CN106289428A - Cool down device and metering system - Google Patents
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- CN106289428A CN106289428A CN201510238977.1A CN201510238977A CN106289428A CN 106289428 A CN106289428 A CN 106289428A CN 201510238977 A CN201510238977 A CN 201510238977A CN 106289428 A CN106289428 A CN 106289428A
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Abstract
公开了一种消气装置和计量系统。消气装置包括:大致圆筒形的封闭的壳体;输入管道,从壳体的外部延伸到壳体的内部,输入管道的位于壳体内部的末端形成为大致的弧形部,使得经输入管道流入壳体内的流体形成漩涡,以促使流体中的气体与液体分离,而且已分离的气体聚积在壳体的上部;输出管道,在输入管道的下部从壳体的外部延伸到壳体的内部,以排出壳体内的流体中的液体。含有气体的流体从消气装置的上部进入,流体中的液体从消气装置的下部排出,流体中的气泡有较长的上浮距离,在液体排出前气体上浮到离输出管道的出口足够的距离,从而不会随液体排出;安装在输出管道上的质量流量计只对不含有气体的液体部分进行计量,从而提高了计量精度。
Disclosed are a degassing device and a metering system. The degassing device includes: a substantially cylindrical closed casing; an input pipe extending from the outside of the casing to the inside of the casing, and the end of the inlet pipe located inside the casing is formed into a roughly arc-shaped portion, so that The fluid flowing into the casing forms a vortex to promote the separation of gas and liquid in the fluid, and the separated gas accumulates in the upper part of the casing; the output pipe extends from the outside of the casing to the inside of the casing at the lower part of the input pipe, To drain the liquid in the fluid in the housing. The fluid containing gas enters from the upper part of the degassing device, and the liquid in the fluid is discharged from the lower part of the degassing device. The air bubbles in the fluid have a longer floating distance, and the gas floats to a sufficient distance from the outlet of the output pipe before the liquid is discharged, so that It will not be discharged with the liquid; the mass flowmeter installed on the output pipeline only measures the liquid part that does not contain gas, thereby improving the measurement accuracy.
Description
技术领域technical field
本发明的实施例涉及一种消气装置,特别是,涉及一种能够消除包括液体和气体的流体中的气体的消气装置和包括这种消气装置的计量系统。Embodiments of the present invention relate to a gas getter, and in particular, to a gas getter capable of eliminating gas in a fluid including liquid and gas, and a metering system including the gas getter.
背景技术Background technique
随着工业化程度以及人民生活水平的提高,对液态化工产品(如成品油、液态化工原料等)的需求日益增多。为了对液态化工产品进行存储,在以沿江、沿海为主的港口的地方修建了各种存储罐。在液态化工产品贸易过程中,需要将船舶运输的液态化工产品利用管道卸载到存储罐中,目前国际通用的贸易交接方式是依船检量或罐检量而进行交接,因其客观存在的系统误差和偶然误差,产生了众多的国际、国内贸易交接纠纷,国际、上默认可接受的计量误差低于3‰,而实际液态化工产品的贸易交接计量误差超过3‰的批次就占总交易批次的20%-30%,给国家和企业造成巨额损失;并且为标定容量、每次资质单位的测量,长时间复杂的交接过程等花费巨额的费用。With the improvement of the degree of industrialization and people's living standards, the demand for liquid chemical products (such as refined oil, liquid chemical raw materials, etc.) is increasing. In order to store liquid chemical products, various storage tanks have been built in ports mainly along the river and along the coast. In the process of trading liquid chemical products, it is necessary to unload the liquid chemical products transported by ships into storage tanks through pipelines. The current international custody transfer method is based on the ship inspection quantity or tank inspection quantity, because of the objective existence of the system Errors and accidental errors have resulted in numerous international and domestic custody transfer disputes. Internationally and internationally, the default acceptable measurement error is less than 3‰, while the batches with custody transfer measurement error of the actual liquid chemical products exceeding 3‰ account for the total transaction volume. 20%-30% of the batch will cause huge losses to the country and enterprises; and it will cost a huge amount of money for the calibration capacity, the measurement of each qualification unit, and the long and complicated handover process.
目前国内外也在使用高准的质量流量计(计量精度可达0.5‰)直接测量流经液体的质量,但因其在气液两相工况下精度大幅度降低,仅限于液体中不含任何气体的工况下的贸易交接。At present, Micro Motion's mass flowmeter (measurement accuracy can reach 0.5‰) is also used at home and abroad to directly measure the mass of the flowing liquid, but because the accuracy is greatly reduced under the condition of gas-liquid two-phase, it is limited to the liquid that does not contain Custody transfer for any gas service.
目前正在寻求运用消气设备先除去液体中的气体,再经过高精度的质量流量计来计量的可能性,但已研发的消气设备不能够完全消除液体中所含的气体,尤其在气体含量逐渐增大,甚至达100%时,消气效果明显降低。At present, we are looking for the possibility of using degassing equipment to remove the gas in the liquid first, and then measure it through a high-precision mass flowmeter. However, the degassing equipment that has been developed cannot completely eliminate the gas contained in the liquid, especially when the gas content gradually increases. Larger, even up to 100%, the degassing effect is significantly reduced.
发明内容Contents of the invention
为克服现有技术中的上述或者其它方面的缺陷,本发明提出一种消气装置和包括这种消气装置的计量系统,能够自动消除待计量的流体中的0%-100%含量的全部气体,从而实现对混有气体的流体的准确计量。In order to overcome the above-mentioned or other defects in the prior art, the present invention proposes a degassing device and a metering system including such a degassing device, which can automatically eliminate all the gases in the fluid to be metered at 0%-100% content, In this way, the accurate metering of fluid mixed with gas can be realized.
根据本发明的一个方面的实施例,提供一种消气装置,包括:大致圆筒形的封闭的壳体;输入管道,从所述壳体的外部延伸到所述壳体的内部,所述输入管道的位于所述壳体内部的末端形成为大致的弧形部,使得经所述输入管道流入所述壳体内的流体形成漩涡,以促使所述流体中的气体与液体分离,而且已分离的气体聚积在所述壳体的上部;输出管道,在所述输入管道的下部从所述壳体的外部延伸到所述壳体的内部,以排出所述壳体内的流体中的液体。According to an embodiment of an aspect of the present invention, there is provided a degassing device, comprising: a substantially cylindrical closed casing; an input pipe extending from the outside of the casing to the inside of the casing, and the input The end of the pipe located inside the housing is formed into a substantially arc-shaped portion, so that the fluid flowing into the housing through the input pipe forms a vortex to promote the separation of gas and liquid in the fluid, and the separated Gas accumulates in the upper part of the housing; an output pipe, in the lower part of the input pipe, extends from the outside of the housing to the inside of the housing to discharge liquid in the fluid in the housing.
根据本发明一种实施例的消气装置还包括:大致圆筒形的筛网,安装在所述壳体内部并与所述壳体的内壁之间具有预定距离,所述筛网与所述壳体的圆柱部分的高度大致相同。The degassing device according to an embodiment of the present invention further includes: a substantially cylindrical screen installed inside the housing and having a predetermined distance from the inner wall of the housing, the screen and the housing The height of the cylindrical part of the body is approximately the same.
根据本发明一种实施例的消气装置,所述弧形部设置成相对于所述流体的液面向下倾斜。According to an embodiment of the degassing device of the present invention, the arc portion is arranged to be inclined downward relative to the liquid surface of the fluid.
根据本发明一种实施例的消气装置,所述弧形部所在圆的直径为所述输入管道的内径的3-4倍。According to an embodiment of the degassing device of the present invention, the diameter of the circle where the arc-shaped portion is located is 3-4 times the inner diameter of the input pipe.
根据本发明一种实施例的消气装置,在所述筛网和壳体之间设有液位计,在所述壳体的顶部设有排气阀,所述排气阀根据位移计的测量结果打开或者关闭。According to the degassing device of an embodiment of the present invention, a liquid level gauge is provided between the screen and the housing, and an exhaust valve is provided on the top of the housing, and the exhaust valve is The result is on or off.
根据本发明一种实施例的消气装置,所述筛网包括:According to an embodiment of the degassing device of the present invention, the screen comprises:
上段,在所述上段,每平方米具有1500-2500个第一筛孔,每个第一筛孔的孔径为15-20毫米;The upper segment, in the upper segment, has 1500-2500 first sieve holes per square meter, and the aperture of each first sieve hole is 15-20 mm;
中间段,在所述中间段,每平方具有3000-5000个第二筛孔,每个第二筛孔的孔为10-15毫米;以及an intermediate section, in which there are 3000-5000 second meshes per square, each second mesh having a hole size of 10-15 mm; and
下段,在所述下段,每平方米具有2000-4000个第三筛孔,每个第三筛孔的孔径为10-15毫米。The lower section, in the lower section, has 2000-4000 third sieve holes per square meter, and the aperture of each third sieve hole is 10-15 mm.
根据本发明一种实施例的消气装置,所述筛网包括:According to an embodiment of the degassing device of the present invention, the screen comprises:
上段,在所述上段,每平方米具有3000-5000个第一筛孔,每个第一筛孔的孔径为10-15毫米;The upper section, in the upper section, there are 3000-5000 first sieve holes per square meter, and the aperture of each first sieve hole is 10-15 mm;
中间段,在所述中间段,每平方具有4000-6000个第二筛孔,每个第二筛孔的孔为5-10毫米;以及The middle section, in which there are 4000-6000 second meshes per square, and the holes of each second mesh are 5-10 mm; and
下段,在所述下段,每平方米具有6000-20000个第三筛孔,每个第三筛孔的孔径为5-10毫米。The lower section, in the lower section, has 6000-20000 third mesh holes per square meter, and the hole diameter of each third mesh hole is 5-10 mm.
根据本发明的另一个方面的实施例,提供一种计量系统,包括:上述各种实施例所述的消气装置;以及质量流量计,在消气装置的壳体外部安装在所述消气装置的输出管道上,所述壳体的内径D2由如下公式确定:According to an embodiment of another aspect of the present invention, there is provided a metering system, comprising: the gas eliminator described in the various embodiments above; and a mass flowmeter, installed outside the housing of the gas eliminator at the output On the pipeline, the inner diameter D2 of the shell is determined by the following formula :
其中,C1为第一匹配系数,C1的取值范围为1.7-1.9,η1是水的运动粘滞系数,η2是流体中液体成分的运动粘滞系数,D1为质量流量计的入口内径,Fv为质量流量计的设计流量。Wherein, C 1 is the first matching coefficient, and the value range of C 1 is 1.7-1.9, η 1 is the kinematic viscosity coefficient of water, η 2 is the kinematic viscosity coefficient of the liquid component in the fluid, and D 1 is the mass flow meter The inner diameter of the inlet, Fv is the design flow rate of the mass flow meter.
根据一种实施例的计量系统,所述第一匹配系数为1.75-1.85,优选为1.8。According to an embodiment of the metering system, the first matching coefficient is 1.75-1.85, preferably 1.8.
根据一种实施例的计量系统,在所述筛网和壳体之间设有液位计,在所述壳体的顶部设有排气阀,在所述输出管道上设有调节阀,所述排气阀和调节阀根据位移计的测量结果打开或者关闭。According to one embodiment of the metering system, a liquid level gauge is provided between the screen and the housing, an exhaust valve is provided on the top of the housing, and a regulating valve is provided on the output pipeline, so The above-mentioned exhaust valve and regulating valve are opened or closed according to the measurement results of the displacement meter.
根据一种实施例的计量系统,所述壳体从底部到顶部的第一高度H1由如下公式确定:According to an embodiment of the metering system, the first height H1 of the housing from the bottom to the top is determined by the following formula:
其中,C2为第二匹配系数,C2的取值范围为3.8-4.2,优选为4。Wherein, C 2 is the second matching coefficient, and the value range of C 2 is 3.8-4.2, preferably 4.
根据一种实施例的计量系统进一步包括控制系统,当从所述输出管道的入口到由所述液位计测量的液位之间的第一高度差大于第二高度H2时,所述控制系统控制所述调节阀保持在打开状态,当所述第一高度差不大于第二高度H2时,所述控制系统控制所述调节阀保持在关闭状态,The metering system according to an embodiment further comprises a control system, and when the first height difference between the inlet of the output pipe and the liquid level measured by the liquid level gauge is greater than the second height H2 , the control system The system controls the regulating valve to remain in an open state, and when the first height difference is not greater than the second height H2 , the control system controls the regulating valve to remain in a closed state,
所述第二高度H2由如下公式确定:The second height H2 is determined by the following formula:
其中,C3为第三匹配系数,C3的取值范围为0.8-1.2,优选为1。Wherein, C3 is the third matching coefficient, and the value range of C3 is 0.8-1.2, preferably 1 .
根据一种实施例的计量系统,当从所述液位计测量的液位到所述壳体的顶部之间的第二高度差小于或者等于第三高度H3时,所述控制系统控制所述排气阀保持在关闭状态,According to an embodiment of the metering system, when the second height difference between the liquid level measured by the liquid level gauge and the top of the housing is less than or equal to the third height H3, the control system controls the The exhaust valve remains closed,
所述第三高度H3由如下公式确定:The third height H3 is determined by the following formula:
其中,C4为第四匹配系数,C4的取值范围为1.5-2.1,优选为1.8。Wherein, C4 is the fourth matching coefficient, and the value range of C4 is 1.5-2.1, preferably 1.8.
根据一种实施例的计量系统,质量流量计为科里奥利流量计。According to an embodiment of the metering system, the mass flow meter is a Coriolis flow meter.
根据一种实施例的计量系统,在所述壳体的底部设有排空管,所述排空管上安装有排空阀。According to an embodiment of the metering system, an emptying pipe is provided at the bottom of the casing, and an emptying valve is installed on the emptying pipe.
根据一种实施例的计量系统,所述液位计包括随液位上升或者下降的浮球,在所述壳体上设有分别与第二高度和第三高度相对应的第一行程开关和第二行程开关,所述浮球与所述第一行程开关的配合触发调节阀的切换,所述浮球与所述第二行程开关的配合触发排气阀关闭。According to an embodiment of the metering system, the liquid level gauge includes a float that rises or falls with the liquid level, and the first travel switch and the The second travel switch, the cooperation of the floating ball and the first travel switch triggers the switching of the regulating valve, and the cooperation of the floating ball and the second travel switch triggers the closing of the exhaust valve.
根据一种实施例的计量系统,所述流体中的液体为成品油或液态化工原料。According to an embodiment of the metering system, the liquid in the fluid is refined oil or liquid chemical raw material.
根据本发明的上述各种实施例的消气装置和计量系统,含有气体的流体从消气装置的上部进入,流体中的液体从消气装置的下部排出,流体中的气泡有较长的上浮距离,在液体排出前气体上浮到离输出管道的出口足够的距离,从而不会随液体排出;这样,安装在输出管道上的质量流量计只对不含有气体的液体部分进行计量,从而提高了计量精度。According to the degassing device and the metering system of the above-mentioned various embodiments of the present invention, the fluid containing gas enters from the upper part of the degassing device, the liquid in the fluid is discharged from the lower part of the degassing device, and the air bubbles in the fluid have a longer floating distance. Before the liquid is discharged, the gas floats up to a sufficient distance from the outlet of the output pipeline, so that it will not be discharged with the liquid; in this way, the mass flowmeter installed on the output pipeline only measures the liquid part that does not contain gas, thereby improving the measurement accuracy.
附图说明Description of drawings
为了使本发明的目的、特征及优点能更加明显易懂,下面结合附图和具体实施例对本发明作进一步说明,其中:In order to make the purpose, features and advantages of the present invention more obvious and understandable, the present invention will be further described below in conjunction with the accompanying drawings and specific embodiments, wherein:
图1是根据本发明的一种示例性实施例的计量系统的原理示意图;Fig. 1 is a schematic diagram of the principle of a metering system according to an exemplary embodiment of the present invention;
图2是根据本发明的一种示例性实施例的计量系统的详细示意图;Figure 2 is a detailed schematic diagram of a metering system according to an exemplary embodiment of the present invention;
图3是根据本发明的一种示例性实施例的消气装置的原理示意图;以及Fig. 3 is the schematic diagram of the principle of the degassing device according to an exemplary embodiment of the present invention; And
图4是验证本发明实施例的计量系统的计量效果的试验系统的原理示意图。Fig. 4 is a schematic diagram of the principle of a test system for verifying the metering effect of the metering system of the embodiment of the present invention.
具体实施方式detailed description
虽然将参照含有本发明的较佳实施例的附图充分描述本发明,但在此描述之前应了解本领域的普通技术人员可修改本文中所描述的发明,同时获得本发明的技术效果。因此,须了解以上的描述对本领域的普通技术人员而言为一广泛的揭示,且其内容不在于限制本发明所描述的示例性实施例。While the present invention will be fully described with reference to the accompanying drawings containing preferred embodiments of the invention, it should be understood before proceeding that those skilled in the art may modify the invention described herein while obtaining the technical effects of the present invention. Therefore, it should be understood that the above description is a broad disclosure for those skilled in the art, and its content is not intended to limit the described exemplary embodiments of the present invention.
另外,在下面的详细描述中,为便于解释,阐述了许多具体的细节以提供对本披露实施例的全面理解。然而明显地,一个或多个实施例在没有这些具体细节的情况下也可以被实施。在其他情况下,公知的结构和装置以图示的方式体现以简化附图。In addition, in the following detailed description, for purposes of explanation, numerous specific details are set forth in order to provide a comprehensive understanding of the embodiments of the present disclosure. It may be evident, however, that one or more embodiments may be practiced without these specific details. In other instances, well-known structures and devices are shown in diagrammatic form to simplify the drawings.
参见图1-3,根据本发明的一种示例性实施例,提供一种计量系统8,包括:用于消除流体中的气体成分的消气装置3和对流体中的液体进行计量的质量流量计6。消气装置3包括例如由不锈钢材料制成的大致圆筒形的封闭的壳体31、输入管道24和输出管道25。输入管道24从壳体31的外部延伸到壳体31的内部,输入管道24的位于壳体31内部的末端形成为大致的弧形部241,使得经输入管道24流入壳体31内的流体受到驱动而形成漩涡,以促使流体中的气体与液体分离,而且已分离的气体聚积在壳体31的上部,而液体部分存留在壳体31的下部。输出管道25在输入管道24的下部从壳体31的外部延伸到壳体31的内部,以排出壳体31内的流体中的液体。质量流量计6在消气装置3的壳体31的外部安装在消气装置3的输出管道24上,壳体31的内径D2由如下公式(1)确定:Referring to Figures 1-3, according to an exemplary embodiment of the present invention, a metering system 8 is provided, including: a degassing device 3 for eliminating gas components in a fluid and a mass flow meter for metering liquid in the fluid 6. The air getter 3 comprises a substantially cylindrical closed housing 31 , for example made of stainless steel material, an inlet duct 24 and an outlet duct 25 . The input pipe 24 extends from the outside of the housing 31 to the inside of the housing 31, and the end of the input pipe 24 positioned at the inside of the housing 31 is formed into a substantially arc-shaped portion 241, so that the fluid flowing into the housing 31 through the input pipe 24 is subjected to Driven to form a vortex to promote the separation of gas and liquid in the fluid, and the separated gas accumulates in the upper part of the housing 31 , while the liquid part remains in the lower part of the housing 31 . The output pipe 25 extends from the outside of the housing 31 to the inside of the housing 31 at the lower part of the input pipe 24 to discharge the liquid in the fluid in the housing 31 . The mass flowmeter 6 is installed on the output pipeline 24 of the gas getter 3 outside the housing 31 of the gas getter 3, and the inner diameter D of the housing 31 is determined by the following formula (1):
其中,C1为第一匹配系数,C1的取值范围为1.7-1.9,η1是某温度下水的运动粘滞系数,η2是同温度下流体中液体成分的运动粘滞系数,D1为质量流量计6的入口的内径,Fv为质量流量计6的设计流量或者额定流量。在一种示例性实施例中,第一匹配系数为1.75-1.85,优选为1.8。Wherein, C 1 is the first matching coefficient, and the value range of C 1 is 1.7-1.9, η 1 is the kinematic viscosity coefficient of water under a certain temperature, η 2 is the kinematic viscosity coefficient of the liquid component in the fluid under the same temperature, D 1 is the inner diameter of the inlet of the mass flow meter 6 , and Fv is the design flow or rated flow of the mass flow meter 6 . In an exemplary embodiment, the first matching coefficient is 1.75-1.85, preferably 1.8.
根据本发明实施例的计量系统8适于应用在从船舶2将可能混有气泡21的成品油或液态化工原料输送到存储罐9的输送系统中,并实现对被输送的成品油或液态化工原料进行准确计量。在此情况下,流体中液体5为液态化工产品,包含成品油或液态化工原料。The metering system 8 according to the embodiment of the present invention is suitable for use in a delivery system that transports refined oil or liquid chemical raw materials that may be mixed with air bubbles 21 from the ship 2 to the storage tank 9, and realizes the measurement of the transported refined oil or liquid chemical raw materials. Raw materials are accurately measured. In this case, the liquid 5 in the fluid is a liquid chemical product, including refined oil or liquid chemical raw material.
在本发明实施例的计量系统8中,将消气装置3与质量流量计6配合,消气装置3将来自于外部(例如船舶)的含有气体和液体两种成分的流体中的气体消除。由于流体中包含的气体成分的含量在不同的环境下(例如温度、船舶中的实际液位、船舶运行路程、运输过程中的颠簸程度等)可能不同,但不管流体中包含多少气体成分,都可以由消气装置消除,质量流量计只对流体中的液体成分进行计量,从而可以提高对实际需要计量的液体成分的计量精度。进一步地,由公式(1)可知,由于消气装置3的壳体的内径与水的运动粘滞系数η1、流体中液体成分的运动粘滞系数η2、质量流量计6的入口的内径D1、以及质量流量计6的设计流量Fv有关。特别是在第一匹配系数C1大约为1.8的情况下,可以确保在壳体31内形成漩涡以将位于壳体31下部的流体中的气体排出到壳体上部,从而实现消除气体的目的,又可以使流体在输入管道24、消气装置3和输出管道25中连续地流动,确保连续快速地卸载船舶2上的成品油或液态化工原料。In the metering system 8 of the embodiment of the present invention, the degassing device 3 cooperates with the mass flow meter 6, and the degassing device 3 eliminates the gas in the fluid containing two components of gas and liquid from the outside (such as a ship). Since the content of gas components contained in the fluid may be different in different environments (such as temperature, actual liquid level in the ship, ship running distance, degree of turbulence during transportation, etc.), but no matter how many gas components are contained in the fluid, the It can be eliminated by the degassing device, and the mass flowmeter only measures the liquid components in the fluid, so that the measurement accuracy of the liquid components that actually need to be measured can be improved. Further, it can be seen from formula (1) that due to the inner diameter of the housing of the degasser 3 and the kinetic viscosity coefficient η 1 of water, the kinetic viscosity coefficient η 2 of the liquid component in the fluid, and the inner diameter D of the inlet of the mass flowmeter 6 1. It is related to the design flow rate Fv of the mass flow meter 6. Especially in the case where the first matching coefficient C1 is about 1.8, it can ensure that a vortex is formed in the housing 31 to discharge the gas in the fluid located in the lower part of the housing 31 to the upper part of the housing, thereby achieving the purpose of eliminating gas, In addition, the fluid can flow continuously in the input pipeline 24, the degassing device 3 and the output pipeline 25, so as to ensure continuous and fast unloading of refined oil or liquefied chemical raw materials on the ship 2.
另外,在消气装置内,流体从上部进入,液体从下部排出,输入管道24的弧形部241的出口的位置高于输出管道25的入口251位置,可以保证流体中的气泡有更长的上浮距离,在液体排出前上浮到离输出管道25的入口251具有足够的距离,气体不会随液体排出。另外,壳体31包括圆柱形部分和位于圆柱形部分上下两端的圆弧形部分;输入管道24的在壳体3内的出口的位置位于壳体31的高度1/3以上的区域;输出管道25的在壳体31内的出口251位置大致位于壳体的圆柱形部分的底部的区域。In addition, in the degassing device, the fluid enters from the upper part, and the liquid is discharged from the lower part. The position of the outlet of the arc-shaped part 241 of the input pipe 24 is higher than the position of the inlet 251 of the output pipe 25, which can ensure that the air bubbles in the fluid have a longer floating time. Before the liquid is discharged, it floats to a sufficient distance from the inlet 251 of the output pipe 25, and the gas will not be discharged with the liquid. In addition, the housing 31 includes a cylindrical part and an arc-shaped part positioned at the upper and lower ends of the cylindrical part; the position of the outlet of the input pipe 24 in the housing 3 is located in the area above the height 1/3 of the housing 31; the output pipe The outlet 251 of 25 within the housing 31 is located approximately in the area of the bottom of the cylindrical portion of the housing.
根据本发明实施例的消气装置还包括大致圆筒形的筛网20,筛网20安装在壳体31内部并与壳体31的内壁之间具有预定距离,筛网20与壳体31的圆柱部分的高度大致相同。输入管道24的弧形部241的出口和输出管道25的入口251都位于筛网20内部。筒形筛网20上均匀分布多个直径为5毫米-20毫米的圆形筛孔201。通过设置筛网20,流体在壳体31由于漩涡流动反复流过筛网20上的筛孔201,可以使滤气面进一步扩大,提高滤除气体的效果。The degassing device according to the embodiment of the present invention also includes a substantially cylindrical screen 20, the screen 20 is installed inside the housing 31 and has a predetermined distance from the inner wall of the housing 31, the screen 20 and the cylinder of the housing 31 The sections are about the same height. Both the outlet of the arc portion 241 of the input pipe 24 and the inlet 251 of the output pipe 25 are located inside the screen 20 . A plurality of circular screen holes 201 with a diameter of 5mm-20mm are evenly distributed on the cylindrical screen 20 . By setting the screen 20, the fluid repeatedly flows through the mesh 201 on the screen 20 due to the vortex flow in the housing 31, which can further expand the air filtering surface and improve the effect of filtering gas.
在一种实施例中,筛网20包括:其高度大约为筛网高度的大约三分之一的上段,在上段,每平方米具有1500-2500个第一筛孔,每个第一筛孔的孔径为15-20毫米;其高度大约为筛网高度的大约三分之一的中间段,在所述中间段,每平方具有3000-5000个第二筛孔,每个第二筛孔的孔为10-15毫米;以及其高度大约为筛网高度的大约三分之一的下段,在所述下段,每平方米具有2000-4000个第三筛孔,每个第三筛孔的孔径为10-15毫米。这样,可以保证每平方米的透过率保持在60%-80%。In one embodiment, the screen 20 includes: an upper section whose height is about one-third of the height of the screen, and in the upper section, there are 1500-2500 first screen holes per square meter, each first screen hole The hole diameter is 15-20 mm; its height is about one-third of the middle section of the screen height, in the middle section, there are 3000-5000 second screen holes per square, and each second screen hole holes of 10-15 mm; and a lower section whose height is about one-third of the height of the screen, in which there are 2000-4000 third mesh holes per square meter, each third mesh hole having a hole diameter of 10-15mm. In this way, the transmittance per square meter can be kept at 60%-80%.
在一种可替换的实施例中,筛网20包括:其高度大约为筛网高度的大约三分之一的上段,在所述上段,每平方米具有3000-5000个第一筛孔,每个第一筛孔的孔径为10-15毫米;其高度大约为筛网高度的大约三分之一的中间段,在所述中间段,每平方具有4000-6000个第二筛孔,每个第二筛孔的孔为5-10毫米;以及其高度大约为筛网高度的大约三分之一的下段,在所述下段,每平方米具有6000-20000个第三筛孔,每个第三筛孔的孔径为5-10毫米。这样,可以保证每平方米的透过率保持在60%-80%。In an alternative embodiment, the screen 20 includes: an upper section whose height is about one-third of the screen height, and in the upper section, there are 3000-5000 first screen holes per square meter, each The aperture of a first screen hole is 10-15 millimeters; Its height is about the middle section of about one-third of the screen height, and in said middle section, there are 4000-6000 second screen holes per square, each The hole of the second screen hole is 5-10 millimeter; And its height is about the lower section of about one-third of the height of the screen, in the lower section, there are 6000-20000 third screen holes per square meter, each The aperture of the three sieve holes is 5-10 mm. In this way, the transmittance per square meter can be kept at 60%-80%.
在消气装置的进一步实施例中,弧形部241设置成相对于流体的液面向下倾斜。由于输入管道24的弧形部241的环形和向下倾斜的结构,在输入泵(未示出)的加压下,壳体31内的流体形成漩涡并下行,气泡借浮力上行,可以提高滤除气体的效果。另外,漩涡下行的流体反复穿过筒形的筛网20,对气泡进行反复地过滤,可以进一步提高滤除气体的效果。In a further embodiment of the degassing device, the arc portion 241 is arranged to be inclined downward relative to the liquid surface of the fluid. Due to the annular and downwardly inclined structure of the arc portion 241 of the input pipe 24, under the pressurization of the input pump (not shown), the fluid in the housing 31 forms a vortex and descends, and the air bubbles ascend by buoyancy, which can improve filtration. degassing effect. In addition, the vortex descending fluid repeatedly passes through the cylindrical screen 20 to repeatedly filter the air bubbles, which can further improve the effect of filtering gas.
在一种实施例中,弧形部241所在圆的直径为输入管道24的内径的3-4倍。这样,流体进入壳体31后旋转下行,当液面上升以后,流体在壳体31内的行程加长,旋转的圈数会越来越多,流体中的气泡有更长的上浮时间,在液体部分排出前上浮到离出输出管道25的入口251具有足够远的距离,而不会随液体进入到输出管道25中,从而提高输出管道25中的液体的纯度。In one embodiment, the diameter of the circle where the arc portion 241 is located is 3-4 times the inner diameter of the input pipe 24 . In this way, the fluid enters the housing 31 and rotates downward. When the liquid level rises, the stroke of the fluid in the housing 31 will be longer, and the number of rotations will be more and more. The bubbles in the fluid have a longer time to float. The part floats up to a sufficient distance from the inlet 251 of the output pipeline 25 before being discharged, so as not to enter the output pipeline 25 with the liquid, thereby improving the purity of the liquid in the output pipeline 25 .
在一种实施例中,在筛网20和壳体31之间设有液位计17,在壳体的顶部设有排气阀19,在输出管道25上设有调节阀23,排气阀19和调节阀25根据位移计17的测量结果打开或者关闭。In one embodiment, a liquid level gauge 17 is provided between the screen 20 and the housing 31, an exhaust valve 19 is provided on the top of the housing, and a regulating valve 23 is provided on the output pipeline 25. The exhaust valve 19 and regulating valve 25 are opened or closed according to the measurement result of displacement meter 17.
在本发明实施例的计量系统8中,如图3所示,壳体31从底部到顶部的第一高度H1由如下公式确定:In the metering system 8 of the embodiment of the present invention, as shown in FIG. 3, the first height H1 of the housing 31 from the bottom to the top is determined by the following formula:
其中,C2为第二匹配系数,C2的取值范围为3.8-4.2,优选为4。可以理解,第一高度H1为壳体31内容纳空间的高度。通过确定壳体31的内部高度和内径D2,可以基本上确定壳体31的容积,进一步确保在壳体31内形成漩涡以消除气体,又可以使流体在输入管道24、消气装置3和输出管道25中连续地流动,确保连续快速地卸载船舶2上的成品油或液态化工原料。Wherein, C 2 is the second matching coefficient, and the value range of C 2 is 3.8-4.2, preferably 4. It can be understood that the first height H 1 is the height of the accommodation space in the casing 31 . By determining the internal height and inner diameter D 2 of the housing 31, the volume of the housing 31 can be basically determined, further ensuring that a vortex is formed in the housing 31 to eliminate gas, and the fluid can flow through the input pipe 24, the degassing device 3 and the output. Continuous flow in the pipeline 25 ensures continuous and fast unloading of refined oil or liquid chemical raw materials on the ship 2 .
本发明的一种实施例的计量系统8进一步包括控制系统(未示出),当从输出管道25的入口251到由液位计15测量的液位之间的第一高度差大于第二高度H2时,控制系统控制安装在输出管道25上的调节阀23保持在打开状态,使液体经输出管道25输送到存储罐9;当所述高度差不大于第二高度H2时,所述控制系统控制调节阀保持在关闭状态,以保证气体或混有气体的液体不会从入口251排出;The metering system 8 of an embodiment of the present invention further includes a control system (not shown), when the first height difference between the inlet 251 of the output pipe 25 and the liquid level measured by the liquid level gauge 15 is greater than the second height When H2 , the control system controls the regulating valve 23 installed on the output pipeline 25 to remain in an open state, so that the liquid is delivered to the storage tank 9 through the output pipeline 25; when the height difference is not greater than the second height H2 , the The control system controls the regulating valve to remain in a closed state to ensure that gas or liquid mixed with gas will not be discharged from the inlet 251;
所述第二高度H2由如下公式确定:The second height H2 is determined by the following formula:
其中,C3为第三匹配系数,C3的取值范围为0.8-1.2,优选为1。这样,可以将壳体31内的液位保持在高于第二高度H2,确保流体在壳体31内的行程加长,气体不会随液体进入到输出管道25中;又可以使流体在输入管道24、消气装置3和输出管道25中连续地流动。Wherein, C3 is the third matching coefficient, and the value range of C3 is 0.8-1.2, preferably 1 . In this way, the liquid level in the housing 31 can be kept higher than the second height H 2 , ensuring that the stroke of the fluid in the housing 31 is lengthened, and the gas will not enter the output pipe 25 with the liquid; Pipeline 24, degassing device 3 and output pipeline 25 flow continuously.
在进一步的实施例中,当从液位计15测量的液位到壳体31的顶部之间的第二高度差小于或者等于第三高度H3时,所述控制系统控制排气阀19保持在关闭状态,In a further embodiment, when the second height difference between the liquid level measured by the liquid level gauge 15 and the top of the housing 31 is less than or equal to the third height H3, the control system controls the exhaust valve 19 to maintain in the off state,
所述第三高度H3由如下公式确定:The third height H3 is determined by the following formula:
其中,C4为第四匹配系数,C4的取值范围为1.5-2.1,优选为1.8。Wherein, C4 is the fourth matching coefficient, and the value range of C4 is 1.5-2.1, preferably 1.8.
当从液位计15测量的液位到壳体31的顶部之间的第二高度差小于或者等于第三高度H3时,所述控制系统控制排气阀19切换到关闭状态,从而避免液体从排气管道13排出。由于排气阀19关闭,壳体31上部聚积的气体逐渐增多,气体压力增大,液位下降,当液位下降到对应于第二高度H2的高度时,在关闭调节阀23的同时,打开排气阀19,以排出聚积在液位上部的气体,使气体压力降低,流体的液位上升。When the second height difference between the liquid level measured by the liquid level gauge 15 and the top of the housing 31 is less than or equal to the third height H3, the control system controls the exhaust valve 19 to switch to the closed state, thereby avoiding the liquid Exhausted from the exhaust pipe 13. Due to the closure of the exhaust valve 19, the gas accumulated on the upper part of the housing 31 gradually increases, the gas pressure increases, and the liquid level drops. When the liquid level drops to a height corresponding to the second height H2, while the regulating valve 23 is closed, Open the exhaust valve 19 to discharge the gas accumulated on the upper part of the liquid level, so that the gas pressure is reduced and the liquid level of the fluid rises.
在一种示例性实施例中,质量流量计6为科里奥利(Coriolis)质量流量计。例如,可以选用美国的艾默生过程控制有限公司生产的高准质量流量计,其精度为1‰。In an exemplary embodiment, mass flow meter 6 is a Coriolis mass flow meter. For example, the high precision mass flowmeter produced by Emerson Process Control Co., Ltd. of the United States can be selected, and its accuracy is 1‰.
在一种示例性实施例中,在壳体31的底部设有排空管14,所述排空管14上安装有排空阀141,以排空存留在壳体31中的液体。在本发明的各种实施例中,排空阀141、排气阀19和调节阀23都可以是电动阀。In an exemplary embodiment, an emptying pipe 14 is provided at the bottom of the casing 31 , and an emptying valve 141 is mounted on the emptying pipe 14 to empty the liquid remaining in the casing 31 . In various embodiments of the present invention, the emptying valve 141, the exhaust valve 19 and the regulating valve 23 can all be electric valves.
在一种示例性实施例中,液位计15包括随液位上升或者下降的浮球17,在壳体31上设有分别与第二高度H2和第三高度H3相对应的第一行程开关18和第二行程开关16,浮球17与第一行程开关18的配合触发调节阀23的切换,浮球17与第二行程开关16的配合触发排气阀19关闭。液位计15可以由直径为10mm-20mm的不锈钢管制成,其长度内部整体高度的五分之四,浮球17安装在钢管上。In an exemplary embodiment, the liquid level gauge 15 includes a float 17 that rises or falls with the liquid level, and the housing 31 is provided with first heights corresponding to the second height H2 and the third height H3 respectively. The travel switch 18 and the second travel switch 16, the cooperation of the float ball 17 and the first travel switch 18 trigger the switching of the regulating valve 23, and the cooperation of the float ball 17 and the second travel switch 16 triggers the closing of the exhaust valve 19. The liquid level gauge 15 can be made of a stainless steel pipe with a diameter of 10mm-20mm, and its length is four-fifths of the overall height inside, and the floating ball 17 is installed on the steel pipe.
虽然在上面的实施例中,以某个运动粘滞系数来确定计量系统的相关部件的参数,但本发明并不局限于此,本发明实施例的计量系统对于运动粘滞系数小于该运动粘滞系数的任何液体介质都适用,例如选定20℃下的水为传输介质,其粘滞系数1.0050,依此确定计量系统的相关部件的参数而制成的计量系统,对于计量系统实际工况所在的温度下运动粘滞系数小于1.0050的任何液态介质都适用。Although in the above embodiments, a certain kinematic viscosity coefficient is used to determine the parameters of the relevant components of the metering system, the present invention is not limited thereto. Any liquid medium with a hysteresis coefficient is applicable. For example, water at 20°C is selected as the transmission medium, and its viscosity coefficient is 1.0050. The metering system made by determining the parameters of the relevant components of the metering system based on this is suitable for the actual working conditions of the metering system. Any liquid medium with kinematic viscosity coefficient less than 1.0050 at the temperature is suitable.
参考以上经验公式(1)-(4),能够将质量流量计的规格、消气装置的结构、计量系统的设计流量、所选计量的介质进行有效匹配,制造出有效、适用的计量系统,精度可达1‰。Referring to the above empirical formulas (1)-(4), it is possible to effectively match the specifications of the mass flowmeter, the structure of the degassing device, the design flow rate of the metering system, and the selected metering medium to create an effective and applicable metering system with high accuracy. Up to 1‰.
下面参照图1-3描述利用本发明的消气装置和计量系统传输并计量例如成品油之类的介质的工作过程。The following describes the working process of using the degassing device and metering system of the present invention to transport and meter media such as refined oil with reference to FIGS. 1-3 .
首先,将本发明实施例的计量系统8的输入管道24连接到装载有成品油(液体)的船舶2,将输出管道25连接到存储罐9,此时,调节阀23和排气阀19都保持在关闭状态。另外,在输入管道24上安装有用于抽取流体的泵体10和手动阀12,在输出管道25上安装有手动阀11,在船舶2和存储罐9上还设有用于测量液位的液位计1。First, the input pipeline 24 of the metering system 8 of the embodiment of the present invention is connected to the ship 2 loaded with refined oil (liquid), and the output pipeline 25 is connected to the storage tank 9. At this time, both the regulating valve 23 and the exhaust valve 19 remain closed. In addition, a pump body 10 and a manual valve 12 for extracting fluid are installed on the input pipeline 24, a manual valve 11 is installed on the output pipeline 25, and a liquid level gauge for measuring the liquid level is also provided on the ship 2 and the storage tank 9. Count 1.
在泵体10的驱动下,含有气泡21的流体22从船舶2经输入管道24流入消气装置3,流体自输入管道24从壳体31的上部进入,壳体31内的流体的液位上升,从输入管道24流出的流体在壳体31内旋转并下行,液位逐渐上升,气泡借浮力上行,筒形滤气筛网20对气泡进行反复地过滤,使气体聚积在壳体31上部。Driven by the pump body 10, the fluid 22 containing the air bubbles 21 flows into the degasser 3 from the ship 2 through the input pipeline 24, and the fluid enters from the upper part of the housing 31 from the input pipeline 24, and the liquid level of the fluid in the housing 31 rises. The fluid flowing out from the input pipe 24 rotates and descends in the housing 31 , the liquid level gradually rises, and the air bubbles ascend by buoyancy.
在流体的液位上升过程中,当液位上升到对应于第二高度H2(调节阀触发面)的高度时,浮球17与第一行程开关18配合,控制系统(未示出)控制调节阀23从关闭状态切换到打开状态,以从输出管道25排出不含有气体的液体,液体5经安装在输出管道25上的质量流量计6计量之后进入存储罐9,同时,控制排气阀19保持在关闭状态。之后,计量系统进入正常的输送流体和正常的计量状态。During the rising process of the liquid level of the fluid, when the liquid level rises to the height corresponding to the second height H 2 (the trigger surface of the regulating valve), the float 17 cooperates with the first limit switch 18, and the control system (not shown) controls The regulating valve 23 is switched from the closed state to the open state to discharge the gas-free liquid from the output pipeline 25. The liquid 5 enters the storage tank 9 after being measured by the mass flow meter 6 installed on the output pipeline 25. At the same time, the exhaust valve is controlled. 19 remains closed. After that, the metering system enters the normal delivery fluid and normal metering state.
在正常输送过程中,随着流体连续流入消气装置8,气体不断聚积在封闭的壳体31的上部,壳体31上部的压力增加,导致壳体31内的液位下降,当浮球下降到对应于第二高度H2(调节阀触发面)的高度时,浮球17与第一行程开关18配合,控制系统控制电动的调节阀23从打开状态切换到关闭状态,以避免气体进入输出管道25,同时,控制系统还控制排气阀19打开,以排出聚积在液位上部的气体,降低壳体31内气体的压力,流体的液位上升。在此情况下,如果液位继续上升对应于第三高度H3(排气阀触发面)的高度时,所述浮球17与第二行程开关16配合,控制系统控制排气阀19关闭,以避免液体进入排气管13。在排气阀19保持关闭的状态下,随着流体连续流入消气装置8,气体不断聚积在封闭的壳体31的上部,壳体31上部的压力增加,导致壳体31内的液位下降,当浮球下降到对应于第二高度H2(出口电动阀触发面)的高度时,浮球17与第一行程开关18配合,控制系统控制电动的调节阀23从打开状态切换到关闭状态并控制排气阀19打开。这样,流体的液位被限制成在第一行程开关18和第二行程开关16之间不断浮动,从而实现消除气体的目的,又可以使流体在输入管道24、消气装置3和输出管道25中连续地流动,确保连续快速地卸载船舶2上的成品油。During the normal conveying process, as the fluid continuously flows into the degassing device 8, the gas continuously accumulates in the upper part of the closed shell 31, and the pressure on the upper part of the shell 31 increases, causing the liquid level in the shell 31 to drop. When the float ball drops to When corresponding to the height of the second height H 2 (the triggering surface of the regulating valve), the float 17 cooperates with the first travel switch 18, and the control system controls the electric regulating valve 23 to switch from the open state to the closed state, so as to avoid gas entering the output pipe 25. At the same time, the control system also controls the opening of the exhaust valve 19 to discharge the gas accumulated on the upper part of the liquid level, reduce the pressure of the gas in the casing 31, and raise the liquid level of the fluid. In this case, if the liquid level continues to rise to a height corresponding to the third height H 3 (exhaust valve trigger surface), the float 17 cooperates with the second travel switch 16, and the control system controls the exhaust valve 19 to close, In order to prevent liquid from entering the exhaust pipe 13. With the exhaust valve 19 kept closed, as the fluid continuously flows into the gas eliminator 8, the gas continuously accumulates in the upper part of the closed housing 31, and the pressure on the upper part of the housing 31 increases, causing the liquid level in the housing 31 to drop, When the float drops to the height corresponding to the second height H 2 (the trigger surface of the outlet electric valve), the float 17 cooperates with the first travel switch 18, and the control system controls the electric regulating valve 23 to switch from the open state to the closed state and The exhaust valve 19 is controlled to open. In this way, the liquid level of the fluid is limited to continuously float between the first travel switch 18 and the second travel switch 16, thereby realizing the purpose of eliminating gas, and the fluid can be made to flow in the input pipeline 24, the degassing device 3 and the output pipeline 25. Continuous flow ensures continuous and rapid unloading of refined oil products on vessel 2.
本领域的技术人员可以理解,利用本发明实施例的消气装置和计量系统,能够自动消除需要计量的流体中的全部气体,再由质量流量计测出不含有气体的液体成分的质量流量、质量累积量、密度、体积流量、体积累积量等各种变量。本发明实施例的计量系统可以配置成集成的自动化计量系统,包括消气装置、质量流量计,其中,质量流量计包括相关的传感器、核心处理器及变送器等。Those skilled in the art can understand that using the degassing device and metering system of the embodiment of the present invention can automatically eliminate all the gas in the fluid that needs to be metered, and then measure the mass flow rate and mass of the liquid component that does not contain gas by the mass flow meter. Various variables such as totalizer, density, volume flow rate, volume totalizer, etc. The metering system in the embodiment of the present invention can be configured as an integrated automatic metering system, including a degassing device and a mass flow meter, wherein the mass flow meter includes related sensors, core processors, and transmitters.
为了验证实施例的计量系统的验证系统的实际性能和计量精度,组装成图4所示的试验系统。该试验系统包括:本发明上述各种实施例所述的计量系统8、与计量系统的输入管道24的入口流体连通的第一水槽4、与计量系统的输出管道25的入口流体连通的第二水槽7、安装在输入管道上的质量流量计27、安装在输出管道25上的泵体10、以及用于显示质量流量计27和计量系统的质量流量计8的测量结果的计算机28。在该试验系统中,用可以秤取重量的第一水槽4和第二水槽7分别船舶和存储罐,并在输入管道24上安装与计量系统8的质量流量计6具有相同型号的质量流量计27。应用485通讯端口转USB接口,连接质量流量计6和27的变送器上的485通讯端口和计算机28的USB接口。这样,通过485通讯方式,应用Prolink程序,将计算机28和质量流量计6和27进行实时通讯,按设定频率由计算机28自动记录质量流量计所测各项参数,便于对各项参数进行综合分析,直观地判断计量系统8的性能。另外,设定质量流量单位为公斤/小时或吨/小时。In order to verify the actual performance and measurement accuracy of the verification system of the measurement system of the embodiment, a test system as shown in FIG. 4 was assembled. The test system includes: the metering system 8 described in the above-mentioned various embodiments of the present invention, the first water tank 4 that is in fluid communication with the inlet of the input pipeline 24 of the metering system, and the second tank 4 that is in fluid communication with the inlet of the output pipeline 25 of the metering system. The water tank 7, the mass flow meter 27 installed on the input pipeline, the pump body 10 installed on the output pipeline 25, and the computer 28 for displaying the measurement results of the mass flow meter 27 and the mass flow meter 8 of the metering system. In this test system, the first water tank 4 and the second water tank 7 that can weigh the weight are used to ship and store the tank respectively, and a mass flow meter with the same type as the mass flow meter 6 of the metering system 8 is installed on the input pipeline 24 27. Use the 485 communication port to USB interface to connect the 485 communication port on the transmitter of the mass flow meters 6 and 27 to the USB interface of the computer 28 . In this way, the computer 28 and the mass flowmeters 6 and 27 are communicated in real time by using the Prolink program through the 485 communication method, and the computer 28 automatically records the various parameters measured by the mass flowmeter according to the set frequency, so as to facilitate the synthesis of various parameters Analyze and intuitively judge the performance of the metering system 8 . In addition, set the mass flow unit as kg/h or ton/h.
实例1:Example 1:
针对D1=50毫米(口径为50毫米)的质量流量计6和27,试验系统的设计流量FV为50立方米/小时,实验介质是水。消气装置3的壳体的圆柱体的内径D2为0.5米,消气装置的壳体3内部从顶部到底部的距离H1为1.68米;位于壳体内的输出管道25的入口251的最低端距离第一行程开关的高度之间的第一高度差(即H2)为0.56米;壳体3内的顶部(即排气管13的入口)距离第二行程开关的高度之间的第二高度差(即H3)为0.31米。For the mass flow meters 6 and 27 with D 1 =50 mm (diameter of 50 mm), the design flow rate F V of the test system is 50 cubic meters per hour, and the test medium is water. The inner diameter D2 of the cylinder of the housing of the degassing device 3 is 0.5 meters, and the distance H1 from the top to the bottom of the housing 3 of the degassing device is 1.68 meters; The first height difference (i.e. H 2 ) between the heights of the first travel switch is 0.56 meters; the second height between the top of the housing 3 (i.e. the entrance of the exhaust pipe 13) and the height of the second travel switch The difference (ie H 3 ) is 0.31 meters.
利用泵体将第一水槽4中的水抽出,经质量流量计27进入计量系统8,再流入第二水槽7。用精度为0.05级的称重设备(例如地磅)测量两个水槽中水的质量变化,类似实际液态化工产品贸易交接中的船检和壳体检,但精度可达到0.1级。通过将质量流量计6和27测量的质量累积量进行比对,以衡量计量系统的精度。在抽水的过程中,可以多次抬高第一水槽4中输入管道24的进口使其部分地离开水面,以使空气随水一起吸入输入管道。在第一水槽4的液面下降并接近底部时,也会有大量气体进入输入管道24,水中空气的瞬时含量为0%到100%。类似地,在从船舶2向存储罐9输送成品油的过程中,空气也会随液态成品油进入到输入管道中,尤其是在每个船舱液面降到底部,进入收仓阶段时,会有大量气体甚至是100%气体被泵吸入管道中,这也是现行贸易交接过程中因气液两相影响质量流量计的计量精度的原因。通过本发明实施例的计量系统处理,能够消除流体中所带的含量0%到100%的气体,达到质量流量计精确计量所需的工况。当第一水槽4里的水接近抽完后,可以把输入管道放置到第二水槽7,将输出管道25放置第一水槽4,以继续进行试验。这样多次反复,类似船舶向存储罐发货过程中的多仓发货、多次收仓的过程。The water in the first water tank 4 is pumped out by the pump body, enters the metering system 8 through the mass flow meter 27 , and then flows into the second water tank 7 . Use a weighing device with an accuracy of 0.05 (such as a weighbridge) to measure the quality change of the water in the two tanks, which is similar to the ship inspection and hull inspection in the actual custody transfer of liquid chemical products, but the accuracy can reach 0.1. The accuracy of the metering system is measured by comparing the mass cumulative quantities measured by the mass flowmeters 6 and 27 . In the process of pumping water, the inlet of the input pipe 24 in the first tank 4 can be raised several times to partially leave the water surface, so that the air is sucked into the input pipe together with the water. When the liquid level of the first water tank 4 drops and approaches the bottom, a large amount of gas will also enter the input pipe 24, and the instantaneous content of air in the water is 0% to 100%. Similarly, during the process of transporting refined oil from the ship 2 to the storage tank 9, air will also enter the input pipeline along with the liquid refined oil, especially when the liquid level of each cabin drops to the bottom and enters the storage stage, it will A large amount of gas or even 100% gas is sucked into the pipeline by the pump, which is also the reason why the measurement accuracy of the mass flowmeter is affected by the gas-liquid two-phase in the current custody transfer process. Through the metering system processing of the embodiment of the present invention, the gas with a content of 0% to 100% in the fluid can be eliminated, and the working condition required for accurate metering by the mass flowmeter can be achieved. After the water in the first water tank 4 li is nearly pumped out, the input pipeline can be placed on the second water tank 7, and the output pipeline 25 is placed on the first water tank 4 to continue the test. This is repeated many times, similar to the process of multi-warehouse delivery and multiple warehouse receipts in the process of ships delivering goods to storage tanks.
在每次抽水完成之后,开启用于第一水槽和第二水槽的两个称重设备的显示器,将输出管道25和输入管道24撤离相应的水槽,记录两个水槽4中水的重量。不断多次重复以上试验过程,到任意时刻结束整个试验过程,计算出每次水槽的增加量即为每次排出水的量,再全部相加即为全部排出水的秤重累积量。同时,读取计算机28显示的质量流量计6和质量流量计27的累积量。After each pumping is completed, the displays of the two weighing devices for the first tank and the second tank are turned on, the output pipeline 25 and the input pipeline 24 are withdrawn from the corresponding tank, and the weight of the water in the two tanks 4 is recorded. Repeat the above test process for many times until the whole test process is finished at any time, calculate the increase of each water tank is the amount of water discharged each time, and then add all of them together to get the cumulative weight of all the water discharged. At the same time, the cumulative amounts of the mass flowmeter 6 and the mass flowmeter 27 displayed by the computer 28 are read.
第一次试验结果如下表1所示:The results of the first test are shown in Table 1 below:
表1Table 1
第二次试验结果如下表2所示:The results of the second test are shown in Table 2 below:
表2Table 2
第三次试验结果如下表3所示:The results of the third test are shown in Table 3 below:
表3table 3
通过3次试验说明,含气体的水未经计量系统8处理的情况下,质量流量计27测出的累积量误差率较大,水中所含气体影响了质量流量计的测量精度。与流量计质量27相对于称重设备的误差率相比,流量计质量6相对于称重设备的误差率明显下降,其误差率都下降到显著低于国际上默认可接受的误差率0.3%,精度可达1‰。Three tests show that when the gas-containing water is not treated by the metering system 8, the error rate of the cumulative amount measured by the mass flowmeter 27 is relatively large, and the gas contained in the water affects the measurement accuracy of the mass flowmeter. Compared with the error rate of flowmeter mass 27 relative to weighing equipment, the error rate of flowmeter mass 6 relative to weighing equipment has dropped significantly, and its error rate has dropped to significantly lower than the international default acceptable error rate of 0.3%. , the accuracy can reach 1‰.
实例2:Example 2:
针对D1=100(口径为100毫米)的质量流量计6和27、试验系统的设计流量FV为250立方米/小时;消气装置3的壳体的圆柱体的内径D2为1.26米;消气装置的壳体3内部从顶部到底部的距离H1为2.66米;位于壳体内的输出管道25的入口251的最低端距离第一行程开关的高度之间的第一高度差(即H2)为0.45米;壳体3内的顶部(即排气管13的入口)距离第二行程开关的高度之间的第二高度差(即H3)为0.25米。For mass flowmeters 6 and 27 of D 1 =100 (caliber is 100 mm), the design flow rate F V of the test system is 250 cubic meters per hour; the inner diameter D 2 of the cylinder of the housing of the degassing device 3 is 1.26 meters; The distance H1 from the top to the bottom of the housing 3 of the degassing device is 2.66 meters ; ) is 0.45 meters; the second height difference (ie H 3 ) between the top of the housing 3 (ie the inlet of the exhaust pipe 13 ) and the height of the second travel switch is 0.25 meters.
实例3Example 3
针对D1=150(口径为150毫米)的质量流量计,试验系统的设计流量FV为500立方米/小时;消气装置3的壳体的圆柱体的内径D2为1.69米;消气装置的壳体3内部从顶部到底部的距离H1为3.14米;位于壳体内的输出管道25的入口251的最低端距离第一行程开关的高度之间的第一高度差(即H2)为0.5米;壳体3内的顶部(即排气管13的入口)距离第二行程开关的高度之间的第二高度差(即H3)为0.28米。For D = 150 (caliber is 150 mm) mass flowmeter, the design flow F V of the test system is 500 cubic meters per hour; the inner diameter D of the cylinder of the housing of the degassing device 3 is 1.69 meters; The distance H 1 from the top to the bottom of the housing 3 is 3.14 meters; the first height difference (ie H 2 ) between the lowest end of the inlet 251 of the output pipe 25 in the housing and the height of the first travel switch is 0.5 m; the second height difference (ie H 3 ) between the top of the housing 3 (ie the inlet of the exhaust pipe 13 ) and the height of the second travel switch is 0.28 meters.
附件本发明进一步方面的实施例,提供一种消气装置3,包括例如由不锈钢材料制成的大致圆筒形的封闭的壳体31、输入管道24和输出管道25。输入管道24从壳体31的外部延伸到壳体31的内部,输入管道24的位于壳体31内部的末端形成为大致的弧形部241,使得经输入管道24流入壳体31内的流体受到驱动而形成漩涡,以促使流体中的气体与液体分离,而且已分离的气体聚积在壳体31的上部,而液体部分存留在壳体31的下部。输出管道25在输入管道24的下部从壳体31的外部延伸到壳体31的内部,以排出壳体31内的流体中的液体。An embodiment of a further aspect of the present invention provides an air eliminator 3 comprising a substantially cylindrical closed housing 31 , an inlet pipe 24 and an outlet pipe 25 , eg made of stainless steel material. The input pipe 24 extends from the outside of the housing 31 to the inside of the housing 31, and the end of the input pipe 24 positioned at the inside of the housing 31 is formed into a substantially arc-shaped portion 241, so that the fluid flowing into the housing 31 through the input pipe 24 is subjected to Driven to form a vortex to promote the separation of gas and liquid in the fluid, and the separated gas accumulates in the upper part of the housing 31 , while the liquid part remains in the lower part of the housing 31 . The output pipe 25 extends from the outside of the housing 31 to the inside of the housing 31 at the lower part of the input pipe 24 to discharge the liquid in the fluid in the housing 31 .
在根据本发明实施例的消气装置和计量系统,能够测量瞬时的质量流量,从开始计量到结束过程中的任意时间段的质量累积量,精度可达1‰。基于本发明的计量系统,可确立一种新的成品油贸易交接方案,即以本发明实施例的计量系统测出的液体的质量累积量为依据进行贸易交接,可以大幅度减少液态石化产品贸易交接方式中存在的数量上的纠纷,避免由于商检、仓容标定等所花费的巨额费用,缩短每次贸易交接的时间,提高石化物流行业的运营效率。The degassing device and metering system according to the embodiment of the present invention can measure the instantaneous mass flow rate, and the mass accumulation amount at any time period from the start of metering to the end of the process, with an accuracy of up to 1‰. Based on the metering system of the present invention, a new custody transfer scheme for refined oil products can be established, that is, the custody transfer is carried out based on the cumulative mass of the liquid measured by the metering system of the embodiment of the present invention, which can greatly reduce the trade of liquid petrochemical products Quantity disputes in the handover method can avoid huge costs due to commodity inspection and warehouse capacity calibration, shorten the time of each trade handover, and improve the operational efficiency of the petrochemical logistics industry.
本领域的技术人员可以理解,上面所描述的实施例都是示例性的,并且本领域的技术人员可以对其进行改进,各种实施例中所描述的结构在不发生结构或者原理方面的冲突的情况下可以进行自由组合,从而在解决本发明的技术问题的基础上,实现更多种用于核电站安全壳的冷却系统和冷却方法。Those skilled in the art can understand that the above-described embodiments are exemplary, and those skilled in the art can improve them, and the structures described in various embodiments do not conflict with each other in terms of structure or principle Under the circumstances, free combination can be carried out, so that on the basis of solving the technical problem of the present invention, more cooling systems and cooling methods for the containment of nuclear power plants can be realized.
在详细说明本发明的较佳实施例之后,熟悉本领域的技术人员可清楚的了解,在不脱离随附权利要求的保护范围与精神下可进行各种变化与改变,且本发明亦不受限于说明书中所举示例性实施例的实施方式。应注意,措词“包括”不排除其它元件或步骤,措词“一”或“一个”不排除多个。另外,权利要求的任何元件标号不应理解为限制本发明的范围。After describing the preferred embodiments of the present invention in detail, those skilled in the art can clearly understand that various changes and changes can be made without departing from the scope and spirit of the appended claims, and the present invention is not limited by Implementation is limited to the exemplary embodiments set forth in the specification. It should be noted that the word "comprising" does not exclude other elements or steps, and the word "a" or "an" does not exclude a plurality. Furthermore, any element references in the claims should not be construed as limiting the scope of the invention.
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