CN106313222B - A kind of anti-corrosion method of cabinet-wood - Google Patents
A kind of anti-corrosion method of cabinet-wood Download PDFInfo
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- CN106313222B CN106313222B CN201610704560.4A CN201610704560A CN106313222B CN 106313222 B CN106313222 B CN 106313222B CN 201610704560 A CN201610704560 A CN 201610704560A CN 106313222 B CN106313222 B CN 106313222B
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- 239000002023 wood Substances 0.000 title claims abstract description 88
- 238000000034 method Methods 0.000 title claims abstract description 30
- 238000005260 corrosion Methods 0.000 title claims 10
- 238000001035 drying Methods 0.000 claims abstract description 24
- 239000003755 preservative agent Substances 0.000 claims abstract description 19
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims abstract description 15
- 230000002335 preservative effect Effects 0.000 claims abstract description 15
- 239000005995 Aluminium silicate Substances 0.000 claims abstract description 5
- 229920002101 Chitin Polymers 0.000 claims abstract description 5
- SNIOPGDIGTZGOP-UHFFFAOYSA-N Nitroglycerin Chemical compound [O-][N+](=O)OCC(O[N+]([O-])=O)CO[N+]([O-])=O SNIOPGDIGTZGOP-UHFFFAOYSA-N 0.000 claims abstract description 5
- 239000000006 Nitroglycerin Substances 0.000 claims abstract description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 5
- 235000012211 aluminium silicate Nutrition 0.000 claims abstract description 5
- BEFDCLMNVWHSGT-UHFFFAOYSA-N ethenylcyclopentane Chemical compound C=CC1CCCC1 BEFDCLMNVWHSGT-UHFFFAOYSA-N 0.000 claims abstract description 5
- 229960003711 glyceryl trinitrate Drugs 0.000 claims abstract description 5
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims abstract description 5
- 229920005610 lignin Polymers 0.000 claims abstract description 5
- 150000003242 quaternary ammonium salts Chemical class 0.000 claims abstract description 5
- 239000004334 sorbic acid Substances 0.000 claims abstract description 5
- 229940075582 sorbic acid Drugs 0.000 claims abstract description 5
- 235000010199 sorbic acid Nutrition 0.000 claims abstract description 5
- BZSXEZOLBIJVQK-UHFFFAOYSA-N 2-methylsulfonylbenzoic acid Chemical compound CS(=O)(=O)C1=CC=CC=C1C(O)=O BZSXEZOLBIJVQK-UHFFFAOYSA-N 0.000 claims abstract description 3
- 230000007246 mechanism Effects 0.000 claims description 26
- 238000001514 detection method Methods 0.000 claims description 12
- 238000005485 electric heating Methods 0.000 claims description 9
- 238000000926 separation method Methods 0.000 claims description 5
- LVDKZNITIUWNER-UHFFFAOYSA-N Bronopol Chemical compound OCC(Br)(CO)[N+]([O-])=O LVDKZNITIUWNER-UHFFFAOYSA-N 0.000 claims description 4
- 238000007605 air drying Methods 0.000 claims description 4
- 229960003168 bronopol Drugs 0.000 claims description 4
- 239000003995 emulsifying agent Substances 0.000 claims description 4
- 230000003028 elevating effect Effects 0.000 claims description 2
- 230000008676 import Effects 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 2
- OUCSIUCEQVCDEL-UHFFFAOYSA-N 2,3,4-tribromophenol Chemical compound OC1=CC=C(Br)C(Br)=C1Br OUCSIUCEQVCDEL-UHFFFAOYSA-N 0.000 claims 1
- 230000005611 electricity Effects 0.000 claims 1
- 238000007654 immersion Methods 0.000 claims 1
- 230000008450 motivation Effects 0.000 claims 1
- 239000007787 solid Substances 0.000 claims 1
- 230000002421 anti-septic effect Effects 0.000 abstract description 9
- IOLCXVTUBQKXJR-UHFFFAOYSA-M potassium bromide Chemical compound [K+].[Br-] IOLCXVTUBQKXJR-UHFFFAOYSA-M 0.000 abstract description 8
- BSWWXRFVMJHFBN-UHFFFAOYSA-N 2,4,6-tribromophenol Chemical compound OC1=C(Br)C=C(Br)C=C1Br BSWWXRFVMJHFBN-UHFFFAOYSA-N 0.000 abstract description 5
- 239000005909 Kieselgur Substances 0.000 abstract description 4
- 238000005470 impregnation Methods 0.000 abstract description 3
- 230000008901 benefit Effects 0.000 abstract description 2
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 abstract 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 abstract 1
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 abstract 1
- 229910052794 bromium Inorganic materials 0.000 abstract 1
- 230000001804 emulsifying effect Effects 0.000 abstract 1
- 238000004321 preservation Methods 0.000 abstract 1
- 238000003672 processing method Methods 0.000 abstract 1
- 238000009434 installation Methods 0.000 description 28
- 238000003860 storage Methods 0.000 description 27
- 238000003825 pressing Methods 0.000 description 17
- 238000005192 partition Methods 0.000 description 15
- 239000000463 material Substances 0.000 description 9
- 238000009413 insulation Methods 0.000 description 8
- 239000000047 product Substances 0.000 description 7
- 210000003437 trachea Anatomy 0.000 description 7
- 229920001971 elastomer Polymers 0.000 description 6
- 108091006146 Channels Proteins 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 230000001105 regulatory effect Effects 0.000 description 5
- 238000009423 ventilation Methods 0.000 description 5
- 230000003014 reinforcing effect Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000032258 transport Effects 0.000 description 3
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000003139 buffering effect Effects 0.000 description 2
- XTEGARKTQYYJKE-UHFFFAOYSA-N chloric acid Chemical compound OCl(=O)=O XTEGARKTQYYJKE-UHFFFAOYSA-N 0.000 description 2
- 229940005991 chloric acid Drugs 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 239000011490 mineral wool Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 241000282414 Homo sapiens Species 0.000 description 1
- 238000009795 derivation Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010981 drying operation Methods 0.000 description 1
- 238000001802 infusion Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 229940057995 liquid paraffin Drugs 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920001084 poly(chloroprene) Polymers 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 239000010875 treated wood Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
- B27K3/02—Processes; Apparatus
- B27K3/08—Impregnating by pressure, e.g. vacuum impregnation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
- B27K3/02—Processes; Apparatus
- B27K3/0207—Pretreatment of wood before impregnation
- B27K3/0214—Drying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
- B27K3/52—Impregnating agents containing mixtures of inorganic and organic compounds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
- B27K5/04—Combined bleaching or impregnating and drying of wood
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B15/00—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form
- F26B15/10—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions
- F26B15/12—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions the lines being all horizontal or slightly inclined
- F26B15/18—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions the lines being all horizontal or slightly inclined the objects or batches of materials being carried by endless belts
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B23/00—Heating arrangements
- F26B23/04—Heating arrangements using electric heating
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/001—Handling, e.g. loading or unloading arrangements
- F26B25/003—Handling, e.g. loading or unloading arrangements for articles
- F26B25/004—Handling, e.g. loading or unloading arrangements for articles in the shape of discrete sheets
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/02—Applications of driving mechanisms, not covered by another subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K2240/00—Purpose of the treatment
- B27K2240/20—Removing fungi, molds or insects
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B2210/00—Drying processes and machines for solid objects characterised by the specific requirements of the drying good
- F26B2210/16—Wood, e.g. lumber, timber
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Sustainable Development (AREA)
- Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Chemical And Physical Treatments For Wood And The Like (AREA)
- Drying Of Solid Materials (AREA)
Abstract
本发明提供了一种家具木材的防腐方法。它解决了现有处理方法的步骤过于繁琐,需花费大量的时间,操作复杂等技术问题。本家具木材的防腐方法,包括以下步骤:a、将木材通过烘干系统进行干燥处理;b、将木材放入密闭的压力浸注罐中,向罐中注入以下重量份数的防腐剂:乳化剂9‑12份、三溴苯酚4‑6份、甲壳素0.5‑2份、高岭土3‑12份、溴化钾3‑8份、硝酸甘油3‑7份、山梨酸4‑16份、溴硝醇3‑5份、醋酸5‑8份、硅藻土0.8‑2.6份、氯酸钠2‑5份、木质素1‑2份和季铵盐8‑14份,加压至0.9‑1.2MPa,保持4‑6h后,泄压并排空防腐剂,从罐中取出木材;c、将加入防腐剂后的木材进行高温定性处理8‑12h;d、将高温定性处理后的木材进行风干处理后,即得到经防腐处理的家具木材。本发明具有操作简便的优点。
The invention provides a method for preserving wood of furniture. It solves the technical problems such as the steps of the existing processing method are too cumbersome, it takes a lot of time, and the operation is complicated. The wood preservation method for furniture comprises the following steps: a. drying the wood through a drying system; b. putting the wood into a closed pressure impregnation tank, and injecting the following preservatives in parts by weight into the tank: emulsifying 9-12 parts of tribromophenol, 4-6 parts of tribromophenol, 0.5-2 parts of chitin, 3-12 parts of kaolin, 3-8 parts of potassium bromide, 3-7 parts of nitroglycerin, 4-16 parts of sorbic acid, bromine 3-5 parts of nitroalcohol, 5-8 parts of acetic acid, 0.8-2.6 parts of diatomaceous earth, 2-5 parts of sodium chlorate, 1-2 parts of lignin and 8-14 parts of quaternary ammonium salt, pressurized to 0.9-1.2 MPa, after keeping for 4-6h, release the pressure and empty the preservative, and take out the wood from the tank; c, carry out high-temperature qualitative treatment of the wood after adding the preservative for 8-12h; d, air-dry the wood after high-temperature qualitative treatment After treatment, the antiseptic treated furniture wood is obtained. The invention has the advantage of simple and convenient operation.
Description
技术领域technical field
本发明涉及一种防腐方法,特别是一种家具木材的防腐方法。The invention relates to a preservative method, in particular to a preservative method for furniture wood.
背景技术Background technique
家具是指人类维持正常生活、从事生产实践和开展社会活动必不可少的一类器具。家具也跟随时代的脚步不断发展创新,到如今门类繁多,用料各异,品种齐全,用途不一。家具包括衣橱、桌子、床、沙发等大件物品。其中,沙发主要由木架、海绵、弹簧和沙发套组成,而木架主要是由木材组成,为了确保沙发的产品质量和使用寿命,需要对木材进行处理。Furniture refers to a class of utensils that are indispensable for human beings to maintain normal life, engage in production practices and carry out social activities. Furniture also follows the footsteps of the times and continues to develop and innovate. Up to now, there are many categories, different materials, complete varieties, and different uses. Furniture includes bulky items such as wardrobes, tables, beds, sofas, etc. Among them, the sofa is mainly composed of wooden frame, sponge, spring and sofa cover, and the wooden frame is mainly composed of wood. In order to ensure the product quality and service life of the sofa, the wood needs to be treated.
经检索,如中国专利文献公开了一种木材防腐处理方法【申请号:201410382313.8;公开号:CN 104175374A】。这种木材防腐处理方法,其特征在于,包括以下步骤:(1)、将立木的边材进行锯切,直到露出心材,使立木的边材上下断开;(2)、边材锯切完成后进行心材水分封闭,在断开的边材断面上注入氯丁胶,同时在边材锯切后露出的心材利用液体石蜡封闭;(3)、在立木上钻好用于注入防腐剂的注洞;(4)、把配好的防腐剂装入容器,将容器挂在立木注洞上方的树干上,使用输液管将容器内的防腐剂注入立木注洞中。After searching, for example, Chinese patent literature discloses a wood antiseptic treatment method [application number: 201410382313.8; publication number: CN 104175374A]. This wood antiseptic treatment method is characterized in that it comprises the following steps: (1), sawing the sapwood of the standing tree until the heartwood is exposed, and breaking the sapwood of the standing tree up and down; (2), the sawing of the sapwood is completed Carry out heartwood water sealing afterward, inject neoprene on the broken sapwood section, utilize liquid paraffin to seal the heartwood exposed after sapwood sawing at the same time; (4), put the prepared preservative into the container, hang the container on the trunk above the injection hole of the standing tree, and use the infusion tube to inject the preservative in the container into the injection hole of the standing tree.
该专利中公开的处理方法虽然防腐处理效果好,但是,该处理方法的步骤过于繁琐,需花费大量的时间,操作复杂,因此,设计出一种家具木材的防腐方法是很有必要的。Although the treatment method disclosed in this patent has a good antiseptic treatment effect, the steps of the treatment method are too cumbersome, it takes a lot of time, and the operation is complicated. Therefore, it is necessary to design a kind of antiseptic method for furniture wood.
发明内容Contents of the invention
本发明的目的是针对现有的技术存在上述问题,提出了一种家具木材的防腐方法,该防腐方法具有操作简便的特点。The object of the present invention is to solve the problems mentioned above in the prior art, and propose a method for preserving wood of furniture, which has the characteristics of easy operation.
本发明的目的可通过下列技术方案来实现:一种家具木材的防腐方法,其特征在于,包括以下步骤:The object of the present invention can be achieved through the following technical solutions: a kind of anticorrosion method of furniture wood, it is characterized in that, comprises the following steps:
a、将木材通过烘干系统进行干燥处理,烘干至含水率为12-15%;a. Dry the wood through a drying system until the moisture content is 12-15%;
b、将木材放入密闭的压力浸注罐中,向罐中注入以下重量份数的防腐剂:乳化剂9-12份、三溴苯酚4-6份、甲壳素0.5-2份、高岭土3-12份、溴化钾3-8份、硝酸甘油3-7份、山梨酸4-16份、溴硝醇3-5份、醋酸5-8份、硅藻土0.8-2.6份、氯酸钠2-5份、木质素1-2份和季铵盐8-14份,加压至0.9-1.2MPa,保持4-6h后,泄压并排空防腐剂,从罐中取出木材;b. Put the wood into a closed pressure impregnation tank, inject the following preservatives in parts by weight into the tank: 9-12 parts of emulsifier, 4-6 parts of tribromophenol, 0.5-2 parts of chitin, 3 parts of kaolin -12 parts, 3-8 parts of potassium bromide, 3-7 parts of nitroglycerin, 4-16 parts of sorbic acid, 3-5 parts of bronopol, 5-8 parts of acetic acid, 0.8-2.6 parts of diatomaceous earth, chloric acid 2-5 parts of sodium, 1-2 parts of lignin and 8-14 parts of quaternary ammonium salt, pressurize to 0.9-1.2MPa, keep it for 4-6h, release the pressure and empty the preservative, and take out the wood from the tank;
c、将加入防腐剂后的木材进行高温定性处理8-12h;c. Carry out high-temperature qualitative treatment to the wood after adding the preservative for 8-12 hours;
d、将高温定性处理后的木材进行风干处理后,即得到经防腐处理的家具木材。d. Air-drying the high-temperature qualitatively treated wood to obtain antiseptic-treated furniture wood.
采用以上方法,通过使用各类机械设备可快速制作出成品,且无需人工过多操作,操作简便。Using the above method, the finished product can be quickly produced by using various mechanical equipment, and it does not require excessive manual operations, and the operation is simple and convenient.
所述步骤a中的烘干系统包括底座,所述底座上设置有输送装置,底座上还依次设置上料装置、烘干装置和下料装置。The drying system in the step a includes a base on which a conveying device is arranged, and a feeding device, a drying device and a feeding device are sequentially arranged on the base.
烘干系统的工作原理如下:通过上料装置、输送装置、烘干装置和下料装置,可对木材自动上料、输送、烘干和下料,无需人工过多操作,能够实现连续不间断的烘干作业,烘干效率高。The working principle of the drying system is as follows: Through the feeding device, conveying device, drying device and unloading device, the wood can be automatically loaded, conveyed, dried and unloaded, without excessive manual operations, and can achieve continuous and uninterrupted Drying operation, high drying efficiency.
所述输送装置包括呈环形的导轨和若干滑动座,导轨固定在底座上,若干滑动座设置在导轨上,滑动座与一能带动其来回移动的移动结构相连,滑动座上竖直设置有转轴,转轴下端与一能带动其转动的伺服电机相连,转轴上端和呈正方形的放置板相连,滑动座上还设置有能将木材定位在放置板上的定位结构。The conveying device includes a ring-shaped guide rail and a plurality of sliding seats, the guide rail is fixed on the base, a plurality of sliding seats are arranged on the guide rail, the sliding seat is connected with a moving structure that can drive it to move back and forth, and a rotating shaft is vertically arranged on the sliding seat , the lower end of the rotating shaft is connected with a servo motor that can drive it to rotate, the upper end of the rotating shaft is connected with a square placing plate, and the sliding seat is also provided with a positioning structure that can position wood on the placing plate.
当需要将木材输送所需工位时,将木材摆放到放置板上,通过定位结构将木材定位住,通过移动结构带动滑动座移动,滑动座带动放置板移动,放置板将木材输送所需工位;期间可通过伺服电机的输出轴带动转轴转动,转轴带动滑动座转动,滑动座带动放置板转动,可使相邻两层的木材交错放置。When the wood needs to be transported to the required station, the wood is placed on the placement board, the wood is positioned through the positioning structure, the sliding seat is driven by the moving structure, the sliding seat drives the placement board to move, and the placement board transports the wood as required Station; during the period, the output shaft of the servo motor can drive the rotating shaft to rotate, the rotating shaft drives the sliding seat to rotate, and the sliding seat drives the placement plate to rotate, so that the adjacent two layers of wood can be placed alternately.
所述转轴和放置板之间还设置有若干加强杆。Several reinforcing rods are also arranged between the rotating shaft and the placement plate.
采用以上结构,通过加强杆可对转轴和放置板之间进行加固,增加两者的连接强度。By adopting the above structure, the rotating shaft and the placement plate can be reinforced through the reinforcing rod, so as to increase the connection strength between the two.
所述移动结构包括呈环形的齿条、步进电机和驱动轮,齿条固定在导轨上,步进电机固定在滑动座上,步进电机的输出轴竖直向下,驱动轮固定在步进电机的输出轴上,驱动轮与齿条相啮合。The moving structure includes an annular rack, a stepping motor and a driving wheel, the rack is fixed on the guide rail, the stepping motor is fixed on the sliding seat, the output shaft of the stepping motor is vertically downward, and the driving wheel is fixed on the step On the output shaft of the motor, the drive wheel meshes with the rack.
当需要使滑动座来回移动时,控制步进电机的输出轴转动,步进电机的输出轴带动驱动轮转动,驱动轮与齿条相啮合使滑动座来回移动。When it is necessary to make the sliding seat move back and forth, the output shaft of the stepping motor is controlled to rotate, and the output shaft of the stepping motor drives the driving wheel to rotate, and the driving wheel meshes with the rack to make the sliding seat move back and forth.
所述定位结构包括定位压板、定位气缸和安装架,安装架固定滑动座上,定位气缸固定在安装架上,定位气缸的活塞杆竖直向下,定位气缸的活塞杆端部和定位压板相连,且定位压板能与滑动座相抵靠。The positioning structure includes a positioning pressure plate, a positioning cylinder and a mounting frame, the mounting frame is fixed on the sliding seat, the positioning cylinder is fixed on the mounting frame, the piston rod of the positioning cylinder is vertically downward, and the end of the piston rod of the positioning cylinder is connected with the positioning pressure plate , and the positioning platen can abut against the sliding seat.
当需要将木材定位在放置板上时,控制定位气缸的活塞杆上下移动,定位气缸的活塞杆带动定位压板上下移动,定位压板将木材定位住。When the timber needs to be positioned on the placement plate, the piston rod of the positioning cylinder is controlled to move up and down, and the piston rod of the positioning cylinder drives the positioning pressing plate to move up and down, and the positioning pressing plate positions the timber.
所述滑动座上还设置有若干万向轮,且万向轮与底座相抵靠。Several universal wheels are also arranged on the sliding seat, and the universal wheels abut against the base.
采用以上结构,通过万向轮可确保滑动座的滑动,同时,起到支撑作用。With the above structure, the universal wheel can ensure the sliding of the sliding seat and at the same time play a supporting role.
所述定位压板的材料为不锈钢。The material of the positioning pressing plate is stainless steel.
采用以上材料,可延长定位压板的使用时间。The use of the above materials can prolong the service life of the positioning platen.
所述定位压板上设有若干透气孔。The positioning pressing plate is provided with a number of ventilation holes.
采用以上结构,通过透气孔可使空气能在定位压板上下侧流通。By adopting the above structure, the air can be circulated on the upper and lower sides of the positioning pressing plate through the ventilation hole.
所述定位压板上还固定有橡胶条。A rubber strip is also fixed on the positioning pressing plate.
采用以上结构,通过橡胶条可使定位压板更好的定位。By adopting the above structure, the positioning pressing plate can be better positioned through the rubber strip.
所述上料装置包括第一输送带、存放板、机械手和安装条,第一输送带设置在底座上,第一输送带上设置有导入结构,存放板倾斜设置在底座上,存放板上具有若干滚轮,存放板与一能带动其来回移动的移动机构相连,存放板上端靠近第一输送带,存放板下端靠近导轨,存放板下端还固定有限位板,限位板上设置有能将木材分隔开的分隔结构,机械手一端固定在底座上,机械手另一端和安装条相连,安装条上固定有若干安装块,相邻两个安装块之间形成用于定位木材的定位部,底座上还设置有能将木材定位在定位部中的夹紧结构。The feeding device includes a first conveyor belt, a storage plate, a manipulator and an installation bar, the first conveyor belt is arranged on the base, the first conveyor belt is provided with an introduction structure, the storage plate is arranged obliquely on the base, and the storage plate has A number of rollers, the storage board is connected with a moving mechanism that can drive it to move back and forth, the upper end of the storage board is close to the first conveyor belt, the lower end of the storage board is close to the guide rail, and the lower end of the storage board is also fixed with a limit plate, which is provided with a device that can move wood Separated partition structure, one end of the manipulator is fixed on the base, the other end of the manipulator is connected to the installation bar, a number of installation blocks are fixed on the installation bar, and a positioning part for positioning wood is formed between two adjacent installation blocks. A clamping structure capable of positioning the wood in the positioning portion is also provided.
当需要将木材输入到放置板上时,将木材逐一放到第一输送带上,通过导入结构对木材进行导向,随着第一输送带的转动,将木材输送到存放板上,通过移动机构带动存放板来回移动,多个木材可平放在存放板上,通过机械手带动安装条移动,使安装块插入到木材之间,通过夹紧结构将木材定位住,通过机械手将其输送入到放置板上,输入快速。When it is necessary to input the wood to the placement board, put the wood on the first conveyor belt one by one, guide the wood through the import structure, and transport the wood to the storage board with the rotation of the first conveyor belt, and pass the moving mechanism Drive the storage board to move back and forth, multiple wood can be placed flat on the storage board, the installation bar is driven by the manipulator to move, so that the installation block is inserted between the wood, the wood is positioned by the clamping structure, and it is transported to the place by the manipulator On board, typing is fast.
所述分隔结构包括开设在限位板上的若干通过孔和若干分隔板,分隔板分别设置在相应的通过孔内,分隔板一端与一能推动其来回移动的推动气缸相连,分隔板另一端为分隔端,且分隔端能伸出限位板。The partition structure includes a number of through holes and a number of partition plates set on the limit plate, the partition plates are respectively arranged in the corresponding through holes, one end of the partition plate is connected with a push cylinder that can push it to move back and forth, and the partition plates are divided into two parts. The other end of the dividing plate is a separating end, and the separating end can protrude from the limiting plate.
采用以上结构,通过推动气缸的推杆使分隔板的分隔端伸出限位板,分隔板可在存放板移动时对木材进行分隔和限位,且相邻木材之间可保持一定的间隙。With the above structure, by pushing the push rod of the cylinder to make the partition end of the partition board extend out of the limit board, the partition board can separate and limit the wood when the storage board moves, and a certain distance can be maintained between adjacent wood. gap.
所述导入结构包括左导入条和右导入条,左导入条和右导入条分别固定在第一输送带两侧,左导入条和右导入条之间形成供木材通过的导入通道。The lead-in structure includes a left lead-in bar and a right lead-in bar, the left lead-in bar and the right lead-in bar are respectively fixed on both sides of the first conveyor belt, and an lead-in channel for wood is formed between the left lead-in bar and the right lead-in bar.
采用以上结构,通过左导入条和右导入条的作用,可使木材输送中与第一输送带行进方向相平行,且在第一输送带上所需的位置上移动。With the above structure, through the action of the left lead-in bar and the right lead-in bar, the timber conveying can be parallel to the traveling direction of the first conveyor belt and move on the required position on the first conveyor belt.
所述夹紧结构包括左气囊、右气囊、连通管和气泵,左气囊固定在定位部左侧,右气囊固定在定位部右侧,连通管一端和左气囊相连,连通管另一端和右气囊相连,连通管中部和气管一端相连通,气管另一端能与外界相连通,气泵设置在气管上。The clamping structure includes a left airbag, a right airbag, a connecting pipe and an air pump, the left airbag is fixed on the left side of the positioning part, the right airbag is fixed on the right side of the positioning part, one end of the connecting pipe is connected with the left airbag, and the other end of the connecting pipe is connected with the right airbag. The middle part of the connecting pipe is connected with one end of the trachea, and the other end of the trachea can be connected with the outside world, and the air pump is arranged on the trachea.
当需要将安装条上的木材定位住时,开启气泵,将外界空气输送到左气囊和右气囊中,随着左气囊和右气囊的体积逐渐变大,可将安装条上的木材定位住,夹紧可靠。When it is necessary to position the wood on the installation bar, turn on the air pump to deliver the outside air to the left air bag and the right air bag. As the volume of the left air bag and the right air bag gradually increases, the wood on the installation bar can be positioned. Clamping is reliable.
所述气管上还设置有流量调节阀。The air pipe is also provided with a flow regulating valve.
采用以上结构,通过流量调节阀可调节气管中的气流大小。With the above structure, the air flow in the trachea can be adjusted through the flow regulating valve.
所述移动机构包括支架、导杆、导套和第一推杆电机,支架固定在底座上,导杆水平固定在支架上,导套设置在导杆上,第一推杆电机固定在支架上,第一推杆电机的推杆水平设置,第一推杆电机的推杆端部和导套相连,存放板固定在导套上。The moving mechanism includes a bracket, a guide rod, a guide sleeve and a first push rod motor, the bracket is fixed on the base, the guide rod is horizontally fixed on the bracket, the guide sleeve is arranged on the guide rod, and the first push rod motor is fixed on the bracket , the push rod of the first push rod motor is arranged horizontally, the end of the push rod of the first push rod motor is connected with the guide sleeve, and the storage plate is fixed on the guide sleeve.
当需要使存放板来回移动时,控制第一推杆电机的推杆来回移动,第一推杆电机的推杆带动导套来回移动,导套带动存放板来回移动。When the storage plate needs to be moved back and forth, the push rod of the first push rod motor is controlled to move back and forth, the push rod of the first push rod motor drives the guide sleeve to move back and forth, and the guide sleeve drives the storage plate to move back and forth.
所述左气囊上还具有若干凸出的左防滑部,右气囊上还具有若干凸出的右防滑部。The left air bag also has some protruding left anti-skid parts, and the right air bag also has some protruding right anti-skid parts.
采用以上结构,可增加其摩擦力,避免使用过程中出现打滑。By adopting the above structure, the friction force can be increased to avoid slipping during use.
所述烘干装置包括烘箱、电加热管、若干导流管、检测板和显示屏,烘箱固定在底座上,烘箱一端具有输入口,烘箱另一端具有输出口,且导轨从输入口穿入并从输出口穿出,电加热管设置在烘箱内,若干导流管分别设置在烘箱侧壁上,导流管与一能带动其转动的转动机构相连,导流管上设置有抽气泵和单向阀,检测板设置在烘箱内,检测板与一能带动其上下升降的升降气缸相连,检测板上设置有温湿度计,温湿度计通过线路与显示屏相连。The drying device includes an oven, an electric heating tube, several guide tubes, a detection board and a display screen, the oven is fixed on the base, one end of the oven has an input port, the other end of the oven has an output port, and the guide rail penetrates through the input port and Go out from the output port, the electric heating tube is set in the oven, and several guide tubes are respectively arranged on the side wall of the oven. The guide tube is connected with a rotating mechanism that can drive it to rotate. Directional valve, the detection board is arranged in the oven, and the detection board is connected with a lifting cylinder that can drive it up and down.
当需要对木材进行烘干时,将放置板移动到烘箱内,通过电加热管使烘箱升温,通过抽气泵和单向阀的作用使空气在导流管内单向流动,通过转动机构带动导流罩来回转动,可形成不同方向的环形气流使烘箱内整体温度均匀,将放置板上的木材烘干,烘干效果好。When it is necessary to dry the wood, move the placing plate into the oven, heat up the oven through the electric heating tube, make the air flow in one direction in the guide tube through the action of the air pump and the one-way valve, and drive the guide through the rotating mechanism The hood rotates back and forth to form annular airflow in different directions to make the overall temperature in the oven uniform, and to dry the wood on the board with good drying effect.
所述转动机构包括转动电机、转动轴、主动齿轮、从动齿轮和安装框,安装框固定在烘箱外,转动电机固定在安装框上,转动电机的输出轴水平设置,主动齿轮固定在转动电机的输出轴上,转动轴水平设置在安装框上,转动轴一端伸入烘箱内和导流管中部相连,从动齿轮固定在转动轴另一端上,主动齿轮与从动齿轮相啮合。The rotating mechanism includes a rotating motor, a rotating shaft, a driving gear, a driven gear and a mounting frame, the mounting frame is fixed outside the oven, the rotating motor is fixed on the mounting frame, the output shaft of the rotating motor is arranged horizontally, and the driving gear is fixed on the rotating motor On the output shaft, the rotating shaft is horizontally arranged on the installation frame, one end of the rotating shaft extends into the oven and connects with the middle part of the draft tube, the driven gear is fixed on the other end of the rotating shaft, and the driving gear and the driven gear are meshed.
当需要使导流管来回转动时,控制转动电机的输出轴来回转动,转动电机的输出轴带动主动齿轮来回转动,主动齿轮带动从动齿轮来回转动,从动齿轮带动转动轴来回转动,转动轴带动导流管来回转动。When it is necessary to rotate the diversion tube back and forth, the output shaft of the rotating motor is controlled to rotate back and forth, the output shaft of the rotating motor drives the driving gear to rotate back and forth, the driving gear drives the driven gear to rotate back and forth, the driven gear drives the rotating shaft to rotate back and forth, and the rotating shaft Drive the guide tube to rotate back and forth.
所述安装框上设置有指示结构,指示结构包括指示针和指示环,指示针固定在转动轴上,指示环通过连杆固定在烘箱上,指示环上具有角度线,指示针朝向指示环的角度线。The installation frame is provided with an indicating structure, the indicating structure includes an indicating needle and an indicating ring, the indicating needle is fixed on the rotating shaft, the indicating ring is fixed on the oven through a connecting rod, the indicating ring has an angle line, and the indicating needle faces the direction of the indicating ring. angled lines.
采用以上结构,通过指示针指向指示环,可查看到导流管的角度位置,指示方便。With the above structure, the angle position of the draft tube can be viewed by pointing the indicator needle to the indicator ring, which is convenient for indication.
所述指示环上还开设有环形的滑动槽,滑动槽内设置有限位块,且限位块能与指示针相抵靠,限位块上还螺纹连接有固定螺栓,固定螺栓端部能抵靠在指示环上。The indicator ring is also provided with an annular slide groove, and a limit block is arranged in the slide groove, and the limit block can abut against the indicator needle, and the limit block is also screwed with a fixing bolt, and the end of the fix bolt can lean against on the indicator ring.
采用以上结构,通过限位块在滑动槽内滑动,限位块可对指示针进行限位,从而可使导流罩转动到所需的角度。With the above structure, the limiting block can limit the position of the indicator needle through the sliding of the limiting block in the sliding groove, so that the shroud can be rotated to a required angle.
所述烘箱外还设置有保温层,保温层的材料为岩棉保温毡。An insulation layer is also arranged outside the oven, and the material of the insulation layer is rock wool insulation felt.
采用以上结构,通过保温层可减少烘箱内的热量散失。With the above structure, the heat loss in the oven can be reduced through the insulation layer.
所述底座上还固定有支撑座,支撑座靠近输出口,支撑座上设置有若干冷风机,冷风机的出风口朝下。A supporting seat is also fixed on the base, and the supporting seat is close to the output port. Several air coolers are arranged on the supporting seat, and the air outlets of the air coolers face downward.
采用以上结构,通过冷风机可对烘干好的木材进行冷却。With the above structure, the dried wood can be cooled by the air cooler.
所述安装框上还固定有第一控制器,温湿度计和显示屏均与该第一控制器相连。A first controller is also fixed on the installation frame, and both the temperature-hygrometer and the display screen are connected to the first controller.
所述下料装置包括第二输送带、推送板、升降框、支撑板和驱动气缸,第二输送带设置在底座上,第二输送带一端为固定端,第二输送带另一端为摆动端,摆动端靠近导轨,且摆动端与一能带动其上下摆动的摆动机构相连,升降框设置在底座上,升降框与一能带动其上下升降的升降机构相连,驱动气缸固定在升降框一端,驱动气缸的活塞杆水平设置,驱动气缸的活塞杆端部和推送板相连,支撑板通过连接杆固定在升降框另一端上,且支撑板和推送板之间具有供放置板通过的间隙,升降框上还具有导出结构。The unloading device includes a second conveyor belt, a push plate, a lifting frame, a support plate and a driving cylinder, the second conveyor belt is arranged on the base, one end of the second conveyor belt is a fixed end, and the other end of the second conveyor belt is a swing end , the swing end is close to the guide rail, and the swing end is connected with a swing mechanism that can drive it to swing up and down. The lifting frame is set on the base, and the lifting frame is connected with a lifting mechanism that can drive it up and down. The piston rod of the driving cylinder is set horizontally, the end of the piston rod of the driving cylinder is connected with the push plate, the support plate is fixed on the other end of the lifting frame through the connecting rod, and there is a gap between the support plate and the push plate for the passage of the placing plate, and the lifting There is also an export structure on the box.
当需要将木材从放置板上输出时,在木材烘干后,将放置板移动到第二输送带侧部,通过升降机构带动升降框上下移动,从而升降框可根据需要调节到所需高度位置;控制驱动气缸的活塞杆来回移动,驱动气缸的活塞杆带动推送板来回移动,推送板将放置板上的木材逐层推送到第二输送带上将其输出,下料快速;通过支撑板可对最上层木材的下一层进行支撑,避免推送过程中意外掉落;通过导出结构对木材输出时起到导向作用。When it is necessary to output the wood from the placement board, after the wood is dried, move the placement board to the side of the second conveyor belt, and drive the lifting frame to move up and down through the lifting mechanism, so that the lifting frame can be adjusted to the desired height position as required ; Control the piston rod of the drive cylinder to move back and forth, the piston rod of the drive cylinder drives the push plate to move back and forth, and the push plate pushes the wood on the placement plate to the second conveyor belt layer by layer to output it, and the blanking is fast; Support the next layer of the uppermost layer of wood to avoid accidental drop during the pushing process; through the export structure, it plays a guiding role in the output of the wood.
所述推送板上还固定有缓冲垫,缓冲垫的材料为橡胶。A buffer pad is also fixed on the push plate, and the material of the buffer pad is rubber.
采用以上结构,通过缓冲垫可避免推送板和木材直接接触,起到缓冲作用。By adopting the above structure, the direct contact between the push plate and the wood can be avoided through the cushioning pad, so as to play a buffering role.
所述摆动机构包括摆动气缸和摆动杆,摆动杆一端和底座相铰接,摆动杆另一端和摆动端相铰接,摆动气缸和底座相铰接,摆动气缸的活塞杆倾斜设置,摆动气缸的活塞杆端部和摆动杆中部相铰接。The swing mechanism includes a swing cylinder and a swing rod, one end of the swing rod is hinged to the base, the other end of the swing rod is hinged to the swing end, the swing cylinder is hinged to the base, the piston rod of the swing cylinder is arranged obliquely, and the piston rod end of the swing cylinder The part is hinged with the middle part of the swing rod.
当需要使第二输送带的摆动端上下摆动时,控制摆动气缸的活塞杆来回移动,摆动气缸的活塞杆带动摆动杆来回移动,摆动杆使第二输送带的摆动端上下摆动。When the swing end of the second conveyor belt needs to swing up and down, the piston rod of the swing cylinder is controlled to move back and forth. The piston rod of the swing cylinder drives the swing rod to move back and forth, and the swing rod makes the swing end of the second conveyor belt swing up and down.
所述升降机构包括定位架、导向杆、导向套和第二推杆电机,定位架固定在底座上,导向杆竖直固定在定位上,导向套设置在导向杆上,第二推杆电机固定在定位架上,第二推杆电机的推杆竖直向下,第二推杆电机的推杆端部和导向套相连,升降框通过固定杆固定在导向套上。The lifting mechanism comprises a positioning frame, a guide rod, a guide sleeve and a second push rod motor, the positioning frame is fixed on the base, the guide rod is vertically fixed on the positioning, the guide sleeve is arranged on the guide rod, and the second push rod motor is fixed On the positioning frame, the push rod of the second push rod motor is vertically downward, and the push rod end of the second push rod motor is connected with the guide sleeve, and the lifting frame is fixed on the guide sleeve by the fixed rod.
当需要使升降框上下移动时,控制第二推杆电机的推杆上下移动,第二推杆电机的推杆带动导向套上下移动,导向套带动升降框上下移动。When the lifting frame needs to be moved up and down, the push rod of the second push rod motor is controlled to move up and down, and the push rod of the second push rod motor drives the guide sleeve to move up and down, and the guide sleeve drives the lift frame to move up and down.
所述导出结构包括左导出条、右导出条和调节条,调节条固定在升降框上,调节条上设置有左滑块和右滑块,左滑块上螺栓连接有左定位螺栓,右滑块上螺栓连接有右定位螺栓,左导出条固定在左滑块上,右导出条固定在右滑块上,右导出条和右导出条之间形成供木材通过的导出通道。The deriving structure includes a left deriving bar, a right deriving bar and an adjusting bar, the adjusting bar is fixed on the lifting frame, the adjusting bar is provided with a left slider and a right slider, the bolt on the left slider is connected with a left positioning bolt, and the right sliding Bolts on the block are connected with right positioning bolts, the left lead-out bar is fixed on the left slide block, the right lead-out bar is fixed on the right slide block, and a lead-out channel for timber to pass is formed between the right lead-out bar and the right lead-out bar.
采用以上结构,通过左导出条和右导出条的作用,可使木材顺利输出到第二输送带上。With the above structure, the wood can be smoothly output to the second conveyor belt through the functions of the left lead-out bar and the right lead-out bar.
所述导出结构还包括左指针和右指针,调节条上具有刻度线,左指针和右指针分别固定在左滑块和右滑块,且左指针和右指针分别指向调节条上的刻度线。The derivation structure also includes a left pointer and a right pointer, the adjustment bar has a scale line, the left pointer and the right pointer are respectively fixed on the left slider and the right slider, and the left pointer and the right pointer respectively point to the scale line on the adjustment bar.
采用以上结构,通过左指针和右指针分别指向调节条上的刻度线,可快速查到看导出通道的大小,指示直观。With the above structure, by pointing the left pointer and the right pointer to the scale line on the adjustment bar, the size of the export channel can be quickly checked, and the indication is intuitive.
所述定位架上还固定有第二控制器,驱动气缸、摆动气缸和第二推杆电机均与该第二控制器相连。A second controller is also fixed on the positioning frame, and the driving cylinder, the swing cylinder and the second push rod motor are all connected to the second controller.
与现有技术相比,本家具木材的防腐方法具有该优点:本防腐方法中通过使用各类机械设备可快速制作出成品,且无需人工过多操作,操作简便。Compared with the prior art, the antiseptic method for furniture wood has the advantage that the finished product can be produced quickly by using various mechanical equipment in the antiseptic method, and there is no need for excessive manual operations, and the operation is simple and convenient.
附图说明Description of drawings
图1是本发明的平面结构示意图。Fig. 1 is a schematic plan view of the present invention.
图2是本发明中移动结构的平面结构示意图。Fig. 2 is a schematic plan view of the mobile structure in the present invention.
图3是本发明中上料装置的平面结构示意图。Fig. 3 is a schematic plan view of the feeding device in the present invention.
图4是本发明拆去部分零件的平面结构示意图。Fig. 4 is a schematic plan view of the present invention with some components removed.
图5是本发明中分隔结构的剖视图。Fig. 5 is a cross-sectional view of the partition structure in the present invention.
图6是本发明中烘干装置的平面结构示意图。Fig. 6 is a schematic plan view of the drying device in the present invention.
图7是本发明中指示结构的平面结构示意图Fig. 7 is the plane structure schematic diagram of indicating structure in the present invention
图8是本发明中下料装置的平面结构示意图。Fig. 8 is a schematic plan view of the unloading device in the present invention.
图9是本发明拆去部分零件的立体结构示意图。Fig. 9 is a three-dimensional structural schematic view of the present invention with some parts removed.
图中,1、底座;2、第一输送带;3、左导入条;4、限位板;4a、通过孔;5、第一推杆电机;6、烘箱;7、支撑座;8、冷风机;9、齿条;11、第二输送带;12、导轨;13、放置板;14、导杆;15、支架;16、导套;17、存放板;18、右导入条;19、滑动座;21、步进电机;22、驱动轮;23、机械手;24、安装条;25、气管;26、流量调节阀;27、气泵;28、连通管;29、安装块;31、右气囊;32、左气囊;33、万向轮;34、安装架;35、定位气缸;36、定位压板;37、转轴;38、伺服电机;39、分隔板;41、推动气缸;42、电加热管;43、第一控制器;44、温湿度计;45、检测板;46、显示屏;47、升降气缸;49、抽气泵;51、转动轴;52、从动齿轮;53、转动电机;54、安装框;55、主动齿轮;56、单向阀;57、导流管;58、指示环;58a、滑动槽;59、指示针;61、固定螺栓;62、限位块;63、摆动杆;64、摆动气缸;65、第二控制器;66、导向杆;67、导向套;68、定位架;69、第二推杆电机;71、驱动气缸;72、推送板;73、升降框;74、支撑板;76、左滑块;77、左定位螺栓;78、左导出条;79、调节条;81、右导出条;82、右定位螺栓;83、右滑块。In the figure, 1, the base; 2, the first conveyor belt; 3, the left leading bar; 4, the limit plate; 4a, through the hole; 5, the first push rod motor; 6, the oven; 7, the support seat; 8, Air cooler; 9, rack; 11, second conveyor belt; 12, guide rail; 13, placement plate; 14, guide rod; 15, bracket; 16, guide sleeve; 17, storage plate; 18, right guide bar; 19 , sliding seat; 21, stepping motor; 22, driving wheel; 23, manipulator; 24, installation bar; 25, air pipe; 26, flow regulating valve; 27, air pump; 28, connecting pipe; 29, installation block; Right air bag; 32, left air bag; 33, universal wheel; 34, installation frame; 35, positioning cylinder; , electric heating tube; 43, first controller; 44, temperature and humidity meter; 45, detection board; 46, display screen; 47, lifting cylinder; 49, air pump; 51, rotating shaft; 52, driven gear; 53 , rotating motor; 54, installation frame; 55, driving gear; 56, one-way valve; 57, diversion tube; 58, indicator ring; 58a, sliding groove; 59, indicator needle; 61, fixing bolt; Block; 63, swing rod; 64, swing cylinder; 65, second controller; 66, guide rod; 67, guide sleeve; 68, positioning frame; 69, second push rod motor; 71, drive cylinder; 72, push Plate; 73, lifting frame; 74, support plate; 76, left slider; 77, left positioning bolt; 78, left lead-out bar; 79, adjustment bar; 81, right lead-out bar; 82, right set bolt; 83, right slider.
具体实施方式detailed description
以下是本发明的具体实施例并结合附图,对本发明的技术方案作进一步的描述,但本发明并不限于这些实施例。The following are specific embodiments of the present invention and in conjunction with the accompanying drawings, the technical solutions of the present invention are further described, but the present invention is not limited to these embodiments.
本家具木材的防腐方法,包括以下步骤:The anticorrosion method of this furniture wood comprises the following steps:
a、将木材通过烘干系统进行干燥处理,烘干至含水率为12-15%;在本实施例中,烘干至含水率为14%;a. Drying the wood through a drying system until the moisture content is 12-15%; in this embodiment, drying to a moisture content of 14%;
b、将木材放入密闭的压力浸注罐中,向罐中注入以下重量份数的防腐剂:乳化剂9-12份、三溴苯酚4-6份、甲壳素0.5-2份、高岭土3-12份、溴化钾3-8份、硝酸甘油3-7份、山梨酸4-16份、溴硝醇3-5份、醋酸5-8份、硅藻土0.8-2.6份、氯酸钠2-5份、木质素1-2份和季铵盐8-14份,加压至0.9-1.2MPa,保持4-6h后,泄压并排空防腐剂,从罐中取出木材;在本实施例中,向罐中注入以下重量份数的防腐剂:乳化剂10份、三溴苯酚5份、甲壳素1份、高岭土7份、溴化钾5份、硝酸甘油6份、山梨酸9份、溴硝醇4份、醋酸7份、硅藻土1.5份、氯酸钠3份、木质素1份和季铵盐9份,加压至1.1MPa,保持5h后;b. Put the wood into a closed pressure impregnation tank, inject the following preservatives in parts by weight into the tank: 9-12 parts of emulsifier, 4-6 parts of tribromophenol, 0.5-2 parts of chitin, 3 parts of kaolin -12 parts, 3-8 parts of potassium bromide, 3-7 parts of nitroglycerin, 4-16 parts of sorbic acid, 3-5 parts of bronopol, 5-8 parts of acetic acid, 0.8-2.6 parts of diatomaceous earth, chloric acid 2-5 parts of sodium, 1-2 parts of lignin and 8-14 parts of quaternary ammonium salt, pressurize to 0.9-1.2MPa, keep it for 4-6h, release the pressure and empty the preservative, and take out the wood from the tank; In this embodiment, inject the following preservatives in parts by weight into the tank: 10 parts of emulsifier, 5 parts of tribromophenol, 1 part of chitin, 7 parts of kaolin, 5 parts of potassium bromide, 6 parts of nitroglycerin, sorbic acid 9 parts, 4 parts of bronopol, 7 parts of acetic acid, 1.5 parts of diatomaceous earth, 3 parts of sodium chlorate, 1 part of lignin and 9 parts of quaternary ammonium salt, pressurize to 1.1MPa and keep for 5h;
c、将加入防腐剂后的木材进行高温定性处理8-12h;在本实施例中,将加入防腐剂后的木材进行高温定性处理10h;高温定性处理采用的是现有技术;c, carry out high-temperature qualitative treatment 8-12h with the timber after adding preservative; In the present embodiment, carry out high-temperature qualitative treatment with the timber after adding preservative 10h; What high-temperature qualitative treatment adopts is prior art;
d、将高温定性处理后的木材进行风干处理后,即得到经防腐处理的家具木材;在本实施例中,风干处理采用的是现有技术。d. After air-drying the wood after high-temperature qualitative treatment, the antiseptic-treated furniture wood is obtained; in this embodiment, the air-drying treatment adopts the prior art.
采用该方法,通过使用各类机械设备可快速制作出成品,且无需人工过多操作,操作简便。By adopting this method, finished products can be produced quickly by using various mechanical equipment, and there is no need for excessive manual operations, and the operation is simple and convenient.
如图1所示,步骤a中的烘干系统包括底座1,底座1的材料为铁;底座1上设置有输送装置,底座1上还依次设置上料装置、烘干装置和下料装置。As shown in Figure 1, the drying system in step a includes a base 1 made of iron; a conveying device is provided on the base 1, and a feeding device, a drying device and a feeding device are sequentially arranged on the base 1.
如图1、图4所示,输送装置包括呈环形的导轨12和若干滑动座19,在本实施例中,导轨12采用市场上可以买到的现有产品,导轨12固定在底座1上,导轨12通过螺栓连接的方式固定在底座1上;若干滑动座19设置在导轨12上,在本实施例中,滑动座19的数量为三个;滑动座19与一能带动其来回移动的移动结构相连,滑动座19上竖直设置有转轴37,转轴37下端与一能带动其转动的伺服电机38相连,伺服电机38固定在滑动座19上,伺服电机38的输出轴和转轴37下端相连;转轴37上端和呈正方形的放置板13相连,转轴37上端通过键连接的方式和放置板13相连;滑动座19上还设置有能将木材定位在放置板13上的定位结构;转轴37和放置板13之间还设置有若干加强杆,在本实施例中,采用该结构,通过加强杆可对转轴37和放置板13之间进行加固,增加两者的连接强度。As shown in Fig. 1 and Fig. 4, the delivery device includes an annular guide rail 12 and some sliding seats 19. In the present embodiment, the guide rail 12 adopts existing products available on the market, and the guide rail 12 is fixed on the base 1. Guide rail 12 is fixed on the base 1 by the mode of bolt connection; Several sliding seats 19 are arranged on the guide rail 12, and in the present embodiment, the quantity of sliding seat 19 is three; The structure is connected, the sliding seat 19 is vertically provided with a rotating shaft 37, the lower end of the rotating shaft 37 is connected with a servo motor 38 that can drive its rotation, the servo motor 38 is fixed on the sliding seat 19, and the output shaft of the servo motor 38 is connected with the lower end of the rotating shaft 37 The upper end of the rotating shaft 37 is connected to the placing plate 13 in a square shape, and the upper end of the rotating shaft 37 is connected to the placing plate 13 through a key connection; the sliding seat 19 is also provided with a positioning structure that can position the wood on the placing plate 13; the rotating shaft 37 and A number of reinforcing rods are also provided between the placing plates 13. In this embodiment, with this structure, the rotating shaft 37 and the placing plates 13 can be reinforced through the reinforcing rods to increase the connection strength between the two.
如图1、图2所示,移动结构包括呈环形的齿条9、步进电机21和驱动轮22,在本实施例中,齿条9采用市场上可以买到的现有产品;齿条9固定在导轨12上,齿条9通过螺栓连接的方式固定在导轨12上;步进电机21固定在滑动座19上,步进电机21通过螺栓连接的方式固定在滑动座19上;步进电机21的输出轴竖直向下,驱动轮22固定在步进电机21的输出轴上,驱动轮22通过键连接的方式固定在步进电机21的输出轴上;驱动轮22与齿条9相啮合。As shown in Fig. 1 and Fig. 2, the moving structure includes an annular rack 9, a stepping motor 21 and a drive wheel 22, and in the present embodiment, the rack 9 adopts an existing product available on the market; the rack 9 is fixed on the guide rail 12, and the rack 9 is fixed on the guide rail 12 through bolt connection; the stepping motor 21 is fixed on the sliding seat 19, and the stepping motor 21 is fixed on the sliding seat 19 through bolt connection; The output shaft of motor 21 is vertically downward, and drive wheel 22 is fixed on the output shaft of stepper motor 21, and drive wheel 22 is fixed on the output shaft of stepper motor 21 by the mode of key connection; Drive wheel 22 and rack 9 Mesh.
如图4所示,定位结构包括定位压板36、定位气缸35和安装架34,安装架34固定滑动座19上,安装架34通过螺栓连接的方式固定滑动座19上;定位气缸35固定在安装架34上,定位气缸35通过螺栓连接的暗示固定在安装架34上;定位气缸35的活塞杆竖直向下,定位气缸35的活塞杆端部和定位压板36相连,定位气缸35的活塞杆端部通过螺栓连接的方式和定位压板36相连;且定位压板36能与滑动座19相抵靠。As shown in Figure 4, the positioning structure includes a positioning platen 36, a positioning cylinder 35 and a mounting frame 34, the mounting frame 34 is fixed on the sliding seat 19, and the mounting frame 34 is fixed on the sliding seat 19 by means of bolt connection; the positioning cylinder 35 is fixed on the mounting frame 34. On the frame 34, the positioning cylinder 35 is fixed on the mounting bracket 34 by means of bolt connection; the piston rod of the positioning cylinder 35 is vertically downward, and the piston rod end of the positioning cylinder 35 is connected with the positioning platen 36, and the piston rod of the positioning cylinder 35 The end part is connected with the positioning pressing plate 36 by means of bolt connection; and the positioning pressing plate 36 can abut against the sliding seat 19 .
如图4所示,滑动座19上还设置有若干万向轮33,在本实施例中,万向轮33的数量为四个;且万向轮33与底座1相抵靠;采用该结构,通过万向轮33可确保滑动座19的滑动,同时,起到支撑作用。As shown in Figure 4, several universal wheels 33 are also arranged on the sliding seat 19. In this embodiment, the number of universal wheels 33 is four; and the universal wheels 33 are against the base 1; with this structure, The universal wheel 33 can ensure the sliding of the sliding seat 19, and at the same time, play a supporting role.
定位压板36的材料为不锈钢;采用该材料,可延长定位压板36的使用时间。The material of the positioning pressing plate 36 is stainless steel; the use of this material can prolong the service time of the positioning pressing plate 36 .
定位压板36上设有若干透气孔,在本实施例中,透气孔的数量为五十个;采用该结构,通过透气孔可使空气能在定位压板36上下侧流通。The positioning pressing plate 36 is provided with a number of ventilation holes, and in this embodiment, the number of the ventilation holes is fifty; with this structure, air can be circulated on the upper and lower sides of the positioning pressing plate 36 through the ventilation holes.
定位压板36上还固定有橡胶条,采用该结构,通过橡胶条可使定位压板36更好的定位。A rubber strip is also fixed on the positioning pressing plate 36. With this structure, the positioning pressing plate 36 can be better positioned through the rubber strip.
如图1、图3所示,上料装置包括第一输送带2、存放板17、机械手23和安装条24,第一输送带2设置在底座1上,第一输送带2上设置有导入结构,存放板17倾斜设置在底座1上,存放板17上具有若干滚轮,在本实施例中,滚轮的数量为三十个;存放板17与一能带动其来回移动的移动机构相连,存放板17上端靠近第一输送带2,存放板17下端靠近导轨12,存放板17下端还固定有限位板4,存放板17下端通过螺栓连接的方式固定有限位板4;限位板4上设置有能将木材分隔开的分隔结构,机械手23一端固定在底座1上,机械手23另一端和安装条24相连,安装条24上固定有若干安装块29,在本实施例中,安装块29的数量为六个;相邻两个安装块29之间形成用于定位木材的定位部,底座1上还设置有能将木材定位在定位部中的夹紧结构。As shown in Figure 1 and Figure 3, the feeding device includes a first conveyor belt 2, a storage plate 17, a manipulator 23 and an installation bar 24, the first conveyor belt 2 is arranged on the base 1, and the first conveyor belt 2 is provided with an introduction structure, the storage plate 17 is obliquely arranged on the base 1, and there are some rollers on the storage plate 17. In the present embodiment, the number of the rollers is thirty; The upper end of the plate 17 is close to the first conveyor belt 2, the lower end of the storage plate 17 is close to the guide rail 12, the lower end of the storage plate 17 is also fixed with the limit plate 4, and the lower end of the storage plate 17 is fixed with the limit plate 4 by bolt connection; There is a partition structure that can separate the wood, one end of the manipulator 23 is fixed on the base 1, the other end of the manipulator 23 is connected to the installation bar 24, and some installation blocks 29 are fixed on the installation bar 24. In this embodiment, the installation block 29 The number is six; a positioning part for positioning wood is formed between two adjacent mounting blocks 29, and a clamping structure capable of positioning wood in the positioning part is also provided on the base 1.
如图5所示,分隔结构包括开设在限位板4上的若干通过孔4a和若干分隔板39,在本实施例中,通过孔4a的数量为六个,隔板的数量为六个;分隔板39分别设置在相应的通过孔4a内,分隔板39一端与一能推动其来回移动的推动气缸41相连,分隔板39另一端为分隔端,且分隔端能伸出限位板4。As shown in Figure 5, the partition structure includes several passing holes 4a and several dividing plates 39 provided on the limiting plate 4. In this embodiment, the number of passing holes 4a is six, and the number of dividing plates is six. Partition plate 39 is respectively arranged in the corresponding through hole 4a, and one end of partition plate 39 links to each other with a push cylinder 41 that can promote it to move back and forth, and the other end of partition plate 39 is the separation end, and the separation end can stretch out the limit plate 4.
如图1所示,导入结构包括左导入条3和右导入条18,左导入条3和右导入条18分别固定在第一输送带2两侧,左导入条3和右导入条18之间形成供木材通过的导入通道;采用该结构,通过左导入条3和右导入条18的作用,可使木材输送中与第一输送带2行进方向相平行,且在第一输送带2上所需的位置上移动。As shown in Figure 1, the lead-in structure comprises a left lead-in bar 3 and a right lead-in bar 18, and the left lead-in bar 3 and the right lead-in bar 18 are respectively fixed on both sides of the first conveyor belt 2, between the left lead-in bar 3 and the right lead-in bar 18 Form an introduction channel for the passage of wood; adopt this structure, through the effect of the left introduction bar 3 and the right introduction bar 18, the wood can be conveyed in parallel with the direction of travel of the first conveyor belt 2, and on the first conveyor belt 2 Move to the desired position.
如图3所示,夹紧结构包括左气囊32、右气囊31、连通管28和气泵27,左气囊32固定在定位部左侧,右气囊31固定在定位部右侧,连通管28一端和左气囊32相连,连通管28另一端和右气囊31相连,连通管28中部和气管25一端相连通,气管25另一端能与外界相连通,气泵27设置在气管25上;气管25上还设置有流量调节阀26,采用该结构,通过流量调节阀26可调节气管25中的气流大小。As shown in Figure 3, the clamping structure comprises a left airbag 32, a right airbag 31, a connecting pipe 28 and an air pump 27, the left airbag 32 is fixed on the left side of the positioning part, the right airbag 31 is fixed on the right side of the positioning part, one end of the connecting pipe 28 and the The left airbag 32 is connected, the other end of the connecting pipe 28 is connected with the right airbag 31, the middle part of the connecting pipe 28 is connected with one end of the trachea 25, the other end of the trachea 25 can be connected with the outside world, and the air pump 27 is arranged on the trachea 25; There is a flow regulating valve 26, and with this structure, the air flow in the air pipe 25 can be adjusted through the flow regulating valve 26.
如图1所示,移动机构包括支架15、导杆14、导套16和第一推杆电机5,支架15固定在底座1上,支架15通过螺栓连接的方式固定在底座1上;导杆14水平固定在支架15上,导杆14通过螺栓连接的方式固定在支架15上;且导杆14与第一输送带2行进方向相垂直,导套16设置在导杆14上,第一推杆电机5固定在支架15上,第一推杆电机5通过螺栓连接的方式固定在支架15上;第一推杆电机5的推杆水平设置,第一推杆电机5的推杆端部和导套16相连,第一推杆电机5的推杆端部通过螺栓连接的方式和导套16相连;存放板17固定在导套16上,存放板17通过焊接的方式固定在导套16上。As shown in Figure 1, moving mechanism comprises support 15, guide rod 14, guide sleeve 16 and first push rod motor 5, and support 15 is fixed on the base 1, and support 15 is fixed on the base 1 by the mode of bolt connection; Guide rod 14 is horizontally fixed on the bracket 15, and the guide rod 14 is fixed on the bracket 15 by means of bolt connection; Rod motor 5 is fixed on the support 15, and the first push rod motor 5 is fixed on the support 15 by the mode of bolt connection; The push rod of the first push rod motor 5 is arranged horizontally, the push rod end of the first push rod motor 5 and The guide sleeve 16 is connected, and the end of the push rod of the first push rod motor 5 is connected with the guide sleeve 16 through bolt connection; the storage plate 17 is fixed on the guide sleeve 16, and the storage plate 17 is fixed on the guide sleeve 16 by welding .
左气囊32上还具有若干凸出的左防滑部,右气囊31上还具有若干凸出的右防滑部,在本实施例中,左防滑部和右防滑部的数量为十个;采用该结构,可增加其摩擦力,避免使用过程中出现打滑。Left air bag 32 also has some protruding left anti-skid parts, and right air bag 31 also has some protruding right anti-skid parts. In this embodiment, the number of left anti-skid parts and right anti-skid parts is ten; adopt this structure , can increase its friction and avoid slipping during use.
如图1、图6所示,烘干装置包括烘箱6、电加热管42、若干导流管57、检测板45和显示屏46,烘箱6固定在底座1上,烘箱6通过螺栓连接的方式固定在底座1上;烘箱6一端具有输入口,烘箱6另一端具有输出口,且导轨12从输入口穿入并从输出口穿出,电加热管42设置在烘箱6内,若干导流管57分别设置在烘箱6侧壁上,在本实施例中,导流管57的数量为四个,分别分布在烘箱6的四个侧壁上;导流管57与一能带动其转动的转动机构相连,导流管57上设置有抽气泵49和单向阀56,检测板45设置在烘箱6内,检测板45与一能带动其上下升降的升降气缸47相连,升降气缸47固定在烘箱6上,升降气缸47的活塞杆竖直向下,升降气缸47的活塞杆端部和检测板45相连;检测板45上设置有温湿度计44,温湿度计44通过线路与显示屏46相连,在本实施例中,温湿度计44采用市场上可以买到的现有产品。As shown in Figure 1 and Figure 6, the drying device includes an oven 6, an electric heating tube 42, a number of flow guide tubes 57, a detection board 45 and a display screen 46, the oven 6 is fixed on the base 1, and the oven 6 is connected by bolts Fixed on the base 1; one end of the oven 6 has an input port, the other end of the oven 6 has an output port, and the guide rail 12 penetrates from the input port and passes out from the output port, the electric heating tube 42 is arranged in the oven 6, and several flow guide tubes 57 are arranged on the side wall of oven 6 respectively, and in the present embodiment, the quantity of guide tube 57 is four, is distributed on the four side walls of oven 6 respectively; The mechanism is connected, and the guide pipe 57 is provided with an air pump 49 and a one-way valve 56. The detection plate 45 is arranged in the oven 6. The detection plate 45 is connected with a lifting cylinder 47 that can drive it up and down. The lifting cylinder 47 is fixed in the oven. 6, the piston rod of the lifting cylinder 47 is vertically downward, and the piston rod end of the lifting cylinder 47 is connected to the detection board 45; , In this embodiment, the temperature and humidity meter 44 adopts existing products available in the market.
如图6所示,转动机构包括转动电机53、转动轴51、主动齿轮55、从动齿轮52和安装框54,安装框54固定在烘箱6外,安装框54通过螺栓连接的方式固定在烘箱6外;转动电机53固定在安装框54上,转动电机53通过螺栓连接的方式固定在安装框54上;转动电机53的输出轴水平设置,主动齿轮55固定在转动电机53的输出轴上,主动齿轮55通过键连接的方式固定在转动电机53的输出轴上;转动轴51水平设置在安装框54上,转动轴51一端伸入烘箱6内和导流管57中部相连,转动轴51一端通过焊接的方式和导流管57中部相连;从动齿轮52固定在转动轴51另一端上,从动齿轮52通过键连接的方式固定在转动轴51另一端上;主动齿轮55与从动齿轮52相啮合;在本实施例中,转动机构的数量和导流管57的数量相配套,即为四组。As shown in Figure 6, the rotating mechanism includes a rotating motor 53, a rotating shaft 51, a driving gear 55, a driven gear 52, and an installation frame 54. The installation frame 54 is fixed outside the oven 6, and the installation frame 54 is fixed on the oven by bolts. 6 outside; rotating motor 53 is fixed on the mounting frame 54, and rotating motor 53 is fixed on the mounting frame 54 by the mode of bolt connection; The output shaft of rotating motor 53 is horizontally arranged, and driving gear 55 is fixed on the output shaft of rotating motor 53, The driving gear 55 is fixed on the output shaft of the rotating motor 53 by means of a key connection; the rotating shaft 51 is horizontally arranged on the mounting frame 54, and one end of the rotating shaft 51 extends into the oven 6 and is connected with the middle part of the draft tube 57, and one end of the rotating shaft 51 The mode of welding is connected with the middle part of the guide tube 57; the driven gear 52 is fixed on the other end of the rotating shaft 51, and the driven gear 52 is fixed on the other end of the rotating shaft 51 by a key connection; the driving gear 55 and the driven gear 52; in the present embodiment, the quantity of the rotating mechanism is matched with the quantity of the draft tube 57, namely four groups.
如图7所示,安装框54上设置有指示结构,指示结构包括指示针59和指示环58,指示针59固定在转动轴51上,指示环58通过连杆固定在烘箱6上,指示环58上具有角度线,指示针59朝向指示环58的角度线;采用该结构,通过指示针59指向指示环58,可查看到导流管57的角度位置,指示方便。As shown in Figure 7, an indicating structure is provided on the mounting frame 54, and the indicating structure includes an indicating pin 59 and an indicating ring 58, the indicating pin 59 is fixed on the rotating shaft 51, and the indicating ring 58 is fixed on the oven 6 by a connecting rod, and the indicating ring 58 has an angle line, and the indicator needle 59 faces the angle line of the indicator ring 58; with this structure, the angle position of the draft tube 57 can be viewed through the indicator needle 59 pointing to the indicator ring 58, which is convenient for indication.
如图7所示,指示环58上还开设有环形的滑动槽58a,滑动槽58a内设置有限位块62,且限位块62能与指示针59相抵靠,限位块62上还螺纹连接有固定螺栓61,固定螺栓61端部能抵靠在指示环58上;采用该结构,通过限位块62在滑动槽58a内滑动,限位块62可对指示针59进行限位,从而可使导流罩转动到所需的角度。As shown in Figure 7, an annular sliding groove 58a is also provided on the indicator ring 58, and a limit block 62 is arranged in the slide groove 58a, and the limit block 62 can abut against the indicator needle 59, and the limit block 62 is also threaded. There is a fixing bolt 61, and the end of the fixing bolt 61 can lean against the indicator ring 58; with this structure, the limiting block 62 can slide in the sliding groove 58a, and the limiting block 62 can limit the indicator pin 59, so that Rotate the shroud to the desired angle.
烘箱6外还设置有保温层,保温层的材料为岩棉保温毡;采用该结构,通过保温层可减少烘箱6内的热量散失。An insulation layer is also provided outside the oven 6, and the material of the insulation layer is rock wool insulation felt; with this structure, the heat loss in the oven 6 can be reduced through the insulation layer.
如图1所示,底座1上还固定有支撑座7,支撑座7靠近输出口,支撑座7上设置有若干冷风机8,在本实施例中,冷风机8的数量为两个;冷风机8的出风口朝下;采用该结构,通过冷风机8可对烘干好的木材进行冷却。As shown in Figure 1, a support seat 7 is also fixed on the base 1, the support seat 7 is close to the output port, and several air coolers 8 are arranged on the support seat 7, in this embodiment, the number of air coolers 8 is two; The air outlet of the machine 8 is downward; with this structure, the dried wood can be cooled by the air cooler 8 .
如图6所示,安装框54上还固定有第一控制器43,温湿度计44和显示屏46均与该第一控制器43相连,在本实施例中,第一控制器43采用市场上可以买到的单片机,单片机控制温湿度计和显示屏的程序为现有,其程序不需要重新编辑。As shown in Figure 6, a first controller 43 is also fixed on the installation frame 54, and the temperature and humidity meter 44 and the display screen 46 are all connected to the first controller 43. In this embodiment, the first controller 43 adopts the The single-chip microcomputer that can be bought on the Internet, the program of the single-chip microcomputer to control the temperature and humidity meter and the display screen is existing, and its program does not need to be edited again.
如图1、图8所示,下料装置包括第二输送带11、推送板72、升降框73、支撑板74和驱动气缸71,第二输送带11设置在底座1上,第二输送带11一端为固定端,第二输送带11另一端为摆动端,摆动端靠近导轨12,且摆动端与一能带动其上下摆动的摆动机构相连,升降框73设置在底座1上,升降框73与一能带动其上下升降的升降机构相连,驱动气缸71固定在升降框73一端,驱动气缸71通过螺栓连接的方式固定在升降框73一端;驱动气缸71的活塞杆水平设置,驱动气缸71的活塞杆端部和推送板72相连,驱动气缸71的活塞杆端部通过螺栓连接的方式和推送板72相连;支撑板74通过连接杆固定在升降框73另一端,且支撑板74和推送板72之间具有供放置板13通过的间隙,升降框73上还具有导出结构。As shown in Fig. 1 and Fig. 8, the unloading device comprises a second conveyor belt 11, a push plate 72, a lifting frame 73, a support plate 74 and a drive cylinder 71, and the second conveyor belt 11 is arranged on the base 1, and the second conveyor belt One end of 11 is a fixed end, the other end of the second conveyor belt 11 is a swing end, the swing end is close to the guide rail 12, and the swing end is connected with a swing mechanism that can drive it to swing up and down, the lifting frame 73 is arranged on the base 1, and the lifting frame 73 Link to each other with a lifting mechanism that can drive it up and down, the driving cylinder 71 is fixed on the lifting frame 73 one end, and the driving cylinder 71 is fixed on the lifting frame 73 one end by the mode of bolt connection; The end of the piston rod is connected with the push plate 72, and the end of the piston rod of the drive cylinder 71 is connected with the push plate 72 by means of bolt connection; the support plate 74 is fixed on the other end of the lifting frame 73 by a connecting rod, and the support plate 74 and the push plate There is a gap between the 72 for the placement plate 13 to pass through, and the lifting frame 73 also has a lead-out structure.
推送板72上还固定有缓冲垫,缓冲垫的材料为橡胶;采用该结构,通过缓冲垫可避免推送板72和木材直接接触,起到缓冲作用。A buffer pad is also fixed on the push plate 72, and the material of the buffer pad is rubber; with this structure, the direct contact between the push plate 72 and the wood can be avoided by the buffer pad, which plays a buffering role.
如图8所示,摆动机构包括摆动气缸64和摆动杆63,摆动杆63一端和底座1相铰接,摆动杆63另一端和摆动端相铰接,摆动气缸64和底座1相铰接,摆动气缸64的活塞杆倾斜设置,摆动气缸64的活塞杆端部和摆动杆63中部相铰接。As shown in Figure 8, the swing mechanism includes a swing cylinder 64 and a swing rod 63, one end of the swing rod 63 is hinged to the base 1, the other end of the swing rod 63 is hinged to the swing end, the swing cylinder 64 is hinged to the base 1, and the swing cylinder 64 The piston rod is provided with an inclination, and the piston rod end of the swing cylinder 64 is hinged with the swing rod 63 middle part.
如图8所示,升降机构包括定位架68、导向杆66、导向套67和第二推杆电机69,定位架68固定在底座1上,定位架68通过螺栓连接的方式固定在底座1上;导向杆66竖直固定在定位上,导向杆66通过螺栓连接的方式固定在定位上;导向套67设置在导向杆66上,第二推杆电机69固定在定位架68上,第二推杆电机69通过螺栓连接的方式固定在定位架68上;第二推杆电机69的推杆竖直向下,第二推杆电机69的推杆端部和导向套67相连,第二推杆电机69的推杆端部通过螺栓连接的方式和导向套67相连;升降框73通过固定杆固定在导向套67上。As shown in Figure 8, the lifting mechanism includes a positioning frame 68, a guide rod 66, a guide sleeve 67 and a second push rod motor 69, the positioning frame 68 is fixed on the base 1, and the positioning frame 68 is fixed on the base 1 by bolts Guide rod 66 is vertically fixed on the location, and guide rod 66 is fixed on the location by the mode of bolt connection; Rod motor 69 is fixed on the positioning frame 68 by bolt connection; the push rod of the second push rod motor 69 is vertically downward, and the push rod end of the second push rod motor 69 is connected with guide sleeve 67, and the second push rod The end of the push rod of the motor 69 is connected to the guide sleeve 67 through a bolt connection; the lifting frame 73 is fixed on the guide sleeve 67 by a fixed rod.
如图9所示,导出结构包括左导出条78、右导出条81和调节条79,调节条79固定在升降框73上,调节条79通过螺栓连接的方式固定在升降框73上;调节条79上设置有左滑块76和右滑块83,左滑块76上螺栓连接有左定位螺栓77,右滑块83上螺栓连接有右定位螺栓82,左导出条78固定在左滑块76上,右导出条81固定在右滑块83上,右导出条81和右导出条81之间形成供木材通过的导出通道;采用该结构,通过左导出条78和右导出条81的作用,可使木材顺利输出到第二输送带11上;导出结构还包括左指针和右指针,调节条79上具有刻度线,左指针和右指针分别固定在左滑块76和右滑块83,且左指针和右指针分别指向调节条79上的刻度线;采用该结构,通过左指针和右指针分别指向调节条79上的刻度线,可快速查到看导出通道的大小,指示直观。As shown in Figure 9, the deriving structure comprises a left deriving bar 78, a right deriving bar 81 and an adjusting bar 79, the adjusting bar 79 is fixed on the lifting frame 73, and the adjusting bar 79 is fixed on the elevating frame 73 by bolt connection; the adjusting bar 79 is provided with left slide block 76 and right slide block 83, left slide block 76 upper bolt is connected with left set bolt 77, and right slide block 83 upper bolt is connected with right set bolt 82, and left lead-out bar 78 is fixed on left slide block 76 Above, the right lead-out bar 81 is fixed on the right slider 83, and a lead-out passage for wood is formed between the right lead-out bar 81 and the right lead-out bar 81; adopting this structure, through the effects of the left lead-out bar 78 and the right lead-out bar 81, Timber can be smoothly exported to the second conveyor belt 11; the deriving structure also includes a left pointer and a right pointer, the adjustment bar 79 has a scale mark, and the left pointer and the right pointer are respectively fixed on the left slider 76 and the right slider 83, and The left pointer and the right pointer point to the scale line on the adjustment bar 79 respectively; with this structure, the left pointer and the right pointer point to the scale line on the adjustment bar 79 respectively, and the size of the export channel can be quickly checked, and the indication is intuitive.
如图8所示,定位架68上还固定有第二控制器65,驱动气缸71、摆动气缸64和第二推杆电机69均与该第二控制器65相连,在本实施例中,第二控制器65采用市场上可以买到的单片机,单片机控制气缸和电机的程序为现有,其程序不需要重新编辑。As shown in Figure 8, a second controller 65 is also fixed on the positioning frame 68, and the drive cylinder 71, the swing cylinder 64 and the second push rod motor 69 are all connected to the second controller 65. In this embodiment, the first Two controllers 65 adopt the single-chip microcomputer that can be bought on the market, and the program of single-chip microcomputer control cylinder and motor is existing, and its program does not need to edit again.
烘干系统的工作原理如下:控制步进电机21的输出轴带动驱动轮22转动,驱动轮22与齿条9相啮合使滑动座19移动,滑动座19带动放置板13移动,使放置板13位于第一输送带2侧部;The working principle of the drying system is as follows: the output shaft of the stepping motor 21 is controlled to drive the driving wheel 22 to rotate, the driving wheel 22 meshes with the rack 9 to move the sliding seat 19, and the sliding seat 19 drives the placement plate 13 to move, so that the placement plate 13 Located on the side of the first conveyor belt 2;
将木材逐一放到第一输送带2上,通过左导入条3和右导入条18对木材进行导向,随着第一输送带2的转动,将木材输送到存放板17上;控制第一推杆电机5的推杆带动导套16从左往右移动,导套16带动存放板17从左往右移动,将多个木材平放在存放板17上,且相连两木材之间具有间隙;存放板17上一层放满后,通过机械手23带动安装条24移动,使安装块29插入到木材之间,开启气泵27,将外界空气输送到左气囊32和右气囊31中,随着左气囊32和右气囊31的体积逐渐变大,将安装条24上的木材定位住,通过机械手23将其输送入到放置板13上;Put the timber on the first conveyor belt 2 one by one, guide the timber by the left lead-in bar 3 and the right lead-in bar 18, and along with the rotation of the first conveyor belt 2, transport the timber to the storage board 17; The push rod of the rod motor 5 drives the guide sleeve 16 to move from left to right, and the guide sleeve 16 drives the storage board 17 to move from left to right, and a plurality of timbers are placed flat on the storage board 17, and there is a gap between the connected two timbers; After the upper layer of the storage board 17 is full, the manipulator 23 drives the installation bar 24 to move, so that the installation block 29 is inserted between the timbers, the air pump 27 is opened, and the outside air is delivered to the left air bag 32 and the right air bag 31. The volume of the air bag 32 and the right air bag 31 becomes larger gradually, and the wood on the installation bar 24 is positioned, and it is transported to the placement plate 13 by the manipulator 23;
放置板13上每放好一层木材后,控制伺服电机38的输出轴带动转轴37转动,转轴37带动滑动座19转动,滑动座19带动放置板13转动,使放置板13转动90度,确保相邻两层的木材交错放置;After placing one deck of wood on the placing plate 13, the output shaft of the control servo motor 38 drives the rotating shaft 37 to rotate, and the rotating shaft 37 drives the sliding seat 19 to rotate, and the sliding seat 19 drives the placing plate 13 to rotate, so that the placing plate 13 rotates 90 degrees, ensuring Timbers on two adjacent floors are staggered;
放置板13上放满后,控制定位气缸35的活塞杆带动定位压板36向下移动,定位压板36将木材定位住;控制步进电机21的输出轴带动驱动轮22转动,驱动轮22与齿条9相啮合使滑动座19移动,滑动座19带动放置板13移动,使放置板13位于烘箱6内;After the placement plate 13 is full, the piston rod of the control positioning cylinder 35 drives the positioning pressing plate 36 to move downward, and the positioning pressing plate 36 positions the wood; the output shaft of the control stepping motor 21 drives the driving wheel 22 to rotate, and the driving wheel 22 and the gear The bars 9 are engaged to move the sliding seat 19, and the sliding seat 19 drives the placement plate 13 to move, so that the placement plate 13 is located in the oven 6;
通过电加热管42使烘箱6升温,通过抽气泵49和单向阀56的作用使空气在导流管57内单向流动,控制转动电机53的输出轴带动主动齿轮55来回转动,主动齿轮55带动从动齿轮52来回转动,从动齿轮52带动转动轴51来回转动,转动轴51带动导流管57来回转动,形成不同方向的环形气流使烘箱6内整体温度均匀,将放置板13上的木材烘干;控制步进电机21的输出轴带动驱动轮22转动,驱动轮22与齿条9相啮合使滑动座19移动,滑动座19带动放置板13移动,使放置板13位于第二输送带11侧部;The oven 6 is heated up through the electric heating tube 42, and the air flows in one direction in the draft tube 57 through the action of the air pump 49 and the one-way valve 56, and the output shaft of the control rotating motor 53 drives the driving gear 55 to rotate back and forth, and the driving gear 55 Drive the driven gear 52 to rotate back and forth, the driven gear 52 drives the rotating shaft 51 to rotate back and forth, and the rotating shaft 51 drives the draft tube 57 to rotate back and forth, forming annular airflows in different directions so that the overall temperature in the oven 6 is uniform, and the Wood drying; control the output shaft of the stepping motor 21 to drive the drive wheel 22 to rotate, the drive wheel 22 meshes with the rack 9 to move the sliding seat 19, and the sliding seat 19 drives the placement plate 13 to move, so that the placement plate 13 is located in the second conveyor with 11 sides;
控制定位气缸35的活塞杆带动定位压板36向上移动,使定位压板36和木材脱离;控制第二推杆电机69的推杆带动导向套67上下移动,导向套67带动升降框73上下移动,升降框73可根据需要调节到所需高度位置;控制驱动气缸71的活塞杆来回移动,驱动气缸71的活塞杆带动推送板72来回移动,推送板72将放置板13上的木材逐层推送到第二输送带11上;控制摆动气缸64的活塞杆带动摆动杆63来回移动,摆动杆63使第二输送带11的摆动端上下摆动,使第二输送带11的摆动端和放置板13的木材高度相适应;通过支撑板74对最上层木材的下一层进行支撑,避免推送过程中意外掉落,从而实现木材的连续烘干作业。The piston rod of the control positioning cylinder 35 drives the positioning platen 36 to move upwards, so that the positioning platen 36 and the wood are separated; the push rod of the second push rod motor 69 is controlled to drive the guide sleeve 67 to move up and down, and the guide sleeve 67 drives the lifting frame 73 to move up and down, and the lifting frame 73 moves up and down. Frame 73 can be adjusted to required height position as required; Control the piston rod of driving cylinder 71 to move back and forth, the piston rod of driving cylinder 71 drives pushing plate 72 to move back and forth, and pushing plate 72 pushes the timber on the placement plate 13 layer by layer to the first On the second conveyor belt 11; the piston rod of the control swing cylinder 64 drives the swing rod 63 to move back and forth, and the swing rod 63 makes the swing end of the second conveyor belt 11 swing up and down, so that the swing end of the second conveyor belt 11 and the wood on the placement plate 13 The heights are compatible; the lower layer of the uppermost layer of wood is supported by the support plate 74 to avoid accidental drop during the pushing process, thereby realizing continuous drying of the wood.
本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which the present invention belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the present invention or go beyond the definition of the appended claims range.
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