HB-901) was added, and stirring was continued for 60min to obtain a mixed solution.
步骤2,配制泡排剂Step 2, prepare foam discharge agent
按照泡排剂配比,将十二烷基硫酸钠(K12)、月桂酸钾、脂肪醇聚氧乙烯醚硫酸钠(AES)和十二烷基苯磺酸钠(LAS)进行混合,然后,加入甲基二乙醇胺和椰子油脂肪酸,配制泡排剂;Mix sodium lauryl sulfate (K12), potassium laurate, aliphatic alcohol polyoxyethylene ether sulfate (AES) and sodium dodecylbenzenesulfonate (LAS) according to the foam release agent ratio, and then, Add methyldiethanolamine and coconut oil fatty acid to prepare foam discharge agent;
步骤3,将混合溶液加入聚天冬氨酸水溶液中,在50℃反应60min,然后加入配制好的泡排剂,充分溶解后,在50℃,用磁力加热搅拌器,搅拌速率1500转/分,搅拌6h,制得阻垢缓蚀剂。Step 3, add the mixed solution to the polyaspartic acid aqueous solution, react at 50°C for 60min, then add the prepared foam unloading agent, after fully dissolving, at 50°C, heat the stirrer with a magnetic force, and the stirring rate is 1500 rpm , stirred for 6h to obtain scale and corrosion inhibitor.
实施例2Example 2
一种阻垢缓蚀剂,由2-膦酰基丁烷-1,2,4-三羧酸(PBTCA)水溶液、2-羟基膦酰基乙酸(HPAA)水溶液、丙烯酸/丙烯酸酯共聚物(HB-901)水溶液、聚天冬氨酸(PASP)水溶液和泡排剂制得;A scale and corrosion inhibitor composed of 2-phosphonobutane-1,2,4-tricarboxylic acid (PBTCA) aqueous solution, 2-hydroxyphosphonoacetic acid (HPAA) aqueous solution, acrylic acid/acrylate copolymer (HB- 901) Aqueous solution, polyaspartic acid (PASP) aqueous solution and foam discharging agent are prepared;
其中,按物质的量比,2-膦酰基丁烷-1,2,4-三羧酸(PBTCA)∶2-羟基膦酰基乙酸(HPAA)∶丙烯酸/丙烯酸酯共聚物(HB-901)∶聚天冬氨酸(PASP)∶泡排剂=3∶3∶8∶15∶8;Among them, according to the amount of substances, 2-phosphonobutane-1,2,4-tricarboxylic acid (PBTCA): 2-hydroxyphosphonoacetic acid (HPAA): acrylic acid/acrylate copolymer (HB-901): Polyaspartic acid (PASP): foam release agent = 3:3:8:15:8;
2-膦酰基丁烷-1,2,4-三羧酸(PBTCA)、2-羟基膦酰基乙酸(HPAA)、丙烯酸/丙烯酸酯共聚物(HB-901)和聚天冬氨酸(PASP)使用前,均配制成水溶液;2-phosphonobutane-1,2,4-tricarboxylic acid (PBTCA), 2-hydroxyphosphonoacetic acid (HPAA), acrylic acid/acrylate copolymer (HB-901) and polyaspartic acid (PASP) Before use, they are all formulated into an aqueous solution;
其中,2-膦酰基丁烷-1,2,4-三羧酸(PBTCA)水溶液的浓度为40mg/L;2-羟基膦酰基乙酸(HPAA)水溶液的浓度为30mg/L;丙烯酸/丙烯酸酯共聚物(HB-901)水溶液的浓度为20mg/L;聚天冬氨酸(PASP)水溶液的浓度为30mg/L;Among them, the concentration of 2-phosphonobutane-1,2,4-tricarboxylic acid (PBTCA) aqueous solution is 40mg/L; the concentration of 2-hydroxyphosphonoacetic acid (HPAA) aqueous solution is 30mg/L; acrylic acid/acrylate The concentration of the copolymer (HB-901) aqueous solution is 20 mg/L; the concentration of the polyaspartic acid (PASP) aqueous solution is 30 mg/L;
所述的泡排剂由十二烷基硫酸钠(K12)水溶液、月桂酸钾水溶液、脂肪醇聚氧乙烯醚硫酸钠(AES)水溶液、十二烷基苯磺酸钠(LAS)水溶液、甲基二乙醇胺(MDEA)水溶液和椰子油脂肪酸(CDEA)水溶液制得;The foam discharge agent is composed of sodium lauryl sulfate (K12) aqueous solution, potassium laurate aqueous solution, fatty alcohol polyoxyethylene ether sodium sulfate (AES) aqueous solution, sodium dodecylbenzenesulfonate (LAS) aqueous solution, methyl alcohol Diethanolamine (MDEA) aqueous solution and coconut oil fatty acid (CDEA) aqueous solution;
其中,in,
十二烷基硫酸钠(K12)水溶液的浓度为8mg/L、月桂酸钾水溶液的浓度为8mg/L、脂肪醇聚氧乙烯醚硫酸钠(AES)水溶液的浓度为8mg/L、十二烷基苯磺酸钠(LAS)水溶液的浓度为8mg/L、甲基二乙醇胺(MDEA)水溶液的浓度为12mg/L,椰子油脂肪酸(CDEA)水溶液的浓度为1.5mg/L。The concentration of sodium lauryl sulfate (K12) aqueous solution is 8 mg/L, the concentration of potassium laurate aqueous solution is 8 mg/L, the concentration of fatty alcohol polyoxyethylene ether sodium sulfate (AES) aqueous solution is 8 mg/L, the concentration of dodecane The concentration of sodium benzenesulfonate (LAS) aqueous solution is 8 mg/L, the concentration of methyldiethanolamine (MDEA) aqueous solution is 12 mg/L, and the concentration of coconut oil fatty acid (CDEA) aqueous solution is 1.5 mg/L.
按水溶液体积比,十二烷基硫酸钠∶月桂酸钾∶脂肪醇聚氧乙烯醚硫酸钠∶十二烷基苯磺酸钠∶甲基二乙醇胺∶椰子油脂肪酸=1.5∶1.5∶1.5∶1.5∶0.8∶0.8。According to the volume ratio of aqueous solution, sodium lauryl sulfate: potassium laurate: fatty alcohol polyoxyethylene ether sodium sulfate: sodium dodecylbenzenesulfonate: methyldiethanolamine: coconut oil fatty acid = 1.5:1.5:1.5:1.5 : 0.8: 0.8.
聚天冬氨酸(PASP),其合成的具体步骤为:Polyaspartic acid (PASP), the concrete steps of its synthesis are:
(1)按摩尔比,碳酸铵∶顺丁烯二酸酐=1.2∶1称料,将0.24mol碳酸铵和0.2mol顺丁烯二酸酐(C4H2O3)分别研制成粉末,放入小烧杯中,用小药勺,搅拌均匀后移入三口烧瓶;(1) In a molar ratio, ammonium carbonate: maleic anhydride=1.2:1 is weighed, and 0.24 mol of ammonium carbonate and 0.2 mol of maleic anhydride (C 4 H 2 O 3 ) are respectively developed into powders, put into In a small beaker, use a small medicine spoon, stir evenly, and transfer it into a three-necked flask;
将三口烧瓶放入油浴锅中,在160℃,反应2h,取出,冷却至65℃,得到冷却的混合物;Put the three-necked flask in an oil bath, react at 160°C for 2 hours, take it out, and cool it to 65°C to obtain a cooled mixture;
(2)将冷却的混合物,倒入烧杯中,加入蒸馏水20mL,搅拌均匀使其成固状;(2) Pour the cooled mixture into a beaker, add 20 mL of distilled water, and stir to make it solid;
将烧杯放置于水浴锅中保持90℃恒温,蒸干水分得到白色固体;The beaker was placed in a water bath to maintain a constant temperature of 90°C, and the water was evaporated to obtain a white solid;
将盛有白色固体的烧杯放在油浴锅中,在120℃,加热1h,干燥至恒重,得到聚琥珀酰亚铵;The beaker containing the white solid was placed in an oil bath, heated at 120°C for 1 h, and dried to constant weight to obtain polysuccinimide;
(3)将烧杯放在50℃的水浴中,向聚琥珀酰亚铵中,加入40mL浓度为3mol/L的NaOH溶液水解2h,当pH值为8.5时,水解完全,得到深红褐色溶液,即为聚天冬氨酸钠盐溶液;(3) Put the beaker in a water bath at 50 °C, add 40 mL of NaOH solution with a concentration of 3 mol/L to the polysuccinimide for 2 hours, and hydrolyze it for 2 hours. When the pH value is 8.5, the hydrolysis is complete, and a dark reddish-brown solution is obtained. That is polyaspartic acid sodium salt solution;
(4)向聚天冬氨酸钠盐溶液中加入与聚天冬氨酸钠盐等物质的量的稀盐酸,调节pH值为中性,即得聚天冬氨酸水溶液。(4) adding dilute hydrochloric acid in the amount of polyaspartic acid sodium salt and other substances into the polyaspartic acid sodium salt solution, and adjusting the pH value to be neutral to obtain a polyaspartic acid aqueous solution.
一种阻垢缓蚀剂的制备方法,按照如下步骤进行:A preparation method of a scale and corrosion inhibitor is carried out according to the following steps:
步骤1,制备混合溶液Step 1, prepare the mixed solution
按照配比,先将2-膦酰基丁烷-1,2,4-三羧酸倒入烧杯中,然后加入2-羟基膦酰基乙酸(HPAA),将烧杯放入55℃恒温水浴中,搅拌50min,使溶液充分混合,再加入丙烯酸/丙烯酸酯共聚物(HB-901)的溶液,继续搅拌50min,制得混合溶液。According to the ratio, first pour 2-phosphonobutane-1,2,4-tricarboxylic acid into the beaker, then add 2-hydroxyphosphonoacetic acid (HPAA), put the beaker in a constant temperature water bath at 55°C, and stir For 50min, the solution was fully mixed, then the solution of acrylic acid/acrylate copolymer (HB-901) was added, and the stirring was continued for 50min to obtain a mixed solution.
步骤2,配制泡排剂Step 2, prepare foam discharge agent
按照泡排剂配比,将十二烷基硫酸钠(K12)、月桂酸钾、脂肪醇聚氧乙烯醚硫酸钠(AES)和十二烷基苯磺酸钠(LAS)进行混合,然后,加入甲基二乙醇胺和椰子油脂肪酸,配制泡排剂;Mix sodium lauryl sulfate (K12), potassium laurate, aliphatic alcohol polyoxyethylene ether sulfate (AES) and sodium dodecylbenzenesulfonate (LAS) according to the foam release agent ratio, and then, Add methyldiethanolamine and coconut oil fatty acid to prepare foam discharge agent;
步骤3,将混合溶液加入聚天冬氨酸水溶液中,在60℃反应50min,然后加入配制好的泡排剂,充分溶解后,在40℃,用磁力加热搅拌器,搅拌速率2000转/分,搅拌6h,制得阻垢缓蚀剂。Step 3, add the mixed solution into the polyaspartic acid aqueous solution, react at 60°C for 50min, then add the prepared foam release agent, after fully dissolving, at 40°C, heat the stirrer with a magnetic force, and the stirring rate is 2000 rpm , and stirred for 6h to obtain a scale and corrosion inhibitor.
实施例3Example 3
一种阻垢缓蚀剂,由2-膦酰基丁烷-1,2,4-三羧酸(PBTCA)水溶液、2-羟基膦酰基乙酸(HPAA)水溶液、丙烯酸/丙烯酸酯共聚物(HB-901)水溶液、聚天冬氨酸(PASP)水溶液和泡排剂制得;A scale and corrosion inhibitor composed of 2-phosphonobutane-1,2,4-tricarboxylic acid (PBTCA) aqueous solution, 2-hydroxyphosphonoacetic acid (HPAA) aqueous solution, acrylic acid/acrylate copolymer (HB- 901) Aqueous solution, polyaspartic acid (PASP) aqueous solution and foam discharging agent are prepared;
其中,按物质的量比,2-膦酰基丁烷-1,2,4-三羧酸(PBTCA)∶2-羟基膦酰基乙酸(HPAA)∶丙烯酸/丙烯酸酯共聚物(HB-901)∶聚天冬氨酸(PASP)∶泡排剂=2∶3∶8∶12∶8;Among them, according to the amount of substances, 2-phosphonobutane-1,2,4-tricarboxylic acid (PBTCA): 2-hydroxyphosphonoacetic acid (HPAA): acrylic acid/acrylate copolymer (HB-901): Polyaspartic acid (PASP): foam release agent = 2:3:8:12:8;
所述的2-膦酰基丁烷-1,2,4-三羧酸(PBTCA)、2-羟基膦酰基乙酸(HPAA)、丙烯酸/丙烯酸酯共聚物(HB-901)和聚天冬氨酸(PASP)使用前,均配制成水溶液;Said 2-phosphonobutane-1,2,4-tricarboxylic acid (PBTCA), 2-hydroxyphosphonoacetic acid (HPAA), acrylic acid/acrylate copolymer (HB-901) and polyaspartic acid (PASP) are prepared into aqueous solutions before use;
其中,2-膦酰基丁烷-1,2,4-三羧酸(PBTCA)水溶液的浓度为30mg/L;2-羟基膦酰基乙酸(HPAA)水溶液的浓度为20mg/L;丙烯酸/丙烯酸酯共聚物(HB-901)水溶液的浓度为15mg/L;聚天冬氨酸(PASP)水溶液的浓度为30mg/L;Among them, the concentration of 2-phosphonobutane-1,2,4-tricarboxylic acid (PBTCA) aqueous solution is 30mg/L; the concentration of 2-hydroxyphosphonoacetic acid (HPAA) aqueous solution is 20mg/L; acrylic acid/acrylate The concentration of copolymer (HB-901) aqueous solution is 15mg/L; the concentration of polyaspartic acid (PASP) aqueous solution is 30mg/L;
所述的泡排剂由十二烷基硫酸钠(K12)水溶液、月桂酸钾水溶液、脂肪醇聚氧乙烯醚硫酸钠(AES)水溶液、十二烷基苯磺酸钠(LAS)水溶液、甲基二乙醇胺(MDEA)水溶液和椰子油脂肪酸(CDEA)水溶液制得;The foam discharge agent is composed of sodium lauryl sulfate (K12) aqueous solution, potassium laurate aqueous solution, fatty alcohol polyoxyethylene ether sodium sulfate (AES) aqueous solution, sodium dodecylbenzenesulfonate (LAS) aqueous solution, methyl alcohol Diethanolamine (MDEA) aqueous solution and coconut oil fatty acid (CDEA) aqueous solution;
其中,in,
十二烷基硫酸钠(K12)水溶液的浓度为10mg/L、月桂酸钾水溶液的浓度为10mg/L、脂肪醇聚氧乙烯醚硫酸钠(AES)水溶液的浓度为10mg/L、十二烷基苯磺酸钠(LAS)水溶液的浓度为10mg/L、甲基二乙醇胺(MDEA)水溶液的浓度为15mg/L,椰子油脂肪酸(CDEA)水溶液的浓度为2mg/L。The concentration of sodium lauryl sulfate (K12) aqueous solution is 10 mg/L, the concentration of potassium laurate aqueous solution is 10 mg/L, the concentration of fatty alcohol polyoxyethylene ether sodium sulfate (AES) aqueous solution is 10 mg/L, the concentration of dodecane The concentration of sodium benzenesulfonate (LAS) aqueous solution is 10 mg/L, the concentration of methyldiethanolamine (MDEA) aqueous solution is 15 mg/L, and the concentration of coconut oil fatty acid (CDEA) aqueous solution is 2 mg/L.
按水溶液体积比,十二烷基硫酸钠∶月桂酸钾∶脂肪醇聚氧乙烯醚硫酸钠∶十二烷基苯磺酸钠∶甲基二乙醇胺∶椰子油脂肪酸=2∶2∶2∶2∶1.2∶1.2。According to the volume ratio of aqueous solution, sodium lauryl sulfate: potassium laurate: fatty alcohol polyoxyethylene ether sodium sulfate: sodium dodecylbenzene sulfonate: methyldiethanolamine: coconut oil fatty acid = 2:2:2:2 : 1.2: 1.2.
聚天冬氨酸(PASP),其合成的具体步骤为:Polyaspartic acid (PASP), the concrete steps of its synthesis are:
(1)按摩尔比,碳酸铵∶顺丁烯二酸酐=1∶0.8称料,将0.2mol碳酸铵和0.16mol顺丁烯二酸酐(C4H2O3)分别研制成粉末,放入小烧杯中,用小药勺,搅拌均匀后移入三口烧瓶;(1) In a molar ratio, ammonium carbonate: maleic anhydride=1:0.8 is weighed, and 0.2 mol of ammonium carbonate and 0.16 mol of maleic anhydride (C 4 H 2 O 3 ) are respectively developed into powders, put into In a small beaker, use a small medicine spoon, stir evenly, and transfer it into a three-necked flask;
将三口烧瓶放入油浴锅中,在150℃,反应2h,取出,冷却至70℃,得到冷却的混合物;Put the three-necked flask into an oil bath, react at 150°C for 2 hours, take it out, and cool it to 70°C to obtain a cooled mixture;
(2)将冷却的混合物,倒入烧杯中,加入蒸馏水15mL,搅拌均匀使其成固状;(2) Pour the cooled mixture into a beaker, add 15 mL of distilled water, and stir to make it solid;
将烧杯放置于水浴锅中保持90℃恒温,蒸干水分得到白色固体;The beaker was placed in a water bath to maintain a constant temperature of 90°C, and the water was evaporated to obtain a white solid;
将盛有白色固体的烧杯放在油浴锅中,在110℃,加热2h,干燥至恒重,得到聚琥珀酰亚铵;The beaker containing the white solid was placed in an oil bath, heated at 110°C for 2 hours, and dried to constant weight to obtain polysuccinimide;
(3)将烧杯放在90℃的水浴中,向聚琥珀酰亚铵中,加入40mL浓度为3mol/L的NaOH溶液水解2h,当pH值为10时,水解完全,得到深红褐色溶液,即为聚天冬氨酸钠盐溶液;(3) Put the beaker in a water bath at 90°C, add 40 mL of 3 mol/L NaOH solution to the polysuccinimide for hydrolysis for 2 hours, when the pH value is 10, the hydrolysis is complete, and a dark reddish-brown solution is obtained, That is, polyaspartic acid sodium salt solution;
(4)向聚天冬氨酸钠盐溶液中加入与聚天冬氨酸钠盐等物质的量的稀盐酸,调节pH值为中性,即得聚天冬氨酸水溶液。(4) adding dilute hydrochloric acid in the amount of polyaspartic acid sodium salt and other substances into the polyaspartic acid sodium salt solution, and adjusting the pH value to be neutral to obtain a polyaspartic acid aqueous solution.
一种阻垢缓蚀剂的制备方法,按照如下步骤进行:A preparation method of a scale and corrosion inhibitor is carried out according to the following steps:
步骤1,制备混合溶液Step 1. Prepare the mixed solution
按照配比,先将2-膦酰基丁烷-1,2,4-三羧酸倒入烧杯中,然后加入2-羟基膦酰基乙酸(HPAA),将烧杯放入50℃恒温水浴中,搅拌55min,使溶液充分混合,再加入丙烯酸/丙烯酸酯共聚物(HB-901)的溶液,继续搅拌60min,制得混合溶液。According to the ratio, first pour 2-phosphonobutane-1,2,4-tricarboxylic acid into the beaker, then add 2-hydroxyphosphonoacetic acid (HPAA), put the beaker into a 50°C constant temperature water bath, and stir After 55min, the solution was fully mixed, then the solution of acrylic acid/acrylate copolymer (HB-901) was added, and the stirring was continued for 60min to obtain a mixed solution.
步骤2,配制泡排剂Step 2, prepare foam discharge agent
按照泡排剂配比,将十二烷基硫酸钠(K12)、月桂酸钾、脂肪醇聚氧乙烯醚硫酸钠(AES)和十二烷基苯磺酸钠(LAS)进行混合,然后,加入甲基二乙醇胺和椰子油脂肪酸,配制泡排剂;Mix sodium lauryl sulfate (K12), potassium laurate, aliphatic alcohol polyoxyethylene ether sulfate (AES) and sodium dodecylbenzenesulfonate (LAS) according to the foam release agent ratio, and then, Add methyldiethanolamine and coconut oil fatty acid to prepare foam discharge agent;
步骤3,将混合溶液加入聚天冬氨酸水溶液中,在50℃反应60min,然后加入配制好的泡排剂,充分溶解后,在50℃,用磁力加热搅拌器,搅拌速率2000转/分,搅拌6h,制得阻垢缓蚀剂。Step 3, add the mixed solution to the polyaspartic acid aqueous solution, react at 50°C for 60min, then add the prepared foam unloading agent, after fully dissolving, at 50°C, heat the stirrer with a magnetic force, and the stirring speed is 2000 r/min , and stirred for 6h to obtain a scale and corrosion inhibitor.
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