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CN106297941A - A kind of preparation method of aluminium alloys for automobile cable - Google Patents

A kind of preparation method of aluminium alloys for automobile cable Download PDF

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Publication number
CN106297941A
CN106297941A CN201610645260.3A CN201610645260A CN106297941A CN 106297941 A CN106297941 A CN 106297941A CN 201610645260 A CN201610645260 A CN 201610645260A CN 106297941 A CN106297941 A CN 106297941A
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CN
China
Prior art keywords
aluminium
aluminium alloy
cable
preparation
layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610645260.3A
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Chinese (zh)
Inventor
林泽民
李明
徐自亮
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ANHUI YANAN CABLE FACTORY
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ANHUI YANAN CABLE FACTORY
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Priority to CN201610645260.3A priority Critical patent/CN106297941A/en
Publication of CN106297941A publication Critical patent/CN106297941A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/02Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of metals or alloys
    • H01B1/023Alloys based on aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting
    • C22C1/026Alloys based on aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting
    • C22C1/03Making non-ferrous alloys by melting using master alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C21/00Alloys based on aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/04Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Conductive Materials (AREA)

Abstract

The present invention provides the preparation method of a kind of aluminium alloys for automobile cable, relate to electric wire and manufacture field, a kind of preparation method of aluminium alloys for automobile cable, the core composition of this aluminium alloy cable, it is by percentage to the quality: Fe is 0.4 1.0wt%, Mg is 0.08 0.3wt%, Cu is 0.08 0.4wt%, Sb is 0.05 0.5wt%, V is 0.05 0.01wt%, Sm be 0.08 0.1wt%, remaining be Al and inevitable impurity, the method for the present invention makes the aluminium alloy cable performance prepared more preferable, LP blades, is suitable for automobile and uses.

Description

A kind of preparation method of aluminium alloys for automobile cable
Technical field
The present invention relates to electric wire and manufacture field, be specifically related to the preparation method of a kind of aluminium alloys for automobile cable.
Background technology
It is owing to copper processing is expensive, heavier, so insulated wire cable conductor wire core uses aluminum material at present at present Replace copper, and major part uses hard-drawn aluminium wire, become wide with the range writing aluminum alloy material, according to the use of different regions, can To be used in colliery line, logical line of credit, high ferro line, automobile electric wire, and electromagnetic wire etc., according to using the difference of scene, need Otherwise same performance, meets the demand used.
On line for cars, aluminium alloy wire, aluminium alloy wire to be ensured has good draftability, also to have good Good pliability, general aluminium alloy is not easily accomplished, and resisting fatigue is good and bending property is poor.
Summary of the invention
For the deficiencies in the prior art, the invention provides the preparation method of a kind of aluminium alloys for automobile cable so that system The aluminium alloy cable performance obtained is more preferable, LP blades, is suitable for automobile and uses.
For realizing object above, the present invention is achieved by the following technical programs:
A kind of preparation method of aluminium alloys for automobile cable, the core composition of this aluminium alloy cable, by percentage to the quality For: Fe be 0.4-1.0wt%, Mg be 0.08-0.3wt%, Cu be 0.08-0.4wt%, Sb be that 0.05-0.5wt%, V are 0.05-0.01wt%, Sm be 0.08-0.1wt%, remaining be A1 and inevitable impurity, comprise the following steps:
1) each component being carried out dispensing, including Fe, Mg, Cu, Sb, V and Sm, and alloy all uses aluminium intermediate alloy, rare earth Use the form of rare earth intermediate alloy, use the purity of aluminium ingot to be greater than 99.85wt%;
2) aluminium ingot is added smelting furnace is warming up to 720-760 DEG C, be subsequently adding Fe, Mg, Cu, Sb, V and Sm, be warming up to 1200-1250 DEG C, sufficiently melting, be stirred in fusion process, stirring duration is maintained at 20-25min;
3) carry out stokehold elementary analysis, adjust each constituent content in compositing range;
4) add the refining agent of 0.25-0.35wt%, carry out refine, memory slagging-off and degasification, stand 15-35min;
5) reduce the temperature to 600-620 DEG C, put in continuous casting machine and cast, the foundry goods after casting is carried out uniformly Heat-transformation processes;
6) foundry goods is put into milling train is prepared as aluminium alloy rod;
7) then by step 6) in aluminium alloy rod be drawn into aluminium alloy fine rule, then aluminium alloy fine rule is carried out multiply strand Close, form aluminium alloy wire harness;
8) by one layer of cable special layer of outer layer covers of aluminium alloy wire harness.
Further, the core composition of this aluminium alloy cable, be by percentage to the quality: Fe is that 0.6-1.0wt%, Mg are 0.12-0.3wt%, Cu be 0.08-0.32wt%, Sb be 0.25-0.45wt%, V be 0.08-0.01wt%, Sm be 0.09- 0.1wt%, remaining be Al and inevitable impurity.
Further, described step 6) include roughing and carefully roll, described roughing temperature is 620-630 DEG C, remembers the most again Property carefully roll, the described temperature carefully rolled is 550-600 DEG C, then put into after lopping in holding furnace be incubated 120-250 DEG C, keep 12- 14h。
Further, described step 8) before the most stranded after aluminium alloy wire harness be also performed to step back process.
Further, described cable special layer is insulating barrier from inside to outside, steel band armor layer and natural rubber protective layer.
The invention provides the preparation method of a kind of aluminium alloys for automobile cable, present invention employs Fe, Mg, Cu, Sb, V With Sm component, joint efficiency is high, can the most mutually merge between each component, and Mg can improve rotproofness, be additionally added Fe and Cu can improve the pull resistance of aluminium alloy, and preparation method is also to improve hot strength and the elongation percentage of aluminium alloy so that aluminum closes Gold utensil has electric conductivity, pliability, resisting fatigue and the thermostability of excellence, and present invention process is reasonable in design, low cost.
Detailed description of the invention
For making the purpose of the embodiment of the present invention, technical scheme and advantage clearer, to the technology in the embodiment of the present invention Scheme is clearly and completely described, it is clear that described embodiment is a part of embodiment of the present invention rather than whole Embodiment.Based on the embodiment in the present invention, those of ordinary skill in the art are obtained under not making creative work premise The every other embodiment obtained, broadly falls into the scope of protection of the invention.
Embodiment 1:
A kind of preparation method of aluminium alloys for automobile cable, the core composition of this aluminium alloy cable, by percentage to the quality For: Fe be 0.4wt%, Mg be 0.08wt%, Cu be 0.08wt%, Sb be 0.05wt%, V be that 0.05wt%, Sm are 0.08wt%, remaining be Al and inevitable impurity, comprise the following steps:
1) each component being carried out dispensing, including Fe, Mg, Cu, Sb, V and Sm, and alloy all uses aluminium intermediate alloy, rare earth Use the form of rare earth intermediate alloy, use the purity of aluminium ingot to be greater than 99.85wt%;
2) aluminium ingot is added smelting furnace is warming up to 720 DEG C, be subsequently adding Fe, Mg, Cu, Sb, V and Sm, be warming up to 1200 DEG C, Sufficiently melting, be stirred in fusion process, stirring duration is maintained at 20min;
3) carry out stokehold elementary analysis, adjust each constituent content in compositing range;
4) add the refining agent of 0.25wt%, carry out refine, memory slagging-off and degasification, stand 15min;
5) reduce the temperature to 600 DEG C, put in continuous casting machine and cast, the foundry goods after casting is carried out uniform heat-transformation Process;
6) foundry goods is put into milling train is prepared as aluminium alloy rod;
7) then by step 6) in aluminium alloy rod be drawn into aluminium alloy fine rule, then aluminium alloy fine rule is carried out multiply strand Close, form aluminium alloy wire harness;
8) by one layer of cable special layer of outer layer covers of aluminium alloy wire harness.
Further, described step 6) include roughing and carefully roll, described roughing temperature is 620 DEG C, and memory is thin the most again Rolling, the described temperature carefully rolled is 550 DEG C, then puts into after lopping in holding furnace and is incubated 120 DEG C, keeps 12h.
Further, described step 8) before the most stranded after aluminium alloy wire harness be also performed to step back process.
Further, described cable special layer is insulating barrier from inside to outside, steel band armor layer and natural rubber protective layer.
Embodiment 2:
A kind of preparation method of aluminium alloys for automobile cable, the core composition of this aluminium alloy cable, by percentage to the quality For: Fe be 1.0wt%, Mg be 0.3wt%, Cu be 0.4wt%, Sb be 0.5wt%, V be 0.01wt%, Sm be 0.1wt%, its Remaining is Al and inevitable impurity, comprises the following steps:
1) each component being carried out dispensing, including Fe, Mg, Cu, Sb, V and Sm, and alloy all uses aluminium intermediate alloy, rare earth Use the form of rare earth intermediate alloy, use the purity of aluminium ingot to be greater than 99.85wt%;
2) aluminium ingot is added smelting furnace is warming up to 760 DEG C, be subsequently adding Fe, Mg, Cu, Sb, V and Sm, be warming up to 1250 DEG C, Sufficiently melting, be stirred in fusion process, stirring duration is maintained at 25min;
3) carry out stokehold elementary analysis, adjust each constituent content in compositing range;
4) add the refining agent of 0.35wt%, carry out refine, memory slagging-off and degasification, stand 35min;
5) reduce the temperature to 620 DEG C, put in continuous casting machine and cast, the foundry goods after casting is carried out uniform heat-transformation Process;
6) foundry goods is put into milling train is prepared as aluminium alloy rod;
7) then by step 6) in aluminium alloy rod be drawn into aluminium alloy fine rule, then aluminium alloy fine rule is carried out multiply strand Close, form aluminium alloy wire harness;
8) by one layer of cable special layer of outer layer covers of aluminium alloy wire harness.
Further, described step 6) include roughing and carefully roll, described roughing temperature is 630 DEG C, and memory is thin the most again Rolling, the described temperature carefully rolled is 600 DEG C, then puts into after lopping in holding furnace and is incubated 250 DEG C, keeps 14h.
Further, described step 8) before the most stranded after aluminium alloy wire harness be also performed to step back process.
Further, described cable special layer is insulating barrier from inside to outside, steel band armor layer and natural rubber protective layer.
Embodiment 3
A kind of preparation method of aluminium alloys for automobile cable, the core composition of this aluminium alloy cable, by percentage to the quality For: Fe be 0.8wt%, Mg be 0.2wt%, Cu be 0.2wt%, Sb be 0.25wt%, V be 0.25wt%, Sm be 0.09wt%, Remaining is Al and inevitable impurity, comprises the following steps:
1) each component being carried out dispensing, including Fe, Mg, Cu, Sb, V and Sm, and alloy all uses aluminium intermediate alloy, rare earth Use the form of rare earth intermediate alloy, use the purity of aluminium ingot to be greater than 99.85wt%;
2) aluminium ingot is added smelting furnace is warming up to 740 DEG C, be subsequently adding Fe, Mg, Cu, Sb, V and Sm, be warming up to 1225 DEG C, Sufficiently melting, be stirred in fusion process, stirring duration is maintained at 22min;
3) carry out stokehold elementary analysis, adjust each constituent content in compositing range;
4) add the refining agent of 0.30wt%, carry out refine, memory slagging-off and degasification, stand 20min;
5) reduce the temperature to 610 DEG C, put in continuous casting machine and cast, the foundry goods after casting is carried out uniform heat-transformation Process;
6) foundry goods is put into milling train is prepared as aluminium alloy rod;
7) then by step 6) in aluminium alloy rod be drawn into aluminium alloy fine rule, then aluminium alloy fine rule is carried out multiply strand Close, form aluminium alloy wire harness;
8) by one layer of cable special layer of outer layer covers of aluminium alloy wire harness.
Further, described step 6) include roughing and carefully roll, described roughing temperature is 6250 DEG C, and memory is thin the most again Rolling, the described temperature carefully rolled is 575 DEG C, then puts into after lopping in holding furnace and is incubated 200 DEG C, keeps 13h.
Further, described step 8) before the most stranded after aluminium alloy wire harness be also performed to step back process.
Further, described cable special layer is insulating barrier from inside to outside, steel band armor layer and natural rubber protective layer.
The invention provides the preparation method of a kind of aluminium alloys for automobile cable, present invention employs Fe, Mg, Cu, Sb, V With Sm component, joint efficiency is high, can the most mutually merge between each component, and Mg can improve rotproofness, be additionally added Fe and Cu can improve the pull resistance of aluminium alloy, and preparation method is also to improve hot strength and the elongation percentage of aluminium alloy so that aluminum closes Gold utensil has electric conductivity, pliability, resisting fatigue and the thermostability of excellence, and present invention process is reasonable in design, low cost.
It should be noted that in this article, the relational terms of such as first and second or the like is used merely to a reality Body or operation separate with another entity or operating space, and deposit between not necessarily requiring or imply these entities or operating Relation or order in any this reality.And, term " includes ", " comprising " or its any other variant are intended to Comprising of nonexcludability, so that include that the process of a series of key element, method, article or equipment not only include that those are wanted Element, but also include other key elements being not expressly set out, or also include for this process, method, article or equipment Intrinsic key element.In the case of there is no more restriction, statement " including ... " key element limited, it is not excluded that Including process, method, article or the equipment of described key element there is also other identical element.
Above example only in order to technical scheme to be described, is not intended to limit;Although with reference to previous embodiment The present invention is described in detail, it will be understood by those within the art that: it still can be to aforementioned each enforcement Technical scheme described in example is modified, or wherein portion of techniques feature is carried out equivalent;And these amendment or Replace, do not make the essence of appropriate technical solution depart from the spirit and scope of various embodiments of the present invention technical scheme.

Claims (5)

1. a preparation method for aluminium alloys for automobile cable, the core composition of this aluminium alloy cable, be by percentage to the quality: Fe be 0.4-1.0wt%, Mg be 0.08-0.3wt%, Cu be 0.08-0.4wt%, sb be 0.05-0.5wt%, V be 0.05- 0.01wt%, Sm be 0.08-0.1wt%, remaining be Al and inevitable impurity, it is characterised in that comprise the following steps:
1) each component being carried out dispensing, including Fe, Mg, Cu, sb, V and Sm, and alloy all uses aluminium intermediate alloy, and rare earth uses The form of rare earth intermediate alloy, uses the purity of aluminium ingot to be greater than 99.85wt%;
2) aluminium ingot is added smelting furnace is warming up to 720-760 DEG C, be subsequently adding Fe, Mg, Cu, sb, V and Sm, be warming up to 1200- 1250 DEG C, sufficiently melting, be stirred in fusion process, stirring duration is maintained at 20-25min;
3) carry out stokehold elementary analysis, adjust each constituent content in compositing range;
4) add the refining agent of 0.25-0.35wt%, carry out refine, memory slagging-off and degasification, stand 15-35min;
5) reduce the temperature to 600-620 DEG C, put in continuous casting machine and cast, the foundry goods after casting is carried out uniform heat-transformation Process;
6) foundry goods is put into milling train is prepared as aluminium alloy rod;
7) then by step 6) in aluminium alloy rod be drawn into aluminium alloy fine rule, then aluminium alloy fine rule is carried out strands, Form aluminium alloy wire harness;
8) by one layer of cable special layer of outer layer covers of aluminium alloy wire harness.
The preparation method of a kind of aluminium alloys for automobile cable the most as claimed in claim 1, it is characterised in that this aluminium alloy cable Core composition, be by percentage to the quality: Fe be 0.6-1.0wt%, Mg be 0.12-0.3wt%, Cu be 0.08- 0.32wt%, sb be 0.25-0.45wt%, V be 0.08-0.01wt%, Sm be 0.09-0.1wt%, remaining be Al and can not keeping away The impurity exempted from.
The preparation method of a kind of aluminium alloys for automobile cable the most as claimed in claim 1, it is characterised in that described step 6) in Including roughing and carefully rolling, described roughing temperature is 620-630 DEG C, and memory is carefully rolled the most again, and the described temperature carefully rolled is 550-600 DEG C, then put into after lopping in holding furnace and be incubated 120-250 DEG C, keep 12-14h.
The preparation method of a kind of aluminium alloys for automobile cable the most as claimed in claim 1, it is characterised in that described step 8) it Before stranded after aluminium alloy wire harness be also performed to step back process.
The preparation method of a kind of aluminium alloys for automobile cable the most as claimed in claim 1, it is characterised in that described cable is special Layer is insulating barrier from inside to outside, steel band armor layer and natural rubber protective layer.
CN201610645260.3A 2016-08-09 2016-08-09 A kind of preparation method of aluminium alloys for automobile cable Pending CN106297941A (en)

Priority Applications (1)

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CN201610645260.3A CN106297941A (en) 2016-08-09 2016-08-09 A kind of preparation method of aluminium alloys for automobile cable

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Application Number Priority Date Filing Date Title
CN201610645260.3A CN106297941A (en) 2016-08-09 2016-08-09 A kind of preparation method of aluminium alloys for automobile cable

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CN106297941A true CN106297941A (en) 2017-01-04

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101923908A (en) * 2010-08-20 2010-12-22 安徽亚南电缆厂 Aluminium alloy conductor for automotive wires and manufacturing method thereof
CN102978449A (en) * 2012-11-09 2013-03-20 安徽欣意电缆有限公司 Al-Fe-Sb-RE aluminum alloy, and preparation method and power cable thereof
CN103886930A (en) * 2014-03-04 2014-06-25 安徽海纳电缆集团有限公司 Formula of aluminium alloy for cable conductor

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101923908A (en) * 2010-08-20 2010-12-22 安徽亚南电缆厂 Aluminium alloy conductor for automotive wires and manufacturing method thereof
CN102978449A (en) * 2012-11-09 2013-03-20 安徽欣意电缆有限公司 Al-Fe-Sb-RE aluminum alloy, and preparation method and power cable thereof
CN103886930A (en) * 2014-03-04 2014-06-25 安徽海纳电缆集团有限公司 Formula of aluminium alloy for cable conductor

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
实用安全手册编委会: "《实用安全手册》", 28 February 1997, 北京科学技术出版社 *

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