CN106301073B - A kind of double acting diaphragm type piezoelectric generator using annular space jet excitation - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及一种利用环隙射流激励的双作用膜片式压电发电机,属于低功耗电子设备供能技术领域。The invention relates to a double-acting diaphragm piezoelectric generator excited by an annular gap jet, and belongs to the technical field of energy supply for low-power electronic equipment.
背景技术Background technique
随着先进制造装备技术不断朝着智能化、轻量化、微型化和集成化方向迈进,并伴随着其与低功耗电子设备供能技术的深度融合,使得大量的物联网节点、低功耗传感器和低功耗器件等低功耗电子设备在先进制造装备技术领域得到了广泛应用。同时这也对低功耗电子设备的供能技术水平提出了较高的要求。因此,对低功耗器件、物联网节点等低功耗电子设备提供稳定可靠的持续供能,是保证其正常工作的前提。当前先进制造装备技术领域的物联网节点、低功耗器件等的供能方式主要包括电源直接供能和化学电池供能两种方式。其中,电源直接供能方式存在电磁干扰严重、系统布线复杂等问题,而化学电池供电方式则存在电池使用寿命有限、需定期更换以及环境污染等不足。由此可见,研究一种新型能源俘获与转化技术以解决传统供能技术所带来的诸多弊端显得尤为重要。As advanced manufacturing equipment technology continues to move towards intelligence, light weight, miniaturization and integration, and with its deep integration with low-power electronic equipment energy supply technology, a large number of IoT nodes, low power consumption Low-power electronic devices such as sensors and low-power devices are widely used in the field of advanced manufacturing equipment technology. At the same time, this also puts forward higher requirements on the energy supply technology level of low-power electronic equipment. Therefore, providing stable and reliable continuous energy supply to low-power electronic devices such as low-power devices and IoT nodes is a prerequisite for ensuring their normal operation. The current energy supply methods for IoT nodes and low-power devices in the field of advanced manufacturing equipment technology mainly include direct power supply and chemical battery energy supply. Among them, the direct power supply method has problems such as serious electromagnetic interference and complex system wiring, while the chemical battery power supply method has shortcomings such as limited battery life, regular replacement, and environmental pollution. It can be seen that it is particularly important to study a new energy capture and conversion technology to solve many disadvantages brought about by traditional energy supply technologies.
基于压电元件的自供能技术由于具有结构简单、不发热、无电磁干扰和寿命长等优点,已成为当前环境微能源俘获与转化技术的研究热点问题之一。其可将工业环境中大量存在的清洁可再生的微能源(如气体压力能)转化为需要的电能并为低功耗电子设备持续可靠的供电,该技术研究可有效解决传统电源供电带来的布线复杂以及化学电池供电带来的需定期更换、污染环境等问题。然而,当前的工业环境中的发电机大多不能将气体压力能量直接转化为电能,或能量转化效率较低制约了此类发电机在物联网节点、低功耗传感器和低功耗器件等低功耗电子设备供能技术领域的应用。Self-energy technology based on piezoelectric elements has become one of the hot research issues in the current environmental micro-energy capture and conversion technology due to its simple structure, no heat generation, no electromagnetic interference, and long life. It can convert the clean and renewable micro-energy (such as gas pressure energy) that exists in large quantities in the industrial environment into the required electric energy and provide continuous and reliable power supply for low-power electronic devices. This technology research can effectively solve the problems caused by traditional power supply. Problems such as complicated wiring and chemical battery power supply need to be replaced regularly and pollute the environment. However, most of the generators in the current industrial environment cannot directly convert gas pressure energy into electrical energy, or the low energy conversion efficiency restricts the use of such generators in low-power devices such as IoT nodes, low-power sensors, and low-power devices. Applications in the field of energy supply technology for consumer electronics.
发明内容Contents of the invention
为解决当前工业环境中用于俘获气体压力能的微能源发电机存在能量俘获效率低等技术问题,本发明公开一种利用环隙射流激励的双作用膜片式压电发电机,为低功耗电子设备提供一种高效的微能源供给装置。In order to solve the technical problems of low energy capture efficiency in micro-energy generators used to capture gas pressure energy in the current industrial environment, the present invention discloses a double-acting diaphragm piezoelectric generator that uses annulus jet excitation. Consumer electronics provide a highly efficient micro energy supply.
本发明所采用的技术方案是:The technical scheme adopted in the present invention is:
所述一种利用环隙射流激励的双作用膜片式压电发电机包括微孔隙气体增流器、紧定螺钉和双膜片式发电组件,微孔隙气体增流器通过紧定螺钉与双膜片式发电组件螺纹连接;所述微孔隙气体增流器包括锥形吸气端、吸气端螺钉、固定套筒、锥形喷气端、喷气端螺钉、喷气端密封圈和吸气端密封圈;所述锥形吸气端与固定套筒通过吸气端密封圈气体密封,锥形吸气端与固定套筒通过吸气端螺钉螺纹连接;所述锥形喷气端与固定套筒通过喷气端密封圈气体密封,锥形喷气端与固定套筒通过喷气端螺钉螺纹连接;所述双膜片式发电组件包括发电组件固定架、扇形发电组件、扰流膜片和矩形发电组件;所述发电组件固定架与扇形发电组件紧固连接,发电组件固定架与矩形发电组件紧固连接,矩形发电组件与扰流膜片紧固连接。The double-acting diaphragm piezoelectric generator excited by the annular jet includes a micropore gas flow booster, a set screw and a double-diaphragm power generation assembly. Diaphragm power generation components are threaded; the micropore gas flow booster includes a conical suction end, a suction end screw, a fixing sleeve, a conical jet end, a jet end screw, a jet end sealing ring and a suction end seal ring; the tapered suction end and the fixed sleeve are gas-sealed through the suction end sealing ring, and the tapered suction end and the fixed sleeve are threaded through the suction end screw; the tapered air injection end and the fixed sleeve pass through The sealing ring of the jet end is gas-tight, and the conical jet end and the fixed sleeve are threaded through the jet end screw; the double-diaphragm power generation component includes a power generation component fixing frame, a fan-shaped power generation component, a spoiler diaphragm and a rectangular power generation component; The fixed frame of the power generation component is fastened to the fan-shaped power generation component, the fixed frame of the power generation component is fastened to the rectangular power generation component, and the rectangular power generation component is fastened to the spoiler diaphragm.
所述锥形吸气端设置有引流孔、吸气端通孔、吸气端密封圈凹槽和锥形吸气端螺纹孔;锥形吸气端螺纹孔与吸气端螺钉螺纹连接。The tapered suction end is provided with a drainage hole, a suction end through hole, a suction end sealing ring groove and a tapered suction end threaded hole; the tapered suction end threaded hole is threadedly connected with the suction end screw.
所述固定套筒设置有套筒螺纹孔Ⅰ,套筒螺纹孔Ⅰ与吸气端螺钉螺纹连接;固定套筒设置有进气孔;固定套筒设置有套筒螺纹孔Ⅱ,套筒螺纹孔Ⅱ与喷气端螺钉螺纹连接。The fixed sleeve is provided with a sleeve threaded hole I, and the sleeve threaded hole I is threadedly connected with the suction end screw; the fixed sleeve is provided with an air inlet; the fixed sleeve is provided with a sleeve threaded hole II, and the sleeve threaded hole Ⅱ is threadedly connected with the jet end screw.
所述锥形喷气端设置有喷气端连通孔、锥形喷气口、喷气端螺纹孔、增流装置螺纹孔和喷气端密封圈凹槽;所述喷气端螺钉与喷气端螺纹孔螺纹连接,增流装置螺纹孔与紧定螺钉螺纹连接,喷气端密封圈与喷气端密封圈凹槽固定。The conical jet end is provided with a jet end communication hole, a conical jet port, a jet end threaded hole, a flow increasing device threaded hole and a jet end sealing ring groove; the jet end screw is threadedly connected with the jet end threaded hole, increasing The threaded hole of the flow device is threadedly connected with the set screw, and the sealing ring at the jet end is fixed with the groove of the sealing ring at the jet end.
所述发电组件固定架设置有发电机进气端、发电机出气口、旋转槽Ⅰ、安装螺纹孔和旋转槽Ⅱ;旋转槽Ⅰ与矩形发电组件固定,旋转槽Ⅱ与扇形发电组件固定,安装螺纹孔与紧定螺钉螺纹连接。The power generation component fixing frame is provided with a generator inlet, a generator gas outlet, a rotating slot I, a mounting screw hole, and a rotating slot II; The threaded hole is threadedly connected with the set screw.
所述扇形发电组件设置有扇形金属基板和压电元件Ⅰ,扇形金属基板与压电元件Ⅰ固定;所述扰流膜片设置有发电组件沉孔,发电组件沉孔与矩形发电组件固定;扰流膜片设置有内弧面和外弧面;所述矩形发电组件设置有矩形金属基板和压电元件Ⅱ,矩形金属基板和压电元件Ⅱ固定。The fan-shaped power generation assembly is provided with a fan-shaped metal substrate and a piezoelectric element I, and the fan-shaped metal substrate and the piezoelectric element I are fixed; the spoiler diaphragm is provided with a counterbore of the power generation assembly, and the counterbore of the power generation assembly is fixed with the rectangular power generation assembly; The flow diaphragm is provided with an inner arc surface and an outer arc surface; the rectangular power generating assembly is provided with a rectangular metal substrate and a piezoelectric element II, and the rectangular metal substrate and the piezoelectric element II are fixed.
所述引流孔半径为R0,吸气端通孔半径为R1,引流孔与吸气端通孔的半径比为E=R0/R1,E值满足的范围为1~1.5;所述喷气端连通孔半径为R3,喷气端连通孔与吸气端通孔的半径比为F=R3/R1,F值满足的范围为1.2~1.5;喷气端连通孔与进气孔的半径比为D=R3/R2,D值满足的范围为5~8。The radius of the drainage hole is R 0 , the radius of the through hole at the suction end is R 1 , the radius ratio between the drainage hole and the through hole at the suction end is E=R 0 /R 1 , and the E value satisfies a range of 1 to 1.5; The radius of the connecting hole at the jet end is R 3 , the radius ratio between the communicating hole at the jet end and the through hole at the suction end is F=R 3 /R 1 , and the F value satisfies the range of 1.2~1.5; the connecting hole at the jet end and the air inlet The radius ratio is D=R 3 /R 2 , and the D value satisfies the range of 5~8.
所述扇形金属基板的半径为R4,R4的取值范围为35~45 mm;所述压电元件Ⅰ长度为a,压电元件Ⅰ的长度与扇形金属基板半径比为M=a/R4,M的取值范围为0.3~0.7;所述内弧面的圆角半径为R5,R5的取值范围为5~10 mm。The radius of the fan-shaped metal substrate is R 4 , and the value range of R 4 is 35-45 mm; the length of the piezoelectric element I is a, and the ratio of the length of the piezoelectric element I to the radius of the fan-shaped metal substrate is M=a/ The value range of R 4 and M is 0.3-0.7; the fillet radius of the inner arc surface is R 5 , and the value range of R 5 is 5-10 mm.
所述扇形发电组件中压电元件Ⅰ和矩形发电组件中压电元件Ⅱ可以选用压电陶瓷片PZT或柔性强韧性压电材料PVDF。The piezoelectric element I in the fan-shaped power generation assembly and the piezoelectric element II in the rectangular power generation assembly can use piezoelectric ceramic sheet PZT or flexible, strong and tough piezoelectric material PVDF.
本发明设计的压电发电机工作原理是利用压电元件的正压电效应实现气体压力能向电能转化,它可在高压小流量气体的作用下诱导外界空气进行定向流动,可对诱导后的外界空气进行增速,在气体增速后从锥形喷气端流出并作用于柔性菱形发电装置实现电能转化。微孔隙流量放大装置具有一圈环状微型孔隙,由于孔隙的直径极小,在高压气体的作用下喷射出的气流较快。当快速的气体流动导致压电发电机内部压力小于外界空气压力时,外部空气将会均匀的被吸入微孔隙流量放大装置,实现增流的目的。双膜片式发电组件的技术优势在于其采用盘型阵列式结构,可以在较小的空间上布置尽可能多的压电元件,通过冲击扇形发电组件使压电元件产生形变,更加高效的俘获气体中的压力能。The working principle of the piezoelectric generator designed in the present invention is to use the positive piezoelectric effect of the piezoelectric element to realize the transformation of gas pressure energy into electric energy. The outside air speeds up, and after the gas speeds up, it flows out from the conical jet end and acts on the flexible diamond-shaped power generation device to realize electrical energy conversion. The micropore flow amplifying device has a circle of annular micropores. Due to the extremely small diameter of the pores, the airflow ejected under the action of high-pressure gas is relatively fast. When the fast gas flow causes the internal pressure of the piezoelectric generator to be lower than the external air pressure, the external air will be evenly sucked into the micropore flow amplification device to achieve the purpose of increasing the flow. The technical advantage of the double-diaphragm power generation component is that it adopts a disk-shaped array structure, which can arrange as many piezoelectric elements as possible in a small space. By impacting the fan-shaped power generation component, the piezoelectric elements are deformed to capture more efficiently pressure energy in a gas.
本发明的有益效果是:在不影响工业生产的工作情况下,利用所发明的微孔隙气体增流器可在高压小流量气体的作用下诱导外界空气定向移动,并对诱导后的气体进行增速和增流,从锥形喷气端排出作用于与微孔隙气体增流器相连接的双膜片式发电组件进行能量转化。本发明设计的发电机将气体流速和流量放大,进而可将发电机的发电效率提高3倍以上。在低功耗传感器、低功耗器件供能等技术领域具有广泛的应用前景。The beneficial effects of the present invention are: without affecting the working conditions of industrial production, the invented microporous gas flow enhancer can induce the directional movement of the external air under the action of high-pressure and small-flow gas, and increase the induced gas. Speed and flow increase, discharged from the conical gas injection end to act on the double-diaphragm power generation component connected to the micropore gas flow booster for energy conversion. The generator designed in the invention amplifies the gas flow velocity and flow rate, thereby increasing the power generation efficiency of the generator by more than three times. It has broad application prospects in technical fields such as low-power sensors and low-power device energy supply.
附图说明Description of drawings
图1所示为本发明提出的一种利用环隙射流激励的双作用膜片式压电发电机的结构示意图;Fig. 1 shows the structural representation of a kind of double-acting diaphragm type piezoelectric generator that utilizes annulus jet excitation that the present invention proposes;
图2所示为本发明提出的一种利用环隙射流激励的双作用膜片式压电发电机的微孔隙气体增流器结构示意图;Fig. 2 is a schematic structural diagram of a micropore gas flow booster of a double-acting diaphragm piezoelectric generator proposed by the present invention;
图3所示为本发明提出的一种利用环隙射流激励的双作用膜片式压电发电机的锥形吸气端结构剖视图;Fig. 3 is a sectional view of the conical suction end structure of a double-acting diaphragm piezoelectric generator proposed by the present invention that utilizes annular gap jet excitation;
图4所示为本发明提出的一种利用环隙射流激励的双作用膜片式压电发电机的固定套筒结构剖视图;Fig. 4 shows a cross-sectional view of the fixed sleeve structure of a double-acting diaphragm piezoelectric generator proposed by the present invention that utilizes annular gap jet excitation;
图5所示为本发明提出的一种利用环隙射流激励的双作用膜片式压电发电机的锥形喷气端结构剖视图;Fig. 5 shows the sectional view of the conical jet end structure of a double-acting diaphragm piezoelectric generator proposed by the present invention;
图6所示为本发明提出的一种利用环隙射流激励的双作用膜片式压电发电机的锥形喷气端结构局部剖视图;Figure 6 is a partial cross-sectional view of the conical jet end structure of a double-acting diaphragm piezoelectric generator proposed by the present invention;
图7所示为本发明提出的一种利用环隙射流激励的双作用膜片式压电发电机的锥形吸气端与锥形喷气端局部串接结构剖视图;Fig. 7 is a cross-sectional view of the local serial connection structure of the conical suction end and the conical jetting end of a double-acting diaphragm piezoelectric generator proposed by the present invention;
图8所示为本发明提出的一种利用环隙射流激励的双作用膜片式压电发电机的双膜片式发电组件结构剖视图;Fig. 8 is a cross-sectional view of the structure of a double-diaphragm power generation assembly of a double-acting diaphragm piezoelectric generator proposed by the present invention;
图9所示为本发明提出的一种利用环隙射流激励的双作用膜片式压电发电机的发电组件固定架结构剖视图;Fig. 9 is a cross-sectional view of the fixed frame structure of the power generation component of a double-acting diaphragm piezoelectric generator proposed by the present invention excited by the annular gap jet;
图10所示为本发明提出的一种利用环隙射流激励的双作用膜片式压电发电机的扇形发电组件结构示意图;Fig. 10 is a schematic structural diagram of a fan-shaped power generation assembly of a double-acting diaphragm piezoelectric generator proposed by the present invention that utilizes annulus jet excitation;
图11所示为本发明提出的一种利用环隙射流激励的双作用膜片式压电发电机的矩形发电组件扰流膜片剖视图;Fig. 11 is a cross-sectional view of the spoiler diaphragm of a rectangular power generation component of a double-acting diaphragm piezoelectric generator proposed by the present invention;
图12所示为本发明提出的一种利用环隙射流激励的双作用膜片式压电发电机的矩形发电组件结构剖视图;Fig. 12 is a cross-sectional view of the structure of a rectangular power generation assembly of a double-acting diaphragm piezoelectric generator proposed by the present invention;
图13所示为本发明提出的一种利用环隙射流激励的双作用膜片式压电发电机的整流电路示意图。FIG. 13 is a schematic diagram of a rectifier circuit of a double-acting diaphragm piezoelectric generator proposed by the present invention that utilizes annulus jet excitation.
具体实施方式Detailed ways
具体实施方式一:结合图1~图13说明本实施方式。本实施方式提供了一种利用环隙射流激励的双作用膜片式压电发电机的具体实施方案。所述一种利用环隙射流激励的双作用膜片式压电发电机包括微孔隙气体增流器1、紧定螺钉2与双膜片式发电组件3。其中,微孔隙气体增流器1通过紧定螺钉2和双膜片式发电组件3螺纹连接。Specific implementation manner 1: This implementation manner will be described with reference to FIG. 1 to FIG. 13 . This embodiment provides a specific implementation of a double-acting diaphragm piezoelectric generator excited by an annular jet. The double-acting diaphragm piezoelectric generator excited by annulus jet includes a micropore gas flow booster 1 , a set screw 2 and a double-diaphragm power generation assembly 3 . Wherein, the microporous gas flow booster 1 is threadedly connected with a double-diaphragm power generation assembly 3 through a set screw 2 .
所述的微孔隙气体增流器1包括锥形吸气端1-1、吸气端螺钉1-2、固定套筒1-3、锥形喷气端1-4、喷气端螺钉1-5、喷气端密封圈1-6和吸气端密封圈1-7。所述锥形吸气端1-1与固定套筒1-3通过吸气端密封圈1-7气体密封;所述锥形吸气端1-1与固定套筒1-3通过吸气端螺钉1-2螺纹连接。所述锥形喷气端1-4与固定套筒1-3通过喷气端密封圈1-6进行气体密封;所述锥形喷气端1-4与固定套筒1-3通过喷气端螺钉1-5螺纹连接。所述锥形吸气端1-1设置有引流孔1-1-1,诱导外界气体由引流孔1-1-1进入锥形吸气端1-1;所述锥形吸气端1-1设置有吸气端通孔1-1-2,诱导气体经由吸气端通孔1-1-2排出锥形吸气端1-1;所述锥形吸气端1-1设置有吸气端密封圈凹槽1-1-3,吸气端密封圈凹槽1-1-3用于安装吸气端密封圈1-7;所述锥形吸气端1-1设置有锥形吸气端螺纹孔1-1-4,所述锥形吸气端螺纹孔1-1-4与吸气端螺钉1-2与螺纹连接。所述固定套筒1-3设置有套筒螺纹孔Ⅰ1-3-1,所述套筒螺纹孔Ⅰ1-3-1与吸气端螺钉1-2螺纹连接;所述固定套筒1-3设置有进气孔1-3-2,压缩气体由进气孔1-3-2进入固定套筒1-3;所述固定套筒1-3设置有套筒螺纹孔Ⅱ1-3-3,所述套筒螺纹孔Ⅱ1-3-3与喷气端螺钉1-5螺纹连接。所述锥形喷气端1-4设置有喷气端连通孔1-4-1,混合气体由喷气端连通孔1-4-1进入锥形喷气端1-4;所述锥形喷气端1-4设置有锥形喷气口1-4-2,混合气体经由锥形喷气口1-4-2喷出微孔隙气体增流器1;所述锥形喷气端1-4设置有喷气端螺纹孔1-4-3,喷气端螺钉1-5与喷气端螺纹孔1-4-3螺纹连接;所述锥形喷气端1-4设置有增流装置螺纹孔1-4-4;所述增流装置螺纹孔1-4-4与紧定螺钉2螺纹连接;所述锥形喷气端1-4设置有喷气端密封圈凹槽1-4-5,喷气端密封圈凹槽1-4-5用于安装喷气端密封圈1-6。The micropore gas flow booster 1 includes a conical suction end 1-1, a suction end screw 1-2, a fixing sleeve 1-3, a conical air injection end 1-4, an air injection end screw 1-5, Jet end sealing ring 1-6 and suction end sealing ring 1-7. The conical suction end 1-1 and the fixed sleeve 1-3 are gas-sealed through the suction end sealing ring 1-7; the conical suction end 1-1 and the fixed sleeve 1-3 are sealed through the suction end Screw 1-2 threaded connection. The conical jet end 1-4 and the fixed sleeve 1-3 are gas-sealed through the jet end sealing ring 1-6; the conical jet end 1-4 and the fixed sleeve 1-3 are passed through the jet end screw 1-6 5 screw connections. The conical suction end 1-1 is provided with a drainage hole 1-1-1, which induces outside air to enter the conical suction end 1-1 from the drainage hole 1-1-1; the conical suction end 1-1 1 is provided with a suction end through hole 1-1-2, and the induced gas is discharged from the conical suction end 1-1 through the suction end through hole 1-1-2; the conical suction end 1-1 is provided with a suction The gas end sealing ring groove 1-1-3, the suction end sealing ring groove 1-1-3 is used to install the suction end sealing ring 1-7; the tapered suction end 1-1 is provided with a tapered Suction end threaded hole 1-1-4, the tapered suction end threaded hole 1-1-4 is threadedly connected with suction end screw 1-2. The fixed sleeve 1-3 is provided with a sleeve threaded hole I1-3-1, and the sleeve threaded hole I1-3-1 is threadedly connected with the suction end screw 1-2; the fixed sleeve 1-3 An air inlet 1-3-2 is provided, and the compressed gas enters the fixed sleeve 1-3 through the air inlet 1-3-2; the fixed sleeve 1-3 is provided with a sleeve threaded hole II 1-3-3, The sleeve threaded hole II 1-3-3 is threadedly connected with the air jet end screw 1-5. The conical jet end 1-4 is provided with a jet end communication hole 1-4-1, and the mixed gas enters the conical jet end 1-4 from the jet end communication hole 1-4-1; the conical jet end 1- 4 There is a conical gas injection port 1-4-2, and the mixed gas is sprayed out of the micropore gas flow enhancer 1 through the conical gas injection port 1-4-2; the conical gas injection end 1-4 is provided with a threaded hole at the gas injection end 1-4-3, the jet end screw 1-5 is threadedly connected with the jet end threaded hole 1-4-3; the tapered jet end 1-4 is provided with a flow increasing device threaded hole 1-4-4; The threaded hole 1-4-4 of the flow device is threadedly connected with the set screw 2; the tapered jet end 1-4 is provided with a jet end sealing ring groove 1-4-5, and the jet end sealing ring groove 1-4- 5 is used to install the jet end sealing ring 1-6.
所述双膜片式发电组件3包括发电组件固定架3-1、扇形发电组件3-2、扰流膜片3-3和矩形发电组件3-4。所述发电组件固定架3-1与扇形发电组件3-2紧固连接;所述发电组件固定架3-1与矩形发电组件3-4紧固连接;所述矩形发电组件3-4与扰流膜片3-3紧固连接。所述发电组件固定架3-1设置有发电机进气端3-1-1,混合气体经由发电机进气端3-1-1进入;所述发电组件固定架3-1设置有发电机出气口3-1-2,混合气体经发电机出气口3-1-2排出双膜片式发电组件3;所述发电组件固定架3-1设置有旋转槽Ⅰ3-1-3,矩形发电组件3-4通过旋转槽Ⅰ3-1-3与发电组件固定架3-1固定;所述发电组件固定架3-1设置有旋转槽Ⅱ3-1-5,扇形发电组件3-2通过旋转槽Ⅱ3-1-5与发电组件固定架3-1固定;所述发电组件固定架3-1设置有安装螺纹孔3-1-4,所述安装螺纹孔3-1-4与紧定螺钉2螺纹连接。所述扇形发电组件3-2设置有扇形金属基板3-2-1,所述扇形发电组件3-2设置有压电元件Ⅰ3-2-2,扇形金属基板3-2-1与压电元件Ⅰ3-2-2通过环氧树脂AB胶粘接,可实现气体压力能向电能的转化,并通过全桥整流电路对能量进行管理;该具体实施方式中压电元件Ⅰ3-2-2可采用哈尔滨芯明天公司和保定市宏声声学器厂家的压电陶瓷片PZT;该具体实施方式中压电元件3-2-2也可采用美国精量电子(深圳)有限公司的柔性强韧性压电材料PVDF。所述扰流膜片3-3设置有发电组件沉孔3-3-1,扰流膜片3-3通过发电组件沉孔3-3-1与矩形发电组件3-4固定连接;所述扰流膜片3-3设置有内弧面3-3-2,所述扰流膜片3-3设置有外弧面3-3-3,用于阻挡混合气体,促使矩形发电组件3-4发生形变。所述矩形发电组件3-4设置有矩形金属基板3-4-1,所述矩形发电组件3-4设置有压电元件Ⅱ3-4-2,所述矩形金属基板3-4-1与压电元件Ⅱ3-4-2通过环氧树脂AB胶粘接。The double-diaphragm power generation assembly 3 includes a power generation assembly fixing frame 3-1, a fan-shaped power generation assembly 3-2, a spoiler diaphragm 3-3 and a rectangular power generation assembly 3-4. The power generation assembly fixing frame 3-1 is tightly connected with the fan-shaped power generation assembly 3-2; the power generation assembly fixing frame 3-1 is tightly connected with the rectangular power generation assembly 3-4; The flow diaphragm 3-3 is tightly connected. The power generation component fixing frame 3-1 is provided with a generator inlet 3-1-1, and the mixed gas enters through the generator inlet 3-1-1; the power generation component fixing frame 3-1 is provided with a generator The gas outlet 3-1-2, the mixed gas is discharged from the double-diaphragm power generation component 3 through the gas outlet 3-1-2 of the generator; The component 3-4 is fixed to the power generation component fixing frame 3-1 through the rotation slot I3-1-3; the power generation component fixing bracket 3-1 is provided with a rotation slot II 3-1-5, and the fan-shaped power generation component 3-2 passes through the rotation slot II 3-1-5 is fixed with the power generation component fixing frame 3-1; the power generation component fixing frame 3-1 is provided with an installation threaded hole 3-1-4, and the installation threaded hole 3-1-4 is connected with the set screw 2 threaded connection. The fan-shaped power generation assembly 3-2 is provided with a fan-shaped metal substrate 3-2-1, the fan-shaped power generation assembly 3-2 is provided with a piezoelectric element I3-2-2, the fan-shaped metal substrate 3-2-1 and the piezoelectric element Ⅰ3-2-2 is bonded by epoxy resin AB glue, which can realize the transformation of gas pressure energy into electric energy, and manage the energy through a full bridge rectifier circuit; in this specific implementation, the piezoelectric element Ⅰ3-2-2 can be used The piezoelectric ceramic sheet PZT produced by Harbin Core Tomorrow Co., Ltd. and Baoding Hongsheng Acoustics Manufacturer; the piezoelectric element 3-2-2 in this specific implementation mode can also use the flexible, strong and tough piezoelectric element of Precision Electronics (Shenzhen) Co., Ltd. Material PVDF. The turbulence diaphragm 3-3 is provided with a power generation component counterbore 3-3-1, and the turbulence diaphragm 3-3 is fixedly connected with the rectangular power generation component 3-4 through the power generation component counterbore 3-3-1; The spoiler diaphragm 3-3 is provided with an inner arc surface 3-3-2, and the spoiler diaphragm 3-3 is provided with an outer arc surface 3-3-3, which is used to block the mixed gas and promote the rectangular power generation component 3- 4 deformed. The rectangular power generation component 3-4 is provided with a rectangular metal substrate 3-4-1, and the rectangular power generation component 3-4 is provided with a piezoelectric element II 3-4-2, and the rectangular metal substrate 3-4-1 is in contact with the piezoelectric element II 3-4-1. Electric component II 3-4-2 is bonded by epoxy resin AB glue.
所述微孔隙气体增流器1中的锥形吸气端1-1设置有引流孔1-1-1,所述引流孔1-1-1的半径为R0,所述锥形吸气端1-1设置有吸气端通孔1-1-2,所述吸气端通孔1-1-2的半径为R1,引流孔1-1-1与吸气端通孔1-1-2的半径比为E=R0/R1,E值满足的范围为1~1.5,通过调节E值可以改变外界气体进入吸气端通孔1-1-2的流速;本具体实施方式中E的取值为1.2。所述固定套筒1-3设置有进气孔1-3-2,进气孔1-3-2的半径为R2,所述进气孔1-3-2半径、引流孔1-1-1半径以及吸气端通孔1-1-2半径满足的关系为R0=R1+k R2,k取值满足的范围为0~0.3,通过调节k值可以改变流入吸气端通孔1-1-2中混合气体的流量和流速;本具体实施方式中k取值为0。所述锥形喷气端1-4设置有喷气端连通孔1-4-1,所述喷气端连通孔1-4-1的半径为R3,喷气端连通孔1-4-1与吸气端通孔1-1-2的半径比值为F=R3/R1,F值满足的范围为1.2~1.5,通过调节F值可以改变混合气体流入喷气端连通孔1-4-1中的流量;本具体实施方式中F的取值为1.2。所述喷气端连通孔1-4-1与进气孔1-3-2的半径比值为D=R3/R2,D值满足的具体范围为5~8,通过改变D值可以调节混合气体进入喷气端连通孔1-4-1的流量和流速;本具体实施方式中D的取值为6。所述锥形喷气口1-4-2沿轴线方向的锥形夹角为θ,θ取值满足的范围为0~30°,通过调节θ的值可以调节锥形喷气端1-4喷出的混合气体的流速;本具体实施方式中θ的取值为20°。所述的锥形吸气端1-1与锥形喷气端1-4之间的重合部分长度为w,w取值满足的范围为10~20 mm,通过调节w的值可以改变混合气体的流态;本具体实施方式中w的取值为15 mm。The conical suction end 1-1 in the micropore gas flow enhancer 1 is provided with a drainage hole 1-1-1, the radius of the drainage hole 1-1-1 is R 0 , and the conical suction end The end 1-1 is provided with a suction end through hole 1-1-2, the radius of the suction end through hole 1-1-2 is R 1 , the drainage hole 1-1-1 and the suction end through hole 1- The radius ratio of 1-2 is E=R 0 /R 1 , and the E value satisfies the range of 1~1.5. By adjusting the E value, the flow rate of the external gas entering the suction end through hole 1-1-2 can be changed; this specific implementation The value of E in the mode is 1.2. The fixed sleeve 1-3 is provided with an air inlet 1-3-2, the radius of the air inlet 1-3-2 is R 2 , the radius of the air inlet 1-3-2, the drainage hole 1-1 The relationship between the -1 radius and the 1-1-2 radius of the through hole at the suction end is R 0 =R 1 +k R 2 , the value of k satisfies the range of 0~0.3, and the flow into the suction end can be changed by adjusting the value of k The flow rate and flow rate of the mixed gas in the through hole 1-1-2; the value of k is 0 in this specific embodiment. The conical jet end 1-4 is provided with a jet end communication hole 1-4-1, the radius of the jet end communication hole 1-4-1 is R 3 , the jet end communication hole 1-4-1 is connected to the suction The radius ratio of the end through hole 1-1-2 is F=R 3 /R 1 , and the F value satisfies the range of 1.2~1.5. By adjusting the F value, the flow rate of the mixed gas into the jet end communication hole 1-4-1 can be changed. Flow rate; The value of F is 1.2 in this specific embodiment. The ratio of the radius of the communicating hole 1-4-1 at the jet end to the air inlet hole 1-3-2 is D=R 3 /R 2 , and the D value satisfies a specific range of 5 to 8, and the mixing can be adjusted by changing the D value The flow and velocity of the gas entering the communication hole 1-4-1 at the jet end; the value of D in this specific embodiment is 6. The conical included angle of the conical jet port 1-4-2 along the axial direction is θ, and the value of θ satisfies the range of 0° to 30°. By adjusting the value of θ, the conical jet end 1-4 can be adjusted to spray The flow velocity of the mixed gas; the value of θ in this specific embodiment is 20°. The length of the overlapping portion between the conical suction end 1-1 and the conical air injection end 1-4 is w, and the value of w satisfies the range of 10-20 mm, and the mixed gas can be changed by adjusting the value of w. Fluid state; the value of w in this specific embodiment is 15 mm.
所述双膜片式发电组件3中的扇形发电组件3-2沿周向圆形阵列布置,所述4n个扇形发电组件3-2共同组成圆形,n的取值为大于或等于1的整数,本具体实施方式中n的取值为1。所述扇形发电组件3-2设置有扇形金属基板3-2-1,扇形发电组件3-2设置有压电元件Ⅰ3-2-2,所述扇形金属基板3-2-1的半径值为R4,R4取值满足的范围为35~45 mm,通过调节扇形金属基板3-2-1的半径R4的值可以改变扇形金属基板3-2-1的刚度;本具体实施方式中R4的取值为45 mm。所述压电元件Ⅰ3-2-2具有长度值a,压电元件Ⅰ3-2-2的长度a与扇形金属基板3-2-1的半径R4的比值为M=a/R4,M取值满足的范围为0.3~0.7,通过调节M值可以改变扇形发电组件3-2的发电效果;本具体实施方式中M的取值为0.3;所述压电元件Ⅰ3-2-2具有宽度值b,b的取值与a的取值的比值为N=b/a,N取值满足的范围为0.2~0.4,本具体实施方式中N的取值为0.2。所述压电元件Ⅱ3-4-2具有长度值c,宽度为d,c与d的比值为P=c/d,P值满足的范围为3~5,通过调节P值可以改变压电元件Ⅱ3-4-2的刚度;本具体实施方式中P的取值为4。所述扰流膜片3-3设置有内弧面3-3-2和外弧面3-3-3,所述内弧面3-3-2具有圆角半径值R5,R5取值满足的范围为5~10 mm,本具体实施方式中R5的取值为6 mm;所述外弧面3-3-3具有圆角半径值R6,R6与R5的比值为Q=R6/R5,Q取值满足的范围为1~2.5;本具体实施方式中Q的取值为1.5。所述矩形金属基板3-4-1的长度L,所述矩形金属基板3-4-1的长度L、压电元件Ⅱ3-4-2的长度c以及宽度d满足的关系为L=c+λd,λ的取值范围为0.5~1.5,通过调节λ值可以改变矩形发电组件3-4的发电效果;本具体实施方式中λ的取值为1。The fan-shaped power generation components 3-2 in the double-diaphragm power generation component 3 are arranged in a circumferential circular array, and the 4n fan-shaped power generation components 3-2 together form a circle, and the value of n is an integer greater than or equal to 1, The value of n in this specific embodiment is 1. The fan-shaped power generation assembly 3-2 is provided with a fan-shaped metal substrate 3-2-1, the fan-shaped power generation assembly 3-2 is provided with a piezoelectric element I3-2-2, and the radius of the fan-shaped metal substrate 3-2-1 is R 4 , the value of R 4 satisfies the range of 35~45 mm, and the rigidity of the fan-shaped metal substrate 3-2-1 can be changed by adjusting the value of the radius R 4 of the fan-shaped metal substrate 3-2-1; in this specific embodiment The value of R 4 is 45 mm. The piezoelectric element I3-2-2 has a length a, and the ratio of the length a of the piezoelectric element I3-2-2 to the radius R4 of the fan - shaped metal substrate 3-2-1 is M=a/R4, M The range of the value is 0.3~0.7, and the power generation effect of the fan-shaped power generation component 3-2 can be changed by adjusting the value of M; the value of M in this specific embodiment is 0.3; the piezoelectric element I3-2-2 has a width The value b, the ratio of the value of b to the value of a is N=b/a, and the value of N satisfies the range of 0.2~0.4, and the value of N in this specific embodiment is 0.2. The piezoelectric element II3-4-2 has a length c, a width d, the ratio of c to d is P=c/d, and the P value satisfies a range of 3 to 5. By adjusting the P value, the piezoelectric element can be changed II 3-4-2 stiffness; the value of P is 4 in this specific embodiment. The spoiler diaphragm 3-3 is provided with an inner arc surface 3-3-2 and an outer arc surface 3-3-3, and the inner arc surface 3-3-2 has a fillet radius value R 5 , and R 5 takes The value satisfies the range of 5-10 mm, and the value of R 5 in this specific embodiment is 6 mm; the outer arc surface 3-3-3 has a fillet radius value R 6 , and the ratio of R 6 to R 5 is Q=R 6 /R 5 , the value of Q satisfies the range of 1~2.5; the value of Q in this embodiment is 1.5. The length L of the rectangular metal substrate 3-4-1, the length L of the rectangular metal substrate 3-4-1, the length c and the width d of the piezoelectric element II 3-4-2 satisfy the relationship L=c+ The value range of λd and λ is 0.5~1.5, and the power generation effect of the rectangular power generation component 3-4 can be changed by adjusting the value of λ; the value of λ is 1 in this embodiment.
所述的全桥整流电路包括二极管(D6~D9)和电容C1。当增流气体从锥形喷气端1-4流出后,激励双膜片式发电组件3,在正压电效应的作用下会产生正负交替周期性电信号,将产生的电信号通过导线连接到全桥整流电路的输入端。当产生正向电信号时,二极管D6和二极管D9导通构成闭合回路,电能可存储于电容C1中;当产生负向电信号时,二极管D7和二极管D8导通构成闭合回路,且整流后的电信号流向与二极管D6、二极管D9闭合回路电信号流向相同,因此电能仍存储于电容C1中。经过整流存储后的电能可经由C1流出到输出端对低功耗电子设备进行供电。所述二极管(D6~D9)可以是NI 5408整流二极管,所述电容C1的电容量范围为100~1000 μF。The full bridge rectification circuit includes diodes (D 6 -D 9 ) and capacitor C 1 . When the flow-increasing gas flows out from the conical jet end 1-4, the double-diaphragm power generation component 3 will be excited, and under the action of the positive piezoelectric effect, positive and negative alternating periodic electrical signals will be generated, and the generated electrical signals will be connected through wires to the input of the full bridge rectifier circuit. When a positive electric signal is generated, diode D6 and diode D9 are turned on to form a closed loop, and electric energy can be stored in capacitor C1 ; when a negative electric signal is generated, diode D7 and diode D8 are turned on to form a closed loop , and the flow direction of the rectified electrical signal is the same as the flow direction of the closed loop electrical signal of the diode D 6 and the diode D 9 , so the electric energy is still stored in the capacitor C 1 . The rectified and stored electrical energy can flow out to the output terminal via C1 to supply power to low-power electronic devices. The diodes (D 6 -D 9 ) may be NI 5408 rectifier diodes, and the capacitance of the capacitor C 1 is in the range of 100-1000 μF.
综上所述,本发明设计的压电发电机可解决当前工业环境中用于俘获气体压力能的微能源发电机存在能量俘获效率低等技术问题。并将该压电发电机气体流速和流量放大,进而可将发电机的发电效率提高3倍以上。在低功耗传感器、低功耗器件等低功耗电子设备供能的技术领域具有广泛的应用前景。In summary, the piezoelectric generator designed in the present invention can solve the technical problems of low energy capture efficiency in micro-energy generators used to capture gas pressure energy in current industrial environments. And the gas flow velocity and flow rate of the piezoelectric generator are amplified, and then the power generation efficiency of the generator can be increased by more than 3 times. It has broad application prospects in the technical field of power supply for low-power electronic devices such as low-power sensors and low-power devices.
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