CN106285917A - A kind of diesel engine starting aid system being applicable to high altitude localities and method - Google Patents
A kind of diesel engine starting aid system being applicable to high altitude localities and method Download PDFInfo
- Publication number
- CN106285917A CN106285917A CN201610635694.5A CN201610635694A CN106285917A CN 106285917 A CN106285917 A CN 106285917A CN 201610635694 A CN201610635694 A CN 201610635694A CN 106285917 A CN106285917 A CN 106285917A
- Authority
- CN
- China
- Prior art keywords
- engine
- air
- intake pipe
- atmospheric pressure
- diesel engine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B37/00—Engines characterised by provision of pumps driven at least for part of the time by exhaust
- F02B37/04—Engines with exhaust drive and other drive of pumps, e.g. with exhaust-driven pump and mechanically-driven second pump
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B37/00—Engines characterised by provision of pumps driven at least for part of the time by exhaust
- F02B37/12—Control of the pumps
- F02B37/14—Control of the alternation between or the operation of exhaust drive and other drive of a pump, e.g. dependent on speed
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D23/00—Controlling engines characterised by their being supercharged
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D33/00—Controlling delivery of fuel or combustion-air, not otherwise provided for
- F02D33/02—Controlling delivery of fuel or combustion-air, not otherwise provided for of combustion-air
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M35/00—Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
- F02M35/10—Air intakes; Induction systems
- F02M35/1015—Air intakes; Induction systems characterised by the engine type
- F02M35/10157—Supercharged engines
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M35/00—Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
- F02M35/10—Air intakes; Induction systems
- F02M35/10242—Devices or means connected to or integrated into air intakes; Air intakes combined with other engine or vehicle parts
- F02M35/10255—Arrangements of valves; Multi-way valves
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Supercharger (AREA)
Abstract
本发明涉及一种适用于高海拔地区的柴油机起动辅助系统及方法,该系统包括辅助增压进气管、低压比大流量流体机械、大气压力传感器、冷却液温度传感器和控制单元,进气口通过气体分流阀分别连接涡轮增压进气管的进气端和辅助增压进气管的进气端,中冷器的进气端通过气体合流阀分别连接涡轮增压进气管的出气端和辅助增压进气管的出气端,低压比大流量流体机械设于辅助增压进气管内,中冷器的出气端连接发动机的进气端,大气压力传感器设于进气口上,冷却液温度传感器设于发送机内。与现有技术相比,本发明可提高发动机在高海拔下的起动成功率,缩短低压缩比柴油机起动升速时间,使柴油机更快进入稳定怠速状态。
The invention relates to an auxiliary system and method for starting a diesel engine suitable for high-altitude areas. The system includes an auxiliary booster intake pipe, a fluid machine with a low pressure ratio and a large flow rate, an atmospheric pressure sensor, a coolant temperature sensor and a control unit. The gas diverter valve is respectively connected to the intake end of the turbocharger intake pipe and the intake end of the auxiliary booster intake pipe, and the intake end of the intercooler is respectively connected to the outlet end of the turbocharger intake pipe and the auxiliary booster through the gas confluence valve. At the outlet end of the intake pipe, the low-pressure ratio and high-flow fluid machinery is installed in the auxiliary booster intake pipe, the outlet end of the intercooler is connected to the intake end of the engine, the atmospheric pressure sensor is installed on the air inlet, and the coolant temperature sensor is installed on the sending port. inside the plane. Compared with the prior art, the invention can improve the success rate of starting the engine at high altitude, shorten the start-up time of the diesel engine with low compression ratio, and make the diesel engine enter the stable idling state faster.
Description
技术领域technical field
本发明涉及柴油机技术领域,尤其是涉及一种适用于高海拔地区的柴油机起动辅助系统及方法。The invention relates to the technical field of diesel engines, in particular to a starting auxiliary system and method for diesel engines suitable for high-altitude areas.
背景技术Background technique
低压缩比柴油机是目前柴油机领域的一个重要发展趋势,主要是由于国内外排放法规的趋严,使得柴油机氮氧化物排放和颗粒物排放控制技术得到大力发展,而柴油机降低压缩比后缸内爆发压力和温度都有所下降,可以大幅减少柴油机氮氧化物和颗粒物的排放。柴油机降低压缩比带来的另一个好处是柴油机的机械负荷和热负荷都明显减小,这就为柴油机轻量化和高转速提供了必要条件。同时一些高功率密度柴油机,一般采用高增压技术提高功率密度,也需要低压缩比来降低机械负荷和热负荷。Low compression ratio diesel engine is an important development trend in the field of diesel engines at present, mainly due to the stricter emission regulations at home and abroad, the diesel engine nitrogen oxide emission and particulate matter emission control technology has been vigorously developed, and the explosion pressure in the cylinder of the diesel engine after reducing the compression ratio The temperature and temperature have dropped, which can greatly reduce the emissions of nitrogen oxides and particulate matter from diesel engines. Another benefit of reducing the compression ratio of the diesel engine is that the mechanical load and heat load of the diesel engine are significantly reduced, which provides the necessary conditions for the diesel engine to be lightweight and high-speed. At the same time, some high power density diesel engines generally adopt high boost technology to increase power density, and also require low compression ratio to reduce mechanical load and thermal load.
但是低压缩比柴油机的一个主要问题就是冷机起动困难,主要是由于柴油机在起动时涡轮增压器不工作,充气效率低,而压缩比降低后,柴油机缸内进气压缩终了温度和压力都会明显低于高压缩比柴油机,造成燃油雾化变差,温度和压力难以达到着火条件。这种问题在高原环境下更加严重,因为高原大气压力低,使得柴油机起动时进气质量下降,压缩终了时缸内气体的温度和压力进一步下降,使得起动更加困难。However, one of the main problems of low compression ratio diesel engines is that it is difficult to start a cold engine. The main reason is that the turbocharger does not work when the diesel engine starts, and the charging efficiency is low. After the compression ratio is reduced, the temperature and pressure of the intake air in the diesel engine cylinder will decrease Obviously lower than the high compression ratio diesel engine, resulting in poor fuel atomization, and the temperature and pressure are difficult to reach the ignition conditions. This problem is more serious in the plateau environment, because the plateau atmospheric pressure is low, which reduces the quality of the intake air when the diesel engine starts, and the temperature and pressure of the gas in the cylinder drop further when the compression ends, making it more difficult to start.
目前对于柴油机高原冷机起动的改善,一般采用两种技术路线,一种是对进气、冷却水或者机油等进行加热,另外一种是采用压缩空气起动或者是起动时对发动机进气进行补气。第一种技术路线由于需要将空气、冷却液或者机油等加热,所以需要等待较长时间才能起动,影响工作效率,同时加热所需的能耗很大,如果用电加热的话还要考虑电源取用问题。第二种方法不需要加热,如压缩空气起动,直接将储气罐中的高压空气在柴油机做功行程通入气缸,推动活塞做功升速,此方法在船舶用大型柴油机应用广泛,主要是因为船舶都配有大功率空压机,可以不断向储气罐中补充压缩空气;而起动进气补气是在柴油机起动拖动过程中向进气管补气,增加进气质量,从而改善缸内混合气质量,达到缩短起动时间的目的。目前起动进气补气也有两种方法,一种是储气罐对发动机进气补气,一种是电动涡轮发动机进气补气。在车辆和移动机械上,储气罐由于体积不可能做大,所以需要非常高的压力才能保证足够的储气量,目前储气罐有达到8MPa之高,具有一定危险性,而且储气罐需要配备大功率高压缩比的空压机才能持续使用,否则需要经常更换,给使用带来不便。电动涡轮目前在汽油机上已有使用,但在柴油机上使用及较少,主要是电动涡轮需要针对发动机单独研发,并需要有复杂的控制策略,成本非常高,且稳定性难以保证,所以难以大规模应用。At present, two technical routes are generally used to improve the starting of diesel engines in plateau cold engines, one is to heat the intake air, cooling water or engine oil, and the other is to use compressed air to start or supplement the engine intake air during start-up. gas. The first technical route needs to wait for a long time to start because it needs to heat the air, coolant or engine oil, which affects work efficiency. At the same time, the energy consumption required for heating is very large. If electric heating is used, the power supply must be taken into account. Use question. The second method does not require heating, such as starting with compressed air. The high-pressure air in the air storage tank is directly passed into the cylinder during the power stroke of the diesel engine to push the piston to do work and increase the speed. This method is widely used in large diesel engines for ships, mainly because ships All are equipped with high-power air compressors, which can continuously replenish compressed air into the air storage tank; while starting air intake is to add air to the intake pipe during the starting and dragging of the diesel engine to increase the quality of intake air, thereby improving the mixing in the cylinder. Air quality, to achieve the purpose of shortening the starting time. At present, there are also two methods for starting the intake air supply, one is that the air storage tank supplies air to the engine intake, and the other is the intake air supply of the electric turbine engine. On vehicles and mobile machinery, the gas storage tank cannot be made larger, so a very high pressure is required to ensure sufficient gas storage capacity. At present, the gas storage tank is as high as 8MPa, which is dangerous, and the gas storage tank needs The air compressor with high power and high compression ratio can be used continuously, otherwise it needs to be replaced frequently, which will bring inconvenience to use. Electric turbines are currently used on gasoline engines, but they are rarely used on diesel engines. The main reason is that electric turbines need to be developed separately for the engine, and require complex control strategies. The cost is very high, and the stability is difficult to guarantee, so it is difficult to large-scale Scale application.
为了能够让柴油机在高原环境中方便、顺利地起动,同时尽量减少对柴油机的改动,需要在起动补气方法上进行改良。如何能在高原环境下让低压缩比柴油机做到快速顺利的起动,尽量减少对柴油机的改动,同时能够保证较高稳定性,是目前在低压缩比柴油机高原冷机起动急需解决的问题。In order to make the diesel engine start conveniently and smoothly in the plateau environment, and at the same time minimize the modification of the diesel engine, it is necessary to improve the method of starting air supplement. How to make the low compression ratio diesel engine start quickly and smoothly in the plateau environment, minimize the modification of the diesel engine, and at the same time ensure high stability, is an urgent problem to be solved in the cold start of the low compression ratio diesel engine plateau.
发明内容Contents of the invention
本发明的目的就是为了克服上述现有技术存在的缺陷而提供一种适用于高海拔地区的柴油机起动辅助系统及方法,可提高发动机在高海拔下的起动成功率,缩短低压缩比柴油机起动升速时间,使柴油机更快进入稳定怠速状态,解决目前柴油机高原起动困难的问题。The purpose of the present invention is to provide a diesel engine starting assist system and method suitable for high altitude areas in order to overcome the above-mentioned defects in the prior art, which can improve the success rate of engine starting at high altitudes and shorten the starting liter of low compression ratio diesel engines. The speed time is shortened, so that the diesel engine enters the stable idle state faster, and solves the problem that the current diesel engine is difficult to start on a plateau.
本发明的目的可以通过以下技术方案来实现:The purpose of the present invention can be achieved through the following technical solutions:
一种适用于高海拔地区的柴油机起动辅助系统,用于辅助柴油机的起动,所述柴油机包括进气口、涡轮增压进气管、中冷器和发动机,该系统包括辅助增压进气管、低压比大流量流体机械、大气压力传感器、冷却液温度传感器和控制单元,所述进气口通过气体分流阀分别连接涡轮增压进气管的进气端和辅助增压进气管的进气端,所述中冷器的进气端通过气体合流阀分别连接涡轮增压进气管的出气端和辅助增压进气管的出气端,所述低压比大流量流体机械设于辅助增压进气管内,中冷器的出气端连接发动机的进气端,所述大气压力传感器设于进气口上,所述冷却液温度传感器设于发送机内,所述控制单元分别连接低压比大流量流体机械、气体合流阀、气体分流阀、大气压力传感器、冷却液温度传感器和发动机。A diesel engine start assist system suitable for high altitude areas, used to assist the start of a diesel engine, the diesel engine includes an air intake, a turbocharged intake pipe, an intercooler and an engine, the system includes an auxiliary supercharged intake pipe, a low pressure Relatively large flow fluid machinery, atmospheric pressure sensor, coolant temperature sensor and control unit, the air inlet is respectively connected to the intake end of the turbocharged intake pipe and the intake end of the auxiliary supercharged intake pipe through the gas diverter valve, so The inlet end of the intercooler is respectively connected to the outlet end of the turbocharger inlet pipe and the outlet end of the auxiliary supercharger inlet pipe through the gas confluence valve. The air outlet end of the cooler is connected to the intake end of the engine, the atmospheric pressure sensor is arranged on the air inlet, the coolant temperature sensor is arranged in the engine, and the control unit is respectively connected to a low-pressure ratio large-flow fluid machine, a gas confluence valve, gas diverter valve, barometric pressure sensor, coolant temperature sensor and engine.
初始状态下,气体分流阀和气体合流阀开启进气口经涡轮增压进气管进入中冷器的第一通道且关闭进气口经辅助增压进气管进入中冷器的第二通道,同时低压比大流量流体机械不工作,控制单元接收发动机的开机信号后,分别接收冷却水温传感器采集的冷却液温度以及大气压力传感器采集的进气口处大气压力,当判断当前冷却液温度低于当前大气压力下的温度设定值时,控制单元分别向气体分流阀和气体合流阀输出辅助起动指令,同时向低压比大流量流体机械输出工作指令,此时第一通道关闭且第二通道开启,直至发动机转速达到设定转速,气体分流阀、气体合流阀和低压比大流量流体机械复位回初始状态。In the initial state, the gas diverter valve and the gas confluence valve open the air inlet to enter the first channel of the intercooler through the turbocharged intake pipe and close the air inlet to enter the second channel of the intercooler through the auxiliary supercharged intake pipe, and at the same time The low-pressure ratio and high-flow fluid machinery does not work. After the control unit receives the start signal of the engine, it receives the coolant temperature collected by the cooling water temperature sensor and the atmospheric pressure at the air inlet collected by the atmospheric pressure sensor. When it is judged that the current coolant temperature is lower than the current At the temperature setting value under atmospheric pressure, the control unit outputs auxiliary start commands to the gas diverter valve and gas confluence valve respectively, and at the same time outputs work commands to the low-pressure ratio and high-flow fluid machinery. At this time, the first channel is closed and the second channel is opened. Until the engine speed reaches the set speed, the gas diverter valve, the gas confluence valve and the low-pressure ratio high-flow fluid machinery reset back to the initial state.
所述低压比大流量流体机械的压缩比取值范围为1.2-1.6。The compression ratio of the low-pressure ratio and high-flow fluid machine ranges from 1.2 to 1.6.
所述低压比大流量流体机械的流量与发动机排量和怠速转速有关,满足以下公式:The flow rate of the low-pressure ratio high-flow fluid machine is related to the engine displacement and idle speed, and satisfies the following formula:
Q=0.036×P×VQ=0.036×P×V
式中,Q表示流量,单位为m3/h,P表示发动机排量,单位为L,V表示怠速转速,单位为r/min。In the formula, Q represents the flow rate, the unit is m 3 /h, P represents the engine displacement, the unit is L, V represents the idle speed, the unit is r/min.
所述低压比大流量流体机械采用离心式压气机、旋涡气泵或轴流式压气机。The fluid machine with low pressure ratio and high flow rate adopts a centrifugal compressor, a vortex air pump or an axial flow compressor.
所述低压比大流量流体机械由蓄电池供电工作。The fluid machine with low pressure ratio and high flow rate is powered by a storage battery.
所述控制单元内存储有包含当前柴油机在不同大气压力下温度设定值的大气压力-冷却液温度MAP图,所述大气压力-冷却液温度MAP图内的大气压力和冷却液温度满足以下公式:The control unit stores an atmospheric pressure-coolant temperature MAP map containing the temperature setting values of the current diesel engine at different atmospheric pressures, and the atmospheric pressure and coolant temperature in the atmospheric pressure-coolant temperature MAP map satisfy the following formula :
Tc=0.083Pa 2-1.897Pa+349.841T c =0.083P a 2 -1.897P a +349.841
式中,Tc表示冷却液温度,单位为K,Pa表示大气压力,单位为kPa。In the formula, T c represents the coolant temperature in K, and Pa represents the atmospheric pressure in kPa.
所述辅助增压进气管上设有自动泄压阀,自动泄压阀在辅助增压进气管内压力大于流体机械最大工作压力时开启。The auxiliary pressurized intake pipe is provided with an automatic pressure relief valve, and the automatic pressure relief valve is opened when the pressure in the auxiliary pressurized intake pipe is greater than the maximum working pressure of the fluid machine.
所述进气口处设有空气过滤器。An air filter is provided at the air inlet.
一种采用上述的系统实现适用于高海拔地区的柴油机起动辅助方法,包括以下步骤:A method for assisting starting of a diesel engine applicable to high-altitude areas by using the above-mentioned system, comprising the following steps:
1)采集冷却液温度和进气口处大气压力,且发动机进气方式初始设置为:开启进气口经涡轮增压进气管进入中冷器的第一通道且关闭进气口经辅助增压进气管进入中冷器的第二通道;1) The temperature of the coolant and the atmospheric pressure at the air inlet are collected, and the engine air intake mode is initially set as follows: open the air inlet and enter the first channel of the intercooler through the turbocharged air intake pipe, and close the air inlet through the auxiliary booster The intake pipe enters the second channel of the intercooler;
2)判断当前冷却液温度是否低于当前大气压力下的温度设定值,若是,则执行步骤3),若否,则执行步骤4);2) Judging whether the current coolant temperature is lower than the temperature setting value under the current atmospheric pressure, if so, then perform step 3), if not, then perform step 4);
3)关闭进气口经涡轮增压进气管进入中冷器的第一通道且开启进气口经辅助增压进气管进入中冷器的第二通道,发动机进气全部流经低压比大流量流体机械,执行步骤5);3) Close the air inlet and enter the first channel of the intercooler through the turbocharged air intake pipe and open the air inlet and enter the second channel of the intercooler through the auxiliary supercharged air intake pipe, and all the engine intake air flows through the low pressure ratio and large flow For fluid machinery, perform step 5);
4)维持发动机进气方式的初始设置,执行步骤5);4) Maintain the initial setting of the engine air intake mode, and perform step 5);
5)判断发动机转速是否达到设定转速,若是,则发动机起动成功,发动机进气方式设置为初始设置的方式,若否,则跳转步骤2)。5) Determine whether the engine speed reaches the set speed, if yes, the engine starts successfully, and the engine intake mode is set to the initial setting mode, if not, skip to step 2).
与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:
1)本发明实现了发动机冷起动的完全自动控制,不需要单独的空气过滤器,可在较低耗电量的前提下满足柴油机对供气压力和供气量的需求,显著提高发动机在高海拔下的起动成功率,缩短低压缩比柴油机起动升速时间,可使柴油机更快进入稳定怠速状态,解决目前柴油机高原起动困难的问题。1) The present invention realizes the complete automatic control of the cold start of the engine, does not require a separate air filter, can meet the requirements of the diesel engine for air supply pressure and air supply volume under the premise of relatively low power consumption, and significantly improves the performance of the engine at high temperatures. The success rate of starting at altitude, shortening the start-up time of low compression ratio diesel engines, can make the diesel engine enter a stable idle state faster, and solve the problem of difficult starting of diesel engines at high altitudes.
2)本发明可根据环境大气压力和发动机冷却液温度判断是否需要辅助起动,控制单元中预存发动机的起动辅助判断MAP图,不同大气压力下的冷却液温度限值也不一样,当发动机冷却液温度低于当前大气压力下的冷却液温度限值,则为辅助起动,否则正常起动不需要辅助,此判断方法保证了起动辅助判断的准确性,且涉及参数少,有利于降低控制的复杂度,同时不会对控制策略产生负面影响。2) The present invention can judge whether auxiliary starting is needed according to ambient atmospheric pressure and engine coolant temperature, and the MAP map for starting auxiliary judgment of the engine is stored in the control unit, and the coolant temperature limit values under different atmospheric pressures are also different. If the temperature is lower than the coolant temperature limit under the current atmospheric pressure, it is auxiliary start, otherwise normal start does not need assistance, this judgment method ensures the accuracy of start auxiliary judgment, and involves few parameters, which is conducive to reducing the complexity of control , without negatively affecting the control strategy.
3)本发明控制单元中的起动辅助判断MAP图可以根据不同发动机进行标定,具有灵活性。不同柴油机的性能不同,不同工作场合对柴油机的起动性能要求也不同,这就使得不同柴油机的起动辅助判断也不一样,控制单元中的起动辅助判断MAP图可以根据不同发动机进行灵活标定,确保可以应用在所有柴油机上,其中MAP图采用二次方程函数形式可以最佳地反应大气压力和冷却液温度之间的关系。3) The start assist judgment MAP map in the control unit of the present invention can be calibrated according to different engines and has flexibility. The performance of different diesel engines is different, and the starting performance requirements of diesel engines are also different in different working situations, which makes the starting assistance judgment of different diesel engines different. The starting assistance judgment MAP map in the control unit can be flexibly calibrated according to different engines to ensure that Applied to all diesel engines, where the MAP map uses a quadratic function to best reflect the relationship between atmospheric pressure and coolant temperature.
4)本发明采用了低压比大流量流体机械进行供气,具有供气量大,效率高,能耗较低等特点。相比于以往的储气罐供气,低压比大流量流体机械供气量大,同时不需要额外的储气罐布置空间,而在同样供气量条件下,低压比大流量流体机械体积较小,有利于在车辆和移动机械上进行布置。同时低压比大流量流体机械的压缩比和供气流量可以根据柴油机需求进行选型,保证各种型号的柴油机在起动时都能有合适的供气压力和供气量,同时尽量减小耗电量。低压比大流量流体机械效率较高,不需要很大的功率,所以尤其适用于以电瓶作为电源的车辆和移动机械上,满足迅速运行进气的需求。4) The present invention adopts low-pressure ratio and high-flow fluid machinery for air supply, which has the characteristics of large air supply volume, high efficiency, and low energy consumption. Compared with the previous gas storage tank, the low-pressure ratio large-flow fluid machine has a larger air supply volume, and does not require additional air storage tank layout space. Under the same air supply conditions, the low-pressure ratio large-flow fluid machine volume is smaller Small size facilitates placement on vehicles and mobile machinery. At the same time, the compression ratio and air supply flow rate of low-pressure ratio and high-flow fluid machinery can be selected according to the needs of diesel engines, so as to ensure that various types of diesel engines can have appropriate air supply pressure and air supply volume when starting, and at the same time reduce power consumption as much as possible. quantity. Low-pressure ratio and high-flow fluid have higher mechanical efficiency and do not require a lot of power, so they are especially suitable for vehicles and mobile machinery that use batteries as power sources to meet the needs of rapid air intake.
5)本发明对低压比大流量流体机械的选型提出了优选的方案,其中低压比是指压缩比取值范围为1.2-1.6,同时流体机械的流量与发动机排量和怠速转速有关,以保证弥补高海拔压力低下的进气需求,方便用户根据标准化优选方案改进发动机结构,实用性强。5) The present invention proposes an optimal scheme for the selection of low-pressure ratio and high-flow fluid machinery, wherein the low-pressure ratio refers to the compression ratio range of 1.2-1.6, and the flow of the fluid machinery is related to the engine displacement and idle speed, with Guaranteed to make up for the intake demand of high altitude and low pressure, it is convenient for users to improve the engine structure according to the standardized optimization scheme, and it has strong practicability.
6)本发明对原发动机机结构改动小,并实现自动控制。起动辅助系统不需要额外安装空气过滤器,而是从原机空气过滤器后的进气管取气,流体机械压缩后送入中冷器,所以对原机不需要大的改动。而起动辅助系统具有控制单元,与发动机ECU控制单元连接,可自动对起动辅助系统进行控制,不需要人工操作,降低了驾驶员的工作量。6) The present invention has little changes to the structure of the original engine and realizes automatic control. The start assist system does not need to install an additional air filter, but takes air from the intake pipe behind the air filter of the original machine, and the fluid is mechanically compressed and sent to the intercooler, so there is no need for major changes to the original machine. The start assist system has a control unit, which is connected with the engine ECU control unit, and can automatically control the start assist system without manual operation, which reduces the workload of the driver.
附图说明Description of drawings
图1为本发明系统的结构示意图;Fig. 1 is the structural representation of the system of the present invention;
图2为控制单元及其输入输出信号示意图;Fig. 2 is a schematic diagram of the control unit and its input and output signals;
图3为大气压力-冷却液温度MAP图。Figure 3 is the atmospheric pressure-coolant temperature MAP diagram.
图中:1、空气过滤器,2、气体分流阀,3、低压比大流量流体机械,4、自动泄压阀,5、气体合流阀,6、中冷器,7、发动机进气管,8、发动机,9、冷却液温度传感器,10、发动机排气管,11、涡轮增压器,12、大气压力传感器,13、蓄电池,14、控制单元,15、进气口,16、涡轮增压进气管,17、辅助增压进气管。In the figure: 1. Air filter, 2. Gas diverter valve, 3. Low pressure ratio and large flow fluid machinery, 4. Automatic pressure relief valve, 5. Gas confluence valve, 6. Intercooler, 7. Engine intake pipe, 8 , engine, 9, coolant temperature sensor, 10, engine exhaust pipe, 11, turbocharger, 12, atmospheric pressure sensor, 13, battery, 14, control unit, 15, air intake, 16, turbocharger Air intake pipe, 17, auxiliary supercharging air intake pipe.
具体实施方式detailed description
下面结合附图和具体实施例对本发明进行详细说明。本实施例以本发明技术方案为前提进行实施,给出了详细的实施方式和具体的操作过程,但本发明的保护范围不限于下述的实施例。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments. This embodiment is carried out on the premise of the technical solution of the present invention, and detailed implementation and specific operation process are given, but the protection scope of the present invention is not limited to the following embodiments.
如图1所示,一种适用于高海拔地区的柴油机起动辅助系统,用于解决目前柴油机,尤其是低压缩比柴油机高原起动困难的问题,并可以根据不同发动机8对起动辅助控制策略进行标定,柴油机包括进气口15、涡轮增压进气管16、中冷器6和发动机8,涡轮增压进气管16内设置涡轮增压器11的一端,涡轮增压器11的另一端设置在发动机8的发动机排气管10上,进气口15处设有空气过滤器1,该系统包括辅助增压进气管17、低压比大流量流体机械3、大气压力传感器12、冷却液温度传感器9和控制单元14,进气口15通过气体分流阀2分别连接涡轮增压进气管16的进气端和辅助增压进气管17的进气端,中冷器6的进气端通过气体合流阀5分别连接涡轮增压进气管16的出气端和辅助增压进气管17的出气端,低压比大流量流体机械3设于辅助增压进气管17内,中冷器6的出气端连接发动机8的进气端,大气压力传感器12设于进气口15处管外任何可准确测量大气压力的位置,冷却液温度传感器9设于发送机冷却水套内,低压比大流量流体机械3由蓄电池13供电工作,控制单元14分别连接低压比大流量流体机械3、气体合流阀5、气体分流阀2、大气压力传感器12、冷却液温度传感器9和发动机8,空气经中冷器6冷却后由发动机进气管7进入发动机8,发动机8产生的废气经由发动机排气管10进入涡轮增压器11,之后排到大气中。As shown in Figure 1, a diesel engine starting assistance system suitable for high altitude areas is used to solve the problem of difficult starting of diesel engines, especially low compression ratio diesel engines at plateaus, and can calibrate the starting assistance control strategy according to different engines , the diesel engine comprises an air intake 15, a turbocharger intake pipe 16, an intercooler 6 and an engine 8, one end of a turbocharger 11 is set in the turbocharger intake pipe 16, and the other end of the turbocharger 11 is arranged on the engine On the engine exhaust pipe 10 of 8, an air filter 1 is provided at the air inlet 15, and the system includes an auxiliary supercharging air intake pipe 17, a low-pressure ratio large-flow fluid machine 3, an atmospheric pressure sensor 12, a coolant temperature sensor 9 and In the control unit 14, the air inlet 15 is respectively connected to the intake end of the turbocharged intake pipe 16 and the intake end of the auxiliary supercharged intake pipe 17 through the gas diverter valve 2, and the intake end of the intercooler 6 passes through the gas confluence valve 5 Respectively connect the outlet end of the turbocharged air inlet pipe 16 and the air outlet end of the auxiliary supercharged air inlet pipe 17, the low-pressure ratio large flow fluid machine 3 is arranged in the auxiliary supercharged air inlet pipe 17, and the air outlet end of the intercooler 6 is connected to the engine 8 At the air intake end, the atmospheric pressure sensor 12 is located at any position outside the pipe at the air intake 15 where the atmospheric pressure can be accurately measured, the coolant temperature sensor 9 is located in the cooling water jacket of the engine, and the low-pressure ratio large-flow fluid machine 3 is powered by the battery 13 For power supply work, the control unit 14 is respectively connected to the fluid machine 3 with a low pressure ratio and large flow rate, the gas confluence valve 5, the gas diversion valve 2, the atmospheric pressure sensor 12, the coolant temperature sensor 9 and the engine 8, and the air is cooled by the intercooler 6 and then supplied by the engine. The intake pipe 7 enters the engine 8, and the exhaust gas generated by the engine 8 enters the turbocharger 11 through the engine exhaust pipe 10, and then is discharged into the atmosphere.
气体分流阀2用来控制来自于空气过滤器1的空气流向,气体分流阀2的阀门位置只有两个,位置一为关闭通往流体机械的通道,空气全部流入涡轮增压器11;位置二为关闭通往涡轮增压器11的通道,空气全部流入流体机械。同样地,气体合流阀5用来控制进入中冷器6的空气来流方向,气体合流阀5的阀门位置只有两个,位置一为关闭流体机械通往中冷器6的通道,只有来自涡轮增压器11的空气流入中冷器6;位置二为关闭通往涡轮增压器11的通道,只有来自流体机械的空气流向中冷器6。气体合流阀5和气体分流阀2均采用电控阀。The gas diverter valve 2 is used to control the air flow direction from the air filter 1. The gas diverter valve 2 has only two valve positions. The first position is to close the passage leading to the fluid machinery, and all the air flows into the turbocharger 11; the second position To close the passage to the turbocharger 11, all air flows into the fluid machine. Similarly, the gas confluence valve 5 is used to control the incoming flow direction of the air entering the intercooler 6. The gas confluence valve 5 has only two valve positions. The first position is to close the passage of the fluid machinery to the intercooler 6, and only the air from the turbine The air from the supercharger 11 flows into the intercooler 6; the second position is to close the passage leading to the turbocharger 11, and only the air from the fluid machine flows to the intercooler 6. Both the gas confluence valve 5 and the gas diversion valve 2 are electronically controlled valves.
低压比大流量流体机械3的压缩比取值范围为1.2-1.6,同时低压比大流量流体机械3的流量与发动机8排量和怠速转速有关,满足以下公式:The compression ratio of the fluid machine 3 with low pressure ratio and high flow rate ranges from 1.2 to 1.6. At the same time, the flow rate of the fluid machine 3 with low pressure ratio and high flow rate is related to the displacement and idle speed of the engine 8, satisfying the following formula:
Q=0.036×P×VQ=0.036×P×V
式中,Q表示流量,单位为m3/h,P表示发动机排量,单位为L,V表示怠速转速,单位为r/min。低压比大流量流体机械3可根据发动机需求选用不同的类型和不同的压缩比和流量,以满足发动机起动辅助需求,如离心式压气机、旋涡气泵、轴流式压气机等。In the formula, Q represents the flow rate, the unit is m 3 /h, P represents the engine displacement, the unit is L, V represents the idle speed, the unit is r/min. Low-pressure ratio and high-flow fluid machinery 3 can choose different types and different compression ratios and flow rates according to engine requirements, such as centrifugal compressors, vortex air pumps, axial flow compressors, etc., to meet the needs of engine starting assistance.
辅助增压进气管17上设有自动泄压阀4,自动泄压阀4紧邻流体机械,且沿空气流向位于流体机械后方,预设置流体机械最大工作压力,自动泄压阀4在辅助增压进气管17内压力大于流体机械最大工作压力时开启,压力降低为设定压力即关闭。The auxiliary pressurized intake pipe 17 is provided with an automatic pressure relief valve 4, which is close to the fluid machinery and located behind the fluid machinery along the air flow direction. The maximum working pressure of the fluid machinery is preset. The pressure in the intake pipe 17 is opened when the pressure is greater than the maximum working pressure of the fluid machine, and the pressure is reduced to the set pressure and then closed.
控制单元14中预存有发动机大气压力-冷却液温度MAP图,每个大气压力下所对应的冷却液温度设定值不同(如:大气压力低时,发动机8需要较高的冷却液温度才能正常起动,而大气压力高时,发动机8在较低冷却液温度下就能正常起动),MAP根据发动机8不同而采用不同的标定,如图3所示,大气压力-冷却液温度MAP图内的大气压力和冷却液温度满足以下公式:The engine atmospheric pressure-coolant temperature MAP figure is prestored in the control unit 14, and the corresponding coolant temperature setting values under each atmospheric pressure are different (such as: when the atmospheric pressure is low, the engine 8 needs a higher coolant temperature to be normal. start, and when the atmospheric pressure is high, the engine 8 can start normally at a lower coolant temperature), and the MAP adopts different calibrations according to the engine 8, as shown in Figure 3, the atmospheric pressure-coolant temperature MAP in the Atmospheric pressure and coolant temperature satisfy the following formula:
Tc=0.083Pa 2-1.897Pa+349.841T c =0.083P a 2 -1.897P a +349.841
式中,Tc表示冷却液温度,单位为K,Pa表示大气压力,单位为kPa。当大气压力传感器12和发动机水套中的冷却液温度传感器9的信号传输至控制单元14后,控制单元14将其与预存的MAP图进行对比,如果在当前大气压力下,温度低于设定的温度值,则认定为冷机起动,并需要进行起动辅助。In the formula, T c represents the coolant temperature in K, and Pa represents the atmospheric pressure in kPa. After the signals from the atmospheric pressure sensor 12 and the coolant temperature sensor 9 in the engine water jacket are transmitted to the control unit 14, the control unit 14 compares them with the pre-stored MAP map, and if the temperature is lower than the set value under the current atmospheric pressure temperature value, it is considered as a cold engine start, and starting assistance is required.
控制单元14的输入输出端如图2所示,控制单元14的Input1是发动机开机信号,Input2是大气压力信号信号,Input3是冷却液温度信号,Input4是发动机转速信号,Output1信号是控制气体分流阀2的信号,Output2信号是控制气体合流阀5的信号,Output3信号是控制低压比大流量流体机械3开关的信号。控制单元14可受发动机ECU策略的控制,在起动时,通过流体机械对进气进行增压,以优化柴油机起动时充气效率,解决发动机8由于进气不足导致的无法起动的问题。通过控制单元14中预存的大气压力-冷却液温度MAP图对发动机起动环境进行判断,所存的大气压力-冷却液温度MAP图可针对发动机起动性能要求具体标定,同时流体机械的工作压力和供气量可根据发动机需求选型,使之能够符合所有柴油机的要求。The input and output terminals of the control unit 14 are as shown in Figure 2, the Input1 of the control unit 14 is the engine starting signal, Input2 is the atmospheric pressure signal signal, Input3 is the coolant temperature signal, Input4 is the engine speed signal, and the Output1 signal is the control gas diverter valve 2 signal, the Output2 signal is the signal to control the gas confluence valve 5, and the Output3 signal is the signal to control the switch of the fluid machine 3 with a low pressure ratio and a large flow rate. The control unit 14 can be controlled by the engine ECU strategy. When starting, the intake air is pressurized by fluid machinery to optimize the charging efficiency of the diesel engine when starting, and solve the problem that the engine 8 cannot start due to insufficient intake air. The engine starting environment is judged by the atmospheric pressure-coolant temperature MAP map pre-stored in the control unit 14. The stored atmospheric pressure-coolant temperature MAP map can be specifically calibrated according to the engine starting performance requirements. At the same time, the working pressure and air supply of the fluid machinery The quantity can be selected according to the engine demand, so that it can meet the requirements of all diesel engines.
辅助起动工作原理:Working principle of auxiliary starting:
初始状态下,气体分流阀2和气体合流阀5均位于位置一,开启进气口15经涡轮增压进气管16进入中冷器6的第一通道且关闭进气口15经辅助增压进气管17进入中冷器6的第二通道,同时低压比大流量流体机械3不工作,控制单元14接收发动机8的开机信号后,分别接收冷却水温传感器采集的冷却液温度以及大气压力传感器12采集的进气口15处大气压力,当判断当前冷却液温度低于当前大气压力下的温度设定值时,控制单元14分别向气体分流阀2和气体合流阀5输出辅助起动指令,同时向低压比大流量流体机械3输出工作指令,此时气体分流阀2和气体合流阀5均位于位置二,第一通道关闭且第二通道开启,直至发动机8转速达到设定转速,控制单元14接收到来自发动机电子控制单元ECU的转速信号后会自动将发动机进气从起动辅助系统切换到正常的涡轮增压器11至中冷器路线,即气体分流阀2、气体合流阀5和低压比大流量流体机械3复位回初始状态,此时所有进气都流经涡轮增压器11,进入中冷器6。In the initial state, both the gas diverter valve 2 and the gas confluence valve 5 are located at position 1, the air inlet 15 is opened to enter the first passage of the intercooler 6 through the turbocharged air intake pipe 16, and the air inlet 15 is closed to enter the first channel of the intercooler 6 through the auxiliary pressurization. The air pipe 17 enters the second channel of the intercooler 6, while the fluid machine 3 with low pressure ratio and high flow rate does not work. After receiving the start signal of the engine 8, the control unit 14 receives the coolant temperature collected by the cooling water temperature sensor and the atmospheric pressure sensor 12 respectively. Atmospheric pressure at the air inlet 15, when it is judged that the current coolant temperature is lower than the temperature setting value under the current atmospheric pressure, the control unit 14 outputs auxiliary start instructions to the gas diverter valve 2 and the gas confluence valve 5 respectively, and at the same time sends an auxiliary start command to the low pressure The fluid machinery 3 with a larger flow rate outputs work instructions. At this time, the gas diverter valve 2 and the gas confluence valve 5 are both located at position 2, the first channel is closed and the second channel is opened until the engine 8 speed reaches the set speed, and the control unit 14 receives After the speed signal from the engine electronic control unit ECU, it will automatically switch the engine intake from the start assist system to the normal route from the turbocharger 11 to the intercooler, that is, the gas diverter valve 2, the gas confluence valve 5 and the low pressure ratio large flow The fluid machine 3 resets back to the initial state, and at this time all intake air flows through the turbocharger 11 and enters the intercooler 6 .
在起动初期,由于发动机转速较低,单位时间进气量需求也较小,此时由于流体机械不断向中冷器6供气,可能会使气泵后的进气管内压力超过设定值(如30kPa),此时流体机械后的自动泄压阀4在内外压差的作用下打开,部分空气由泄压阀排出,直到管内压力回到设定值以内,之后自动泄压阀4关闭。At the initial stage of starting, due to the low engine speed, the demand for air intake per unit time is also small. At this time, because the fluid machinery continuously supplies air to the intercooler 6, the pressure in the intake pipe behind the air pump may exceed the set value (such as 30kPa), at this time, the automatic pressure relief valve 4 behind the fluid machine is opened under the action of the internal and external pressure difference, and part of the air is discharged from the pressure relief valve until the pressure in the pipe returns to within the set value, and then the automatic pressure relief valve 4 is closed.
气体分流阀2和气体合流阀5在辅助冷起动时,由位置一变为位置二,此时空气不会从涡轮增压器11泄漏出去。同理,气体分流阀2和气体合流阀5在发动机8起动成功后同时由位置二变为位置一,关闭通往流体机械的进气,防止发动机8正常工作时涡轮形成的高压空气从气体合流阀5处、自动泄压阀4处泄漏。The gas diverter valve 2 and the gas confluence valve 5 are changed from position one to position two when assisting cold start, and air will not leak out from the turbocharger 11 at this moment. In the same way, the gas diverter valve 2 and the gas confluence valve 5 are simultaneously changed from position two to position one after the engine 8 is successfully started, and the air intake leading to the fluid machine is closed to prevent the high-pressure air formed by the turbine from converging from the gas when the engine 8 is working normally. Valve 5 and automatic pressure relief valve 4 leaked.
一种采用上述的系统实现适用于高海拔地区的柴油机起动辅助方法,包括以下步骤:A method for assisting starting of a diesel engine applicable to high-altitude areas by using the above-mentioned system, comprising the following steps:
1)采集冷却液温度和进气口15处大气压力,且发动机8进气方式初始设置为:开启进气口15经涡轮增压进气管16进入中冷器6的第一通道且关闭进气口15经辅助增压进气管17进入中冷器6的第二通道;1) Collect the temperature of the coolant and the atmospheric pressure at the air inlet 15, and the initial setting of the air intake mode of the engine 8 is: open the air inlet 15 and enter the first channel of the intercooler 6 through the turbocharged air intake pipe 16 and close the air intake The port 15 enters the second channel of the intercooler 6 through the auxiliary supercharged intake pipe 17;
2)判断当前冷却液温度是否低于当前大气压力下的温度设定值,若是,则执行步骤3),若否,则执行步骤4);2) Judging whether the current coolant temperature is lower than the temperature setting value under the current atmospheric pressure, if so, then perform step 3), if not, then perform step 4);
3)关闭进气口15经涡轮增压进气管16进入中冷器6的第一通道且开启进气口15经辅助增压进气管17进入中冷器6的第二通道,发动机进气全部流经低压比大流量流体机械3,执行步骤5);3) Close the air inlet 15 and enter the first passage of the intercooler 6 through the turbocharged air intake pipe 16 and open the air inlet 15 and enter the second passage of the intercooler 6 through the auxiliary supercharged air inlet pipe 17, and the engine air intake is all Flow through the low-pressure ratio high-flow fluid machine 3, perform step 5);
4)维持发动机8进气方式的初始设置,执行步骤5);4) Maintain the initial setting of the air intake mode of the engine 8, and perform step 5);
5)判断发动机转速是否达到设定转速,若是,则发动机8起动成功,发动机进气方式设置为初始设置的方式,若否,则跳转步骤2)。5) Determine whether the engine speed reaches the set speed, if so, the engine 8 starts successfully, and the engine air intake mode is set to the initial setting mode, if not, then skip to step 2).
在步骤5)中,当发动机8在初始设置的方式下连续判断发动机8未达到设定转速的次数超过设定次数时,则直接跳转步骤3),其中设定次数可为2~3次,此步骤可有效地避免连续初始设置方式下起动失败的死循环特殊情况,进一步提高发动机冷起动成功率。In step 5), when the engine 8 continuously judges that the number of times that the engine 8 has not reached the set speed exceeds the set number of times in the mode of initial setting, then directly jump to step 3), wherein the set number of times can be 2 to 3 times , this step can effectively avoid the dead loop special situation of starting failure in the continuous initial setting mode, and further improve the success rate of engine cold starting.
从柴油机起动辅助方法的步骤可知,当环境温度高于当前大气压力下的温度设定时,通过控制单元14的控制,可以正常起动,减少对蓄电池13电能的消耗;当环境温度较低时,控制单元14自动采用辅助系统起动发动机8,缩短发动机8起动时间,提高发动机8起动成功率,当发动机8起动成功,进入怠速阶段,通过控制单元14的控制,使进气流经涡轮增压器11,并关闭流体机械。It can be seen from the steps of the diesel engine start assist method that when the ambient temperature is higher than the temperature setting under the current atmospheric pressure, it can be started normally through the control of the control unit 14, reducing the consumption of electric energy of the battery 13; when the ambient temperature is low, The control unit 14 automatically adopts the auxiliary system to start the engine 8, shortens the starting time of the engine 8, and improves the success rate of starting the engine 8. When the engine 8 starts successfully, it enters the idling stage, and the intake air flows through the turbocharger 11 through the control of the control unit 14. , and turn off the fluid machinery.
具体的,当驾驶员将钥匙拧到“ON”档,发动机8上电,控制单元14检测大气压力传感器12的Input2信号,与预存的大气压力-冷却液温度MAP进行比对,得到当前大气压力下最低正常起动温度限值,将此限值与检测到的冷却液温度Input3信号进行比对,如果冷却液温度低于限值,则控制单元14通过Output1信号和Output2信号分别将气体分流阀2和气体合流阀5置于位置二,通过Output3信号起动低压比大流量流体机械3。Specifically, when the driver turns the key to the "ON" gear, the engine 8 is powered on, the control unit 14 detects the Input2 signal of the atmospheric pressure sensor 12, compares it with the pre-stored atmospheric pressure-coolant temperature MAP, and obtains the current atmospheric pressure Lower the minimum normal starting temperature limit, compare this limit with the detected coolant temperature Input3 signal, if the coolant temperature is lower than the limit, the control unit 14 will respectively send the gas diverter valve 2 through the Output1 signal and Output2 signal The gas confluence valve 5 is placed in the second position, and the fluid machine 3 with a low pressure ratio and a large flow rate is started by the Output3 signal.
在发动机8起动过程中,如果控制单元14检测到发动机8转速Input4信号达到怠速转速,则控制单元14通过Output1信号和Output2信号分别将气体分流阀2和气体合流阀5置于位置一,通过Output3信号关闭低压比大流量流体机械3。During the starting process of the engine 8, if the control unit 14 detects that the input4 signal of the engine 8 speed reaches the idle speed, the control unit 14 respectively places the gas diverter valve 2 and the gas confluence valve 5 in position one through the Output1 signal and the Output2 signal, and through the Output3 Signal to close low pressure ratio high flow fluid machinery 3.
如果起动时发动机8为热机状态,则控制单元14接受Input3信号,不会使用起动辅助系统。If the engine 8 is in a hot state when starting, the control unit 14 will accept the Input3 signal, and the start assist system will not be used.
综上所述,本发明有效克服了现有技术中的种种缺点而具有高度产业利用价值,本发明优点具体包括:In summary, the present invention effectively overcomes various shortcomings in the prior art and has high industrial utilization value. The advantages of the present invention specifically include:
1)现有技术系统复杂,加装成本高,同时对发动机8改动较大,可能会增加发动机8的故障率。而较多的部件也需要很多空间进行布置,在车辆和移动机械上,空间非常有限,实际中布置如此多的部件有很大困难。而本发明系统主要组成为低压比流体机械、控制单元14和一些阀门,所以占用空间很小,且重量轻,对发动机8改动很小,尽量减少起动辅助系统对原柴油机的改动,降低成本,同时也能够减少安装起动辅助系统后产生故障的几率,不会对发动机8的稳定性和耐久性造成破坏;1) The prior art system is complicated, the installation cost is high, and the engine 8 has been greatly changed, which may increase the failure rate of the engine 8 . And more parts also need a lot of space to arrange. On vehicles and mobile machinery, the space is very limited, and it is very difficult to arrange so many parts in practice. And the system of the present invention is mainly composed of low-pressure ratio fluid machinery, control unit 14 and some valves, so it takes up little space, and is light in weight, and the engine 8 is changed very little, so as to reduce the modification of the original diesel engine by the starting auxiliary system as far as possible, and reduce the cost. At the same time, it can also reduce the probability of malfunction after installing the start assist system, and will not cause damage to the stability and durability of the engine 8;
2)在控制方式上,本申请不需要测量环境温度,以发动机冷却液温度作为判断发动机起动是否需要辅助的主要影响因素,只要发动机冷却液温度高于设定值,即使环境温度低(即进气温度低),也不会对发动机起动性能有明显影响。所以本发明涉及的测量参数少,有利于降低控制的复杂度,同时不会对控制策略产生负面影响。2) In terms of control methods, this application does not need to measure the ambient temperature, and the engine coolant temperature is used as the main influencing factor for judging whether assistance is needed for engine startup. As long as the engine coolant temperature is higher than the set value, even if the ambient temperature is low (i.e. low gas temperature), it will not have a significant impact on engine starting performance. Therefore, the present invention involves few measurement parameters, which is beneficial to reduce the complexity of control, and at the same time does not have negative impact on the control strategy.
3)现有技术需要单独的电动高压气泵给高压储气筒补充高压气,高压比气泵耗电量较大,而在车辆和移动机械上,电能由蓄电池13供给,电能有限。而本发明采用低压比大流量流体机械3,由于压比较低,所以有效率高、能耗低的优点,即使与柴油机起动电机同时运行,蓄电池电量也能够满足。同时低压比流体机械流量很大,完全能够满足重型机械和车辆的大型柴油机的起动补气需求。3) The prior art requires a separate electric high-pressure air pump to replenish the high-pressure gas to the high-pressure air storage tank, and the high-pressure air pump consumes more power than the air pump. On vehicles and mobile machines, the electric energy is supplied by the battery 13, and the electric energy is limited. And the present invention adopts low-pressure ratio high-flow fluid machine 3, because the pressure ratio is low, so the advantages of high efficiency and low energy consumption, even if it runs simultaneously with the diesel engine starter motor, the battery power can also be satisfied. At the same time, the low-pressure ratio fluid machinery has a large flow rate, which can fully meet the start-up air demand of large diesel engines of heavy machinery and vehicles.
4)由于不同海拔时,大气压力相差较大,所以柴油机起动性能也有很大差别,例如,在0m海拔-40℃环境温度和冷却液温度可以正常起动的柴油机,在4500m海拔时-15℃温度下就已经无法正常起动。现有技术控制策略中的温度、压力等设定值都是定值,缺少针对海拔变化的起动控制措施。而本发明的控制策略中,针对不同海拔,有预存的大气压力-冷却液温度MAP,即冷却液温度设定值是随着大气压力的变化而变化的,大气压力越低(海拔越高),冷却液温度设定值也越高。预存的大气压力-冷却液温度MAP可根据不同款发动机8的起动性能要求进行标定。通过这个MAP,本申请可以精确控制所有海拔条件下的起动辅助系统,兼顾了起动性能和蓄电池电量节约两个方面。4) Due to the large difference in atmospheric pressure at different altitudes, the starting performance of diesel engines is also very different. For example, a diesel engine that can be started normally at an altitude of -40°C at an altitude of 0m and at a temperature of -15°C at an altitude of 4500m It has been unable to start normally. The temperature, pressure and other set values in the control strategy of the prior art are fixed values, and there is a lack of start-up control measures for altitude changes. In the control strategy of the present invention, for different altitudes, there is a pre-stored atmospheric pressure-coolant temperature MAP, that is, the set value of the coolant temperature changes with changes in atmospheric pressure, and the lower the atmospheric pressure (the higher the altitude) , the coolant temperature setting value is also higher. The prestored atmospheric pressure-coolant temperature MAP can be calibrated according to the starting performance requirements of different engines 8 . Through this MAP, the application can accurately control the start assist system under all altitude conditions, taking into account the two aspects of starting performance and battery power saving.
Claims (9)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610635694.5A CN106285917B (en) | 2016-08-05 | 2016-08-05 | A kind of diesel engine starting auxiliary system and method suitable for high altitude localities |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610635694.5A CN106285917B (en) | 2016-08-05 | 2016-08-05 | A kind of diesel engine starting auxiliary system and method suitable for high altitude localities |
Publications (2)
Publication Number | Publication Date |
---|---|
CN106285917A true CN106285917A (en) | 2017-01-04 |
CN106285917B CN106285917B (en) | 2018-10-26 |
Family
ID=57665025
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201610635694.5A Active CN106285917B (en) | 2016-08-05 | 2016-08-05 | A kind of diesel engine starting auxiliary system and method suitable for high altitude localities |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN106285917B (en) |
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109184971A (en) * | 2018-08-07 | 2019-01-11 | 马鞍山市兴隆铸造有限公司 | A kind of air inlet pipe of diesel engine |
CN109296447A (en) * | 2018-12-10 | 2019-02-01 | 广西玉柴机器股份有限公司 | The diesel engine that plateau power performance improves |
CN109356713A (en) * | 2018-12-10 | 2019-02-19 | 广西玉柴机器股份有限公司 | The method for improving engine plateau cold-starting ability |
CN109404179A (en) * | 2018-12-10 | 2019-03-01 | 广西玉柴机器股份有限公司 | The plateau cold-start system of engine |
CN109828525A (en) * | 2019-03-26 | 2019-05-31 | 中国人民解放军陆军军事交通学院镇江校区 | Certain ship host-initiated control system under superelevation altitude conditions |
CN109882325A (en) * | 2019-01-30 | 2019-06-14 | 重庆市智权之路科技有限公司 | A kind of generating set oil supply system suitable for hypoxic plateau environment |
WO2020093665A1 (en) * | 2018-11-08 | 2020-05-14 | 广西玉柴机器股份有限公司 | Electrically-assisted pressure boosting control method and system for engine |
CN111164402A (en) * | 2017-08-03 | 2020-05-15 | 罗伯特·博世有限公司 | Low-pressure sensor device and use of an inlet connection as a fluid inlet for a low-pressure sensor device |
CN111520271A (en) * | 2020-04-22 | 2020-08-11 | 东风越野车有限公司 | Auxiliary starting control method for engine of off-road vehicle in plateau high-cold environment |
CN112065597A (en) * | 2020-09-16 | 2020-12-11 | 潍柴动力股份有限公司 | Engine air supplement control method, engine system and control equipment |
CN112632867A (en) * | 2020-12-21 | 2021-04-09 | 北京理工大学 | Design method and control method for minimum compression ratio of diesel engine |
CN114684381A (en) * | 2022-03-29 | 2022-07-01 | 威海广泰空港设备股份有限公司 | Automatic high-altitude pressure regulating system for aircraft ground air source unit |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1439800A (en) * | 1997-09-29 | 2003-09-03 | 涡轮动力系统有限公司 | Four-stroke IC engine pressurizing system for turbine supercharge |
DE102007019060A1 (en) * | 2007-04-23 | 2008-11-20 | Audi Ag | Internal-combustion engine for motor vehicle, has mechanical loader arranged in intake system in parallel connection to compressor of turbocharger, and switched into upper speed range of engine to adjust power loss of turbocharger |
CN201326455Y (en) * | 2008-12-26 | 2009-10-14 | 泰豪科技股份有限公司 | Power-turbine dual air inlet pressurization device for engine |
CN101761383A (en) * | 2010-01-01 | 2010-06-30 | 常州天大龙成节能环保科技有限公司 | Forward pressurization and air supplement device |
CN102155290A (en) * | 2011-03-20 | 2011-08-17 | 北京理工大学 | Auxiliary combustion-engine type pressurization system for restoring plateau power of internal-combustion engine |
US20140053547A1 (en) * | 2012-08-21 | 2014-02-27 | Ford Global Technologies, Llc | Twin independent boosted i4 engine |
-
2016
- 2016-08-05 CN CN201610635694.5A patent/CN106285917B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1439800A (en) * | 1997-09-29 | 2003-09-03 | 涡轮动力系统有限公司 | Four-stroke IC engine pressurizing system for turbine supercharge |
DE102007019060A1 (en) * | 2007-04-23 | 2008-11-20 | Audi Ag | Internal-combustion engine for motor vehicle, has mechanical loader arranged in intake system in parallel connection to compressor of turbocharger, and switched into upper speed range of engine to adjust power loss of turbocharger |
CN201326455Y (en) * | 2008-12-26 | 2009-10-14 | 泰豪科技股份有限公司 | Power-turbine dual air inlet pressurization device for engine |
CN101761383A (en) * | 2010-01-01 | 2010-06-30 | 常州天大龙成节能环保科技有限公司 | Forward pressurization and air supplement device |
CN102155290A (en) * | 2011-03-20 | 2011-08-17 | 北京理工大学 | Auxiliary combustion-engine type pressurization system for restoring plateau power of internal-combustion engine |
US20140053547A1 (en) * | 2012-08-21 | 2014-02-27 | Ford Global Technologies, Llc | Twin independent boosted i4 engine |
Cited By (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111164402A (en) * | 2017-08-03 | 2020-05-15 | 罗伯特·博世有限公司 | Low-pressure sensor device and use of an inlet connection as a fluid inlet for a low-pressure sensor device |
CN109184971A (en) * | 2018-08-07 | 2019-01-11 | 马鞍山市兴隆铸造有限公司 | A kind of air inlet pipe of diesel engine |
WO2020093665A1 (en) * | 2018-11-08 | 2020-05-14 | 广西玉柴机器股份有限公司 | Electrically-assisted pressure boosting control method and system for engine |
CN109296447A (en) * | 2018-12-10 | 2019-02-01 | 广西玉柴机器股份有限公司 | The diesel engine that plateau power performance improves |
CN109356713A (en) * | 2018-12-10 | 2019-02-19 | 广西玉柴机器股份有限公司 | The method for improving engine plateau cold-starting ability |
CN109404179A (en) * | 2018-12-10 | 2019-03-01 | 广西玉柴机器股份有限公司 | The plateau cold-start system of engine |
CN109882325A (en) * | 2019-01-30 | 2019-06-14 | 重庆市智权之路科技有限公司 | A kind of generating set oil supply system suitable for hypoxic plateau environment |
CN109882325B (en) * | 2019-01-30 | 2020-04-17 | 上海沁辰机械设备有限公司 | Generating set oil feeding system suitable for plateau oxygen deficiency environment |
CN109828525A (en) * | 2019-03-26 | 2019-05-31 | 中国人民解放军陆军军事交通学院镇江校区 | Certain ship host-initiated control system under superelevation altitude conditions |
CN109828525B (en) * | 2019-03-26 | 2023-12-08 | 中国人民解放军陆军军事交通学院镇江校区 | Ship host starting control system under ultra-high altitude condition |
CN111520271A (en) * | 2020-04-22 | 2020-08-11 | 东风越野车有限公司 | Auxiliary starting control method for engine of off-road vehicle in plateau high-cold environment |
CN112065597A (en) * | 2020-09-16 | 2020-12-11 | 潍柴动力股份有限公司 | Engine air supplement control method, engine system and control equipment |
CN112065597B (en) * | 2020-09-16 | 2023-05-23 | 潍柴动力股份有限公司 | Control method for air supplement of engine, engine system and control equipment |
CN112632867A (en) * | 2020-12-21 | 2021-04-09 | 北京理工大学 | Design method and control method for minimum compression ratio of diesel engine |
CN114684381A (en) * | 2022-03-29 | 2022-07-01 | 威海广泰空港设备股份有限公司 | Automatic high-altitude pressure regulating system for aircraft ground air source unit |
CN114684381B (en) * | 2022-03-29 | 2022-11-08 | 威海广泰空港设备股份有限公司 | High-altitude pressure automatic regulating system of aircraft ground air source unit |
Also Published As
Publication number | Publication date |
---|---|
CN106285917B (en) | 2018-10-26 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN106285917B (en) | A kind of diesel engine starting auxiliary system and method suitable for high altitude localities | |
JP5601362B2 (en) | Internal combustion engine | |
CN201513258U (en) | Hybrid exhaust gas recirculation multi-circuit device for serial two-stage supercharged engine | |
EP2667006A1 (en) | Engine boosting system | |
CN109372662A (en) | Waste gas bypass auxiliary pressurization system | |
US20170191407A1 (en) | Double channel power turbine system and control method thereof | |
CN104712419A (en) | Engine system | |
KR20210070826A (en) | Hybrid vehicle | |
KR101007630B1 (en) | How to control the boost pressure of a mixed engine engine | |
JP2014141934A (en) | Internal combustion engine | |
CN220890288U (en) | Crankcase ventilation reinforcing structure of hydrogen internal combustion engine | |
CN107246305A (en) | Commercial car natural gas engine secondary air supply and method | |
CN101649786B (en) | Hybrid flexible engine | |
KR102633858B1 (en) | Engine system and method using the same | |
JP2014139425A (en) | Internal combustion engine | |
CN209115196U (en) | A kind of exhaust gas compensation device of the Studying about Turbocharger of Engine device | |
CN203856619U (en) | Engine air intake system and engine | |
CN208380692U (en) | Dynamoelectric compressor and turbocharger tandem pressure charging system | |
CN112092601A (en) | Internal combustion engine and fuel cell hybrid power device and control method | |
CN205578384U (en) | Second grade supercharged diesel engine hydraulic means based on waste gas utilization | |
CN105782141B (en) | A kind of two-stage supercharging diesel engine hydraulic device and control method based on exhaust gas utilization | |
CN103422894B (en) | For the heating controller of air car | |
CN220319683U (en) | Diesel engine control system | |
CN106917691A (en) | Electric injection system in a kind of motorcycle engine cylinder | |
CN208138042U (en) | Turbocharger, engine and automobile |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
C06 | Publication | ||
PB01 | Publication | ||
C10 | Entry into substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant |