CN106313832A - A kind of heat insulation film and preparation method thereof - Google Patents
A kind of heat insulation film and preparation method thereof Download PDFInfo
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- CN106313832A CN106313832A CN201610669551.6A CN201610669551A CN106313832A CN 106313832 A CN106313832 A CN 106313832A CN 201610669551 A CN201610669551 A CN 201610669551A CN 106313832 A CN106313832 A CN 106313832A
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- 238000002360 preparation method Methods 0.000 title claims abstract description 6
- 238000009413 insulation Methods 0.000 title abstract description 41
- 239000010410 layer Substances 0.000 claims abstract description 231
- 239000003292 glue Substances 0.000 claims abstract description 66
- 229910044991 metal oxide Inorganic materials 0.000 claims abstract description 50
- 150000004706 metal oxides Chemical class 0.000 claims abstract description 50
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims abstract description 42
- 239000000463 material Substances 0.000 claims abstract description 25
- 239000004408 titanium dioxide Substances 0.000 claims abstract description 21
- 239000012790 adhesive layer Substances 0.000 claims abstract description 20
- 239000000853 adhesive Substances 0.000 claims abstract description 18
- 230000001070 adhesive effect Effects 0.000 claims abstract description 18
- 239000000758 substrate Substances 0.000 claims description 52
- 239000002904 solvent Substances 0.000 claims description 22
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 17
- 239000011248 coating agent Substances 0.000 claims description 14
- 238000000576 coating method Methods 0.000 claims description 14
- 239000002245 particle Substances 0.000 claims description 14
- 238000004132 cross linking Methods 0.000 claims description 13
- 239000000178 monomer Substances 0.000 claims description 13
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 8
- 229920002635 polyurethane Polymers 0.000 claims description 8
- 239000004814 polyurethane Substances 0.000 claims description 8
- 150000001875 compounds Chemical class 0.000 claims description 7
- 229910052782 aluminium Inorganic materials 0.000 claims description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 6
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims description 6
- 229910052737 gold Inorganic materials 0.000 claims description 6
- 239000010931 gold Substances 0.000 claims description 6
- 229920002126 Acrylic acid copolymer Polymers 0.000 claims description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 4
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 4
- 239000010949 copper Substances 0.000 claims description 4
- 229910052802 copper Inorganic materials 0.000 claims description 4
- 238000010030 laminating Methods 0.000 claims description 4
- 229910052709 silver Inorganic materials 0.000 claims description 4
- 239000004332 silver Substances 0.000 claims description 4
- 239000011787 zinc oxide Substances 0.000 claims description 4
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims description 3
- 238000002955 isolation Methods 0.000 claims 11
- 229920002725 thermoplastic elastomer Polymers 0.000 claims 4
- 239000002689 soil Substances 0.000 claims 3
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims 2
- 238000003682 fluorination reaction Methods 0.000 claims 1
- 238000006116 polymerization reaction Methods 0.000 claims 1
- 229910052751 metal Inorganic materials 0.000 abstract description 49
- 239000002184 metal Substances 0.000 abstract description 49
- 239000004433 Thermoplastic polyurethane Substances 0.000 abstract description 39
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- 239000002923 metal particle Substances 0.000 abstract description 27
- 230000001681 protective effect Effects 0.000 abstract description 21
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- 239000000806 elastomer Substances 0.000 abstract description 17
- 230000003373 anti-fouling effect Effects 0.000 description 31
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 23
- 238000001723 curing Methods 0.000 description 21
- 229920000139 polyethylene terephthalate Polymers 0.000 description 16
- 239000005020 polyethylene terephthalate Substances 0.000 description 16
- 229920001296 polysiloxane Polymers 0.000 description 14
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- 238000012360 testing method Methods 0.000 description 9
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- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 6
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- 239000012965 benzophenone Substances 0.000 description 6
- 229910052731 fluorine Inorganic materials 0.000 description 6
- 239000011737 fluorine Substances 0.000 description 6
- VOBUAPTXJKMNCT-UHFFFAOYSA-N 1-prop-2-enoyloxyhexyl prop-2-enoate Chemical compound CCCCCC(OC(=O)C=C)OC(=O)C=C VOBUAPTXJKMNCT-UHFFFAOYSA-N 0.000 description 5
- 239000004593 Epoxy Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 4
- 239000004698 Polyethylene Substances 0.000 description 4
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- 230000000694 effects Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 125000005375 organosiloxane group Chemical group 0.000 description 4
- 229920003207 poly(ethylene-2,6-naphthalate) Polymers 0.000 description 4
- 239000004417 polycarbonate Substances 0.000 description 4
- 239000011112 polyethylene naphthalate Substances 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
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- 125000003944 tolyl group Chemical group 0.000 description 4
- 239000008096 xylene Substances 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 3
- 230000003749 cleanliness Effects 0.000 description 3
- ZDQNWDNMNKSMHI-UHFFFAOYSA-N 1-[2-(2-prop-2-enoyloxypropoxy)propoxy]propan-2-yl prop-2-enoate Chemical compound C=CC(=O)OC(C)COC(C)COCC(C)OC(=O)C=C ZDQNWDNMNKSMHI-UHFFFAOYSA-N 0.000 description 2
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 2
- 229920001780 ECTFE Polymers 0.000 description 2
- 239000004812 Fluorinated ethylene propylene Substances 0.000 description 2
- 239000002033 PVDF binder Substances 0.000 description 2
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- 229920000840 ethylene tetrafluoroethylene copolymer Polymers 0.000 description 2
- 239000003574 free electron Substances 0.000 description 2
- 238000009863 impact test Methods 0.000 description 2
- 239000003999 initiator Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
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- 229920009441 perflouroethylene propylene Polymers 0.000 description 2
- 238000011056 performance test Methods 0.000 description 2
- 229920002493 poly(chlorotrifluoroethylene) Polymers 0.000 description 2
- 229920000515 polycarbonate Polymers 0.000 description 2
- 239000005023 polychlorotrifluoroethylene (PCTFE) polymer Substances 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 239000012462 polypropylene substrate Substances 0.000 description 2
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 2
- 239000004810 polytetrafluoroethylene Substances 0.000 description 2
- 229920002981 polyvinylidene fluoride Polymers 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 238000005728 strengthening Methods 0.000 description 2
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 2
- 229910001887 tin oxide Inorganic materials 0.000 description 2
- 206010014970 Ephelides Diseases 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 208000003351 Melanosis Diseases 0.000 description 1
- 229920001774 Perfluoroether Polymers 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- 208000000453 Skin Neoplasms Diseases 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000000844 anti-bacterial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 150000002222 fluorine compounds Chemical class 0.000 description 1
- 238000001755 magnetron sputter deposition Methods 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- YDKNBNOOCSNPNS-UHFFFAOYSA-N methyl 1,3-benzoxazole-2-carboxylate Chemical compound C1=CC=C2OC(C(=O)OC)=NC2=C1 YDKNBNOOCSNPNS-UHFFFAOYSA-N 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229920002620 polyvinyl fluoride Polymers 0.000 description 1
- LLHKCFNBLRBOGN-UHFFFAOYSA-N propylene glycol methyl ether acetate Chemical compound COCC(C)OC(C)=O LLHKCFNBLRBOGN-UHFFFAOYSA-N 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 201000000849 skin cancer Diseases 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000009281 ultraviolet germicidal irradiation Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/40—Layered products comprising a layer of synthetic resin comprising polyurethanes
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
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- B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B9/045—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/304—Insulating
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- Engineering & Computer Science (AREA)
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Abstract
Description
技术领域technical field
本发明属于膜材料技术领域,尤其涉及一种隔热膜及其制备方法。The invention belongs to the technical field of film materials, and in particular relates to a heat-insulating film and a preparation method thereof.
背景技术Background technique
太阳辐射到地球的光谱根据波长的不同,分为红外线、紫外线,可见光等;其中紫外光波长最短能量最高,它导致皮肤黝黑,雀斑,甚至皮肤癌。The spectrum of solar radiation to the earth is divided into infrared, ultraviolet, and visible light according to different wavelengths; among them, ultraviolet light has the shortest wavelength and the highest energy, which leads to dark skin, freckles, and even skin cancer.
隔热膜能有效的阻挡太阳辐射中红外线和紫外线,目前市场隔热膜主要是添加反射性的物质,如金属粒子等。通过真空喷镀或磁控溅射技术将铝、金、铜、银等金属制成多层至密的高隔热金属膜层。金属材料中的外壳层电子(自由电子)一般没有被原子核束缚,当被光波照射时,光波的电场使自由电子吸收了光的能量,而产生与光相同频率的振荡,此振荡又放出与原来光线相同频率的光,称为光的反射。这些金属层会选择性的将阳光中的各种热能源,包括红外线、紫外线及可见光热能反射回去,从而有效起到隔热的作用。Heat insulation film can effectively block the mid-infrared and ultraviolet rays of solar radiation. At present, the heat insulation film in the market is mainly added with reflective substances, such as metal particles. Aluminum, gold, copper, silver and other metals are made into multi-layer dense high heat insulation metal film layers by vacuum spraying or magnetron sputtering technology. The electrons (free electrons) in the outer shell of metal materials are generally not bound by the nucleus. When irradiated by light waves, the electric field of the light waves makes the free electrons absorb the energy of the light, and produce oscillations with the same frequency as the light, which emits the same frequency as the original Light of the same frequency as light is called reflection of light. These metal layers will selectively reflect various thermal energy in sunlight, including infrared, ultraviolet and visible light thermal energy, so as to effectively play the role of heat insulation.
添加了金属粒子的隔热膜虽然具有较好的隔热效果,但是其突出的缺点是反光较高,容易造成光污染,影响视觉效果。Although the heat insulation film added with metal particles has a good heat insulation effect, its outstanding disadvantage is that it is highly reflective, which is easy to cause light pollution and affect the visual effect.
发明内容Contents of the invention
本发明的目的在于提供一种隔热膜及其制备方法,本发明中的隔热膜隔热效果好,同时反光弱。The object of the present invention is to provide a heat-insulating film and a preparation method thereof. The heat-insulating film in the present invention has good heat-insulating effect and weak light reflection.
本发明提供一种隔热膜,包括护膜层;The invention provides a heat insulation film, including a protective film layer;
复合在护膜层上的基材层;The substrate layer compounded on the protective film layer;
复合在基材层上的金属硬化层;Metal hardened layer compounded on the substrate layer;
复合在金属硬化层上的金属氧化物层;A metal oxide layer compounded on the metal hardened layer;
复合在金属氧化物胶层上的热塑性聚氨酯弹性体层;A thermoplastic polyurethane elastomer layer compounded on the metal oxide adhesive layer;
复合在热塑性聚氨酯弹性体层上的粘胶层;An adhesive layer compounded on the thermoplastic polyurethane elastomer layer;
复合在胶层上的剥离膜层;The release film layer compounded on the adhesive layer;
所述金属硬化层由包含金属粒子的紫外光固化胶制成;The metal hardened layer is made of UV-curable glue containing metal particles;
所述金属氧化物层由包含二氧化钛、氧化锡和氧化锌中的一种或几种的胶水制成。The metal oxide layer is made of glue containing one or more of titanium dioxide, tin oxide and zinc oxide.
优选的,所述紫外光固化胶包括15~50重量份的预聚物、30~60重量份的交联单体、2~5重量份的光引发剂和50~100重量份的溶剂。Preferably, the UV-curable adhesive includes 15-50 parts by weight of prepolymer, 30-60 parts by weight of cross-linking monomer, 2-5 parts by weight of photoinitiator and 50-100 parts by weight of solvent.
优选的,所述金属粒子包括金粒子、银粒子、铝粒子和铜粒子中的一种或几种;Preferably, the metal particles include one or more of gold particles, silver particles, aluminum particles and copper particles;
所述金属粒子与紫外光固化胶的质量比为1:(40~50)。The mass ratio of the metal particles to the UV-curable adhesive is 1:(40-50).
优选的,所述金属粒子的粒径为0.02~0.38mm。Preferably, the particle diameter of the metal particles is 0.02-0.38 mm.
优选的,所述二氧化钛与胶水的质量比为1:(30~50)。Preferably, the mass ratio of titanium dioxide to glue is 1:(30-50).
优选的,所述胶水选自有机硅胶液、丙烯酸胶液和聚氨酯胶液中的一种或几种。Preferably, the glue is selected from one or more of silicone glue, acrylic glue and polyurethane glue.
优选的,所述护膜层的厚度为20~100μm;Preferably, the thickness of the protective film layer is 20-100 μm;
所述基材层的厚度为50~200μm;The thickness of the substrate layer is 50-200 μm;
所述金属硬化层的厚度为3~10μm;The thickness of the hardened metal layer is 3-10 μm;
所述金属氧化物层的厚度为20~50μm;The thickness of the metal oxide layer is 20-50 μm;
所述热塑性聚氨酯弹性体层的厚度为100~300μm;The thickness of the thermoplastic polyurethane elastomer layer is 100-300 μm;
所述粘胶层的厚度为20~50μm;The thickness of the adhesive layer is 20-50 μm;
所述剥离膜层的厚度为40~60μm。The thickness of the peeling film layer is 40-60 μm.
优选的,所述基材层和护膜层之间还设置有抗污层。Preferably, an antifouling layer is also provided between the substrate layer and the protective film layer.
优选的,所述抗污层由包含10~30重量份含氟化合物和70~90重量份丙烯酸共聚体的物料制成;Preferably, the antifouling layer is made of materials containing 10-30 parts by weight of fluorine-containing compounds and 70-90 parts by weight of acrylic copolymer;
所述抗污层的厚度为2~5μm。The thickness of the antifouling layer is 2-5 μm.
本发明提供一种隔热膜的制备方法,包括以下步骤:The invention provides a method for preparing a thermal insulation film, comprising the following steps:
A)将含有金属粒子的紫外光固化胶涂布在基材的一面,进行紫外光固化,得到涂布有金属硬化层的基材;A) coating the UV-curable adhesive containing metal particles on one side of the base material, and performing UV-curing to obtain a base material coated with a metal hardened layer;
B)将含有金属氧化物的胶水涂布在金属硬化层表面,进行固化,得到金属氧化物层;B) coating the glue containing the metal oxide on the surface of the metal hardened layer, and curing to obtain the metal oxide layer;
C)在金属氧化物层表面依次贴合热塑性聚氨酯弹性体层、涂布胶液、贴合剥离膜,在基材的另一面贴合护膜层,得到隔热膜。C) Pasting a thermoplastic polyurethane elastomer layer, coating glue, pasting a peeling film on the surface of the metal oxide layer in sequence, and pasting a protective film layer on the other side of the substrate to obtain a heat insulation film.
本发明提供一种隔热膜,包括护膜层;复合在护膜层上的基材层;复合在基材层上的金属硬化层;复合在金属硬化层上的金属氧化物层;复合在金属氧化物胶层上的热塑性聚氨酯弹性体层;复合在热塑性聚氨酯弹性体层上的胶层;复合在胶层上的剥离膜层;所述金属硬化层由包含金属粒子的紫外光固化胶制成;所述金属氧化物层由包含二氧化钛的胶水制成。本发明中的隔热膜在使用含有金属粒子的金属硬化层的同时,配合使用含有二氧化钛的金属氧化物层和热塑性聚氨酯弹性体层,能够将阳光的部分能量反射后进行能量吸收,进一步强化隔热功能,并且减少了反光。另外,本发明中的隔热膜还具有良好的抗冲击性能,当贴有本发明中隔热膜的车窗或门窗受到冲击时,具有较高的安全性能。The invention provides a heat insulation film, comprising a protective film layer; a substrate layer compounded on the protective film layer; a metal hardened layer compounded on the substrate layer; a metal oxide layer compounded on the metal hardened layer; The thermoplastic polyurethane elastomer layer on the metal oxide adhesive layer; the adhesive layer compounded on the thermoplastic polyurethane elastomer layer; the peeling film layer compounded on the adhesive layer; the metal hardened layer is made of ultraviolet light curing adhesive containing metal particles into; the metal oxide layer is made of a glue containing titanium dioxide. The thermal insulation film in the present invention uses a metal hardened layer containing metal particles, a metal oxide layer containing titanium dioxide and a thermoplastic polyurethane elastomer layer in combination, which can reflect part of the energy of sunlight and then perform energy absorption, further strengthening the insulation. Thermal function, and reduce reflection. In addition, the heat-insulating film of the present invention also has good impact resistance, and has high safety performance when the vehicle windows or doors and windows pasted with the heat-insulating film of the present invention are impacted.
进一步的,本发明中的隔热膜还设置有抗污层,能很好的防止隔热膜被污染,且易擦拭,能够长久保持洁净度。Furthermore, the heat insulation film in the present invention is also provided with an antifouling layer, which can well prevent the heat insulation film from being polluted, is easy to wipe, and can maintain cleanliness for a long time.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only It is an embodiment of the present invention, and those skilled in the art can also obtain other drawings according to the provided drawings without creative work.
图1为本发明实施例1中隔热膜的结构示意图;Fig. 1 is a schematic structural view of a thermal insulation film in Example 1 of the present invention;
1为护膜层,2为抗污层,3为基材层,4为金属硬化层,5为金属氧化物层,6为TPU层,7为粘胶层,8为离型膜。1 is the protective film layer, 2 is the antifouling layer, 3 is the substrate layer, 4 is the metal hardening layer, 5 is the metal oxide layer, 6 is the TPU layer, 7 is the adhesive layer, and 8 is the release film.
具体实施方式detailed description
本发明提供一种隔热膜,包括护膜层;The invention provides a heat insulation film, including a protective film layer;
复合在护膜层上的基材层;The substrate layer compounded on the protective film layer;
复合在基材层上的金属硬化层;Metal hardened layer compounded on the substrate layer;
复合在金属硬化层上的金属氧化物层;A metal oxide layer compounded on the metal hardened layer;
复合在金属氧化物胶层上的热塑性聚氨酯弹性体层;A thermoplastic polyurethane elastomer layer compounded on the metal oxide adhesive layer;
复合在热塑性聚氨酯弹性体层上的胶层;The adhesive layer compounded on the thermoplastic polyurethane elastomer layer;
复合在胶层上的剥离膜层;The release film layer compounded on the adhesive layer;
所述金属硬化层由包含金属粒子的紫外光固化胶制成;The metal hardened layer is made of UV-curable glue containing metal particles;
所述金属氧化物层由包含二氧化钛的胶水制成。The metal oxide layer is made of a glue containing titanium dioxide.
在本发明中,所述护膜层选为聚对苯二甲酸乙二酯基材层(PET层)、聚萘二甲酸乙二醇酯基材层(PEN层)、聚碳酸酯基材层(PC层)、聚丙烯基材层(PP层)和聚乙烯基材层(PE层)中的一种或几种;所述护膜层的厚度优选为20~100μm,更优选为30~80μm,最优选为50~60μm;本发明对所述护膜层的来源没有特殊的限制,具体的,在本发明的实施例中,可采用北京康得新复合材料股份有限公司提供的光学级PET基材。In the present invention, the protective film layer is selected from polyethylene terephthalate substrate layer (PET layer), polyethylene naphthalate substrate layer (PEN layer), polycarbonate substrate layer One or more of (PC layer), polypropylene substrate layer (PP layer) and polyethylene substrate layer (PE layer); the thickness of the protective film layer is preferably 20~100 μ m, more preferably 30~ 80 μm, most preferably 50-60 μm; the present invention has no special limitation on the source of the protective film layer, specifically, in the embodiment of the present invention, the optical grade provided by Beijing Kangdexin Composite Materials Co., Ltd. can be used PET substrate.
本发明优选在护膜层上复合一层抗污层,所述抗污层能够很好的防止隔热膜被杂物污染,且易于擦拭,长久保持清洁度。在本发明中,所述抗污层由抗污胶水制成,所述抗污胶水包括10~30重量份的含氟化合物和70~90份的丙烯酸共聚体,在本发明中,所述含氟化合物优选包括乙烯-四氟乙烯共聚物(ETFE)、聚四氟乙烯(PTFE)、氟化乙丙共聚物(FEP)、全氟烷氧基树脂(PFA)、聚氯三氟乙烯(PCTFE)、乙烯一氯三氟乙烯共聚合物(ECTFE)、聚偏氟乙烯(PVDF)和聚氟乙烯中的一种或几种;所述含氟化合物的重量份数优选为15~25份,更优选为20份;所述丙烯酸共聚体优选为改性的丙烯酸共聚体;所述丙烯酸共聚体的重量份数优选为75~85份,更优选为80份。所述抗污层的厚度优选为2~5μm,更优选为3~4μm。在本发明的实施例中,具体可采用德国默克化学提供的MOK-2023型号的改性丙烯酸共聚体。In the present invention, an anti-fouling layer is preferably compounded on the protective film layer. The anti-fouling layer can well prevent the heat insulation film from being polluted by sundries, is easy to wipe, and maintains cleanliness for a long time. In the present invention, the anti-fouling layer is made of anti-fouling glue, and the anti-fouling glue includes 10-30 parts by weight of fluorine-containing compound and 70-90 parts of acrylic acid copolymer. Fluorine compounds preferably include ethylene-tetrafluoroethylene copolymer (ETFE), polytetrafluoroethylene (PTFE), fluorinated ethylene-propylene copolymer (FEP), perfluoroalkoxy resin (PFA), polychlorotrifluoroethylene (PCTFE) ), ethylene-chlorotrifluoroethylene copolymer (ECTFE), polyvinylidene fluoride (PVDF) and polyvinyl fluoride; the parts by weight of the fluorine-containing compound are preferably 15 to 25 parts, It is more preferably 20 parts; the acrylic acid interpolymer is preferably a modified acrylic acid interpolymer; the weight part of the acrylic acid interpolymer is preferably 75-85 parts, more preferably 80 parts. The thickness of the antifouling layer is preferably 2-5 μm, more preferably 3-4 μm. In the embodiment of the present invention, the modified acrylic acid interpolymer of the type MOK-2023 provided by Merck Chemicals, Germany can be used specifically.
在本发明中,所述基材层复合在所述护膜层上,优选复合在所述抗污层上。在本发明中,所述基材层优选选自聚对苯二甲酸乙二酯基材层(PET层)、聚萘二甲酸乙二醇酯基材层(PEN层)、聚碳酸酯基材层(PC层)、聚丙烯基材层(PP层)、聚氯乙烯(PVC)和聚乙烯基材层(PE层)中的一种或几种;所述基材层的厚度优选为50~200μm,更优选为75~150μm,醉友轩为80~100μm,具体的,在本发明的实施例中,可以是50μm、75μm或100μm。在本发明中,所述基材层优选为透明无色的,所述基材层的表面硬度优选为3H~4H,耐磨性能较强;所述基材层的透光率优选在90%以上,较高的透光率能够保证较好的使用效果和对眼睛较好的保护作用。具体的,在本发明的实施例中,可采用北京康得新复合材料股份有限公司提供的光学级PET基材。In the present invention, the base material layer is compounded on the protective film layer, preferably on the antifouling layer. In the present invention, the substrate layer is preferably selected from polyethylene terephthalate substrate layer (PET layer), polyethylene naphthalate substrate layer (PEN layer), polycarbonate substrate layer layer (PC layer), polypropylene substrate layer (PP layer), polyvinyl chloride (PVC) and polyethylene substrate layer (PE layer); the thickness of the substrate layer is preferably 50 ~200 μm, more preferably 75-150 μm, and 80-100 μm, specifically, in the embodiment of the present invention, it can be 50 μm, 75 μm or 100 μm. In the present invention, the base material layer is preferably transparent and colorless, the surface hardness of the base material layer is preferably 3H to 4H, and the wear resistance is strong; the light transmittance of the base material layer is preferably 90%. Above, higher light transmittance can ensure better use effect and better protection for eyes. Specifically, in the embodiment of the present invention, the optical-grade PET substrate provided by Beijing Kangdexin Composite Materials Co., Ltd. can be used.
在本发明中,所述金属硬化层复合在所述基材层表面,所述金属硬化层由包含金属粒子的紫外光固化胶制成,在本发明中,所述金属粒子优选包括金粒子、银粒子、铝粒子和铜粒子中的一种或几种;所述金属粒子的粒径优选为P1~P5;所述金属粒子与紫外光固化胶的质量比优选为1:(40~50),更优选为1:45。In the present invention, the metal hardened layer is compounded on the surface of the substrate layer, and the metal hardened layer is made of ultraviolet light-curable glue containing metal particles. In the present invention, the metal particles preferably include gold particles, One or more of silver particles, aluminum particles and copper particles; the particle size of the metal particles is preferably P1-P5; the mass ratio of the metal particles to the UV-curable adhesive is preferably 1: (40-50) , more preferably 1:45.
在本发明中,所述紫外光固化胶包括预聚物、交联单体、光引发剂和溶剂;所述预聚物包括环氧丙烯酸树脂、聚氨酯丙烯酸树脂和聚酯丙烯酸树脂中的一种或几种;所述预聚物的重量份数优选为15~50份,更优选为20~40份;所述交联单体优选包括己二醇二丙烯酸酯、新戊二醇二丙烯酸酯(NPGDA)、二缩三丙二醇二丙烯酸酯(TPGDA)中的一种或几种;所述交联单体的重量份数优选为30~60份,更优选为40~50份;所述光引发剂优选包括二苯甲酮和三乙醇胺,所述二苯甲酮和三乙醇胺的质量比优选为2:1;所述光引发剂的重量份数优选为2~5份,更优选为3~4份;所述溶剂优选包括甲苯、丁酮和丙二醇甲醚醋酸酯中的一种或几种;所述溶剂的重量份数优选为50~100份,更优选为55~80份。具体的,在本发明的实施例中,可具体采用东莞贝特利公司提供的BTF-220型号的UV胶水。在本发明中,所述金属硬化层的厚度优选为3~10μm,更优选为4~9μm,最优选为5~8μm,具体的,在本发明的实施例中,可以是5μm。In the present invention, the UV-curable adhesive includes a prepolymer, a crosslinking monomer, a photoinitiator and a solvent; the prepolymer includes one of epoxy acrylic resin, polyurethane acrylic resin and polyester acrylic resin or several; the weight parts of the prepolymer is preferably 15 to 50 parts, more preferably 20 to 40 parts; the crosslinking monomer preferably includes hexanediol diacrylate, neopentyl glycol diacrylate One or more of (NPGDA), tripropylene glycol diacrylate (TPGDA); the parts by weight of the crosslinking monomer is preferably 30 to 60 parts, more preferably 40 to 50 parts; the light The initiator preferably includes benzophenone and triethanolamine, and the mass ratio of the benzophenone and triethanolamine is preferably 2:1; the parts by weight of the photoinitiator are preferably 2 to 5 parts, more preferably 3 parts by weight. ~4 parts; the solvent preferably includes one or more of toluene, butanone and propylene glycol methyl ether acetate; the parts by weight of the solvent are preferably 50-100 parts, more preferably 55-80 parts. Specifically, in the embodiment of the present invention, the BTF-220 UV glue provided by Dongguan Betley Company can be specifically used. In the present invention, the thickness of the hardened metal layer is preferably 3-10 μm, more preferably 4-9 μm, most preferably 5-8 μm, specifically, in an embodiment of the present invention, may be 5 μm.
在本发明中,所述金属氧化物层复合在所述金属硬化层上,所述金属氧化物层能够在金属硬化层反射掉一部分阳光能量后,吸收剩余的一部分能量,从而减小反光。在本发明中,所述金属氧化物层由包含金属氧化物的胶水制成,即制成所述金属氧化物层的物料包括金属氧化物和胶水,所述金属氧化物优选包括二氧化钛、氧化锡和氧化锌中的一种或几种;所述金属氧化物与胶水的质量比优选为1:(30~50),更优选为1:(35~45),最优选为1:40;所述胶水优选选自有机硅胶液、丙烯酸胶液和聚氨酯胶液中的一种或几种。在本发明的实施例中,可采用道康宁公司提供的7651型号的硅胶胶液。在本发明中,所述金属氧化层的厚度优选为20~50μm,更优选为25~40μm,最优选为30~35μm,具体的,在本发明的实施例中,可采用20μm或25μm。所述金属氧化物层的剥离力优选为500~1000g,更优选为600~900g,最优选为700~800g。In the present invention, the metal oxide layer is compounded on the metal hardening layer, and the metal oxide layer can absorb a part of the remaining energy after the metal hardening layer reflects a part of sunlight energy, thereby reducing light reflection. In the present invention, the metal oxide layer is made of glue containing metal oxide, that is, the material for making the metal oxide layer includes metal oxide and glue, and the metal oxide preferably includes titanium dioxide, tin oxide and one or more of zinc oxide; the mass ratio of the metal oxide to the glue is preferably 1: (30-50), more preferably 1: (35-45), and most preferably 1:40; The above-mentioned glue is preferably selected from one or more of organic silicone glue, acrylic glue and polyurethane glue. In the embodiment of the present invention, the 7651 type silicone glue provided by Dow Corning can be used. In the present invention, the thickness of the metal oxide layer is preferably 20-50 μm, more preferably 25-40 μm, and most preferably 30-35 μm. Specifically, in the embodiment of the present invention, 20 μm or 25 μm can be used. The peeling force of the metal oxide layer is preferably 500-1000 g, more preferably 600-900 g, and most preferably 700-800 g.
在本发明中,所述热塑性聚氨酯弹性体层(TPU层)具有强度高、韧性好、耐寒、耐油、耐老化、耐气候、环保无毒、可分解等特性,同时具有高防水透湿性、防风、防寒、抗菌、保暖、抗紫外线及能量释放等许多优异功能,配合金属硬化层和金属氧化物层使用,能进一步优化隔热功能,提高其使用价值。在本发明中,所述TPU层的厚度优选为100~300μm,更优选为150~250μm。本发明对所述TPU层的来源没有特殊的限制,具体的,在本发明的实施例中,可采用三芳化学工业(San Fang Chemical Industry Co.,Ltd.)提供的70715-GH43S型号的TPU薄膜。In the present invention, the thermoplastic polyurethane elastomer layer (TPU layer) has the characteristics of high strength, good toughness, cold resistance, oil resistance, aging resistance, weather resistance, environmental protection, non-toxic, decomposable, etc., and has high waterproof and moisture permeability, windproof , anti-cold, antibacterial, warm, anti-ultraviolet and energy release and many other excellent functions, with the use of metal hardened layer and metal oxide layer, can further optimize the heat insulation function and increase its use value. In the present invention, the thickness of the TPU layer is preferably 100-300 μm, more preferably 150-250 μm. The present invention has no special limitation on the source of the TPU layer. Specifically, in the embodiments of the present invention, the TPU film of the 70715-GH43S model provided by San Fang Chemical Industry Co., Ltd. can be used .
在本发明中,所述粘胶层复合在所述TPU层表面,优选由亚克力胶水制成,具体的,在本发明的实施例中,可采用禾盛国际有限公司提供的S-804A型亚克力胶水。所述粘胶层的厚度优选为20~50μm,更优选为25~45μm,最优选为30~40μm,具体的,在本发明的实施例中,可以是20μm、25μm或30μm。In the present invention, the adhesive layer is compounded on the surface of the TPU layer, preferably made of acrylic glue. Specifically, in the embodiment of the present invention, S-804A acrylic glue provided by Hesheng International Co., Ltd. can be used. glue. The thickness of the adhesive layer is preferably 20-50 μm, more preferably 25-45 μm, most preferably 30-40 μm, specifically, in an embodiment of the present invention, it may be 20 μm, 25 μm or 30 μm.
在本发明中,所述剥离膜层优选为硅油离型膜,所述剥离膜的厚度优选为40~60μm,更优选为50μm,本发明对所述剥离膜的来源没有特殊的限制,具体的,在本发明的实施例中,可采用上海富彭胶胶粘制品有限公司提供的PW-KG型号的硅油离型膜。In the present invention, the release film layer is preferably a silicone oil release film, and the thickness of the release film is preferably 40-60 μm, more preferably 50 μm. The present invention has no special restrictions on the source of the release film, specifically , In the embodiment of the present invention, the PW-KG type silicone oil release film provided by Shanghai Fu Peng Adhesive Products Co., Ltd. can be used.
本发明中的隔热膜采用透光雾度测量仪测试其透光度≥88%,雾度<10%。The heat insulation film in the present invention is tested with a light transmission haze measuring instrument to have a light transmittance ≥ 88%, and a haze < 10%.
本发明还提供了一种隔热膜的制备方法,包括以下步骤:The present invention also provides a method for preparing a thermal insulation film, comprising the following steps:
A)将含有金属粒子的紫外光固化胶涂布在基材的一面,进行紫外光固化,得到涂布有金属硬化层的基材;A) coating the UV-curable adhesive containing metal particles on one side of the base material, and performing UV-curing to obtain a base material coated with a metal hardened layer;
B)将含有金属氧化物的胶水涂布在金属硬化层表面,进行固化,得到金属氧化物层;B) coating the glue containing the metal oxide on the surface of the metal hardened layer, and curing to obtain the metal oxide layer;
C)在金属氧化物层表面依次贴合热塑性聚氨酯弹性体层、涂布粘胶液、贴合剥离膜,在基材的另一面贴合护膜层,得到隔热膜。C) Laying a thermoplastic polyurethane elastomer layer on the surface of the metal oxide layer, coating an adhesive solution, laminating a peeling film in sequence, and laminating a protective film layer on the other side of the base material to obtain a heat insulating film.
本发明优选在基材的一面涂布金属硬化层之前,先在所述基材的另一面涂布抗污胶水,固化后在所述基材表面形成抗污层。在本发明中,所述抗污胶水的成分、用量和来源于上文中抗污胶水的成分、用量和来源一致,在此不再赘述。In the present invention, it is preferable to coat the antifouling glue on the other side of the substrate before coating the metal hardened layer on one side of the substrate, and form an antifouling layer on the surface of the substrate after curing. In the present invention, the composition, dosage and composition of the anti-fouling glue are the same as those derived from the above-mentioned anti-fouling glue, and will not be repeated here.
在本发明中,所述抗污层的固化优选为热固化,所述固化的温度优选为80~120℃,更优选为90~110℃,最优选为100℃;所述固化的时间优选为100~150s,更优选为110~140s,最优选为120~130s。In the present invention, the curing of the antifouling layer is preferably thermal curing, and the curing temperature is preferably 80-120°C, more preferably 90-110°C, most preferably 100°C; the curing time is preferably 100-150s, more preferably 110-140s, most preferably 120-130s.
本发明优选在还原气氛下,先将金属粒子超声分散于紫外光固化胶中,得到含有金属粒子的紫外光固化胶水,然后将所述含有金属离子的紫外光固化胶水涂布在基材的另一面,先进行热固化将溶剂挥发,然后再进行紫外光固化,得到涂布有金属硬化层的基材。即一面涂布有金属硬化层,另一面涂布有抗污层的基材。In the present invention, preferably in a reducing atmosphere, the metal particles are first ultrasonically dispersed in the UV-curable glue to obtain the UV-curable glue containing metal particles, and then the UV-curable glue containing metal ions is coated on the other side of the substrate. On the one hand, thermal curing is performed first to volatilize the solvent, and then ultraviolet curing is performed to obtain a base material coated with a metal hardened layer. That is, a substrate coated with a metal hardening layer on one side and an antifouling layer on the other side.
在本发明中,所述金属粒子、紫外光固化胶和基材的种类、用量和来源于上文中金属粒子、紫外光固化胶和基材的种类、用量和来源一致,在此不再赘述。In the present invention, the types and amounts of the metal particles, UV-curable adhesive and substrate are consistent with the types, amounts and sources of the metal particles, UV-curable adhesive and substrate mentioned above, and will not be repeated here.
在本发明中,所述热固化的温度优选为80~120℃,更优选为90~110℃,最优选为100℃;所述热固化的时间优选为100~150s,更优选为110~140s,最优选为120~130s;所述紫外光固化的紫外光照射强度优选为30~150w/cm更优选为50~130w/cm,最优选为80~100w/cm;所述紫外光固化的时间优选为1~3s。In the present invention, the thermal curing temperature is preferably 80-120°C, more preferably 90-110°C, most preferably 100°C; the thermal curing time is preferably 100-150s, more preferably 110-140s , most preferably 120 to 130s; the UV irradiation intensity of the UV curing is preferably 30 to 150w/cm, more preferably 50 to 130w/cm, most preferably 80 to 100w/cm; the UV curing time Preferably it is 1-3s.
然后,将含有二氧化钛的胶水涂布在所述金属硬化层表面,进行固化,得到金属氧化物层。在本发明中,所述含有二氧化钛的胶水与上文中含有二氧化钛的胶水成分、用量和来源一致,在此不再赘述。在本发明中,所述金属氧化物层的固化温度优选为80~120℃,更优选为90~110℃,最优选为100℃;所述金属氧化物层固化的时间优选为80~100s,更优选为90s。本发明优选采用逗号式刮刀涂布所述含有二氧化钛的胶水。Then, the glue containing titanium dioxide is coated on the surface of the hardened metal layer and cured to obtain a metal oxide layer. In the present invention, the titanium dioxide-containing glue is consistent with the composition, dosage and source of the above-mentioned titanium dioxide-containing glue, and will not be repeated here. In the present invention, the curing temperature of the metal oxide layer is preferably 80-120°C, more preferably 90-110°C, most preferably 100°C; the curing time of the metal oxide layer is preferably 80-100s, More preferably 90s. In the present invention, the glue containing titanium dioxide is preferably coated with a comma doctor blade.
得到金属氧化物层后,本发明在金属氧化物层表面贴合TPU薄膜,然后在TPU薄膜表面涂布粘胶液,再贴合一层离型膜,最后再在基材或者抗污层的表面贴合一层护膜层,即得到隔热膜。After the metal oxide layer is obtained, the present invention sticks the TPU film on the surface of the metal oxide layer, then coats the viscose liquid on the surface of the TPU film, then sticks a layer of release film, and finally coats the surface of the base material or the antifouling layer. A layer of protective film is pasted on the surface to obtain a heat insulation film.
本发明提供一种隔热膜,包括护膜层;复合在护膜层上的基材层;复合在基材层上的金属硬化层;复合在金属硬化层上的金属氧化物层;复合在金属氧化物胶层上的热塑性聚氨酯弹性体层;复合在热塑性聚氨酯弹性体层上的胶层;复合在胶层上的剥离膜层;所述金属硬化层由包含金属粒子的紫外光固化胶制成;所述金属氧化物层由包含二氧化钛的胶水制成。本发明中的隔热膜在使用含有金属粒子的金属硬化层的同时,配合使用含有二氧化钛的金属氧化物层和热塑性聚氨酯弹性体层,能够将阳光的部分能量反射后进行能量吸收,进一步强化隔热功能,并且减少了反光。另外,本发明中的隔热膜PET基材加上TPU基材双层使用可增加保护膜的硬度达到3H以上,进一步的实现抗冲击效果还具有较好的弹性吸振功能,具有良好的抗冲击性能,当贴有本发明中隔热膜的车窗或门窗受到冲击时,具有较高的安全性能。The invention provides a heat insulation film, comprising a protective film layer; a substrate layer compounded on the protective film layer; a metal hardened layer compounded on the substrate layer; a metal oxide layer compounded on the metal hardened layer; The thermoplastic polyurethane elastomer layer on the metal oxide adhesive layer; the adhesive layer compounded on the thermoplastic polyurethane elastomer layer; the peeling film layer compounded on the adhesive layer; the metal hardened layer is made of ultraviolet light curing adhesive containing metal particles into; the metal oxide layer is made of a glue containing titanium dioxide. The thermal insulation film in the present invention uses a metal hardened layer containing metal particles, a metal oxide layer containing titanium dioxide and a thermoplastic polyurethane elastomer layer in combination, which can reflect part of the energy of sunlight and then perform energy absorption, further strengthening the insulation. Thermal function, and reduce reflection. In addition, the double-layer use of PET base material and TPU base material in the invention can increase the hardness of the protective film to more than 3H, further realize the impact resistance effect and have better elastic shock absorption function, and have good impact resistance Performance, when the windows or doors and windows pasted with the heat insulation film of the present invention are impacted, they have higher safety performance.
进一步的,本发明中的隔热膜还设置有抗污层,能很好的防止隔热膜被污染,且易擦拭,能够长久保持洁净度。Furthermore, the heat insulation film in the present invention is also provided with an antifouling layer, which can well prevent the heat insulation film from being polluted, is easy to wipe, and can maintain cleanliness for a long time.
为了进一步说明本发明,以下结合实施例对本发明提供的一种隔热膜及其制备方法进行详细描述,但不能将其理解为对本发明保护范围的限定。In order to further illustrate the present invention, a heat insulation film and its preparation method provided by the present invention will be described in detail below in conjunction with examples, but these should not be construed as limiting the protection scope of the present invention.
在以下实施例中,改性丙烯酸共聚体为德国默克化学提供的MOK-2023型号的改性丙烯酸共聚体,PET基材为北京康得新复合材料股份有限公司提供的光学级PET基材,UV胶水为东莞贝特利公司提供的BTF-220型号的UV胶水,有机硅胶液为道康宁公司提供的7651型号的硅胶胶液,TPU薄膜为三芳化学工业提供的70715-GH43S型号的TPU薄膜,硅油离型膜为上海富彭胶胶粘制品有限公司提供的PW-KG型号的硅油离型膜。In the following examples, the modified acrylic acid copolymer is a modified acrylic acid copolymer of the MOK-2023 type provided by Merck Chemicals, Germany, and the PET substrate is an optical-grade PET substrate provided by Beijing Kangdexin Composite Materials Co., Ltd. The UV glue is the BTF-220 type UV glue provided by Dongguan Betley Company, the organic silicone liquid is the 7651 type silicone glue provided by Dow Corning, the TPU film is the 70715-GH43S type TPU film provided by Sanfang Chemical Industry, and silicone oil The release film is a PW-KG type silicone oil release film provided by Shanghai Fupeng Adhesive Products Co., Ltd.
实施列1Implementation column 1
将抗污胶水(15份含氟化合物、85份特殊改性丙烯酸共聚体)采用微凹辊涂布在50μm厚的PET基材上,并经过烘箱固化;固化温度为100℃,固化时间为120s,抗污胶水涂布厚度2μm;The antifouling glue (15 parts of fluorine-containing compound, 85 parts of special modified acrylic copolymer) is coated on a 50 μm thick PET substrate with a micro-gravure roller, and cured in an oven; the curing temperature is 100 ° C, and the curing time is 120 s , Antifouling glue coating thickness 2μm;
在涂有抗污的UV涂层的基材的反面,涂布一层金属硬化层,其中金属粒子为铝,UV胶为UV硬化层由溶剂50份,交联单体30份,预聚物20份,光引发剂5份组成。溶剂为甲苯;交联单体为己二醇二丙烯酸酯;预聚物为环氧丙烯酸树脂;光引发剂为二苯甲酮、三乙醇胺按2:1混合。并经过烘箱温度为100℃,时间为120s,将溶剂挥发并UV固化成型。金属硬化层厚度为5μm。On the opposite side of the base material coated with antifouling UV coating, coat a layer of metal hardening layer, wherein the metal particles are aluminum, and the UV glue is the UV hardening layer consisting of 50 parts of solvent, 30 parts of crosslinking monomer, prepolymer 20 parts, composed of 5 parts of photoinitiator. The solvent is toluene; the crosslinking monomer is hexanediol diacrylate; the prepolymer is epoxy acrylic resin; the photoinitiator is benzophenone and triethanolamine mixed at 2:1. And after the oven temperature is 100°C, the time is 120s, the solvent is volatilized and UV curing is formed. The thickness of the hardened metal layer is 5 μm.
将二氧化钛添加到有机硅压敏胶中,有机硅压敏胶是由有机硅氧烷作为主要固体成分约为60重量份,甲苯、二甲苯作为溶剂的压敏胶产品约为40重量份。选用逗号式刮刀涂布在金属硬化层的表面,并经过烘箱固化后,贴合150μm的TPU基材,TPU基材厚度为25μm。Titanium dioxide is added to the silicone pressure-sensitive adhesive. The silicone pressure-sensitive adhesive is about 60 parts by weight of organosiloxane as the main solid component, and about 40 parts by weight of the pressure-sensitive adhesive product with toluene and xylene as the solvent. A comma-type scraper is used to coat the surface of the metal hardened layer, and after curing in an oven, it is attached to a 150 μm TPU substrate, and the thickness of the TPU substrate is 25 μm.
在TPU表面涂布一层20μm的禾盛国际有限公司提供的S-804A型亚力克胶水,贴合50μm的硅油离型膜,在抗污层表面贴合PET基材,得到隔热膜。Coat a layer of 20 μm S-804A acrylic glue provided by Hesheng International Co., Ltd. on the surface of TPU, attach a 50 μm silicone oil release film, and attach a PET substrate to the surface of the antifouling layer to obtain a heat insulation film.
本发明对本实施例得到的隔热膜使用落球冲击试验机MY-LQT-1800进行抗冲击性能测试,落球控制方法:直流电磁控制,落球高度:1.295m(Max.),535g测试球/100厘米高度条件下进行冲击测试,表面未有刮花或裂痕;1040g测试球/100厘米高度条件下进行冲击测试,表面略有凹凸点,但未破裂。结果表明,本实施例的隔热膜能有效的抗冲击。The present invention uses the falling ball impact tester MY-LQT-1800 to test the impact resistance of the heat insulation film obtained in this embodiment, the falling ball control method: DC electromagnetic control, the falling ball height: 1.295m (Max.), 535g test ball/100cm The impact test was carried out under the condition of height, and there was no scratch or crack on the surface; the impact test was carried out under the condition of 1040g test ball/100 cm height, the surface was slightly concave and convex, but not broken. The results show that the heat insulation film of this embodiment can effectively resist impact.
实施列2Implementation column 2
将抗污胶水(25份含氟化合物、75份特殊改性丙烯酸共聚体)采用微凹辊涂布在75μm厚的PET基材上,并经过烘箱固化;固化温度为120℃,固化时间为90s,抗污胶水涂布厚度3μm;The antifouling glue (25 parts of fluorine-containing compound, 75 parts of special modified acrylic copolymer) is coated on a 75 μm thick PET substrate with a micro-gravure roller, and cured in an oven; the curing temperature is 120 ° C, and the curing time is 90 s , antifouling glue coating thickness 3μm;
在涂有抗污的UV涂层的基材的反面,涂布一层金属硬化层,其中金属粒子为金,UV胶溶剂55份,交联单体30份,预聚物15份,光引发剂3份组成。溶剂为甲苯;交联单体为己二醇二丙烯酸酯;预聚物为环氧丙烯酸树脂;光引发剂为二苯甲酮和三乙醇胺按2:1混合。并经过烘箱温度为120℃,时间为90s,将溶剂挥发并UV固化成型。金属硬化层厚度为5μm。On the opposite side of the base material coated with antifouling UV coating, coat a layer of metal hardening layer, wherein the metal particles are gold, 55 parts of UV glue solvent, 30 parts of crosslinking monomer, 15 parts of prepolymer, photoinitiated The composition consists of 3 parts. The solvent is toluene; the crosslinking monomer is hexanediol diacrylate; the prepolymer is epoxy acrylic resin; the photoinitiator is benzophenone and triethanolamine mixed at 2:1. And after the temperature of the oven is 120°C, the time is 90s, the solvent is volatilized and UV curing is formed. The thickness of the hardened metal layer is 5 μm.
将二氧化钛添加到有机硅压敏胶中,有机硅压敏胶是由有机硅氧烷作为主要固体成分约为55重量份,甲苯、二甲苯作为溶剂的压敏胶产品约为45重量份。选用逗号式刮刀涂布在金属硬化层的下方,并经过烘箱固化后,贴合150μm的TPU基材,TPU基材厚度为20μm。Titanium dioxide is added to the silicone pressure-sensitive adhesive. The silicone pressure-sensitive adhesive is about 55 parts by weight of organosiloxane as the main solid component, and about 45 parts by weight of the pressure-sensitive adhesive product with toluene and xylene as the solvent. Use a comma-type doctor blade to coat under the metal hardened layer, and after curing in an oven, stick to a 150μm TPU substrate, and the thickness of the TPU substrate is 20μm.
在TPU表面涂布一层30μm厚的禾盛国际有限公司提供的S-804A型亚力克胶水,贴合50μm的硅油离型膜,在抗污层表面贴合PET基材,得到隔热膜。Coat a layer of S-804A acrylic glue provided by Hesheng International Co., Ltd. with a thickness of 30 μm on the surface of the TPU, attach a 50 μm silicone oil release film, and attach a PET substrate to the surface of the antifouling layer to obtain a heat insulation film.
实施列3Implementation column 3
将抗污胶水(25份含氟化合物、75份特殊改性丙烯酸共聚体)采用微凹辊涂布在100μmPET基材上,并经过烘箱固化;固化温度为120℃,固化时间为90s,抗污胶水涂布厚度4μm;The anti-fouling glue (25 parts of fluorine-containing compound, 75 parts of special modified acrylic copolymer) was coated on a 100 μm PET substrate with a micro-gravure roller, and cured in an oven; the curing temperature was 120°C, and the curing time was 90s. Glue coating thickness 4μm;
在涂有抗污的UV涂层的基材的反面,涂布一层金属硬化层,其中金属粒子为金,UV胶由溶剂50份,交联单体30份,预聚物20份,光引发剂3份组成。溶剂为甲苯;交联单体为己二醇二丙烯酸酯;预聚物为环氧丙烯酸树脂;光引发剂为二苯甲酮和三乙醇胺按2:1混合。并经过烘箱温度为120℃,时间为90s,将溶剂挥发并UV固化成型。金属硬化层厚度为5μm。On the opposite side of the base material coated with antifouling UV coating, coat a layer of metal hardening layer, wherein the metal particles are gold, UV glue consists of 50 parts of solvent, 30 parts of crosslinking monomer, 20 parts of prepolymer, light Initiator consists of 3 parts. The solvent is toluene; the crosslinking monomer is hexanediol diacrylate; the prepolymer is epoxy acrylic resin; the photoinitiator is benzophenone and triethanolamine mixed at 2:1. And after the temperature of the oven is 120°C, the time is 90s, the solvent is volatilized and UV curing is formed. The thickness of the hardened metal layer is 5 μm.
将二氧化钛添加到有机硅压敏胶中,有机硅压敏胶是由有机硅氧烷作为主要固体成分约为60重量份,甲苯、二甲苯作为溶剂的压敏胶产品约为40重量份。选用逗号式刮刀涂布在金属硬化层的表面,并经过烘箱固化后,贴合150μm的TPU基材,TPU基材厚度为25μm。Titanium dioxide is added to the silicone pressure-sensitive adhesive. The silicone pressure-sensitive adhesive is about 60 parts by weight of organosiloxane as the main solid component, and about 40 parts by weight of the pressure-sensitive adhesive product with toluene and xylene as the solvent. A comma-type scraper is used to coat the surface of the metal hardened layer, and after curing in an oven, it is attached to a 150 μm TPU substrate, and the thickness of the TPU substrate is 25 μm.
在TPU表面涂布一层30μm的有机硅压敏胶,贴合50μm的硅油离型膜,在抗污层表面贴合PET基材,得到隔热膜。Coat a layer of 30 μm silicone pressure-sensitive adhesive on the surface of TPU, attach a 50 μm silicone oil release film, and attach a PET substrate on the surface of the antifouling layer to obtain a heat insulation film.
实施例4Example 4
在PET基材涂布一层金属硬化层,其中金属粒子为铝,UV胶为由溶剂50份,交联单体30份,预聚物20份,光引发剂5份组成。溶剂为甲苯;交联单体为己二醇二丙烯酸酯;预聚物为环氧丙烯酸树脂;光引发剂为二苯甲酮、三乙醇胺按2:1混合。并经过烘箱温度为120℃,时间为90s,将溶剂挥发并UV固化成型。金属硬化层厚度为5μm。A layer of metal hardening layer is coated on the PET substrate, wherein the metal particles are aluminum, and the UV glue is composed of 50 parts of solvent, 30 parts of crosslinking monomer, 20 parts of prepolymer and 5 parts of photoinitiator. The solvent is toluene; the crosslinking monomer is hexanediol diacrylate; the prepolymer is epoxy acrylic resin; the photoinitiator is benzophenone and triethanolamine mixed at 2:1. And after the temperature of the oven is 120°C, the time is 90s, the solvent is volatilized and UV curing is formed. The thickness of the hardened metal layer is 5 μm.
将二氧化钛添加到有机硅压敏胶中,有机硅压敏胶是由有机硅氧烷作为主要固体成分约为60重量份,甲苯、二甲苯作为溶剂的压敏胶产品约为40重量份。选用逗号式刮刀涂布在金属硬化层的表面,并经过烘箱110-130℃固化后,贴合150μm的TPU基材,TPU基材厚度为25μm。Titanium dioxide is added to the silicone pressure-sensitive adhesive. The silicone pressure-sensitive adhesive is about 60 parts by weight of organosiloxane as the main solid component, and about 40 parts by weight of the pressure-sensitive adhesive product with toluene and xylene as the solvent. Use a comma-type scraper to coat the surface of the metal hardened layer, and after curing in an oven at 110-130°C, attach a 150μm TPU substrate with a thickness of 25μm.
在TPU表面涂布一层20μm的禾盛国际有限公司提供的S-804A型亚力克胶水,粘胶层按照GB2792-1998测试的180°剥离力大小为200gf/25mm-800gf/25mm。贴合50μm的硅油离型膜,得到隔热膜。Coat a layer of 20μm S-804A acrylic glue provided by Hesheng International Co., Ltd. on the surface of the TPU. The 180° peeling force of the adhesive layer tested according to GB2792-1998 is 200gf/25mm-800gf/25mm. Bond a 50 μm silicone oil release film to obtain a heat insulating film.
本发明对实施例1~4中的隔热膜采用橡皮酒精耐磨试验机测试其耐磨性能,采用双显双控剥离强度实验机测试其剥离力为200gf/25mm-800gf/25mm,采用透光雾度测量仪测试透光度≥88%,雾度<10%。使用型号LH1013光学透过率测量仪测试其紫外线透过率、红外线透过率和可见光透过率。The present invention uses rubber alcohol wear-resistant testing machine to test the wear resistance of the heat insulation film in Examples 1 to 4, and uses a double-display double-control peeling strength testing machine to test its peeling force to be 200gf/25mm-800gf/25mm. Haze measuring instrument tests light transmittance ≥ 88%, haze < 10%. Use model LH1013 optical transmittance measuring instrument to test its ultraviolet transmittance, infrared transmittance and visible light transmittance.
实施例5Example 5
本发明对实施例1~4得到的隔热膜进行了性能测试结果如表1所示。The performance test results of the heat insulation films obtained in Examples 1 to 4 are shown in Table 1.
表1本发明实施例1~4中隔热膜的性能测试Table 1 Performance test of thermal insulation film in Examples 1 to 4 of the present invention
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that, for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications can also be made. It should be regarded as the protection scope of the present invention.
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Cited By (5)
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CN107484369A (en) * | 2017-08-08 | 2017-12-15 | 芜湖市凯鑫避雷器有限责任公司 | A kind of Novel overvoltage protector shell mechanism |
CN109554132A (en) * | 2017-09-25 | 2019-04-02 | 上海纳尔数码喷印材料股份有限公司 | A kind of heat-insulated TPU protective film |
CN112852330A (en) * | 2019-11-27 | 2021-05-28 | 湖南尚鑫新材料科技有限公司 | Glass film with negative ion releasing function and preparation method thereof |
CN113183386A (en) * | 2021-04-13 | 2021-07-30 | 山西凝固力新型材料股份有限公司 | High-compression-resistance fiber-reinforced polyurethane composite board and preparation method thereof |
CN115960549A (en) * | 2022-12-20 | 2023-04-14 | 肇庆凯盛电子科技有限公司 | PET (polyethylene terephthalate) film for automobile |
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CN103879100A (en) * | 2014-03-19 | 2014-06-25 | 天诺光电材料股份有限公司 | Shielding window film and preparation method thereof |
CN104275889A (en) * | 2013-07-03 | 2015-01-14 | 上海追光科技有限公司 | High-performance nanometer composite heat insulation film and making method thereof |
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JP2012252172A (en) * | 2011-06-03 | 2012-12-20 | Bridgestone Corp | Heat ray shielding film and heat ray shielding window using the same |
CN104275889A (en) * | 2013-07-03 | 2015-01-14 | 上海追光科技有限公司 | High-performance nanometer composite heat insulation film and making method thereof |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107484369A (en) * | 2017-08-08 | 2017-12-15 | 芜湖市凯鑫避雷器有限责任公司 | A kind of Novel overvoltage protector shell mechanism |
CN107484369B (en) * | 2017-08-08 | 2019-12-03 | 芜湖市凯鑫避雷器有限责任公司 | A kind of Novel overvoltage protector shell mechanism |
CN109554132A (en) * | 2017-09-25 | 2019-04-02 | 上海纳尔数码喷印材料股份有限公司 | A kind of heat-insulated TPU protective film |
CN112852330A (en) * | 2019-11-27 | 2021-05-28 | 湖南尚鑫新材料科技有限公司 | Glass film with negative ion releasing function and preparation method thereof |
CN113183386A (en) * | 2021-04-13 | 2021-07-30 | 山西凝固力新型材料股份有限公司 | High-compression-resistance fiber-reinforced polyurethane composite board and preparation method thereof |
CN115960549A (en) * | 2022-12-20 | 2023-04-14 | 肇庆凯盛电子科技有限公司 | PET (polyethylene terephthalate) film for automobile |
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