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CN106311267A - Catalyst for synthesizing isobutanol from synthetic gas as well as preparation method and application thereof - Google Patents

Catalyst for synthesizing isobutanol from synthetic gas as well as preparation method and application thereof Download PDF

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Publication number
CN106311267A
CN106311267A CN201510389572.8A CN201510389572A CN106311267A CN 106311267 A CN106311267 A CN 106311267A CN 201510389572 A CN201510389572 A CN 201510389572A CN 106311267 A CN106311267 A CN 106311267A
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China
Prior art keywords
catalyst
isobutanol
synthesis gas
preparation
roasting
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CN201510389572.8A
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Chinese (zh)
Inventor
秦丽珍
孙中华
张觅
张惠琴
殷玉圣
袁浩然
孙远龙
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China Petroleum and Chemical Corp
Research Institute of Sinopec Nanjing Chemical Industry Co Ltd
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China Petroleum and Chemical Corp
Research Institute of Nanjing Chemical Industry Group Co Ltd
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Abstract

The invention provides a catalyst for synthesizing isobutanol from synthetic gas as well as a preparation method and an application thereof. The catalyst is prepared by a coprecipitation method. The catalyst comprises the following components in percentages by weight: 2-35% of CuO, 10-50% of ZrO2, 10-35% of MnO2, 4-25% of NiO, 3-15% of Fe2O3, 0.01-0.2% of oxide of alkali metal and 0.01-0.3% of oxide of precious metal, wherein the oxides of alkali metal and precious metal are added and used as auxiliary agents. In the condition that the reaction temperature is 400 DEG C, the pressure is 6MPa, the air speed of synthetic gas is 8000h<-1>, the proportion of methanol to isobutanol in liquid phase products is higher than 85%, and the proportion of isobutanol is higher than 29%.

Description

A kind of synthesis gas synthesis isobutanol catalyst and its preparation method and application
Technical field
The present invention relates to a kind of catalyst and its preparation method and application, relate in particular to catalyst of a kind of synthesis gas synthesis isobutanol and its preparation method and application.
Background technology
Isobutanol is basic organic chemical industry raw material, is used for manufacturing antioxidant, synthetic rubber, synthetic musk, fruit quintessence oil and synthetic drug etc..China is rare earth resources big country, and isobutanol is widely used in the purification of the salts such as strontium in Rare Earth Production, barium and lithium as solvent.
At present, industry isobutanol is essentially from side-product during propenecarbonyl synthesis legal system butanol, owing to this method is to produce n-butyl alcohol as target, therefore, the isobutanol amount obtained is little, it is impossible to meet the needs growing to isobutanol, and the raw material producing isobutanol is petroleum-based products propylene mostly.The few oil of rich coal is the main feature of energy structure in China, and along with being gradually increased of energy shortage and people's environmental consciousness, the syngas catalytic conversion low-carbon alcohols etc. utilizing coal to produce cleans fuel becomes the study hotspot in derived energy chemical field.
CO hydrogenation highly selective is directly synthesized isobutene. and isobutanol not only technique is simple, potential economic benefits, and what is more important can obtain from Non oil-based route, thus alleviates the pressure of the huge oil breach that China exists to a certain extent.
Before the nineties in last century, in higher alcohols synthesis, the catalyst used by isobutanol height selectivity is mainly Zn/Cr2O3、Cu/A12O3Deng.Patent EP0034338A2 and US4513100 disclose by methanol synthesis catalyst (Cu/ZnO/Al2O3, Zn/Cr2O3) through catalyst obtained by appropriate alkali metal or Modified With Alkali-earth Compounds.This type of catalyst activity is higher, and in product, isobutanol content is higher, but reaction condition harsher (pressure is 14~20 MPa, and temperature is 350~450 DEG C), water content higher (generally 30~50%) in product.
In recent years, owing to the character of zirconium and oxide thereof is gradually found and utilizes, zirconium oxide is gradually applied in catalyst, zirconium oxide is the most oxidizing but also has reproducibility, and this just determines zirconium oxide both can make the carrier of catalyst, can make again active component, such as, Cu/ZrO2、ZrO2/A12O3Deng.Meanwhile, appropriate ZrO is added2It is possible not only to make catalyst to be more easy to reduction, and can make each constituent element high degree of dispersion on it, increase the specific surface area of catalyst, carry high catalytic activity.Thus have higher researching value in the application of synthesis gas synthesis isobutanol.
European patent EP 0208102A2 provides a kind of containing ZrO2、MnO2, alkali metal and appropriate precious metals pd and Pt catalyst, be 420 DEG C in reaction temperature, pressure is 250 bar and air speed is at 13600 h-1Under the conditions of, in liquid product, the content of methanol is 43.9%, and the content of isobutanol is 40.4%.
Patent CN201010131745.3 discloses and is supported a small amount of alkali metal K by cerium oxide, manganese oxide and zirconium oxide and catalyst that precious metal palladium forms, at reaction temperature 400 DEG C, pressure 8 MPa, air speed 10000 h-1, H2Under conditions of/CO volume ratio is 1:1~3:1, the conversion ratio of CO is 8.81%, and in alcohol, the selectivity (Cmol%) of isobutanol is 31.84%, and space-time yield is 70.35 g/Kg-Cat/h, and the selectivity of methane is 7.33%.
Patent CN201310217022.9 discloses a kind of catalyst by synthesis gas synthesis isobutanol and is made up of copper oxide, zinc oxide, zirconium oxide, lanthana, Disamarium trioxide, thorium oxide, cerium oxide, vanadium oxide, nickel oxide and potassium oxide, and in product, isobutanol selectivity reaches 45.37mol%.
In existing synthesis gas synthesis isobutanol technology, the conversion ratio of CO and selectivity benefit for commercial production of isobutanol are relatively low, and reaction condition is the harshest mostly.
Summary of the invention
It is an object of the invention to provide a kind of isobutanol selectivity high, preparation process is simple, relatively mild a kind of synthesis gas isobutanol catalyst of operating condition and preparation method thereof.
The catalytic component of the present invention is CuO, ZrO2、MnO2、NiO、Fe2O3Deng metal-oxide, and add the oxide of appropriate bases metal and noble metal as auxiliary agent, wherein, CuO, ZrO2、MnO2、NiO、Fe2O3, alkali metal oxide, the percentage by weight of metal oxide containing precious metals be: 2% ~ 35%:10% ~ 50%:10% ~ 35%:4% ~ 25%:3% ~ 15%:0.01 ~ 0.2%:0.01 ~ 0.3%.
Described alkali metal is any one in K, Rb, Cs, preferably K;
Described noble metal is the one in Pd, Pt, preferably Pd.
In the present invention, the preparation method of catalyst is as follows: the nitrate of Cu, Zr, Mn, Ni, Fe is configured to solution in proportion, it is co-precipitated with precipitant solution, precipitation temperature is 50 ~ 80 DEG C, and precipitation pH is 8 ~ 11, and digestion time is 20 ~ 40 min, scrubbed, filter, be dried, at 300 ~ 500 DEG C of roasting 4 ~ 6 h, then impregnate the nitrate solution of noble metal, after drying, at 200 ~ 400 DEG C of roasting 2 ~ 5 h, final impregnating K2CO3, after drying, at 200 ~ 500 DEG C of roasting 2 ~ 5 h, obtain catalyst.
Described precipitant uses NaOH, Na2CO3、KOH、K2CO3, one in ammonia, preferably NaOH.
Above-mentioned catalyst is used for synthesis gas isobutanol, uses fixed bed reactors, with H2For reducing gases, at gas space velocity 200~1000 h-1, reduce pressure 0.3~1 MPa, to catalyst reduction 10~20 h under conditions of reduction temperature 300~450 DEG C.Being passed through synthesis gas after having reduced to react, reaction temperature is 350 ~ 450 DEG C, and reaction pressure is 5 ~ 15 MPa, and synthesis gas air speed is 3000 ~ 15000 h-1, H in synthesis gas2It is 3.0 ~ 1.0 with the volume ratio of CO.
The method for preparing catalyst that the present invention provides is simple, has higher space-time yield and isobutanol selectivity.
Detailed description of the invention
In order to make those skilled in the art be more fully understood that the present invention, and enabling the above-mentioned advantage of the present invention to become apparent from understandable, below in conjunction with specific embodiment, the present invention is further detailed explanation.
Embodiment 1
Weigh 24.16 gCu (NO3)2·3H2O、85.86 gZr(NO3)4·5H2O、17.89 gMn(NO3)2、14.54 gNi(NO3)2·6H2O、20.2 gFe(NO3)3·9H2O is made into the aqueous solution of 1L, is co-precipitated with the NaOH solution of 2 mol/L, and precipitation pH is 9.0, and precipitation temperature is 70 DEG C.It is aged 20 min after having precipitated, is washed with deionized afterwards 5 times, 120 DEG C of drying, 450 DEG C of calcining 6 h.Impregnate the Pd (NO of 0.1 wt%3)2, after 120 DEG C dry, 450 DEG C of calcinings 5 h, the K of final impregnating 1 wt%2CO3, after 120 DEG C dry, 450 DEG C of roasting 5 h, this catalyst is designated as C-1.
Embodiment 2
Weigh 24.06 gCu (NO3)2·3H2O、64.4 gZr(NO3)4·5H2O、26.83 gMn(NO3)2、4.4 gNi(NO3)2·6H2O、10.1 gFe(NO3)3·9H2O is made into the aqueous solution of 1L, is co-precipitated with the NaOH solution of 2 mol/L, and precipitation pH is 9.5, and precipitation temperature is 75 DEG C.It is aged 20 min after having precipitated, is washed with deionized afterwards 5 times, 120 DEG C of drying, 450 DEG C of roasting 6 h.Impregnate the Pd (NO of 0.2 wt%3)2, after 120 DEG C dry, 420 DEG C of roasting 5 h, the K of final impregnating 0.8 wt%2CO3, after 120 DEG C dry, 450 DEG C of roasting 3 h, this catalyst is designated as C-2.
Embodiment 3
Weigh 18.05 gCu (NO3)2·3H2O、42.93 gZr(NO3)4·5H2O、8.94 gMn(NO3)2、7.33 gNi(NO3)2·6H2O、16.16 gFe(NO3)3·9H2O is made into the aqueous solution of 1L, is co-precipitated with the NaOH solution of 2 mol/L, and precipitation pH is 10.0, and precipitation temperature is 75 DEG C.It is aged 40 min after having precipitated, is washed with deionized afterwards 5 times, 120 DEG C of drying, 400 DEG C of roasting 6 h.Impregnate the Pd (NO of 0.08 wt%3)2, after 120 DEG C dry, 420 DEG C of roasting 5 h, the K of final impregnating 1.2 wt%2CO3, after 120 DEG C dry, 450 DEG C of roasting 4 h, this catalyst is designated as C-3.
Comparative example 1
Weigh 24.16 gCu (NO3)2·3H2O、85.86 gZr(NO3)4·5H2O、17.89 gMn(NO3)2、20.2 gFe(NO3)3·9H2O is made into the aqueous solution of 1L, is co-precipitated with the NaOH solution of 2 mol/L, and precipitation pH is 9.0, and precipitation temperature is 70 DEG C.It is aged 20 min after having precipitated, is washed with deionized afterwards 5 times, 120 DEG C of drying, 450 DEG C of calcining 6 h.Impregnate the Pd (NO of 0.1 wt%3)2, after 120 DEG C dry, 450 DEG C of calcinings 5 h, the K of final impregnating 1 wt%2CO3, after 120 DEG C dry, 450 DEG C of roasting 5 h, this catalyst is designated as B-1.
Comparative example 2
Weigh 24.06 gCu (NO3)2·3H2O、64.4 gZr(NO3)4·5H2O、26.83 gMn(NO3)2、4.4 gNi(NO3)2·6H2O is made into the aqueous solution of 1L, is co-precipitated with the NaOH solution of 2 mol/L, and precipitation pH is 9.5, and precipitation temperature is 75 DEG C.It is aged 20 min after having precipitated, is washed with deionized afterwards 5 times, 120 DEG C of drying, 450 DEG C of roasting 6 h.Impregnate the Pd (NO of 0.2 wt%3)2, after 120 DEG C dry, 420 DEG C of roasting 5 h, the K of final impregnating 0.8 wt%2CO3, after 120 DEG C dry, 450 DEG C of roasting 3 h, this catalyst is designated as B-2.
Comparative example 3
Weigh 18.05 gCu (NO3)2·3H2O、42.93 gZr(NO3)4·5H2O、8.94 gMn(NO3)2、7.33 gNi(NO3)2·6H2O、16.16 gFe(NO3)3·9H2O is made into the aqueous solution of 1L, is co-precipitated with the NaOH solution of 2 mol/L, and precipitation pH is 10.0, and precipitation temperature is 75 DEG C.It is aged 40 min after having precipitated, is washed with deionized afterwards 5 times, 120 DEG C of drying, 400 DEG C of roasting 6 h.Impregnate the Pd (NO of 0.08 wt%3)2, after 120 DEG C dry, 420 DEG C of roasting 5 h, this catalyst is designated as B-3.
By above-mentioned Catalyst packing in fixed bed reactors, with H2For reducing gases, at gas space velocity 400 h-1, reduction pressure 0.3 MPa, to catalyst reduction 12 h under conditions of reduction temperature 350 DEG C.
Being passed through synthesis gas after having reduced to react, reaction condition is reaction temperature 400 DEG C, pressure 6 MPa, air speed 8000 h-1
Obtaining mixed alcohol product after reacted gas is condensed, product enters chromatography the most again, result is as shown in table 1:
Table 1 product space-time yield and alcohol distribution
As shown in Table 1, after adding Ni, Fe, K, the space-time yield of product increased and beneficially methanol and the generation of isobutanol.At reaction temperature 400 DEG C, pressure 6 MPa, synthesis gas air speed 8000 h-1Reaction condition under, in liquid product the ratio of methanol and isobutanol be higher than 85%, the ratio of isobutanol be higher than 29%.

Claims (9)

1. the catalyst being synthesized isobutanol by synthesis gas, it is characterised in that: catalytic component is CuO, ZrO2、MnO2、NiO、Fe2O3, and add alkali metal oxide and metal oxide containing precious metals as auxiliary agent, and wherein, CuO, ZrO2、MnO2、NiO、Fe2O3, alkali metal oxide, the percentage by weight of metal oxide containing precious metals be: 2% ~ 35%:10% ~ 50%:10% ~ 35%:4% ~ 25%:3% ~ 15%:0.01 ~ 0.2%:0.01 ~ 0.3%.
2. catalyst as claimed in claim 1, it is characterised in that described alkali metal is any one in K, Rb, Cs.
3. catalyst as claimed in claim 2, it is characterised in that described alkali metal is K.
4. catalyst as claimed in claim 1, it is characterised in that described noble metal is the one in Pd, Pt.
5. catalyst as claimed in claim 4, it is characterised in that described noble metal is Pd.
6. the preparation method being synthesized isobutanol catalyst as described in the appended claim 1 by synthesis gas, it is characterized in that comprising the following steps: the nitrate of Cu, Zr, Mn, Ni, Fe is configured to solution in proportion, it is co-precipitated with precipitant solution, precipitation temperature is 50 ~ 80 DEG C, precipitation pH value is 8 ~ 11, digestion time is 20 ~ 40 min, scrubbed, filter, be dried, at 300 ~ 500 DEG C of roasting 4 ~ 6 h, then the nitrate solution of noble metal is impregnated, after drying, at 200 ~ 400 DEG C of roasting 2 ~ 5 h, final impregnating K2CO3, after drying, at 200 ~ 500 DEG C of roasting 2 ~ 5 h, obtain catalyst.
7. the preparation method of catalyst as claimed in claim 6, it is characterised in that described precipitant uses NaOH, Na2CO3、KOH、K2CO3, one in ammonia.
8. the preparation method of catalyst as claimed in claim 7, it is characterised in that described precipitant uses NaOH.
9. the application of a catalyst as claimed in claim 1, it is characterised in that use fixed bed reactors, with H2For reducing gases, at gas space velocity 200~1000 h-1, reduce pressure 0.3~1 MPa, to catalyst reduction 10~20 h under conditions of reduction temperature 300~450 DEG C;Being passed through synthesis gas after having reduced to react, reaction temperature is 350 ~ 450 DEG C, and reaction pressure is 5 ~ 15 MPa, and synthesis gas air speed is 3000 ~ 15000 h-1, H in synthesis gas2It is 3.0 ~ 1.0 with the volume ratio of CO.
CN201510389572.8A 2015-07-06 2015-07-06 Catalyst for synthesizing isobutanol from synthetic gas as well as preparation method and application thereof Pending CN106311267A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110508300A (en) * 2019-08-29 2019-11-29 华南农业大学 Catalyst NdNiO3/SiC-SiO2-Foam for Biogas Total Component Conversion Biomethanol and Its Preparation Method
CN115770583A (en) * 2021-09-06 2023-03-10 中石化南京化工研究院有限公司 Catalyst for producing isobutanol by using synthesis gas and methanol
CN116368114A (en) * 2020-09-14 2023-06-30 环球油品有限责任公司 Catalyst for the synthesis of isobutanol from synthesis gas and ethanol or propanol

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3524317A1 (en) * 1985-07-08 1987-01-15 Union Rheinische Braunkohlen METHOD FOR THE CATALYTIC PRODUCTION OF AN ALCOHOL MIXTURE WITH INCREASED ISOBUTANOL CONTENT
CN1428192A (en) * 2001-12-27 2003-07-09 中国科学院山西煤炭化学研究所 Catalyst for synthesis of low-carbon alcohol
CN103691442A (en) * 2013-12-03 2014-04-02 辽宁石油化工大学 Catalyst for synthesis of isobutanol from synthesis gas and preparation method of catalyst
CN104368356A (en) * 2014-11-05 2015-02-25 南京工业大学 Catalyst for preparing low-carbon mixed alcohol from synthesis gas and preparation method and application thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3524317A1 (en) * 1985-07-08 1987-01-15 Union Rheinische Braunkohlen METHOD FOR THE CATALYTIC PRODUCTION OF AN ALCOHOL MIXTURE WITH INCREASED ISOBUTANOL CONTENT
CN1428192A (en) * 2001-12-27 2003-07-09 中国科学院山西煤炭化学研究所 Catalyst for synthesis of low-carbon alcohol
CN103691442A (en) * 2013-12-03 2014-04-02 辽宁石油化工大学 Catalyst for synthesis of isobutanol from synthesis gas and preparation method of catalyst
CN104368356A (en) * 2014-11-05 2015-02-25 南京工业大学 Catalyst for preparing low-carbon mixed alcohol from synthesis gas and preparation method and application thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110508300A (en) * 2019-08-29 2019-11-29 华南农业大学 Catalyst NdNiO3/SiC-SiO2-Foam for Biogas Total Component Conversion Biomethanol and Its Preparation Method
CN116368114A (en) * 2020-09-14 2023-06-30 环球油品有限责任公司 Catalyst for the synthesis of isobutanol from synthesis gas and ethanol or propanol
CN115770583A (en) * 2021-09-06 2023-03-10 中石化南京化工研究院有限公司 Catalyst for producing isobutanol by using synthesis gas and methanol
CN115770583B (en) * 2021-09-06 2024-05-14 中石化南京化工研究院有限公司 Catalyst for producing isobutanol by using synthesis gas and methanol

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